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Why Manuli? Rugged solu
Modern hydraulic
system specifica
Manuli Hydraulics is focused on achieving excellence in solutions to t
the design, manufacture and supply of fluid conveyance
solutions, components and associated equipment for high
pressure hydraulics, refrigeration, industrial and oil and marine
applications.

Quality and sustainable development are

the driving forces of all Manuli Hydraulics’
activities, with an aim to guarantee worldwide
availability of technical and commercial
support for it’s products and services.

An integrated approach
Modern applications require robust fluid
connector solutions with guaranteed long lasting
performance. To that end, Manuli Hydraulics
offers a complete range of hoses, fittings and
assembly equipment which are designed to
work seamlessly together. This harmonised
approach allows us to guarantee the quality and
performance of hose assemblies in a way that
our competitors cannot match.

From design to manufacture and assembly, our

commitment to this unified philosophy makes
us the global leader in providing integrated
solutions for fluid connector applications.
utions for the toughest applications
systems are required to deal with ever more challenging applications, environments and
ations. The Manuli Extreme range has been specifically designed to provide the most robust
the toughest hydraulic applications.
At the Forefront of hydraulics excellence
Here at Manuli Hydraulics we thrive on innovation and the continuous development
of our products to meet the ever-more demanding challenges of the Hydraulics
Industry. To this end we have developed the ForeMaster range of isobaric hoses, whi
seamlessly merges state-of-the-art design with tried and trusted technology.
Outstanding abrasion resistance
Comprising four isobaric pressure ratings, the ForeMaster range offers long lasting resistan
impulse cycles (according to ISO 18752 Grade C), whilst simultaneously providing som
impact and abrasion resistance available for a rubber-covered hose on the market today
design philosophies related to the overall pressure ratings of the hoses, the ForeMaster rang
ROC (Rubber Outstanding Cover) compound for the 21 MPa and 28 MPa families, and t
Cover concept for the 35 MPa and 42 MPa families. Both of these cover compounds represe
of development and testing, to ensure that the service life of your hose is not limited by th
cover.
Wide operating temperature range
The rubber outer cover on ForeMaster hoses has also been specially
formulated to resist extremes of temperature. This is especially
useful in industries where daily operating conditions
fall well below freezing. The cover compound
remains crack-resistant at temperatures
as low as -46°C due to an extremely low
glass transition point (the point at which
the material becomes brittle), preventing
it from cracking well after other rubber
compounds would have failed. In addition,
the lowered transition phase temperatures
allow the hose to retain its flexibility even in
these severe conditions.
Superior flexibility and low bending force
The ForeMaster hose range is also characterised
by its high flexibility, making it ideal for use
in restrictive locations. In particular
certain references within the
420 bar family offer a
minimum bend radius
and bending force
requirement far lower
than standard R12, R13
and 4SH hoses.
 Integrated fitting solutions for all situations
As expected of the world’s leading supplier of integrated hydraulic connector solutions,
the ForeMaster range is fully equipped with a selection of dedicated fittings.
s
ich MultiFit - The primary fitting solution for the 21 MPa and 28 MPa families, Multifit
is a robust, single-skive solution which combines one of the most comprehensive
fittings ranges on the market with proven reliability and high impulse resistance.

OPF - The one-piece, no-skive alternative solution for the two lower
nce to pressure pressure families. Reliable, hassle-free and easy to fit in after-market
me of the highest maintenance situations.
y. With two distinct
InterLock Plus - Designed for maximum durability, this robust
ge uses our proprietary fitting has been tested for over 1,000,000 impulse cycles.
the innovative Armoured Suitable for both the 35 MPa and 42 MPa lines, this
ent the culmination of years is a double-skive solution suited to the most
he life of the outer demanding of applications.

SpiralFit - A convenient, no-skive fitting

solution, designed to facilitate field
maintenance and after-market
distribution. This fitting
solution is available for the
35 MPa family.
Hose Cover Technologies
Manuli Hydraulics is always at the leading edge when it comes to innovation and technic
development, and the rubber compounds used for the hose covers in the ForeMaster
range are just one example of this.

