Replacement of Parts PHS

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Sensation
CT
Replacements of Parts
PHS
Replacement of Parts PHS (Standard and Bariatric)
This document is valid for:

SOMATOM Sensation 10/16/Cardiac
SOMATOM Sensation 40/64/Cardiac 64/Open
07729697
07454890
05553503
© Siemens 2002
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
Print No.: CT02-023.841.03.11.02 English

Replaces: CT02-023.841.03.10.02 Doc. Gen. Date: 03.08
2 Revision / Disclaimer
1Revision / Disclaimer
Document revision level

The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise autho-
rized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated with
or authorized by Siemens or one of its affiliates are directed to contact one of the local
offices of Siemens or one of its affiliates before attempting installation or service proce-
dures.
Sensation CT02-023.841.03.11.02 Page 2 of 128 Siemens

03.08 CS PS CT
Table of Contents 3
0Table of Contents
1 _______ General ________________________________________________________ 8
Safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 _______ Covers________________________________________________________ 11
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Segment covers (table base) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Lower back covers (tabletop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Back metal cover (under tabletop plate) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Front metal cover (under tabletop plate). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Side covers (tabletop). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Back end cover of side covers (tabletop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Front end cover of side covers (tabletop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Siemens CT02-023.841.03.11.02 Page 3 of 128 Sensation

03.08 CS PS CT
4 Table of Contents
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3 _______ Couch parts / table base _________________________________________ 32
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
AC-DC converter G700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
D702 / PT Vertical board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Frequency converter LUST (vertical mounting). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Frequency converter LUST (horizontal mounting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Sensor B702 (vertical position encoder) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Spindle drive M1 (vertical lift motor plus spindle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Spindle brake Y702. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Safety switch S704 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

03.08 CS PS CT
Table of Contents 5
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
ECG power supply (Cardio option ONLY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Switches S706a/b at connecting frame (old design) . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Switches S706a/b at connecting frame (new design). . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Foot switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4 _______ Couch parts / tabletop___________________________________________ 76
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
D701 / PT Horizontal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Horizontal drive motor M711 (tabletop plate) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Encoder B711 (tabletop plate drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Potentiometer R711 (tabletop plate drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

03.08 CS PS CT
6 Table of Contents
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Brake Y711 (tabletop plate drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Belt (tabletop plate drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Horizontal drive, comlplete (tabletop support). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Horizontal drive motor M710 (tabletop support) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Encoder B710 (tabletop support drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Potentiometer R710 (tabletop support drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Belt (tabletop support drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
CFK tabletop plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

03.08 CS PS CT
Table of Contents 7
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
ECG board (Cardio option only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Final steps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
5 _______ Changes to Previous Version ____________________________________ 126
6 _______ Index ________________________________________________________ 127

03.08 CS PS CT
8 General
1-
Safety information
1General
Carefully read the following instructions as well as the most recent “General Safety
Notes” (TD00-000.860.01.xx.02) and “Safety Information” (CT02-021.860.01.xx.02)
before replacing PHS parts!
Note and follow all safety guidelines indicated in this document.
Ensure compliance with torque requirements as well as the use of Loctite.
The type and sequence of application for screws, bolts, nuts and washers must be followed.
Secure all wires and cables with cable ties or cable clamps at the locations indicated.
Ensure that cables are routed and secured in accordance with the original specifications.
NOTE Destruction of electrostatically sensitive devices (ESD).

Electrostatically sensitive devices may be destroyed when
touching them (even if they are still installed).
=> Follow C-Mos (ESD) guidelines (e.g. wear wrist band with
ground strap before touching ESD parts).
WARNING [ hz_serdoc_F13G01U13M01 ]
Inappropriately performed service may lead to serious injury
or loss of life as well as to mechanical or electrical damage.
Risk of damage and injury!
¹ Only specially trained personnel is authorized to per-
form service on the CT system.
Failure to observe the guidelines specified in this document
may lead to serious injury or loss of life.
Risk of accident and/or injury!
¹ The guidelines contained in this document have to be
strictly followed.

03.08 CS PS CT
General 9
Dangerous voltages (up to 560 VDC) are present when the
system is switched on. Dangerous voltages (up to 560 VDC)
may be present even when the system is switched off due to
capacity power.
Risk of electric shock!
¹ Observe power-off instructions and discharge wait
times (allow at least five minutes discharge time after
the last scan for all involved HV and UDC parts).
¹ Secure the system against unintended switch-on (e.g.
block breaker against switching on and/or mark
breaker against switch on).
¹ Ensure via measurements that all voltages are
switched off.
¹ Connect the stationary and rotating parts of the gantry
to a protective conductor prior to working in the gantry.
CAUTION [ hz_serdoc_F13G01U02M01 ]
Only approved service tools should be used during replace-
ment and troubleshooting.
Risk of injury!
¹ Use only approved tools.

03.08 CS PS CT
10 General
Tools 1.1
Tab. 1 List of required service tools
Tool description: Required for replacement of: Source:

Standard service tool kit all parts local
Voltmeter R710/R711 (adjustment check) local
Special (circlip) pliers Spindle drive (locking ring at spindle) local
2 blocks of wood Spindle drive, spindle brake local
(680 mm x 40 mm x 60 mm)
Allen key 1.5 mm Horizontal drives, R710/R711 (threaded local
pin)
Punch 4-5 mm Belt (locking pin) local
Cable ties Cables (routing); belt (tension check) local
Ruler or measuring tape Belt (tension check) local
(metric)
Spring scale 100 N Belt (tension check) Service tools
catalog (STC)
Torque wrench 1-12 Nm Spindle brake, horizontal drive, Service tools
(1/4” drive) R710/R711, CFK table plate catalog (STC)
Hex bit socket set Spindle brake, horizontal drive, Service tools
(for 1/4” drive) R710/R711, CFK table plate catalog (STC)
Torque wrench 25-130 Nm Spindle drive (stopper) Service tools

(1/2” drive) catalog (STC)
Hex bit socket - size 8 Spindle drive (stopper) Service tools

(for 1/2” drive) catalog (STC)
Loctite 221 Potentiometers R710/R711, Encoders Service tools

(threaded pin) catalog (STC)
Loctite 243 (or 242) CFK tabletop plate, spindle drive, etc. Service tools
(various mounting screws) catalog (STC)

03.08 CS PS CT
Covers 11
2-
Overview
2Covers
This chapter describes the replacement of the following parts in the couch:
• Segment covers (table base)
• Lower back covers (tabletop)
• Back metal cover (under tabletop plate)
• Front metal cover (under tabletop plate)
• Side covers (tabletop)
• Back end cover of side covers (tabletop)
• Front end cover of side covers (tabletop)
Please refer to the two following Figures for the location of the parts.
2
5
1
3 4
Fig. 1: Overview: covers

Pos. 1 Segment covers
Pos. 2 Front end cover (side cover)
Pos. 3 Lower rear cover (outer)
Pos. 4 Lower rear cover (inner)
Pos. 5 Side cover

03.08 CS PS CT
12 Covers
1 2
Fig. 2: Overview: covers

Pos. 1 Switch plate cover
Pos. 2 Back end cover of side cover
Pos. 3 Back metal cover
Pos. 4 Front metal cover

03.08 CS PS CT
Covers 13
Segment covers (table base) 2.1
Prerequisites 0
• The power to the couch must be switched ON.

• Vertical movement must be enabled via service switch (S703).
• Couch should be in the lowest vertical position for easy removal of the segment cover
assembly from the tabletop.
Tools and auxiliary equipment

• Standard service tools
Time and manpower

• 1 person
• 10 minutes
Preparation 0
• Lower the couch to the lowest vertical position via service switches (S701 / S702)
(1/Fig. 3 / p. 13)
NOTE The lowest vertical couch position can be reached via the
service switches only! All other operating buttons will stop
the couch approx. 50 mm before lowest position due to
safety reasons.
Fig. 3: Couch in lowest position

Pos. 1 Service switches (vertical)

03.08 CS PS CT
14 Covers
Removing 0
1. Remove the central mounting screw from the segment cover mounting brackets under
the tabletop (at the front and back side of the couch). (1/Fig. 4 / p. 14)/ (1/Fig. 5 / p. 14)
1 2
2
1
Fig. 4: Segment cover mounting (front) Fig. 5: Segment cover mounting (rear)
Pos. 1 1x central mounting screw Pos. 1 1x central mounting screw
Pos. 2 2x alignment pins Pos. 2 2x alignment pins
2. Lift the couch via service switches to convenient height.

¹ The segment cover assembly will remain at the base of the table.
Fig. 6: Segment covers

Pos. 1 Mountings screws
3. Remove the screws (one upper and lower at front and back) from one side of the cover
segment only. (1/Fig. 6 / p. 14)
NOTE Do not remove all 8 screws from the cover segments! Other-
wise, the mounting plate will also be disassembled from the
cover segment.
4. Remove the cover segment (2 half shells) by lifting them off.

5. Repeat steps 3 and 4 for removing the next 2 cover segments.

03.08 CS PS CT
Covers 15
6. Remove all 8 screws from the last (base) cover segments since they are mounted
directly to the base of the couch.
7. Slightly lift each cover segment over the foot pedals to remove it.
Installing 0
1. Install all cover segments in the reverse order.

2. Lower the couch to lowest position via service switches.
3. Mount the segment cover assembly to the tabletop via the metal mounting brackets
(one Allen screw each at front and back). (1/Fig. 4 / p. 14) / (1/Fig. 5 / p. 14)
NOTE Assure that the pins at the mounting bracket are correctly
aligned with the corresponding holes before tightening the
screws.
Final steps 0
Mechanical
• Lift the couch via service switches to the highest position and lower it back to the lowest
position.
¹ Listen for any abnormal noise from the covers and check if the segments are
being correctly guided.
• Switch OFF the service switch (S703) and install the cover over the service switch ter-
minal.
Test
• Check the vertical couch movement via the corresponding buttons at the gantry operat-
ing panel.

03.08 CS PS CT
16 Covers
Lower back covers (tabletop) 2.2
Prerequisites 0
• Couch should be in an upper vertical position for convenient access.

Time and manpower

• 1 person
• < 5 minutes
Preparation 0
• Lift the couch to an upper vertical position for convenient access.
Removing 0
1 2
Fig. 7: Lower rear covers (table top)

Pos. 1 Outer cover
Pos. 2 Inner cover
1. Remove the 4 Allen screws from the outer cover and remove it. (1/Fig. 7 / p. 16)
2. Remove the 4 screws of the inner cover and remove it. (2/Fig. 7 / p. 16)
Installing 0
• Install the inner cover first and secure it with the 4 screws. (2/Fig. 7 / p. 16)
• Install the outer cover with the 4 Allen screws. (1/Fig. 7 / p. 16)

03.08 CS PS CT
Covers 17
Final steps 0
Mechanical
• Push the STOP button on the gantry operating panel (if system is ON).
¹ Movement of the tabletop support by hand is enabled.
• Move the tabletop support by hand all the way towards the gantry and pull it back to the
rear mechanical end position.
¹ Listen for any abnormal noise from the covers.
Tests
• Check the horizontal couch movements via the corresponding buttons on the gantry
operating panel.

03.08 CS PS CT
18 Covers
Back metal cover (under tabletop plate) 2.3
Prerequisites 0
• Couch must be in the upper vertical position to enable full horizontal movement of the
tabletop into the gantry.
• The switch plate cover at the rear end of the tabletop must be removed.

Time and manpower

• 1 person
• 5 minutes
Preparation 0
• Raise the couch to the upper vertical position.

• Move the tabletop plate all the way into the gantry via the corresponding buttons on the
gantry control panel (or by hand if system is OFF).
• Remove the cover of the switch plate at the back end of the tabletop (2 cover screws).
(1/Fig. 8 / p. 19)

03.08 CS PS CT
Covers 19
Removing 0
Fig. 8: Removing rear metal cover

Pos. 1 Switch plate cover
Pos. 2 6x screws
1. Remove the 6 screws from the metal cover. (2/Fig. 8 / p. 19)

2. Pull the metal cover approx. 10 cm (4 inches) out of the couch . (Fig. 9 / p. 19)
NOTE There is a protective ground wire connected underneath the

cover.
Fig. 9: Back metal cover

Pos. 1 GND wire
Pos. 2 Location of GND connector
3. Slightly lift the cover at the front end and remove the protective ground wire
(1/Fig. 9 / p. 19) from underneath the cover (2/Fig. 9 / p. 19).

03.08 CS PS CT
20 Covers
4. Remove the cover by sliding it out to the rear of the table top.
Installing 0
1. Slide the metal cover into the tabletop from the rear of the couch.
2. Connect the protective ground wire underneath the cover. (Fig. 9 / p. 19)
3. Push the cover fully in so that it fits onto the front metal cover accordingly.
4. Install the 6 screws for the cover. (2/Fig. 8 / p. 19)
Final steps 0
Mechanical
• Install the switch plate cover at the back end of the tabletop (2 screws). (1/Fig. 8 / p. 19)
• Move the table plate all the way out of the gantry and listen for any abnormal noise.
Tests
• Switch ON the system.
• Move the tabletop support all the way towards the gantry via the corresponding buttons
at the gantry operating panel.
• Check the proper function of the switch plate at the back end of the tabletop.
¹ Pushing the switch plate must enable tabletop plate movement by hand.
¹ Releasing the switch plate must stop the tabletop plate.
• Check all couch movements via the corresponding buttons on the gantry operating
panel.
• Execute a protective conductor measurement.

03.08 CS PS CT
Covers 21
Front metal cover (under tabletop plate) 2.4
Prerequisites 0
• Rear metal cover must be removed.

