Draft Construction Management Plan
Draft Construction Management Plan
Draft Construction Management Plan
Site Details
Client: AWS
HYD 100 /110 / 120 - To be developed separately for each site in subsequent
Site Name:
revision
Project Commencement
TBC
Date:
Estimated Project
TBC
Completion Date:
Document ID Code:
CONTENTS
1 INTRODUCTION ............................................................................................ 4
1.1 Task Appreciation and Methodology ................................................................. 4
1.2 AWS & GC Project Team ................................................................................ 5
1.3 Project programme & critical Path ................................................................... 7
1.4 Project Methodology Scope ............................................................................ 7
1.4.1 General Method of AWS project works: ............................................................... 8
1.4.2 Contractors Establishment ............................................................................... 9
1.4.3 Dilapidation Survey ...................................................................................... 11
1.4.4 Perimeter Fencing........................................................................................ 11
1.4.5 Parking ..................................................................................................... 11
1.4.6 Amenities .................................................................................................. 11
1.4.7 Construction Traffic Management plan, Access and Egress to the Site ......................... 12
1.4.8 General vehicle management notes & requirements .............................................. 12
1.5 In-Ground Services / GFIS ............................................................................ 12
1.6 Unloading and Storage of Materials & Equipment on Site ..................................... 12
1.7 Storage & Disposal of waste .......................................................................... 13
1.8 Control of dust .......................................................................................... 13
1.9 Safety Management .................................................................................... 13
1.10 Quality Management ................................................................................... 13
1.11 Environmental Management ......................................................................... 14
1.12 Risk and Mitigation Management .................................................................... 14
1.13 Design Coordination Management .................................................................. 15
1.14 Programme Management ............................................................................. 15
1.15 Project Reporting Regime ............................................................................ 16
1.16 Decanting / Protection of Works and Equipment / Permitting ............................... 16
2 NEA – MILESTONE REQUIREMENTS .................................................................. 16
3 H2C – MILESTONE REQUIREMENTS .................................................................. 17
4 PFHO - HANDOVER & COMPLETION ................................................................. 17
4.1 Certification ............................................................................................. 18
4.2 Initial Operational Requirement .................................................................... 18
4.3 Training ................................................................................................... 18
4.4 As Constructed Documentation ..................................................................... 18
4.5 Defects Liability Period ............................................................................... 18
4.6 Appendices A – Programme and Critical Path .................................................... 19
Draft Construction Management Plan
4.7 Appendices B – Construction Communication Plan – Template .............................. 19
4.8 Appendices C – Construction Directory Sheet – Template..................................... 21
4.9 Appendices D – Permitting Ownership System – Template .................................... 23
4.10 Appendices E – Construction Meeting Minutes - Template .................................... 26
Draft Construction Management Plan
1 INTRODUCTION
1.1 Task Appreciation and Methodology
TATA PROJECTS LIMITED (TPL) propose to achieve project success by promoting a culture of
collaboration with clients, stakeholders, consultants, as well as subcontractors and suppliers. We as
General Contractor have a track record of engaging with Clients to build long term, mutually
successful and beneficial relationships. Our corporate values of professionalism, reliability, integrity,
innovation and forward thinking have been at the heart of the business and contribute to our business
success and enduring relationships with clients, their key stakeholders, and consultants.
TATA PROJECTS LIMITED will select its project team members based on their experience in delivering
Mission Critical projects under a collaborative contract approach with multiple stakeholders across
all suites of contracts, and personal attributes that are conducive to the delivery of the HYD-
100/110/120 project. Our Contractor’s Representative, Project Manager, General Contractor, and
other Subcontractor members of the project team, will been selected because they are decisive in
decision making, are comfortable providing direction and are highly competent in establishing and
maintaining effective communications with all project participants.