Rubber Outstanding Cover - ROC

Specifically designed for extreme abrasion and weathering resistance on heavy
duty hoses, the ROC hose cover solution easily out-performs all but the toughest
and most resilient hose cover solutions.
The Ar
Used on the 21 MPa and 28 MPa hose families and on small sizes
and offer
(< DN19) for 35 MPa and 42 MPa hoses within the ForeMaster
range, the ROC hose cover solution has already proven itself to be Putting it to
a superb investment for use in the harshest of environmental
In standard ISO
conditions. The ROC hose cover solution provides up to
The test lasts for 2,
600 hours of crack-free operation in ISO 6945 ozone
performance.
resistance tests, and loses only 0.03g of weight in
standard ISO 6945 abrasion tests with a 5kg load. However, to truly test the
In addition, a high fire and anti-static resistance reciprocating load was used,
coupled with an ability to function at very low was determined. In this cas
temperatures, makes the ROC hose cover
solution a highly versatile addition to Whilst hoses with th
the Manuli Hydraulics cover solutions competition in stan
range. Anti-Wear longer before the
High-tensile outer cover
textile breaker

Armoured Cover Hose Structure

cal Armoured Cover
The Armoured Cover is the culmination of years of research and development
into both hose structural design and rubber compound formulation. This
innovative new cover concept is made up of two fundamental elements:
• Outer cover made from a proprietary, specially formulated anti-wear rubber compound

• High-tensile textile breaker layer

rmoured Cover is used on the 35 MPa and 42 MPa (≥ DN 19) families of ForeMaster hoses
rs one of the highest levels of abrasion and scratch resistance available on the market today.
o the test

6945 abrasion tests a reciprocating 5kg load is used to create wear on the hose cover.
,000 cycles and measures the mass of material lost. The lower the result, the better the

e performance of the Armoured Cover, Manuli devised a more severe test. A 10kg
and the number of cycles required to expose the steel reinforcement
se, the higher the result, the better the performance.

he Armoured Cover performed up to 4 times better than the

ndard ISO 6945 abrasion tests, they lasted as much as 30 times
e steel reinforcement was exposed.

Number of Cycles Before Reinforcement Exposure 2,000 cycles (10kg)

20,000 cycles (10kg)

60,000 cycles (10kg)

Modified ISO 6945 Abrasion Test, 10kg vertical force
FOREMASTER/21
OUTSTANDING ABRASION RESISTANCE

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01166A06* 6 -4 1/4” 10.2 0.40 12.0 0.47 210 3,040 840 12,180 50 1.97 177 0.12 MF+M00120-04 OPF-04
H01166A08* 8 -5 5/16” 11.5 0.45 13.6 0.54 210 3,040 840 12,180 55 2.17 207 0.14 MF+M00120-05 OPF-05
H01166A10* 10 -6 3/8” 14.4 0.57 16.4 0.65 210 3,040 840 12,180 65 2.56 301 0.20 MF+M00120-06 OPF-06
H01166A12* 12 -8 1/2” 18.1 0.71 20.3 0.80 210 3,040 840 12,180 90 3.54 441 0.30 MF+M00120-08 OPF-08
H01166A16* 16 -10 5/8” 22.2 0.87 24.2 0.95 210 3,040 840 12,180 100 3.94 616 0.41 MF+M00120-10 OPF-10
H01166A19* 19 -12 3/4” 25.6 1.01 27.7 1.09 210 3,040 840 12,180 120 4.72 761 0.51 MF+M00120-12 OPF-12
H01166A25* 25 -16 1” 33.0 1.30 35.2 1.39 210 3,040 840 12,180 150 5.91 1,172 0.79 MF+M00130-16 OPF-16

KEY FEATURES CONTINUOUS SERVICE TEMPERATURE RANGE

-46 °C, -50 °F
• Extreme abrasion resistance
• Impact and scratch resistant cover 121 °C, 250 °F
• Very low bend radius to suit restricted space installations
• Highly robust and compact hose structure compared to TUBE
rated pressure Oil resistant synthetic rubber
• High resistance to environmental agents
• Vacuum resistance according to SAE 100R4 REINFORCEMENT
requirements One wire braid (DN 6-12). Two wire braid (DN 16-25)

APPLICATIONS & FLUIDS COVER

R.O.C.
Synthetic rubber with extreme abrasion and ozone resistance
• Low and medium pressure hydraulic lines with installation
constraints, pilot lines, return, drain and suction lines APPLICABLE SPECS
• Mineral oils, vegetable oils and synthetic ester based oils ISO 18752-C; Exceeds SAE J517 Type 100R17 & ISO 11237-R17
(up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water TYPE APPROVALS
MSHA
FOREMASTER/28
OUTSTANDING ABRASION RESISTANCE