Time and manpower

• 1 person
• 30 minutes
Preparation 0
1. Raise the couch to the upper vertical position.

¹ Full horizontal movement of the tabletop into the gantry is enabled.
2. If system is ON, push the STOP button on the gantry control panel to enable full hori-
zontal movement of the couch by hand.
3. Move the tabletop all the way into the gantry.
4. Remove the back metal cover. (Back metal cover (under tabletop plate) / p. 18)
Removing 0
1
2
3
1
Fig. 10: Mounting screws for front metal cover

Pos. 1 5x hex-head screws
Pos. 2 5x Allen screws
Pos. 3 1 x allen screw (protective conductor wire)

03.08 CS PS CT
22 Covers
1. Remove all mounting screws from the metal rails (5 hex-head screws and 5 Allen
screws on each side). (1 and 2/Fig. 10 / p. 21)
2. Remove the protective conductor wires (PE 715) from the metal rail. (3/Fig. 10 / p. 21)
3. Move the tabletop support all the way towards the gantry to get access to the two cover
screws at the front end of the front cover.
4. Remove the 2 cover screws at the front end from the front metal cover .
(1/Fig. 11 / p. 22)
5. Remove the front metal cover by carefully sliding it out towards the gantry.
(Fig. 11 / p. 22)
Fig. 11: Removing the front metal cover

Pos. 1 Location of the two cover screws
Installing 0
1. Install the new cover by carefully sliding it into the tabletop from the gantry side.
2. Install the protective conductor wire at the metal rail (location PE 715).
(3/Fig. 10 / p. 21)
3. Align the cover according to the mounting holes for the tabletop assembly.
4. Install all mounting screws along the metal rail (5 hex-head screws and 5 Allen screws
each side) and tighten them. (1 and 2/Fig. 10 / p. 21)
5. Install the two cover screws (white flat head) at the front end of the cover.
(1/Fig. 11 / p. 22)

03.08 CS PS CT
Covers 23
Final steps 0
Mechanical
• Install the back metal cover. (Back metal cover (under tabletop plate) / p. 18)
• Pull the table plate all the way out of the gantry and listen for any abnormal noise.
Tests
• Check the horizontal couch movement via the corresponding buttons on the gantry
operating panel.

03.08 CS PS CT
24 Covers
Side covers (tabletop) 2.5
Prerequisites 0
• Segment cover assembly must be removed from the tabletop and lowered to the base.
• Rear end cover of the side cover must be removed.
• Front end cover of the side cover must be removed.
• The outer of the lower rear covers of the tabletop must be removed.

Time and manpower

• 1 person
• 45 minutes
Preparation 0
3
1
2
Fig. 12: Overview of the side cover

Pos. 1 Side cover
Pos. 2 Back end cover
Pos. 3 Front end cover
Pos. 4 Lower rear cover
1. Remove the segment cover assembly from the tabletop and lower the covers to the
base. (Segment covers (table base) / p. 13)
2. Raise the couch to the upper vertical position for convenient access and to allow full
horizontal movement of the tabletop into the gantry.
3. Remove the back end cover of the side cover. (Side covers (tabletop) / p. 24)
4. Remove the front end cover of the side cover. (Side covers (tabletop) / p. 24)

03.08 CS PS CT
Covers 25
5. Remove the outer of the lower back covers of the tabletop. (Lower back covers
(tabletop) / p. 16)
Removing 0
Fig. 13: Mounting screws for the side cover

1. Remove the mounting screws at the lower outside of the side cover (3 Allen screws).
(1/Fig. 13 / p. 25)
2. Remove the metal block from both ends of the side cover. (1/Fig. 14 / p. 25) /
(5/Fig. 15 / p. 25)
5 1
4
1
2
3
Fig. 14: Back end of side cover Fig. 15: Front end of side cover
Pos. 1 Metal block Pos. 1 1 x allen screw (protective conductor wire)
Pos. 2 Metal clamp rail Pos. 2 ECG connector
Pos. 3 3 x allen screws (support roller)
Pos. 4 Metal clamp rail
Pos. 5 Metal block
3. Remove the metal clamp rail from both ends of the side cover by pulling it out toward
the front and back. (2/Fig. 14 / p. 25) / (4/Fig. 15 / p. 25)
4. Remove the protective conductor wire at the front end of the side cover (Allen screw).
(1/Fig. 15 / p. 25)

03.08 CS PS CT
26 Covers
5. Remove the support roller at the front end of the tabletop (3 Allen screws)
(3/Fig. 15 / p. 25)
6. Remove the cover from the ECG electrode connector terminal by snapping off the lock-
ing pins at the rear of the connector box.
7. (If installed) remove the ECG connector from the connector terminal by releasing the
nut at the back and removing the green ring at the front. (2/Fig. 15 / p. 25)
8. Move the tabletop all the way into the gantry.
9. Carefully pull the side cover towards the foot end of the table until the front end of the
side cover is beyond the back end of the tabletop plate.
10. Remove the side cover by lifting it off.
Installing 0
1. Install the new side cover.

2. Install the metal clamp rails by pushing them in from both ends of the side cover accord-
ingly. (2/Fig. 14 / p. 25) / (4/Fig. 15 / p. 25)
3. Align the side cover in horizontal direction according to the 3 mounting holes on the out-
side of the side cover and insert the 3 Allen screws. (1/Fig. 13 / p. 25)
4. Install the metal block at both ends of the side cover. (1/Fig. 14 / p. 25) /
(5/Fig. 15 / p. 25)
5. Install the protective conductor wire at the front end of the side cover. (1/Fig. 15 / p. 25)
6. (If available) install the ECG electrode connector at the connection terminal on the side
cover. (2/Fig. 15 / p. 25)
7. Install the cover for the ECG connector terminal (if available).
8. Install the support roller (3 Allen screws) at the front end of the tabletop.
(3/Fig. 15 / p. 25)
Fig. 16: Adjustment advice for support roller (left and right side)
Pos. 1 Excentric bolt for adjustment (8 mm wrench size)
Pos. 2 Locking screw, 3mm Allen key (5 Nm torque, Loctite 221)

03.08 CS PS CT
Covers 27
Adjustment of support roller

• Pull out the table top complete into the gantry direction.
• Adjust the roller so that it touches the table top slightly (table unloaded). Control this by
trying to rotate the roller: if it blocks, it is to tight, if its rotates without resistance,
increase the pressure.
• Push the table top to the end position and check the the rollers again. The rollers should
rotate freely.
Final steps 0
Mechanical
• Install the front end cover of the side cover (2 Allen and 1 cover screw). (Side covers
(tabletop) / p. 24)
• Install the back end cover of the side cover (2 Allen screws). (Side covers
(tabletop) / p. 24)
• Install the switch plate cover at the back end of the tabletop (2 cover screws). (Side cov-
ers (tabletop) / p. 24)
• Install the lower back cover of the tabletop (4 Allen screws). (Lower back covers
(tabletop) / p. 16)
• Install the segment cover assembly to the tabletop (2 Allen screws). (Segment covers
(table base) / p. 13)
• Move the tabletop by hand all the way into the gantry and back out, and listen for any
abnormal noise.
Tests
• Check all couch movements (horizontal and vertical) via the corresponding buttons on
the gantry operating panel.

03.08 CS PS CT
28 Covers
Back end cover of side covers (tabletop) 2.6
Prerequisites 0
• The switch plate cover at the rear end of the tabletop must be removed.

Time and manpower

• 1 person
• < 5 minutes
Preparation 0
Fig. 17: Switch plate cover

Pos. 1 Mounting screws
• Remove the switch plate cover at the back end of the tabletop (2 screws).
(1/Fig. 17 / p. 28)

03.08 CS PS CT
Covers 29
Removing 0
Fig. 18: Rear end cover of side cover (tabletop)

1. Remove the 2 Allen screws from the back end cover of the side cover. (1/Fig. 18 / p. 29)
2. Remove the cover by pulling it off.
Installing 0
• Install the new cover onto the side cover accordingly and secure it with 2 Allen screws.
(1/Fig. 18 / p. 29)
Final steps 0
Mechanical
• Install the switch plate cover (2 screws). (1/Fig. 17 / p. 28)
Tests
• Switch ON the system.
• Move the tabletop support all the way towards the gantry via the corresponding buttons
at the gantry operating panel.
• Check the proper function of the switch plate at the back end of the tabletop.
¹ Pushing the switch plate must enable tabletop plate movement by hand.
¹ Releasing the switch plate must stop the tabletop plate.

03.08 CS PS CT
30 Covers
Front end cover of side covers (tabletop) 2.7
Prerequisites 0
• Couch must be in an upper vertical position for convenient access.

• Tabletop plate must be fully retracted into the back end position.

Time and manpower

• 1 person
• 5 minutes
Preparation 0
1. Raise the couch to a convenient vertical position.

2. Ensure that the tabletop plate is fully retracted into the rear end position.
Removing 0
1
2
Fig. 19: Front end cover of side cover Fig. 20: Rear end cover of side cover
Pos. 1 1x cover screw (tabletop)
Pos. 2 2x mounting screws Pos. 1 Lift tabletop plate
Pos. 2 Pull front end cover
1. Remove the cover screw at the front end of the cover. (1/Fig. 19 / p. 30)
2. Remove the 2 Allen screws from inside the front cover. (2/Fig. 19 / p. 30)
3. To remove the cover, slightly lift the tabletop plate up at the front end and pull the cover
out straight towards the gantry. (1 and 2/Fig. 20 / p. 30)

03.08 CS PS CT
Covers 31
Installing 0
1. Slightly lift the table plate up and slide the new front cover onto the couch. (1 and
2/Fig. 20 / p. 30)
2. Align the new cover accordingly with the side cover and mount it onto the side cover
with the 2 Allen screws. (2/Fig. 19 / p. 30)
3. Install the cover screw at the front end for the cover. (1/Fig. 19 / p. 30)
Final steps 0
Mechanical
• n.a.
Tests
• Check the proper function of the support roller at the front end of the side cover.

03.08 CS PS CT
32 Couch parts / table base
3-
Overview
3Couch parts / table base
This chapter describes the replacement of the following parts in the table base section of
the couch:
• AC-DC converter G700
• D702 / PT Vertical board
• Frequency converter LUST
• Sensor B702 (vertical position encoder)
• Spindle drive M1 (vertical lift motor plus spindle)
• Spindle brake Y702
• Safety switch S704
• ECG power supply
• Switches S706a/b at the connecting frame (gantry-couch)
Please refer to the figures below for the location of the parts.
2 7
1 4
1
3
6
5
Fig. 21: Overview: table base Fig. 22: Overview - connecting frame
Pos. 1 AC-DC converter Pos. 1 Switches S706 a/b
Pos. 2 PT vertical board D702
Pos. 3 Frequency converter LUST
Pos. 4 Sensor B702 (vertical position encoder)
Pos. 5 Spindle drive M1
Pos. 6 Safety switch S704
Pos. 7 ECG power supply

03.08 CS PS CT
Couch parts / table base 33
AC-DC converter G700 3.1
Prerequisites 0
• The segment cover assembly must be removed from the tabletop and lowered to the
base of the couch.
• The couch must be in upper vertical position for convenient access.
• The power to the couch must be switched off.
Tools
Time and Manpower

• approx. 1 hour
• 1 person
Preparation 0
1. Remove the segment cover assembly from the tabletop and lower it to the table base.
(Segment covers (table base) / p. 13)
3. Switch the system to COMP/ON (Computer ON) at the control box and switch ON ser-
vice switch S2 in the PDC.
¹ H2 lamp in PDC is ON and the power to the couch is OFF
Removing 0
1
2
Fig. 23: AC-DC converter

Pos. 1 4x Allen mounting screws
Pos. 2 Connectors X1 / X2 / X3

03.08 CS PS CT
1. Remove the required cable ties from the cable harness to get easier access for remov-
ing the cables (X1,X2,X3) from the AC-DC converter.
2. Remove the cables from connectors X1, X2, X3 at the AC-DC converter.
(2/Fig. 23 / p. 33)
3. Remove the 4 Allen screws that mount the AC-DC converter to the mounting frame.
(1/Fig. 23 / p. 33)
4. Remove the AC-DC converter.
Installing 0
1. Install the new AC-DC converter to the mounting frame with the 4 Allen screws.
(1/Fig. 23 / p. 33)
2. Connect the cables to connectors X1, X2, X3 at the AC-DC converter.
(2/Fig. 23 / p. 33)
3. Use cable ties to secure the cables to the cable harness accordingly.
Final steps 0
Mechanical
• Switch OFF the service switch S2 in the PDC.
¹ H2 lamp in PDC is OFF and power to the couch is ON.
• Switch the system to SYS/ON at the control box.
• Check the LED’s at the AC-DC converter. (1 and 2/Fig. 24 / p. 34)
¹ 5 green LED’s must be ON
Fig. 24: AC-DC converter

Pos. 1 4x LED’s
Pos. 2 1x LED’s
• Mount the segment cover assembly to the tabletop. (Segment covers (table
base) / p. 13)
• Switch OFF the vertical service switch (if activated).

03.08 CS PS CT
Tests
• Check all couch movements (horizontal and vertical) via the corresponding button on

03.08 CS PS CT
D702 / PT Vertical board 3.2
Prerequisites 0
table base.
• The couch must be in upper vertical position for convenient access.
• The power to the couch must be switched OFF.
Tools
• ESD protection aids
Time and Manpower

• approx. 1 hour
• 1 person
Preparation 0
1. Remove the segment cover assembly from the tabletop and lower it to the table base.
3. Switch the system to COMP/ON (Computer On) at the control box and switch ON ser-
¹ H2 lamp in PDC is ON and the power to the couch is OFF.
Removing 0
NOTE Use ESD protection aids (e.g. wrist band) during repalcement
of the PTV board to prevent damage to the part due to elec-
trostatic discharge.

