GemX

160 kV & 200 kV

Operator and Service

Manual

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OM 835 623 P015
Revision Date Resp. / Validat° Reason for change
A 31.05.2009 CG /JM RCGX v2.43 – GemX v2.41 – Soft v2.2
1 30.03.2010 CG /JM RCWGX v2.6b – GemX v2.6f – Soft v3.1
2 30.10.2010 CG /JM RCWGX v2.6f – GemX v2.6m – Soft v3.1
Modification of section 1.7 – Reheating ; 1.8.3.2 –
Direct dose ; 1.9 – Accessories ; A1.5 – Interlock.
3 17.12.2010 CG /JM RCWGX v2.6f – GemX v2.6m – Soft v3.1
Air kerma – Wireless Warning Device – Wired
Warning Device – Air Kerma
4 10.10.2011 DK /CG RCWGX v2.6f – GemX v2.6r – Soft v4.0
RIWGX v1.2h – Software key
5 01.03.2012 DK /CG RCWGX v2.6f - GemX v2.6s - Soft v4.0
Typography
6 01.10.2012 CG /DK RCWIX v2.6h - RCWGX v2.6f - GemX v2.6u – Soft
v4.0 – Correction in interlock connection – Ethernet
port and communication – picture
7 01.04.2013 DK /CG Introducing GemX-200
Version managed by X-RIS sprl
8 01.10.2013 CG . DK Dose measurments

Copyright – X-Ray Imaging Solutions (2013)

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 WARNINGS

X-ray equipments may be dangerous to operator unless measures of protection

are strictly observed. Even if this equipment is built at the highest standards of
electrical and mechanical safety, useful X-rays become a source of danger when
used by unauthorised or unqualified operators.
Excessive exposure to X-ray radiation causes damage to human tissue.
Therefore, adequate precautions must be taken to prevent unauthorized or
unqualified staff or people from operating this equipment or exposing
themselves or others to its radiation.
For further information : see http://www.icrp.org/ and 2007 IRCP report.

In its battery powered version, GemX uses Lithium Polymer batteries. There is a
risk of fire if incorrectly used. Never use another charger than the one delivered
together with the equipment. Never discharge batteries on another equipment
than GemX. Never disassemble the battery pack. Don't put the battery inside a
conductive liquid. Do Not expose to heat or fire.

This symbol on the product or on the packaging means that this product shall
not be treated as household waste. Instead it shall be handed over to the
applicable collection point for the recycling of electrical and electronic
equipment.
By ensuring that this product is correctly disposed, you will help preventing
environment and human health from potential negative consequences, which
could otherwise be caused by inappropriate, waste handling of this product.
This recycling of materials will help to conserve natural resources. For more
detailed information about recycling of this product, please contact your local
city office or your household waste disposal service.
For further information : see GemX WEEE passport

In its NDT version or as an option, GemX-160 uses a tube with a Beryllium

window in solid state. Beryllium metal, in solid form and as contained in
finished products presents no special health risks.
Nevertheless, inhaling dust or fumes may cause chronic beryllium disease, a
serious chronic lung disease, in some individuals. Cancer Hazard. If processing
Beryllium Solid
or recycling produces airborne dust, fumes, or mists, use exhaust ventilation or
other controls designed to prevent exposure to workers. Examples of such
activities include melting, machining, welding, grinding, abrasive sawing,
sanding and polishing. Any activity which abrades the surface of this material
can generate airborne dust. For the same reasons, if the material is involved in a
fire; regulator self-contained breathing apparatus and protective clothing must
be worn by persons potentially exposed to the airborne particulate during or
after a fire.
For further information : GemX-160 - MSDS M10 - Be material safety datasheet

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TABLE OF CONTENT
1. GemX – General Presentation.....................................................................................................6
1.1 Main features...........................................................................................................................6
1.2 Set-up and deployment............................................................................................................7
1.3 Switch On/Off and Power Panel..............................................................................................7
1.4 Battery and battery charger......................................................................................................8
1.5 Control.....................................................................................................................................9
1.5.1 Control panel....................................................................................................................9
1.5.2 Software interface............................................................................................................9
1.6 Cables and Configurations.....................................................................................................10
1.7 First shoot & Preheating........................................................................................................11
1.7.1 Unlock the generator - software key..............................................................................11
1.7.2 Preheating.......................................................................................................................11
1.7.3 Seasoning.......................................................................................................................11
1.8 Radio protection.....................................................................................................................12
1.8.1 1 mR = 10 µGy ( = 10 µSv )..........................................................................................12
1.8.2 References......................................................................................................................12
1.8.3 Radio protection rules....................................................................................................13
1.8.3.1 Leakage dose..........................................................................................................13
1.8.3.2 Direct dose..............................................................................................................13
1.8.3.3.1 GemX-200 : Dose at 1 m from focal spot...........................................................14
1.8.3.3.2 GemX-160 : Dose at 1 m from focal spot...........................................................15
1.8.3.4 Scattering................................................................................................................16
1.8.3.5 Distance..................................................................................................................16
1.9 Accessories..............................................................................................................................17
1.9.1 AC/DC Power supply......................................................................................................17
1.9.2 Flashing light – Warning device......................................................................................17
1.9.3 Laser Pointer...................................................................................................................17
2. Control panel – Full Description...............................................................................................18
2.1 Preliminary.............................................................................................................................18
2.2 Display...................................................................................................................................18
2.3 Push Buttons..........................................................................................................................19
2.3.1 Power.............................................................................................................................19
2.3.2 Menu / ( > )....................................................................................................................19
2.3.3 Start / ( OK )...................................................................................................................19
2.3.4 Stop / ( Cancel ) ............................................................................................................19
2.3.5 ( - ) / ( + )........................................................................................................................19
2.4 Lamp Description..................................................................................................................20
2.5 Buzzer....................................................................................................................................20
2.6 Menu structure.......................................................................................................................21
2.6.1 Normal Display..............................................................................................................22
2.6.2 « kV » - « µA » - « Ex » setting.....................................................................................22
2.6.3 Setup...............................................................................................................................23
2.6.3.2 Buzzer.....................................................................................................................23
2.6.3.3 Reheat.....................................................................................................................24
2.6.3.4 Seasoning................................................................................................................25
2.6.3.5 Wireless option.......................................................................................................25
2.6.3.6 Auto OFF................................................................................................................26

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 2.6.3.8 Options enable........................................................................................................28
2.7 Remote Controllers RCWGX................................................................................................29
2.7.1 Power supply..................................................................................................................30
2.7.2 Switch on........................................................................................................................30
2.7.3 Switch off.......................................................................................................................31
2.7.4 Connectivity...................................................................................................................31
3. Software Interface – GemX Controller....................................................................................32
3.1 Hardware Requirements........................................................................................................32
3.2 Software installation..............................................................................................................32
3.3 Connection between a GemX and a Computer......................................................................33
3.4 Software use...........................................................................................................................33
3.4.1 Boot................................................................................................................................33
3.4.3 Maintenance interface....................................................................................................35
3.4.4 Customized software......................................................................................................35
Annex 1 Interfacing........................................................................................................................36
A1.1 Interfacing Connector.........................................................................................................36
A1.2 RS-232 Communication......................................................................................................37
A1.3 Use of “Signalling” outputs................................................................................................38
A1.4 External Start / Stop............................................................................................................38
A1.5 Interlock..............................................................................................................................39
A1.6 Wake-up by Host.................................................................................................................41
A1.7 Ethernet Communication & SDK.......................................................................................42
Annex 2 RS232 communication process and protocol................................................................43
A2.1 RS232 characteristics and communication process :..........................................................43
A2.2 Command List (User Mode)...............................................................................................44
A2.3 Error Code and Stop Conditions.........................................................................................45
A2.4 State Code...........................................................................................................................45
Annex 3 Battery and Battery Charger.........................................................................................46
A3.1 General Description and Safe Use......................................................................................46
A3.2 Optimal Use........................................................................................................................48
A3.3 Battery Charger...................................................................................................................48
Annex 4 Service...............................................................................................................................49
A4.1 Product description.............................................................................................................49
A4.2 Opening...............................................................................................................................49
A4.3 Schematics..........................................................................................................................50

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1. GEMX – GENERAL PRESENTATION
1.1 MAIN FEATURES
GemX is a new concept of X-ray generator dedicated to cover a wide
range of portable industrial and security applications. It has been
developed with the most performing technologies currently available,
focusing on performances and reliability. Moreover it is customisable
according to the end-user requirements and offer a full range of options.