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H01167A06* 6 -4 1/4” 11.6 0.46 13.2 0.52 280 4,060 1,120 16,240 50 1.97 254 0.17 MF+M00120-04 OPF-04
H01167A08* 8 -5 5/16” 12.9 0.51 14.5 0.57 280 4,060 1,120 16,240 55 2.17 279 0.19 MF+M00120-05 OPF-05
H01167A10* 10 -6 3/8” 15.4 0.61 17.0 0.67 280 4,060 1,120 16,240 63 2.48 374 0.25 MF+M00120-06 OPF-06
H01167A12* 12 -8 1/2” 18.5 0.73 20.3 0.80 280 4,060 1,120 16,240 80 3.15 488 0.33 MF+M00120-08 OPF-08
H01167A16* 16 -10 5/8” 22.7 0.89 24.7 0.97 280 4,060 1,120 16,240 90 3.54 719 0.48 MF+M00120-10 OPF-10
H01167A19* 19 -12 3/4” 27.1 1.07 29.3 1.15 280 4,060 1,120 16,240 120 4.72 1,040 0.70 MF+M00120-12 OPK-12

KEY FEATURES CONTINUOUS SERVICE TEMPERATURE RANGE

-46 °C, -50 °F
• Extreme abrasion resistance
• Impact and scratch resistant cover 121 °C, 250 °F
• Very low bend radius to suit restricted space installations
• Highly robust and compact hose structure compared to TUBE
rated pressure Oil resistant synthetic rubber
• High resistance to environmental agents
• Vacuum resistance according to SAE 100R4 REINFORCEMENT
requirements Two high tensile wire braids

APPLICATIONS & FLUIDS COVER

R.O.C.
Synthetic rubber with extreme abrasion and ozone resistance
• Medium and high pressure hydraulic lines with installation
constraints, pilot lines, return, drain and suction lines APPLICABLE SPECS
• Mineral oils, vegetable oils and synthetic ester based oils ISO 18752-C; Exceeds SAE J517 Type 100R19 & ISO 11237-R19
(up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water TYPE APPROVALS
MSHA
FOREMASTER/35
EXTREME SCRATCHING RESISTANCE

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10133010* 10 -6 3/8” 15.5 0.61 17.1 0.67 350 5,070 1,400 20,300 65 2.56 440 0.30 MF+M00120-06
H10133012* 12 -8 1/2” 18.6 0.73 20.6 0.81 350 5,070 1,400 20,300 80 3.15 573 0.39 MF+M00120-08
H10133019* 19 -12 3/4” 27.5 1.08 31.7 1.25 350 5,070 1,400 20,300 140 5.51 1,251 0.84 IP+M01500-12 SP+M05400-12
H10133025* 25 -16 1” 34.6 1.36 38.8 1.53 350 5,070 1,400 20,300 190 7.48 1,843 1.24 IP+M01500-16 SP+M05400-16
H10133031* 31 -20 1.1/4” 42.1 1.66 47.1 1.85 350 5,070 1,400 20,300 230 9.06 2,484 1.67 IP+M01500-20
H10133038* 38 -24 1.1/2” 52.9 2.08 57.9 2.28 350 5,070 1,400 20,300 300 11.81 4,268 2.87 IP+M01600-24
H10133051* 51 -32 2” 66.8 2.63 72.2 2.84 350 5,070 1,400 20,300 360 14.17 6,278 4.22 IP+M01800-32

KEY FEATURES CONTINUOUS SERVICE TEMPERATURE RANGE

-46 °C, -50 °F

121 °C, 250 °F

• Extremely high abrasion resistance, long life before
reinforcement scratching TUBE
• Special composite cover layer with textile reinforcement Oil resistant synthetic rubber
for maximum resistance in harsh environments
• Very low bend radius to suit restricted space installations REINFORCEMENT
• Good flexibility across the whole temperature range
• Easy mounting in any installation DN 6 - 12: Two wire braids; DN 19 - 31: Four high tensile steel
• Highly robust and compact hose structure compared to spirals; DN 38 & 51: Six high tensile steel spirals
rated pressure
• High resistance to environmental agents COVER
• High impulse resistance according to ISO 18752 DN 10-12 - R.O.C.
requirements Synthetic rubber with extreme abrasion and ozone resistance
DN 19 and larger - ARMOURED
Synthetic rubber composite cover with textile reinforcement, high
abrasion and very high scratch resistance

