SHELL Product Data Guide Industry 2013

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SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY

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INDUSTRY
HYDRAULIC FLUIDS SHELL TELLUS AND SHELL
IRUS COMPRESSOR OILS SHELL CORENA
TURBINE OILS SHELL TURBO OILS BEARING
AND CIRCULATING OILS SHELL MORLINA
ELECTRICAL INSULATING OILS SHELL DIALA
GAS ENGINE OILS SHELL MYSELLA OIL
INDUSTRIAL GEAR OILS SHELL OMALA
DETERGENTS SHELL DOBATEX
REFRIGERATION OILS SHELL REFRIGERATION
OIL GREASE SHELL GADUS PROCESS OILS
SHELL ONDINA OILS SHELL CATENEX OILS
SLIDEWAY OIL SHELL TONNA SHELL GAS
COMPRESSOR OIL DRAGLINE LUBRICANTS
SHELL DRAGLINE ROPE OIL HEAT TRANSFER
OILS SHELL HEAT TRANSFER OIL PAPER
MACHINE CIRCULATING OILS SHELL PAPER
MACHINE OIL ROCK DRILL OILS SHELL AIR
TOOL OIL BIODEGRADABLE SHELL NATURELLE
CORROSION PREVENTATIVE SHELL VSI 8235
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These characteristics are typical of current production. While future production will conform to Shells specication, variations in these characteristics may occur.
APPLICATION ICON KEY
Factory/machine applications
Long life
High load
Mobile equipment/exterior use
PRODUCT-NAME SUFFIX KEY
E = Energy saving, high efciency
M =
Manufacturing/machine:
factory applications
V = Versatile applications
Formulated for longer oil life,
lower wear and better energy
efciency.
Industrial, manufacturing and machine use. Extended temperature operation for
manufacturing and mobile machine use.
Formulated for longer oil life
and better protection.
SYNTHETIC
Extra long life
Energy saving
Long life and improved protection
Industrial applications
Extra protection
Versatile applications
Extra protection
Shell Tellus S4 ME
Shell Tellus S3 M
Shell Tellus S2 V Shell Tellus S2 M
THE SHELL TELLUS
M RANGE
THE SHELL TELLUS
V RANGE
Formulated
for better
protection,
longer
oil life
and better
system
efciency.
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Long life
High load
M =
efciency.
SYNTHETIC
Extra long life
Energy saving
Extra protection
Extra protection
Shell Tellus S4 ME
Shell Tellus S3 M
THE SHELL TELLUS
M RANGE
THE SHELL TELLUS
V RANGE
Formulated
for better
protection,
longer
oil life
and better
system
efciency.
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Long life
High load
M =
efciency.
SYNTHETIC
Extra long life
Energy saving
Extra protection
Extra protection
Shell Tellus S4 ME
Shell Tellus S3 M
THE SHELL TELLUS
M RANGE
THE SHELL TELLUS
V RANGE
Formulated
for better
protection,
longer
oil life
and better
system
efciency.
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SHELL TELLUS
INDUSTRIAL HYDRAULIC FLUIDS
The Shell Tellus range of hydraulic uids is designed to help make it easy for equipment operators
to select the Shell lubricant that will best deliver value to their operations through enhanced wear
protection, long oil life and high system efciency.
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PERFORMANCE FEATURES
LONG FLUID LIFE-MAINTENANCE SAVING
n Thermally stable in modern hydraulic systems working in extreme
conditions of load and temperature. Shell Tellus S2 M are highly
resistant to degradation and sludge formation therefore improving
system reliability and cleanliness.
n Resist oxidation in the presence of air, water and copper. Turbine
Oil Stability Test (TOST) results show outstanding performance for
Shell Tellus S2 M; low acidity, low sludge formation, low copper
loss; therefore helping to extend oil drain interval life and reduce
maintenance costs.
n Shell Tellus S2 M have good chemical stability in the presence of
moisture, which ensures long oil life and helps to reduce the risk of
corrosion and rusting.
OUTSTANDING WEAR PROTECTION
n Proven anti-wear additives are incorporated to be effective
throughout the range of operating conditions, including low and
severe duty high load conditions. Outstanding performance in a
range of piston and vane pump tests; including the tough Denison
T6C (dry and wet versions) and the demanding Vickers 35VQ25.
MAINTAINING SYSTEM EFFICIENCY
n Shell Tellus S2 M are suitable for ultra-ne ltration, an essential
requirement in todays hydraulic systems. Unaffected by the usual
products of contamination, such as water and calcium, which are
known to cause blockage of ne lters. Customers can use ner lters,
therefore achieving all the benets of having in use cleaner uids.
n Shell Tellus S2 M possess high lubrication properties and excellent
low friction characteristics in hydraulic systems operating at
low or high speed. Helps prevent stick-slip problems in critical
applications enabling very ne control of machinery.
n Careful use of additives to ensure quick air release without
excessive foaming. Quick air release helps minimise cavitation
and slow oxidation, maintaining system and uid performance.
n Good water separation properties (demulsibility). Helps resist the
formation of water-in-oil emulsions, to help avoid consequent
hydraulic system and pump damage.
n Shell Tellus S2 M are suitable for a range of other industrial
applications.
APPLICATIONS
n Industrial hydraulic systems.
n Mobile hydraulic uid power transmission systems.
n Marine hydraulic systems.
COMPATIBILITY AND MISCIBILITY
COMPATIBILITY
Shell Tellus S2 M are compatible with most pumps. However,
please consult your Shell representative before using in pumps
containing silver plated components.
SEAL AND PAINT COMPATIBILITY
Shell Tellus S2 M are compatible with all seal materials and
paints normally specied for use with mineral oils.
SPECIFICATIONS, APPROVALS
AND RECOMMENDATIONS
HAS THE APPROVAL OF:
n Cincinnati Machine: P-68 (ISO 32), P-70 (ISO 46), P-69 (ISO 68)
n Dension Hydraulics: (HF-0, HF-1, HF-2)
n Eaton Vickers: M-2950 S
n DIN 51524 Part 2 HLP type.
MEETS THE REQUIREMENTS OF:
n ISO: 11158 (HM uids)
n GM: LS/2
n AFNOR: NF-E 48-603
n Mannesman Rexroth (RE): 90 220-1
n Swedish Standard (SS): 15 54 34 AM.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY HYDRAULIC FLUIDS
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SHELL TELLUS S2 M
INDUSTRIAL HYDRAULIC FLUID
PREVIOUSLY SHELL TELLUS
Shell Tellus S2 M uids are high performance hydraulic uids that use Shells unique patented technology
to provide outstanding protection and performance.
DESIGNED TO MEET CHALLENGES
TYPICAL PHYSICAL CHARACTERISTICS
CHARACTERISTICS 22 32 46 68 100
ISO Oil Type HM HM HM HM HM
Kinematic Viscosity (ASTM D 445)
@ 0C mm
2
/s
@ 40C mm
2
/s
@ 100C mm
2
/s
180
22
4.3
338
32
5.4
580
46
6.7
1040
68
8.6
1790
100
11.1
Viscosity Index
(ISO 2909)
100 99 98 97 96
Density
@ 15C kg/m
3
866 875 879 886 891
Flash Point C
(COC)
210 218 230 235 250
Pour Point C 30 30 30 24 24
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LONG FLUID LIFE MAINTENANCE SAVING
n Shell Tellus S2 V uids help extend equipment maintenance intervals
by resisting thermal and chemical breakdown. This minimises
sludge formation and provides excellent performance in the industry
standard ASTM D 943 Turbine Oil Stability Test (TOST).
n Shell Tellus S2 V uids also have good stability in the presence
of moisture, which ensures long uid life and reduces the risk of
corrosion and rusting, particularly in moist or humid environments.
n Highly shear stable viscosity modiers help minimise variations
in the uid properties throughout the uid drain interval.
n Proven zinc-based anti-wear additives are incorporated to be
effective throughout the range of operating conditions, including
low load and severe duty high load conditions. Outstanding
performance in a range of piston and vane pump tests, including
the tough Denison T6C (dry and wet versions) and the demanding
Vickers 35VQ25, demonstrates how Shell Tellus S2 V uids can
help system components last longer.
n The extended temperature range capability of Shell Tellus S2 V
allows efcient operation of mobile equipment from cold start to
normal operating conditions.
n Superior cleanliness, excellent lterability and high performance water
separation, air release and anti-foam characteristics all help contribute
to maintaining or enhancing the efciency of hydraulic systems.
n The unique additive system in Shell Tellus S2 V, in combination
with superior cleanliness (meeting the requirements of max ISO
4406 21/19/16 class, ex Shell lling lines. As recognised by
DIN 51524 specication, the oil is exposed to various inuences
with transport and storage that could affect the cleanliness level)
helps reduce the impact of contaminants on lter blocking,
allowing both extended lter life and use of ner ltration for extra
equipment protection.
n Shell Tellus S2 V uids are formulated for fast air release without
excessive foaming to help efcient hydraulic power transfer and
minimise uid and equipment impacts of cavitation-induced
oxidation that can shorten uid life.
APPLICATIONS
MOBILE/EXTERIOR HYDRAULIC APPLICATIONS
n Hydraulic and uid power transmission systems in exposed
environments can be subject to wide variations in temperature.
The high viscosity index of Shell Tellus S2 V helps deliver
responsive performance from cold start conditions to full load,
severe duty operation.
PRECISION HYDRAULIC SYSTEMS
n Precision hydraulic systems require excellent control of uid
viscosity over the operating cycle. Shell Tellus S2 V provides greater
temperature viscosity stability compared to ISO HM uids that can
help improve the performance of such systems.
n For more severe operating conditions, longer uid life and
enhanced efciency, the Shell Tellus S3 and S4 ranges offer
additional performance benets.
COMPATIBILITY
n Shell Tellus S2 V uids are suitable for use with most hydraulic
pumps. However, please consult your Shell representative before
using in pumps containing silver plated components.
FLUID COMPATIBILITY
n Shell Tellus S2 V uids are compatible with most other mineral
oil based hydraulic uids. However, mineral oil hydraulic uids
should not be mixed with other uid types (e.g. environmentally
acceptable or re resistant uids).
n Shell Tellus S2 V uids are compatible with seal materials and
AND RECOMMENDATIONS
n Denison Hydraulics: (HF-0, HF-1, HF-2)
n Eaton Vickers: M-2950 S, I-286 S.
MEETS OR EXCEEDS THE REQUIREMENTS OF:
n Swedish Standard (SS): 15 54 34 AM
n ISO: 11158 (HV uids)
n AFNOR: NF-E 48-603
n ASTM: 6158-05 (HV uids)
n DIN: 51524 Part 3 HVLP type
n GB: 111181-1-94 (HV uids).
For a full listing of equipment approvals and recommendations
please consult your local Shell Technical Helpdesk.
SHELL TELLUS S2 V
INDUSTRIAL HYDRAULIC FLUID FOR WIDE TEMPERATURE RANGE
PREVIOUSLY SHELL TELLUS T
Shell Tellus S2 V uids are high performance hydraulic uids that use Shells unique patented technology with
excellent viscosity control under both severe mechanical stress and across a wide range of temperatures.
They provide outstanding protection and performance in most mobile equipment and other applications
subjected to wider ranges of ambient or operating temperatures.
ISO Oil Type HV HV HV HV HV
@ 20C mm
2
/s
@ 40C mm
2
/s
@ 100C mm
2
/s

350
15
3.8

1300
32
6.1

2350
46
7.9

68
10.5

100
14.0
Viscosity Index (ISO 2909) 142 143 143 142 142
Density @ 15C kg/m
3
(ISO 12185) 872 872 872 877 880
Flash Point C (COC) (ISO 2592) 170 210 225 225 225
Pour Point C (ISO 3016) 42 39 36 30 30
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LONG FLUID LIFE MAINTENANCE SAVING
Shell Tellus S3 M uids offer an improved capability to extend uid
maintenance intervals and helps reduce equipment downtime through:
n An extended ASTM D 943 TOST lifetime, with an oxidative
stability that is up to three times longer than the industry minimum.
n Excellent resistance to breakdown in the presence of water and
heat.
These features provide extended maintenance capability without
compromising protection or performance, even under severe or
extended temperature range applications.
n Advanced zinc-free anti-wear additives provide protection over a
wide range of conditions, including low and severe duty, and high
load operation. This protection has been demonstrated in tough
industry standard hydraulic pump tests such as the Denison T6C (dry
and wet versions), Denison P46 and Eaton Vickers 35VQ25 tests.
n Superior cleanliness and lterability; coupled with excellent water
separation, air release and anti-foam characteristics, all help to
maintain or enhance hydraulic system efciency.
n The lterability of Shell Tellus S3 M is maintained even when the
uid is contaminated with water.
n Shell Tellus S3 M uids have an ISO 4406 cleanliness of
21/19/16 or better ex Shell lling lines. As recognised by DIN
51524 specication, the oil is exposed to various inuences with
transport and storage that could effect the cleanliness level.
APPLICATIONS
MANUFACTURING AND INDUSTRIAL HYDRAULIC SYSTEMS
n Shell Tellus S3 M uids are suitable for a wide range of hydraulic
power applications found in manufacturing and industrial
environments.
SEVERE DUTY HYDRAULIC SERVICE
n The long-life characteristics of Shell Tellus S3 M uids can make
them particularly suitable for severe duty (e.g. load, temperature)
applications or where extended life is required (e.g. remote or
inaccessible locations).
MARINE AND MOBILE HYDRAULIC SYSTEMS
n Shell Tellus S3 M uids are suitable for marine and mobile
applications where ISO HM type hydraulic uids are
recommended.
ENVIRONMENTAL IMPACT
n Shell Tellus S3 M has a reduced environmental impact in the event
of a leak or accidental spillage compared to conventional zinc-
based hydraulic uids. This is achieved through the use of zinc-free
anti-wear technology and low sulphur base oils.
For further reductions in environmental impact, we offer the Shell
Naturelle range of environmentally considerate lubricants.
For applications that experience wide temperature variations we
recommend the Shell Tellus S2 series of hydraulic uids.
COMPATIBILITY
n Shell Tellus S3 M uids are suitable for use with most hydraulic pumps.
FLUID COMPATIBILITY
n Shell Tellus S3 M uids are compatible with most other mineral oil
based hydraulic uids. However, mineral oil hydraulic uids should not
be mixed with other uid types (e.g. environmentally acceptable or
re-resistant uids).
n Shell Tellus S3 M uids are compatible with seal materials and
AND RECOMMENDATIONS
n Eaton Vickers (Brochure 694)
n MAG (Cincinnati Machine)
P-68 (ISO 32), P-70 (ISO 46), P-69 (ISO 68)
n ISO 11158 (HM uids)
n DIN 51524-2 (HLP oils)
n ASTM 6158 (HM mineral oils)
n SS 15 54 34.
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SHELL TELLUS S3 M
PREMIUM ZINC-FREE INDUSTRIAL HYDRAULIC FLUID
RECOMMENDED REPLACEMENT FOR SHELL TELLUS S
Shell Tellus S3 M hydraulic uids are high performance lubricants that use exclusive zinc-free technology
to provide outstanding protection and performance in most manufacturing and many mobile equipment
operations. they resist breakdown under heat or mechanical stress, helping to prevent damaging deposits
that can decrease the efciency of your hydraulic system.
ISO Oil Type HM HM HM HM HM
Kinematic Viscosity
(ASTM D 445)
@ 0C mm
2
/s
@ 40C mm
2
/s
@ 100C mm
2
/s

180
22
4.3

324
32
5.5

565
46
6.8

700
68
10.2

1750
100
11.4
Viscosity Index (ISO 2909) 100 105 105 135 100
Density @ 15C kg/m
3

(ISO 12185) kg/m
3
875 855 865 835 875
Flash Point C (PMCC) (IP 34)
204
(COC)
215
(COC)
220 250
250
(COC)
Pour Point C (ISO 3016) 30 33 33 51 33
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(COMPARED TO SHELL TELLUS 2M)
ENERGY EFFICIENCY
n With the help of sophisticated system modelling, Shell Tellus
S4 ME has been designed to improve the energy efciency of
hydraulic systems through a specially developed formulation
that balances the ow, frictional and power transmission
characteristics of the uid. Field evaluation has shown energy
efciency
*
improvements in such applications.
REDUCE MAINTENANCE COSTS
n Shell Tellus S4 ME offers outstanding performance in all the properties
relevant to a hydraulic uid such as hydraulic pump wear and
resistance to breakdown in contact with water or other contaminants.
n Together with an oil life that exceeds the 10,000 hours maximum
duration that can be measured in the industry Turbine Oil Stability
Test (TOST), Shell Tellus S4 ME offers you the capability to
signicantly extend oil change intervals, which can help reduce
overall maintenance costs.
GREATER EQUIPMENT PROTECTION
n In addition to meeting standard industry and OEM specication
requirement, Shell Tellus S4 ME is formulated to provide an
exceptional level of additional protection. For instance, Shell Tellus
S4 ME results in up to 68% less wear in the Vickers V104C pump
wear test than the 50 mg pass/fail limits for many OEMs such as
Cincinnati Machine (P-specication), Bosch-Rexroth (RD 90220-1)
and Eaton Vickers. Superior cleanliness (meeting the requirements
of ISO 4406 21/19/16 class or better ex Shell lling plants. As
recognised by DIN 51524 specication, the oil is exposed to
various inuences with transport and storage that could affect the
cleanliness level). Together with outstanding protection against
sludge build-up, valve sticking and corrosion, it can help prolong
the life of your hydraulic equipment.
APPLICATIONS
INDUSTRIAL HYDRAULIC SYSTEMS
n Particularly suitable for those systems with high intensity hydraulic
power usage such as injection moulding and high pressure metal
pressing operations and where resistance to high temperatures or
long oil life is required.
MOBILE HYDRAULIC SYSTEMS
n Shell Tellus S4 ME is also suitable for use in certain mobile hydraulic
uid power transmission systems and in marine applications and provides
superior low temperature uidity compared to most conventional ISO HM
type uids.
* Actual energy savings may vary depending on application, current oil used, maintenance procedures,
condition of equipment, operating conditions and intensity of hydraulic power usage.
ENVIRONMENTAL IMPACT
n Shell Tellus S4 ME oils use an advanced zinc-free (ashless) additive
system to help provide reduced environmental impact in the case of
leakage or accidental spillage compared to conventional zinc-based
hydraulic uids through the use of ashless anti-wear.
COMPATIBILITY
n Suitable for use with most hydraulic pumps.
n With most other mineral oil based hydraulic uids. However,
mineral oil hydraulic uids should not be mixed with other uid
types (e.g. environmentally acceptable or re resistant uids).
n With seal materials and paints normally specied for use with mineral oils.
AND RECOMMENDATIONS
HAS THE APPROVALS OF:
n Eaton Vickers: M-2950 S, I-286 S
n BoschRexroth
n Arburg: Injection moulding applications.
n ASTM: D 6158 (HM uids)
n ISO: 11158 (HM uids)
n DIN: 51524 Part 2 HLP type
n Swedish Standard (SS): 15 54 34 AM
n AFNOR: NF-E 48-60
n Krauss Maffei.
SHELL TELLUS S4 ME
ADVANCED SYNTHETIC INDUSTRIAL HYDRAULIC FLUID
PREVIOUSLY SHELL TELLUS EE
Shell Tellus S4 ME hydraulic uids are designed to help users improve the energy efciency of their hydraulic systems without
compromising the protection of the system or maintenance procedures of their equipment and operations. Shell Tellus S4 ME has
been found to improve energy efciency in applications such as plastic injection moulding and metal pressing compared to Shell
Tellus S2 M. In addition, Shell Tellus S4 ME also uses an advanced ashless additive system designed to help equipment service
life and lower maintenance costs through providing outstanding wear protection and long oil life capability.
CHARACTERISTICS 46 68
ISO Fluid Type HM HM
Kinematic Viscosity
(IP 71)
@ 0C mm
2
/s
@ 40C mm
2
/s
@ 100C mm
2
/s

576
46
6.8

1038
68
8.7
Viscosity Index
(ISO 226)
98 97
Density @ 15C kg/m
3

(ISO 12185)
0.832 0.835
Flash Point C (COC)
(ISO 2592)
250 250
Pour Point C (ISO 3016) 51 51
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Shell Tellus S4 ME
ADVANCED SYNTHETIC HYDRAULIC FLUID
n
Proven to enhance energy efciency
*
n
Up to four times longer oil life
*
n
Helps prolongs equipment life
Part of the Shell Tellus hydraulic uid range
designed to help you make the right choice
*Compared to Shell Tellus S3 M a mineral oil.
LOOKING
FOR ENHANCED
EFFICIENCY?
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FIRE RESISTANT FOR HIGH RISK INSTALLATIONS
n As demonstrated in the 7
th
Luxembourg Report re resistance
tests the product contributes signicantly to reduce the re risk
both in presence of ame and hot surfaces due to re resistance
properties.
EXCELLENT COMPONENTS AND FLUID DURATION
n Reliable operation especially compared with uids of older
technologies.
IMPROVED WEAR PERFORMANCES AGAINST
MINIMUM INDUSTRY STANDARD
n As demonstrated in the vane pump testing required by the 7
th

Luxembourg Report the product offers signicantly better
anti-wear performances than the minimum required by the
standard.
APPLICATIONS
Shell Irus Fluid C is particularly suitable for demanding hydraulic
applications where there is a high re risk, such as those found in
the Mining and Metal Processing industries.
In order to reduce the water evaporation Shell Irus Fluid C, as for all
the ISO HFC type of uids, should be used below 55C with
a suggested maximum temperature of 45C.
LUBRICATION AND COMPONENT LIFE
In general, water-glycol uids are less effective bearing lubricants
than petroleum mineral hydraulic oils, but are entirely satisfactory in
systems containing pumps with plain bearings or lightly loaded ball
and roller bearings. However, in common with other water-based
uids a reduction in bearing life can be expected. This will normally
be included in the derating made by the pump manufacturer.
In order to increase as much as possible the reliability of the system
and reduce its maintenance costs it is important that all components
are checked with their manufacturer on whether they are suitable/
compatible with water glycol products.
ADDITIONAL INFORMATION
CONTROL OF WATER CONTENT
Water content should be controlled within 35% to 45% by weight.
Condensate or de-ionized water should be used for any additions,
which should be made slowly while the uid is circulating.
CONVERSION FROM OTHER TYPES OF FLUIDS
Specic attention should be given in case of converting to Shell Irus
Fluid C systems that were previously using lubricants of different types
than ISO HFC (e.g. mineral oils or ISO HFDU type of products).
In such a case it is suggested you seek advice from your Shell
representative about the change over procedure you should follow.
SHELL IRUS FLUID C
HFC TYPE FIRE-RESISTANT HYDRAULIC FLUID
Shell Irus Fluid C is an advanced water-glycol re resistant hydraulic uid containing powerful additives
to enhance its anti-wear, anti-corrosion and anti-oxidation properties. The water content is approximately
40% by weight.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY HYDRAULIC FLUIDSFIRE RESISTENT
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CHARACTERISTICS
ISO Fluid Type HFC
Appearance
Transparent
Red
@ 20C mm
2
/s
@ 0C mm
2
/s
@ 20C mm
2
/s
@ 40C mm
2
/s

1875
358
112
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Density @ 15C kg/m
3
(ISO 12185) 1059
Pour Point C (ISO 3016) 57
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CHARACTERISTICS 46
ISO Fluid Type HFD-R
Appearance
Yellow
Clear uid
@ 0C mm
2
/s
@ 40C mm
2
/s
@ 50C mm
2
/s
@ 100C mm
2
/s

1600
43
26
5.3
Viscosity Index (ISO 2909) 15
Density @ 15C kg/m
3
(ISO 12185) 1125
n Good re resistance.
n Non-toxic under EEC regulations.
n Extended uid change intervals.
n Pump life similar to life with mineral hydraulic oils.
n Fire resistance maintained during the life of the uid.
n Compatible with most seal materials.
APPLICATIONS
n Hydraulic and power transmission systems used in the steel
and mining industries and other applications which call for
a re resistant hydraulic uid.
n Die-casting machines.
n Billet loaders.
n Electric arc furnaces.
n Forging presses.
n Welding robots.
n Continuous casting machines.
n Hydraulic presses.
n Extrusion presses.
SEALS
n Butyl, Viton, Ethylene/Propylene.
*