Specifications Comments
GemX can be supplied with different types of X-ray inserts. The GemX-160 « Be-
Beryllium window » doesn't filter low energy photons, which opens the door to inspection of low
(20 – 160 kV) density materials in applications such as soft tissues study, the analysis of artistic
paintings and composite material control. It can check structures ranging from : 300 um
Glass/Al window of carbon fibre up to 30 mm of steel. With a GemX-160 « glass window », only photons of
(50 – 160 kV) energy higher than 60 keV are useful. It is the best choice for applications dedicated to
the analysis of metal structures.
Glass/Al window Otherwise, GemX-200 can penetrate up to 35mm of steel in NDT. Perfect for welding and
(50 – 200 kV) pipes inspections. It can also reach 45mm of steel penetration in security...
20/50 – 200 kV The parameters of the GemX have been selected to provide the best compromise between
0.1 – 2 mA size and performances. They fit at best the requirements of new digital detectors that
1 – 60 s require less X-ray dose than traditional film techniques.
Focal spot distance Focal spot on G160 is 54 mm from external front panel surface.
Focal spot on G200 is 80 mm from external xray windows surface.
Oil is the only electrical insulating material that efficiently evacuates heat. Its use in X-ray
Oil insulated generators protects the tubes from thermal stress and the glass from puncturing. Tube
1:5 thermal duty cycle lifetime is therefore increased drastically. More, the system can be used at a rhythm as
high a 1:4, i.e. at 2 hours of X-ray per 8 hour.
0 V ripple - bipolar Due to the synchronisation between the anodic and the cathodic multipliers of this
100 kHz switching bipolar generator, the voltage ripple is exactly 0 V.
variable duty cycle Additionally, the power electronic design takes into account the state of the art in the
Resonant modes technology (high frequency, resonant inverters and transformers, ... ).
In function of the application and of the customer requirements, GemX can be controlled
Wired control board
with a wired control board (RCLGX) , a wireless control board (RCWLG) and/or to be
Wireless control board
interfaced to a PC through an Ethernet connection. In the case of the wireless option, a
PC control board
« secured protocol » warranties safety.
GemX can be supplied externally 2 different ways :
28-35 Vdc
- from 28V to 35V with its DC entry ;
Universal Power
- with a universal power supply (110 – 240 Vac) ;
In his fully autonomous version, GemX can be powered with internal batteries. Lithium
Li Po Battery Polymer is the latest technology, with the best weight/capacitance ratio, used e.g. in
electrical cars or recent laptops. With these, GemX batteries have an autonomy of 300,000
kV.mA.s. (It can generate X-ray at 100 kV – 1 mA during 3000 s, i.e. 50 minutes !)
In order to improve autonomy, the electronic automatically adjusts to the most efficient
Power Control working points. If voltage drops too low, it will decrease the selected mA to keep kV
constant as long as possible
GemX has been designed to be robust and withstand to the hard working conditions of
Robust industrial and military devices.
Its is reinforced and main components are protected from shocks

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1.2 SET-UP AND DEPLOYMENT

Thanks to its smart double-handle, GemX is an

all-terrain device : easy to carry and deploy.
It can generate X-rays in all directions. Its
standard position (20 cm above the ground) is
the best compromise for EOD.

1.3 SWITCH ON/OFF AND POWER PANEL

(1) Switch on/off

(2) 28-35 Vdc connector

(3) Sub-D female connector – 15 pins

for connection to :
- external remote control
- computer
- flash lamp
(4) Ethernet connector

See also : Annex 1 Interfacing

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1.4 BATTERY AND BATTERY CHARGER
GemX uses the latest technology in term of batteries : an 8-Cell Lithium Polymer with the
following main specifications :

Nominal voltage 29.8 Vdc Operating T : charge 0 /+40 °C

Capacity 5.3 Ah Operating T : discharge -20 /+60 °C
Working voltage 28.0 - 33.6 Vdc Autonomy ~ 300,000 kV.mAs

The battery is inserted inside the generator on

its left side. Push this firmly to be sure the
connection is tight.

Battery is charged externally. Connect this to the

battery charger. Charge time is around 7 hours
with the following steps indicated by the lamp
of the battery charger :

Fast charge mode

Battery is charged at 80%
Battery is charged at 100%

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1.5 CONTROL
GemX can be controlled with :
- a control panel inserted on the top of the cover ( See : 2. Control panel )
- the same panel inserted on the remote controller (whether wired or wireless – See 2.5 )
- the GemX computer interface ( See : 3. Software interface )
- a dedicated software developed together with your own image capture system.
( Contact us in order to get the communication protocol )

1.5.1 Control panel

kV – uA – exposure time can be modified in :
- selecting menu ( > )
- setting parameters with ( + ) or ( - )
- confirming with OK ( don't forget this step ! )

Once the settings are performed :

- OK starts emission (see also : 2.4.3.3 Reheat)
- Cancel stops it

Measured kV – uA and remaining exposure

time are then reported and displayed on the
control panel. Remaining battery capacity (Bxx
in %) and temperature (Txx in °C) are
Control console
displayed.
( See 2.5 RCLGX and RCWGX )
( See also : 2. Control panel )

1.5.2 Software interface

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1.6 CABLES AND CONFIGURATIONS
GemX can be used in different configurations and with different devices. According to the
configuration, different cables must be used to connect devices.

GemX can worked in wireless mode or a cable can be A wireless warning device (beacon ; flashing light)
connected between the GemX and the remote can be used additionally. It is paired with both the
controller. In the wired mode, use a DB15-DB15 black remote controller and the generator.
cable (10 m long)

The warning device ( beacon ; flashing light) can be cabled to the generator. In that case, you need to use the
DB15-DB15 white cable ( 5 m ). The remote controller can be connected to the warning device through a
BD15-DB15 black cable ( 10 m ) or can work in wireless mode.

To interface GemX to a PC, you need to use a USB- RIWGX (not RCWGX ; I stands for Interface) can be
RS232 (i.e. DB9) cable with a DB9-DB15 cable or use interfaced to a PC to a standard USB cable.
an straight Ethernet cable.

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1.7 FIRST SHOOT & PREHEATING

1.7.1 Unlock the generator - software key

GemX is protected by a software key in order to avoid an accidental use by people who would try
to use this without the authorisation.
When generator has been switched on, immediately push the buttons of the RCWGX or of the
control board in the following sequence :
( +) ( +) ( - ) ( - )
The software will then be unlock.
In case of mistake or if you pushed another button in the meantime, you have to switch the
generator or the RCWGX off and then on in order to make another trial.

1.7.2 Preheating

Like high voltage high frequency constant potential

generators, GemX must follow a preheating process after it
stopped working more than 8 hours and if energy is higher
than 80 kV (GemX-160) or 100 kV (GemX-200).

When a reheating is required the generator automatically

displays a REHEAT message and ask to the user the
permission to launch the reheat process.
According to the kV that were asked to the generator, the
voltage applied to the tube will increase step by step in
order to recreate the vacuum inside the glass tube.

Preheating lasts up to 2 minutes. It can be performed in

several steps to go faster (e.g. up to 140 kV and later the
day, if needed, up to 200 kV with GemX-200).

1.7.3 Seasoning
GemX must follow a seasoning process after it stopped working more than a month.
Seasoning process is manual. Operator have to follow the procedure explained above.
1. Shoot @ 80 kV (or 100 kV GemX-200) – 1 mA – 30 s
2. Rest 60 s
3. Preheat automatically up to 100 kV (120 kV GemX-200)
4. Shoot @ 100 kV (120 kV GemX-200) – 1 mA – 30 s
5. Rest 60 s
6. Shoot again
Repeat from step 3 by increasing 20 kV each time until you reach max kV (160 or 200 kV
depending on your GemX unit).

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1.8 RADIO PROTECTION

1.8.1 1 mR = 10 µGy ( = 10 µSv )

The international unit to measure the biological effect of the absorbed X-ray dose is the Sievert
(Sv). Other units are used, such as the Gray (Gy) for the emitted dose. For what concerns the
GemX-160 : 1 Gy = 1 Sv and we will always use for clarity and simplicity, use the Sv in the
following text even if it is not always 100 % appropriate.
The Rad (R) or milliRad (mR) is still used in several places. 1 mR is equivalent to 10 µSv.

1.8.2 References
(*) the numbers provided here below are indicative. The purpose is to keep the main information
as clear and synthetic as possible but it is not normative or binding in any way.