03.08 CS PS CT
4 1
Fig. 25: PT vertical board (D702)

Pos. 1 Connectors X1 / X2 / X3 / X4 / X5 / X22 / X23
Pos. 2 Cable tie
Pos. 3 4 x cover screws (metal cover)
Pos. 4 3x LED´s (V9 / V10 / V11)
1. Remove all cables from the PT vertical board (connectors X1, X2, X3, X4, X5, X22 and
X23 ). (1/Fig. 25 / p. 37)
2. Remove the cable tie if the cables are secured to the PTV mounting box.
(2/Fig. 25 / p. 37)
3. Remove the whole metal PTV mounting box (including the PTV board) from the scis-
sors (2 mounting screws) (1/Fig. 26 / p. 37) and place the assembly on the tabletop for
easier removal of the PTV board.
1
2

Pos. 1 2x mounting screws of PTV box
Pos. 2 Metal cover of PTV box
4. Remove the metal cover (2/Fig. 26 / p. 37) from the PTV box (4 screws).
(3/Fig. 25 / p. 37)

03.08 CS PS CT
5. Remove the mounting screws (5 hex nuts) from the PTV board. (1/Fig. 27 / p. 38)

Pos. 1 5x mounting screws of D702 (hex nuts)
6. Remove the PT Vertical board (D702) including the MCB2 board.
NOTE The MCB2 board is now an integrated part of the PTV board
(D702) and therefore must be replaced with the PTV.
The new PTV board also has a new MCB2 board!
Installing 0
1. Install the new PTV board (D702 + MCB2) and secure it with the 5 hex nuts.
(1/Fig. 27 / p. 38)
2. Install the metal cover over the PTV and secure it with the 4 screws. (3/Fig. 25 / p. 37)
3. Mount the whole PTV box onto the scissors accordingly (2 screws) (1/Fig. 26 / p. 37)
4. Connect all cables to the PTV (connectors X1, X2, X3, X4, X5, X22, X23 ) and secure
the connectors with the locking screws accordingly. (1/Fig. 25 / p. 37)
5. Secure the cables with a cable tie to the PTV mounting frame. (2/Fig. 25 / p. 37)
Final steps 0
Mechanical
• Check the LED’s at the PT vertical board (V9, V10, V11) (4/Fig. 25 / p. 37)
¹ The 3 green LED’s (V9, V10, V11 ) must be ON.
base) / p. 13)

03.08 CS PS CT
Adjustments
NOTE After replacing the PT vertical board (D702), the <PHSVert>

adjustment procedure is necessary.
• For detailed instructions, refer to the document “Tune-up - Adjustments” , procedure

<PHSVert> , print # CT02-023.817.01.xx.xx
Tests
• Check the vertical couch movement via the control buttons on the gantry operating
panel and via the foot switches at the base of the couch.

03.08 CS PS CT
Frequency converter LUST (vertical mounting) 3.3
Prerequisites 0
• The segment covers must be fully removed from the couch.

• The couch must be in an upper vertical position for convenient access.
Tools
Time and Manpower

• approx. 1 hour
• 1 person
Preparation 0
1. Remove the segment covers from the couch. (Segment covers (table base) / p. 13)
2. Raise the couch to an upper vertical position.
3. Switch the system to COMP/ON (Computer on) at the control box and switch ON ser-
Removing 0
1
1
Fig. 28: Frequency converter Fig. 29: Frequency converter
Pos. 1 Connectors X1 / X2 / X3 Pos. 1 3x Allen mounting screws
Pos. 2 CAN module Pos. 2 4x Allen mounting screws

03.08 CS PS CT
1. Remove the cables (connectors X1, X2, X3) from the frequency converter.
(1/Fig. 28 / p. 40)
Fig. 30: CAN Module

Pos. 1 CAN Module
Pos. 2 Red button (push to release module)
Pos. 3 Pulling direction to remove module
2. Remove the CAN module (1/Fig. 30 / p. 41) from the frequency converter by pushing
the red button (2/Fig. 30 / p. 41) at the CAN module (front side) and by carefully pulling
off the module to the side simultaneously (3/Fig. 30 / p. 41) .
3. Remove the 3 Allen screws that mount the assembly to the base of the couch.
(1/Fig. 29 / p. 40)
4. Remove the 2 upper Allen screws that mount the frequency converter to the mounting
frame. (2/Fig. 29 / p. 40)
5. Carefully lift up the frequency converter assembly and turn it to the side to get access to
the 2 lower mounting screws.
Be careful not to damage or brake wires when turning the assembly to the side!
6. Remove the 2 lower mounting screws and remove the frequency converter.
Installing 0
1. Install the new frequency converter onto the mounting frame (4 Allen screws).
(2/Fig. 29 / p. 40)
2. Install the frequency converter assembly to the base of the couch via the 3 mounting
holes and tighten the screws. (1/Fig. 29 / p. 40)
3. Attach the CAN module to the new frequency converter by carefully pushing it onto the
corresponding connector at the frequency converter (2/Fig. 28 / p. 40) .
4. Connect the cables at the frequency converter (connectors X1, X2, X3 ).
(1/Fig. 28 / p. 40)

03.08 CS PS CT
Final steps 0
Mechanical
• Switch ON the service switch for vertical movement.
• Check the LED’s (H1...H5) at the frequency converter.
¹ H2(yellow), H3 (green) and H5 (green) must be ON.
• Switch OFF the vertical service switch at the right base of the couch.
¹ Only LED H5 on the frequency converter (CAN-Module) is ON.
• Lower the tabletop to the base of the couch.
• Install the segment covers and mount the segment cover assembly to the tabletop.
Tests
• Check all vertical couch movements via the corresponding buttons at the gantry operat-
ing panel and via the foot switches at the base of the couch.

03.08 CS PS CT
Frequency converter LUST (horizontal mounting) 3.4
Prerequisites 0

• The couch must be in an upper vertical position for convenient access.
Tools
Time and Manpower

• approx. 45 minutes
• 1 person
Preparation 0
2. Raise the couch to an upper vertical position.
Removing 0
2
4
Fig. 31: Frequency converter

Pos. 1 Connectors X1 / X2 / X3
Pos. 2 CAN Module
Pos. 4 Red button (CAN module)

03.08 CS PS CT
1. Remove the cables (connectors X1, X2, X3) from the frequency converter
(1/Fig. 31 / p. 43) .
2. Remove the CAN module (2/Fig. 31 / p. 43) from the frequency converter by pushing
the red button (4/Fig. 31 / p. 43) at the CAN module and by carefully pulling the module
down at the same time.
3. Remove the 4 Allen mounting screws that mount the frequency converter to the mount-
ing frame.(3/Fig. 31 / p. 43) .
Installing 0
1. Install the new frequency converter onto the mounting frame (4 Allen screws).
(3/Fig. 31 / p. 43) .
2. Connect the CAN module (2/Fig. 31 / p. 43) to the new frequency converter by care-
fully pushing it onto the corresponding connector at the frequency converter.
3. Connect the cables at the frequency converter (connectors X1, X2, X3
).(1/Fig. 31 / p. 43) .
Final steps 0
Mechanical
• Check the LED’s (H1 to H5) at the frequency converter.
¹ H2 (yellow), H3 (green) and H5 (green) must be ON.
¹ Only LED H5 on the frequency converter (CAN module) is ON.
Tests

03.08 CS PS CT
Sensor B702 (vertical position encoder) 3.5
Prerequisites 0
• The segment covers should be fully removed from the couch for better access.
• Couch must be raised to upper vertical position for convenient access.
Tools
Time and Manpower

• approx. 1 hour
• 1 person
Preparation 0
1. Remove the segment cover assembly from the tabletop and lower it to the base.
For better access completely remove the segment covers from the couch. (Segment
covers (table base) / p. 13)
2. Raise the couch to the upper vertical position for convenient access.

03.08 CS PS CT
Removing 0
Fig. 32: Sensor (vertical position encoder)

Pos. 1 Blue measuring thread
Pos. 2 2x mounting screws of X701 bracket
1. Unhook the blue measuring thread of the vertical position sensor of the tabletop and
carefully let it glide into the sensor. (1/Fig. 32 / p. 46)
NOTE There is a spring load on the measuring thread.

Don’t let it snap uncontrolled into the sensor!
2. Remove the sensor cable from the PT vertical board (connector X5 at D702).
(1/Fig. 33 / p. 46)
Fig. 33: Sensor cable at PTV

Pos. 1 Connector X5
3. Remove all necessary cable ties along the routing of the sensor cable from the PTV
board (D702) to the sensor.
4. Feed the cable all the way back to the sensor.
5. Dismantle the X701 mounting bracket (2 Allen screws) at the base of the couch and
remove the sensor cable from underneath it. (2/Fig. 32 / p. 46)

03.08 CS PS CT
6. Remove the sensor mounting bracket, including the sensor, from the base of the couch
(2 Allen screws). (3/Fig. 32 / p. 46)
7. Remove the sensor from the mounting bracket (4 Allen screws). (4/Fig. 32 / p. 46)
Installing 0
1. Mount the new sensor onto the mounting bracket (4 Allen screws). (4/Fig. 32 / p. 46)
2. Install the sensor in the couch and mount it to the table base (2 Allen screws).
(3/Fig. 32 / p. 46)
3. Route the sensor cable appropriately to the PT Vertical board (D702) and connect it to
X5 . (1/Fig. 33 / p. 46)
4. Secure connector X5 with the locking screws.
5. Secure the cable along the routing with cable ties.
6. Carefully pull the measuring thread out of the sensor and hook it into the tabletop
accordingly. (1/Fig. 32 / p. 46)
Final steps 0
Mechanical
• Install the segment covers (if fully removed) and mount the segment cover assembly to
the tabletop. (Segment covers (table base) / p. 13)
• Switch OFF the vertical service switch at the right base of the couch (if activated).
Adjustments
NOTE After replacing the vertical position sensor, the <PHSVert>

• For detailed instructions, refer to the document “Tune-up - Adjustments” , procedure

<PHSVert> , print # CT02-023.817.01.xx.xx
Tests
• Check all couch movements (vertical and horizontal) via the corresponding buttons on

03.08 CS PS CT
Spindle drive M1 (vertical lift motor plus spindle) 3.6
Prerequisites 0

• The segment covers must be completely removed from the couch.
Tools
• 2 auxiliary U-rails
• Special pliers (Seeger circlips pliers A11 form B, 90 degree offset)
(for removing the locking ring)
• Torque wrench 25- 130 Nm (1/2” drive)
• Hex bit socket 1/2” (size 8)
• Loctite 243 (or 242)
Time and Manpower

• approx. 3 hours
• 1 person (an assisting person would be helpful to lift the spindle drive assembly out and
in)
Preparation 0
3. Install the 2 U-rails to the table base. (1/Fig. 34 / p. 48)
Fig. 34: Patient table, auxiliary material

Pos. 1 Auxiliary U-rail
Pos. 2 Screws for fastening the U-rails

03.08 CS PS CT
4. Lower the tabletop via vertical service switches down to the U-rails until safety switch
S704 at the spindle nut is deactivated.
¹ The tabletop is now sitting on the U-rails and the weight is released from the spin-
dle drive.
5. Now activate the safety switch S704 by hand and lower the couch once more until the
spindle nut has moved towards the spindle motor approx. another centimeter (1/2 inch).
¹ This facilitates removal of the spindle brake and spindle drive assembly.
NOTE The entire spindle drive has to be replaced, if the couch lift
movement is blocked due to mechanical problems with the
safety catch (part of the spindle nut).
Fig. 35: Warning label

03.08 CS PS CT
Removing 0
1 2
Fig. 36: Spindle drive Fig. 37: Electrical terminal box (spindle
Pos. 1 Electrical terminal box (motor) drive)
Pos. 2 2x cover screws of terminal box Pos. 1 2 x cables (to be removed)
Pos. 3 4x mounting screws of spindle drive
1. Remove the cover from the electrical terminal box at the spindle drive.
(1/Fig. 36 / p. 50)
2. Disconnect the wires from the terminal box and mark the wires according to their pin
location. (Fig. 38 / p. 50)
Terminall Brake 24V

Box
4 9 6
V701
8 5 7 overheat
protect.
2 3 1
motor connection
Fig. 38: Terminal box

3. Remove the two cables from the terminal box. (1/Fig. 37 / p. 50)

03.08 CS PS CT
4. Remove the metal plate (4 Allen screws) including the safety switch S704 that is
mounted over the spindle nut and put it aside. (1 and 2/Fig. 39 / p. 51)
2
3
Fig. 39: Mounting plate at S704

Pos. 1 Mounting plate
Pos. 3 S704
5. For more convenient work and to prevent risk of damage, it is recommended to unhook
the blue measuring thread of the vertical position sensor at the tabletop and to let it glide
into the sensor carefully. (1/Fig. 32 / p. 46)
6. Remove the locking ring from the spindle brake block by using special (circlip) pliers.
(1/Fig. 40 / p. 51)
2
1
Fig. 40: Spindle brake, special (circlip) pliers Fig. 41: Spindle brake
Pos. 1 Locking ring
Pos. 2 2x Allen screws of spindle brake mounting
block
Pos. 3 2x mounting screws of stopper
7. Remove the two mounting screws from the spindle brake mounting block.
(2/Fig. 41 / p. 51)
8. Measure the distance Y (Fig. 45 / p. 55) between the spindle brake mounting block and
the stopper.
Note the value of distance Y for later reinstallation of the stopper at the new spindle.