PAINTS
n Epoxy resin paints are compatible.
METALS
n Satisfactory with common constructional metals. Aluminium and its
alloys should be hard anodised and not used as bearing surfaces.
* Contact seal suppliers for their advice.
LUBRICATION
The lubricating properties of Shell Irus Fluid DR compare favourably
with those of an equivalent mineral oil of the same viscosity.
As a result, in many pumps, they show similar performance
(bearing life and wear properties) to mineral oil, although
some slight de-rating may be necessary at very high loads.
Contact with the pump manufacturer is advisable before use.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY HYDRAULIC FLUIDSFIRE RESISTENT
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SHELL IRUS FLUID DR
HFD-R TYPE FIRE-RESISTANT HYDRAULIC FLUID
Shell Irus Fluid DR is a tri-aryl phosphate ester re-resistant hydraulic uid and contains carefully selected
additives to give superior oxidation and hydrolytic stability characteristics.
72
Rotary vane and screw air
compressors
Mobile air compressors
High temperature
Reciprocating (piston) air
compressors
P =
High pressure/reciprocating
(piston) air compressors
R =
Rotary vane and screw air
compressors
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Rotary vane and screw air compressor oils for use
in stationary and mobile air compressors
Reciprocating (piston) air compressor oils for safe
and reliable operation in demanding high-pressure
applications
P
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THE SHELL CORENA
R RANGE
THE SHELL CORENA
P RANGE
Formulated for better
protection, longer oil life
and better system efciency
SYNTHETIC
Extra long life
Improved efficiency
Severe applications
Long life
High efficiency
Shell Corena S4 R
Shell Corena S3 R
protection, longer oil
life and better system
efciency
SYNTHETIC
Extra long life
Improved efficiency
Severe applications
Reliable protection
Standard life applications
Shell Corena S4 P
Shell Corena S2 P

OLD PRODUCT NEW/REPLACEMENT PRODUCT
Shell Corena AS
Shell Corena S4 R
Extra long life
System efciency
Severe applications
Shell Corena S
Shell Corena S3 R
Long Life
System efciency
Shell Corena AP
Shell Corena S4 P
Extra long life
System efciency
Severe applications
Shell Corena P
Shell Corena S2 P
Reliable protection
Standard life applications
Severe applications

R
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Direct replacement
Shell Corena S2 P - 68, 100, 150
Shell Corena S3 R - 46, 68
Shell Corena S4 P - 68, 100
Shell Corena S4 R - 46, 68
ISO VISCOSITY GRADES AVAILABLE:
SHELL CORENA
AIR COMPRESSOR OILS
The Shell Corena range of air compressor oils is designed to help make it easy for equipment operators
to select the Shell oil that will best deliver value to their operations through enhanced wear protection,
long oil life and high system efciency.
OIL
PRODUCT
REPLACEMENT
PRODUCT
PERFORMANCE
FEATURES
APPLICATIONS
Shell Corena AS Shell Corena S4 R
46, 68
n Extra long Life
n System efciency
n Severe applications
n Rotary vane and screw air compressors
n Factory/machine applications
n Mobile air compressors
n High temperature
Shell Corena S Shell Corena S3 R
46, 68
n Long life
n System efciency
n Rotary vane and screw air compressors
n Mobile air compressors
Shell Corena AP Shell Corena S4 P
68, 100
n Extra long life
n System efciency
n Severe applications
n Reciprocating (piston) air compressors
n High temperature
Shel Corena P Shell Corena S2 P
68, 100, 150
n Reloable protection
n Standard life applications
n Sever applications
n Reciprocating (piston) air compressors
73
73
LONG OIL LIFEMAINTENANCE SAVING
n Allows the service interval between valve and piston maintenance
to be extended over normal service practices due to low deposits
forming tendencies. Compressors can be kept in service for much
longer periods, operating at a consistently high level of efciency.
ENHANCED AIRLINES SAFETY
n In discharge air-lines, the combination of rust particles, dispersed in
carbonaceous deposits, coupled with heat from recently compressed
air, can cause an exothermic reaction leading to the possibility
of res and explosion. Shell Corena S2 P helps to minimise the
likelihood of this danger arising.
MAINTENANCE SYSTEM EFFICIENCY
n Resistant to the formation of carbon deposits and lacquer on
valves and piston crowns, caused by the by-products of corrosion,
such as ferric oxides and hydroxides, at high working temperatures
and pressures. Such deposits can cause serious damage, lower
compressor efciency and increase maintenance costs.
n Shell Corena S2 P separates readily from water allowing excess
water to be drained from the oil circulation system, thus preventing
accelerated corrosion and a reduction in lubrication efciency.
This also helps to separate oil from condensate in oil/water
separators and drier units.
n Effectively protects all metal surfaces from corrosion. Protects all
sensitive machinery parts (e.g. housings, valves, bearings, from
wear to help prolong the service intervals).
APPLICATIONS
RECIPROCATING AIR COMPRESSORS
n Industrial reciprocating air compressors operating with air discharge
temperatures of up to 220C.
BREATHING AIR COMPRESSORS
n Shell Corena S2 P may be used in breathing air compressors,
provided subsidiary clean-up apparatus is used to ensure that
the air produced is t for breathing.
SEAL COMPATIBILITY
Shell Corena S2 P is compatible with all sealing materials commonly
used in air compressors.
AND RECOMMENDATIONS
n DIN 51506 VDL
n ISO 6743-3:2003 DAA Normal Duty.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY COMPRESSOR OILS
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SHELL CORENA S2 P
RECIPROCATING (PISTON) AIR COMPRESSOR OIL
PREVIOUSLY SHELL CORENA P
Shell Corena S2 P is a premium quality reciprocating air compressor lubricant. It is based on a blend of
specially selected base oils to provide a level of performance approaching that of synthetic oils.
CHARACTERISTICS 68 100 150
@ 40C mm
2
/s
@ 100C mm
2
/s

68
7.8

100
9.2

155
12.1
Density @ 15C kg/m
3
883 899 902
Flash Point (COC) C (ASTM D 92) 235 240 240
Pour Point C (ASTM D 97) 33 33 30
Neutralisation Value mg KOH/g 0.3 0.3 0.3
Sulphated Ash % m 0.06 0.06 0.06
Oxidation Stability (delta-CCR) % m 1.8 2 2.3
Properties of the distillation
residues 20% (DIN 51562)
Carbon residue (CCR) %m

0.3

0.3

0.3
Rust Prevention Properties
(steel) degrees (ASTM D 665-B)
Pass Pass Pass
Water Stability @ 54C min
(ASTM D 1401) @ 82C min
30

20

20
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n Shell Corena S3 R will allow for signicant increases in oil drain
intervals (compared to basic mineral compressor oil), where
allowed by manufacturers up to a maximum of 6,000 hours,
even when operating at a continuous maximum discharge air
temperature of up to 100C.
n Resists formation of carbon deposits in sliding vane slots enabling
them to move freely. Also resists deposit formation on rotating
components of screw compressors. As a consequence high levels
of compressor efciency can be maintained for long periods in
both types of compressor.
n Depending on intake air quality, duty cycle and ambient
conditions, especially hot and humid type climates as found
in the Asian and Pacic regions, a reduced oil drain period is
recommended.
n The careful selection of base oils and additives provides rapid
air release without excessive foaming to give excellent operation
even under cycling conditions.
n The product is easily separated from water, keeping the system in
good condition even when contaminated with water.
n Shell Corena S3 R is formulated to reduce sludge and deposit
formation from the thermal degradation processes, even at very
high temperatures, maintaining compressor efciency.
n Coupled with the oils long life capability is its ability to maintain
internal surface cleanliness in service. This is important to maintain
high levels of performance for the compressor and separator/
coalescer.
n Effectively protects all metal surfaces from corrosion.
Protects all sensitive machinery parts (e.g. gears, screws,
bearings, from wear to help prolong the service intervals).
APPLICATIONS
ROTARY SLIDING VANE AIR COMPRESSORS
n Oil ooded or oil injected, single or two-stage compressors,
operating at pressures of up to 10 bar and with air discharge
SCREW AIR COMPRESSORS
n Oil ooded or oil injected, single or two-stage compressors,
operating at pressures of up to 20 bar and with air discharge
SEAL COMPATIBILITY
n Shell Corena S3 R is compatible with all sealing materials
commonly used in air compressors.
AND RECOMMENDATIONS
n ISO 6743-3A-DAJ.
SHELL CORENA S3 R
PREMIUM ROTARY AIR COMPRESSOR OIL
PREVIOUSLY SHELL CORENA S
Shell Corena S3 R is a premium quality lubricant developed for the lubrication of rotary sliding vane and
screw air compressors. It is based on a blend of selected solvent rened base oils and carefully chosen
additives.
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@ 40C mm
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@ 100C mm
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/s

46
6.9

68
8.9
Density @ 15C kg/m
3
(ASTM D 1298) 868 873
Flash Point C (COC) (ASTM D 92) 230 248
Pour Point C (ASTM D 97) 30 30
Water Separability @ 54C min.
(ASTM D 1401)
15 15
75
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n Shell Corena S4 R will allow for signicant increases in oil drain
intervals (compared to mineral compressor oil) with oil analysis,
where allowed by manufacturers up to a maximum of 12,000
hours, even when operating at a continuous maximum discharge
air temperature in excess of 100C. Depending on intake air
quality, duty cycle and ambient conditions, especially in hot and
humid type climates as found in the Asian and Pacic regions, a
reduced oil drain period is recommended.
n Shell Corena S4 R is formulated to reduce sludge and deposit
formation from thermal degradation processes, even at very high
temperatures, maintaining compressor efciency.
n Reduced change of viscosity with change in operating temperature
in comparison to conventional mineral oil-based products. This
provides low starting viscosity together with higher viscosity at
operating temperature.
OUTSTANDING RESISTANCE TO OXIDATION
n Shell Corena S4 R is designed to resist the formation of carbon
deposits and the formation of sludge in all moving parts of sliding
vane and screw compressors, helping to ensure maximum output
of the machine throughout the service interval.
sensitive machinery parts (e.g. gears, screws, bearings, from wear
to help prolong the service intervals).
n Resulting in a low foaming tendency and very good air release
and water shedding properties. This helps to separate oil from air
and water in two-stage compressor intercoolers, oil/water separators
and drier units.
n The product is easily separated from water, keeping the system in
good condition even when contaminated with water.
n Shell Corena S4 R has low volatility and oil carry over to provide
reduced oil top-up requirements in combination with increased air
quality.
APPLICATIONS
ROTARY SLIDING VANE AND SCREW AIR
COMPRESSORS
n Oil ooded/oil-injected single and two-stage compressors, in
particular those operating with higher output pressures of up to
25 bar and with air discharge temperatures higher than 100C
(including intermittent operation under these conditions).
EQUIPMENT RUNNING UNDER ARDUOUS
CONDITIONS
n May also be used where exceptionally high ambient temperatures
are found, when the oil temperature cannot be reduced to normal levels.
ABB TURBOCHARGERS
n Recommended for use in ABB turbochargers tted to low and
medium speed diesel engines used in marine and power
generation applications.
MISCIBILITY
n Shell Corena S4 R is fully miscible with mineral oils, although
dilution with mineral lubricants will markedly reduce its
performance. Care must be taken to ensure that Shell Corena S4
R is not mixed with other types of synthetic uids.
SEAL COMPATIBILITY
n Shell Corena S4 R is compatible with all sealing materials
commonly used in air compressors.
AND RECOMMENDATIONS
n ABB for use in VTR turbochargers, with a maximum oil change
interval of 5,000 hours (HZTL 90617, List 3).
n ISO 6743-3A-DAJ.
SHELL CORENA S4 R
ADVANCED SYNTHETIC ROTARY AIR COMPRESSOR OIL
PREVIOUSLY SHELL CORENA AS
Shell Corena S4 R is an advanced air compressor lubricant using unique additive technology, capable
of giving outstanding performance in oil-ooded air compressors of screw or vane design. Based on
specially selected PAO base uids, Shell Corena S4 R provides long oil life and effective lubrication in
severe applications.
@ 40C mm
2
/s
@ 100C mm
2
/s

46
7.7

68
10.2
Viscosity Index (ISO 2909) 135 135
Density @ 15C kg/m
3
(ASTM 1298) 843 848
Air Release minutes 2 4
Rust Prevention Properties (ASTM D 665-B) Pass Pass
Water Separability mins (ASTM D 1401) 10 10
Rotating Pressure Vessel Oxidation mins
(ASTM D 2272)
2200 2200
FZG Load Carrying Test >12 >12
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n Developed specically for heavy-duty reciprocating air
compressors. This includes reciprocating air compressors
subjected to overloading, intermittent or continuous operation.
Shell Corena S4 P is designed to provide safe, reliable and
effective lubrication for extended service periods where mineral
compressor lubricants are unsatisfactory.
n The extreme low tendency for deposit build-up ensures continued
high compressor performance over long periods. It enables the
normal valve maintenance period, typically between 250 and
1,000 hours of operation using conventional mineral oils, to be
extended to 2,000, or even 4,000 hours.
ENHANCED AIR-LINE SAFETY
n The absence of deposit formation has a very important safety
related benet. In discharge air-lines, the combination of rust
particles, dispersed in carbonaceous deposits, coupled with heat
from recently compressed air, can cause an exothermic reaction
leading to the possibility of res and explosion. Shell Corena S4 P
helps to minimise the likelihood of this danger arising.
OUSTANDING WEAR PROTECTION
sensitive machinery parts (e.g. gears, screws, bearings, from wear
to help and prolong the service intervals).
n Resistant to the formation of carbon deposits and lacquer on
valves and piston crowns, caused by the by-products of corrosion
such as ferric oxides and hydroxides, at high working temperatures
and pressures. Such deposits can cause serious damage, lower
compressor efciency and increase maintenance costs.
n Separates readily from water preventing accelerated corrosion
and facilitating separation from condensate.
APPLICATIONS
RECIPROCATING AIR COMPRESSORS
n All industrial reciprocating air compressors, in particular up to and
above air discharge temperatures of 220C with continuous high
delivery pressures.
BREATHING AIR COMPRESSORS
n Shell Corena S4 P may be used in breathing air compressors,
provided subsidiary clean-up apparatus is used to ensure that
the air produced is t for breathing.
SEAL COMPATIBILITY
n Shell Corena S4 P, in common with other ester-based lubricants,
is not compatible with all seal materials, and some older compressors
may need to have the seals changed before they can be run on
the new grades.
MISCIBILITY
n Shell Corena S4 P oils are fully miscible with mineral oils,
although dilution with mineral lubricants will markedly reduce
its performance.
AND RECOMMENDATIONS
n DIN 51506 VDL
n ISO/DP 6521-L-DAB medium duty
n ISO 6743-3:2003 DAB severe duty
n EN 12021.
SHELL CORENA S4 P
ADVANCED SYNTHETIC RECIPROCATING (PISTON) AIR COMPRESSOR OIL
PREVIOUSLY SHELL CORENA AP
Shell Corena S4 P is an advanced reciprocating air compressor lubricant and is based on specially
selected synthetic ester uids. It incorporates the latest additive technology to provide outstanding
performance.
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@ 40C mm
2
/s
@ 100C mm
2
/s

68
8.5

100
10.2
Density @ 15C kg/m
3
(ASTM D 445) 990 988
Sulphated Ash %m (DIN 5I575) <0.02 0.02
Rust Prevention Properties (24 hours) Pass Pass
Copper Corrosion (100C / 3 hours)
(ASTM D 130)
1b 1b
Water Separability @ 54C min.
(ASTM D 1401) @ 82C min.
30

25
COMPATIBILTY GUIDE
Acceptable
High nitrile content
(SE85)
>36% acrylonitrile
Majority
Acceptable
Medium nitrile
content (SE70)
3036%
acrylonitrile
Not Acceptable
Low nitrile
content
<30% acrylonitrile
77
Shell Corena S4 R
ADVANCED SYNTHETIC OIL FOR SLIDING-VANE
AND SCREW ROTARY AIR COMPRESSORS
n Enhanced compressor efciency and availability
for increased productivity.
n Designed to extend oil and equipment life.
n Keeps high-temperature and high-pressure equipment
working efciently for longer.
Part of the Shell Corena air compressor oil range
WANT TO
INCREASE
PRODUCTIVITY?
78
SHELL TURBO
INDUSTRIAL TURBINE OILS
79
79
STRONG CONTROL OF OXIDATION
n The use of inherently oxidatively stable base oils together with an
effective inhibitor package provides high resistance to oxidative
degradation. The result is extended oil life, minimising the formation
of aggressive corrosive acids, deposits and sludge, helping to
reduce your operating costs.
HIGH RESISTANCE TO FOAMING AND RAPID AIR
RELEASE
n The oils are formulated with a non-silicone anti-foam additive,
which generally controls foam formation. This feature coupled
with fast air-release from the lubricant reduces the possibility of
problems such as pump cavitation, excessive wear and premature
oil oxidation, helping to give you increased system reliability.
POSITIVE WATER-SHEDDING PROPERTIES
n Robust demulsibility control such that excess water, common-place
in steam turbines, can be drained easily from the lubrication system,
minimising corrosion and premature wear and lowering the risk of
unplanned maintenance.
EXCELLENT RUST AND CORROSION PROTECTION
n Helps prevent the formation of rust and guards against onset of
corrosion ensuring protection for equipment following exposure
to humidity or water during operation and during shut-downs,
minimising maintenance.
RESISTANT TO REACTION WITH AMMONIA
n The use of highly rened base oils and specic additives, resistant
to attack by ammonia, minimises the possibility of damaging oil
soluble/insoluble ammonia compounds being formed in the lubricant.
Shell Turbo Oils T mitigate the formation of these deposits, which
could impair the reliable operation of bearings and seal oil systems.
APPLICATIONS
Shell Turbo Oils T are available in ISO grades 32, 46, 68
and 100 suited for application in the following areas:
n Non-geared industrial steam turbines.
n Non-geared light duty gas turbines.
n Water turbine lubrication.
n Compressor applications.
n Numerous applications where strong control over rust
and oxidation is required.
AND RECOMMENDATIONS
MEETS OR EXCEEDS SPECIFICATIONS OF:
n General Electric: GEK 28143b Type I (ISO 32),
GEK 28143b Type II (ISO 46), 46506E
n Siemens-Westinghouse: 21T0591 and PD55125Z3
n DIN: 51515 part 1 and 2
n ISO: 8068
n Solar: ES 9-224W, Class II
n GEC: Alstom NBA P50001
n JIS: K2213 Type 2
n BS: 489-1999
n ASTM: D 4304, Type I
n Siemens/Mannesmann Demag: 800037 98.
APPROVED BY OEM AGAINST:
n Siemens Power Generator: TLV 9013 04 and TLV 9013 05
n Alstom Power Turbo-Systems: HTGD 90-117
n Man Turbo: SP 079984 D0000 E99
n Cincinnati Approvals: P-38 Turbo T32; P-55 Turbo T46; P-54 Turbo T68.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY TURBINE OILS
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SHELL TURBO OILS T
HIGH QUALITY INDUSTRIAL STEAM AND GAS TURBINE OIL
Shell Turbo Oils T have long been regarded as the industry standard turbine oil. Building on this reputation,
Shell Turbo Oils T have been developed to meet the demands of the most modern non-geared steam
turbine systems and light duty gas turbines. Shell Turbo Oils T are formulated from high quality hydrotreated
base oils and a combination of zinc-free additives that provide excellent oxidative stability, protection
against rust and corrosion, low foaming and excellent demulsibility.
CHARACTERISTICS 32 46 68 100
Kinematic Viscosity
@ 40C mm
2
/s (ASTM D 445)
@ 100C mm
2
/s

32
5.2

46
6.6

68
8.5

100
11.1
Colour L0.5 L0.5 L0.5 <1.0
Flash Point C (COC) >215 220 240 250
Pour Point C <12 <12 9 <9
Total Acid Number mg KOH/g 0.05 0.05 0.05 0.05
Foaming ml/ml (ASTM D 892)
Sequence I
Sequence II
Sequence III

30/Nil
20/Nil
30/Nil

30/Nil
20/Nil
30/Nil

30/Nil
20/Nil
30/Nil

30/Nil
20/Nil
30/Nil
Air Release min. 2 4 6 10
Water Demulsibility min. 15 15 20 20
Steam Demulsibility secs. 150 153 183 210
Copper Corrosion 100C/3hrs 1b 1b 1b 1b
Rust Control after water washing Pass Pass Pass Pass
FZG, Fail Load Stage 6 7 7 7
Oxidation Control Tests
a) TOST life modied hr
b) TOST 1,000hr sludge mg
c) RPVOT min.

>10,000
30
>950

>1,000
3
>90

>1,000
3
>80

>10,000
30
>700
80
OUTSTANDING OXIDATION STABILITY
n The lubricants service life depends, to a great extent, on its
oxidative stability. Excellent results in both the hot oxidation
test (FTM5308) and the TOST life test (ASTM-D943) clearly
demonstrates Shell Turbo Oil GT potential for extended service life
compared to conventional mineral oil technology.
EXCELLENT THERMAL STABILITY
n Higher bearing temperatures which are particularly severe during
stop/start cycling conditions, may lead to bearing deposits and
the formation of harmful sludge in the system which subsequently
may result in expensive downtime and reduce service life of
system components. Shell Turbo Oil GT is formulated to give
greater protection against thermal degradation and hence may
signicantly contribute to lower operating and maintenance costs.
EXCELLENT AIR RELEASE CHARACTERISTICS
n Effective air release with a minimum of foaming tendency as required
by modern gas turbines.
APPLICATIONS
POWER AND INDUSTRIAL HEAVY-DUTY GAS
TURBINES
n Shell Turbo Oil GT is used as lubricating oil for main shaft
bearings and mechanical gears as well as governor oil in
the turbine control valves in modern gas turbines.
FURTHER INDUSTRIAL APPLICATIONS
n Shell Turbo Oil GT may also be used for other industrial
applications requiring a high performance gas turbine oil,
like lubrication of turbo compressors.
AND RECOMMENDATIONS
EXCEEDS SPECIFICATIONS OF:
n DIN: 51515-1, 51515-2
n SIEMENS: TLV 9013 04
n GEK: 32568F, GEK 107395a, GEK 28143B Type I (ISO 32),
GEK 28143B Type II (ISO 46)
n ALSTOM: HTGD 90-117, ASTM 4304-06A Type III
n ALSTOM/ABB: HTGD 90-117T
n SOLAR: ES 9-224 W Class II.
SHELL TURBO OIL GT
HIGH PERFORMANCE INDUSTRIAL GAS TURBINE LUBRICANT
Shell Turbo Oil GT has been developed for the most severe operating conditions imposed by modern,
heavy-duty industrial gas turbines.
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CHARACTERISTICS 32
@ 40C mm
2
/s
@ 100C mm
2
/s

31.4
5.78
Viscosity Index (ASTM D 2270) >125
Density @ 15C kg/m
3
(IP 365) 844
Flash Point C (COC) (ASTM D 92) 230
Pour Point C (ASTM D 97) 15
Neutralisation Value mg KOH/g (ASTM D 974) 0.10
Air Release Behaviour @ 50C min.
(ASTM D 3427)
2
Copper Corrosion (3h/100C) (ASTM D 974) 1b
Rust-Preventing Properties (ASTM D 665 A&B) No Rust
RPVOT minutes (ASTM D 2272)
Modied RPVOT %
TOST lifetime hr (ASTM D 943)
TOST 1,000 hrs sludge mg/kg (IP 157)

>1,000
>95%
>8,000
<40
Oxidation Test 175C/72hrs (FTM971b53087)
Sludge content mg
Viscosity change %

52
+5
81
SUPERIOR OXIDATION RESISTANCE
n High temperatures and extended oil drain intervals demand
superior oxidation properties of the oil. Shell Turbo Oil CCs
excellent oxidative stability helps reduce the formation of sludge
and other harmful oxidation products, contributing to extended oil
life, less maintenance and less downtime.
OUTSTANDING THERMAL RESISTANCE
n Modern turbines impose high thermal stress on the oil, increasing
the risk of failures. Shell Turbo Oil CC is specially designed
to cope with these conditions. Its outstanding thermal stability,
coupled with resistance to formation of lacquer, helps reduce the
possibility of unplanned outages.
RAPID AIR RELEASE AND HIGH RESISTANCE TO FOAMING
n High oil ows contribute to the possibility of entrapped air,
which can lead to pump cavitation, premature oil oxidation and
excessive wear. Shell Turbo Oil CC exhibits excellent surface
properties with minimal foam formation and rapid air-release,
which minimises air entrapment, reducing these effects of high oil
ows to a minimum.
EXCELLENT WATER-SHEDDING PROPERTIES
n Water contamination is common place in steam turbines, causing
corrosion and affecting bearing lubrication. Because of Shell
Turbo Oil CCs outstanding demulsibility, water can be drained
easily from the lubrication system, protecting the installation against
corrosion and premature wear.
GOOD LOAD CARRYING CAPACITY
n Help to reduce excessive gear tooth and turbine component wear
making it suitable for use in turbines with highly loaded gears. Helps
minimise downtime and maintenance costs.
APPLICATIONS
n Power generation combined cycle turbines
n Industrial steam turbines
n Industrial gas turbines.
AND RECOMMENDATIONS
n General Electric: GEK 28143 A, GEK 32568F,
GEK 46506E, GEK101941A, GEK 107395A.
n Siemens-Westinghouse: 21 T0591 and 55125Z3
n Solar: ES 9-224, class II
n DIN: 51515 Part 1 L-TD and Part 2 L-TG
n ISO: 8068 L-TGD and L-TGS
n GEC: Alstom NBA P50001A
n JIS: K-2213 Type 2
n BS: 489-1999
n Siemens/Mannesmann Demag: 800 037 98 TD/32/TD46
n ASTM: D 4304-06A, Type I, II, III.
APPROVED BY OEM AGAINST:
n Siemens TLV 9013 04
n Alstom HTGD 90 117.
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SHELL TURBO OIL CC
PREMIUM QUALITY INDUSTRIAL GAS, STEAM AND COMBINED CYCLE TURBINE OIL
Shell Turbo Oil CC has been developed to meet the severe demands imposed by modern, heavy-duty
turbine applications, exceeding a number of major gas and steam manufacturers lubricant specications.
A patented, metal free additive technology, ensures that this product offers substantially improved
performance over conventional turbine oils. Its unique combination of excellent oxidative stability, sludge
control and surface properties make Turbo CC the rst choice lubricant for emerging combined cycle
turbine technology, as well as existing gas and steam turbine plants.
Kinematic Viscosity
@ 40C mm
2
/s
@ 100C mm
2
/s

32
5.4

46
6.9
Viscosity Index 105
Flash Point C (COC) 218 238
Pour Point C 12 12
Total Acid Number mg KOH/g 0.16 0.16
Foaming ml/ml
Sequence I
Sequence II
Sequence III

10/Nil
20/Nil
10/Nil

10/Nil
20/Nil
10/Nil
Air Release 4 min. 4 min.
Water Demulsibility 15 min. 15 min.
Rust Control after water washing Pass Pass
Load Carrying Capacity (FZG)
load stage fail
9 min. 9 min.
a) TOST life
b) RPVOT
c) FTM-791b-5308:
TAN increase mg KOH/g
Viscosity Increase @ 40C %
Sludge formation mg

>10,000
>1,300

+0.6
+8.0
98

>10,000
>1,300

+0.6
+8.0
98
82
DESIGNED TO DELIVER
RELIABILITY AND EFFICIENCY.