Dose (µSv) Effect Dose (mR)

1 Everyday, at sea level, each of us receives 1 µSv of cosmic radiations. 0.1
1 The dose a smoker absorbs when he smokes 1 cigarette. 0.1
60 The dose we absorb due to a plane travel Paris – New-York. 6
300 The average dose absorbed by the patient for *1* chest radiography 30
2,000+ The average dose absorbed by the patient for a traditional radiography 200+
examination at hospital (where several images are captured)
2,500 The average annual quantity of natural ionizing radiation absorbed 250
during one year
3,500 The average annual dose absorbed by someone who smokes 10 350
cigarettes per day.
10,000+ The (minimum) dose absorbed when you pass a CT at a hospital. Higher 1,000+
values are common.
20,000 The annual cumulated dose most commonly considered as acceptable 2,000
for people professionally exposed to ionizing radiations.
65,000 The dose emitted by 100 Ci of Ir-192 at 1 meter during 1 minute. 6,500
1,000,000 Value below which there is no visual symptom of irradiation (the people 100,000
who receive this cannot feel anything)
10,000,000 Dose usually considered as lethal 1,000,000

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1.8.3 Radio protection rules

1.8.3.1 Leakage dose

GemX complies with international regulation, particularly for what concerns leakage. That means
that if you use a full day the generator (making 2 hours of X-ray at the maximum kV and mA) and
if you stay at a distance of 10 m on the back of it, you will at maximum be exposed to 100 µSv of
radiations, i.e., five times more than what you absorb naturally per day, 3 times less than one chest
radiography, 15 times less that the total dose you absorb for a traditional radiographic exam at
hospital and 100 times less than if you pass one CT.
Assuming you perform 20 shots of 10 s at maximum power (160 kV and 1 mA), this value drops
below 3 µSv, 3 times less of what you will receive in any case due to natural radiation, 15 times less
than if you travel from New-York to Paris by plane.
If instead of staying 10 m behind the GemX, you stay 20 m behind, the dose absorbed due to 20
shots of 10 s drops below 1 µSv... 8 times less than the natural radiation during 1 day.
Danger can be evaluated with these numbers.

1.8.3.2 Direct dose

GemX-160 is limited to 160 kV - 1 mA. That means that at full power, in the direct beam, the
emitted dose (air kerma) is ~ 10 Gy /h at a distance of 1 m in front of the device. At 80 kV – 2 mA,
emitted dose (air kerma) is ~ 15 Gy /h. These values doesn’t concern the GemX-160 only. They are
the same for all X-ray generators with equivalent filtering.

GemX-200 is limited to 200 kV - 1 mA. At full power, in the direct beam, the emitted dose (air
kerma) is ~ 0.6 Gy /h at a distance of 1 m in front of the device.

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 1.8.3.3.1 GemX-200 : Dose at 1 m from focal spot

~ 150 R / h
~ 1.5 Gy / h

60° beam

< 0.022 mR / s
0.22 µSv / s < 0.028 mR / s
0.28 µSv / s

< 0.015 mR / s < 0.023 mR / s

0.14 µSv / s 0.23 µSv / s

< 0.009 mR / s
0.09 µSv / s

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 1.8.3.3.2 GemX-160 : Dose at 1 m from focal spot
Al window Be window
~ 120 R / h ~ 1000 R / h
~ 1.2 Gy / h ~ 10 Gy / h

45° beam

< 0.017 mR / s < 0.017 mR / s

0.17 µSv / s 0.17 µSv / s

< 0.018 mR / s < 0.018 mR / s

0.18 µSv / s 0.18 µSv / s

< 0.009 mR / s
0.09 µSv / s

IMPORTANT
1. These measurements were performed in free space without scattering radiations.
2. These values result from tests performed on a test unit at LCIE laboratory in Paris in compliance
with NFC 74-100 and on different units at Medex in compliance with ISO 13485 quality process of
Medex. Medex warranties only the compliance with International Regulations that require a dose
lower than 2 mGy/h at 1 m outside the direct beam.
( 2 mGy /h at 1 m = 2000 µGy /h at 1 m = 0.55 µGy /s at 1 m = 0.055 mR /s at 1 m = 200 mR /h
at 1 m)

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1.8.3.4 Scattering
The purpose of an X-ray generator is to examine an object. When an object is irradiated with X-ray,
it is submitted to X-ray scattering. Scattering means that X-ray are re-emitted by the objects in all
directions and, particularly, back from the direction of the emission.
Let's assume that scattered X-ray dose is 1,000 times lower than the direct dose. Nevertheless that
means that 10 m on the back of the device, calculations indicate that you are exposed to a dose 36
µSv / h, which is in fact higher than the dose due to leakage radiations. For 20 shots of 10 s, that
means you can additionally be exposed to a dose of around 2 µSv.
Scattering dose cannot be determined by advance because the « 1000 times lower » rule used here
above is just a « good practice approximation ». Scattered dose depends on geometry and object
compositions and is nearly impossible to calculate.
Scattered X-rays are nevertheless usually of low energy. So, they will be absorbed by most
obstacles and it is a good way to protect you from these rays.

1.8.3.5 Distance
The most important rule in radio protection is certainly the « square distance rule ». It means that
the X-ray dose decreases with the square of the distance from the emission spot.
For example, the dose at 10 m from an X-ray source will be 10^2 = 100 times lower than the dose at
1 m from the device. As another example, the dose at 20 m from the device will be 2^2 = 4 times
lower than the dose at 10 m from the device.
When possible and if it has no practical consequence for your work, try to be as far as possible
from an X-ray source.

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1.9 ACCESSORIES
1.9.1 AC/DC Power supply
GemX can be supplied by its batteries or by an external power supply. This one can be of any type
and its stability is not important. Indeed, GemX adapts itself automatically to its input DC value
in a reasonable range.
Output DC voltage must be between 28 and 35 Vdc but 33 Vdc is preferred, in particular if the
power supply cable is long. The nominal power of the power supply is 300 W for 10 A.
Medex can supplies a connection cable with the appropriate connectors.

1.9.2 Flashing light – Warning device

As an option, Medex can supply a flashing
light. This comprises :
- 3 light signals (green, yellow/orange, red)
synchronised with the ones of the
generator and the remote controller ;
- a beeper ;
- an emergency stop ;
- an additional interlock connector.
The flashing light can be wireless (see Wired and wireless warning device
picture) or connected to the generator with
a particular cable supplied by Medex. ( See
chapter 1.6 )

1.9.3 Laser Pointer

GemX-160 is supplied with a laser pointer that

can be fixed magnetically to the generator.

GemX-200 is NOT supplied with a laser pointer

because of its wide beam angle and large
aluminium window.

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2. CONTROL PANEL – FULL DESCRIPTION
2.1 PRELIMINARY

Symbol « * » in front of a value refers to display mode

Symbol « > » refers to edit (or set-up) mode
No symbol means the value is measured (When X-ray are emitted kV, uA and remaining time
are measured in real time and displayed on the LDC screen)
Message Area displays different messages :
* In « running mode », it displays :
- Battery status : e.g. « B95 » means that the current battery charge is 95% of the top value
(If a Power Supply Unit is connected, « PSU » is displayed instead of battery status)
- Generator temperature : e.g. « T27 » means it is 27 °C (range is 0 – 70 °C)
* In « edit mode », « >SELECT » is displayed and gives access to sub menus
* In « stand alone mode », it displays :
- Same parameters as in « running mode » OR
- Some warnings, such as Last Stop Condition ( See Annex 2.3 )

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2.3 PUSH BUTTONS
2.3.1 Power
Main power switch is on the back of the device. This button is used to :
- wake-up the GemX ( push more than 2 seconds on the button )
- enter sleep mode and spare energy.

2.3.2 Menu / ( > )

This button is used to navigate through the different menus and set-up kV, uA and exposure time.
Other features can also be modified in the sub-menus. Section 2.6 - Menu structure give the whole
structure of the menus and sub-menus and the buttons to push to move from one to the other.

2.3.3 Start / ( OK )
This button has two different functions :
* In « edit mode » it is used to validate parameter changes (and go back to initial display)
* In « running mode » it is used to start X-ray exposure

For security concerns :

* emission doesn’t start if « start » button is not released after two seconds;
* « Start » button of the control panel automatically forces a 10 s pre-warning.
Don't forget to validate parameter changes with ( OK )
else it will not be taken into account.

2.3.4 Stop / ( Cancel )

This button has two different functions :
* In « edit mode » it is used to cancel any operation (and go back to initial display)
* In « running mode » it is used to stop X-ray emission.

X-ray emission automatically stops after exposure time has elapsed EXCEPT in
fluoroscopy mode which enable to make X-ray continuously.

2.3.5 ( - ) / ( + )
Both these buttons are used :
* to increase or decrease the value of a parameter,
* to select some settings
* to move along the sub menus.
For kV – uA and time settings, keeping the buttons pushed will increase the speed of selection.

Don't forget to validate any parameter change with ( OK )

else it will not be taken into account.

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2.4 LAMP DESCRIPTION
Green Lamp * Indicates that the generator is in standby mode (device on but no X-ray
emission).
* In wired options, lamp keeps lighting.
* In wireless options, flashing shows communication has been lost
* During pre-warning and exposure lamp is switched off.
Yellow Lamp * Indicates pre-warning
Red Lamps * Flash during pre-warning and X-ray emission

2.5 BUZZER
There is a buzzer in the generator and in the control console. The buzzer :
* emits a short beep each a button is pushed on
* beeps once per second
* beeps once per 2 seconds

Buzzers can be disabled ( See 2.6.3.2 Buzzer ).

Nevertheless, keep in mind that a buzzer is an important protective device indicating
to users and people all around that an X-ray machine is currently emitting X-rays.
We reject any responsibility in case of accident following the disabling of the buzzers.