03.08 CS PS CT
9. Remove both Allen screws from the stopper and remove both stopper elements from
the spindle. (3/Fig. 41 / p. 51)
10. Slightly lift up the spindle for better access when removing of the spindle brake from the
spindle.
NOTE If the toothed gear drops out of the spindle brake it is impor-
tant to reinstall it in the right order. The arrow on the toothed
gear must be facing the spindle and point counterclockwise.
11. Remove the 4 Allen screws from the spindle drive mounting bracket. (3/Fig. 36 / p. 50)
12. Carefully lift off the spindle drive assembly (motor, spindle and spindle nut) from the
couch.
An assisting person would be helpful for removing/installing the spindle drive from the
couch.
NOTE Do not remove the spindle nut from the spindle!
Installing 0
1. Remove the diode V701 from the terminal box (contact 9 and6) of the old motor and
note the polarity of the diode before removing it. (Fig. 42 / p. 52)
2. Reinstall the cover over the terminal box at the old spindle drive.
3. Remove the terminal box cover at the new spindle drive.
4. Install the diode V701 at the terminal box of the new spindle drive accordingly (contact 9
and 6). (Fig. 42 / p. 52)
Terminall Brake 24V

Box
4 9 6
V701
8 5 7 overheat
protect.
2 3 1
motor connection
Fig. 42: Terminal box

03.08 CS PS CT
5. Remove the square mounting block (1/Fig. 43 / p. 53) from the old spindle drive (4 Allen
screws).
Fig. 43: Couch lift motor, mounting block

6. Install the square mounting block (1/Fig. 43 / p. 53) with 4 Allen screws onto the new
spindle drive accordingly and use Loctite 243 to secure the screws. Assure the correct
mounting position of the square mounting block.
7. Lift the new spindle drive assembly into the couch and make sure that the spindle nut is
in the correct position.
¹ The grease fitting must point to the left side of the couch.
8. Install the spindle brake onto the new spindle and secure the spindle brake block
accordingly (2 Allen screws). (2/Fig. 41 / p. 51)
9. Install the locking ring at the spindle brake with the special (Circlip) pliers to secure the
spindle to the spindle brake. (1/Fig. 41 / p. 51)
10. Align the spindle drive so that the motor block is sitting flat and solid on the base of the
couch.
This step is necessary to ensure a perfect horizontal alignment of the motor axle.
11. Mount the spindle drive onto the mounting block at the base of the couch (4 Allen
screws) and tighten the screws accordingly. (3/Fig. 36 / p. 50)
12. Install the metal plate with the safety switch S704 (4 Allen screws) over the spindle nut.
(1 and 2/Fig. 39 / p. 51)
13. Install the stopper on the new spindle (3/Fig. 41 / p. 51) at the same position as on the
old spindle.
¹ Distance Y (Fig. 45 / p. 55) between the stopper and spindle brake mounting
block as noted on the old spindle.
The final adjustment is performed in the following “Final steps” section.
14. (If removed) carefully pull the blue measuring thread out of the vertical position sensor
and hook it into the tabletop.

03.08 CS PS CT
Final steps 0
Adjustment of safety switch S704
S704
spindle nut
spindle
Fig. 44: Spindle

• Raise the table via the vertical service switch until the U-rails are just released.
• Measure the distance X as shown in the figure. (Fig. 44 / p. 54)
• Lower the tabletop down to the U-rails until the distance is X + 2mm (+/- 0.5 mm) .
• Adjust the saftey switch S704 in this position by moving the switch mounting bracket so
that the contact is just NOT activated.
• Secure the mounting bracket of S704 in this position by tightening the 2 Allen screws.
(3/Fig. 49 / p. 60)
• Raise the table and remove the U-rails.

03.08 CS PS CT
Adjusting the stopper
Fig. 45: Spindle/stopper

• Raise the couch to the upper vertical end position (1031 mm +/- 3mm).
• Adjust the stopper by turning it until position A is reached (refer to above
figure).(Fig. 45 / p. 55)
• Secure the stopper in this position with the two Allen screws and tighten them with a
torque of 50 Nm (+/- 5%) . (3/Fig. 41 / p. 51)
Assure that both screws are tightened identically so that the gap between the two stop-
per elements is about the same on both sides.
Mechanical
• Install the segment covers and mount the segment cover assembly onto the tabletop.
Tests
• Check all couch movements (vertical and horizontal) via the corresponding buttons at

03.08 CS PS CT
Spindle brake Y702 3.7
Prerequisites 0

table base.
Tools
• 2 auxiliary U-rails
• Special (circlip) pliers (for removing the locking ring at the spindle)
• Torque wrench 1-12 Nm (1/4” drive)
• Hex bit socket set (1/4” drive)
Time and Manpower

• approx. 1 hour
• 1 person
Preparation 0
1. Remove the segment cover assembly from the tabletop and lower it to the base of the
couch. (Segment covers (table base) / p. 13)
3. Install the 2 U-rails to the table base. (1/Fig. 46 / p. 56)


03.08 CS PS CT
4. Lower the tabletop via vertical service switches down to the U-rails until safety switch
S704 at the spindle nut is activated.
¹ The tabletop is now sitting on the U-rails and the weight is released from the spin-
dle drive.
Removing 0
3 1
Fig. 47: Spindle brake

Pos. 1 Locking ring
Pos. 2 4x mounting screws of spindle brake
Pos. 3 Y702.X1 Connector
Pos. 4 Mounting block
1. Remove the locking ring from the spindle brake with the special (circlip) pliers.
(1/Fig. 47 / p. 57)
2. Remove the four mounting screws from the spindle brake. (2/Fig. 47 / p. 57)
3. Disconnect cable from the spindle brake at connector Y702.X1 . (3/Fig. 47 / p. 57)
4. Carefully pull the brake from the spindle and remove it.
NOTE If the toothed gear drops out of the spindle brake, it is impor-
tant to reinstall it in the same order. The arrow on the toothed
gear must be facing the spindle and pointing counterclock-
wise.
Otherwise, the spindle brake will not function properly!
Installing 0
1. Install the new spindle brake onto the spindle and align it accordingly.
2. Secure the spindle brake to the mounting block with the 4 Allen screws and tighten the
screws with a torque of 5 Nm (+/- 5%) . (2/Fig. 47 / p. 57)

03.08 CS PS CT
3. Connect the spindle brake cable to connector Y702.X1 . (3/Fig. 47 / p. 57)

4. Secure the spindle to the new spindle brake by installing the locking ring with the spe-
cial (circlip) pliers. (1/Fig. 47 / p. 57)
Final steps 0
Mechanical
• Raise the table until the U-rails are released.
• Remove the two U-rails.
Tests
• Check the vertical movement of the couch via the corresponding buttons at the gantry
operating panel.
¹ No unusual noises should be audible when lifting the spindle. Otherwise, the
toothed gear wheel was probably installed improperly.
¹ The spindle must stop as soon as the brake is activated.
• Mount the segment cover assembly onto the tabletop. (Segment covers (table
base) / p. 13)

03.08 CS PS CT
Safety switch S704 3.8
Prerequisites 0

table base.
Tools
• Standard service tools.
• 2 auxiliary U-rails.
Time and Manpower

• approx. 45 minutes.
• 1 person.
Preparation 0
1. Remove the segment cover assembly from the tabletop and lower the covers to the
base of the couch. (Segment covers (table base) / p. 13)
3. Install the two U-rails to the table base. (1/Fig. 48 / p. 59)


03.08 CS PS CT
Removing 0
3
2
Fig. 49: S704 Safety switch

Pos. 1 S704 Safety switch
Pos. 2 2x mounting screws of S704
Pos. 3 2x mounting screws of switch bracket
1. Disconnect the two wires (contacts NO and COM ) from the switch S704.
(Fig. 49 / p. 60)
2. Remove the two screws at the switch and remove the switch from the bracket.
(2/Fig. 49 / p. 60)
Installing 0
1. Mount the new switch onto the bracket (two screws) and tighten the screws.
(2/Fig. 49 / p. 60)
2. Connect both wires at the switch (NO and COM) accordingly. (Fig. 49 / p. 60)
3. Loosen the two Allen mounting screws of the bracket and preadjust the switch by mov-
ing the bracket until it is almost making contact. (3/Fig. 49 / p. 60)
4. Tighten the mounting screws of the bracket.
Final steps 0
Adjustments
• The adjustment of the safety switch S704 is described in section “Spindle drive M1 -
Final steps - Adjustment of S704” (Adjustment of safety switch S704 / p. 54)
Tests
• Raise the couch to the upper vertical position.

03.08 CS PS CT
• Install the two U-rails to the table base.

• Lower the couch to the U-rails.
¹ The spindle drive must switch off (spindle stops) as soon as the saftey switch
S704 is deactivated.
• Now activate the safety switch by hand and check if a further lowering of the couch is
enabled.
Releasing the switch S704 must immediately stop the spindle drive.
• Raise the table and remove the U-rails.
• Check all vertical couch movements.
Mechanical
• Lower the couch to the lowest vertical position and mount the segment cover assembly
onto the tabletop. (Segment covers (table base) / p. 13)

03.08 CS PS CT
ECG power supply (Cardio option ONLY) 3.9
Prerequisites 0
table base.
• The couch must be raise to the upper vertical position for convenient access.
Tools
Time and Manpower

• 1 person
Preparation 0
2. Raise the couch to the upper vertical position for convenient access.
Removing 0
1
3
Fig. 50: ECG Power supply

Pos. 1 Cable ties
Pos. 2 2x ECG connectors
Pos. 3 4x mounting screws

03.08 CS PS CT
1. Remove the required cable ties at the ECG power supply cables. (1/Fig. 50 / p. 62)
2. Disconnect the two connectors. (2/Fig. 50 / p. 62)
3. Remove the 4 mounting screws from the back of the ECG power supply (scissors).
(3/Fig. 50 / p. 62)
4. Remove the ECG power supply.
Installing 0
1. Install the new ECG power supply to the scissors (4 screws). (3/Fig. 50 / p. 62)
2. Connect the ECG cables from the power supply to the two connectors.
(2/Fig. 50 / p. 62)
3. Secure the cables with cable ties accordingly to prevent damage from vertical move-
ments. (1/Fig. 50 / p. 62)
Final steps 0
Mechanical
• Lower the couch to the lowest vertical position and mount the segment cover assembly
onto the tabletop. (Segment covers (table base) / p. 13)
Tests
• Select: Option/Configuration
• Select: Heartview (double-click)
¹ Heartview-Configuration Taskcard comes up
• Select: Subtask-Card “Service”
• Select: ECG-Demomode (click on checkbox)
• Select: Patient/Register and register a TEST patient
• Select: Any ECG/Cardio-Mode and press GO
• Check the Display at the gantry front door
¹ An ECG-signal must be displayed.
• Select: Exam/End
¹ ECG-Demomode is deactivated.

03.08 CS PS CT
Switches S706a/b at connecting frame (old design) 3.10
Prerequisites 0
• Couch must be in an upper vertical position for convenient access.

• The gantry must be in “+ 6 degrees” tilt position for more convenient access.
• The segment cover assembly must be removed from the couch.

Time and manpower

• 1 person
• 1.5 hours
Preparation 0
1
3
2
Fig. 51: Connecting frame (gantry-couch)

Pos. 1 Cover (gantry side)
Pos. 2 Cover (couch side)
Pos. 3 Rubber mat
Pos. 4 4 x cover screws
1. Tilt the gantry to +6 degrees.

2. Remove the segment cover assembly from the couch. (Segment covers (table
base) / p. 13)
3. Raise the couch to an upper vertical position for convenient access to the connecting
frame.
¹ H2 lamp in the PDC is ON and the power to the couch is OFF

03.08 CS PS CT
5. Remove the 2 plastic covers at the gantry and couch side of the connecting frame (2
cover screws each). (1 and 2 and 4/Fig. 51 / p. 64)
6. Remove the mounting screws at the gantry and couch side (2 Allen screws each side).
(1/Fig. 52 / p. 65)
Fig. 52: Connecting frame - mounting

Pos. 1 2 x mounting screws
7. Disconnect the switch cable at the couch from connector E703.X1 and route the cable
back towards the connecting frame.
8. Remove the rubber mat from the connecting frame by pulling it off.
9. Remove the connecting frame from the installation location and place it on the tabletop.
Removing 0
Fig. 53: Switch plate (connecting frame)

Pos. 1 3 x axle clamps

03.08 CS PS CT
1. Remove the 3 clamps from the axle of the switch plate (2 Allen screws each).
(1/Fig. 53 / p. 65)
2. Slightly push the switch plate down and pull it towards the center until the outside edge
of the switch plate is released and lifts up. (1/Fig. 54 / p. 66)
1 2
Fig. 54: Switch plate - removing

Pos. 1 Push down and inwards to release switch plate
Pos. 2 Push down and outwards to remove plate
3. Remove the switch plate by slightly pushing it down and pulling it towards the outside
until the inside corners of the switch plate are released.(2/Fig. 54 / p. 66)
NOTE The wires from the switch are attached to the switch plate
with a cable tie. Be careful when removing the switch plate.
4. Remove the 2 springs from the connection frame and put them aside. (1/Fig. 55 / p. 66)
Fig. 55: Connecting frame (Switch S706) Fig. 56: S706a/b at connecting frame
Pos. 1 2 x springs Pos. 1 Mounting screws of S706
Pos. 2 Switch S706
5. Disconnect the 2 wires (COM/NC) from the old switch.