JUST LIKE OUR TURBINE OILS
SHELL TURBO.
83
LONG OIL LIFE MAINTENANCE SAVING
n Shell Morlina S2 BL oils are formulated with a well proven rust
and oxidation inhibitor package that provides high resistance to
oxidation caused by heat in the presence of air, water and metal
catalysts, such as copper, and helps to prolong oil life
and lower maintenance costs.
RELIABLE WEAR AND CORROSION
PROTECTION
n The special additives provide efcient anti-wear performance
without reacting to the softer metals in bearings and enhance
machine reliability.
n In addition the additive package enhances the oils natural
corrosion protective properties and helps to prolong bearing life.
n The low viscosity components of these oils have been chosen to
help promote the smooth running of high speed machine elements
and minimise heat build up through frictional energy losses.
APPLICATIONS
HIGH SPEED SPINDLES
n The low viscosity uids (ISO grades 5 and 10) are particularly
suitable for the lubrication of high speed spindles in machine tools.
n Pneumatic systems specifying an ISO 10.
AND RECOMMENDATIONS
Shell Morlina S2 BL oils are designed to meet specications
requiring a premium quality, light viscosity oil for applications
running at high speeds such as those found in high speed frames
and automated machine tools.
n Cincinnati Machine P-62 (ISO VG 5, 10).
PAINT COMPATIBILITY
n Shell Morlina S2 BL oils are compatible with seal materials and
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY BEARING AND CIRCULATING OILS
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SHELL MORLINA S2 BL
SPECIAL APPLICATION BEARING AND CIRCULATING OILS
PREVIOUSLY SHELL MORLINA 5
RECOMMENDED REPLACEMENT FOR SHELL MORLINA 10
Shell Morlina S2 BL oils are special low viscosity, solvent rened mineral oils blended with zinc free
additives, help to provide extended performance in the high speed spindles of machine tools.
CHARACTERISTICS 10
@ 40C mm
2
/s
@ 100C mm
2
/s

10
2.3
Density @ 15C kg/m
3
(ISO 12185) 881
Flash Point C (COC) (ASTM D 93) 150
Rust, Salt, Water (ASTM D 665B) Pass
a) TOST, hrs
b) RPVOT, mins.

2,000+
300
84
CONSISTENT PERFORMANCE
n Shell Morlina S2 B oils are formulated with a well proven rust and
oxidation inhibitor additive package that helps provide consistent
performance and protection throughout the maintenance interval.
RELIABLE WEAR AND CORROSION
PROTECTION
SHELL MORLINA S2 B OILS HELP PROLONG THE LIFE
OF BEARINGS AND CIRCULATING SYSTEMS THROUGH:
n Excellent water separation characteristics that helps ensure that
critical oil lms are retained between highly loaded parts.
n Good air release characteristics to minimise cavitation and
associated damage to circulating pumps.
n Helps protect against corrosion, oxidation, and emulsion
formation, even in the presence of water.
n Shell Morlina S2 B oils are blended with high quality, solvent rened
base oils that promote good water separation and air release to
ensure the efcient lubrication of the machines and systems.
APPLICATIONS
MACHINE CIRCULATION SYSTEMS
OIL LUBRICATED BEARINGS
n Suitable for most plain and rolling element bearings and general
industrial applications.
ROLL-NECK BEARINGS
ENCLOSED INDUSTRIAL GEAR SYSTEMS
n Low or moderately loaded enclosed gears where EP performance
is not required.
AND RECOMMENDATIONS
n Morgan Morgoil
Lubricant Specication New Oil (Rev. 1.1)

n Danieli Standard Oil 6.12424.9F
n DIN 51517-1 type C, 51517-2 type CL.
PAINT COMPATIBILITY
n Shell Morlina S2 B oils are compatible with seal materials and
Morgoil
is a registered trademark of the Morgan Construction Company.

SHELL MORLINA S2 B
INDUSTRIAL BEARING AND CIRCULATING OILS
PREVIOUSLY SHELL MORLINA
Shell Morlina S2 B oils are high performance oils designed to provide outstanding oxidation and water
separation protection for most general industrial bearing and circulating oil system applications and
certain other industrial applications which do not require oils with extreme pressure (EP) properties.
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Kinematic Viscosity
(ASTM D 445)
@ 40C mm
2
/s
@ 100C mm
2
/s

100
11.2

150
15

220
18.3

320
25
Density @ 15C kg/m
3

(ISO 12185)
881 887 891 897
Viscosity Index (ISO 2909) 97 95 92 96
Flash Point C (COC)
(ISO 2592)

250

262

280

282
Pour Point C (ISO 3016) 18 15 15 12
85
85
n The use of highly stable synthetic base oils in conjunction with a
robust rust and oxidation inhibitor package helps provide excellent
oxidation and thermal stability. This provides Shell Morlina S4 B with
extending maintenance capability compared to conventional oils.
n In addition it helps resist the formation of harmful products of
oxidation at high operating temperatures, to help maintain system
cleanliness and therefore reliability of the equipment.
EXCELLENT WEAR AND CORROSION PROTECTION
n Shell Morlina S4 B has been formulated to provide excellent
anti-wear performance and provides high levels of wear
protection for plain and rolling element bearings and moderately
loaded gearboxes, compared to mineral oil-based products. This
helps provide superior gear and bearing component life.
n In addition it also provides outstanding rust and corrosion protection
of all metal surfaces.
ENHANCING SYSTEM EFFICIENCY
n Shell Morlina S4 B can help improve the efciency of lubrication
in bearing and circulating systems. The superior low temperature
performance and reduced change in viscosity with increase in
temperature in comparison to mineral oil-based. Products provide
better lubrication at low start-up temperatures and the opportunity
for energy.
n Savings through reduced pumping and ow losses during normal
operating conditions.
n Rapid water shedding and air release properties further enhance
the efciency of the lubrication system by helping maintain critical
oil lms between loaded components.
APPLICATIONS
SEVERE OPERATING CONDITIONS
n Shell Morlina S4 B is recommended for systems incuding moderately
loaded gearboxes, operating under severe conditions such as low
or high temperatures or with wide temperature variations.
LUBRICATED FOR LIFE SYSTEMS
n The long oil life of Shell Morlina S4 B makes it suitable for use in
certain lubricated-for-life systems.
BEARING AND CIRCULATING OIL SYSTEMS
n Suitable for use in systems containing plain or rolling element
bearings, including those highly loaded bearings found in cement
or quarrying applications.
AND RECOMMENDATIONS
n ISO 12925-1 Type CKS specication
n Alfa Laval Group D gearbox applications
n Aerzen Maschinenfabrik GmbH Blower applications
n Baltimore Aircoil Gear Boxes
n Cincinnati Machine Various P applications
n David Brown Table H applications
n Emerson Power Transmission
n GEA Westfalia Separator GmbH
n Renold Gears (various applications)
n Sharpe E-series worm gear reducers
n Winsmith (Peerless-Winsmith Inc) Worm gear reducer.
n Shell Morlina S4 B is compatible with all seal materials and
CHANGE OVER PROCEDURE
n Shell Morlina S4 B is compatible with petroleum mineral oils and
no special change-over procedure is necessary. However, to
realise the full benets, it should not be mixed with other oils.
n It is also advisable to ensure that oil systems are clean and free
from contamination to optimise potential service life.
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SHELL MORLINA S4 B
ADVANCED BEARING AND CIRCULATING OILS
PREVIOUSLY SHELL OMALA RL
Shell Morlina S4 B oils are high performance synthetic bearing and circulation lubricants, based on high
performance base uids. It offers outstanding lubrication performance under severe operating conditions,
including improved energy efciency and long service life even in severe operating conditions.
Kinematic Viscosity (ISO 3104)
@ 40C mm
2
/s
@ 100C mm
2
/s

150
19.8

220
25.9
Density @ 15C kg/m
3
(ISO 12185) 846 848
Flash Point C (COC) (ISO 2592) 236 240
Emulsion Test, mins. (ASTM D 1401) 15 15
Foam Test, Seq II (ml foam at
0/10 mins.) (ASTM D 892)
0/0 0/0
FZG Load Carrying Test DIN
51354-2 A/8.3/90 Failure
load stage

>12

>12
86
EXTENDED OIL LIFE
n Shell Diala S2 ZU-I offers inherent natural resistance to oil
degradation through oxidation.
SYSTEM EFFICIENCY
n The good low temperature properties of the oil ensures
proper heat transfer inside the transformer, even from low starting
temperatures.
TRANSFORMER PROTECTION
n Shell Diala S2 ZU-I is non-corrosive towards copper, with no need
for passivation. Shell Diala S2 ZU-I meets all relevant tests on
copper corrosion, namely the established DIN 51353 (Silver Strip
Test) and ASTM D1275, and also the latest more severe
tests: IEC 62535 and ASTM D1275B.
APPLICATIONS
TRANSFORMERS
n Electrical insulating oil for grid and industrial transformers.
ELECTRICAL EQUIPMENT
n Components such as rectiers, circuit breakers and switchgears.
AND RECOMMENDATIONS
n IEC: 60296 (2003) Table 2 Transformer Oil (U): uninhibited.
STORAGE PRECAUTIONS
n The critical electrical properties of Shell Diala S2 ZU-I are easily
compromised by trace contamination with foreign material.
Typically encountered contaminants include moisture, particles,
bres and surfactants. Therefore, it is imperative that electrical
insulating oils be kept clean and dry.
n It is strongly recommended that storage containers be dedicated
for electrical service and include airtight seals. It is further
recommended that electrical insulating oils be stored indoors in
climate-controlled environments.
SHELL DIALA S2 ZU-I
UNINHIBITED ELECTRICAL INSULATING OIL
RECOMMENDED REPLACEMENT FOR SHELL DIALA B
Shell Diala S2 ZU-I is an uninhibited electrical insulating oil manufactured from highly rened mineral
oils. It offers good dielectric properties, good oxidation stability and provides efcient heat transfer even
at low temperatures.
Shell Diala S2 ZU-I meets both the established and the new industry copper corrosion tests.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY ELECTRICAL INSULATING OILS
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CHARACTERISTICS
Appearance (IEC 60296)
Clear, free from sediment and
suspended matters
Complies
Density (ISO 3675) @ 15C kg/m
3

@ 20C kg/m
3

Max. 895
884
881
Kinematic Viscosity (ISO 3104) @ 40C mm
2
/s

@ 30C mm
2
/s
Guaranteed Max. 11.2
(IEC 60296 = Max. 12)
Max. 1.800
9,4

940
Flash Point C (PM) (ISO 2719/ASTM D93) Min. 135 144
Pour Point C (ISO 3016) Max. 40 57
Neutralisation Value mg KOH/g (IEC 62021-1) Max. 0,01 <0,01
Corrosive Sulphur (DIN 51353), (IEC 62535)
(ASTM D 1275 B)
Not corrosive
Not corrosive
Not corrosive
Breakdown Voltage kV (IEC 60156)
Untreated
After treatment

Min. 30
Min. 70

>30
>70
Dielectric Dissipation Factor (DDF) @ 90C (IEC 60247) Max. 0.005 0.002
Oxidation Stability (164h/120C) (IEC 61125 C)
Total acidity mg KOH/g
Sludge %m
DDF @ 90C (IEC 60247)

Max. 1.2
Max. 0.8
Max. 0.5

0.9
0.3
0.1
87
87
PERFORMANCE FEATURES AND BENEFITS
EXTENDED OIL LIFE
n Shell Diala S3 ZX-I Dried is a fully inhibited oil giving outstanding
oxidation performance and an extended oil life. Shell Diala S3
ZX-I Dried is also suitable for use in highly loaded applications.
TRANSFORMER PROTECTION
n Shell Diala S3 ZX-I Dried is manufactured from an ultra low
sulphur base oil, making it intrinsically non-corrosive towards
copper, without the need for passivation.
SYSTEM EFFICIENCY
n The good low temperature properties of the oil ensure proper
heat transfer inside the transformer, even from very low starting
temperatures.
Shell Diala S3 ZX-I Dried is specially dried and handled to
achieve a low water content and retain a high breakdown
voltage at point of delivery. This enables it to be used in many
applications without further treatment.
APPLICATIONS
TRANSFORMERS
n All Power transformer types and applications (e.g. generator
transformers, shunt reactors, distribution transformers).
ELECTRICAL EQUIPMENT
n Components such as rectiers, circuit breakers and switchgear.
AND RECOMMENDATIONS
n IEC 60296 (Edition 4.0 2012-02): Table 2
n Transformer Oil (I) (Inhibited oil)
n Section 7.1 (Higher oxidation stability)
n Baader oxidation test of (obsolete).
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY ELECTRICAL INSULATING OILS
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PREMIUM INHIBITED ELECTRICAL INSULATING OIL
Shell Diala S3 ZX-I Dried is a premium inhibited electrical insulating oil manufactured from specially
rened mineral oils with an ultra-low sulphur content. It offers very high oxidation stability and excellent
dielectric and low temperature properties. Shell Diala S3 ZX-I Dried is dried to achieve a higher
breakdown voltage than required by standard industry norms.
Shell Diala S3 ZX-I Dried meets both the established and new industry copper corrosion tests.
CHARACTERISTICS
Appearance (IEC 60296) Clear, free from sediment and suspended matters Complies
Density (ISO 3675) @ 15C kg/m
3

@ 20C kg/m
3

Max. 895
881
878
Kinematic Viscosity (ISO 3104) @ 40C mm
2
/s
@ 30C mm
2
/s
Max. 12
Guaranteed max. 800
(IEC 60296=Max. 1.800)
8.0
720
Flash Point C (PM) (ISO 2719) Min. 135 138
Pour Point C (ISO 3016) Guaranteed max. -45
(IEC 60296=Max. -40)
60
Neutralisation Value mg KOH/g (IEC 62021-1) Max. 0.01 <0.01
Corrosive Sulphur
(DIN 51353), (IEC 62535), (ASTM D1275 B)
Not corrosive
Not corrosive
Not corrosive
Breakdown Voltage kV (IEC 60156)
As Delivered
After treatment

Min. 30
Min. 70

>30
>70
Dielectric Dissipation Factor (DDF) @ 90C (IEC 60247) Max. 0.005 0.001
Oxidation Stability (500h/120C) (IEC 61125 C)
Total acidity mg/KOH/g
Sludge %m
DDF @ 90C

Max. 0.3
Max. 0.05
Max. 0.05

0.02
0.01
0.005
Oxidation Stability Baader (28d/110C) (DIN 51554)
Neutralisation value mg/KOH/g
Sludge content %m
DDF @ 90C

<0.03
<0.006
0.005
88
EXCELLENT PISTON AND ENGINE CLEANLINESS
n Ensures long and efcient engine operation.
VERY HIGH OXIDATION AND NITRATION RESISTANCE
n Helps prolong oil life by resisting viscosity increase and the
formation of harmful acids, especially in demanding cogeneration
(CHP) applications.
OPTIMISED LEVEL OF ASH COMPONENTS AND
ALKALINITY RESERVE
n High levels of ash in the oil can lead to hard deposits in gas
engines. Shell Mysella S3 N is formulated to give best possible
neutralisation of acids and provide corrosion protection also at
a low ash (<0.5%) level.
LOW PHOSPHORUS LEVEL
n With a maximum phosphorus content of 300 ppm Shell Mysella
S3 N is compatible with engines equipped with emission catalysts.
APPLICATIONS
SPARK-IGNITED GAS ENGINES FUELLED BY
NATURAL GAS
n Although Shell Mysella S3 N is mainly developed to be used in
natural gas applications it can also be used in engines fuelled by
sour gases when a low ash oil is required.
AND RECOMMENDATIONS
n API CD.
MEETS THE REQUIREMENTS FOR:
n Stationary gas engines.
n Caterpillar
APPROVED BY:
n Cummins
n MWM Deutz
*

n Jenbacher
*
(with 3-way catalyst)
n MTU
*
n Ruston Diesels
n Wrtsil
*
.
* SAE 40 only
IS SUITABLE FOR:
n A number of other engine types, where a low ash
oil is required.
SHELL MYSELLA S3 N
*
PREMIUM QUALITY STATIONARY GAS ENGINE OIL
PREVIOUSLY SHELL MYSELLA OIL LA
*
as from April 2013
Shell Mysella S3 N is a premium quality oil blended for use in highly-rated, spark-ignition engines which
require a low ash oil. It satises the new generation of stationary gas engines designed to meet the
emerging legislation limiting emissions of NOx, and those which employ the latest lean or clean burn
technology.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GAS ENGINE OILS
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CHARACTERISTICS 40
@ 40C mm
2
/s
@ 100C mm
2
/s

139
14
Density @ 15C kg/m
3
(ASTM D 4052) 892
Flash Point C (COC) (ISO 2592) 230
Total Base Number mg KOH/g (ISO 3771) 5
Sulphated Ash % wt (ISO 3987) 0.45
Phospoorus max. ppm (ASTM D 4047) 300
89
89
EXCELLENT PISTON AND ENGINE CLEANLINESS
n Long and efcient engine operation.
ENHANCED DIESEL DETERGENCY FOR DUAL-FUEL ENGINES
n Helps keep engines using diesel fuel clean.
VERY HIGH OXIDATION AND NITRATION RESISTANCE
n Helps prolong oil life by resisting viscosity increase and the
formation of harmful acids, especially in demanding cogeneration
(CHP) applications.
OPTIMISED LEVEL OF ASH COMPONENTS
n Helps prolong the life of valves, in engines which prefer
a medium ash oil.
RESERVE ALKALINITY
n The high level of TBN (Total Base Number) neutralises acids and
provides corrosion protection, even when sour gases are in use.
n With a maximum phosphorus content of 300 ppm Shell Mysella
S3 S is compatible with engines equipped with emission catalysts.
APPLICATIONS
SPARK-IGNITED GAS ENGINES FUELLED BY NATURAL
OR SO CALLED SOUR GAS
n Shell Mysella S3 S is developed for engines and applications
requiring a medium ash oil. It is suitable for use with all types
of gases; natural (sweet) gas as well as so called sour gases like
landll and sewage gas.
DUAL-FUEL GAS ENGINES IGNITED BY DIESEL PILOT FUEL
AND RECOMMENDATIONS
n API CD.
APPROVED BY:
n Dorman
n Jenbacher (except 3-way catalyst, see Mysella LA)
n M.D.E. (natural gas/propane)
n Ruston Diesels
n Waukesha (including cogeneration application).
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SHELL MYSELLA S3 S
*
PREMIUM QUALITY STATIONARY GAS ENGINE OIL
PREVIOUSLY SHELL MYSELLA OIL MA

*
as from April 2013
Shell Mysella S3 S is a premium quality oil blended for use in highly-rated spark ignition and
dual-fuel four-stroke engines which require a medium ash oil, or where sour gas is in use. It satises
the new generation of stationary gas engines designed to meet the emerging legislation limiting
emissions of NOx, and those which employ the latest lean or clean burn technology.
CHARACTERISTICS 40
@ 40C mm
2
/s
@ 100C mm
2
/s

139
14
Density @ 15C kg/m
3
(ASTM D 4052) 894
Flash Point C (ASTM D 93) (ISO 2592) 230
Total Base Number mg KOH/g (ISO 3771) 8.5
Sulphated Ash % wt (ISO 3987) 0.9
Phosphorus max. ppm (ASTM D 4047) 300
90
STEP CHANGE IN OIL DRAIN INTERVAL
n Helps to signicantly prolong oil life relative to previous generation
gas engine oils by resisting oxidation and nitration, viscosity
increase and the formation of harmful acids, especially in
demanding cogeneration (CHP) applications. (When used
with landll or biogases, oil life will be dependent on the
level of contaminants in the gas.)
EXCELLENT PISTON CLEANLINESS
n Superior control of deposits in advanced designs where previous
products are not satisfactory.
OPTIMISED LEVEL OF ASH COMPONENTS
n Helps prolong the life of valves and spark plugs.
n Compatible with engines equipped with emission catalysts.
APPLICATIONS
n Spark-ignited gas engines fuelled by natural gas, especially those
creating high oil stress.
n May also be used for landll and biogases.
AND RECOMMENDATIONS
n API CF
n Caterpillar.
APPROVED BY:
n MWM Deutz
n Wrtsil
n Rolls Royce Bergen K-GI, K-G2, K-G3, K-G4 and B series
n MAN
n MDE
n Waukesha cogen applications.
IS SUITABLE FOR:
n Engine types where a low ash oil is required.
SHELL SHELL MYSELLA S5 N
*

LONG LIFE STATIONARY GAS ENGINE OIL
PREVIOUSLY SHELL MYSELLA OIL XL

*
as from April 2013
Shell Mysella S5 N is a high performance quality oil blended for use in highly-rated, 4-stroke,
spark-ignition engines which require a low ash oil.
Shell Mysella S5 N satises the new generation of stationary gas engines designed to meet the emerging
legislation limiting emissions of NOx, and those which employ the latest lean or clean
burn technology. Shell Mysella Oil XL is specially developed to provide extended drain intervals
in those natural gas engines where oil life is a limiting operational factor.
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CHARACTERISTICS 40
Kinematic Viscosity
@ 40C mm
2
/s
@ 100C mm
2
/s

