Mechanical Edition for Robot

eSW-1200
eSW-1200s
Operation Manual
 Foreword

Thank you for purchasing our Automatic Horizontal Traverse Unloader ＜eSW-1200(s)＞.
The machine is designed for working with molding machine, automatically taking out the molded
products from the mold and moving them to the designated place by conveyor.
The performance and safety precautions about this machine are described in this Operation Manual.
In order to fully understand the machine’s functions and operate it flexibly, please read this
Operation Manual thoroughly. The Operation Manual should be kept beside the machine so as to
read it whenever necessary.
※ This Operation Manual is prepared for the standard type. For optional and special functions,
please refer to other Operation Manuals.
※ Some of the terminologies in this manual are described as follows:
主流道 (流道)：SPRUE
分流道（水口）：RUNNER
闸门 ：GATE
 Contents
1. Precautions on Safety ....................................................... 1
1-1. Composition of the Operation Manual ..................................... 1
1-2. Precautions described in this Operation Manual .......................... 1
1-3. Precautions ............................................................. 1
1-4. Warning labels .......................................................... 5
1-5. Specifications .......................................................... 6
2. Part names and functions ................................................... 7
2-1. Structure diagram ...................................................... 7
2-2. Basic working diagram ................................................... 7
2-3. Vertical unit at product side ........................................... 8
2-4. Vertical unit at runner side (S model) ................................. 10
2-5. Crosswise unit ......................................................... 12
2-6. Traverse rail unit ..................................................... 13
2-7. Solenoid valve unit .................................................... 13
2-8. Configuration of limit switch .......................................... 16
3. Maintenance and check ...................................................... 18
■Periodic check table .................................................... 19
■Oil-supplying diagram ................................................... 20
■Oil supplying method .................................................... 21
■Grease .................................................................. 21
4. List of parts .............................................................. 22
5. List of consumable parts ................................................... 24
6. Parts list for axis drive .................................................. 25
7. Air circuit diagram ........................................................ 27
8. Overall meachine diagram ................................................. 29
Ⅰ.Modular vacuum generation unit
Ⅱ.PS-30

-i-
 1. Precautions on Safety

1. Precautions on Safety
1-1. Composition of the Operation Manual
For the purpose of using the main body of unloader (machine side) safely and correctly, the
functions, setting methods, and safety precautions on maintenance and operation are described in
this Operation Manual.
In addition to this Operation Manual for the main body of unloader, Operation Edition and Technical
Edition for Control Box are provided. Please read the related manuals thoroughly before operating
the unloader.
1-2. Precautions described in this Operation Manual
z Symbols of danger level
The Precautions on safety described in this Operation Manual are classified into three following
types. When the danger level is high, special attention shall be paid in the course of operation.

If the content of this precaution is not followed, death or serious

injury may be caused.

If the content of this precaution is not followed, death or serious

injury may be caused or the machine may be seriously
damaged.
If the content of this precaution is not followed, personnel may
be injured or the machine may be damaged.

z Indication of key points（POINT）

The key points for operation will be indicated by the symbol in this Operation Manual.

1-3. Precautions

DANGER!
Forbidden to enter the working area of the machine.
Forbidden to enter the working area of the unloader so as to avoid being entrapped or clamped by
the unloader, which may cause serious injury.

Forbidden to do maintenance and repair work to the machine when it is running.

Do not do maintenance and repair work to the machine when it is running. If any maintenance or
overhauling work is needed, turn off the (high pressure) air switch and cut off the power for the
control box or the pendant and the circuit breaker first.

1
 1. Precautions on Safety

WARNING!
Wear properly
Please properly wear the clothes before operating. Do not wear overlarge or unfit clothes or
clothes with decorative articles so as to avoid being entrapped by the machine, which may cause
serious injury.

Do not rebuild the machine

Please do not rebuild the machine. In case any accident or failure is caused by such rebuilding, our
company will not bear any responsibility.

Proper grounding
When the product is installed, please ground the machine properly by following the standards as
required by your country (the third grounding standard is required in Japan.

Use no-fuse breaker (breaker)

For the wiring connected to the power supply, please use an overcurrrent breaker.

Do not open the electrical component box

If so, electric shock may occur, resulting in serious injury.

Do not touch the running machine by hands

Do not put your hand into the internal part of the running machine so as to avoid being
entrapped or clamped.

If the power supply stops frequently, stop running of the machine

If the power supply stops frequently due to the thunder or other causes, stop running of the
machine so as to avoid accidents.

CAUTION!

Designate the responsible person for supervising

In order to prevent accidents caused by operation errors during manual adjustment or by unclear
safety confirmation, designate one responsible person for supervising when more than two people
are operating the machine.

Air supply
In order to prevent failure of the air device, use dry air supplied through a drier. In addition,
users who have no after-cooler or air drier can buy them from our company. Contact your
local STAR distributor.

2
 1. Precautions on Safety

Read the Operation Manual thoroughly

Carefully read the procedures and precautions described in this Operation Manual and strictly
follow them for related operations.

Leave sufficient space for maintenance

For the sake of safety, leave more than 1 meter of space around the machine for maintenance. In
addition, no bed or other objects can be placed in this range.