6. Mark the position of the old switch at the connecting frame with a pen as a reference for
the new switch.

03.08 CS PS CT
7. Remove the 2 mounting screws of the switch from the bottom side of the connecting
frame and remove the switch. (1/Fig. 56 / p. 66)
Installing 0
1. Install the new switch to the connecting frame according to the mounting position of the
old switch and tighten the 2 mounting screws.
2. Connect the wires at the switch accordingly (contacts COM/NC).
3. Position the 2 springs at their dedicated position before installing the switch plate.
(1/Fig. 55 / p. 66)
4. Position the switch plate onto the connecting frame so that the 2 copper pins fit exactly
into the center of the spring. (1/Fig. 57 / p. 67)
Fig. 57: Spring at Switch plate

Pos. 1 Pin
5. Slightly push down the switch plate and slide it towards the center until the inside cor-
ners of the switch plate are hooked under the connecting frame. (1/Fig. 58 / p. 67)
2
1
Fig. 58: Switch plate - installing

Pos. 1 Push down and inwards to hook inner corners into frame
Pos. 2 Push down and outwards to hook outer edge into frame

03.08 CS PS CT
6. Now push the switch plate down and pull it towards the outside until the outside edge of
the switch plate catches under the connecting frame. (2/Fig. 58 / p. 67)
7. Install the 3 clamps over the axle of the switch plate (6 Allen screws) and tighten them.
(1/Fig. 53 / p. 65)
8. Check the proper mechanical function of the switch plate with the new switch.
¹ Pushing the switch plate should activate the switch (audible check).
¹ Releasing the switch plate should deactivate the switch.
¹ If functionality is not OK, readjust the switch position accordingly.
Final steps 0
Mechanical
• Install the rubber mat over the connecting frame.
• Position the connecting frame between the gantry and couch accordingly and carefully
feed the cable from the switches (E703.X1) into the couch.
NOTE Ensure that all cables routed between gantry and couch are
aligned correctly to prevent any damage when installing the
connecting frame.
• Connect the switch cable inside the couch to E703.X1.

• Secure the connecting frame to the gantry and couch with the appropriate mounting
screws (2 Allen screws each side). (1/Fig. 52 / p. 65)
• Install the 2 covers at the gantry and couch side of the connecting frame.
• Install the segment covers at the couch. (Segment covers (table base) / p. 13)
Tests
• System must be in “Standby” status.
• Check the proper electrical function of the switches S706a/b at the connecting frame.
¹ Pushing the switch plate at the connecting frame should enable IN/OUT move-
ment of the tabletop plate by hand (only if system is in standby mode).
¹ Releasing the switch plate should block movement by hand.
• Check the proper function of horizontal and vertical movement of the couch via the cor-
responding buttons at the gantry operating panels.

03.08 CS PS CT
Switches S706a/b at connecting frame (new design) 3.11
Prerequisites 0
• Couch must be in uppermost vertical position (vertical height display: 095).

• The gantry has to be in “+ 6 degree” tilt position for convenient access.
• The screws of the lowest segment cover elements (base of couch) have to be removed.

Time and manpower

• 1 person
• 1 hour
Preparation 0
3
1
Fig. 59: Overview - connecting frame

Pos. 3 Cover
Pos. 4 Base segment covers
Pos. 5 Rubbermat
1. Tilt the gantry to +6 degrees.

2. Raise the couch to the upper most vertical position (height display: 095).
4. Remove the cover screws (4 screws) at the front side of the lower segment cover ele-
ments of the couch. (2/Fig. 59 / p. 69)

03.08 CS PS CT
5. Remove the white plastic covers (gantry and couch side) from the connecting frame (2
cover screws each). (1 and 3/Fig. 59 / p. 69)
To remove the cover at the couch side, the base segment cover elements have to be
lifted up slightly. (4/Fig. 59 / p. 69)
6. Loosen the 2 locking screws at the mounting bracket of the connecting frame (gantry
and couch side). (1/Fig. 60 / p. 70)
Fig. 60: Mounting of connecting frame

Pos. 1 Locking screws
7. Remove the rubber mat from the connecting frame by pulling it off.
Removing 0
2
1
Fig. 61: Connecting frame (new design)

Pos. 2 Switch plate
1. Remove the 2 mounting screws at the switch plate. (1/Fig. 61 / p. 70)

2. Remove the switch plate by slightly pulling it towards the outside. (2/Fig. 61 / p. 70)

03.08 CS PS CT
3. Remove the 2 springs (3/Fig. 62 / p. 71) and the 2 spacers (1/Fig. 63 / p. 71) from the
connection frame and put them aside.
3 1
2
2
4 1
Fig. 62: Switch connection Fig. 63: Switch plate mounting

Pos. 1 Switch cable connector (X706) Pos. 1 Spacer
Pos. 2 Switch S706 Pos. 2 Mounting hole of switch plate
Pos. 3 Spring
Pos. 4 Cable tie
4. Cut the cable tie at the backside of the switch plate to release the switch wires.
5. Disconnect the switch cable from the connector X706. (1/Fig. 62 / p. 71)
To do so, slightly pull out the wires to obtain access to connector X706.
6. Remove the U-shaped mounting bracket (2 Allen screws) to remove the old switch. (1
and 2/Fig. 64 / p. 71)
Fig. 64: Switch mounting (S706)

Pos. 2 U-shaped mounting bracket

03.08 CS PS CT
Installing 0
1. Install the new switch together with the mounting bracket onto the connecting frame
according to the mounting position of the old switch. (1 and 2/Fig. 64 / p. 71)
2. Tighten the 2 Allen screws at the mounting bracket.
3. Connect the switch cable to connector X706 accordingly and push the connector back
into the frame. (1/Fig. 62 / p. 71)
4. Secure the switch wires to the switch plate with a cable tie. (4/Fig. 62 / p. 71)
5. Position the 2 springs at their dedicated position before installing the switch plate.
6. Install the switch plate onto the connecting frame so that the 2 pins fit exactly into the
center of the spring. (1 and 2/Fig. 65 / p. 72)
2
1
Fig. 65: Switch plate mounting Fig. 66: Switch plate mounting
Pos. 1 Spring Pos. 1 Spacer
Pos. 2 Pin Pos. 2 Mounting hole of switch plate
7. Position the 2 spacers at the appropriate mounting location of the 2 mounting screws.
(1/Fig. 66 / p. 72)
8. Push the switch plate down to install the 2 mounting screws and tighten them.
Ensure that the 2 spacers are aligned correctly when tightening the screws.
9. Check the proper mechanical function of the switch plate and new switch.
¹ Pushing the switch plate should activate the switch (audible check).
¹ Releasing the switch plate should deactivate the switch.
¹ If functionality is not OK, readjust the switch position accordingly.
Final steps 0
Mechanical
• Install the rubber mat over the connecting frame.
• Install the 2 covers at the gantry and couch side of the connecting frame.

03.08 CS PS CT
• Install the cover screws at the base segment cover elements of the couch (4 cover
screws).
Tests
• System must be in “Standby” status.
• Check the proper electrical function of the switches S706a/b at the connecting frame.
¹ Pushing the switch plate at the connecting frame has to enable IN/OUT move-
ment of the tabletop plate by hand (only if system is in standby mode).
¹ Releasing the switch plate should block manual movement by hand.
• Check the proper function of horizontal and vertical movement of the couch via the cor-
responding buttons at the gantry operating panels.

03.08 CS PS CT
Foot switch 3.12
Prerequisites 0

• The couch must be in the upper vertical position for convenient access.
Tools
Time and Manpower

• 1 person
Preparation 0
Removing 0
Fig. 67: Foot switch (right back, left front

Pos. 1 Without spacer tube
Pos. 2 Spacer tube 6,4 x 10 mm

03.08 CS PS CT
Fig. 68: Foot switch (right front, left rear)

Pos. 1 Spacer tube 6,4 x 10 mm
Pos. 2 Without spacer tube
1. Disconnect X703.a.
2. Remove the 4 screws M4x20 (1,2/Fig. 67 / p. 74) or (1,2/Fig. 68 / p. 75)
Installing 0
1. Install the foot switch as shown in the figures (1,2/Fig. 67 / p. 74)or(1,2/Fig. 68 / p. 75)
2. Tighten the mounting screws
Final steps 0
Mechanical
• Check the LED’s (H1 to H5) at the frequency converter.
¹ H2 (yellow), H3 (green) and H5 (green) must be ON.
¹ Only LED H5 on the frequency converter (CAN module) is ON.
Tests

03.08 CS PS CT
76 Couch parts / tabletop
4-
Overview
4Couch parts / tabletop
This chapter describes the replacement of the following parts in the tabletop section of the
couch:
• D701 / PT Horizontal board
• Horizontal drive motor M711 (tabletop plate)
• Encoder B711 (tabletop plate drive)
• Potentiometer R711 (tabletop plate drive)
• Brake Y711 (tabletop plate drive)
• Belt (tabletop plate drive)
• Horizontal drive motor M710 (tabletop support)
• Encoder B710 (tabletop support drive)
• Potentiometer R710 (tabletop support drive)
• Belt (tabletop support drive)
• CFK tabletop plate
• ECG board (Cardio option only)
Please refer to the following figures for the location of the parts.
2
1
3
5 4
1 2
Fig. 69: Overview 1: tabletop parts Fig. 70: Overview 2: tabletop parts
Pos. 1 Horizontal motor M710 (tabletop support) Pos. 1 R710 Potentiometer
Pos. 2 D701/PT horizontal board Pos. 2 B710 Encoder
Pos. 3 B711 Encoder
Pos. 4 Horizontal motor M711 (tabletop plate)
Pos. 5 R711 Potentiometer
Pos. 6 Y711 Brake

03.08 CS PS CT
Couch parts / tabletop 77
2
1
Fig. 71: Overview 3: tabletop parts Fig. 72: Overview 4: tabletop parts
Pos. 1 ECG board Pos. 1 Belt (tabletop plate drive)
Pos. 2 Belt (tabletop support drive)

03.08 CS PS CT
D701 / PT Horizontal 4.1
Prerequisites 0
• The couch must be in the upper vertical position to enable full horizontal movement of
the tabletop into the gantry.
• The back metal cover must be removed.

• ESD protection aids
Time and manpower

• approx. 1 hour
• 1 person
Preparation 0
1. Raise the couch to the upper vertical position to enable full horizontal movement of the
tabletop.
2. Switch the system to COMP/ON at the control box and switch ON service switch S2 in
the PDC.
3. Move the tabletop fully into the gantry.
4. Remove the back metal cover under the tabletop. (Back metal cover (under tabletop
plate) / p. 18)

03.08 CS PS CT
Removing 0
1 1
2 2
Fig. 73: PT Horizontal board (D701) Fig. 74: PT Horizontal board (D701)
Pos. 1 4x mounting screws of metal hood Pos. 1 5x mounting screws of D701
Pos. 2 Metal hood Pos. 2 8x connectors X1 to X8
NOTE Use ESD protection aids (e.g. wrist band) during replacement
of the PTH board to prevent any damage to the part due to
electrostatic discharge.
1. Remove all cables (connectors X1 to X8) from the PT horizontal board (D701).
(2/Fig. 74 / p. 79)
2. Remove the metal hood over the PTH board (4 screws). (2/Fig. 73 / p. 79)
3. Remove the 5 mounting screws from the PTH board. (1/Fig. 74 / p. 79)
4. Remove the PT Horizontal board (D701) including the MCB2 board.
NOTE The MCB2 board is now an integrated part of the PTH board.
For this reason, it has to be replaced with the PTH board.
Installing 0
1. Install the new PTH board (including a new MCB2) and secure it with the 5 mounting
screws. (1/Fig. 74 / p. 79)
2. Install the metal hood over the PTH board (4 screws). (2/Fig. 73 / p. 79)
3. Connect all cables (X1 to X8) to the PTH board accordingly and secure the connectors
with the locking screws. (2/Fig. 74 / p. 79)

03.08 CS PS CT
Final steps 0
Mechanical
¹ H2 lamp in PDC is OFF and the power to the couch is ON.
Adjustments
NOTE After replacing the PT Horizontal board (D701), the <PHSHo-

riz> adjustment procedure is necessary.
• For detailed instructions, refer to the document “Tune-up - Adjustments”, procedure

<PHSHoriz>, print# CT02-023.817.01.xx.xx.
Tests
• Check all horizontal couch movements via the control buttons at the gantry operating
panel.

03.08 CS PS CT
Horizontal drive motor M711 (tabletop plate) 4.2
Prerequisites 0
the tabletop.
• The outer of the lower rear covers of the tabletop must be removed.
• The rear metal cover under the tabletop must be removed.
• The system must be switched OFF.

• Torque wrench 1-12 Nm
Time and manpower

• approx. 1 hour
• 1 person
Preparation 0

2. Remove the outer of the lower back cover of the tabletop. (Lower back covers
(tabletop) / p. 16)
the PDC.

03.08 CS PS CT
Removing 0
Fig. 75: Motor M711 (tabletop plate drive)

Pos. 1 2 x allen screws (axle bracket)
Pos. 2 2 x allen screws (mounting plate)
1. Remove the cable ties from the motor cable and disconnect the motor cable at connec-
tor M711.X1.
2. Remove the bracket from the motor axle coupling (2 Allen screws)(1/Fig. 75 / p. 82).
To get access to the bracket screws slightly move the tabletop plate by hand.
3. Remove the 2 Allen screws from the motor mounting plate (2/Fig. 75 / p. 82).
4. Carefully pull the motor from the axle coupling and remove it.
5. Remove the mounting plate (4 Allen screws) from the old motor (1/Fig. 76 / p. 82).
2 1
Fig. 76: Motor mounting plate

Pos. 1 4 x allen screws
Installing 0
1. Install the motor mounting plate onto the new motor (4 Allen screws) (1/Fig. 76 / p. 82).
2. Install the new motor by carefully sliding it onto the axle coupling.