Our engagement approach for this project is to maintain early, regular, proactive and solutions‐based
communication with ‘no surprises’. Collaborative teamwork will be promoted and our personnel will
always be on the front foot to enhance involvement by all stakeholders. The subject works shall be
covered under the Global Construction Agreement between TPL and AWS along with Local Country
Addendum and other documents. Mutual agreement between the two parties shall allow for
Guaranteed Maximum Price for AWS. TPL as responsible parties shall share the necessary information
transparently as required under this contract.
TATA PROJECTS LIMITED have a deep understanding surrounding the sensitive nature and critical
operations that AWS may wish to undertake at this proposed facility and the security concerns
associated with it. Each unit, building and core user group involved in the project will have unique
and challenging issues to deal with, however the selected practical approach in design which is in
AWS scope will deliver will ensure better operations and functionality into the future for each user,
and TATA PROJECTS LIMITED is committed to delivering a quality outcome for AWS on the HYD-
100/110/120 project.
AWS/Client has attempted to divide the works in two packages viz. Early Works and Pontoon Bridge
for each of its Site HYD- 100/110/120.
Client has developed the design for this project and provided the tentative quantities. TPL team shall
be provided with BIM model and Cad Drawings for take off for the formal quantification of this
projects which shall form the basis for issue of change orders if necessary.
Early works package comprises of levelling of plot area and construction of Boundary wall.
Additionally the scope involves laying of below ground HDPE pipes, storm water drainage and gates
in boundary wall.
Pontoon Bridge works involve complete construction and operationalizing of the Phase 1 part of plot
which includes construction of pontoon bridge building, 4 nos MMR buildings, and site infra facilities
and services for these buildings like HSD Tank, Substation, STP.
In order to deliver this critical project TATA PROJECTS LIMITED has identified various activities to be
executed. These activities are listed subsequently in this document.
In order to achieve success on this critical project and to mitigate the main risk profile of the project,
Tata Projects will ensure that all facets of the Critical Plant and Data halls will be managed by a
Single Point of Contact (SPOC- MEP) as part of our selected execution Team and a Single Point of
Contact for all CSA activities (SPOC – Civil). AWS/ Client will have a high-level oversight of all the
core elements related to hazardous areas strictly monitored and managed by our selected
Representative.
Draft Construction Management Plan
TPL team selected shall ensure:
TATA PROJECTS LIMITED understand the importance of delivering a fully certified building, and the
introduction of our selected and highly experienced CM representative will ensure that TATA
PROJECTS LIMITED competently and holistically manage this technical process. Our Construction
team will ensure that all risks associated to the complexity and severity that could follow should
this not be approached with appropriately qualified personal and experts are mitigated.
ORGANISATION CHART
The criticality of the pre planning and execution of the works by our team with zero impact on the
end date is second to none. TATA PROJECTS LIMITED will resource the project with a core group of
key people that have exceptional Mission Critical Facility experience. Our managers have been
selected for the HYD-100/110/120 project as they have directly managed some of the largest and
most complex projects including refurbishment projects, Greenfield construction, Brownfield,
remediation works, electrical, civil and other complex engineering projects of varied nature providing
a unparalleled depth and breadth of experience and are available to deliver the successful; outcomes
required across the HYD-100/110/120 project.