128
14
Density @ 15C kg/m
3
890
Flash Point C (COC) 240
Pour Point C 18
Total Base Number mg KOH/g 4.5
Sulphated Ash % wt 0.48
Phosphorus max. ppm 300
91
91
Extreme load
High temperature
Enclosed gear
Worm drive
Long life
Shock load
G = Gears spur and helical
P = Extreme/high pressure
W = Worm drive
X = Extra/extreme performance
Formulated for
better protection,
longer oil life
and better system
efciency
Formulated for better protection,
longer oil life and better system
efciency
Enclosed industrial spur and bevel gear
applications from standard to demanding
high-load and extended-duty applications
Enclosed industrial spur and bevel gears
where extra shock-load protection is needed
or particulate contamination occurs
Industrial worm-drive applications from
standard to demanding high-load and
extended-duty applications
protection and system efciency
SYNTHETIC
Extra protection
Extra life
Special applications
SYNTHETIC
Extra protection and life
Energy saving
Worm drive
Extreme-load protection
Reliable protection
Worm drive
Extra protection
Shell Omala S4 GX Shell Omala S4 WE
Shell Omala S3 GP
Shell Omala S1 W
Shell Omala S2 G
THE SHELL OMALA
G RANGE
THE SHELL OMALA
G SPECIALITY
THE SHELL OMALA
W RANGE
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Extreme load
High temperature
Enclosed gear
Worm drive
Long life
Shock load
W = Worm drive
Formulated for
better protection,
longer oil life
and better system
efciency
efciency
SYNTHETIC
Extra protection
Extra life
SYNTHETIC
Energy saving
Worm drive
Reliable protection
Worm drive
Extra protection
Shell Omala S3 GP
Shell Omala S1 W
Shell Omala S2 G
THE SHELL OMALA
G RANGE
THE SHELL OMALA
G SPECIALITY
THE SHELL OMALA
W RANGE
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Extreme load
High temperature
Enclosed gear
Worm drive
Long life
Shock load
W = Worm drive
Formulated for
better protection,
longer oil life
and better system
efciency
efciency
SYNTHETIC
Extra protection
Extra life
SYNTHETIC
Energy saving
Worm drive
Reliable protection
Worm drive
Extra protection
Shell Omala S3 GP
Shell Omala S1 W
Shell Omala S2 G
THE SHELL OMALA
G RANGE
THE SHELL OMALA
G SPECIALITY
THE SHELL OMALA
W RANGE
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SHELL OMALA
INDUSTRIAL GEAR OILS
The Shell Omala range of industrial gear oils is designed to help make it easy for equipment operators
to select the Shell oil that will best deliver value to their operations through enhanced wear protection,
long oil life and high system efciency.
92
EXCELLENT LOAD CARRYING AND ANTI-FRICTION
CHARACTERISTICS
n Helps to reduce gear tooth and bearing wear on both steel and
bronze components.
OUTSTANDING OXIDATION AND THERMAL STABILITY
n Withstands high thermal loading and helps resist the formation
of sludge and other harmful products of oxidation. Extended life,
even with bulk temperatures up to 100C in certain applications.
EFFECTIVE CORROSION INHIBITION
n Protects both steel and bronze components, even in the presence
of contamination by water and solids.
WIDE RANGE OF VISCOSITIES
n Caters for the most varied and arduous industrial applications.
RESISTANT TO MICRO-PITTING
n Standard setting anti micro-pitting performance to reduce the risk
of premature failure through surface distress.
WATER SHEDDING PROPERTIES
n Shell Omala F has excellent water separation properties. Excess
water can be drained easily from lubrication systems. (Water
can greatly accelerate surface fatigue on gears and bearings as
well as promoting ferrous corrosion on internal surfaces. Water
contamination should be avoided or removed as quickly as
possible after the occurrence).
APPLICATIONS
n Steel gear transmissions
n Industrial gear drives where a full EP performance is required
n Bearings.
CIRCULATING AND SPLASH LUBRICATED SYSTEMS
n Shell Omala F should not be used for automotive hypoid gears.
The appropriate Shell Spirax should be used for this purpose.
AND RECOMMENDATIONS
APPROVED AGAINST FLENDER AGS REQUIREMENTS
OF 22/1/96 WHICH INCLUDE:
n Sufcient oxidation stability for a lifetime of 10,000 hours or two
years at 80C.
n A load stage 12 pass in the FZG double speed test
(DIN 51354 Part 2).
n A pass in the FVA-54/II micro pitting (grey staining) test at load
stage 10 at 90C plus.
n Flender Foam Test.
COMPATIBILITY WITH:
n Internal gearbox paints, solid seals, compatibility with liquid seals.
SHELL OMALA F
PREMIUM QUALITY INDUSTRIAL GEAR OIL
Shell Omala F are premium quality, extreme-pressure oils designed, primarily, for the lubrication of
heavy-duty industrial gears. Their high load carrying capacity and anti-friction characteristics combine
to offer superior performance in gears and other industrial applications. They are formulated using high
viscosity index, solvent rened, bases and incorporate a special sulphur-phosphorus additive to provide
an extreme pressure performance signicantly better than that provided by leaded gear oils. Shell
Omala F are formally approved by Flender AG.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GEAR OILS
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Kinematic Viscosity (IP 71)
@ 40C mm
2
/s
@ 100C mm
2
/s

320
25.0

460
30.8
Viscosity Index (IP 226) 100 97
Density @ 15C kg/m
3
(IP 365) 903 904
Flash Point C (PMCC) (IP 34) 202 204
Pour Point C (IP 15) 18 9
93
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CONSISTENT PERFORMANCE
n Shell Omala S1 W possesses low volatility and a natural
resistance to the formation of gummy or carbonaceous deposits
in high temperature conditions to give consistent performance
through the lubrication maintenance intervals.
WEAR PROTECTION
n Provides a reliable oil lm under low speed operation such as
worm gear drives.
APPLICATIONS
ENCLOSED INDUSTRIAL WORM GEAR SYSTEMS
n Shell Omala S1 W may be used to advantage in worm gears
prone to suffer extensive wear and to reduce the bulk oil
temperature. Typical examples are gears running at low speed
under stop-start conditions.
STEAM CYLINDER LUBRICATION
n Suitable for steam cylinder applications working under high
temperature and high pressure conditions.
n For highly-loaded worm drives Shell Omala S4 WE is
recommended.
n For industrial enclosed spur and helical gear systems the Shell
Omala G series is recommended.
n For automotive hypoid gears, the appropriate Shell Spirax Oil
should be used.
AND RECOMMENDATIONS
MEETS THE SPECIFICATIONS OF:
n AGMA 9005-EO2 (CP).
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SHELL OMALA S1 W
PREVIOUSLY SHELL VALVATA J
Shell Omala S1 W oils are quality rened, high viscosity mineral oils compounded with a small
percentage of fatty oils. They are particularly suitable for the lubrication of low speed enclosed
gears and worm drive application. They are also suitable for the lubrication of high temperature,
high pressure steam cylinders.
CHARACTERISTICS 460
@ 40C mm
2
/s
@ 100C mm
2
/s

460
31.5
Density @ 15C kg/m
3
(ISO 12185) 887
Flash Point C (PMCC) (ISO 2592) 318
94
n Shell Omala S2 G oils are formulated to resist thermal and
chemical breakdown throughout the maintenance interval. They
withstand high thermal loading and help resist the formation of
sludge to provide extended oil life capability, even with bulk oil
temperatures of up to 100C in certain applications.
n Excellent load carrying capacity, helps to reduce gear tooth and
bearing wear on both steel and bronze components.
n Shell Omala S2 G has excellent corrosion protection, protecting
both steel and bronze components, even in the presence of
contamination by water and solids.
n Shell Omala S2 G oils have excellent water separation properties,
such that excess water can be drained easily from lubrication
systems to help extend the life of the gears and ensure efcient
lubrication of the contact areas.
n Water can greatly accelerate surface fatigue with gears and
bearings as well as promoting ferrous corrosion on internal
surfaces. Water contamination should therefore be avoided
or removed as quickly as possible after the occurrence.
APPLICATIONS
n Shell Omala S2 G oils are formulated using an effective
sulphur-phosphorus additive system to provide an extreme
pressure performance which allow trouble-free application in most
enclosed industrial gearboxes using steel spur and helical gears.
HIGHLY LOADED GEARS
n Shell Omala S2 G oils have an effective full extreme pressure (EP)
additive system allowing them to be used in highly-loaded gear
systems.
OTHER APPLICATIONS
n Shell Omala S2 G oils are suitable for lubrication of bearings and
other components in circulating and splash-lubricated systems.
n For highly-loaded worm drives the Shell Omala S4 WE series oils
are recommended. For automotive hypoid gears, the appropriate
Shell Spirax Oil should be used.
AND RECOMMENDATIONS
n ISO: 12925-1 Type CKD
n DIN: 51517- Part 3 (CLP)
n AGMA: 9005- EO2 (EP)
n US Steel 224
n David Brown: S1.53.101,102,103,104
n Cincinatti Machine: P34,35,59,63, 74, 76-78.
SHELL OMALA S2 G
PREVIOUSLY SHELL OMALA
Shell Omala S2 G oils are high quality extreme-pressure oils designed primarily for the lubrication of
heavy-duty industrial gears. Their high load carrying capacity and anti-friction characteristics combine
to offer superior performance in gears.
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CHARACTERISTICS 68 100 150 220 320 460 680 1000
@ 40C mm
2
/s
@ 100C mm
2
/s

68
8.7

100
11.4

150
15.0

220
19.4

320
25.0

460
30.8

680
38.0

1000
45.4
Viscosity Index (ISO 2909) 99 100 100 100 100 97 92 85
Density @ 15C kg/m
3
(ISO 12185) 887 891 897 899 903 904 912 931
Flash Point C (PMCC) (ISO 2592) 236 240 240 240 255 260 272 290
Pour Point C (ISO 3016) 24 24 24 18 15 12 9 6
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PERFORMANCE BENEFITS
LONG OIL LIFE
n Shell Omala S3 GP oil is formulated to resist thermal and
chemical breakdown throughout the maintenance interval. They
help resist the formation of sludge to provide good oil life
capability even at temperatures up to 100C.
n Shell Omala S3 GP oil is formulated with high levels of extreme
pressure and anti-wear additives properties to help ensure optimal
gear and bearing protection even under the severest operating
conditions.
n Shell Omala S3 GP has excellent corrosion protection, protecting
steel components, even in the presence of contamination by
water and solids.
n Shell Omala S3 GP oil has excellent water separation properties,
such that excess water can be drained easily from lubrication
systems to help maintain the integrity of critical oil lms and extend
the life of the gears.
APPLICATIONS
n Highly loaded gears.
n Shell Omala S3 GP oil is designed for use in enclosed industrial
gear systems subject to severe operating conditions including high
shock loading applications.
WORN OR DAMAGED GEARS
n The oil can be used in older gear systems that may be damaged
or misaligned. The extreme pressure performance provides
additional protection in such applications.
OTHER APPLICATIONS
n Shell Omala S3 GP oil is suitable for lubrication of bearings and
other components in circulating and splash-lubricated systems.
n For normal load applications the other Shell Omala G series oils
are recommended.
should be used.
AND RECOMMENDATIONS
MEETS:
n ISO 12925-1 Type CKD, except ISO 680 and 1500
n ANSI/AGMA 9005-E02 (EP)
n US Steel 224
n DIN 51517-3 (CLP), except ISO 680 and 1500
n David Brown S1.53.101E, except ISO 680 and 1500
n Arcelor Mittal FT163.
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SHELL OMALA S3 GP
SPECIAL APPLICATION INDUSTRIAL GEAR OIL
RECOMMENDED REPLACEMENT FOR SHELL MINE GEAR 1500
Shell Omala S3 GP oil is a specialist problem solving lubricant developed to lubricate industrial
gearboxes subject to extremely high and heavily shock loaded operations such as those found in steel,
cement, mining and quarrying industries. They are formulated for use where ultra-high levels of
extreme-pressure performance are required.
CHARACTERISTICS 1500
Viscosity (ISO 3104)
@ 40C mm
2
/s
@ 100C mm
2
/s

1500
82.6
Density @ 15C kg/m
3
(ISO 12185) 902
FZG-Test Failure Load Stage ZG (A/16.6/90) >12
Four Ball Weld Load kg 500
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n Shell Omala S4 WE is formulated to provide excellent oxidation
and thermal stability, extending lubricant life and resisting the
formation of harmful oxidation products at high operating
temperatures. This helps maintain system cleanliness over
extended maintenance intervals.
n This performance is recognised by Flender AG where a formal
approval for 20,000 hours (four years) at 80C (bulk oil
temperature) usage has been granted.
n Shell Omala S4 WE offers the potential to extend service intervals
signicantly compared to conventional industrial gear oils.
EXCELLENT WEAR PROTECTION
n Shell Omala S4 WE is formulated to have excellent load carrying
capacity providing long component life even under shock loading
conditions. It also has a high resistance to
micro-pitting. These features provide benets over mineral
oil-based products in terms of gear and bearing component life.
n Shell Omala S4 WE offers improved energy efciency and lower
operating temperatures in worm gear applications. Rig testing
has shown efciency improvements of up to 15% in comparison
with mineral oil-based products and 11% over other synthetic
hydrocarbon-based lubricants. These results have been conrmed
by OEM testing and eld experience.
APPLICATIONS
ENCLOSED INDUSTRIAL WORM GEAR SYSTEMS
n Recommended for industrial worm gear reduction systems
operating under severe operating conditions, such as high load,
very low or elevated temperatures and wide temperature variations.
EXTENDED LIFE SYSTEMS
n Shell Omala S4 WE is particularly recommended for certain
systems where maintenance is infrequent or systems are
inaccessible (e.g. yaw gears in wind turbine installations).
OTHER APPLICATIONS
n Shell Omala S4 WE oils are suitable for lubrication of bearings
and other components in circulating and splash-lubricated systems.
n Shell Omala S4 WE is not recommended for the lubrication of
components manufactured from aluminium or aluminium alloys.
n For highly-loaded spur and helical gears the Shell Omala G
series oils are recommended.
should be used.
High quality epoxy paints are recommended, as polyalkylene
glycols will tend to attack certain conventional paints. Shell Omala
S4 WE has been found to be satisfactory with nitrile and Viton seal
materials, although Viton seals are preferred.
CHANGE-OVER PROCEDURE
Shell Omala S4 WE contains polyalkylene glycols and is not
compatible with mineral oils or most other synthetic lubricant types.
Care should be taken when changing from such products to
Shell Omala S4 WE. The system should be ushed with the
minimum quantity of Shell Omala S4 WE, operating under no load
and draining while warm. Ideally, seals exposed to mineral oils
should also be replaced. Inspect the lubricant after a few days use.
Ensure that oil systems are clean and free from contamination.
Shell Omala S4 WE is also not miscible with some other polyalkylene
glycols, so caution is needed when topping-up. Generally the
preference is to avoid mixtures by draining and relling.
AND RECOMMENDATIONS
MEETS:
n David Brown: S1.53.105 G
n ISO: 12925-1 Type CKE
n ANSI/AGMA: 9005-E02 (EP).
FULLY APPROVED BY:
n Flender: AG
n Bonglioli.
SHELL OMALA S4 WE
ADVANCED SYNTHETIC INDUSTRIAL GEAR OIL
PREVIOUSLY SHELL TIVELA S
Shell Omala S4 WE is an advanced synthetic heavy-duty industrial worm drive gear oil formulated
using specially selected polyalkylene glycol base uids and additives. It offers outstanding lubrication
performance under severe operating conditions, including improved energy efciency, long service
life and high resistance to micro-pitting.
@ 40C mm
2
/s
@ 100C mm
2
/s

136
22.5

222
34.4

321
52.7
Viscosity Index (ISO 2909) 188 203 230
Density @ 15C kg/m
3
(ISO 12185) 1076 1074 1069
Flash Point C (PMCC) (ISO 2592) 268 278 270
Pour Point C (ISO 3016) 42 39 39
FZG Load Carrying Test
(DIN 51354-2 A/8.3/90)
Failure load stage

>12

>12

>12
97
97
n Shell Omala S4 GX is formulated using an advanced additive
system in combination with specially selected synthetic base uids
to provide outstanding resistance to breakdown over
long duration and/or high temperature operation.
n This performance is recognised by Flender AG where a formal
approval for 20,000 hours (four years) at 80C usage has been
granted.
n Shell Omala S4 GX can operate successfully at bulk temperatures
up to 120C.
n Shell Omala S4 GX offers the potential to signicantly extend
service intervals compared to conventional industrial gear oils.
n Shell Omala S4 GX is formulated to have excellent load carrying
capacity and micro-pitting performance providing long component
life even under shock loading conditions. These features provide
benets over mineral oil-based products in terms of gear and
bearing component life.
n Shell Omala S4 GX also has excellent corrosion protection, even
in the presence of contamination by water and solids.
n Shell Omala S4 GX can help maintain or enhance the efciency
of industrial gear systems through improved low temperature
performance and lower friction in comparison to mineral oil-based
products. This provides better lubrication at low start-up temperatures.
n Shell Omala S4 GX oils have excellent water separation
properties, such that excess water can be drained easily from
lubrication systems to help extend the life of the gears and
ensure efcient lubrication of the contact areas.
APPLICATIONS
WIND TURBINES AND OTHER INACCESSIBLE
INSTALLATIONS
n Shell Omala S4 GX is particularly recommended for certain
systems where extra long life is required, maintenance is
infrequent or systems are inaccessible.
n Recommended for industrial reduction gear systems operating
under severe operating conditions, such as high load, very low or
elevated temperatures and wide temperature variations.
OTHER APPLICATIONS
n Shell Omala S4 GX oils are suitable for lubrication of bearings
and other components in circulating and splash-lubricated systems.
n For highly loaded worm drives the Shell Omala S4 WE series oils
are recommended.
should be used.
n Shell Omala S4 GX is compatible with all seal materials and
AND RECOMMENDATIONS
n ISO 12925-1 Type CKD (except ISO 1000)
n ANSI/AGMA 9005-E02 (EP) (except ISO 1000)
n US Steel 224 (except ISO 1000)
n David Brown S1.53.106 (except ISO 1000)
n DIN 51517-3 (CLP) (except ISO 1000).
APPROVED BY:
n Flender AG.
APPROVED FOR WIND TURBINE GEARBOXES BY:
n Gamesa
n Dongfang Wind Turbines
n Dalian Heavy Industries
n Sinovel.
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SHELL OMALA S4 GX
PREVIOUSLY SHELL OMALA HD
Shell Omala S4 GX is an advanced synthetic heavy-duty industrial gear oil offering outstanding
lubrication performance under severe operating conditions, including reduced friction, long service life
and high resistance to micro-pitting for optimal gear protection.
@ 40C mm
2
/s
@ 100C mm
2
/s

230
30.0

335
40.0

462.6
50.0

670.4
64.9
Viscosity Index (ISO 2909) 160 159 170 169
Density @ 15C kg/m
3
(ISO 12185) 881 883 879 881
Flash Point C (COC) (ISO 2592) 250 252 264 256
Pour Point C (ISO 3016) 45 42 36 33
FZG Load Carrying Test (DIN
51354-2 A/8.3/90 A/16, 6/90)
Failure load stage

>14

>14

>14

>14
Timken OK Load lbs (ASTM D 2782) >85 >85 >85 >85
98
EXCELLENT WEAR CORROSION PROTECTION
n Provides high levels of load carrying capacity even under shock
loading conditions. This provides benets over mineral oil-based
products in terms of gear and bearing component life.
n Shell Omala S4 Wheel oil provide outstanding rust and corrosion
protection on metal surfaces.
n Resists the formation of harmful products of oxidation at high
operating temperatures, improving system cleanliness and
therefore reliability of the equipment.
n Extended component and lubricant life offers the opportunity to
extend service intervals and to help reduce maintenance and
disposal costs.
ENHANCED SYSTEM EFFICIENCY
n Offers improved low temperature performance and reduced
change in viscosity with increase in temperature in comparison to
mineral oil-based products. This provides better lubrication at low
start-up temperatures and the opportunity for energy savings by
optimising the viscosity for normal operating conditions.
n Shell Omala S4 Wheel oils also have excellent water shedding
and air release properties helping it maintain critical oil lms and
efcient lubricant.
APPLICATIONS
n Gearcases of General Electric motorised wheels tted to load
haul dump trucks used in mining applications.
n Enclosed industrial reduction gear systems operating under severe
operating conditions, such as high load, very low or elevated
temperatures and wide temperature variations.
n Plain and rolling element bearings.
n Oil circulation systems.
n For highly-loaded worm drives, Shell Omala S4 Wheel oil is
recommended.
n For automotive hypoid gears, the appropriate Shell Spirax oil
should be used.
Shell Omala S4 Wheel is compatible with all seal materials and
AND RECOMMENDATIONS
MEETS THE SPECIFICATIONS OF:
n David Brown S253.106H
n US Steel 224
n DIN 51517-3 (CLP).
APPROVED UNDER GE UNDER GEK-30375H AGAINST
THE FOLLOWING:
n ISO 320 GE Specications D50E 27C
n ISO 460 GE Specications D50E 27D
n ISO 680 GE Specications D50E 27E.
SHELL OMALA S4 WHEEL
PREVIOUSLY SHELL HYPERIA S
Shell Omala S4 Wheel is an advanced synthetic heavy-duty industrial gear oil offering outstanding
lubrication performance under severe operating conditions, including improved energy efciency and
long service life. It is recommended specically for use in General Electric Off-Highway Motorised
Wheels tted to load haul dump trucks used in mining applications.
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CHARACTERISTICS 680
@ 40C mm
2
/s
@ 100C mm
2
/s

680
61
Density @ 15C kg/m
3
(ISO 12185) 860
Flash Point (ISO 2592) (PMCC) C 274
FZG Load Carrying Test (DIN 51354-2)
A/8, 3/90 A/16, 6/90 Failure load stage