Proper clearance
Put the area around the machine in order and provide sufficient lighting.

Do not forget the daily maintenance and check

In order to keep the machine in a safe state, check it daily. In the case of failure, contact our
company.

If any abnormality or failure occurs, stop the operation

When the machine seems to have abnormality or failure, stop the operation and contact our company.
Follow the instructions provided by the qualified technicians of our company.

The machine shall not be used in any of the following locations

z Locations with ambient temperature lower than 0°C or higher than 40°C;
z Locations producing erosive gases;
z Locations with metal, carbon or other conductive dust;
z Locations producing strong electric field or magnetic field
z Locations with dripping water;
z Locations with strong shaking.

Instructions for operation

When carrying out checking, adjustment, repair, cleaning, oil supplying or other operations to the
body within the moving scope of the unloader, the power switch shall be locked. At the same time,
the operation box shall be marked with the word “In Work” so as to avoid incautious operations
by other operators.

Use the scaffold for safety

When carrying out checking, adjustment, repair, cleaning, oil supplying or other high-altitude
operations to the body, use the scaffold and wear the safety belt.

Stop the running of other linked equipment while doing some operation
When carrying out checking, adjustment, repair, cleaning, oil supplying or other operations to the body
within the moving scope of the unloader, not only the unloader but also other linked machines (such as
the molding machine, conveyor, devices) shall be stopped.

3
 1. Precautions on Safety

List of Hex Wrenches-Min. Tightening Torque

Screw Hex wrench Size C Length L1× Min. tightening torque Typical locking Action point of
size size （mm） L2 （mm） Nm（kgf・cm） force F（kgf） force L3（mm）
Ｍ４ ３ 3.0 20×125 3.0（30） 6.0 50
Ｍ５ ４ 4.0 25×150 6.2（63） 6.3 100
Ｍ６ ５ 5.0 28×165 9.9（101） 10.1 100
Ｍ８ ６ 6.0 32×180 22.0（224） 14.9 150
Ｍ10 ８ 8.0 36×200 48.0（490） 16.3 300
Ｍ12 １０ 10.0 40×225 86.0（878） 14.6 600
Ｍ14 １２ 12.0 50×125 114.0（1163） 19.3 600
Ｍ16 １４ 14.0 50×140 142.0（1449） 24.2 600
Ｍ20 １７ 17.0 60×180 276.0（2816） 21.7 1300
Ｍ24 １９ 19.0 80×180 495.0（5051） 38.8 1300

＜Notes＞
●Screw locking shall be done according to the torque specified in the above list;
●After locking, make sure the screw base is tightly contacting the locking material.
If the hole of the locking material is too shallow or there is dust in the hole, the screw may
not be locked tightly.
●For the locking force F and its action point L3, the values are provided only as reference
for tightening.
●Monthly check to see if the screws are securely tightened.

4
 1. Precautions on Safety

1-4. Warning labels

The following Warning Labels are used for this machine.

z Examples of warning marks

5
 1. Precautions on Safety

1-5. Specifications

Machine model eSW-1200 eSW-1200s

Power supply 单相 AC 200V～220V±15% 50/60 Hz
Capacity of power equipment 2.0KVA 3.2KVA
Max. power 1.0KW 1.7KW
2
Normal air pressure 0.49MPa[5kgf/cm ]
Clean air with no water and dust
Max. air pressure 0.69MPa[7kgf/cm2]
Product side AC servo motor
Vertical
Runner side
Product side AC servo motor AC servo motor
Crosswise
Drive mode Runner side
Traverse AC servo motor
Posture Air cylinder
Vertical Product side 1200（1400）
（mm） Runner side 1250（1450）
Traverse Product side 1180（1380） 1010（1210）
Stroke （mm） Runner side 1010（1210）
Traverse（mm） 1800，（1600），<2000>，[2200]
0
Posture 90
Cylinder output Max. loading weight
(corresponding （including the weight of 10
to chuck）（KG）
0.49MPa) Posture torque（N•m） 57.8
Air consumption NL/CYCLE 18.06 26.96

※ ( ) indicates the optional stroke.

※ Specifications are subject to change without prior notice.

6
 2. Part names and functions

2. Part names and functions

2-1. Structure diagram

Vertical unit at product side

Vertical unit at runner side

solenoid valve unit

Crosswise unit Driver box for traverse part Traverse rail unit

2-2. Basic working diagram

zProduct side zRunner side
Home
Home
position ○
12
position

○
11 ○
12

○
1 ○
6
○ 6
○
7
○
1
○
5
○
5
○
10 ○
13
○
2 ○
8

○
2 ○
3
○
4
○
4
○
3
○
9

7
 2. Part names and functions

2-3. Vertical unit at product side

(1) Vertical slider (5) Vertical toothed belt

Driven by the vertical AC servo motor to ascend and Allowing the vertical slider to ascend and descend.

descend.

(2) Vertical LM guide (6) Vertical cable and air hose protecting chain
Making the vertical slider ascend and descend vertically. Protecting the moving direction for the wiring and hoses

of vertical slider on the first layer.