TATA PROJECTS LIMITED have developed Construction Plan based on the IFC design and details as
received from AWS during previous months from Nov 2019 – February 2020 to demonstrate to AWS
project team our appreciation and commitment to the following:
A full understanding of each work front, including risks, timing and mitigation measures
A pre-planning process and risk assessment of each work zone
Security control and interface with end users
Project teams Key people with defined Mission Critical experience to deliver the highest standard of work
A defined Subcontract management and selection process
Commitment to an open line, mature and honest working relationship
TPL proposes to execute the works with petty contractors who have experience of working on similar
projects with TPL and meet TPL vendor selection criteria. Some of the criteria relevant for selections
on the Subcontractors are:
Proven performance on similar roles, including Major Mission Critical Works, work in semi/fully operational
Mission Critical facilities with multiple stakeholders
Ability to manage and clearly communicate with the stakeholder group
Project experience on AWS projects or similar Mission Critical facilities
Commitment to completing the project on time and within budget
Specialised Subcontractor wherever required for delivery of specialised work packages shall also be
engaged on criteria similar to above. Presently specialised subcontractor are not proposed as
Nominated Subcontractor and LLE items are consider to be engaged/supplied through client
Draft Construction Management Plan
Milestones
Temp DGB20 MMR Access Road Tue 02-06-20
4 nos MMR Completion Tue 30-06-20
Network Early Access Tue 03-11-20
Handover to commissioning Tue 24-11-20
PFHO (Power and Facilities Hand Off Tue 15-12-20
Substantial completion of Room 2 Tue 09-02-21
The purpose of this construction methodology is to provide an explanation on how TATA PROJECTS
LIMITED will approach each element of works for the HYD-100/110/120 project. The proposed
materials, type of construction, security and how access is currently anticipated to the site will be
defined for each portion of works. TATA PROJECTS LIMITED appreciates the sensitivity of working on
an AWS project and aim where possible to maintain the highest level of security on such a project
during the general construction phase.
A detailed assessment on the works has been provided for each location, TATA PROJECTS LIMITED
will consider the following mutual impacts and minimal requirements to successfully deliver the
works:
Environmental impacts and compliance with the regulations and standards
Security impacts and the inclusion of Security escorts for each work area during the different phases of
Construction up until NEA, H2C PFHO and Handover
The involvement and requirements for the end users to witness and escort works being undertaken on site.
Traffic management
Site establishment, laydown areas, parking
O&M
The new HYD-100/110/120 projects will be established upon a Greenfield location. The initial phase
of the works will consist of site survey, clear and grub and cut to fill activities. The building in general
will be founded on ground with structural in ground foundations ensure calculated stability and
support.
Draft Construction Management Plan
The new facility is a purpose built building to assist AWS in the compliant storage management of
highly sensitive material. The new facility will be constructed to good engineering practices on the
basis of design provided by AW, ensuring practical and operational needs are promptly met on a day
to day basis.
A similar sequencing is developed for HYD 110 and HYD 120 site and subsequent revisions will be
incorporated.
Draft Construction Management Plan
In addition to these to achieve completion TPL shall also require to execute activities like
a) Site Survey
b) Tree Shifting / Replanting
c) Temporary Fencing
d) Temporary Infrastructure required to facilitate execution of works
e) Unloading and loading of materials
Method statements for these are included in Project quality plan and will be developed further as
required
HYD 100
HYD 110
HYD 120
Draft Construction Management Plan
A copy of this survey will be provided to the AWS project team, and shall form the basis of execution
of works.
1.4.5 Parking
The project work force would be directed to park their private cars within the designated parking
zones agreed with the GC and AWS CM team. TATA PROJECTS LIMITED anticipate that majority of the
works force will park with in the site at identified locations, however there will be the need to
accommodate parking for minimal spots in all other locations. AWS & the TPL PM will encourage the
use of carpooling on the project, to assist in offsetting the need for excess carparks and potential
impacts that this may have on base. These are indicated in the site facilities layout inserted above
1.4.6 Amenities
The amenities required for the majority of the work force will be provided within the boundary of
the project site office and include the following items:
1. Main offices including Meeting rooms
2. Lunch Sheds
Draft Construction Management Plan
3. Toilet blocks
4. Site Containers
5. Laydown Areas
6. Store
1.4.7 Construction Traffic Management plan, Access and Egress to the Site
It is currently anticipated the HYD-100/110/120 project will be access through the existing roads. As
the over all area is under development with new roads proposed by developer viz TSIIDC the access
into the site may change over the project duration. However TPL shall endeavour to regulate the
access to the site through security guard monitored entry and exit (for Vehicle & pedestrians ). The
Construction Traffic Management plan will be developed upon confirmation of access and in
conjunction with AWS CM team
Designated car parking and laydown areas will be located in the agreed position and within close
proximity to the work fronts for ease of access and reduced disruption during the construction phase.