>12
Timken OK Load lbs (ASTM D 2782) >80
99
99
Shell Omala S4 WE
ADVANCED SYNTHETIC OIL FOR WORM GEARS
n Designed to help increase energy efciency
n Excellent oil life and wear protection
n Increased productivity and reduced maintenance costs
Part of the Shell Omala industrial gear oil range
WANT TO
INCREASE
EFFICIENCY?
100
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Shell Dobatex Gold effectively removes dirt, grease and grime from
all hard surfaces, even vertical ones, where its stable foaming action
allows greater penetration and more thorough cleaning.
Shell Dobatex Gold will not promote rust or deteriorate paintwork,
polished surfaces, metal or glass. It has strong colouring for ease of
identication even at low dilution levels. It is formulated to provide
good results even where water quality is poor.
EXCELLENT CLEANING PERFORMANCE
n Highly effective on a wide range of dirts, oils and grease in both
soft or hard water.
MULTI-PURPOSE CONVENIENCE
n Shell Dobatex Gold is a versatile cleaner which can be used to
reduce the number of detergents required on site.
REDUCED SAFETY CONCERNS
n Being water based, biodegradable, non ammable and free of
odour, Shell Dobatex Gold is recommended for use in enclosed
workshops or in underground maintenance stations where there is
restricted ventilation.
ENVIRONMENTALLY RESPONSIBLE
n Biodegradable (AS 4351) and contains no hydrocarbon solvents
or caustic alkalis.
AQIS APPROVED (CATEGORY 1, TYPE A)
n Shell Dobatex Gold carries full AQIS (Cat 1, Type A) approval
status, which means that it is fully approved for use in general
cleaning and janitorial applications in areas in contact with food
preparation, such as general home and commercial kitchens,
abattoirs, shing and any other areas where incidental food
contact is possible.
APPLICATIONS
Shell Dobatex Gold is highly adaptable to a wide range of
cleaning requirements. One exible product enables you to cut
down on inventory, and with varying dilutions and application
methods it is effective and safe for:
n Truck eets, cars and small commercial vehicles
n Fishing eets and marine leisure craft
n Heavy and light mining equipment
n Machinery and engine degreasing
n Routine and janitorial cleaning purposes such as:
n Flooring
n Commercial and home kitchens (including as a
dishwashing uid), cafeterias and bathrooms
n Food processing equipment
n Abattoirs, shing cooperatives, commercial food
preparation areas
n General purpose ofces and ofce furniture cleaning
solution
n Shell Dobatex Gold is a multi-purpose detergent and
cleaning uid.
AND RECOMMENDATIONS
n AQIS approved (Category 1, Type A)
n Ready biodegradability of a single organic substance or natural
product when tested according to AS 4351 Part 2.
FLUID PREPARATION
SHELL DOBATEX GOLD MUST BE DILUTED WITH
WATER BEFORE USE, EITHER MANUALLY OR WITH
AUTOMATED DOSING EQUIPMENT. RECOMMENDED
DILUTIONS ARE:
n Degreasing or workshop oors 1:3 to 1:5
n Vehicle washing 1:10
n Janitorial and general cleaning 1:100
When practicable, Shell Dobatex Gold should be left on
particularly greasy surfaces or equipment for a few minutes to ensure
penetration, before removing and rinsing with water.
SHELL DOBATEX GOLD
WATER BASED MULTI-PURPOSE CLEANING SOLUTION FOR TRUCK, CAR
AND MARINE APPLICATIONS AND HEAVY-DUTY MINING EQUIPMENT
Shell Dobatex Gold is a water based, multi-purpose cleaning detergent proven in a wide range of
industrial and automotive applications including the heavier duty demands of mining equipment and
shing and trucking eets through to routine janitorial cleaning.
CHARACTERISTICS
Appearance (Visual) Gold uid
pH 10
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY DETERGENTS
101
101
Shell Dobatex Aqua Degreaser is a water based, quick break
formulation designed to perform exceptionally well for organic
residue removal in water based degreasing applications in parts
and equipment washing. Shell Dobatex Aqua Degreaser effectively
removes greases and greasy dirt, without risk of equipment damage.
Unlike most conventional degreasers, where a thin layer of
hydrocarbon tends to remain after cleaning, Shell Dobatex Aqua
Degreaser leaves a completely non-greasy surface.
Being water based, Shell Dobatex Aqua Degreaser is a safer
alternative to solvent degreasers, especially when used indoors or in
conned spaces.
Shell Dobatex Aqua Degreaser is a particularly simple and effective
biodegradable cleaner for nasty oil stains on driveway and
workshop oors. Shell Dobatex Aqua Degreaser provides superior
and cost-effective results.
Shell Dobatex Aqua Degreaser can be used effectively with poor
quality water sources.
APPLICATIONS
SHELL DOBATEX AQUA DEGREASER HAS BEEN
DESIGNED FOR THE EFFECTIVE REMOVAL OF GREASE
AND OIL/DIRT RESIDUES FROM:
n Engineering parts and equipment
n Automotive workshops and parts cleaning
n Mining equipment
n Mechanical parts
n Factory and driveway oors where frequent oil stains may occur.
n Highly effective on a wide range of oils, grease and grime.
n Being water based, biodegradable, non-ammable and with a
citrus odour, Dobatex Aqua Degreaser is recommended for use in
enclosed workshops or underground mining applications.
QUICK BREAK
n The special feature of Shell Dobatex Aqua Degreaser is its ability to
emulsify grease/oil/water, then rapidly form separate oil and water
phases. This property allows for speedy and efcient separation in
grease traps and interceptors, minimising waste issues.
NEUTRAL PH
n Neutral pH enables safer handling.
n Biodegradable to AS 4351 part 2 and contains no hydrocarbon
solvents or caustic alkalis.
FLUID PREPARATION
SHELL DOBATEX AQUA DEGREASER MUST BE DILUTED
WITH WATER BEFORE USE, EITHER MANUALLY OR
WITH AUTOMATED DOSING EQUIPMENT.
RECOMMENDED DILUTIONS ARE:
n Degreasing of very dirty equipment 1:3
n Degreasing of workshop oors etc. 1:5
n General degreasing or cleaning 1:10
Shell Dobatex Aqua Degreaser should be applied by spraying or
soaking and left to penetrate for at least 10 minutes. Pressure wash
or rinse thoroughly to remove all grease, dirt and detergent.
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SHELL DOBATEX AQUA DEGREASER
A HIGH-PERFORMANCE, BIODEGRADABLE, WATER BASED DEGREASING AND
CLEANING AGENT FOR MINING, AUTOMOTIVE AND INDUSTRIAL APPLICATIONS
Shell Dobatex Aqua Degreaser is a water based degreasing product formulated specically for the
removal of oil and grease in demanding applications in the general engineering, automotive and mining/
construction industries.
CHARACTERISTICS
Appearance (Visual) Clear pink liquid
pH (1% Solution) 6.5
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n Shell Dobatex Platinum is highly effective on a wide range of dirt,
oils and grease in both hard and soft water.
n Phosphorus-Free, Shell Dobatex Platinum can be used without
contributing to algal blooms caused by excess phosphates. It is
water based and biodegradable, containing no hydrocarbon
solvents or caustic alkalis.
QUICK BREAK
n Shell Dobatex Platinum has a unique ability to emulsify grease/oil/
water, then rapidly form separate oil and water phases, allowing
for quick and efcient separation in grease traps and interceptors.
BALANCED STABILITY AND QUICK BREAK
PERFORMANCE
n Shell Dobatex Platinum is uniquely formulated to provide the delicate
balance in foaming stability which allows it to be used on all
surfaces, even vertical ones, yet retain superior ability to separate
quickly in interceptor pits into discrete oil and water layers.
MULTI-PURPOSE CONVENIENCE
n Providing top-tier performance, Shell Dobatex Platinum can be
used to reduce the number of detergents used on site without
compromise.
n Being water based, biodegradable, nonammable and free
of odour, Shell Dobatex Platinum is recommended for use in
underground maintenance stations where there is restricted
ventilation.
APPLICATIONS
Shell Dobatex Platinum is a premium performance detergent suitable
for a wide range of cleaning requirements, including heavy and light
mining equipment, heavy truck eets and machinery and engine
degreasing.
Shell Dobatex Platinum is formulated to provide premium performance
results even when the water quality is poor.
AND RECOMMENDATIONS
MEETS THE REQUIREMENTS FOR:
n Ready biodegradability of a single organic substance or natural
product, when tested according to AS 4351 Part 2.
FLUID PREPARATION
Shell Dobatex Platinum must be diluted with water before use, either
manually or with automated dosing equipment. Recommended
dilutions are:
n Degreasing or workshop oors 1:3 to 1:5
n Vehicle washing 1:10
n Janitorial and general cleaning 1:100
When practicable, Shell Dobatex Platinum should be left on
particularly greasy surfaces or equipment for a few minutes to ensure
penetration, before removing and rinsing with water.
SHELL DOBATEX PLATINUM
A BIODEGRADABLE WATER BASED QUICK BREAK DETERGENT
FOR HEAVY-DUTY MINING AND INDUSTRIAL APPLICATIONS
Shell Dobatex Platinum is a premium performance phosphorus-free detergent suitable for a wide range
of heavy-duty applications, where management of waste water is a priority.
CHARACTERISTICS
Appearance (Visual) Green liquid
pH (1% Solution) 8
103
103
103
103
SYSTEM EFFICIENCY
n Shell Refrigeration Oil S2 FR-A has been specially optimised
for use in systems where oil separation is required. It has been
designed to reduce light end oil carryover; this helps minimise
oil thickening in the compressor and reduces oil coating of internal
evaporator surfaces thus maintaining overall system efciency.
EXTENDED MAINTENANCE INTERVALS
n Shell Refrigeration Oil S2 FR-A has excellent high temperature and
oxidation stability providing long service life even where high
compressor discharge temperatures are found.
n In addition it is formulated to provide excellent control of deposit
and sludge formation, contributing to extended oil drain intervals,
in comparison with conventional mineral oil based refrigerator oils.
APPLICATIONS
REFRIGERATOR COMPRESSORS
n Shell Refrigeration Oil S2 FR-A is recommended for use in
open, semi-open and hermetic compressors in domestic,
commercial and industrial refrigeration systems. It can be used in
both rotary and reciprocating compressor types.
REFRIGERANT COMPATIBILITY
n Shell Refrigeration Oil S2 FR-A is recommended for use with
ammonia (R717) based refrigeration systems where it offers
excellent performance, even under high compressor discharge
temperatures, or down to evaporation temperatures of -30C.
n It can also be used in systems using hydrocarbons such as
propane (R290).
n Shell Refrigeration Oil S2 FR-A is not recommended for use with
CFC, HCFC or HFC refrigerants such as R12, R22 or R134a.
SEAL COMPATIBILITY
n Shell Refrigeration Oil S2 FR-A is compatible with all commonly
used sealing materials designed for use with mineral oils.
LUBRICANT COMPATIBILITY
n Shell Refrigeration Oil S2 FR-A is completely miscible with mineral
oil, alkylated benzene and PAO based lubricants.
AND RECOMMENDATIONS
n DIN 51503 KAA and KE.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY REFRIGERATION OILS
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SHELL REFRIGERATION OIL S2 FR-A
REFRIGERATOR COMPRESSOR LUBRICANT
PREVIOUSLY SHELL CLAVUS
Shell Refrigeration Oil S2 FR-A is a low miscibility compressor lubricant intended for use in refrigeration
compressors using ammonia refrigerant. It is formulated from specially rened parafnic base oils in
combination with additives selected to minimise system deposits and provide long service life.
CHARACTERISTICS
@ 40C mm
2
/s
@ 100C mm
2
/s

68
9
Refrigerator Oil (DIN 51503) KAA, KE
Density @ 15C kg/m
3
(ISO 12185) 862
Miscibility with R290
Completely miscible
with hydrocarbon
based refrigerants
104
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n Shell Refrigeration Oil S4 FR-F is a high-tech synthetic refrigerator
oil based on polyolester uids.
n Shell Refrigeration Oil S4 FR-F has excellent thermal and oxidation
stability. This results in a high performance level
of the oil over a long period of time.
WEAR PROTECTION
n Helps to minimise wear in bearings and pistons, the most critical parts
of a reciprocating type compressor.
APPLICATIONS
n Shell Refrigeration Oil S4 FR-F is recommended for use in
open, semi-open and hermetic compressors operating with
refrigerants such as R134a, R23, R404A, R407C, R507 and
other blends of HFC refrigerants.
n Shell Refrigeration Oil S4 FR-F is compatible with elastomers
commonly used in refrigeration systems.
REFRIGERATOR PLANT DESIGN
n For applications of refrigeration and air-conditioning such as:
industrial, refrigeration, refrigeration systems for food storage,
mobile and stationary air-conditioning. When switching to
new refrigerants and refrigerator oils the requirements of the
refrigeration system manufacturer have to be followed.
PRODUCT HANDLING
n The hygroscopic nature of the base uid has to be taken into
consideration and it is recommended that, when lling the system,
air contact should be avoided as much as possible. Once an oil
pack has been opened it must be sealed carefully after use and
the remaining contents should be used within a few days.
AND RECOMMENDATIONS
n DIN 51503 KD.
SHELL REFRIGERATION OIL S4 FR-F
SYNTHETIC REFRIGERATOR COMPRESSOR LUBRICANT
PREVIOUSLY SHELL CLAVUS R
Shell Refrigeration Oil S4 FR-F is a synthetic lubricant with a polyolester base uid. This lubricant has
been developed for use with R134a and other environmentally acceptable HFC refrigerants.
CHARACTERISTICS 68
@ 40C mm
2
/s
@ 100C mm
2
/s

66
8.8
Refrigerator Oil Group (DIN 51503) KD
Density @ 15C kg/m
3
(ISO 12185) 991
Flash Point C (COC) (ISO 2592) >230
TAN (pH=11,0) mg KOH/g
ASTM D664-97 mod.
<0.06
Floc-point with R134 C (DIN 51351) <30
Miscibility with R134a 2% oil C 54/98
Miscibility with R12 C <60/>+100
105
SYSTEM EFFICIENCY
n Shell Refrigeration Oil S4 FR-V has high solvency and is designed
to maintain refrigerant cleanliness and efciency.
n Shell Refrigeration Oil S4 FR-V has excellent high temperature and
oxidation stability providing long service life even where high
compressor discharge temperatures are found.
n In addition it is formulated to provide excellent control of deposit
and sludge formation, contributing to extended oil drain intervals,
in comparison with mineral oil based refrigerator oils.
APPLICATIONS
n Shell Refrigeration Oil S4 FR-V is recommended for use in
open, semi-open and hermetic compressors in domestic,
commercial and industrial refrigeration systems. It can be used in both
rotary and reciprocating compressor types.
REFRIGERANT COMPATIBILITY
n Shell Refrigeration Oil S4 FR-V is designed for use with most
commonly occurring refrigerants:
n Ammonia (R717) systems where it offers excellent performance,
even under high compressor discharge temperatures or down to
evaporation temperatures of -33C or lower.
n Carbon dioxide (R744) systems.
n CFC and HCFC systems (R12 and R22).
n Hydrocarbon systems such as propane (R290).
SEAL COMPATIBILITY
n Shell Refrigeration Oil S4 FR-V is compatible with all commonly
used sealing materials used with mineral oils.
LUBRICANT COMPATIBILITY
n Shell Refrigeration Oil S2 FR-V is completely miscible with mineral
oil, other alkylated benzene and PAO based lubricants.
AND RECOMMENDATIONS
n DIN 51503 KAA and KC.
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SHELL REFRIGERATION OIL S4 FR-V
SYNTHETIC REFRIGERATOR COMPRESSOR LUBRICANT
PREVIOUSLY SHELL CLAVUS AB

Shell Refrigeration Oil S4 FR-V is a synthetic refrigeration lubricant based on alkylated benzenes.
Compatible with all commonly used refrigerants with the exception of HFCs. They are particularly
recommended for refrigerator compressors operating with ammonia and HCFC as refrigerant.
CHARACTERISTICS 68
@ 40C mm
2
/s
@ 100C mm
2
/s

68
6.2
Refrigerator Oil Group (DIN 51503) KAA, KC
Density @ 15C kg/m
3
(ISO 12185) 871
Flash Point C (COC) 190
Pour Point C 39
Neutralisation number mg KOH/g
(ASTM D 664) (TAN)
<0.04
Saponication number C (DIN 51351) 0.08
Floc Point R12h (DIN 51593) <30
Stability with Refrigerants h (DIN 51593) >96
Miscibility with Refrigerants
Completely
miscible with
hydrocarbon
based
refrigerants
Miscibility with R12 C <60/>+100
106
KEY CHARACTERISTICS APPLICATION GREASE FEATURE
SHELL GREASE TIER
(Higher
is better)
THICKENER
TYPE
BASE OIL
VISCOSITY
cSt @ 40C
NLGI
GRADE
(Grease
consistency)
TEMPERATURE
RANGE
COLOUR PLAIN
BEARINGS
ROLLER
BEARINGS
ENCLOSED
GEARS
GEARED
COUPLINGS
SLIDES,
LINKAGES
AND PINS
ELECTRIC
MOTORS
WIRE
ROPES
OPEN
GEARS
HIGH
SPEED
LOW
SPEED
HIGH
TEMP.
LOW
TEMP.
EXTREME
PRESSURE
VIBRATION WATER SHOCK
LOAD
LIFE CONTAINS
SOLIDS
PUMP-
ABILITY
TACTIC EMV* SHELL GREASE
Shell Gadus S5 T460 1.5 S5 Polyurea 460 1.5 -40C to 180C Brown
- - - - - n/a
Shell Gadus S5 T460 1.5
Shell Gadus S4 V2600AD 1.5 S4 Lithium calcium 2600 1.5 0C to 130C Black
- - - - - - - n/a
Shell Gadus S4 V2600AD 1.5
Shell Gadus S3 V460XD 2 S3 Lithium complex 460 2 -20C to 150C Black
- - - - n/a
Shell Gadus S3 V460XD 2
Shell Gadus S3 V460D 2 S3 Lithium complex 460 2 -20C to 150C Black
- - - -
Shell Gadus S3 V460D 2
Shell Gadus S3 V460 2 S3 Lithium complex 460 2 -20C to 150C Brown
- - - - - n/a
Shell Gadus S3 V460 2
Shell Gadus S3 V220C 1 S3 Lithium complex 220 1 -25C to 140C Red
- - - - n/a
Shell Gadus S3 V220C 1
- - - -
Shell Gadus S3 T220 2 S3 Polyurea 220 2 -20C to 160C Brown
- - - -
Shell Gadus S3 T220 2
- - - - - n/a
Shell Gadus S3 High Speed
Coupling Grease
S3 Lithium 700 0.5 -30C to 120C Brown
- - - - - - - - - - n/a
Coupling Grease
Shell Gadus S2 V1000AD 2 S2 Lithium calcium 1000 2 0C to 130C Black
- - - - - - n/a
Shell Gadus S2 V1000AD 2
Shell Gadus S2 V220AC 2 S2 Lithium calcium 220 2 -20C to 120C Red
- - - - n/a
Shell Gadus S2 V220AC 2
Shell Gadus S2 V220AD 2 S2 Lithium calcium 220 2 -10C to 120C Black
- - - n/a
Shell Gadus S2 V220 00 S2 Lithium 220 00 -30C to 110C Brown
- - - - n/a
- - - - - n/a
- - - - n/a
- - - - n/a
- - - - - - - n/a
- - - - - - - - n/a
Shell Gadus S2 A320 2 S2 Calcium 320 2 -10C to 60C Brown
- - - - - - - - n/a
Shell Gadus S2 A320 2
SHELL GADUS ESSENTIAL GUIDE TO GREASES
Shell Lubricants
* Available in Shell Tactic EMV automatic lubricators, designed to provide continuous
lubrication, well-suited for difcult to access areas such as remote and hazardous locations.
Outstanding performance in application
Good performance in application
Validate use with Shell representative
-

Not suitable for this application
n/a Not available in Tactic EMV
A = Wet (aqueous) conditions
C = Coloured grease
D = Contains solids, suitable
for shock-load conditions
H = Heavy duty
THICKENER GUIDE LETTERS
T = Extreme-temperature performance using Shell polyurea thickeners
U = Unusual non-melting thickeners or other applications
V = Versatile, multipurpose applications using lithium and lithium
complex thickeners
K = Low temperatures
L = Low load
OG = Open gear
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SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY GREASE
107
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KEY CHARACTERISTICS APPLICATION GREASE FEATURE
SHELL GREASE TIER
(Higher
is better)
THICKENER
TYPE
BASE OIL
VISCOSITY
cSt @ 40C
NLGI
GRADE
(Grease
consistency)
TEMPERATURE
RANGE
COLOUR PLAIN
BEARINGS
ROLLER
BEARINGS
ENCLOSED
GEARS
GEARED
COUPLINGS
SLIDES,
LINKAGES
AND PINS
ELECTRIC
MOTORS
WIRE
ROPES
OPEN
GEARS
HIGH
SPEED
LOW
SPEED
HIGH
TEMP.
LOW
TEMP.
EXTREME
PRESSURE
VIBRATION WATER SHOCK
LOAD
LIFE CONTAINS
SOLIDS
PUMP-
ABILITY
TACTIC EMV* SHELL GREASE
Shell Gadus S5 T460 1.5 S5 Polyurea 460 1.5 -40C to 180C Brown
- - - - - n/a
Shell Gadus S5 T460 1.5
Shell Gadus S4 V2600AD 1.5 S4 Lithium calcium 2600 1.5 0C to 130C Black
- - - - - - - n/a
Shell Gadus S4 V2600AD 1.5
Shell Gadus S3 V460XD 2 S3 Lithium complex 460 2 -20C to 150C Black
- - - - n/a
Shell Gadus S3 V460XD 2
Shell Gadus S3 V460D 2 S3 Lithium complex 460 2 -20C to 150C Black
- - - -
Shell Gadus S3 V460D 2
Shell Gadus S3 V460 2 S3 Lithium complex 460 2 -20C to 150C Brown
- - - - - n/a
- - - - n/a
- - - -
- - - -
- - - - - n/a
Coupling Grease
S3 Lithium 700 0.5 -30C to 120C Brown
- - - - - - - - - - n/a
Coupling Grease
Shell Gadus S2 V1000AD 2 S2 Lithium calcium 1000 2 0C to 130C Black
- - - - - - n/a
Shell Gadus S2 V220AC 2 S2 Lithium calcium 220 2 -20C to 120C Red
- - - - n/a
Shell Gadus S2 V220AC 2
Shell Gadus S2 V220AD 2 S2 Lithium calcium 220 2 -10C to 120C Black
- - - n/a
- - - - n/a
- - - - - n/a
- - - - n/a
- - - - n/a
- - - - - - - n/a
- - - - - - - - n/a
Shell Gadus S2 A320 2 S2 Calcium 320 2 -10C to 60C Brown
- - - - - - - - n/a
Shell Gadus S2 A320 2
Shell Lubricants
* Available in Shell Tactic EMV automatic lubricators, designed to provide continuous
lubrication, well-suited for difcult to access areas such as remote and hazardous locations.
Outstanding performance in application
Good performance in application
Validate use with Shell representative
-

Not suitable for this application
n/a Not available in Tactic EMV
A = Wet (aqueous) conditions
C = Coloured grease
D = Contains solids, suitable
for shock-load conditions
H = Heavy duty
THICKENER GUIDE LETTERS
T = Extreme-temperature performance using Shell polyurea thickeners
U = Unusual non-melting thickeners or other applications
V = Versatile, multipurpose applications using lithium and lithium
complex thickeners
K = Low temperatures
L = Low load
OG = Open gear
108
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Shell Gadus Kiln Seal Grease contains anti-rust and antioxidant
additives to control corrosion and suppress premature oxidation of
the sealant.
n The tackiness additives in Shell Gadus Kiln Seal Grease assist in
adhesion of the product to seal faces.
n Shell Gadus Kiln Seal Grease has good mechanical stability.
n Shell Gadus Kiln Seal Grease has excellent sealing characteristics
under heavy loads and low rotary speed conditions.
SHELL GADUS KILN SEAL GREASE EXHIBITS SUPERIOR
PERFORMANCE IN TERMS OF:
n Lower consumption rate than basic lithium greases.
n Excellent pumpability in normal Australian conditions which makes it
ideal for automatic centralised pumping equipment even over long
distances.
n Compared to basic lithium greases Shell Gadus Kiln Seal Grease
offers a reduction in sealant wastage and hence potentially reduced
disposal problems and associated cost.
SHELL GADUS KILN SEAL GREASE
SPECIAL KILN SEALANT GREASE
PREVIOUSLY KILN SEAL TI
Shell Gadus Kiln Seal Grease is a premium grade lithium complex based sealant formulated specically
for the mineral sands industry.
It is formulated to withstand the high temperatures experienced in the rotary kilns mechanical seals yet
provide an effective seal under heavy loads.
CHARACTERISTICS
Appearance Brown
Worked Penetration @ 25C 0.1mm
(ASTM D 217)
340
Dropping Point C (IP 396) 240
Oil Separation 18h @ 40C %m (IP 121) 4.0
Viscosity of Base Oil @ 100C mm
2
/s
(ASTM D 445)
14.5
EMCOR Corrosion Test (IP 220) 0/0
109
GOOD WATER RESISTANCE
n Withstands washing with water, helping to prevent loss of
protection.
EXTREME PRESSURE PERFORMANCE
n Protects components from excessive wear under heavy loads.
APPLICATIONS
n Plain bearings working under arduous conditions in the presence
of water.
n Shell Gadus S2 A320 is not recommended for rolling element
bearings.
n Stern Tube Bearings, Cranes, Davits, Winches, Windlass.
n Low or Medium duty open gearing.
n Wire ropes in general use.
n Operating temperature range 10C to +60C.
n Peak temperatures up to 80C (short periods).
SEALS
n Shell Gadus S2 A320 is compatible with normal mineral oil seal
materials.
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SHELL GADUS S2 A320
HIGH PERFORMANCE MULTI-PURPOSE EXTREME PRESSURE GREASE
PREVIOUSLY SHELL RHODINA EP (LF)
Shell Gadus S2 A320 is a smooth textured, calcium based grease for undemanding industrial and
marine applications at moderate temperatures requiring extreme pressure performance.
CHARACTERISTICS 2
Colour Brown
Soap Type Calcium
Base Oil Type Mineral Oil
Kinematic Viscosity (IP 71/ASTM D 445)
@ 40C mm
2
/s
@ 100C mm
2
/s

320
27
Dropping Point C (IP 132/ASTM D 566-76) 85
Cone Penetration worked @ 25C 0.1mm
(IP 50/ASTM D 217)