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2.6 MENU STRUCTURE
kV, µA and Exposure time are the main parameters. They can easily be set with ( + ) and ( - )

> kV > > uA > > Ex time > Setup ---

( - ) ( +) ( - ) ( +) ( - ) ( +)

OK OK OK

( down )

( +)

Seasoning ? Automatic seasoning is no longer

Seasoning > OK
Push OK to start available. See 1.7.3 for procedure.
( +)

No reheating ?
No reheat > OK
Bypass will OK
( +)

Buzzer en/disabled
Buzzer > OK
Enable with OK
( +)

Set warning time ( +)

Pre warn > OK
Time = nnnn sec (- )
(-)

Select language ( +)
Language > OK
-> English =>OK? (- )
(-)

Option setting Options setting ( +)

Options > > key code : 0***** OK
Enter key code (- )

(-) >

Last Stop Cond. 6 times

Stop Condition > OK
StopCond : Rem
(-)

Power Off Gen. ( +)

Auto Power Off > OK
Time = nnnn min. (- )
(-)

Set Wireless Ch. ( +)

Wireless > OK
Channel : n (- )

(-)

( up )

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2.6.1 Normal Display
* k V 1 3 0 * µ A 0 8 5 0
= µ = Battery-powered generator
* E x 0 1 0 B 8 5 T 2 8
=

* k V 1 3 0 * µ A 0 8 5 0
= = Power Supply Unit
* E x 0 1 0 P S U T 2 8
=

«*» in front of a value refers to display mode

B85 reminds the battery inside the generator is at 85% of full charge
T28 reminds generator temperature is 28°C
PSU reminds generator is powered with a DC or an AC power supply unit.

2.6.2 « kV » - « µA » - « Ex » setting
> k V 1 3 0 * µ A 0 8 5 0
= =

* E x 0 1 0 S e l e c t
=

* k V 1 3 0 > µ A 0 8 5 0
= =

* E x 0 1 0 S e l e c t
=

* k V 1 3 0 * µ A 0 8 5 0
= =

> E x 0 1 0 S e l e c t
=

In this mode, « kV » , « µA » or « Ex » reference can be modified with ( + ) and ( - ) buttons

You have to push ( OK ) to record the value in the generator.
( Cancel ) rejects the new value and displays the former one back.
If the Fluoroscopic option is activated (see 2.6.3.8), « FLU » will be displayed is ( - ) is pushed after
the value « 001 » is displayed. In that mode, X-ray are emitted continuously.

* k V 1 3 0 * µ A 0 8 5 0
= =

> E x F L U S e l e c t
=

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2.6.3 Setup
* k V 1 3 0 * µ A 0 8 5 0
= =
* E x 0 1 0 > S e t u p > >
=

The menu is used to access to « Sub menu » where different parameters of the GemX can be set-up.
The first Sub menu is « Pre-Warn » and is accessed after pushing ( > ). Next ones are accessed in
pushing ( + ) or ( - ).
2.6.3.1 Pre Warning

* k V 1 3 0 * µ A 0 8 5 0 This sub-menu is used to fix pre-warning time.

= = Push ( > ) to have access to sub-menu
Push ( + ) / ( - ) to go on scrolling
* E x 0 1 0 P r e W a r n
=

S e t W a r n i n g T i m e Use ( + ) / ( - ) to change pre-warming time

Value must be in the range : 1 – 60 s.
T i m e = 0 0 0 5 S E C
Don't forget to validate with ( OK )

2.6.3.2 Buzzer
Buzzers can be disabled ( See 2.6.3.2 Buzzer ).
Nevertheless, keep in mind that a buzzer is an important protective device indicating
to users and people all around that an X-ray machine is currently emitting X-rays.
We reject any responsibility in case of accident following the disabling of the buzzers.

* k V 1 3 0 * µ A 0 8 5 0 This menu can enable of disable the buzzer.

= = Push ( > ) to have access to sub-menu
* E x 0 1 0 B u z z e r
=

B U Z Z E R E n a b l e d Use ( + ) to toggle the buzzer status

D i s a b l e w i t h O K

B U Z Z E R D i s a b l e d Don't forget to validate with ( OK )

You can leave menu with ( Cancel )
E n a b l e w i t h O K

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2.6.3.3 Reheat
In some cases, the Normal Display (See 2.4.1) is replaced by this one when the generator and the
control panel are switched on :

* k V 1 3 0 * µ A 0 8 5 0
= =

* E x 0 1 0 R e h e a t !
=

* What is reheating and why is it required ?

It is harmful for an X-ray tube to work directly at high kV if it hasn't worked at this level during
the past days. This could produce arcing inside the tube and destroy this. The reheat is a process
by which the kV applied to the X-ray tube increase step by step to prevent the danger.
This has to be done about once per week.

For your protection, don't forget to use the « radiation protection cap » that is
provided with the GemX and that reduce the direct beam dose ( See paragraphs 1.8
and 1.8.3.2 ) by a factor of 1,000,000.

* How to launch the « re-heating » process ?

Push ( OK ) - start button. The generator will manage the re-heating process by itself in function of
the former exposure parameters.
* How to avoid « re-heating » ?
If for any reason you need to skip « re-heating » process by the process explained here below the
generator will not be under warranty any more. The best solution if such event can occur is to use
the generator regularly (each 7 days) and check everything goes fine with it.

- One full kV shot per week will improve X-ray generator reliability and lifetime.
- Reheating is needed for kV upper to kV max /2 (above 80 kV for the GemX-160 or
above 100 kV for the GemX-200).
- Warranty is voided if reheating process is skipped.

* How to by-pass « re-heating » process ?

You can by-pass « re-heating » process thank to the sub-menu « NoReheat »

* k V 1 3 0 * µ A 0 8 5 0 This menu is used to overturn preheating.

= = Push ( > ) to have access to sub-menu
* E x 0 1 0 N o R e h e a t
=

N O R E H E A T I N G ? Push ( OK ) to overturn next reheating

processes for next 7 days.
B y p a s s w i t h O K

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2.6.3.4 Seasoning
* Seasoning is not available any more.

2.6.3.5 Wireless option

* What is wireless ?
GemX can be equipped with an optional wireless transmitter and a dedicated « Wireless Remote
Controller called RCWGX ». It works in the 433 MHz band and its range is 100 m line of sight in
open air area (less inside a building).

People safety : always keep the generator and its immediate surrounding at sight
when the device emits X-ray.
Radio-frequency emitting devices are prohibited in particular environments. Don't
use the wireless controller in such environment and refer to local regulations.

* Pairing a remote controller and a generator

Any wireless Remote Controller RCWGX can be connected to any GemX generator BUT both must
be paired for obvious security issues to avoid any interference.

Pairing process is simple. You need to connect

generator and RCWGX with a pairing cable and
wait for a few seconds. Then, select a
communication channel and remove the cable.

* Channel selection
There is no risk of interference when several GemX/RCWGX pairs are used in the same area. But
communication can be faster and range higher if a different channel has been selected for each pair
of equipment. 10 channels (0 -> 9) can be used.

* k V 1 3 0 * µ A 0 8 5 0 This menu is used to select channel.

= = Push ( > ) to have access to sub-menu
* E x 0 1 0 W i r e l e s s
=

If the generator is not equipped with the optional transmitter or if the option has not been
activated (see 2.6.3.8), 3 different messages can be displayed :

W i r e l e s s o p t i o n Hardware is not installed.

Contact your local dealer to get this.
i s n o t i n s t a l l e d

S e t W i r e l e s s C h . Hardware is installed but not activated.

First pair RCWGX with a GemX
N o t a c t i v a t e d
(see here above : Pairing)

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S e t W i r e l e s s C h . Chose your channel with ( + ) / ( - )
Push ( OK ) to confirm.
C h a n n e l ( + / - ) : 7

* Radio frequency disturbances

Some environments can be heavily parasitized by ELM emission. These disturbances can affect the
transmission quality between GemX and RCWGX.
When the transmission is lost, the following message is displayed while the green leds of the
Remote controller flash :

* k V 1 3 0 * µ A 0 8 5 0
= =
* E x 0 1 0 N o X G e n !
=

If the disturbances last less than 2 seconds this has no effect and the communication is restored
(else, see next section – Safety : Loss of communication). You improve the situation is selecting a
channel that is less disturbed by ELM emissions.
* Safety : Loss of communication

* k V 1 3 0 * µ A 0 8 5 0 This message is displayed if communication is

= = lost.
* E x 0 1 0 N o X G e n !
=

R C W G X S N : 1 9 0 1 2 If there is still no communication after 6

seconds, a disconnection message appears.
n o t c o n n e c t e d !

The remote controller always tries to restore the communication with the generator. It calls this
steadily and displays the type and serial number of the generator.
On the generator side, first action is to immediately stop X-ray emission. Green led starts flashing.
If ( OK ) is pushed, RCWGX serial number paired to the GemX is displayed.

2.6.3.6 Auto OFF

* What is Auto OFF ?
When the generator is battery powered, it is very important to spare energy. In that case, generator
Auto OFF option can be enabled. The generator will automatically enter sleep mode after a period
of inactivity from 1 to 30 minutes.
The generator will automatically wake up when any message is sent to this or if any button is
pushed on.