(3) Ascent end proximity switch（L3） (7) Vertical AC servo motor

Ensuring the ascent of vertical is complete. Drive device for vertical slider

(4) Crosswise LM guide (8) Crosswise cable and air hose protecting chain
Keeping the crosswise actions straight. Protecting the moving direction for crosswise wiring and

hoses.

8
 2. Part names and functions

(1)Quick Chuck Change（OX-SBE,OX-SBEI） (3) Posture action speed controller

Used for exchange chuck plate quickly. It can regulate the speed of posture actions.
(4) Posture action automatic limit switch（L9）
Ensuring Posture action is complete.
(5) Posture automatic return switch（L8）
Ensuring Posture return is complete.
(6) Speed controller for Posture return
Regulating the speed for Posture return.
(7) Posture cylinder
It can reversely turn the Posture by 90°.
(8)Manual Air Value
While holding down this push button,enable Quick

CAUTION! Chuck Change(chuck plate side) to attach or detach.

The bolts used for fixing the chuck installation board

to link bracket shall not be too long. Otherwise, the
protruded bolts at the back of link bracket may
damage the bearing holder. (9)L4T signal terminal block

(2) Air hose connector for chuck（Half Union） Used for ensuring the signal input of product.

Used for connecting the air hoses at the chuck

POINT
When pulling out the air hose from the connector,
take out the hose while evenly pressing down the
round ring at the end.
Since the pressure limiting valve is employed, air
will not be leaked when the air hose is pulled out.

9
 2. Part names and functions

2-4. Vertical unit at runner side (S model)

(1) Vertical slider on runner side (5) Vertical cable and air hose protecting chain
Driven by the vertical AC servo motor to descend and Protecting the moving direction for the wiring and hoses

ascend. of vertical slider on the first layer.

(2) Vertical LM guide at runner side (6) Vertical AC servo motor for runner side
Making the vertical slider ascend and descend vertically. Drive device for vertical slider

(3) Runner ascent limit proximity switch (for L3S) (7) Crosswise cable and air hose protecting chain
Ensuring ascent of vertical unit is complete. Protecting the moving direction of wiring and hoses of

crosswise slider

(4) Vertical toothed belt for runner

Allowing the vertical slider to ascend and descend.

10
 2. Part names and functions

(1) Runner chuck confirmation internal

sensor (L4S)
This sensor allows secure runner chuck to be

confirmed.

(2) Runner chuck

Chucks the runner.

11
 2. Part names and functions

2-5. Crosswise unit

(1) Crosswise AC servo motor at runner side (S model)

It is the motor to drive the vertical unit at runner side in the crosswise direction.
(2) Crosswise AC servo motor at product side
It is the motor to drive the vertical unit at product side in the crosswise direction.

12
 2. Part names and functions

2-6. Traverse rail unit

(1) Solenoid valve unit (7) Toothed belt for traverse

(2) AV servo driver
Please refer to the operation manual for control box,
Technical Edition.
(3) PCB for relay of carriage unit (8) LM guide for horizontal traverse

(4) Wiring and hose protection chain (9) Air filter

Protect and guide wiring and hoses.
(5) Vacuum generating unit (10) Control box
(6) AC servo motor for horizontal traverse
Drive motor for traverse.

13
 2. Part names and functions

2-7. Solenoid valve unit

CAUTION!
• Since it is very dangerous, do not regulate the speed of the air cylinder when it is in
the automatic running state. Regulate the speed through manual operations.
• If the running speed of cylinder is excessively high, it can cause failures. So control
the cylinder speed and don’t let it run too fast. When the speed needs to be regulated,
the operator shall adjust it from a lower value to a higher value until it reaches the
proper speed.
• It is preferable not to use the button for manual operation at the solenoid valve. Use
the control box for related operations.
In case manual operation is needed, pay attention not to be entrapped into the
machine because the linked action of the cylinder will make the cables and air hoses
run at the same time.
• When the equipment is electrified or at a certain period after the power is turned
off, the temperature of the solenoid valve coil will be very high. So do not touch it
with hands so as to avoid injury.

POINT
Manual operation through the button at the solenoid valve must be done after the
power for the control box is turned off (OFF).
Note that the Forward and Return may not be done.

14
 2. Part names and functions

○
1 ○
2

○
3

○
4

○
5

(1) Manual operation button for Posture action

Press this button for action of the Posture of chuck at product side.
(2) Manual operation button for Posture return
Press this button for return of the Posture of chuck at product side.
(3) Manual operation button for chuck open at product side
Press this button for chuck open at product side. Release the button for chuck close.
(4) Manual operation button for chuck open at runner side
Press this button for chuck open at runner side. Release the button for chuck close.
(5) Manual operation button for sprue chuck open
Press this button for sprue chuck open. Release the button for chuck close.

※ “(3) Solenoid valve for chuck open at runner side” is provided only on the unloader with runner
side arm.

15
 2. Part names and functions

2-8. Configuration of limit switch

NO. Symbol Name Remarks

(1) L3 Ascent limit proximity switch at product side

(2) L3S Ascent limit proximity switch at runner side

16
 2. Part names and functions

NO. Symbol Name Remarks

(1) L9 Automatic switch for posture action limit

(2) L8 Automatic switch for posture return limit

17
 3 Maintenance and check

3 Maintenance and check

In order to ensure long service time of unloader and prevent mechanical faults, the unloader must be
checked regularly.