General deliveries and rubbish storage will also be located in the same zones, which will be defined
via signage for ease of locating the area.
At the construction execution planning level, the TATA PROJECTS LIMITED PM will ensure a review of
the Worksite Traffic Management needs taking into consideration the legal, statutory and contractual
obligations.
Draft Traffic Management Plan is attached separately in Appendix G. The pathways and internal roads
are indicated in the site facilities layout inserted above
Review and comment on sample submissions, shop drawings and equipment selections;
Periodical inspections of the works;
Assessing non-conformances and remedial works;
Inspections of the works prior to Practical Completion and during Defects Liability Period.
TPL endeavours to adopt client ITP with TPL ITP to evolve a mutually acceptable document addressing
the requirement of all concerned
“reused”
“recycled”
“non-recycled”
Data Hall Room Clean (GC is responsible for maintaining a clean environment inside the white space
from NEA to PFHO, daily cleaning of the space will be required.)
Polished / Sealed Data Hall / Room Floors
Operational Loading Dock and equipment lift
Completed Fibre Rooms (with ¾” fire rated painted plywood)
Secure and Lockable Storage Room for Materials
BMS/EPMS point to point cabling fully completed
o Note: this will be coordinated with the Amazon Construction Manager assigned to the project.
Access to the Data Hall / Room (for delivery, storage, and installation of networking equipment, server
racks and related items)
During NEA all Level 1, 2 & 3 Commissioning activities will be completed and witnessed by the AWS
Cx team & the Independent Commissioning Agents (ICA).
During PFHO Level 4 & 5 Commissioning activities will be completed and managed by the AWS Cx
team & the Independent Commissioning Agents (ICA).
Level 4 – Verification that the equipment and systems operate during functional performance
testing without any failures or critical issues noted.
Level 5 – Integrated systems testing (IST) is the culmination of the full cycle of the commissioning
programme, where the performance during these activities demonstrates the performance of the
facility as a whole to meet or better the design criteria and project requirements. During this
testing the systems are operated at various loads and in different modes to demonstrate the fully
automated operation and proper response to equipment failures and utility outages.
Removal of all rubbish, tools, scaffolding and surplus materials and equipment within the area’s to be
handed-off,
All electrical and mechanical equipment has been successfully and fully tested and commissioned and is
satisfactorily operating,
Fully redundant power and permanent cooling is available,
Security systems are fully active and live
Construction is substantially complete and no critical “punch-list” items remain on APL.
Fire certificates and occupation certificates are in place to allow lawful operation of facility
4.1 Certification
Prior to putting in operation statutory requirements require an Occupancy Certificate and Consent
to Operate.. TATA PROJECTS LIMITED will action the items that reside within their responsibility and
facilitate AWS in obtaining the same. The items will be obtained from the relevant subcontractors
and provided to the AWS for submission to relevant authorities to enable AWS to obtain certification
as required to operationalize the facility
4.3 Training
TATA PROJECTS LIMITED will organise to train the AWS operational staff in the facilities functionality.
Training will be conducted at the latter stages of the project on site around Completion and prior to
PCO. Inclusive within the training process, the TATA PROJECTS LIMITED team and their subcontractors
will be present at all times, as they maintain the assets and their knowledge of the installation. The
staff will be trained by the respective subcontractors in their relevant fields.
4.4 As Constructed Documentation
As Constructed documentation will be compiled and submitted in accordance with contractual
requirements and handover process.
4.5 Defects Liability Period
During the Defects Liability Period for the works, TATA PROJECTS LIMITED is responsible for all
building tuning and planned and unplanned maintenance (TBC).
TATA PROJECTS LIMITED will maintain adequate records of all calls, attendances, recommendations
and actions taken in respect of any defects during the Defects Liability Period.
Within 14 days of the end of the Defects Liability Period for the works, AWS will provide a report to
the client which sets out:
Adequate records of all calls, attendances, recommendations and actions taken in respect of all defects
Recommendations for the future maintenance of the works
Any other matters specified in the contract particulars or required by the client.