APPLICATIONS & FLUIDS APPLICABLE SPECS

Manuli® Design, ref. ISO 18752-C
• High pressure power lines for general hydraulics
• Designed for forestry machines, booms and harvester TYPE APPROVALS
heads, harsh environments and severe abrasion
MSHA; CU-TR
• Mineral oils, vegetable oils and synthetic ester based oils
(up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water
FOREMASTER/42
EXTREME SCRATCHING RESISTANCE

TECHNICAL DATA

PART REF. HOSE SIZE R.O.D O.D MAX. W.P BURST MIN. BEND WEIGHT FITTINGS
DN dash inch mm inch mm inch bar psi bar psi mm inch g/m lb/ft Std 1 Std 2
H10134006* 6 -4 1/4” 11.3 0.44 13.1 0.51 420 6,090 1,680 24,360 45 1.77 284 0.19 MF+M00120-04
H10134010* 10 -6 3/8” 17.6 0.69 20.0 0.78 420 6,090 1,680 24,360 100 3.93 684 0.46 MF+M00910-06
H10134012* 12 -8 1/2” 20.3 0.79 22.7 0.89 420 6,090 1,680 24,360 120 4.72 797 0.54 MF+M00910-08
H10134016* 16 -10 5/8” 23.9 0.94 26.4 1.03 420 6,090 1,680 24,360 140 5.51 982 0.66 MF+M01500-10
H10134019* 19 -12 3/4” 27.7 1.09 31.9 1.26 420 6,090 1,680 24,360 150 5.91 1,356 0.91 IP+M01500-12
H10134025* 25 -16 1” 34.8 1.37 39.0 1.54 420 6,090 1,680 24,360 210 8.27 2,079 1.40 IP+M01500-16
H10134031* 31 -20 1.1/4” 42.2 1.66 46.5 1.83 420 6,090 1,680 24,360 260 10.24 2,474 1.66 IP+M01500-20
H10134038* 38 -24 1.1/2” 53.2 2.09 58.2 2.29 420 6,090 1,680 24,360 310 12.20 4,536 1.40 IP+M01600-24
H10134051* 51 -32 2” 68.9 2.71 73.5 2.89 420 6,090 1,680 24,360 500 19.69 7,325 4.92 IS+M02700-32 SPGX+M05500-32GX

KEY FEATURES CONTINUOUS SERVICE TEMPERATURE RANGE

-46 °C, -50 °F

121 °C, 250 °F

• Extremely high abrasion resistance, long life before
reinforcement scratching TUBE
• Special composite cover layer with textile reinforcement Oil resistant synthetic rubber
for maximum resistance in harsh environments
• Very low bend radius to suit restricted space installations REINFORCEMENT
• Good flexibility across the whole temperature range
• Easy mounting in any installation DN 6: Two wire braids; DN 10 - 31: Four high tensile steel spirals;
• Highly robust and compact hose structure compared to DN 38 & 51: Six high tensile steel spirals
rated pressure
• High resistance to environmental agents COVER
• High impulse resistance according to ISO 18752 DN 6-16 - R.O.C.
requirements Synthetic rubber with extreme abrasion and ozone resistance
DN 19 and larger - ARMOURED
Synthetic rubber composite cover with textile reinforcement, high
abrasion and very high scratch resistance

APPLICATIONS & FLUIDS APPLICABLE SPECS

Manuli® Design, ref. ISO 18752-C
• High pressure power lines for general hydraulics
• Designed for forestry machines, booms and harvester TYPE APPROVALS
heads, harsh environments and severe abrasion
MSHA; CU-TR
• Mineral oils, vegetable oils and synthetic ester based oils
(up to 100°C/212°F), glycols and polyglycols, mineral oils
in aqueous emulsion, water
 www.manuli-hydraulics.com
© Copyright 2018 Manuli Hydraulics. All rights reserved.
All product names are either trademarks or registered trademarks of
Manuli Hydraulics or Manuli Rubber Industries unless otherwise stated.

GENERAL HYDRAULICS

Global Sales & Marketing Office, 10th Floor Bridgewater House,

58 - 60 Whitworth Street, Manchester, UK, M1 6LT
Tel: +44 (0)161 871 1130; Email: [email protected]