265-295
Pumpability (long distance) Fair
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n Shell Gadus S2 Thread Compound contains no metals (Pb, Zn,
Cu) in metallic form or other components identied by the Paris
Commission (PARCOM) (e.g. PTFE, nylon or other polymers).
PROVEN PERFORMANCE IN FIELD TESTS
n Successfully applied in suitable applications.
EXCELLENT ANTI-CORROSION PERFORMANCE ALSO
PROVIDED
n Shell Gadus S2 Thread Compound can be used as an effective
corrosion preventive, allowing mills to only use one product and
simplifying operations for production and drilling companies who do
NOT have to remove protectives before applying a thread compound.
EXCELLENT BRUSHABILITY
n Can be applied even at low temperatures.
EXCELLENT ANTI-GALLING PERFORMANCE
n For carbon steels and up to 13% chromium steels Shell Gadus S2
Thread Compound helps minimise damage to pipe threads from
galling.
EXCELLENT WATER WASH-OUT RESISTANCE
n Maintains protection and helps prevent corrosion.
n Essential qualities for vehicles working in wet environments.
APPLICATIONS
n Thread compounds for use with Rotary shouldered connectors.
n Operating temperature range 20C to 60C.
SHELL GADUS S2 THREAD COMPOUND
STORAGE AND THREAD COMPOUNDS FOR USE IN THE OIL INDUSTRY
RECOMMENDED REPLACEMENT FOR SHELL MALLEUS GREASE STC
Shell Gadus S2 Thread Compound are storage and thread compounds, meeting the requirements of the
DEA 47(E) Committee for use as green dopes. These greases are based on highly rened mineral oils
with a calcium soap thickener and suitable additives to provide excellent corrosion protection, helping to
prevent galling of threads and ensure consistent make/break torques.
CHARACTERISTICS 2
Colour Black
Soap Type Calcium
Base Oil Type Mineral
@ 40C mm
2
/s
@ 100C mm
2
/s

120
12.0
Cone Peneration worked @ 25C 0.1mm
(IP 50/ASTM D 217)
265295
Dropping Point C 140
Applicability at low temperatures Excellent
111
RELIABLE HIGH TEMPERATURE PERFORMANCE
n Very good performance up to +130C.
GOOD OXIDATION AND MECHANICAL STABILITY
n Helps to resist the formation of deposits caused by oxidation at
high operating temperatures. Shell Gadus S2 V100 are extremely
stable under vibrations.
GOOD CORROSION RESISTANCE CHARACTERISTICS
n Effective protection in hostile environments.
LONG STORAGE LIFE
n Does not alter in consistency during prolonged storage.
APPLICATIONS
n Rolling element and plain grease lubricated bearings.
n Electric motor bearings.
n Sealed-for-life bearings.
n Water pump bearings.
n Shell Gadus S2 V100 may be used under a wide range of
operating conditions. They offer very signicant advantages
over conventional lithium greases at high temperature or in the
presence of water.
SHELL GADUS S2 V100 2
n A medium consistency grease designed, mainly, for general
industrial lubrication. Ideal for centralised lubrication systems
operating at normal temperatures.
SHELL GADUS S2 V100 3
n A medium/hard high performance industrial grease, particularly
recommended for the lubrication of electrical motor bearings.
RE-GREASING INTERVALS
For bearings operating near their maximum recommended
temperatures, re-greasing intervals should be reviewed.
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SHELL GADUS S2 V100
HIGH PERFORMANCE MULTI-PURPOSE GREASE
PREVIOUSLY SHELL ALVANIA RL
Shell Gadus S2 V100 are general purpose industrial greases based on a new lithium hydroxystearate
soap thickener fortied with anti-oxidant, anti-wear and anti-rust additives.
CHARACTERISTICS 2 3
Soap Type Lithium hydroxystearate
Base Oil Type Mineral Mineral
Kinematic Viscosity
(IP 71/ASTM D 445)
@ 40C mm
2
/s
@ 100C mm
2
/s

100.0
11

100.0
11
Cone Penetration
worked @ 25C 0.1mm
(IP 50/ASTM D 217)
265295 220250
Dropping Point C (IP 396) 180 180
112
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PROTECTS EQUIPMENT UNDER THE HEAVIEST LOADS
n Contains molybdenum disulphide and specially selected extreme
pressure additives to provide lubrication under severe operating
conditions such as shock loading, severe vibration and boundary
lubrication conditions.
LONGER GREASE LIFE
n Excellent mechanical stability resisting breakdown and softening.
Its efcient load carrying ability means that Shell Gadus S2
V1000AD typically performs longer than conventional lithium
greases, allowing extended intervals between regreasing.
EXCELLENT WATER RESISTANCE
n Resists water washout ensuring lasting protection against corrosion
and ingress of contamination.
SUPERIOR ADHESION
n Forms a tenacious lm resisting leakage and ingoff to protect
under the most arduous conditions.
APPLICATIONS
n Shell Gadus S2 V1000AD is recommended for the lubrication
of severe duty applications even in damp and hostile conditions
including:
n Heavy earth-moving pins and bushes.
n Turntables.
n Slow moving industrial journal and rolling element bearings.
n This grease is particularly suited where ingoff, water and
vibration are problems and heavy shock loads are experienced.
This grease is not recommended for high speed bearings.
OPERATING TEMPERATURE RANGE
n 0C to 130C.
SHELL GADUS S2 V1000AD
HIGH PERFORMANCE MULTI-PURPOSE HEAVY-DUTY 1000 AD GREASE WITH SOLIDS
PREVIOUSLY SHELL ALVANIA SDX 2

Shell Gadus S2 V1000AD is a super high performance grease for the lubrication of industrial bearings
subjected to the most arduous conditions. It is based on heavy-duty semi-synthetic base oils and a mixed
lithium/calcium soap thickener. It contains extreme-pressure, anti-wear, anti-corrosion and adhesion
additives. The addition of molybdenum disulphide provides additional resistance to shock loading.
CHARACTERISTICS 2
Colour Black
Soap Type
Lithium/
Calcium
Base Oil Type Semi-Synthetic
@ 40C mm
2
/s
@ 100C mm
2
/s

1000
60
Cone Penetration worked @ 25C
0.1mm (IP 50/ASTM D 217)
265295
Timken OK Load N (ASTM D 2509) 34
4 Ball weld load Kg (ASTM D 2596) 500
Water Washout %m (ASTM D 1264) <3
113
OUTSTANDING LOAD CARRYING CAPACITY
n Shell Gadus S2 V220 greases contain special extreme-pressure
additives which enable them to withstand heavy and shock loads
without failure of the lubricant lm.
IMPROVED MECHANICAL STABILITY
n This is particularly important in vibrating environments where poor
mechanical stability can lead to grease softening with subsequent
loss of lubrication performance and leakage.
GOOD RESISTANCE TO WATER WASH-OUT
n Shell Gadus S2 V220 greases have been formulated to offer
resistance to water wash-out.
OXIDATION STABILITY
n Specially selected base oil components have excellent oxidation
resistance. Their consistency will not alter in storage and they
withstand high operating temperatures without hardening or
forming bearing deposits.
ANTI-CORROSION PROTECTION
n Shell Gadus S2 V220 greases have an afnity with metal and
have the ability to protect bearing surfaces against corrosion,
even when the grease is contaminated with water.
APPLICATIONS
SHELL GADUS S2 V220 IS DESIGNED FOR:
n Heavy-duty bearings and general industrial lubrication.
n Heavy-duty plain and rolling element bearings operating under
harsh conditions including shock loading in wet environments.
n Operation over the temperature range 20C to 100C for
bearings operating at 75% of the maximum rated speed (can
withstand up to 120C intermittently).
SHELL GADUS S2 V220 GREASE 1 IS DESIGNED FOR:
n Heavy-duty bearings served by centralised dispensing equipment.
n Extreme-pressure gear grease for applications at normal ambient
temperature.
n Low temperature greasing applications.
SHELL GADUS S2 V220 GREASES 00 AND 0 ARE
SPECIFICALLY DESIGNED FOR:
n Steel mill lubrication where a softer grease is necessary for
specialised dispensing systems.
n For bearings operating near their maximum recommended
NOTE: Care should be taken to ensure that the grease does NOT
come into contact with hydraulic brake rubber components.
AND RECOMMENDATIONS
MEETS THE FOLLOWING SPECIFICATIONS:
n British Timken specication for Steel Mill applications.
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SHELL GADUS S2 V220
HIGH PERFORMANCE MULTI-PURPOSE EXTREME PRESSURE GREASE
RECOMMENDED REPLACEMENT FOR SHELL ALVANIA EP (LF)
AND SHELL RETINAX CS, CP
Shell Gadus S2 V220 greases are high quality multi-purpose, extreme-pressure greases based on a blend of
high viscosity index mineral oils and a lithium hydroxystreate soap thickener and contain extreme-pressure
and other proven additives to help enhance their performance in a wide range of applications.
Shell Gadus S2 V220 greases are designed for multi-purpose grease lubrication of rolling element and
plain bearings as well as hinges and sliding surfaces such as those found throughout most industrial and
transport sectors.
Soap Type Lithium Lithium Lithium Lithium
Base Oil Mineral Mineral Mineral Mineral
Kinematic Viscosity
(IP 71/ASTM D 445)
@ 40C mm
2
/s
@ 100C mm
2
/s

220
19

220
19

220
19

220
19
Cone Penetration worked at
25C 0.1mm
(IP 50/ASTM D 217)
400
430
355
385
310
340
265
295
114
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EXCELLENT MECHANICAL STABILITY EVEN UNDER
VIBRATING CONDITIONS
n Consistency retained over long periods, even in conditions of
severe vibration.
GOOD CORROSION RESISTANCE
n Helps to provide protection from the elements of corrosion.
EXTENDED LIFE AT MODERATE TEMPERATURES
n Allows longer periods between maintenance schedules reducing
down-time and grease consumption. Demonstrated to work in
the eld with regreasing intervals above 30,000 kms even for
demanding applications such as transmission joints.
GOOD OIL SEPARATION
n Ensures effective lubrication and reliable performance.
APPLICATIONS
n Heavy-duty plain and rolling element bearings operating in the
following environments:
n Vibrating conditions
n Heavy load
n High temperature
n Shock load
n Presence of water.
Multi-purpose convenience, especially in the transport sector
where product can be used for both wheel bearings and chassis
lubrication of passenger cars, light trucks and heavy-duty trucks.
This grease is also suitable for construction equipment exposed to
intense water washout.
Shell Gadus S2 V220AC grease are recommended for the grease
lubrication of heavy-duty bearings operating up to their maximum rated
speed over the temperature range 20C to 130C (140C peak).
AND RECOMMENDATIONS
MEETS THE FOLLOWING SPECIFICATIONS:
n ASTM D4950-08 LB.
SHELL GADUS S2 V220AC
HIGH PERFORMANCE MULTI-PURPOSE EXTREME-PRESSURE GREASE
RECOMMENDED REPLACEMENT FOR SHELL ALVANIA HD 2 AND SHELL RETINAX HD2
Shell Gadus S2 V220AC grease is a high quality multi-purpose grease based on high viscosity index
mineral oil and a mixed lithium/calcium soap thickener. It contains extreme-pressure, anti-wear,
anti-oxidation and anti-corrosion additives to enhance its performance in a wide range of applications.
CHARACTERISTICS 2
Colour Red
Soap Type
Lithium/
Calcium
@ 40C mm
2
/s
@ 100C mm
2
/s

220
18
0.1mm (IP 50/ASTM D 217)
265295
115
GOOD OXIDATION AND MECHANICAL STABILITY
n Formulated to resist the formation of deposits caused by oxidation
at high operating temperatures and maintains consistency, helping
to reduce leakage.
GOOD CORROSION RESISTANCE
n Provides protection from the elements of corrosion.
FOR SHOCK LOADED CONDITIONS
n Helps to resist breakdown, softening and subsequent leakage
under shock loads.
GOOD ADHESION PROPERTIES
n Helps to reduce losses and grease consumption.
n Rig tests conrm EP additives in Shell Gadus S2 V220AD help
prolong bearing life when subjected to heavy and shock loads.
APPLICATIONS
n Shell Gadus S2 V220AD is recommended for the lubrication
of shock loaded heavy-duty bearings working in damp hostile
conditions.
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HIGH PERFORMANCE HEAVY-DUTY GREASE CONTAINING SOLID LUBRICANTS
RECOMMENDED REPLACEMENT FOR SHELL ALVANIA HDX AND SHELL RETINAX HDX 2
Shell Gadus S2 V220AD is a very high performance grease for the lubrication of industrial bearings
subjected to the most arduous conditions. It is based on high viscosity index mineral oil and a mixed
lithium/calcium soap thickener and contains extreme-pressure, anti-oxidation, anti-wear, anti-corrosion
and adhesion additives. It also contains molybdenum disulphide to provide resistance to shock loading.
CHARACTERISTICS 1 2
Colour Black Black
Soap Type
Lithium/
Calcium
Lithium/
Calcium
Kinematic Viscosity
(IP 71/ASTM D 445)
@ 40C mm
2
/s
@ 100C mm
2
/s

220
18

220
18
Cone Penetration
worked at 25C 0.1mm
(IP 50/ASTM D 217)

310340

265295
4 Ball Weld Load Kg (IP 239) 315 315
Operating Temperature
Range
-10C120C -10C120C
116
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HIGH SPEED-RESISTS SEPARATION
n The grease has a unique design that resists separation during
extreme centrifugal accelerations. While conventional products
separate rapidly in centrifugal high speed gear couplings resulting in
severe oil leakage, the structure and composition of Shell Gadus S3
High Speed Coupling Grease remains intact at accelerations up to
36,000 G.
EXTRA PROTECTION
n Helps to reduce components failure due to corrosion.
n Excellent load-carrying performance and reduced wear rates.
APPLICATIONS
n Shell Gadus S3 High Speed Coupling Grease was especially
designed for lubrication of exible gear couplings operating at
speeds from 300rpm and up.
n Operating temperature range -10C to 120C.
SHELL GADUS S3 HIGH SPEED COUPLING
GREASE
PREMIUM GEAR COUPLING GREASE
PREVIOUSLY SHELL ALBIDA GC 1
Shell Gadus S3 High Speed Coupling Grease is a special grease for exible gear coupling. Shell
Gadus S3 High Speed Coupling Grease is a lithium polythylene complex grease based on mineral oil,
containing anti-oxidants, rust inhibitors, extreme pressure and anti-wear additives.
CHARACTERISTICS 1
Colour Dark Brown
Soap Type
Lithium /
Complex
Soap Content C <3%
@ 40C mm
2
/s
@ 100C mm
2
/s

700
34
NLGI 1
0.1mm (IP 50/ASTM D 217)
310-340
Dropping Point C (IP 396) >150
117
Shell Gadus S3 Repair not only designed to reduce surface
roughness of rst time operating open gears but also improves
used tooth anks surface with a cleaning and corrective effect.
The product can also be used in case of light tooth damage
smoothing surface roughness on the load carrying tooth anks and
increasing the contact area.
SUPERIOR RUNNING IN PERFORMANCE
n Shell Gadus S3 Repair advanced formulation is designed to
ensure a well-controlled smoothening process through chemical
reaction in the zones being under higher load. This controlled
wear process is designed to allow the gearing to obtain the
maximum load distribution between the girth and pinion gearing.
PERIODIC SMOOTH LAPPING OF TOOTH PROFILE
n It is considered to be a good maintenance practice to apply a
180 kg drum of Shell Gadus S3 Repair once per year, or every
6,000 hours of operation, to remove fatigue micro-cracks or
micro-pitting (not really visible to the naked eye) well before they
increase in size, causing long-term future irreversible damage.
ENDORSED BY LEADING OPEN GEAR MANUFACTURERS
n Ferry Capitain, one of the major open gear manufacturers,
endorses Shell Gadus S3 Repair.
ENVIRONMENTAL ADVICES
n Shell Gadus S3 Repair is bitumen and solvent free.
APPLICATIONS
For mining, cement, steel industries and power stations, open gears on:
n Grinding mills
n Rotary kilns and dryers.
Shell Gadus S3 Repair is a ready-to-use product, which can be
applied through conventional automatic lubrication spraying systems
or manual pressurised-air hand spraying equipment.
It is important to consult the appropriate consumption charts to
determine the specied quantities of lubricant to apply. Incorrect
consumption quantities could result in tooth damage.
n Automatic spraying system from -15C to 100C.
n Lubrication lm from -30C up to 200C.
.
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SHELL GADUS S3 REPAIR
PREMIUM OPEN GEAR RUNNING IN GREASE CONTAINING SOLIDS
PREVIOUSLY SHELL MALLEUS RN
Shell Gadus S3 Repair is a high performance sprayable running in aluminium complex grease, based on a part
synthetic base oil blend and contains micronised graphite as solid lubricant. The product chemistry is designed to
cause a well-controlled smoothening process to reduce surfaces roughness on new and damaged open gearing.
CHARACTERISTICS 00
Colour Black
Soap Type AI Complex
Texture (visual) Tacky
Base Oil Type Part-Synthetic
Solid Lubricant
Density at 15.5C kg/m
3

(Gardener method)
1.0
@ 40C mm
2
/s
@ 100C mm
2
/s

520
32
Base Oil Viscosity (IP 71/ASTM D 445)
@ 40C mm
2
/s
@ 100C mm
2
/s


(ASTM D 217)
400430
4 Ball Weld Load N 8000
4 Ball Test Kg (ASTM D 596)
4 Ball Wear Scar mm (ASTM D 2266)
4 Ball Load Wear Index (ASTM D 2596)
FZG A/2.76/50 (DIN 51354) Load Stage pass
Rust Test (ASTM D 1743) Pass
Copper Strip Corrosion 3h @ 100C 18
CONSUMPTION QUANTITY GUIDELINES
APPLICATION TYPE
DOUBLE-
PINION
MILL
DRIVE
(TYPE 4)
SMALL
ROTARY
DRUM
(TYPE 2)
1. Small rotary drums (e.g. dryer units) <750kw 4
2. Small single-pinion kiln drives <750kw 5
3. Average single-pinion drives of mills and kilns
>751<2500kw
6
4. Large single-pinion mill drives and double-pinion
kiln drives >250kw
7
5. Double-pinion mill drives 8
The above recommended consumption quantities only apply to Shell Gadus S3
Repair. kw = Kilowatt power rating of the electrical motor, driving the gear train
Required specic consumption quantity
(cc/[cm x op. hour])
7 5
Flank width (cm) 85 40
Consumption quantity/op. hour (cc) cc to kg/by 1000
7 x 85 =
595cc
5 x 40 =
200cc
Consumption quantity/24 op. hours (kg)
0.59cc x
24op =
14.28kg
per day
0.20cc x
24op =
4.8kg
per day
In the case of double-pinion drives with pinion lubrication the consumption
quantity should be doubled and distributed evenly to both spray bars.
cc = cubic centimeters cm = centimeters of the tooth ank width
op = operating hours per day kg = Kilograms
118
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2
LOAD CARRYING CAPACITY UNDER SEVERE
OPERATION CONDITIONS
n Shell Gadus S3 OG 2 contains selected components to help
ensure excellent resistance to shock and permanent heavy load.
VERY HIGH MECHANICAL AND THERMAL STABILITY
n Shell Gadus S3 OG 2 thickener structure is designed to resist
mechanical stress and high temperature.
WITHSTANDING SEVERE OPERATION CONDITIONS
n Like dust and dirt contamination, water, changes in temperature.
MAINTAIN OVER TIME ADHESIVE CHARACTERISTICS
n Formulated with performing and advanced polymer technology to
help ensure durable protection.
APPLICATIONS
Typical applications for Shell Gadus S3 OG 2 are:
n Open gears
n Sticks
n Circle Rail and rollers
n Antifriction bearings
n Bushings.
n 0C to 60C
AND RECOMMENDATIONS
n Liebherr Specication.
SHELL GADUS S3 OG 2
SPECIAL PURPOSE OPEN GEAR AND WIRE ROPE GREASE
RECOMMENDED REPLACEMENT FOR SHELL MALLEUS GREASE OGM EXTRA HEAVY
Shell Gadus S3 OG 2 is primarily designed for applications in mining equipment, shovels and
excavators in open cut operations.
Shell Gadus S3 OG 2 is based on Aluminium Complex soap thickener dispensed in a high viscosiy base
oil containing enhanced extreme pressure-antiwear chemistry.
CHARACTERISTICS 2
NLGI Consistency 2
Colour Black
Soap Type
Aluminium
Complex
Solid Lubricant Yes
@ 40C mm
2
/s
@ 100C mm
2
/s

3200
110
0.1mm (IP 50/ASTM D 217)
275295
4 Ball Test Kg (IP 236) 620
4 Ball Wear Scar mm (ASTM D 2266) max. 0.7
4 Ball Load Wear Index (LWI) kg
(ASTM D 2596)
120
Rust Test (ASTM D 1743) Pass
Copper Strip (ASTM D 4048) 1b
119
119
119
n Outstanding life at high temperatures
n Excellent wear protection
n Excellent mechanical stability at high temperatures
n Excellent oxidation resistance
n Good protection against false brinnelling
n Low oil separation
n Excellent corrosion resistance
n Provides protection from the elements of corrosion
n Versatile
n Water resistant
n Withstands washing with water, preventing loss of protection.
HIGH TEMPERATURE PERFORMANCE
n The diurea thickener used in Shell Gadus S3 T100 has a high
melting point and the grease performance is limited only by the
properties of the base oil and additive components.
n The low volatility and excellent oxidation stability of the base
oil are such that they give it an excellent service life in bearings
operating between -20C and 150C. With caution, Shell
Gadus S3 T100 may, in some circumstances, be used at
temperatures up to 180C, but only if the re-lubrication period is
suitably adjusted.
CORROSION PROTECTION
n When a bearing is running, most high quality greases can
maintain an adequate lubricating lm even when the grease is
loaded with water. However, when the grease bearing is idle,
corrosion may occur causing pitting which can be destructive.
Shell Gadus S3 T100 is formulated with corrosion inhibitors
to help protect bearing surfaces even when the grease is
contaminated with water.
n The lubrication properties of Shell Gadus S3 T100 have been
used very successfully in slow moving, loaded large bearings
such as those found in continuous casters in steel plants.
APPLICATIONS
n Shell Gadus S3 T100 is particularly recommended for use in high
temperature (150C), lightly loaded industrial bearings.
n It is recommended for use where long operational life and
extended re-greasing intervals are an important consideration.
n -20C to 150C.
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SHELL GADUS S3 T100
PREMIUM QUALITY INDUSTRIAL BEARING GREASE
RECOMMENDED REPLACEMENT FOR SHELL STAMINA RL
Shell Gadus S3 T100 is a high technology grease designed to give optimum performance for grease
lubrication in industrial bearings. Shell Gadus S3 T100 is based on mineral oil with a special diurea
thickener to give long life, low wear and shear-stable properties at high temperatures.
RE-LUBRICATION
Grease life varies considerably from application to application,
even with bearings operating under normally identical conditions.
Variables such as air ow, dirt and humidity can have a
considerable effect in addition to the more commonly recognised
parameters of load, speed and temperature.
The use of Shell Gadus S3 T100 usually permits considerable
extension of the re-lubrication interval.
OXIDATION STABILITY
Shell Gadus S3 T100 has a high temperature oxidation inhibitor
system to help ensure that it will withstand high operating
temperatures without forming deposits. Unlike the soap thickeners
used in most greases, the diurea thickener in Shell Gadus S3 T100
does not catalyse grease oxidation, indeed the diurea thickener
offers inherent anti-oxidant properties. This contributes to longer
grease life at higher temperatures.
The base oil component of Shell Gadus S3 T100 is a specially
selected high viscosity index mineral oil with excellent oxidation
and evaporation resistance.
SEALING
The rheology of Shell Gadus S3 T100 is such that at low shear
rates and with heating the consistency increases. Consequently,
in bearings operating at high temperatures the grease remains in
place providing good sealing and continuous lubrication even in the
presence of vibration.
WATER WASHOUT
Shell Gadus S3 T100 exhibits very good resistance to water
washout by immersion or spray.
CHARACTERISTICS 2
Colour Brown
Soap Type Diurea
@ 40C mm
2
/s
@ 100C mm
2
/s