POINT
The pendant screen displays periodically the information of check list and oil supplying
by using the maintenance functions of the control box side. For details, refer to the
operation manual for control box (Technical Edition).

●Looseness of nuts and bolts

Loosened nuts and bolts caused by long-time violent impacting may be a main reason for damage to
the unloader.
·Tighten the mounting bolts of limit switches for vertical, crosswise, traverse and product
operations.
·Ensure the tightness of the terminals in the terminal box at the relay position between the carriage
unit and the control box.
·Ensure the tightness of each stopper.
·Check to see if any bolt has fallen off so as to avoid damages to the machine.
●Oil supplying for each friction part
Refer to the Oil-supplying Diagram on the next page and add grease regularly.
●Dirt on the surfaces of LM guide and traverse rail
Scars and dust caused by grease and other dirt on the surfaces of vertical and crosswise LM guides
and the LM guide for horizontal traverse on the traverse rail will prevent smooth running of the
equipment. Thus they should be removed periodically. In addition, if the surface of LM guide has
scars or any other damage caused by striking or colliding, the guide should be replaced with a new
one.
●Damage on the air hose
Damages on the air hose caused by bending will result in abnormal air pressure (flow). If air leakage
occurs at the connector, air hose or other pipes, they should be replaced immediately.
●Consumable parts and semi-consumable parts
● Consumable parts and semi-consumable parts
Refer to the list of consumable parts for regular check and replacement.

18
 3 Maintenance and check

■ Periodic check table

检查
Item No.

Parts to be Items to be
6 months
1 month

Method Measures

2 years
1 year
Daily

checked checked

Visual Manometer
1 { Air pressure
check (0.49MPa)
Bolts, nuts Hex adjustable wrench
2 { wrench,
Damages,
3 { Timing belt Adjusting
tension
Supplying
4 { LM guide Damages, dirt oil,
cleaning
Cleaning,
5 { Hoses, wires Damages
replacing
Replacing
6 { Air cylinder Air leakage
packing
Dirt, blocking, Cleaning,
7 { Air filter and elements
water drainage replacing
Cleaning,
8 { Silencer Dirt, blocking
replacing
Air
Vacuum filter Confirm the Cleaning,
9 { pressure
(suction unit) suction force replacing
for suction
Comprehensive
STEC Consult
10 { diagnosis for
SEIKI STEC
equipment※※

※For methods, items and measures for checking, contact our technical service personnel.
※※ The service for comprehensive diagnosis for equipment will be charged. Thus users shall contact our
sales personnel in advance.

19
 3 Maintenance and check

■ Oil-supplying diagram

NO. Parts Location Model

① Crosswise LM guide at product side 4

② Crosswise LM guide at runner side 4 S

③ Traverse LM guide 4

④ Vertical LM guide at product side 6

⑤ Vertical LM guide at runner side 2 S

20
 3 Maintenance and check

POINT
Use the maintenance functions of control box to display the relevant information on oil
supplying intervals for each axis. For details, refer to the operation manual for control box
(Technical Edition).

■ Oil supplying method

● LM guide
1. Use the oil pump to supply oil through the oil
filling port.

2. Supply oil until the oil overflows slightly from

the enclosure.

3. Wipe off the excessive oil.

Oil filling port

■Grease
※ Supply oil through the oil filling port regularly. (Refer to the oil-supplying diagram)
※ Use lithium Grease #1.

21
4 List of parts

z eSW-1200
Part name Model Functions Manufacturer quantity No.
TL-Q5MC1-Z
Proximity switch (including the Ascent limit (L3) OMORON 1 193837
connector)
Posture return limit (L8)
Automatic switch D-A93 SMC 2 030389
Posture action limit (L9)
Posture action
Speed controller AS2201F-01-06S SMC 2 000294
posture return
AW30-03DE-6R-
Filter regulator Air pressure adjustment SMC 1
X2101
Vacuum generation
V51-100-3183 Suction TACO 1 210669
unit
Vacuum gauge PS30 Suction confirmation COPAL 1

22
 4 List of parts

z eSW -1200s
quant
Part name Model Functions Manufacturer No.
ity
Ascent limit at product side (L3)
TL-Q5MC1-Z
Proximity switch (including the OMORON 2 193837
ascent limit at runner side (L3S)
connector)

Posture return limit (L8)

D-A93 SMC 2 030389
posture action limit (L9)
Automatic switch E2S-W13-R-S
Runner confirmation (L4S)
(including the OMRON 1
(sensor inside chuck)
connector)
Posture action
Proximity switch AS2201F-01-06S SMC 2 000294
posture return
Filter regulator AW30-03DE-6R-X2101 Air pressure adjustment SMC 1
Vacuum generation
V51-100-3183 Suction TACO 1 210669
unit
Vacuum gauge PS30 Suction confirmation COPAL 1
Runner chuck CHK-XA-20-C-CP Runner chuck eins 1

23
5. List of consumable parts

z Vertical unit at product side (Posture side)

No. Part name Model Manufacturer Quantity Replacing time Remarks
Posture side LX0031-000 eins 1

z Valve unit
Manufact Replacing
No. Part name Model Quantity Remarks
urer time
Product chuck (V31)
20 million Runner chuck (S model)
Solenoid valve SZ3160K-5MZ-C4 SMC 2(3) (V3S)
times
Sprue chuck (V32)
Posture action return
Solenoid valve SZ3260-5MS-C6 SMC 1 2000 万次
(V4R · V4P)
Silencer ANA1-C08 SMC 1 1 year Manifold
Element AF20P-060S SMC 1 1 year Filter
Ejector
350283 TACO 1 1 year Vacuum generation unit
service kit
Single
solenoid
10 million
two-port 92718 TACO 1 Vacuum generation unit
times
valve
service kit

※ The value indicated within ( ) in the Quantity column is for S model.