- Wakening is NOT possible through communication in wireless mode.

- Wakening is enabled only if jumper JP12 has been set on the electronic board

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* How to set-up Auto OFF ?

* k V 1 3 0 * µ A 0 8 5 0 This menu is used to set up Auto OFF mode

= = Push ( > ) to have access to sub-menu
* E x 0 1 0 A u t o O F F
= u

P o w e r O F F g e n Chose set-up with ( + ) / ( - )

w Push ( OK ) to confirm.
Selecting 0000 MIN disables Auto OFF
T ii m e = 0 0 3 0 M I N

2.6.3.7 Stop Condition

* What is stop condition ?
There are many reasons for which a generator can stop its emission. Some are normal and
expected (such as « exposure end »), others warn of a new condition (such as « low battery »).
Others warn a problem (such as « kV unbalance »).
At each stop, the last Stop Condition of the GemX is displayed after 5 seconds. This is also
registered in the generator and the user can check this in the « Stop Cond » sub-menu.
* List of stop conditions ( See also : Annex 2.3 )
Man STOP Operator has stopped exposure with ( Cancel )
IntLock! The safety area protection has been intruded. Check the area.
Lo Batt! Generator battery is empty – Replace this.
<<kV!<< kV output is too low – try again or call service
>>kV!>> kV output is too high – try again or call service
<<µA!<< µA output is too low – try again or call service
>>µA!>> µA output is too high – try again or call service
A UnBal! Anodic voltage is too high – try again or call service
C Unbal! Cathodic voltage is too high – try again or call service
VCC Low! Internal power voltage is too low – check external power unit
Exp EnD Normal exposure end
Rem STOP Operation has stopped exposure with remote device ( Cancel ) or ( Stop )
Gen T°! Generator temperature is too high – leave this cool down
Bat T°! Battery temperature is too high – battery may be defective : call service
Inv T°! Inverter temperature is too high – leave this coll down
HF lost Wireless link lost – RCWGX may be out of range or disturbances too high
ReHt End Normal end of Reheat process
Seas End Normal end of Seasoning process

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* To read last Stop Condition

* k V 1 3 0 * µ A 0 8 5 0 This menu is used to read last Stop Condition

= = Push ( > ) to have access to sub-menu
* E x 0 1 0 S t o p C o n d
=

L a s t S t o p C o n d . You can exit the menu with ( OK ) or ( Cancel )

S t o p C o n X X X X X X X X

2.6.3.8 Options enable

* What are options ?
Different options can be enable in the GemX. Each of them requires a password linked to the SN
(Serial Number) to be unlocked. Unlock are registered in generator memory and will not be lost in
case of software upgrade.
* List of options

Option 0 Once this option enabled, the generator can :

Fluoroscopy - increase or decrease kV and mA during the exposure
- set exposure to 0, which means unlimited.
When the generator is combined with Image Capture Device that can acquire
image in real time, this offers an exceptional tool for real time inspection !
Option 1 This option gives the possibility to interface the Generator to a computer
RS232 & Ethernet through a RS-232 serial protocol or a standard HTTP protocol (See annexes).
Control A software named « GemX Controller » is delivered and dedicated software
can be developed by OEM for particular applications (such as multi-energy
inspection).
Option 2 This option enables the use of Remote Control unit :
Remote Control * RCLGX L stands for Line
* RCWGX W stands for Wireless.
Option 3 This option is used to synchronize GemX when required and to have a high
Synchronisation speed start-up (in ~300 ms). In a first step, filament pre-heating is starting and
in a second step, high voltage is applied to the tube.

Never introduce unknown keycodes otherwise you will cancel all other Option
unlocks

* Option enable

* k V 1 3 0 * µ A 0 8 5 0 This menu is used to enable options

= = Push ( > ) to have access to sub-menu
* E x 0 1 0 O p t i o n s
=

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O p t i o n s s e t t i n g Push ( > ) to enter first cijfer of the keycode
provided by your local dealer. He will need the
E n t e r K e y c o d e >
GemX serial number to proceed.

O p t i o n s s e t t i n g Selection cijfer (0-9) with ( + ) / ( - )

Once right cijfer is set, push ( > ) to enter next
K e y c o d e : 0 * * * * *
cijfer

O p t i o n s s e t t i n g Repeat operation until 6-cijfer keycode is set

Check and confirm with ( OK )
K e y c o d e : 7 3 5 5 5 0
Option is enabled.

2.7 REMOTE CONTROLLERS RCWGX

Remote Controllers can be supplied to control

GemX remotely :

RCWGX (where W stands for Wireless) is

a wireles-type remote controller the range
of which is 100 m in open air area (less in
buildings). A cable can be used to use the
remote controller in wire mode.

For security purposes, Gem-X has a software lock. To unlock the generator : when it
has been switched on, immediately push the buttons of the RCWGX or of the control
board in the following sequence : ( + ) ( + ) ( - ) ( - ) (See. 1.7.1)

2.7.1 Power supply

The remote controller is supplied with two conventional 1,5 V AA-MN1500-LR6 alkaline batteries
or 1,2 V NiMH 1800 mAh accumulators. They are NOT powered by GemX even while wired to
this. Accumulators have to be charged with a dedicated charger outside the remote controller.
Autonomy with NiMH batteries – 1800 mAh is :
18 hours for RCLGX
10 hours for RCWGX

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When the remote controller batteries nearly empty, display flashes with this message :

R e p l a c e B A T T o n

R e m o t e c o n t r o l

- Have in mind to regularly charge your batteries !!!

- Always have new or charged battery set with you.
- Never leave weak or empty batteries in the remote controller
- Remove the batteries from the remote controller if it is expected not to be used for a
long time period.
To increase autonomy, remote controller automatically switch off after 5 minutes
without use.
2.7.2 Switch on
Once the batteries are properly installed inside the remote controller, you can switch it on by
pushing briefly on the « power » button. The following message are displayed :

H e l l o ! During 2 seconds then :

R e m . c t r l . : R C L G X Remote Controller type (L or W), software

version (2.44) and serial number (18003) are
S W : 2 . 4 4 S N : 1 8 0 0 3
displayed

If you use a RCWGX, it will automatically connect to the generator to which it is

paired. If no connection occurs, refers to 2.6.3.5 Wireless option here above

* successful connection
The following messages are displayed :

C o n n e c t e d t o
g e n e r a t o r :

G e n . t y p e : G X 1 6 0 GemX type (160), software version (2.41) and

serial number (19015) are displayed
S W : 2 . 4 1 S N : 1 9 0 1 5

Don't mix the SN of the Remote Controller and the one of GemX

* unsuccessful connection
This could mean GemX and RCWGX are not paired. The following message is displayed :

G X 1 6 0 S N : 1 9 0 1 5

n o t c o n n e c t e d !

Power on security – if for any reason « power » button is pushed on more than 2
seconds, the switching on operation is cancelled and the generator switches off.

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2.7.3 Switch off
If the power button is pushed on more than 2 seconds, the RCxGX switches off and the following
message is displayed :

G o o d b y e !

If the remote controller is switched off during an exposure, it will automatically

sends a « STOP X-RAY » order to the GemX

If RCLGX and software are switched off during an exposure they also send an
« interlock! » message to the generator.

2.7.4 Connectivity
Controllers use a 15-pin Sub-D male connector as interface.
RCWGX needs first to be paired with a dedicated pairing cable of 50 cm.
The wired connection is priority on the wireless connection.

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3. SOFTWARE INTERFACE – GEMX CONTROLLER
Once the option PC control is activated, GemX
can be controlled with a PC interface that has
been developed for this generator.
This interface is particularly user-friendly, with
an automatic port detection. kV, uA, exposure
time, generator temperature and battery status
are continuously measured and displayed.
NB: if the software is not available in your
language, please call your local supplier.
The software has also a « maintenance » mode
where the generator can be analysed. A special
menu for advanced user (protected by a
password) can be used to dialog with the
generator and perform special tests and settings
as well as enabling options.

3.1 HARDWARE REQUIREMENTS

GemX can be controlled from a computer. The hardware requirements are particularly light :
* OS : Any 32-bit/64-bit Windows Operating System
* Ram : 512 Mb or better
* A RS-232 port and if none, a USB port with a USB-RS-232 converter or an Ethernet
network card

If you use a USB-RS232 converter, take care to install this with its appropriate drivers
before installing GemX Controller software

3.2 SOFTWARE INSTALLATION

GemX Controller software can be installed anywhere on the computer.
1) Run GemxController-setup.exe and follow instructions.
2) During the process, accept to install Microsoft MSVC2010 redistributables.
Software is installed.