03.08 CS PS CT
3. Align the motor axle accordingly to the coupling and mount the bracket over the axle
with the 2 Allen screws (1/Fig. 75 / p. 82).
Assure that the bracket sits solidly on the axle before tightening the screws.
4. Tighten the two screws with a torque of 10.2 Nm (+/- 5%) using Loctite 242 to secure
them.
5. Align the motor mounting plate by turning the motor until the mounting screws fit.
6. Install the 2 Allen mounting screws and tighten them (2/Fig. 75 / p. 82).
7. Connect the motor cable to connector M711.X1 and secure the cable with cable ties
accordingly.
Final steps 0
Mechanical
• Install the back metal cover under the tabletop (Back metal cover (under tabletop
plate) / p. 18).
• Install the lower back cover at the tabletop (Lower back covers (tabletop) / p. 16).
Adjustments
NOTE After replacing the horizontal motor (M711), the <PHSHoriz>


Tests
• Check all couch movements (horizontal and vertical) via the corresponding buttons at

03.08 CS PS CT
Encoder B711 (tabletop plate drive) 4.3
Prerequisites 0
the tabletop.
• The outer of the lower back covers of the tabletop must be removed.

• Loctite 221
Time and manpower

• approx. 1 hour
• 1 person
Preparation 0

(tabletop) / p. 16)
the PDC.
4. Fully retract the tabletop support and the tabletop plate from the gantry until the
mechanical end positions are reached.

03.08 CS PS CT
Removing 0
1
1
3
2
Fig. 77: B711 Encoder Fig. 78: B711 Encoder

Pos. 1 Connector (encoder cable) Pos. 1 Threaded pin (axle coupling)
Pos. 2 3x mounting screws Pos. 2 3 x allen screws (mounting plate)
1. Disconnect the cable from the encoder. (1/Fig. 77 / p. 85)

2. Slightly move the tabletop by hand until the threaded pin at the axle coupling is accessi-
ble. (1/Fig. 78 / p. 85)
3. Unscrew the threaded pin (1/Fig. 78 / p. 85) to release the axle of the encoder.
4. Remove the three Allen screws (2/Fig. 78 / p. 85) from the mounting plate of the
encoder.
5. Carefully pull the encoder from the axle coupling and remove it.
6. Remove the mounting plate (2 and 3/Fig. 78 / p. 85) from the old encoder (3 screws).
Installing 0
1. Install the mounting plate onto the new encoder (3 Allen screws) accordingly. (2 and
3/Fig. 78 / p. 85)
2. Install the new encoder by carefully sliding it onto the axle coupling.
3. Mount the encoder to the drive assembly (3 Allen screws) and tighten the screws.
(2/Fig. 78 / p. 85)
4. Tighten the threaded pin (1/Fig. 78 / p. 85) at the axle coupling to secure the axle of the
encoder. Use Loctite 221 to secure the threaded pin.
5. Connect the encoder cable to the encoder. (1/Fig. 77 / p. 85)
Final steps 0
Mechanical
• Install the lower back cover under the tabletop. (Lower back covers (tabletop) / p. 16)

03.08 CS PS CT

Adjustments
NOTE After replacing the encoder (B711), the <PHSHoriz> adjust-

ment procedure is necessary.

Tests

03.08 CS PS CT
Potentiometer R711 (tabletop plate drive) 4.4
Prerequisites 0
the tabletop.
• The outer of the lower back covers of the tabletop must be removed.

• Loctite 221
• Torque wrench 1 - 12 Nm
• Voltmeter
Time and manpower

• approx. 1 hour
• 1 person
Preparation 0

2. Fully retract the tabletop support and the tabletop plate from the gantry until the
mechanical end positions are reached.
(tabletop) / p. 16)
the PDC.

03.08 CS PS CT
Removing 0
3
2
1 1
5
3
Fig. 79: R711 Potentiometer Fig. 80: Potentiometer connection (X711)

Pos. 1 2 x mounting screws (bracket) Pos. 1 Connector X711
Pos. 2 Belt Pos. 2 Cable tie
Pos. 3 Threaded pin (toothed wheel) Pos. 3 Potentiometer R711
Pos. 4 Potentiometer connections
Pos. 5 Mounting screw (potentiometer)
1. Open the two Allen screws at the metal bracket to release the tension of the belt.
(1/Fig. 79 / p. 88)
2. Remove the belt from the toothed wheel at the potentiometer side. (2/Fig. 79 / p. 88)
3. Loosen the threaded pin at the toothed wheel and pull off the toothed wheel from the
potentiometer axle. (3/Fig. 79 / p. 88)
4. If connector X711 next to the potentiometer (1/Fig. 80 / p. 88) is not available, unsolder
the wires from the potentiometer. (4/Fig. 79 / p. 88)
Otherwise, disconnect X711 and cut the cable tie (2/Fig. 80 / p. 88) that secures the
cable to the bracket .
5. Remove the potentiometer mounting screw from the bracket and remove the potenti-
ometer. (5/Fig. 79 / p. 88)

03.08 CS PS CT
Installing 0
1. Install the new potentiometer onto the metal bracket accordingly and tighten the mount-
ing screw at the potentiometer with a torque of 4 Nm. (5/Fig. 79 / p. 88)
2. If connector X711 is not available (1/Fig. 80 / p. 88), solder the wires onto the new
potentiometer according to the figure below. (4/Fig. 79 / p. 88)
Otherwise, connect the new potentiometer to X711 and secure the cable to the bracket
with a cable tie. (2/Fig. 80 / p. 88)
3
1
Fig. 81: Potentiometer connections

Pos. 1 White wire
Pos. 2 Brown wire
Pos. 3 Green wire
3. Install the toothed wheel onto the potentiometer axle accordingly and tighten the
threaded pin. Use Loctite 221 to secure the threaded pin. (3/Fig. 79 / p. 88)
Adjustment of the potentiometer R711

• Ensure that the tabletop plate is fully retracted to the back mechanical end position
(zero position).
• Turn the axle of the potentiometer (at the toothed wheel) in a clockwise (CW) direction
(viewed from the axle side) until the end stop is reached.
• Then turn the potentiometer axle back in a counterclockwise (CCW) direction. Adjust-
ment value see table below. The kOhm value for the zero position must be adjusted.
The other values are only for checking of potentiometer function.
The table contains only approximately values for orientation. Therefore tolerances
are not specified.
KOhm values are measured without power to the couch and without cable connec-
tion to the potentiometer !!! Disconnect X6 on D701
Voltage values are measured with power to the couch and with cable connection
to the potentiometer !!! Connect X6 on D701
Distance of table top (mm) R711 (1-2/Fig. 81 / p. 89) R711 (1-2/Fig. 81 / p. 89)
0 (zero position) 4.623 kΩ 4.760 Volt

03.08 CS PS CT
are not specified.
50 4.495 kΩ 4.637 Volt
300 3.867 kΩ 3.981 Volt
500 3.358 kΩ 3.454 Volt
1000 2.099 kΩ 2.140 Volt
1651 0.457 kΩ 0.428 Volt
• Install the belt over the toothed wheel. (2/Fig. 79 / p. 88)
NOTE Ensure that the potentiometer position does not change

when installing the belt over the toothed wheels.
• Adjust the tension of the belt by shifting the metal bracket towards the gantry.
• Tighten the two Allen mounting screws at the bracket. (1/Fig. 79 / p. 88)
Final steps 0
Mechanical
• Install the lower back cover for the tabletop. (Lower back covers (tabletop) / p. 16)
Adjustments
NOTE After replacing the potentiometer (R711), the <PHSHoriz>


Tests

03.08 CS PS CT
Brake Y711 (tabletop plate drive) 4.5
Prerequisites 0
base of the couch.
the tabletop.
• The left back end cover of the side cover must be removed.
• The left front end cover of the side cover must be removed.
• The left side cover of the tabletop must be removed.

Time and manpower

• approx. 2 hours
• 1 person
Preparation 0
2. Remove the left back end cover of the side cover. (Front end cover of side covers
(tabletop) / p. 30)
3. Remove the left front end cover of the side cover. (Front end cover of side covers
(tabletop) / p. 30)
4. Remove the left side cover of the tabletop. (Front end cover of side covers
(tabletop) / p. 30)
the PDC.

03.08 CS PS CT
Removing 0
1
3
Fig. 82: Brake Y711 & belt adjustment Fig. 83: Brake Y711 & belt adjustment (new
Pos. 1 4x Allen mounting screws version)
Pos. 2 Locking nut
Pos. 2 Locking nut
Pos. 3 Adjustment screw
Pos. 4 Toothed wheel & belt
Fig. 84: Brake Y711 (electrical connection)
Pos. 1 Cable tie

Pos. 2 Connector Y711.X1
NOTE For the following steps, please note the difference between
“new” and “old” type of brake. Refer to (Fig. 82 / p. 92)for the
older type of brake, (Fig. 83 / p. 92)for the newer type.
1. Loosen the 4 mounting screws at the brake. Do not remove them completely.
(1/Fig. 82 / p. 92)/(1/Fig. 83 / p. 92)
2. Loosen the locking nut (2/Fig. 82 / p. 92)(2/Fig. 83 / p. 92) at the belt tension adjust-
ment screw . Release the tension of the belt.

03.08 CS PS CT
3. Turn the belt tension adjustment screw (3/Fig. 82 / p. 92)(3/Fig. 83 / p. 92) counter-
clockwise until it is fully removed from the brake assembly.
4. Remove the belt (4/Fig. 82 / p. 92)(4/Fig. 83 / p. 92) from the toothed wheel of the
brake.
NOTE Do not change the position of the tabletop plate after remov-
ing the belt!
Otherwise, the adjustment of the potentiometer R711 must
be repeated!
5. Disconnect the brake cable from connector Y711.X1 (2/Fig. 84 / p. 92) and cut the
cable tie from the cable holder (1/Fig. 84 / p. 92).
6. Remove the 4 Allen mounting screws (1/Fig. 82 / p. 92)(1/Fig. 83 / p. 92) and remove
the brake unit.
Installing 0
1. Install the new brake unit accordingly but do not tighten the 4 Allen mounting screws
(1/Fig. 82 / p. 92)(1/Fig. 83 / p. 92) at this point.
2. Connect the brake cable to connector Y711.X1 (2/Fig. 84 / p. 92) and secure the cable
with a cable tie (1/Fig. 84 / p. 92).
3. Install the belt over the toothed wheel (4/Fig. 82 / p. 92)(4/Fig. 83 / p. 92).
NOTE Do not change the position of the tabletop plate when install-
ing the belt onto the toothed wheel!
Otherwise, the adjustment of the potentiometer R711 must
be repeated!
4. Turn the adjustment screw in a clockwise direction to insert it into the brake assembly.
5. Adjust the tension of the belt according to the instructions “Adjustment of belt tension”.
(Adjusting the belt tension (tabletop plate drive) / p. 99)
6. Lock the belt tension adjustment screw with the locking nut
(2/Fig. 82 / p. 92)(2/Fig. 83 / p. 92) and tighten the 4 mounting
screws.(1/Fig. 82 / p. 92)(1/Fig. 83 / p. 92)
Final steps 0
Mechanical
• Install the left side cover of the tabletop. (Front end cover of side covers
(tabletop) / p. 30)
• Install the left front end cover of the side cover. (Front end cover of side covers
(tabletop) / p. 30)
• Install the left back end cover of the side cover. (Front end cover of side covers
(tabletop) / p. 30)

03.08 CS PS CT

Adjustments
NOTE After replacing the brake unit (Y711), the <PHSHoriz> adjust-

Tests

03.08 CS PS CT
Belt (tabletop plate drive) 4.6
Prerequisites 0
the tabletop.
base of the couch.
• The lower back covers of the tabletop must be removed.
• The back metal cover under the tabletop must be removed.
• The left side cover of the tabletop must be removed.

• Punch 4-5 mm
• Ruler or measuring tape (metric)
Time and manpower

• approx. 3 hours
• 1 person
Preparation 0
couch (Segment covers (table base) / p. 13).
tabletop.
the PDC.
¹ H2 lamp in the PDC is ON and the power to the couch is OFF.
4. Remove the lower back covers of the tabletop. (Lower back covers (tabletop) / p. 16)
plate) / p. 18)
6. Remove the left side cover of the tabletop. (Front end cover of side covers
(tabletop) / p. 30)

03.08 CS PS CT
Removing 0
1 3
2
4
Fig. 85: Belt (connector clamp)

Pos. 2 Center screw
Pos. 3 Belt connector clamp
Pos. 4 Adjustment pin
1. Move the tabletop (plate and support) towards the foot end of the couch until the brass
belt connector clamp is accessible through the cutout of the tabletop frame
(1/Fig. 85 / p. 96) .
2. Loosen the 4 mounting screws of the brake assembly Y711 (= belt adjustment frame)
(1/Fig. 86 / p. 96).
1
3
Pos. 2 Locking nut
Pos. 2 Locking nut
3. Release the tension of the belt by loosening the locking nut (2/Fig. 86 / p. 96) and by
turning the adjustment screw (3/Fig. 86 / p. 96) counterclockwise (CCW).
4. Loosen the two Allen screws from the mounting bracket of the potentiometer R711
(1/Fig. 79 / p. 88) to release the tension of the potentiometer belt.