100
11
(IP 50/ASTM D 217)
265295
120
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POTENTIAL COST SAVINGS VIA:
n Formulated to reduce grease consumption at high temperatures,
as grease resists melting and subsequent leakage, due to the
use of the latest diurea thickener technology developed by Shells
in house expertise in Japan.
n Helps to reduce maintenance costs since lower bearing
replacement rates can be achieved, due to the excellent anti-wear
properties that are available from the latest technology diurea
thickened greases.
n Helps to lower total labour costs, due to the extended lubrication
intervals and less downtime that results from using the latest in high
performance greases.
n Simplied maintenance programs can be established, resulting
from the multi-purpose capabilities of this grease and long service
lives that are possible.
APPLICATIONS
n Steel
n Paper
n Aluminium
n Chemical
n and many others.
n Recommended as an extreme pressure grease for highly loaded
ball, roller and plain bearing applications at high temperarures
where extended service life is required. Proven in the following
applications:
n Hot strip mills
n Paper mill bearings (dry end)
n Electrical motors (large).
AND RECOMMENDATIONS
IS RECOMMENDED FOR USE:
n Over the temperature range -10C to 160C (even up to 180C
with suitable adjustment of relubrication interval).
SHELL GADUS S3 T220
ULTIMATE PERFORMANCE EXTREME PRESSURE DIUREA GREASE
PREVIOUSLY SHELL STAMINA EP
Shell Gadus S3 T220 Greases are high technology greases designed to give optimum performance for
grease lubrication in industrial bearings. They are based on mineral oil with a special diurea thickener to
give long life, low wear and shear-stable properties at high temperatures.
CHARACTERISTICS 2
Colour Light Brown
Soap Type Diurea
@ 40C mm
2
/s
@ 100C mm
2
/s

220
19
Dropping Point C
(IP 396)
260
0.1mm (IP 50/ASTM D 217)
280
121
n Consistency retained over long periods, even in conditions
of severe vibration.
ENHANCED EXTREME PRESSURE PROPERTIES
n Excellent load-carrying performance.
GOOD WATER RESISTANCE
n Ensures lasting protection even in the presence of large amounts
of water.
HIGH DROPPING POINT LONG OPERATIONAL LIFE
AT HIGH TEMPERATURES EFFECTIVE CORROSION
PROTECTION
n Helps ensure components/bearings do not fail due to corrosion.
APPLICATIONS
Shell Gadus S3 V220C Greases are used for the grease lubrication
of heavy-duty bearings used in machinery found in the following
applications:
n Continuous casting
n Vibrating sieves
n Quarries
n Breakers
n Roller conveyors
n Automotive wheelbearings.
AND RECOMMENDATIONS
MEETS THE FOLLOWING SPECIFICATIONS
n Meets ASTM D 4950-68 C7C-L13.
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SHELL GADUS S3 V220C
PREMIUM MULTI-PURPOSE EXTREME PRESSURE GREASE
RECOMMENDED REPLACEMENT FOR SHELL ALBIDA EP AND SHELL RETINAX LX
Shell Gadus S3 V220C Greases are premium multi-purpose greases based on high viscosity index
mineral oil and a lithium complex thickener. They contain the latest additives to offer excellent high
temperature oxidation performance and other additives to enhance their anti-oxidation, anti-wear and
anti-corrosion properties.
Shell Gadus S3 V220C Greases are especially suitable for bearings operating at high temperature and
under load.
CHARACTERISTICS 1 2
Colour Red Red
Soap Type
Lithium/
Complex
Lithium/
Complex
Kinematic Viscosity
(IP 71/ASTM D 445)
@ 40C mm
2
/s
@ 100C mm
2
/s

220
19

220
19
Cone Penetration worked @
25C 0.1mm
(IP 50/ASTM D 217)
310340 265295
Pumpability (long distance) Good Fair
122
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HIGH BASE OIL VISCOSITY TO MEET LEADING
OEM REQUIREMENTS FOR SLOW MOVING LARGE
BEARINGS
n Proven in workroll bending operations in steel plants.
n Consistency retained over long periods, even in conditions
of severe vibration.
of water.
EFFECTIVE CORROSION PROTECTION
HIGH DROPPING POINT
n Resistant to high temperatures.
APPLICATIONS
Shell Gadus S3 V460 Grease are used for the grease lubrication of
heavy-duty, slow moving bearings used in heavy industries:
n Steel (continuous casters, workroll bearings, etc.)
n Cement
n Paper
n Chemical industry
n Mining.
SHELL GADUS S3 V460
PREMIUM MULTI-PURPOSE HEAVY-DUTY GREASE
RECOMMENDED REPLACEMENT FOR SHELL RETINAX SD AND SHELL ALBIDA HD
Shell Gadus S3 V460 Grease is a premium, high temperature greases for heavy-duty industrial applications.
This product is based on high viscosity index mineral oil and a lithium complex soap thickener and
contains the latest additives to offer excellent high temperature oxidation performance and other
additives to enhance its anti-oxidation, anti-wear and anti-corrosion properties.
Shell Gadus S3 V460 Grease is especially suitable for slow moving, heavy-duty bearings operating
at high temperature and under severe load.
CHARACTERISTICS 2
Colour Light Brown
Soap Type
Lithium/
Complex
@ 40C mm
2
/s
@ 100C mm
2
/s

460
31
Dropping Point C
(IP 396)
250
Cone Penetration Worked @ 25C
0.1mm (IP 50/ASTM D217)

265295
Pumpability (Long distance) Fair
123
HIGH BASE OIL VISCOSITY TO PROVIDE EXCELLENT
LOAD CARRYING PERFORMANCE
n Meets the recommended base oil viscosity recommended by
leading OEMs.
severe vibration.
ENHANCED EXTREME PRESSURE PROPERTIES AND
RESISTANT TO SHOCK LOADS
n Excellent load-carrying performance enhanced by the presence
of Mos2.
of water.
n Heps ensure components/bearings do not fail due to corrosion.
HIGH DROPPING POINT
APPLICATIONS
Shell Gadus S3 V460D Grease is used for the grease lubrication of
heavy-duty, slow moving bearings subject to shock loads found in
the following industries:
n Mining
n Steel.
AND RECOMMENDATIONS
LISTED BY THE FOLLOWING OEMS:
n Komatsu Mining (Germany)
n Terex
n BE (certied)
n Dieffenbacher
n Hitachi
n Konecranes
n CMI
n Flat Products Equipments
n Pfeiffer
n Voith Paper Environmental.
n The 3% Mos2 grease Caterpillar specication.
HAS APPROVAL FROM:
n Rothe Erde.
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SHELL GADUS S3 V460D
PREMIUM MULTI-PURPOSE HEAVY-DUTY GREASE WITH SOLIDS
RECOMMENDED REPLACEMENT FOR SHELL ALBIDA HDX
Shell Gadus S3 V460D Grease is a high performance, high temperature grease for slow moving
heavily loaded large bearings subject to shock loads. It is based on high viscosity index mineral oil
and a lithium complex thickener. Apart from containing the latest additives to ensure excellent high
temperature, anti-corrosion and anti-oxidation performance, it also contains Mos2 to ensure the grease
can handle shock loads.
CHARACTERISTICS 2
Colour Black
Soap Type
Lithium/
Complex
Kinematic Viscosity
(IP 71/ASTM D 445)
@ 40C mm
2
/s
@ 100C mm
2
/s

460
31
Cone Penetration Worked
@ 25C 0.1mm
(IP 50/ASTM D 217)
265295
Dropping Point C (IP 396) >240
124
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WIDE OPERATING TEMPERATURE RANGE
n Ball and rolling element bearings operating continuously at
temperatures between -15C and 150C.
PROLONGED GREASE SERVICE LIFE
n Enhanced oxidation resistance helps prolong grease life at higher
temperatures, allowing extended re-greasing intervals.
EXCELLENT MECHANICAL STABILITY
n Maintains consistency over long periods even in the most severe
conditions.
FOR SHOCK LOADED CONDITIONS
n Resists break down, softening and subsequent leakage under
shock loads.
ENHANCE EXTREME PRESSURE AND ANTI-WEAR
PROPERTIES
n Rig tests conrm E.P. additives in Shell Gadus S3 V460XD
prolong the life of bearings subject to heavy loads and shock
loads.
LOW WATER WASH-OUT
n Good water resistant properties.
APPLICATIONS
n Shell Gadus S3 V460XD Grease is used for the lubrication
of shock loaded, heavy-duty slow moving bearings and
non-bearing applications such as those found in large mobile
mining equipment. Shell Gadus S3 V460XD Grease is available
as NLGI 2 grease and also as an NLGI 1 version where a more
pumpable grease is required.
AND RECOMMENDATIONS
n Komatsu
n Komatsu Trucks
n Terex
n Liebherr Trucks
n P&H
n BE (certied).
EXCEEDS THE SPECIFICATIONS OF:
n Caterpillar.
SHELL GADUS S3 V460XD
PREMIUM MULTI-PURPOSE HEAVY-DUTY GREASE WITH EXTRA SOLIDS
RECOMMENDED REPLACEMENT FOR SHELL ALBIDA MDX
Shell Gadus S3 V460XD Grease is a premium heavy-duty grease designed for use in a wide range of
industrial and mining applications. It is based on a high viscosity index mineral oil and lithium complex
thickener. It contains selected additives to offer excellent high temperature oxidation performance and
enhanced extreme pressure, anti-wear and anti-corrosion properties. It also contains molybdenum
disulphide to provide additional resistance to shock loading.
CHARACTERISTICS 2
Colour Black
Soap Type
Lithium/
Complex
@ 40C mm
2
/s
@ 100C mm
2
/s

460
31
4 Ball EP Test Kg (IP 239) 620
Molybdenum Disulphide Content % 5
Molybdenum Disulphide Particle Size (microns) <5
Worked Penetration @ 25C (ASTM D 17) (dmm) 265295
125
PROTECTS EQUIPMENT UNDER THE HEAVIEST LOADS
n Contains molybdenum disulphide and specially selected extreme
pressure additives to provide lubrication under severe operating
conditions such as shock loading, severe vibration and boundary
lubrication conditions.
LONGER GREASE LIFE
n Excellent mechanical stability resisting breakdown and softening.
Its efcient load carrying ability means that Shell Gadus S4
V2600AD typically performs longer than conventional lithium
greases, allowing extended intervals between re-greasing.
RESISTS GREASE LOSS AND CORROSION
n Excellent water and juice washout resistance helps to prevent
grease loss and provide corrosion protection.
CLEANER WORKING ENVIRONMENT
n Contains no bitumen, solvents, highly aromatic base oils, lead
or sodium nitrite, and this, together with reduced usage, minimal
ing-off or leakage, provide a cleaner and safer working
environment.
APPLICATIONS
Shell Gadus S4 V2600AD is recommended for the lubrication of:
n Sugar mill bearing
n Cement mill journals
n Plain bearings
n Pivot pins
n Slow speed cams and followers
n Open gears.
n 0C to 130C.
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ADVANCED PLAIN BEARING GREASE (MALLEUS)
PREVIOUSLY SHELL MALLEUS JBZ
Shell Gadus S4 V2600AD is a unique Lithium/Calcium thickened part-synthetic grease with superior
adhesion and load carrying properties. It is formulated specially for very large and slow moving
bearings, slides, bushes and other heavy-duty industrial applications.
CHARACTERISTICS 1.5
Colour Black
Soap Type
Lithium/
Calcium
@ 40C mm
2
/s
@ 100C mm
2
/s

2600
120
NLGI Consistency 1.5
0.1mm (IP 50/ASTM D 217)

305
Timken OK Load C (ASTM D 2509) 38.6
4 Ball Weld kg (IP 239) 820
Copper Corrosion (ASTM D 130) 1b
Emcor Corrosion in Distilled Water (IP 220) 0.0
126
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HIGH BASE OIL VISCOSITY TO PROVIDE EXCELLENT
LOAD CARRYING PERFORMANCE
n Meets the recommended base oil viscosity recommended by
leading OEMs.
severe vibration.
ENHANCED EXTREME PRESSURE PROPERTIES AND
RESISTANT TO SHOCK LOADS
n Excellent load-carrying performance enhanced by the presence
of Mos2.
of water.
n Helps to ensure components/bearings do not fail due to
corrosion.
HIGH DROPPING POINT
APPLICATIONS
Shell Gadus S4 V460D Greases are used for the grease lubrication
of heavy-duty, slow moving pins and bushes and bearings subject to
shock loads found in the following industries:
n Mining
n Steel.
AND RECOMMENDATIONS
n Komatsu
n Komatsu Trucks
n Terex
n Liebherr Trucks
n P&H
n BE (certied).
EXCEEDS THE SPECIFICATIONS OF:
n Caterpillar.
SHELL GADUS S4 V460D
ADVANCED MULTI-PURPOSE HEAVY-DUTY GREASE
PREVIOUSLY SHELL ALBIDA GREASE HDZX
Shell Gadus S4 V460D Grease is a high performance high temperature grease for slow moving heavily
loaded pins, bushes and large bearings subject to shock loads. They are based on PAO synthetic oil and
high viscosity index mineral oil and a lithium complex thickener. Apart from containing the latest additives to
ensure excellent high temperature, anti-corrosion and anti-oxidation performance, they also contain Mos2 to
ensure the grease can handle shock loads. The enhancement of PAO synthetic base oil allows the grease to
be pumped and perform in lubrication systems at much lower temperatures.
CHARACTERISTICS 2
Colour Black
Soap Type
Lithium/
Complex
Base Oil Type Mineral/Syn
@ 40C mm
2
/s
@ 100C mm
2
/s

460
32.0
0.1mm (IP 50/ASTM D 217)
265295
4 Ball Weld Load kg (ASTM D 2596) 620
127
HIGH VISCOSITY
n The very high viscosity of Shell Gadus S4 OG Clear Oil 20000
has been achieved by combining synthetic oil with thickening
effect and high viscosity mineral oils. The use of synthetic oil with
thickening effect has also produced a lubricant with high viscosity
index, which provides good pumpability at low temperatures
while maintaining high viscosity at elevated temperatures.
GEAR INSPECTIONS
n Static and dynamic inspections are much easier to view the gear
condition without cleaning off the grease or oil as the lube lm is
clear and you can inspect the gearing through the lube lm.
n The high viscosity base oils are combined with extreme pressure
additives to give the lubricant very high lm strength and extreme
load carrying capability needed for the protection of heavily
loaded open gearing.
PUMPABILITY
n Shell Gadus S4 OG Clear Oil 20000 can be applied in
automatic lubrication systems previously used for bitumastic
lubricants (e.g. Farval, Wakeeld, Tecalamit and Lincoln). The
viscous oil nature of the lubricant allows it to be gravity fed into
equipment centralised lubricators if required.
APPLICATIONS
Developed specically for the lubrication of medium-size to large
girth gear drives.
It provides good adhesion, excellent resistance to high pressure and
protection against wear.
Shell Gadus S4 OG Clear Oil 20000 incorporates synthetic oil
with thickening effect and high viscosity mineral oils blended with
extreme pressure additives to give a modern high performance
open gear lubricant.
For bearings operating near their maximum recommended temperatures,
re-greasing intervals should be reviewed.
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SHELL GADUS S4 OG CLEAR OIL 20000
ADVANCED OPEN GEAR AND WIREROPE LUBRICANT
Shell Gadus S4 OG Clear Oil 20000 is an advanced part-synthetic, non-bitumastic viscous lubricant
specically developed to satisfy the demands of heavily loaded open gearing.
CHARACTERISTICS
Base Oil Type Semi-Synthetic
@ 40C mm
2
/s
@ 100C mm
2
/s

20,000
500
4 Ball Weld Load N (ASTM D 2596) 8000
Flash Point C 220
Pour Point C -5
FZG Scufng Load Stage >12
128
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n Outstanding life at high temperatures
n Excellent wear protection
n Excellent mechanical stability at high temperatures
n Excellent oxidation resistance
n Low oil separation
n Versatile.
EXCELLENT CORROSION RESISTANCE
n Provides protection from the elements of corrosion.
WATER RESISTANT
n Withstands washing with water, preventing loss of protection.
APPLICATIONS
Shell Gadus S5 T100 Grease is particularly recommended for use
in high temperature up to 180C, lightly loaded industrial bearings.
It is recommended for use where long operational life
and extended re-greasing intervals are an important consideration.
HIGH TEMPERATURE PERFORMANCE
The diurea thickener used in Shell Gadus S5 T100 has a high
melting point and the grease performance is limited only by the
properties of the base oil and additive components.
The low volatility and excellent oxidation stability of the base oil
are such that they give an excellent service life in bearings
operating between 40C and 180C.
With caution, Shell Gadus S5 T100 Grease may, in some
circumstances, be used at temperatures up to 200C, but
only if the re-lubrication period is suitably adjusted.
OXIDATION STABILITY
Shell Gadus S5 T100 has a superior high temperature oxidation
inhibitor system to ensure that it will withstand high operating
temperatures without forming deposits. Unlike the soap thickeners
used in most greases, the diurea thickener in Shell Gadus S5 T100
does not catalyse grease oxidation, indeed the diurea thickener
offers inherent anti-oxidant properties. This contributes to longer
grease life at higher temperatures.
The base oil part of Shell Gadus S5 T100 is a specially selected
synthetic component with excellent oxidation and evaporation resistance.
When a bearing is running, most high quality greases can maintain
an adequate lubricating lm even when the grease is contaminated
with water. However, when the grease bearing is idle corrosion
may occur causing pitting which can be detrimental. Shell Gadus
S5 T100 is formulated with corrosion inhibitors to help protect
bearing surfaces even when the grease is contaminated by water.
The lubrication properties of Shell Gadus S5 T100 is unimpaired by
small quantities of salt water.
Grease life varies considerably from application to application,
even with bearings operating under nominally identical conditions.
Variables such as air ow, dirt and humidity can have a considerable
effect in addition to the more commonly recognised parameters of
load, speed and temperature.
The use of Shell Gadus S5 T100 usually permits considerable
extension of the re-lubrication interval.
SEALING
The rheology of Shell Gadus S5 T100 is such that at low shear
rates and with heating the consistency increases. Consequently, in
bearings operating at high temperatures the grease remains in place
providing good sealing and continuous lubrication even in the presence
of vibration.
WATER WASHOUT
Shell Gadus S5 T100 exhibits very good resistance to water
washout by immersion or spray.
SHELL GADUS S5 T100
ADVANCED MULTI-PURPOSE GREASE
PREVIOUSLY SHELL STAMINA RLS
Shell Gadus S5 T100 Grease is a very high technology grease designed to give optimum performance for
grease lubrication in industrial bearings.
It is based on synthetic oil with a special diurea thickener to give long life, low wear and shear-stable
properties at high temperatures.
CHARACTERISTICS 2
Colour Brown
Soap Type Polyurea
Base Oil Type Synthetic
@ 40C mm
2
/s
@ 100C mm
2
/s

100
14
0.1mm (IP 50/ASTM D 217)
265295
FAG FE-9 Test L50 hrs @ 180C >100
129
HIGH BASE OIL VISCOSITY TO MEET LEADING
OEM REQUIREMENTS FOR SLOW MOVING LARGE
BEARINGS
n Based upon the latest diurea grease technology proven in steel,
paper, wind mills and other industries.
EXCELLENT RESISTANCE TO HIGH TEMPERATURES AND
HEAT SOAK
n Synthetic base stocks combined with the inherent oxidation
resistance of the diurea thickeners combine to give class leading
performance in this area.
of water.
HIGH DROPPING POINT
n Helps to ensure components/bearings do not fail due to
corrosion.
APPLICATIONS
n Steel, paper, aluminium, chemical, wind power.
n Heavy-duty slow moving plain and rolling element bearings
operating in the severe environment, especially when semi or fully
sealed for life.
AND RECOMMENDATIONS
IS RECOMMENDED FOR USE:
n 40C to 180C.
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SHELL GADUS S5 T460
ADVANCED MUTLI-PURPOSE HEAVY-DUTY GREASE
PREVIOUSLY SHELL STAMINA HDS
Shell Gadus S5 T460 is a high performance, high-temperature, long life grease for heavy-duty industrial
applications. It uses fully synthetic base stocks and the latest technology diurea thickener. It contains
the latest additives to offer excellent high temperature oxidation performance and other additives to
enhance its anti-oxidation, anti-wear and anti-corrosion properties.
Shell Gadus S5 T460 is especially suitable for sealed and semi-sealed applications involving slow
moving, heavy-duty bearings operating at high temperatures and under severe loads.
CHARACTERISTICS 1.5
Colour Light Brown
Soap Type Diurea
Base Oil Type Fully-Synthetic
Kinematic Viscosity @ 40C mm
2
/s 460
0.1mm (IP 50/ASTM D 217)
295
Dropping PointC (IP 132) 250
Pumpability (Long distance) Good
130
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EXCEPTIONAL PHYSICAL AND MECHANICAL STABILITY
n Shell Gadus S2 OG retains its natural protective properties over its
long working life.
EXCELLENT ANTI-WEAR PERFORMANCE
n At working temperatures, speeds and pressures, Shell Gadus S2
OG forms a protective cushion between the large gear (girth, bull
etc) and pinion teeth.
SUPERB LOAD CARRYING CAPACITY
n Molybdenum disulphide and other solid lubricants combine to
reduce tooth contact zone temperatures, reduce gear surface pitting
and help alleviate stick-slip conditions.
WATER REPELLENT
n Effectively resists water wash-off by immersion or spray.
n Protects metal surfaces from corrosion in hostile environments such
as salt-water conditions. Repels dirt and dust.
APPLICATIONS
n Heavily loaded open gears, particularly those found in grinding
mills, kilns, shovels, draglines, ship loaders, stackers and reclaimers
and excavator applications. When choosing a product to suit your
ambient temperature conditions, always consult with your Shell
representative for the appropriate grade.
n Multi service lubricant that can be used as the one grease
(multi-purpose and open gear) for the entire machine on most
shovels, excavators and draglines (excluding electrical motors
bearings).
n Surface dressing of slow moving gears open to the atmosphere.
n Plain bearings, pivot pins/bushings and articulations found in earth
moving equipment.
n Mooring, static and slow moving wire ropes including those
intermittently immersed in salt water.
n Wide variety of heavy-duty mining and industrial applications.
AND RECOMMENDATIONS
APPROVED BY:
n FLSmidth (Shell Gadus S2 OG 500, 400, 205)
n Norberg (Shell Gadus S2 OG 400)
n Ferry Capitain (Shell Gadus S2 OG 500, 400, 205)
n Falk (Shell Gadus S2 OG 400)
n Lincoln (All Shell Gadus S2 OG).
SHELL GADUS S2 OG
SUPERIOR PERFORMANCE OPEN GEAR GREASE
Shell Gadus S2 OG is a range of a premium quality, full EP lubricants developed for the lubrication
and protection of open gears and wire ropes subjected to extremes of ambient temperature and
operating conditions. They are a unique blend of high quality parafnic mineral and synthetic base oils
with carefully selected additives to provide optimum performance. Its balanced formulation allows the
lubricant to stay soft and pliable over long periods, thus helping to minimise the build-up of lubricant in
the roots of the gear teeth.
(Base Oil)
@ 40C mm
2
/s
@ 100C mm
2
/s

1600
80

1600
80
Density @ 15C kg/m
3
(ISO 12185) 1.018 1.070
Flash Point (COC) C (ISO 2592) min. 130 min. 130
4 Ball Extreme Pressure Test
(ASTM D 2596, ASTM D 2266)
Weld Load N
Scar Diameter mm
min.
6200
max.
0.8
min.
6200
max.
0.8
Timken OK Load without solids N
(ASTM D 2509)
min. 45 min. 45
Falex Continuous Load Failure N
(ASTM D 3233)
min.
20450
min.
20450
131
SHELL RHODINA GREASE BBZ PROVIDES
n Protection and lubrication for a wide range of temperatures and
in particular has excellent low temperature behaviour allowing
excellent operation even in very cold climates.
n Shell Rhodina Grease BBZ has very good water resistance
properties.
n This product was developed on the basis of Shells long-time
experience in protecting blade bearings under operation and
during idling.
n It helps to minimise the risk of bearing failures which may be
caused during transportation and mounting.
n The combination of selected base oils and additives is designed
to provide extended product and equipment life.
APPLICATIONS
Shell Rhodina Grease BBZ is designed for lubrication of specic
bearings in windturbines (e.g. blade bearings) and other similar
applications. Protection against fretting corrosion, moisture corrosion
and false brinelling is provided.
Shell Rhodina Grease BBZ can also be used in bearings operating
at very low temperatures (e.g. under arctic conditions).
n It is designed for application in a temperature range from
55C up to 100C.
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SHELL RHODINA GREASE BBZ
HIGH PERFORMANCE, PART-SYNTHETIC GREASE, FOR BEARINGS
SUBJECT TO FRETTING AND FALSE BRINELLING
Shell Rhodina Grease BBZ is specically designed for high demanding outdoor applications, in
particular when protection against false brinelling and fretting corrosion is requiredeven at very low
temperatures.
CHARACTERISTICS 1.5
Colour Light Brown
Soap Type Calcium
@ 40C mm
2
/s
@ 100C mm
2
/s