24
6. Parts list for axis drive

Repla
Axis Code quanti
No. Part name Model Manufacturer cing Remarks
name NO. ty
time

1 AC servo TS4614N3380E200 TAMAGAWA 1

motor
2 Speed VRSF-S9D-750 NIDEC-SHIMPO 1
reducer
SHS30LR2UU+2440L-Ⅱ 1800TR
Traverse

THK 2 sets
(1600TR）
3 LM guide
SHS30LR2UU+2840L-Ⅱ THK 2 sets 2200TR
(2000TR)
1800TR
400HP-S8M2824 BANDO 1
(1600TR）
5 Toothed belt
400HP-S8M3224 BANDO 1 2200TR
(2000TR)
Crosswise at
AC product side
1 SERVO TS4609N3380E200 TAMAGAWA 1 (2)
MOTOR Crosswise at
runner side
Crosswise at
Crosswise

Speed product side

2 reducer VRSF-S9C-400-CN2 NIDEC-SHIMPO 1 (2)
Crosswise at
runner side
LM guide SSR20XW400+1420L-Ⅱ THK 2 sets MAX 1300
3
LM guide SSR20XW400+1600L-Ⅱ THK 2 sets MAX 1500
Toothed belt 250HP-S8M3472 BANDO 1 MAX 1300
4
Toothed belt 250HP-S8M3872 BANDO 1 MAX 1500

※ The value indicated within ( ) in the Quantity column and Remarks column is for S model.
Repl
Axis Code
No. Part name Model Manufacturer quantity acing Remarks
name NO.
time

1 AC SERVO MOTOR TS4614N8380E200 TAMAGAW A 1

2 Speed reducer VRSF-S9D-750 NIDEC-SHIMPO 1

SSR15XW2UU+940LY-Ⅱ 2sets 1200st

LM guide SSR15XW2UU+1000LY-Ⅱ 2sets 1400st
Vertical axis at product side

SSR15XW2UU+1180LY-Ⅱ 2sets 1700st

3 THK
SSR20XW2UU+940L 1sets 1200st
LM guide SSR20XW2UU+1060L 1sets 1400st
SSR20XW2UU+1180L 1sets 1700st
200HP-S8M2104 1 1200st
Toothed belt 200HP-S8M2280 1 1400st
200HP-S8M2584 1 1700st
4 400HP-S8M1328 BANDO 1 1200st

Toothed belt 400HP-S8M1414 1 1400st

400HP-S8M1568 1 1700st

25
 6. Parts list for axis drive

Replac
Axis No Code quantit
Part name Model Manufacturer ing Remarks
name . NO. y
time

1 AC SERVO MOTOR TS4609N8380E200 TAMAGAW A 1

Vertical axis at runner side

2 Speed reducer VRSF-S9C-400-CN2 NIDEC-SHIMPO 1

SSR20XW2UU+940L 1 sets 1250st
3 LM guide SSR20XW2UU+1060L THK 1 sets 1450st
SSR20XW2UU+1180L 1 sets 1750st
200HP-S8M2136 1 1250st
Toothed belt 200HP-S8M2336 1 1450st
200HP-S8M2632 1 1750st
4 BANDO
400HP-S8M1360 1 1250st
Toothed belt 400HP-S8M1456 1 1450st
400HP-S8M1608 1 1750st
※ The time intervals for replacing the parts shall be determined through the explanatory materials
provided by the manufacturer. Particularly for the components of the drive part, the time intervals for
replacing may be different depending on the operation frequency and environment. (The time
interval for replacing the parts is an approximate time for reference, which differs from the warranty
period.)
※ The aforesaid parts are described as per the standard specifications. In case the stroke is extended
or of any other alteration, the model may be different. Please pay attention to it.
※ The parts used in this product are subject to change without prior notice.
※ The value indicated within ( ) in the Quantity column is for S model.