Defects will be addressed within acceptable timeframes during the defects liability period. The
current categorisation and timeframes from are detailed below:
Emergency requirement: Initial response - Attend within 30 minutes and make safe or secure. Completion of
the work or notification of an alternate proposal is required within 24 hours. In these situations, if the AWS
Draft Construction Management Plan
maintenance team cannot attend in a timely manner, the HYD-100/110/120 project Maintenance Contractor
will make the area safe and the AWS team will be required to assist.
Immediate requirement: Initial response - Attend within two hours and make safe or secure. Completion of
the work or notification of an alternate proposal is required within 24 hours.
Urgent requirement: Initial response - Attend within 24 hours and make safe or secure. These circumstances
will be rare. Completion of the work or notification of an alternate proposal is required within two (2) days.
Routine requirement: Completion of the work or notification of an alternate proposal is required within 14
days.
TPL project
Status
Head
reporting – Email Project
TPL Weekly Progress
schedule, and hard Weekly Planning N/A
Operations Report
variances, copy Incharge
head
budget issues
Status
reporting – GC's and
Email,
Schedule Commeric
GC Site meeting
progress, RFI's Weekly Progress al AWS CM
Team / AWS minutes Weekly
Submittals, Report Managem team
Site Team and hard
variances, HR, ent -
copies
Quality & Linesight
Budget issues
Phone
Calls,
Client Formal
Walk
Feedback, Communication
GC Site ins, TPL PM
schedule, through pre AWS Site
Team / AWS Email, as needed and Site
variances, HR, agreed means Team
Site Team meeting Team
Quality & (Site Order Book
minutes
budget issues / NCR )
and hard
copies
Draft Construction Management Plan
Weekly and
as needed
GC Site Email, AWS
Status and as per
Team meeting Constructio
reporting – Weekly Progress task GC &
/Suppliers/ minutes n
variances & report format completions Suppliers
NSC / AWS and hard Managemen
budget issues in line with
Site Team copies t
the tender
schedule
as needed AWS
GC Team / Status
Email, and as per Constructio
AWS Team / reporting –
meeting task n
AWS design GC &
minutes RFI completions Managemen
deisgners/ clarification Suppliers
and hard in line with t & AWS
Concerned and additional
copies the WBS Design
Suppliers information
schedule Team
Hard
Copy /
GC Site
Request for Email
Team / AWS Inspection
Inspection / based TPL site AWS Site
Site Team / Request / Pour As per ITP
Approval to docume Engineer Engineer
TPL Quality Card
proceed ntation
team
if
needed
TPL shall adopt the following good practices suggested by AWS in its draft communication plan
GENERAL CONTRACTOR -
Project Manager TPL
Construction Manager - Civil TPL
Construction Manager - MEP TPL
Commercial Manager Cum QS
Planning Manager
Execution Engineer
HSE Manager
Quality Manager
ELECTRICAL SUB-CONTRACTOR - TBC
Senior Contracts Manager
Contracts Manager
MEPFT Manager
Manufacturing Manager
LLE- MEDS V2 - TBC
Senior Project Manager
LLE- BUSDUCT & Tap Off's - TBC
Project Manager
LLE- GENERATORS - TBC
Project Manager
LLE- AHU / CRAH's - EF - TBC
DB SCHENKER
DESIGN TEAM
Project Manager
Architect
Civil Engineer
Structural Engineer
Director
Lead Electrical -Design -
Lead Mechanical -Design
Senior Electrical Resident Engineer
Senior Mechanical Resident
Engineer
Electrical Resident Engineer
Mechanical Resident Engineer
Electrical Resident Engineer
Mechanical Resident Engineer
Electrical Resident Engineer
Mechanical Design Engineer
Electrical Design Engineer
CONTROLS – TBC
Project Manager
Occupational HSE Specialist
SECURITY – TBC
Project Manager
Draft Construction Management Plan
AWS has suggested the following with respect to permits and TPL will incorporate the same in the
plan to be developed further