13.0
3.0
0.1mm (IP 50/ASTM D 217)
300
132
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HIGH PURITY
n Rened to the highest degree of purity removing all aromatics;
consist only of chemically inert n- and iso-parafn molecules.
OPTIMAL QUALITY CONTROL
n Segregated product lines during production, storage, blending
and lling; extensive laboratory control testing.
EXCELLENT STABILITY
n Exceeding oxidation and light stability of standard process oils.
APPLICATIONS
COSMETIC AND PHARMACEUTICALS
n Components in cosmetic creams, lotions, oils and toiletries.
FOOD PACKAGING
n Extender oil in polystyrene and other plastics, price labels.
HYGIENE ARTICLES
n Extender oil in thermoplastic TPE (e.g. SIS, SEPS), TPV and other
elastomers.
TECHNICAL APPLICATIONS AND CAR COMPONENTS
n Carrier uid and extender oil for a variety of high quality
applications, where colour and stability is important. Suitable
when PVC is replaced by TPE elastomers.
TOYS AND SIMILAR ARTICLES
n Extender oil in TPE elastomers (e.g. SBS, SEBS).
MACHINERY LUBRICATION
n The use of medicinal white oils in direct and indirect food
applications. These requirements may deviate from country to
country and must be taken into account by the user.
AND RECOMMENDATIONS
n European Pharmacopoeia 3
rd
Edition
n US Pharmacopoeia 29
th
and 30
th
Editions
n US FDA 172.878 (White Mineral Oil) for direct food contact
n US FDA 178.3620(a) for indirect food contact
n FDA specications, where above specied oils are positively listed
e.g.
173.340, 175.105, 175.210
175.230, 175.300, 176.170,
176.180, 176.200, 176.210
177.1200, 177.2260, 177.2600
177.2800, 178.3120, 178.3570
178.3740, 178.3910, 573.680.
n UK The Mineral Hydrocarbon in Food Regulations 1966.
SHELL ONDINA OILS
MEDICINAL WHITE OILS
Shell Ondina Oils are highly rened, non-additive, aromatic-free parafnic white mineral oils complying
with the stringent pharmacopoeia purity requirements. Shell Ondina Oils can be used in pharmaceutical,
food packaging, cosmetic and other applications, where this high purity is required by legislation or
important for the quality of the nished product.
Kinematic Viscosity
@ 40C mm
2
/s
@ 100C mm
2
/s

15
3.3

32
5.1

68
6.5
Density @ 15C kg/m
3

(ISO 12185)
850 865 865
Flash Point C (COC) (ISO 2592) 180 210 210
Pour Point C (ISO 3016) 12 12 12
Colour (Saybolt) (ASTM D 156) +30 +30 +30
Specications:
Europ Pharmaopoeia 3
US Pharmacopoeia 23

Light
Liquid
Parafn
Light
mineral
oil
Light
Liquid
Parafn
Light
mineral
oil
Liquid
Parafn
Mineral
oil
Purity Requirements for
Medicinal White Oils acc.
Europ. Pharm. 3; US Pharm.
23, 30; US FDA $172.878,
FDA 178.3620(a)
Pass Pass Pass
133
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY PROCESS OILS
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SHELL CATENEX OIL S
PARAFFINIC PROCESS OIL
Shell Catenex Oils S are parafnic process oils manufactured via the solvent extraction process.
They are general purpose process oils as extender or carrier uids.
Colour (ASTM D 1500) 1.0 5.5
Density @ 15C kg/m
3
(ISO 12185) 868 905
Refractive Index @ 20C (ASTM D 1218) 1.478 1.498
Kinematic Viscosity @ 20C mm
2
/s (ISO 3104)
@ 40C mm
2
/s
@ 100C mm
2
/s

58
23
4.5
2300
500
32.0
Sulphur X-Ray %m/m (ISO 14596) 0.6 1.3
Carbon Type Distribution C/A S-corr. %
(DIN 51378) C/N S-corr. %
(ASTM D 2140) C/P S-corr. %
3
28
69
6
23
71
Refractive Intercept (RI) (DIN 51378) 1.0450 1.0470
Viscosity Gravity Constant (VGC) (DIN 51378) 0.812 0.819
Aniline Point C (ISO 2977) 100 122
Clay Gel Analysis polar components %m/m
aromatic components %m/m
(ASTM D 2007) saturated components %m/m
0.6
23.4
76.0
3.0
48.5
48.5
Evaporation Loss 22h/107C %m/m (ASTM D 972) 0.8 <0.1
Noack Volatility 1h/250C %m/m (ASTM D 5800) 18
PCA-Content (DMSO) %m/m (IP 346) <3 <3
134
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M
EXCELLENT FRICTIONAL PROPERTIES
n Specially developed to overcome stick-slip problems with slow
moving machine tool slides and tables, allowing more accurate
positioning. This provides major benets of improved surface nish
and dimensional accuracy of workpieces.
ADVANCED TECHNOLOGY
n Developed in conjunction with machine tool manufacturers to
meet the requirements of the most advanced machine tools using
a wide variety of slideway materials.
GOOD SLIDEWAY ADHESION
n Provides strong adhesion to slideway surfaces, resisting wash-off by
metalworking uids.
READY SEPARATION FROM WATER-EXTENDIBLE
CUTTING FLUIDS
n Separates readily from water-extendible metalworking oils
allowing easy removal by skimming.
EXCELLENT ANTI-WEAR PERFORMANCE
n Provides high levels of anti-wear protection for slideways, gears,
bearings and hydraulic system components.
EXCELLENT CORROSION PREVENTION
CHARACTERISTICS
n Provides effective protection of machine tool surfaces and
components in the presence of water-extendible cutting uids.
APPLICATIONS
MACHINE TOOL SLIDEWAYS, TABLES AND FEED
MECHANISMS
n Developed for use on a wide range of materials used for machine
tool slideway surfaces, including cast iron and synthetic materials.
MACHINE TOOL HYDRAULIC SYSTEMS
n Particularly recommended for machines which have a combined
hydraulic and slideway lubrication system.
MACHINE TOOL GEARBOXES AND SPINDLES
n Also suitable for gear and headstock lubrication.
n The lower viscosity grade is intended for horizontal slide
lubrication (Shell Tonna S3 M 68). For vertical slides use Shell
Tonna S3 M 220.
AND RECOMMENDATIONS
MEETS THE FOLLOWING SPECIFICATIONS
n ISO 11158
n ISO 6743-4 HM and HG
n ISO 12925-1
n ISO 6743-6 CKC
n ISO 19378
n ISO 6743-13 GA and GB
n DIN CGLP
n Cincinnati Machine P-50 (ISO 220) P-47 (ISO 68).
SHELL TONNA S3 M
HIGH PERFORMANCE LUBRICANT FOR MACHINE TOOL SLIDEWAYS
Shell Tonna S3 M is specially designed for the lubrication of machine tool slides and tables. It is based
on highly rened mineral oils and contain additives to enhance its tackiness, anti-wear and stick-slip
characteristics. It is specially recommended in cases where high precision and low speed machines are
used as well as where there are combined lubrication systems.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY PROCESS OILS
@ 40C mm
2
/s
@ 100C mm
2
/s

68
8.6

220
19.1
Density @ 15C kg/m
3
(ISO 12185) 879 894
135
This oil has specically been formulated to penetrate between the
wire rope strands to ensure adequate lubrication of the rope core.
Corrosion preventatives are incorporated in the lubricant to minimise
corrosion of the steel wires which can reduce wire rope life.
The specially rened parafnic base oils, compounded with proven
extreme pressure additives, gives excellent lm forming properties to
reduce wire rope wear and strand fretting.
The light viscosity oils added to Shell Dragline Rope Oil XPL ensure
the lubricant penetrates deep into the rope core when applied for
protection of the inner most wire strands.
Special tackifying additives are blended into the product to provide
excellent adhesiveness to the wire rope to reduce ing off when the
rope travels at high speeds over sheaves.
n Reduces corrosion, fatigue and wear of hard working dragline
wire ropes helping to extend their life.
n Leaves a transparent oil lm on wire ropes for visual inspection.
n Can be applied through automatic lubrication systems.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY DRAGLINE LUBRICANTS
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SHELL DRAGLINE ROPE OIL XPL
HIGH PERFORMANCE WIRE ROPE LUBRICANT FOR DRAGLINES
Shell Dragline Rope Oil XPL is a premium quality, high performance wire rope lubricant developed
specically for the protection and lubrication of running wire ropes on large walking draglines operating
in the Australian coal mining industry.
Shell Dragline Rope Oil XPL is a carefully balanced formulation of highly rened parafnic base oils
blended with selected performance-enhancing additives designed to prolong the life of hard working
dragline wire ropes.
CHARACTERISTICS
Appearance Clear Bright Red
Viscosity @ 40C mm
2
/s (ASTM D 445) 225
*
Density @ 15C kg/m
3
(ASTM D 4052) 891
Flash Point C (COC) (ASTM D 93) >61.5
*Before the addition of hydrocarbon solvent.
136
TYPICAL DESIGN DATA
TEMPERATURE C 0 20 40 100 150 200 250 300 340
Density kg/m
3
876 863 850 811 778 746 713 681 655
Specic Heat Capacity kJ/kg*K 1.809 1.882 1.954 2.173 2.355 2.538 2.72 2.902 3.048
Thermal Conductivity W/m*K 0.136 0.134 0.133 0.128 0.125 0.121 0.118 0.114 0.111
Prandtl No. 3375 919 375 69 32 20 14 11 9
CHARACTERISTICS
@ 0C mm
2
/s
@ 40C mm
2
/s
@ 100C mm
2
/s
@ 200C mm
2
/s

223
25
4.7
1.1
Density @ 15C kg/m
3
(ISO 12185) 866
Flash Point C (PMCC) (ISO 2719)
C (COC) (ISO 2592)
210
220
Fire Point C (COC) (ISO 2592) 255
Initial Boiling Point C (ASTM D 2887) 355
Autoignition Temperature C (DIN 51794) 360
Neutralisation Value mg KOH/g (ASTM D 974) <0.05
Ash (Oxid) %m/m (ISO 6245) <0.01
Carbon Residue (conradson) %m/m (ISO 10370) 0.02
Copper Corrosion (3h/100C) (ISO 2160) class 1
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2
n Shell Heat Transfer Oil S2 is based on carefully selected highly
rened mineral oils and resists oil cracking, oxidation and
thickening. This provides extended oil life, provided efcient uid
heating and good pump circulation is ensured, such that lm
temperatures on the heater surface do not exceed the limits below.
SYSTEM EFFICIENCY
n Low viscosity enables excellent uidity and heat transfer over
a wide temperature range.
n Shell Heat Transfer Oil S2 also has a low vapour pressure so resists
cracking. This minimises the formation of volatile decomposition
products; these would require recovery via expansion chamber and
condensate collector.
WEAR PROTECTION
n Shell Heat Transfer Oil S2 is non-corrosive and has high solvency;
this helps to reduce deposit formation by holding oxidation
products in solution and keeping internal surfaces of heat
exchangers clean.
APPLICATIONS
ENCLOSED CIRCULATED HEAT TRANSFER SYSTEMS
n For industrial applications such as process industry, chemical
plants, textile producers and in household equipment such as oil
lled radiators.
n Shell Heat Transfer Oil S2 can be used in high temperature continuous
heat transfer equipment with the following application limits:
Maximum lm temperature = 340C
Maximum bulk temperature = 320C
ADVICE
n The life of Shell Heat Transfer Oil S2 depends on the design
and usage of the system. If the system is well designed and not
subjected to abnormal workloads, the life can be for many years.
n It is important to monitor oil condition regularly as rates of change
in physical characteristics are more signicant than actual values.
The properties that should be monitored are viscosity, acidity, ash
point (open and closed) and insolubles content.
AND RECOMMENDATIONS
TYPICALLY MEETS THE REQUIREMENTS
n DIN 51522
n Classied as ISO 6743-12 Family Q.
SHELL HEAT TRANSFER OIL S2
HIGH PERFORMANCE HEAT TRANSFER FLUID
PREVIOUSLY SHELL THERMIA B
Shell Heat Transfer Oil S2 is based on carefully selected, highly rened mineral oils chosen for their
ability to provide superior performance in indirect closed uid heat transfer systems.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY HEAT TRANSFER OILS
137
GOOD OIL LIFE-MAINTENANCE SAVING
n Antioxidant additives provide excellent oil service life with superior
performance in the ASTM Turbine Oil Stability Test.
n Very low tendency to form deposits or sludge.
n Allows easier removal of water. Helps to prevent formation of
emulsions in system.
n Good lterability is essential for clean systems and low lter cost.
n Excellent anti-foam and air release properties.
RELIABLE WEAR AND CORROSION PROTECTION
n Helps to prevent wear in the lubricated parts of the paper
machine. Zinc-free ashless additive technology.
n High level of corrosion protection for all metal surfaces.
APPLICATIONS
n Shell Paper Machine Oil S3 M has been used in many
applications especially in Metso and Voith paper machine
circulating systems, including the dry and wet end of the machine
along with calender stacks.
n Lubrication of bearings, gears and auxiliary equipment in the wet
and drying section of paper machines.
n Hydraulic and lubrication systems in deection-compensating rolls.
n Maintained protection of gears under severe operating conditions
compared to standard circulating mineral oil.
n The bulk temperature of the oil should not continuously exceed 80C.
n Shell Paper Machine Oil S3 M is compatible with seal materials
and paints specied for use with mineral oils.
AND RECOMMENDATIONS
n Can be used when DIN 51517 Part 2 type oils are required
n FZG: DIN 51354 stage 12 Pass.
n SKF and METSO requirements for Paper Machine Oils
n Voith VN 108.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY PAPER MACHINE CIRCULATING OILS
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SHELL PAPER MACHINE OIL S3 M
PAPER MACHINE CIRCULATING OILS
PREVIOUSLY SHELL DELIMA S
Shell Paper Machine Oil S3 M are high performance oils based on modern ashless additive technology.
@ 40C mm
2
/s
@ 100C mm
2
/s

150
14.8

220
19.2
Viscosty Index (ISO 2909) 98 98
Density @ 15C kg/m
3
(ISO 12185) 890 897
Demalsibility at 82C (ASTM D 1401)
(separation time)

10

10
Rust test, synthetic sea water Pass Pass
Oxidation Life (TOST) hrs (ASTM D 943) 3,364 4,378
Timken, OK Load lbs (ASTM D 2782) 50 60
138
@ 40C mm
2
/s
@ 100C mm
2
/s

100
11.5

320
25.0
Density @ 15C kg/m
3
(ISO 12185) 884 895
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A
RELIABLE WEAR AND CORROSION PROTECTION
n Shell Air Tool Oil S2 A has been developed to provide excellent
lubricity and anti-wear properties to protect percussion tools
including rock drills operating under arduous conditions.
n It also helps provide high levels of corrosion protection even under
severe water wash conditions.
n The high oil lm strength provides for excellent load carrying
performance and increased drill life.
n To ensure efcient lubrication under the full range of operation,
Shell Air Tool Oil S2 A has good low temperature uidity at low
temperatures to help provide consistent lubrication and to resist oil
build-up in areas cooled by rapid air expansion.
n Shell Air Tool Oil S2 A has excellent emulsability enabling lubrication
in a wet environment.
APPLICATIONS
PERCUSSIVE PNEUMATIC TOOLS
n Suitable for a wide range of mobile percussive pneumatic tools
such as those used in rock drilling, mining and construction
activities (e.g. jack hammers, sinkers and other air operated tools).
OIL MIST LUBRICATION APPLICATIONS
n Shell Air Tool Oil S2 A can also be used in applications requiring
mist lubrication, such as air tool installations commonly found in
manufacturing.
OTHER APPLICATIONS
n May be used in certain gear and bearing lubrication systems
subject to water ingress.
n Shell Air Tool Oil S2 A is compatible with seal materials and
AND RECOMMENDATIONS
n Meets ISO 6743-11 Types PAC and PBC.
SHELL AIR TOOL OIL S2 A
PNEUMATIC TOOL AND ROCK DRILL OILS
RECOMMENDED REPLACEMENT FOR SHELL TORCULA OIL
Shell Air Tool Oil S2 A has been developed to meet the special lubrication requirements of
pneumatic tools, including percussion type pneumatic tools subjected to the most arduous conditions.
They are designed to maintain high oil lm strength and effectively lubricate even the most demanding
requirements of pneumatic drill impact mechanisms as well as providing excellent mist lubrication of
general purpose air tools.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY ROAD DRILL OILS
139
READILY BIODEGRADABLE
n Biodegraable by >60% after 28 days when tested in OECD 301
B (CO2 evolution test).
LOW ECOTOXICITY
n Not Harmful to algae, invertebrates (Daphnia) and sh; EL
50
/
LL
50
>100 mg/l when tested as water-accommodated fractions in
OECD 201, OECD 202 and OECD 203.
EXCELLENT VISCOSITY/TEMPERATURE
CHARACTERISTICS
n Minimum change of viscosity with variation in operating
temperature, giving true multigrade characteristics.
HIGH SHEAR STABILITY
n High shear stability ensures effective lubrication and efcient
system operation.
EXCELLENT CORROSION PROTECTION
n Long-term protection for common construction materials, including
most metals, non-metals and seal materials such as viton and high
nitrile.
GOOD OXIDATION RESISTANCE
n Helps resist the formation of acidic products generated when
working at high operating temperatures.
OPTIMUM WEAR PROTECTION
n Effective under all operating conditions, including low and severe
duty situations.
APPLICATIONS
n Heavy-duty hydraulic systems for construction and earthmoving
equipment
n Machine tool hydraulic systems
n Hydrostatic drive gears
n General industrial control equipment and hydraulic systems
n Moderately rated gearboxes where an anti-wear hydraulic oil
is specied.
Shell Naturelle HF-E is miscible with conventional mineral oil based
hydraulic oils in all proportions. However, in order to ensure that
the environmental properties and performance are maintained, the
system should be drained and ushed prior to change over to
Shell Naturelle HF-E.
Owing to the surface wetting properties of Shell Naturelle HF-E, if
systems were previously operated using a mineral oil hydraulic uid,
deposits formed in the system during operation may be loosened
and deposited in system lters. The lters should therefore be
checked at regular intervals after uid changeover.
Shell Naturelle HF-E is compatible with all seal materials and paints
normally specied for use with petroleum mineral oils. Certain
plastics and industrial adhesives may be adversely affected and
advice should be sought from the respective manufacturers.
AND RECOMMENDATIONS
Shell Naturelle HF-E 46 and 68 are on the Positivliste and qualify
for funding under the German Marketing Introduction Programme
for biolubricants.
The improved anti-wear properties, and naturally high viscosity index
(VI) of Shell Naturelle Fluids HF-E, means that they can often be
used where ISO 11158 (HM/HV) and DIN 51524 Part 2 or Part 3
(HLP/HVLP) mineral oil hydraulic uids are specied. However, bulk
uid operating temperatures should not be allowed to exceed 90C
and optimum uid life will be realised if operating temperatures are
maintained at approximately 55C.
HAS THE APPROVALS OF:
n Eaton Vickers M-2950 S and I-286 S
n ISO 15380 HEES
n VDMA 24568 Synthetic esters.
n Swedish Standard SS 15 54 34, SP-Listed.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY BIODEGRADABLE
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SHELL NATURELLE HF-E
FULLY-SYNTHETIC BIODEGRADABLE HYDRAULIC FLUIDS
Shell Naturelle HF-E are advanced biodegradable hydraulic uids for use in power transmission and
hydraulic systems working in environmentally sensitive areas. Synthetic esters blended with specially
tailored additive systems provide Shell Naturelle HF-E uids with a superior balance of biodegradability,
lubrication performance and compatibility with the environment.
CHARACTERISTICS 46
Colour Green
@ 40C mm
2
/s
@ 100C mm
2
/s

47.2
9.41
Density @ 15C kg/m
2
921
Pour Point C (COC) (ISO 3016) 42
140
CHARACTERISTICS 100
Density @ 15C kg/m
3

(ASTM D 4052/D 1298)
886
Flash Point C (ASTM D 445) 114
Viscosity @ 40C mm
2
/s
(ASTM D 445)
21
TAN mg/KOH/g (ASTM D 664) 32
Total Base Number mg/KOH/g (ASTM D 2896) 30
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2
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5

(
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n Shell VSI 8235 (Concentrate) contains polar materials which
are both oil soluble and also volatile. Thus, as Shell VSI 8235
(Concentrate) is in circulation, the vapour spaces in a system
are continuously kept lled with the VSI vapour which is formed
by these inhibitors and this vapour continuously blankets metal
surfaces to protect them from corrosion.
n Shell VSI 8235 (Concentrate) should be added to the lubricant
contained in the sump or in the oil tank a few hours before the
equipment is stopped. For new pieces of equipment which will
be stored after trial, the lubricant/Shell VSI 8235 (Concentrate)
mixture could be totally or partially drained out after the trial run
provided however, that a small quantity of mixture is kept in the
sump. If the oil temperature remains lower than 25C, the distance
between the upper internal surfaces to be protected and the oil
level in the machine must be less than two metres.
n The anti-corrosion performance of the lubricant/Shell VSI 8235
(Concentrate) mixture and the durability of the protection provided
are dependent on the degree of ventilation of the system and the
oil temperature. The performance can be improved by raising the
oil temperature before stopping the equipment and by sealing the
vents of the machine concerned.
n The internal protection of large oil tanks will be improved by
brushing or spraying the surfaces to be protected with the
lubricant/Shell VSI 8235 (Concentrate) mixture.
n Shell VSI 8235 (Concentrate) has no detrimental effects on the
individual and special properties of the lubricant to which it is
added. The mixture can be used as the service lubricant when the
equipment is returned to or put in operation.
WHEN SHELL VSI 8235 (CONCENTRATE) IS USED AT
2% VOLUME SOLUTION IN THE SYSTEM OIL
OF EQUIPMENT TO BE PROTECTED, IT:
n Enhances the anti-corrosion performance of the lubricant it is
added to.
n Provides corrosion protection of enclosed spaces above the
lubricant level by blanketing the metal surfaces to be protected by
means of volatile corrosion inhibitors.
APPLICATIONS
Shell VSI 8235 (Concentrate) is an oil soluble concentrate that has the
ability to protect steel surfaces which are above the normal oil level
in a system the vapour spaces in an oil storage tank or the oil
reservoir in a circulation system would be examples.
Shell VSI 8235 (Concentrate) is recommended for use in all
enclosed oil lubrication systems where rusting is likely to occur
because of the presence of steam condensate or atmospheric
moisture in the system.
TYPICAL APPLICATIONS ARE:
n Oil lubricated rolling bearing and gear housings, reservoirs,
oil piping, and similar circulation system components.
n Machine tool housings where the machines may be idle over
a weekend or for even longer periods of time.
n Steam turbine lubrication systems where corrosion of oil gravity
tanks or oil storage tank walls and overheads is occurring.
n Any machinery that is actually idle or in intermittent use and which
is therefore susceptible to rusting because the oil in use gradually
drains down from internal surfaces.
RECOMMENDED DOSAGE
Shell VSI 8235 (Concentrate) is recommended for use at 2% volume
solution and is added to the existing oil already in the equipment.
It should not be used at higher concentrations as this may result in
equipment damage.
SHELL VSI 8235 (CONCENTRATE)
PROTECTS AGAINST RUSTING IN ENCLOSED VAPOUR SPACES
Shell VSI 8235 (Concentrate) is an oil soluble concentrate that has the ability to protect steel surfaces
which are above the normal oil level in a system e.g. the vapour spaces in an oil storage tank or the oil
reservoir in a circulation system.
SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY CORROSION PREVENTATIVE

SHELL Product Data Guide Industry 2013

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63

SHELL AUSTRALIA LUBRICANTS PRODUCT DATA GUIDE 2013 INDUSTRY

Lubricant Specication New Oil (Rev. 1.1)

is a registered trademark of the Morgan Construction Company.

Dropping Point C (IP 396/ASTM D 566-76) 240

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