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3.3 CONNECTION BETWEEN A GEMX AND A COMPUTER
Computer and GemX must be connected with a cable in order to establish a link and
communication.
• Ethernet link: An Ethernet connection can be established through the laptop and GemX.
Standard HTTP protocol is used. See SDK documentation in annexes and ask your local
dealer for sample code for HTTP Ethernet control can be provided if OEM integration
is needed. Ethernet link is 10BASE-T on CAT-5 cable. Max length is 100 m.
• Serial link: Two cables can be used in function of hardware:
◦ RS-232 – SubD15 cable (Max serial cable length is 50 m.)
◦ USB – SubD15 cable
We recommend to use cables provided by your local dealer but you can also refer to Annex 1
interfacing to build you own.

Take care that Option 1 – RS232 control must be enabled in order to control the
generator with a computer. (See 2.3.4.8 for more details.)

GemX IP address is fixed to 192.168.1.210

Be sure your network card is set on fix IP and on the same subnet.

3.4 SOFTWARE USE

First of all, check that the generator is switched on and properly connected to the
computer (Ethernet or serial link.)

3.4.1 Boot
When the program is launched, a boot window appears. It automatically selects the
communication COM port or Ethernet, tries to establish the communication and download the
generator parameters to initialize the interface. If you have more than one COM port or network
card on the computer, you will have to select the correct one in the first box.

Ethernet communication is called GEI for GemX Ethernet Interface.

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GemX Ethernet searching is automatically enabled. If you want to turn off this feature, click on
“option wheel” - > “Ethernet”. And disable GEI searching.

3.4.2 User interface window

( 1 ) Settings (first column)

The current generator parameters are automatically
downloaded. You can set kV – µA, exposure time and
warning time directly with keyboard or by pressing +/-
buttons.
Take care these parameters are sent to the generator in real
time.
( 2 ) Measurements (second column)
During exposure, these parameters are continuously
measured and displayed.
( 3 ) START / STOP
start and stop the emission
REHEAT can also be displayed automatically.
( 4 ) Communication information
* Text at the upper left give informations about connection
status.
* You can always reset the communication in clicking on the
blue button at top left.
* Additional information related to generator and soft
versions are displayed below.

( 5 ) Controls Ready / PreWarning / X-Rays ON give the current emission status

34/52
3.4.3 Maintenance interface

You can have access to the maintenance interface by

clicking on bottom blue bar.
Most features of the maintenance interface are protected by
a « service password ». If you know this, just introduce it
and click on the button « Send » on the right of the dialog
window.
More information are provided to the people who received
appropriate training. Generators status and history can be
investigated. Different parameters can be adjusted.

3.4.4 Customized software

The serial communication can easily be integrated in a customized software that would also drive
any kind of digital detectors.
Medex can provide full support for the development of integrated or dedicated software. Call the
factory for more information about the communication protocol, HTTP Ethernet communication
protocol, sample code and the more than 200 instructions managed by the GemX.

35/52
ANNEX 1 INTERFACING
A1.1 INTERFACING CONNECTOR

The interface connector is a standard Sub-D

female connector 15 pins with screw-locks
(UNC 4/40) (3).

It is used to connect the generator to :

* RCLGX
* a computer
and for :
* pairing a GemX and a RCWGX

* Pins Functions and levels

9 10 11 12 13 14 15

1 2 3 4 5 6 7 8

Pin 1 : Input : External Stop X ray input

Pin 2 : Output : TX RS232 communication line (to RX port on laptop) (+7V/-7V)
Pin 3 : Input : RX RS232 Communication line (from TX port on laptop) (+7V/-7V)
Pin 4 : Input : Interlock security
Pin 5 : Signal GND for RS232
Pin 6 : Output : Green lamp (Open collector output 12V max 300mA)
Pin 7 : Output : Red lamp (Open collector output 12V max 300mA)
Pin 8 : Output : signalling power supply +12V 300mA maximum.
Pin 9 : Output Interlock (pull-up resistor of 3.3kOhms to +12V)
Pin 10: Output : Wireless inhibit (pull-up resistor of 3.3kOhms to +12V)
Pin 11 : Input: External Start X ray
Pin 12 : Input : Wireless inhibit (Active high, RS232 level)
Pin 13 : Frame ground, 0 Vdc
Pin 14 : Output : Yellow lamp (Open collector output 12V max 300mA)
Pin 15 : Output : Buzzer (Open collector output 12V max 300mA)

Check that no source of power / voltage comes from the external circuitry before.
Have in mind that the output pins are not ground insulated.

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A1.2 RS-232 COMMUNICATION

Check that no source of power / voltage comes from the external circuitry before.
Have in mind that the output pins are not ground insulated.

Remote control is possible through a RS232 serial communication protocol. That is the case with
RCLGX, RCWGX and the computer interface.

On the interface connector :

Connect Gnd from computer to Pin 5

Short Pins 10 to 12 to inhibit internal wireless
RS232 parameters :
9600 bauds
No Parity
1 Stop bit
No Data Flux control.
See Annex 2 for the protocol and command lists
NB : in this configuration, interlock enables X-
rays because DTR (Pin 4) is automatically set to
5 Vdc by the RS-232 communication.

37/52
A1.3 USE OF “SIGNALLING” OUTPUTS

Check that no source of power / voltage comes from the external circuitry before.
Have in mind that the output pins are not ground insulated.

Warning and safety devices (green, yellow, red lamps and buzzer) can be connected to GemX
through the outputs on the interfacing connector.
These outputs can only operate at low power (command signal). For that purpose an internal low
power +12Vdc 300mA supply is available on the interface connector. Since this is not a power
interface, the best way to use it is to drive mechanical or solid state relays.

Use pin 8 of interface connector as a common +12Vdc 300mA

Pin 8

Buzzer
Green

Yellow
+12Vdc - 300mA maximum supply. So, the total

Red
current in lamps and buzzer (or relays)
must not exceed 300 mA.

On the interface connector :

Pin 6
Pin 6 : Output : Green lamp
Pin 7
Pin 7 : Output : Red lamp
Pin 8 : Output : +12V 300mA. Pin 14
Pin 14 : Output : Yellow lamp
Pin 15
Pin 15 : Output : Buzzer

A1.4 EXTERNAL START / STOP

Check that no source of power / voltage comes from the external circuitry before.
Have in mind that the output pins are not ground insulated.

It is also possible to remotely start and stop the GemX with simple push button as follows. You can
use opto-couplers, open-collector output devices, relays or switches to drive these inputs
1.2mA@12Vdc).
These inputs are active, internally lo w pulled-up to +12V through 10 kΩ resistor. The effect of
these inputs is exactly the same as the OK (Start) and Cancel (Stop) buttons of the keyboard. Use
pin 13 of interface connector as a common 0Vdc.

On the interface connector : Pin 1

Pin 1 : Input : External Stop X ray Pin 11
Pin 11 : Input: External Start X ray Start Stop
Pin 13 : Frame ground, common 0 Vdc Pin 13 Gnd

IMPORTANT NOTE : for “START” (OK) : Use falling edge pulses of more than
500ms and less than 2 s otherwise, a “Release” warning will appear.

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A1.5 INTERLOCK

Check that no source of power / voltage comes from the external circuitry before.
Have in mind that the output pins are not ground insulated.

Interlock can be used to add some « switch securities » on the generator for example to delimit a
security area around the generator and to use it in a bunker or in an X-ray cabinet.
Different GemX configurations are possible (with RCLGX, with RCWGX, with a computer, with a
wire or wireless, ...). According to the configuration, interlock can be used a different way.
Principles
* Interlock entry (pin 4) must be at a voltage equal or higher than +5 Vdc to permit X-ray emission.
* A jumper (JP11) sets pin 4 to +8 Vdc and as a consequence permit X-ray emission automatically.
Pin 4 is internally pulled up.
* Even with JP11, pin 4 is still priority and X-ray emission is impossible if pin 4 is set < +5 Vdc. An
additional interlock switch can therefore be used in parallel to any other one.
* When GemX is interfaced to a computer through a standard RS-232 cable (delivered by Medex)
pin 4 is interfaced with the DTE (pin 4) of the computer. When software runs, pin 4 is set at
voltage between +7 Vdc and + 12 Vdc and X-ray emission is enable. When software doesn't run,
pin 4 is set at a voltage between -7 Vdc and -12 Vdc and X-ray emission is impossible.
* When GemX is interfaced to a remote controller through a standard communication cable
(delivered by Medex) pin 4 is set at +5 Vdc.
* When GemX is connected to a flashing light, its own interlock entry can be used. Pin 4 will be set
at +5 Vdc if the interlock of the flashing light permit X-ray emission.
* If needed, in particular cases, the +5 Vdc signal can be supplied through pin 9

Jumper JP11 is located just next to the serial

communication table.

JP12

JP11

Direct consequences
* When GemX is interfaced with a cable, if JP11 is absent, the removal of the cable stops the X-ray
emission ; if JP11 is present, the removal of the cable doesn't stop the emission.
* When GemX is controlled with the wireless remote controller, JP11 must be present OR a cable
must be used to set pin 4 at +5 Vdc at least (e.g. with a flashing light or in connecting pin 9 to pin
4).