26
7. Air circuit diagram

Runner side balance cylinder

Product side balance cylinder Quick Chuck Change Posture cylinder Sprue chuck
50×630st 40×660st OX-SBE 63×90st 22×8st

9 10

4 black
18 18
7 7
4 black 4 black
4 green
4 black
18

4 black
6 red 6 white

10 black 10 black
12 5 6 6 6

19 19

3 8 black
3
6 black 4

11 11

16

8 black

15 2

19 H connect KQ2H10-00 SMC 2

18 elbow union KCH04-M5 SMC 3
17 T connect KQ2T06-08 SMC 1
8 black
6 black 16 T connect KQ2T08-06 SMC 1
15 T connect KQ2T08-10 SMC 1
10 black 14 LU connect KQ2LU10-03S SMC 1
10 black
17 13 Vacuum gauge PS30 COPAL 1
Vacuum
regulating needle
12 Mannual Air Value PB1 EINS 1
11 Silencer AN402-04 SMC 2
6 black 10 Silencer AN103-01 SMC 1
1 9 Silencer AN203-02 SMC 1
8 Silencer ANA1-C08 SMC 1
Vacuum
7 Speed control value AS2201F-01-06S SMC 2
switch
14
13 6 Solenoid value SZ3160K-5MZ-C4 SMC 3
5 Solenoid value SZ3260-5MS-C6 SMC 1
6 yellow 4 Solenoid value assembly SS5Z3-60-04U-7 SMC 1
Precise pressure
3 regulating value IR3020-04BG-R-X17 SMC 2
6 yellow 2 Vacuum generator V51-100-3183 TACO 1
1 Filter regulator AW30-03DE-6R-X2101 SMC 1
NO. Part name Model Manufactuer Quantity

eSW-1200s Air circuit diagram (with S)

7. Air circuit diagram

Product side balance cylinder Quick Chuck Change Posture cylinder

50×630st OX-SBE 63×90st

4 black
4 green
17 17

7 7
4 black 4 black
4 black
17

6 red 6 white

10 black
11 5 6 6

18

3 6 black 8 black 4

10

15

8 black

14 2

18 H connect KQ2H10-00 SMC 1

17 elbow union KCH04-M5 SMC 3
16 T connect KQ2T06-08 SMC 1
8 black 15 T connect KQ2T08-06 SMC 1
6 black
14 T connect KQ2T08-10 SMC 1
13 LU connect KQ2LU10-03S SMC 1
16 12 Vacuum gauge PS30 COPAL 1
10 black Vacuum
10 black
regulating needle
11 Mannual Air Value PB1 EINS 1
10 Silencer AN402-04 SMC 1
6 black 9 Silencer AN203-02 SMC 1
1 8 Silencer ANA1-C08 SMC 1
7 Speed control value AS2201F-01-06S SMC 2
Vacuum
6 Solenoid value SZ3160K-5MZ-C4 SMC 2
switch
13
12 5 Solenoid value SZ3260-5MS-C6 SMC 1
4 Solenoid value assembly SS5Z3-60-04U-7 SMC 1
6 yellow Precise pressure
3 regulating value IR3020-04BG-R-X17 SMC 1
2 Vacuum generator V51-100-3183 TACO 1
6 yellow 1 Filter regulator AW30-03DE-6R-X2101 SMC 1
NO. Part name Model Manufactuer Quantity

eSW-1200 Air circuit diagram (withou S)

 0
5
4

}
0
4
2
{2
0
4
0
2

]
3
6
6
] 1
[
0 ）
] 2 3
0 7 1
2 [1 5
9 ） 1
1
[) 0 （
7 3
0 5 1
7 1 4
7 （ 1
1 0
( 7
0 4
7 1
6
1
5
8
3

0 0
0 5
2 2
]t
5
s
0
.
9 t]
0 2 s
7 0
1 5
[ 7 108 440
435(635)[435]<635> 1800TR(1600TR)[2200TR]<2000TR>
）
t [1
s ）
t
0 s
0 0
4 5
2670（2670）[3070]<3070> 1 4
（
t 1
s （
t
0 s
0 0
2 5
1 2 Standard vertical stoke is 1200st and traverse is 1800TR
1 Size with () vertical is 1400st and traverse is 1600TR
Size with[ ] vertical is 1700st and traverse is 2200TR

Min260 Size with {}vertical Max is 2000st

Size with <>traverse is 2000TR
1010st {1210st} 1800TR and 1600TR use the same Travel
Max1378 {Max1578} 2200TR and 2000TR use the same Trav
 0
5
4

}
0
4
2
{2
0
4
0
2

]
0
] 2
0 7
2 [1
9 ）
1
[) 0
7
0 5
7 1
7 （
1 0
( 7
0 4
7 1
6
1
5
8
3

0
0
2
]t
s 5
.
0 9
0 2
7
1
440
[
）
t
435(635)[435]<635> 1800TR(1600TR)[2200TR]<2000TR> s
0
0 Standard vertical stoke is 1200st and traverse is 1800TR
4
2670（2670）[3070]<3070> 1 Size with () vertical is 1400st and traverse is 1600TR
（
t
s Size with[ ] vertical is 1700st and traverse is 2200TR
0
0 Size with {}vertical Max is 2000st
2
1 Size with <>traverse is 2000TR
1800TR and 1600TR use the same Travel
2200TR and 2000TR use the same Travel

1180st {1380st} Min198

Max1378 {Max1578}
0
5
4

}
0
4
2
{2
0
4
0
2

]
3
6
] 6
0 [1
2 ）
] 7 3
0 1[ 1
2 ） 5
9 0 1
[1) 7 （
5 3
0 1 1
7 （ 4
7 0 1
1( 7
0 4
7 1
6
1
5
8
3