03.08 CS PS CT
5. Remove the small belt (2/Fig. 79 / p. 88) from the potentiometer R711 to disable a
movement of the potentiometer axle during replacement of the tabletop belt.
6. Remove the two Allen screws from the belt connector clamp (1/Fig. 85 / p. 96).
7. Remove the center screw from the belt connector clamp with a screw driver
(2/Fig. 85 / p. 96).
8. Pull off the belt connector clamp from the tabletop using pliers.
9. Move the tabletop plate towards the gantry to get access to the belt connector clamp
from the top.
10. Open the belt connector clamp by twisting the two parts apart (Fig. 88 / p. 97) .
Fig. 88: Belt (connector clamp)

Pos. 1 Cross element
Pos. 2 Pertinax element
Pos. 3 Alignment pin
11. Remove the belt from the table top by pulling it off at the front and back end of the table-
top.
Installing 0
1. Install the new belt by feeding one end through the toothed gear of the tabletop drive
accordingly (Fig. 89 / p. 97).
Fig. 89: Belt installation

03.08 CS PS CT
2. Feed the other end of the belt along the tabletop, around the toothed wheel of the brake
Y711 and back to the belt connector clamp.
3. Insert both ends of the belt into the belt connector clamp accordingly (1/Fig. 90 / p. 98)
and secure them by twisting the Pertinax plate (2/Fig. 90 / p. 98) over the brass plate.
Fig. 90: Belt connector clamp

Pos. 1 Belt ends
Pos. 2 Pertinax plate
4. Secure both parts of the belt connector clamp by inserting and tightening the center
screw.
5. Move the tabletop plate towards the back until the belt connector clamp is aligned with
the mounting location at the tabletop (same position used for removal) (Fig. 85 / p. 96) .
6. Position the belt connector clamp at the tabletop according to the alignment pin and
push the belt clamp onto the tabletop. Use a punch if the alignment pin is not inserted
completey.
7. Insert the two mounting screws (1/Fig. 85 / p. 96) at the belt connector clamp and
tighten them synchronously to secure the belt connector clamp to the tabletop. Apply
Loctite 243 to screws.
8. Insert the adjustment screw into the brass mounting frame at the brake Y711 and turn it
clockwise (CW) to preadjust the belt tension.(3/Fig. 93 / p. 100).

03.08 CS PS CT
Adjusting the belt tension (tabletop plate drive)
2 2
1 3
1
Fig. 91: Belt tension check: tabletop setup Fig. 92: Belt tension check
Pos. 1 Tabletop position Pos. 1 Cable tie
Pos. 2 Metal bridge Pos. 2 Spring scale
Pos. 3 Ruler or measuring tape (metric)
• Move the tabletop plate towards the gantry until the back end of the tabletop plate is
aligned with the back end of the metal at the middle of the tabletop.(Fig. 91 / p. 99)
• Loosely install a cable tie around the belt and position it approx. at the middle.
(1/Fig. 92 / p. 99)
• Hook a spring scale (100 N) into the cable tie.(2/Fig. 92 / p. 99)
• Position a ruler or measuring tape in vertical position next to the cable tie.
(3/Fig. 92 / p. 99)
• Pull the spring scale in vertical direction with a tension of 50 Nand measure the vertical
movement of the belt.
¹ The vertical movement of the belt must be 40 mm +/-2mm (at 50 N).
• Adjust the belt tension accordingly with the adjustment screw until in tolerance.
(3/Fig. 93 / p. 100)
¹ Turning the screw CW = more tension / CCW = less tension.

03.08 CS PS CT
1
3
Pos. 2 Locking nut
Pos. 2 Locking nut
• Tighten the 4 mounting screws of the brake assembly. (1/Fig. 93 / p. 100)

• Lock the adjustment screw by tightening the locking nut. (2/Fig. 93 / p. 100)
Final steps 0
Mechanical
• Move the tabletop plate and the tabletop support all the way to the back end position.
• Adjust the potentiometer R711 and install the belt at the potentiometer. (Adjustment of
the potentiometer R711 / p. 89)
• Install the left side cover of the couch. (Front end cover of side covers (tabletop) / p. 30)
• Install the back metal cover of the couch. (Back metal cover (under tabletop
plate) / p. 18)
• Install the lower back covers of the couch. (Lower back covers (tabletop) / p. 16)
base) / p. 13)
Adjustments
NOTE After replacing the belt, the <PHSHoriz> adjustment proce-

dure is necessary.

03.08 CS PS CT

Tests

03.08 CS PS CT
Horizontal drive, comlplete (tabletop support) 4.7
Prerequisites 0
the tabletop.

Time and manpower

• approx. 1 hour
• 1 person
Preparation 0

2. Move the tabletop plate fully into the gantry.
the PDC.

03.08 CS PS CT
Removing 0
Fig. 95: Complete tabletop drive

Pos. 2 Connector M710.X1
tor M710.X1. (2/Fig. 95 / p. 103)
2. Release the tension of the belt(Belt (tabletop plate drive) / p. 95)
3. Remove the 4 Allen screws from the motor mounting plate. (1/Fig. 95 / p. 103)
4. Remove the complete table top drive.
Installing 0
1. Install the complete table top drive (4 Allen screws).Tighten the screws with a torque of
10.2 Nm (+/- 5%) and use Loctite 243 to secure them (1/Fig. 95 / p. 103)
2. Adjust the tension of the belt. (Belt (tabletop plate drive) / p. 95)
3. Connect the motor cable to M710.X1 and secure the cable with cable ties accordingly.
(3/Fig. 96 / p. 106)
Final steps 0
Mechanical

03.08 CS PS CT
Adjustments
NOTE After replacing the horizontal motor (M710) the <PHSHoriz>


Tests

03.08 CS PS CT
Horizontal drive motor M710 (tabletop support) 4.8
Prerequisites 0
the tabletop.

Time and manpower

• approx. 1 hour
• 1 person
Preparation 0

2. Move the tabletop plate fully into the gantry.
the PDC.

03.08 CS PS CT
Removing 0
Fig. 96: Motor M710 (tabletop support)

Pos. 1 2 x allen screws (axle bracket)
Pos. 2 2 x allen screws (motor mounting plate)
Pos. 3 Connector M710.X1
tor M710.X1. (3/Fig. 96 / p. 106)
2. Remove the bracket from the motor axle (2 Allen screws). (1/Fig. 96 / p. 106)
To get access to the bracket screws slightly move the tabletop support by hand.
3. Remove the 2 Allen screws from the motor mounting plate. (2/Fig. 96 / p. 106)
4. Carefully pull the motor from the axle coupling and remove it.
5. Remove the mounting plate from the old motor (4 Allen screws). (1/Fig. 97 / p. 106)
2 1
Fig. 97: Motor mounting plate


03.08 CS PS CT
Installing 0
1. Install the motor mounting plate onto the new motor (4 Allen screws).
(1/Fig. 97 / p. 106)
2. Install the new motor by carefully sliding it onto the axle coupling.
3. Align the motor axle accordingly and mount the bracket over the motor axle with the 2
Allen screws. (1/Fig. 96 / p. 106)
Assure that the bracket sits solidly on the axle before tightening the screws.
4. Tighten the two screws with a torque of 10.2 Nm (+/- 5%) and use Loctite 243 to secure
them.
5. To align the motor mounting plate slightly turn the motor until the mounting screws fit.
6. Install the 2 Allen mounting screws and tighten them. (2/Fig. 96 / p. 106)
7. Connect the motor cable to M710.X1 and secure the cable with cable ties accordingly.
(3/Fig. 96 / p. 106)
Final steps 0
Mechanical
Adjustments
NOTE After replacing the horizontal motor (M710) the <PHSHoriz>


Tests

03.08 CS PS CT
Encoder B710 (tabletop support drive) 4.9
Prerequisites 0
base of the couch.
• The couch must be in the upper vertical position for convenient access and to enable
full horizontal movement of the tabletop support.
• The rear metal cover must be removed to get access to the PTH board (encoder cable
connector X4).

• Loctite 221
Time and manpower

• approx. 1 hour
• 1 person
Preparation 0
2. Raise the couch to the upper vertical position to enable full horizontal movement.
3. Move the tabletop fully into the gantry.
plate) / p. 18)
the PDC.

03.08 CS PS CT
Removing 0
4
2
3 1
Fig. 98: B710 Encoder

Pos. 1 Cable tie (potentiometer cable)
Pos. 2 Encoder cable
Pos. 3 Threaded pin (axle coupling)
1. Remove the cable tie that secures the cable of the potentiometer (R710) to the
encoder. (1/Fig. 98 / p. 109)
2. Remove the encoder cable from the PTH board (connector X4). (2/Fig. 98 / p. 109)
3. Remove all necessary cable ties along the routing of the encoder cable and feed the
cable back to the encoder.
4. Loosen the threaded pin at the axle coupling next to the encoder. (3/Fig. 98 / p. 109)
To get access to the threaded pin, it might be necessary to slightly move the tabletop
support by hand.
5. Remove the three mounting screws from the encoder. (4/Fig. 98 / p. 109)
6. Carefully pull the encoder from the axle coupling to remove it.
Installing 0
1. Install the new encoder by carefully sliding it onto the axle coupling.
2. Align the encoder accordingly (cable outlet must point to the foot end of the couch) and
secure it with the three mounting screws. (4/Fig. 98 / p. 109)
3. Tighten the threaded pin at the axle coupling (3/Fig. 98 / p. 109). Use Loctite 221 to
secure the threaded pin.
4. Route the encoder cable to the PTH board and connect it to connector X4.
5. Secure the encoder cable accordingly with cable ties.
6. Secure the potentiometer cable to the encoder housing with a cable tie.
(1/Fig. 98 / p. 109)

03.08 CS PS CT
Final steps 0
Mechanical
• Lower the couch to the base.
• Mount the segment cover assembly onto the tabletop. (Segment covers (table
base) / p. 13)
Adjustments
NOTE After replacing the encoder (B710) the <PHSHoriz> adjust-


Tests

03.08 CS PS CT
Potentiometer R710 (tabletop support drive) 4.10
Prerequisites 0
base of the couch.
• The couch must be in the upper vertical position for convenient access and to enable
horizontal movement of the tabletop support.

• Loctite 221
• Voltage meter
Time and manpower

• approx. 1 hour
• 1 person
Preparation 0
2. Raise the couch to the upper vertical position to enable horizontal movement of the
tabletop support.
the PDC.

03.08 CS PS CT
Removing 0
1
2
Fig. 99: R710 Potentiometer Fig. 100: Potentiometer connection (X710)

Pos. 1 Wires Pos. 1 Potentiometer R710
Pos. 2 Threaded pin (toothed wheel) Pos. 2 Connector X710
1. If connector X710 next to the potentiometer is not available (2/Fig. 100 / p. 112), unsol-
der the wires from the potentiometer. (1/Fig. 99 / p. 112)
Otherwise, disconnect X710.
2. Loosen the threaded pin at the toothed wheel to release the potentiometer axle.
(2/Fig. 99 / p. 112)
It might be necessary to slightly move the tabletop support by hand to get access to the
threaded pin.
3. Pull off the potentiometer from the axle coupling together with the mounting bracket.
4. Remove the potentiometer mounting screw from the mounting bracket and remove the
potentiometer. (3/Fig. 99 / p. 112)
Installing 0
1. Install the new potentiometer onto the bracket accordingly and tighten the screw with a
torque of 4 Nm. (3/Fig. 99 / p. 112)
NOTE It is important that the mounting screw of the potentiometer

is tightened with a torque of 4 Nm.

03.08 CS PS CT
2. If connector X710 is not available (2/Fig. 100 / p. 112) , resolder the wires onto the new
potentiometer according to the figure below. (Fig. 101 / p. 113)
Otherwise, connect the new potentiometer to connector X711.
2 1
Fig. 101: R710 Potentiometer

Pos. 1 Green wire
Pos. 2 Brown wire
Pos. 3 White wire
3. If connector X710 is not available (2/Fig. 100 / p. 112) , resolder the wires onto the new
potentiometer according to the figure below. (Fig. 101 / p. 113)
4. Now carefully install the toothed wheel to the potentiometer axle.
Adjustment of the potentiometer R710

• Ensure that the tabletop support is fully retracted to the back mechanical end position
(zero position).
• Turn the axle of the potentiometer in counterclockwise (CCW) direction (viewed from
the axle side) until the end stop is reached.
• Then turn the potentiometer in a clockwise (CW) direction. Adjustment value see table
below. The kOhm value for the zero position must be adjusted.The other values are
only for checking of potentiometer function.
are not specified.
Distance of table top (mm) R710 (2-3/Fig. 101 / p. 113) R710 (2-3/Fig. 101 / p. 113)
0 (zero position) 0.336 kΩ 0.250 Volt
50 0.921 kΩ 0.864 Volt
100 1.541 kΩ 1.473 Volt

03.08 CS PS CT
are not specified.
200 2.766 kΩ 2.672 Volt
350 4.590 kΩ 4.480 Volt
• Tighten the threaded pin at the toothed wheel to secure the axle of the potentiometer.
Use Loctite 221 to secure the threaded pin. (2/Fig. 99 / p. 112)
NOTE Ensure that the potentiometer axle position and the tabletop
support position do not change.
Final steps 0
Mechanical
• Lower the couch to the base and mount the segment cover assembly to the tabletop.
Adjustments
NOTE After replacing the potentiometer (R710), the <PHSHoriz>


Tests

03.08 CS PS CT
Belt (tabletop support drive) 4.11
Prerequisites 0
the tabletop.
base of the couch.
• The back metal cover under the tabletop must be removed.
• The front metal cover under the tabletop must be removed.
• The cover over the joystick/footswitch connector terminal (under tabletop front end)
must be removed.
• The potentiometer R710 must be removed from the drive (toothed wheel).