Examples

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* Wireless remote control; no cable, JP11 is present
Pin 4
Jumper JP11 is present and Pin 4 Interlock is internally Interlock
pulled up to 5Vdc, so X-ray emission is permitted. Pin 5
Ground Interlock
Switch NC
Interlock security is activated when pin 4 is connected to
the ground, X-ray emission will be stopped !

For a door security, the door opening release the switch

and this one (NC) connect pin 4 to ground and stop X-ray.

* Wireless remote control; no cable, JP11 is absent

Pin 9
Pin 4 is NOT internally pulled up. Interlock
X-ray emission is not possible unless pin 4 is connected to Pin 4
Interlock
pin 9. switch

* Wired control with a computer (a cable is used to interface the

generator to a computer with a RS-232 connector)

If JP11 is absent, the removal of the cable stops the

emission ; if JP11 is present, the removal of the cable
doesn't stop the emission.

Pins 2, 3, 4 and 5 are used for the communication. The

host computer sets pin 4 to the ground when the software
doesn't run.

It is possible to add an interlock switch in parallel

between between pin 4 and pin 5 (see the first case
described here above) or in serial with DTE (see below)
* Wired control with a computer (a cable is used to interface the
generator to a computer with a RS-232 connector)

If JP11 is absent, the removal of the cable stops the

emission ; if JP11 is present, the removal of the cable
doesn't stop the emission.

Pins 2, 3, 4 and 5 are used for the communication. The

host computer sets pin 4 to the ground when the software
doesn't run.

An interlock switch can be added in serial with DTE

Interlock signal (pin 4) .

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* Wireless remote control ; no cable ; JP11 is present ; an
Pin 4 Interlock
additional start/stop cable switch and interlock is used. Interlock
Pin 5 Switch NC
Interlock security is activated when pin 4 is connected to
Pin 1
the ground, X-ray emission will be stopped.
Pin 11
X-ray emission starts when 11 is grounded, it stops when Start Stop
Pin 13 Gnd
the exposure time is elapsed or when pin 1 is grounded.

A1.6 WAKE-UP BY HOST

RCLGX or host computer (but not RCWGX) can be used to wake-up the generator.
To enable this option, jumper JP12 must be connected inside the generator. Once the Remote
controller or program on host computer will start, the generator will wake-up. This is useful when
the generator is at a long distance from operator and also if the automatic power shut-off option is
activated (See : 2.4.3.6 Auto OFF).

To enable the function, rocker power switch must be -of course- in “ON” position.
This is a hard switch which will automatically cut power in any case.

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A1.7 ETHERNET COMMUNICATION & SDK

A standard Ethernet cable CAT-5 can be used to link GemX with laptop.
Connect the cable between them. LED on GemX Ethernet receptacle turn green when connection
become active.

This section gives you information about protocol for OEM integration. If you're
using Medex GemX Controller Software, you don't need to read this part. GemX
Control Software integrate Ethernet communication capability.

GemX control takes advantages and facilities of standard HTTP protocol. Its commands are
described in annex A2.2. GemX are factory configured with static 192.168.1.210 IP address.

GEI GemX Ethernet Interface protocol

GEI protocol is based on HTTP GET requests. Send a GET request as shown as below and a
standard HTTP answer will contains GemX answer code in plain text.
http://192.168.1.210/Hxxxxxxxx
where xxxxxxxx is the GemX command as described in annex A2.2.

For example, http://192.168.1.210/HXON00000 will start the GemX and send you back a
“XON00000” plain text message to confirm.

To keep GemX communication link alive, a command must be sent at least every
seconds. If no commands are received by the GemX during 1.5s, GemX will stop
shooting (security feature).

Samples code in C are available through you local dealer.

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ANNEX 2 RS232 COMMUNICATION PROCESS AND PROTOCOL
Option 1 must be validated by keycode to enable this protocol process.
( See : 2.3.4.8 Option enable )

Always use STATE CODE to check generator status with this is activated.

This communication process allow you to dialogue with all GemX generators. This is an easy way
to program and control the generator. All the user necessary parameters can be read, modified and
used through this process.

A2.1 RS232 CHARACTERISTICS AND COMMUNICATION PROCESS :

Parameters :
COMMUNICATION HANDSHAKING 9600 Bauds 8 Bits no parity 1 stop bit
Time Out : 200 msec
Host is master - GemX is slave

COMMAND SENT FROM Host To GemX

STEP

HOST GemX
Tx / Rx Host ACTION Tx / Rx GemX ACTION
1 Tx "@@" asks GemX to open communication If "@@" received
2 waits during 200ms time out for "@@" Tx "@@" sends back "@@" to host
3 opens communication for 200msec
4 Rx "@@" If Time out > 200ms or not "@@" then go to "1"
5 If "@@" received, go to "6"
6 Tx command sends 8 command characters to GemX
7 Rx command receives command
8 If Time out > 200ms start again at "1"
9 If received command valid, go to "11"
10 If received command not valid go to "1"
11 Tx command sends back the 8 characters and
12 executes received command
13 If answer to host needed, go to "17 "
14 If answer not needed, go to "1"
15 Tx error code If not valid, sends back 8 characters
16 of error code and go to "17"
17 Rx 8 char. receives the 8 characters and check validity
18 If Time out > 200ms start again at "1"
19 If data valid and answer necessary go to "22"
20 If data valid and answer not needed go to "1"
21 IF data not valid (error code) go to "1"
ANSWER SENT FROM GemX TO Host
STEP

GemX HOST
Tx/Rx GemX ACTION Tx/Rx Host ACTION
22 Tx "@@" asks host to open communication If "@@" received
23 waits during 200ms time out for "@@" Tx "@@" sends back "@@"
24 opens communication
25 Rx "@@" If Time out > 200ms or not "@@" then go to "1"
26 If "@@" received, go to "27"
27 Tr 8 char. sends the 8 characters answer to host, go to "1"
28 Rx 8 char. answer is received
29 If Time out >200msec Start again at "1"
30 If valid then use data and goto "1"
31 If not valid go to "1" and repeat process

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A2.2 COMMAND LIST (USER MODE)
All commands are sent in 8 ASCII characters. Only use capital letters.
The first ASCII character determines the type of command. There are 4 types of commands :
“?” = Request real time value (feedback). “R” = Request reference value in memory
“S” = Setup new value in memory (reference) “X” = X-ray commands (ON and OFF)

ASCII ASCII
Format Format Minimum Maximum
Definition of command
Host GemX parameter parameter
command answer
?A100000 Request to display Generator total alive running time =A10dddd 0000 hours 9999 hours
?A200000 Request to display X-RAY tube total radiation time =A20dddd 0000 hours 9999 hours
?A300000 Request to display kV inverter output current =A300ddd 000 (0,00A) 200 (20,0A)
?B100000 Request to display Battery 1 state =B100ddd 000% 100%
?B200000 Request to display Battery 2 state =B200ddd 000% 100%
?C100000 Request to display Generator temperature (°K) =C100ddd 253°K (-20°C) 343°K (+70°C)
?C200000 Request to display Batteries temperature (°K) =C200ddd 253°K (-20°C) 343°K (+70°C)
?C300000 Request to display Electronics temperature (°K) =C300ddd 253°K (-20°C) 343°K (+70°C)
?D100000 Request to display State Code =D10hhhh 0000 (hex) FFFF (hex)
?EX00000 Request to Display actual remaining Exposure time =EX00ddd 000 Sec 599 Sec
?KV00000 Request to Display actual value of kV =KV00ddd 000 kV 360 kV
?MA00000 Request to display actual value of µA =MA0dddd 0000 µA 2250 µA
RBZ00000 Read BUZZER Enable DBZ0000d 0 (OFF) 1 (ON)
RD200000 Read last memorized StopCond DB2000hh 00 (hex) FF (hex)
REX00000 Read Programmed Exposure time Reference DEX00ddd 000 Sec 599 Seconds
RKH00000 Read MAX kV reference DKH00ddd 000 kV 360 kV
RKL00000 Read MIN kV reference DKL00ddd 000 kV 360 kV
RKM00000 Read KV MAX that Don't need Reheat or Seasoning DKM00ddd 000 kV 360 kV
RKV00000 Read Programmed kV Reference DKV00ddd 000 kV 360 kV
RMA00000 Read Programmed µA Reference DMA0dddd 0000 µA 2250 µA
RMH00000 Read MAX µA reference DMH0dddd 0000 µA 2250 µA
RML00000 Read MIN µA reference DML0dddd 0000 µA 2250 µA
RPT00000 Read Auto Power Off Time DPT000dd 00 (no) 30 minutes
RPM00000 Read Maximum Power DPM0dddd 0000 W 9999 W
RSN00000 Read serial number DSNddddd 18000 99999
RSW00000 Read Software reference DSWddddd Vn.rr (Char.) Vn.rr (Char.)
RTY00000 Read display type of generator DTYddddd Gddddd (Char.) Gddddd (Char.)
RWL00000 Read Wireless State and channel DWL000dd 00 (OFF) Channel 10(-1)
RWT00000 Read Programmed Warning Time DWT00ddd 000 Sec 100 Sec
SA400000 Reset reheating Flag None - -
SBZ0000d Setup Buzzer Enable None 0 (OFF) 1 (ON)
SEX00ddd Setup for Exposure Timer (000=Continuous in FLUORO) None 000 sec 599 sec
SKD00000 Setup KV-1 (Fluoro Option : Password validated) None - -
SKU00000 Setup KV+1 (Fluoro Option : Password validated) None - -
SKV00ddd Setup kV reference None 000 kV (360)kV
SMA0dddd Setup µA reference None 0000 µA (2250) µA
SMD00000 Setup µA-50 (Fluoro Option : Password validated) None - -
SMU00000 Setup µA+50(Fluoro Option : Password validated) None - -
SPT000dd Setup Auto Power Off Time (dd=00 : Disabled) None 00 (no) 30 min
SUdddddd Setup User Option key code None - -
SWL000dd Setup Wireless (dd=00 OFF, dd=01-10 ON+channel-1) None 00 (OFF) Channel 10(-1)
SWT00ddd Setup for Warning time of pre-alarm in seconds None 001 sec 100 sec
XOF00000 Order stop X-rays: Xoff None - -
XSS00000 Order start Seasoning of tube: automatic time None - -
XON00000 Order Start X-rays: X On None - -
XRH00000 Order start Reheating of tube : automatic time None - -