0 0
0 5
2 2
]t
s .5 ]t
0 9 s
0 2 0
7 5 108 440
1800TR(1600TR)[2200TR]<2000TR> 435(635)[435]<635> 1[ 7
）t 1
[
s ）
ts
0
0 0
2670（2670）[3070]<3070> 4 5
1 4
Standard vertical stoke is 1200st and traverse is 1800TR
（t 1 Size with () vertical is 1400st and traverse is 1600TR
s
0 t（
s
0 0
Size with[ ] vertical is 1700st and traverse is 2200TR
2 5
1 2 Size with {}vertical Max is 2000st
1 Size with <>traverse is 2000TR
1800TR and 1600TR use the same Travel
Min260 2200TR and 2000TR use the same Travel

1010st {1210st}
Max1378 {Max1578}
0
5
4

}
0
4
2
{2
0
4
0
2

]
0
] 2
0 7
2 [1
9 ）
[1) 0
7
0 5
7 1
7 （
1( 0
7
0 4
7 1
6
1
5
8
3

0
0
]t 2
s .5
0 9
0 2
1800TR(1600TR)[2200TR]<2000TR> 435(635)[435]<635> 7
1[ 440
）t
s
0
0
4 Standard vertical stoke is 1200st and traverse is 1800TR
2670（2670）[3070]<3070> 1
（t Size with () vertical is 1400st and traverse is 1600TR
s Size with[ ] vertical is 1700st and traverse is 2200TR
0
0
2 Size with {}vertical Max is 2000st
1
Size with <>traverse is 2000TR
1800TR and 1600TR use the same Travel
2200TR and 2000TR use the same Trav
1180st {1380st} Min198
Max1378 {Max1578}
 134-060
Modular Vacuum Generation Unit
－ TACOVAM －
Model No. V51-100-3183

◇ SPECIFICATIONS
Operating fluid Compressed air filtered with filter element rated under
74μm
Operating pressure 0.35～0.50MPa
Generated vacuum pressure －0.079MPa (at 0.4MPa of supply pressure)
Suction flow 18±1.5dm3/min (ANR) (at 0.4MPa of supply pressure)
Air consumption 30～40 dm3/min (ANR) (at 0.4MPa of supply pressure)
Ambient temperature 5～50℃
Mass 0.7 kg (about)
Referred technical drawing H-8722＊

◇ SPECIFICATIONS of Solenoid Valve Section for ON/OFF of supply air

Type of solenoid valve Single solenoid, Normally open 2-port valve
Rated voltage DC24V
Response time Less than 0.05sec
Power consumption 1.8W (0.075A by DC24V supply)
Voltage allowance Within ±10% of rated voltage
Insulation classification Class B (by JIS C4003)

◇ SPECIFICATIONS of Vacuum Switch Section

Type and model number PG-30-102R-N (made by COPAL)
Compressed air without containing any moisture and any
Operating fluid
oily material
Supply voltage DC12～24V±10%,（with ripple）
Electric consumption 40mA max.
Output operation Output transistor is turned ON when vacuum degree is
increased beyond the set operation pressure.
Output form NPN open collector type: 30V 100mA max.
Setting pressure range ‐100～100kPa
Vacuum pressure switch is being enclosed into the package of TACOVAM unit. Vacuum switch is not
connected to TACOVAM unit.

TACO CO.,LTD. http://www.taco-ltd.com/

27－9, Takashimadaira 9-chome, Itabashi-ku, Tokyo 175-0082, JAPAN
Tokyo Engineering Service: Tel 03-3936-2311 Nagoya Engineering Service: Tel 052-322-1631
Tohoku Engineering Service: Tel 0244-36-8962 Osaka-Shiga Engineering Service: Tel 077-553-0611
Kita-Kanto Engineering Service: Tel 048-556-9511 Hiroshima Engineering Service: Tel 082-875-4041
Ebina Engineering Service: Tel 046-233-6741 Kyushu Engineering Service: Tel 093-651-4955
Shanghai contacts office (China): +86-13681636278

09-5 (1st Ed, Tiyoda) 1

◇ OPERATION
During SUCTION = Solenoid valve is in de-energized
condition.
• Pressure air that is supplied by 2-port solenoid valve
passes through ejector section (6) with high speed. At
this time, ejector sucks air in circuit of VACUUM
port to generate vacuum condition.
• Generated vacuum degree adjusting screw (9) can
adjust air amount sucked by the ejector section (6).
This screw can make the change range of generated
vacuum degree bigger, so as to distinct the judgments
Note: Vacuum switch, which is not being
between complete sucking and incomplete sucking at constructed to TACOVAM, is contained into the
sucker pad. package of TACOVAM, at shipment.
• A filter element (7) is installed in suction line in order
to prevent the entering of dust and contaminants which come from the VACUUM port.
Element (7) is useful to protect the performance of the ejector and the generated vacuum
adjusting screw.
• Silencer element (8) decreases exhaust noise generated by pressure air exited from the
ejector.
• When vacuum degree is increased up to set operation pressure (－＊＊kPa, setting by
machine maker) for the vacuum switch, electrical signal is issued.

At RELEASING =Solenoid valve is in energized condition.