• Punch 4-5 mm
• Ruler or measuring tape (metric)
Time and manpower

• approx. 3 hours
• 1 person
Preparation 0
tabletop.
the PDC.
plate) / p. 18)
5. Remove the front metal cover under the tabletop. (Front metal cover (under tabletop
plate) / p. 21)

03.08 CS PS CT
6. Remove the cover over the joystick connector terminal (under front end of tabletop). (1
and 2/Fig. 102 / p. 116)
Fig. 102:Cover (under front end of tabletop)

Pos. 1 2x cover screws
Pos. 2 Cover
7. Pull the tabletop support all the way to the back end position.
8. Move the tabletop plate all the way into the gantry.
9. Remove the potentiometer R710 from the drive. (Belt (tabletop support drive) / p. 115)
Removing 0
2 3
Fig. 103: Belt tension adjustment

Pos. 3 Locking nut
1. Loosen the two hex screws from the belt tension adjustment bracket.
(1/Fig. 103 / p. 116)
2. Remove the locking nut. (3/Fig. 103 / p. 116)
3. Turn the adjustment screw (2/Fig. 103 / p. 116) counterclockwise (CCW) to release the
tension of the belt.

03.08 CS PS CT
4. Remove the two hex mounting screws (1/Fig. 104 / p. 117) of the belt connector clamp.
5.
Fig. 104: Belt connector clamp mounting

Pos. 1 2x hex screws
Pos. 2 Alignment pin
6. Use a punch (4-5 mm) to remove the alignment pin togehter with the belt connector
clamp from the metal bridge. (2/Fig. 104 / p. 117)
7. Push the tabletop support a little bit towards the gantry to obtain full access to the belt
connector clamp.
8. Remove the center screw (1/Fig. 105 / p. 117) of the belt connector clamp with a screw
driver.
1
2
1
Fig. 105: Belt connector clamp Fig. 106: Belt connector clamp (open)
Pos. 1 Center screw Pos. 1 Twist to open/close
Pos. 2 Belt ends
9. Open the belt connector clamp by twisting the two parts apart. (1/Fig. 106 / p. 117)
10. Remove the two belt ends from the belt connector clamp and remove the belt by pulling
it off.

03.08 CS PS CT
Installing 0
1. Install the new belt by feeding one end through the toothed gear of the tabletop support
drive. For easy installing turn the disc of the brake with the thumb. (1/Fig. 107 / p. 118)
Fig. 107: Belt installation

Pos. 1 Brake disc
2. Feed the other end of the belt along the tabletop, around the toothed wheel of the
adjustment bracket and back to the belt connector clamp.
3. Insert both ends of the belt into the belt connector clamp accordingly
(2/Fig. 106 / p. 117) and secure them by twisting the two parts together.
4. Secure both parts of the belt connector clamp by inserting and tightening the center
screw. (1/Fig. 105 / p. 117)
5. Move the tabletop support towards the back until the belt connector clamp is aligned to
the mounting location at the metal bridge. (1 and 2/Fig. 104 / p. 117)
6. Mount the belt connector clamp onto the metal bridge by pushing it on.
7. Insert the two hex mounting screws through the metal plate into the belt connector
clamp and tighten them synchronously to secure the belt connector clamp to the metal
bridge. Apply Loctite 243 to the screws.
8. Assure that the alignment pin is fully inserted in the metal plate and that the belt connec-
tor clamp is sitting solid on the metal plate.

03.08 CS PS CT
Adjusting the belt tension (tabletop support drive)
2 3
2
1
1
Fig. 108: Belt tension adjustment Fig. 109: Belt tension check
Pos. 1 2x mounting screws Pos. 1 Cable tie
Pos. 2 Adjustment screw Pos. 2 Spring scale
Pos. 3 Locking nut
• Pull the tabletop support all the way to the back end position.
• Turn the adjustment screw of the belt tension adjustment bracket in clockwise direction
(CW) to preadjust the belt tension. (2/Fig. 108 / p. 119)
• Loosely install a cable tie around the upper belt and position it approx. at the middle.
(1/Fig. 109 / p. 119)
• Hook a spring scale into the cable tie. (2/Fig. 109 / p. 119)
• Position a ruler or measuring tape (metric) in vertical position next to the cable tie.
• Pull the spring scale in vertical direction with a tension of 50 N and measure the vertical
movement of the belt.
¹ Vertical movement of the belt must be 20 mm (+/- 1 mm)
• Adjust the belt tension accordingly with the adjustment screw (2/Fig. 108 / p. 119) until
in tolerance.
¹ CW = increase belt tension / CCW = descrease belt tension
• Tighten the two hex screw at the belt adjustment bracket. (1/Fig. 108 / p. 119)
• Lock the adjustment screw by tightening the locking nut. (3/Fig. 108 / p. 119)
Final steps 0
Mechanical
• Reinstall and adjust the potentiometer R710. (Adjustment of the potentiometer
R710 / p. 113)
• Install the cover over the joystick connector terminal (under front end of tabletop). (1
and 2/Fig. 102 / p. 116)

03.08 CS PS CT
• Install the front metal cover under the tabletop. (Front metal cover (under tabletop
plate) / p. 21)
• Install the back metal cover under the tabletop. (Back metal cover (under tabletop
plate) / p. 18)
• Lower the couch to the base and mount the segment cover assembly to the tabletop.
Adjustments
NOTE After replacing the belt, the <PHSHoriz> adjustment proce-

dure is necessary.

Tests

03.08 CS PS CT
CFK tabletop plate 4.12
Prerequisites 0
the tabletop and tabletop support.
• The rear metal cover must be removed.
• The outer of the lower rear covers under the tabletop must be removed.
• The system must be switched OFF to enable independant movement of the tabletop
and tabletop support by hand.

• Glue or adhesive
Time and manpower

• approx. 1 hour
• 1 person
Preparation 0
1. Raise the couch to the upper vertical position to enable full horizontal movement.
2. Move the tabletop and tabletop support fully into the gantry.
plate) / p. 18)
4. Remove the outer of the lower back covers under the tabletop. (Lower back covers
(tabletop) / p. 16)
the PDC.

03.08 CS PS CT
Removing 0
1
1
Fig. 110: CFK tabletop plate Fig. 111: CFK tabletop plate
Pos. 1 8 x mounting screws and caps (front end) Pos. 1 6 x mounting screws (rear end)
1. Remove the white plastic caps from the mounting holes underneath the tabletop (gan-
try side). (1/Fig. 110 / p. 122)
2. Remove the 8 Allen mounting screws at the front end of the tabletop.
(1/Fig. 110 / p. 122)
3. Move the tabletop support all the way towards the rear end of the couch.
4. Now move the tabletop plate back until the back end mounting screws of the CFK table
plate are accessible from underneath the tabletop (between PTH board and horizontal
drive). (1/Fig. 111 / p. 122)
5. Remove the remaining white plastic caps from the mounting holes. (1/Fig. 111 / p. 122)
6. Remove the remaining 6 Allen mounting screws from the tabletop (back end).
(1/Fig. 111 / p. 122)
7. Carefully lift off the CFK table plate from the tabletop.
Installing 0
1. Carefully place the new CFK table plate onto the tabletop and align it with the location of
the mounting screw.
2. Install the 6 Allen mounting screws at the back end of the tabletop using Loctite 243,
but do not tighten them yet. (1/Fig. 111 / p. 122)
3. Check the gap between the CFK table plate and the left/right side covers for symmetric
alignment. Correct the position if necessary.
4. Now tighten the screws with a torque of 6 Nm (+/- 1 Nm).
5. Install the plastic caps over the mounting holes using some glue. (1/Fig. 111 / p. 122)
6. Move the tabletop and tabletop support all the way towards the gantry.
7. Install the 8 Allen mounting screws at the front end using Loctite 243 and tighten the
screws with a torque of 6 Nm (+/- 1 Nm) . (1/Fig. 110 / p. 122)
8. Install the plastic caps over the mounting holes using some glue. (1/Fig. 110 / p. 122)

03.08 CS PS CT
Final steps 0
Mechanical
• Install the lower back cover under the tabletop. (Lower back covers (tabletop) / p. 16)
Tests

03.08 CS PS CT
ECG board (Cardio option only) 4.13
Prerequisites 0
• The couch must be raised to the upper vertical position for convenient access.
• The tabletop support must be moved all the way towards the gantry for convenient
access.

Time and manpower

• 1 person
Preparation 0

the PDC.
3. Move the tabletop support all the way towards the gantry by hand.
Removing 0
Fig. 112: ECG board

Pos. 1 Connectors ECG.X3/X4/X5
Pos. 3 Mounting bracket

03.08 CS PS CT
1. Remove the necessary cable ties that secure the ECG cables near the connectors.
2. Disconnect the three cables from the ECG board (connectors: ECG.X3/X4/X5).
(1/Fig. 112 / p. 124)
3. Remove the three Allen screws from the mounting bracket of the ECG board.
(2/Fig. 112 / p. 124)
4. Remove the mounting bracket and the ECG board. (3/Fig. 112 / p. 124)
Installing 0
1. Insert the new ECG board into the mounting bracket (3/Fig. 112 / p. 124) accordingly
and mount it to the tabletop (3 Allen screws). (2/Fig. 112 / p. 124)
2. Connect the three cables at the ECG board (connectors: ECG.X3/X4/X5).
(1/Fig. 112 / p. 124)
3. Secure the cables and connectors with cable ties accordingly.
Final steps 0
Mechanical
Tests
• Select: Option/Config
• Select: Heartview (Icon)
• Select: Subtask-Card “Service”
• Mark the checkbox“ECG-Demomode”
• Select: GO
• Select: Patient/Register and register a TEST patient
• Select any ECG/Cardio Mode
• Select: GO
• Check the gantry display at the front door.
¹ An ECG signal must be displayed.
• Select: Exam/End
¹ ECG demomode is deactivated.

03.08 CS PS CT
126 Changes to Previous Version
5Changes to Previous Version 5-
Chapter Change Reason

Auxiliary material for the patient table has
3 Change 118 825
changed.

03.08 CS PS CT
Index 127
H
6Index
hz_serdoc_F13G01U02M01 . . . . . . . . .9
hz_serdoc_F13G01U05M03 . . . . . . . . .9
hz_serdoc_F13G01U12M01 . . . . . . . . .8
hz_serdoc_F13G01U13M01 . . . . . . . . .8

03.08 CS PS CT
128 Index

03.08 CS PS CT

Replacement of Parts PHS

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Replacement of Parts PHS (Standard and Bariatric)

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Print No.: CT02-023.841.03.11.02 English

Document revision level

Sensation CT02-023.841.03.11.02 Page 2 of 128 Siemens

1 _______ General ________________________________________________________ 8

Siemens CT02-023.841.03.11.02 Page 3 of 128 Sensation

3 _______ Couch parts / table base _________________________________________ 32

Sensation CT02-023.841.03.11.02 Page 4 of 128 Siemens

4 _______ Couch parts / tabletop___________________________________________ 76

Siemens CT02-023.841.03.11.02 Page 5 of 128 Sensation

Sensation CT02-023.841.03.11.02 Page 6 of 128 Siemens

5 _______ Changes to Previous Version ____________________________________ 126

6 _______ Index ________________________________________________________ 127

Siemens CT02-023.841.03.11.02 Page 7 of 128 Sensation

NOTE Destruction of electrostatically sensitive devices (ESD).

Sensation CT02-023.841.03.11.02 Page 8 of 128 Siemens

Siemens CT02-023.841.03.11.02 Page 9 of 128 Sensation

Tab. 1 List of required service tools

Tool description: Required for replacement of: Source:

Torque wrench 25-130 Nm Spindle drive (stopper) Service tools

Hex bit socket - size 8 Spindle drive (stopper) Service tools

Loctite 221 Potentiometers R710/R711, Encoders Service tools

Sensation CT02-023.841.03.11.02 Page 10 of 128 Siemens

Fig. 1: Overview: covers

Siemens CT02-023.841.03.11.02 Page 11 of 128 Sensation

Fig. 2: Overview: covers

Sensation CT02-023.841.03.11.02 Page 12 of 128 Siemens

Segment covers (table base) 2.1

• The power to the couch must be switched ON.

Tools and auxiliary equipment

Time and manpower

Fig. 3: Couch in lowest position

Siemens CT02-023.841.03.11.02 Page 13 of 128 Sensation

2. Lift the couch via service switches to convenient height.

Fig. 6: Segment covers

4. Remove the cover segment (2 half shells) by lifting them off.

Sensation CT02-023.841.03.11.02 Page 14 of 128 Siemens

1. Install all cover segments in the reverse order.

Siemens CT02-023.841.03.11.02 Page 15 of 128 Sensation

Lower back covers (tabletop) 2.2

• Couch should be in an upper vertical position for convenient access.

Tools and auxiliary equipment

Time and manpower

• Lift the couch to an upper vertical position for convenient access.

Fig. 7: Lower rear covers (table top)

Sensation CT02-023.841.03.11.02 Page 16 of 128 Siemens

Siemens CT02-023.841.03.11.02 Page 17 of 128 Sensation

Back metal cover (under tabletop plate) 2.3

Tools and auxiliary equipment

Time and manpower

• Raise the couch to the upper vertical position.

Sensation CT02-023.841.03.11.02 Page 18 of 128 Siemens

Fig. 8: Removing rear metal cover

1. Remove the 6 screws from the metal cover. (2/Fig. 8 / p. 19)

NOTE There is a protective ground wire connected underneath the

Fig. 9: Back metal cover

Siemens CT02-023.841.03.11.02 Page 19 of 128 Sensation

Sensation CT02-023.841.03.11.02 Page 20 of 128 Siemens

1 _ General __________________________________________________ 8

3 _ Couch parts / table base ___________________________________ 32

4 _ Couch parts / tabletop_____________________________________ 76

5 _ Changes to Previous Version ______________________________ 126

6 _ Index __________________________________________________ 127