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A2.3 ERROR CODE AND STOP CONDITIONS
ASCII Format Error Code Message ASCII Format Stop Conditions
ERR00041 Received Overflowed Exposure time =D200020 Manual User STOP
ERR00042 Received Overflowed Frequency =D200021 Release Start button !
ERR00043 Received Overflowed kV =D200022 Interlock OPEN !
ERR00044 Received Overflowed mA =D200023 Low BATT1 !
ERR00045 Received Overflowed Preheating =D200024 Low BATT2 !
ERR00046 Received Overflow Warning time =D200025 Low kV !
ERR00047 Received Overflow Gradient kV =D200026 Over kV !
ERR00048 Received Overflow Year =D200027 Low mA !
ERR00049 Received Overflow Month =D200028 Over mA !
ERR0004A Received Overflow Date =D200029 Anodic Unbalance !
ERR0004B Received Overflow Hours =D20002A Cathodic Unbalance !
ERR0004C Received Overflow Minutes =D20002B Internal Red lamp defective !
ERR0004D Received Overflow Seconds =D20002C External Red lamp defective !
ERR0004E Manual Start Error =D20002D PREHEATING first needed !
ERR0004F Received Power limit overflow =D20002E SEASONNING first needed !
ERR00050 Reheating needed =D20002F VCC Low !
ERR00051 Seasoning needed =D200030 Exposure END
ERR00052 Received Overflow Auto Power-Off Time =D200031 RS232 User STOP
ERR00053 Wireless setup error =D200032 Generator Over Temperature
ERR0007C Unavailable Command (Pwd authorized) =D200033 Batteries Over Temperature
ERR0007D Time Out Error =D200034 Electronics Over Temperature
ERR0007E Invalid Command =D200035 HF lost (with RCWGX)
ERR0007F Unknown error =D200036 End of Preheating
=D200037 End of Seasoning
=D200038 Maximum Power Overflow

A2.4 STATE CODE

The “State Code” gives the exact generator state in real time. Its format is as follows.
Command is ”?D100000” - Answer format is “=D10[Digit 3][Digit 2][Digit 1][Digit 0]”
Hex State
State Code Message
Digit bits
0 Bit 0 Pre-warning ON (1=ON, 0=OFF)
0 Bit 1 X-Ray ON (1=ON, 0=OFF)
0 Bit 2 kV Precision OK ±1% (1=YES, 0=NO)
0 Bit 3 µA Precision OK ±1% (1=YES, 0=NO)
1 Bit 4 Yellow lamp (1=ON, 0=OFF)
1 Bit 5 Green lamp (1=ON, 0=OFF)
1 Bit 6 Buzzer ON (1=ON, 0=OFF)
1 Bit 7 Battery powered (1=Battery, 0=External supply)
2 Bit 8 Reheating needed first ! (1=reheating needed, 0= not needed)
2 Bit 9 Seasoning running (1= running, 0=normal X-Ray)
2 Bit 10 INTERLOCK (0 = CLOSED, 1= OPENED)
2 Bit 11 HF allow flag (0 = No HF transceiver inside, 1=HF transceiver inside)
3 Bit 12 ALWAYS "1"
3 Bit 13 N/A
3 Bit 14 N/A
3 Bit 15 1=Last command received is rejected, 0=Last command received OK

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ANNEX 3 BATTERY AND BATTERY CHARGER
A3.1 GENERAL DESCRIPTION AND SAFE USE
GemX uses the latest technology in term of batteries : Lithium Polymer (Li Po). These batteries
have a very density of energy (in term of stored J / kg). Their main use is the car industry and in
some particular applications such as remote-controlled aircraft where as much energy as possible
must be stored for a minimum weight.
Another advantages of the Li Po batteries are :
* high discharge rate (up to 15 C, which means 45 A in the current case)
* excellent storage characteristics ( > 90% after 6 months at 23°C ; decrease with a higher T )
* no memory effect
* high life cycle : ~ 500 cycles
GemX uses a pack made of 2 * 4-cell batteries. Both are permanently checked in term of voltage
and temperature to prevent any misuse.
The charge state of the batteries is indicated on the remote controller. Note that the real status is
indicated when the generator does not emit X-rays but securities are checked during work ( See
A3.2 for more informations )

Nominal voltage 29.8 Vdc Charge temperature 0 /+40 °C

Capacity 5.3 Ah Discharge temperature -20 /+60 °C
Working voltage 28.0 - 33.6 Vdc Storage temperature 0 /+45 °C
Autonomy ~ 300,000 kV.mAs

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Take care of the orientation of the battery pack when you plug this into the generator
The « spur » is towards the front of the generator.

To take the battery out, push the connector towards the back ; the battery is ejected

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A3.2 OPTIMAL USE
The electrical capacity of the batteries is around 300,000 kV.mA.s : it means you can get 100 kV – 1
mA during around 3000 s or you can take around 300 shots of 100 kV – 10 mAs with a fully charge
battery. Nevertheless, in order to get these performances, some « principles of good practice » must
be followed.

1 When the battery is above 50% of charge, shoot at maximum mA achievable

The electrical yield of the generator is higher at 80 kV – 2 mA than at 80 kV – 1 mA.
It means that less energy is taken out of the battery is you shoot 10 s at 80 kV – 2 mA
rather than 20 s at 80 kV – 1 mA even if the X-ray dose will be the same.
2 When the battery is below 50% of charge, reduce mA
When the charge of the battery drops below 30V ( 50% of the charge ), the electrical
currents that it delivers are higher and the securities can stop the generator from
running while the battery is not yet empty.
In this configuration, you can still get more exposures from the battery if you reduce the
mA and increase the exposure time. This is exactly the contrary as what is advised here
above
3 Start by performing high energy shot and later make low energy shot
The electrical yield of the generator is higher at 80 kV – 2 mA than at 160 kV – 1 mA.
This is due to the losses due to high voltage generation. When possible, it is better to
start performing high energy shots when the battery is full and to keep the lower ones
(if any) when the battery is below 50% of charge at rest.

A3.3 BATTERY CHARGER

Battery is charged externally.
Connect this to the battery charger.

Charge time is around 4 hours with the

following steps indicated by the lamp of the
battery charger :

Fast charge mode

Battery is charged at 80% (after 2 hours) Left : Battery charger ; Right : Battery pack
Battery is charged at 100% (after 4 hours) Charger Serial Number starts with BC (Battery
Charger) and battery pack BP

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ANNEX 4 SERVICE
For any question, contact your local agent or X-RIS Service Department that will provide you all
support to solve all your concerns as fast as possible :
X-RIS sprl
Service Department
Rue Marie Curie
4431 Loncin
BELGIUM

Contact : [email protected]
Phone : +32 499 196 197

Please, prepare :
* GemX Serial Number ( SN: )
* If possible : a computer with the GemX Controller Software
(if the generator communication is still working)

A4.1 PRODUCT DESCRIPTION

GemX is composed of mainly 2 components :
* High Voltage tank (sealed) that can only be repaired at X-RIS Service Department.
* Electronic power and control board that can be analysed and repaired on site.

A4.2 OPENING
To open GemX and have access to the Electronic power and control board :
* Remove one of the two rubber lateral protective covers (just pull this by its smaller side)
* Remove the 2 times 2 screws that link the cover to the tank
!!! Don't touch any other screw – that could definitely destroy the device
* Remove the cover
* Disconnect the connector which links the LCD display to the main board

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A4.3 SCHEMATICS

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