• Air supply to the ejector is stopped by shift of solenoid valve. So the generation of vacuum is
stopped and pressure in VACUUM port becomes atmospheric pressure.

◇ CHARCTERISTICS CURVE

◇ HANDLING
INSTALLATION
• Install the TACOVAM vacuum generation unit with vertical position.
• Enough space for maintenance and inspection should be considered.
• Piping connected to the unit should be flushed with compressed air before installation.
• Sealing material and seal tape should be used at a minimum in order to avoid entering them
into inside of the unit.
• Supply clean compressed air, which is 0.35 to 0.50 MPa, to AIR IN port.

TACO CO.,LTD. 2
• Supply air should be cleaned and regulated by general filter unit and regulator unit. Don’t
use lubricator upstream to the vacuum generation unit.

ATTENTION on PIPING
Air Supply Side Piping
• Piping for air supply side should be large
enough in order to avoid pressure drop. Take
care not to use connectors restricting flow.
• Pressure decrease of supply air may cause
lowering vacuum degree. Maintain the
pressure drop as minimum as possible.
Vacuum Side Piping
• Large sized piping is also recommended to
the vacuum side. If small piping is used, the
troubles, with incomplete suction by weak
vacuum or with time delay by a little amount
suction flow, may happen due to flow restriction of piping.
• Piping length should be as short as possible. Spiral piping and long winding piping should be
avoided.
• In case to use plastic tubing, use rigid type tubing to avoid crushing easily by atmospheric
pressure when vacuum degree is built up inside of tubing highly.

ELECTRICAL WIRING
• Rated supply voltage of 2-port solenoid valve is DC24V, for supplying pressure air to the
ejector. Confirm supply voltage is correct before performing electrical wiring.
2-Port Solenoid Valve is a normally open type.
• Energizing solenoid (ON) stops air supplying to the ejector. De-energizing solenoid (OFF)
supplies air to the ejector section which generates vacuum.

ADJUSTMENT of Vacuum Degree

Vacuum degree adjusting screw; can adjust suction flow amount through VACUUM port.
Turn anticlockwise ⇒ increases suction flow ⇒ increases vacuum degree
Turn clockwise ⇒ decreases suction flow ⇒ decreases vacuum degree
NOTE: Lock the adjusting screw tightly with lock nut after adjustment is completed.

Vacuum Pressure Switch with Indicator

• Take care not to apply unreasonable tension force
to the leads of vacuum switch.
• For details of handling of the vacuum pressure
switch with indicator, refer to instruction manual
enclosed in package of the vacuum pressure
switch with indicator.

TACO CO.,LTD. 3
MAINTENANCE
• Filter element (7):
The dust and contaminants, which adhere to the work object and exist in surroundings, are
gradually accumulated at this filter element by suction operation. Periodical replacement is
required as the clogged filter element causes decrease of suction efficiency.
• Piping of the vacuum port:
Inspect the piping, tubing and sucker pad for the system. Inferiors and damaged should be
replaced.
• Disassembling and reassembling should be done with preparation of the assembly drawing in
advance.
Power supply and air supply should be removed
before disassembling.

◇ TROUBLESHOOTING
MALFUNCTION CAUSES
【1】 1-1: No supply pressure, or lower supply pressure.
Impossible to 1-2: 2-port sol. valve is not shifted. ⇒Refer to 【3】
generate vacuum 1-3: Improper adjustments of the generated vacuum adjusting screw.
pressure. (It may be excessively screwed.)
【2】 2-1: There is a leak in vacuum circuit by failure of piping/tubing, or
Vacuum degree is in failure of sucker pad. ⇒To be replaced.
low. And suction flow 2-2: Improper adjustments of the generated vacuum adjusting screw.
becomes a little 2-3: Element or silencer clogs. ⇒To be replaced.
amount. 2-4: Ejector clogs up, or O-ring on ejector is damaged.
⇒To be replaced.

【3】 3-1: Electrical wiring to the solenoid is in failure, or electric power is

2-port solenoid valve in OFF.
does not work. 3-2: There is no supply pressure.
3-3: Solenoid coil is in breaking. ⇒To be replaced.
3-4: Foreign matter prevents working of valve.
● According to the causes of troubles, perform adjustment, modification, inspection, and
replacement of the parts.

◇ PARTS & SERVICE KIT (SK) NO. for V51-100-3183

Name of Service Kit Service Kit No.

Ejector SK 92680
2-Port Valve SK 92718
Piston SK 92720
Spool SK 92685
Element SK 92686

TACO CO.,LTD. 4
◇ V51-100-3183 Main Parts Assembly Drawing

TACO CO.,LTD. 5
１
２
３
 All stated here is subject to change without prior notice.

Head Office STAR Automation (Shenzhen) CO., LTD.

North Tower, #3, Zhongrilong Road, Shaojin Bogang
Songshan Industrial Zone,
Baoan District, Shenzhen (755)2962-2620
STAR SEIKI Shanghai CO., LTD.
Room 501, Tower C, Science and Technology Mansion,
#900, Yishan Road, Shanghai (21)5423-4571

Xiangfan Factory #69, North Hanjiang Road, Hi-Tech Zone,

Xiangyang, Hubei, China (710)3311-813

1105-25- ESE-M