Company Profile: Advanced Technology. Proven Performance
Company Profile: Advanced Technology. Proven Performance
Company Profile: Advanced Technology. Proven Performance
COMPANY PROFILE
Our Company
For over 35 years WENDT has been servicing the scrap recycling industry as
a world-leading designer and manufacturer of automobile shredding and non-
ferrous recovery plants. Our innovative designs coupled with the development
of new technologies and process solutions help our customers to maximize the
value of their scrap by converting it into marketable products.
We respect that the success of our business is built upon the success of our
customers and the members of our team. This is why we
have partnered with industry-leading technology suppliers
and continue to invest heavily in engineering, testing,
manufacturing, support systems and capabilities.
Our comprehensive product line, purpose-built for the scrap
industry, along with parts, services and post-sale support
allow us to work with our customers from concept
throughout the life of a plant.
With a focus on continuous improvement WENDT
offers our customers a powerful resource to optimize
their bottom lines.
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Powerful Partnerships
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Meaningful strategic partnerships are the foundation for our success. These relationships allow WENDT to
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focus our resources on what we do best, and to tap into the resources of what they do best.
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TOMRA Sorting Solutions is leading the resource revolution with transformative
technologies and sensor-based systems for optimal material separation and
recovery.
1 Feeding of Unsorted Material
2 Electromagnetic (EM) Sensor (Deep Data Technology) »» The industry leader based on market share, performance and research and development
3 Ejection Module »» Over 10,000 machines in operation in over 80 countries
4 Sorting Chamber
»» Highest resolution imaging and targeting technology in the recycling industry
5 Optional NIR Sensor for Polymer Recovery and Sorting
»» Strong focus on research and development to find new sorting solutions
»» A truly flexible product portfolio that can be optimized for multiple sorting tasks
MTB is the largest wire and cable processor in Europe, chopping more than 40,000 tons per
year of copper and aluminum wire and cable. MTB’s experience and know-how as an operator
is carried through into their design and manufacturing of robust, purpose-built equipment.
»» The industry leader based on market share, finished product quality and robustness of build
»» Over 1,000 machines in operation in over 10 countries
»» 80% of North American wire choppers use MTB pre-choppers
»» Patented technologies and proven processes that result in metal commodities suitable for primary,
secondary and refinery markets
»» Flexible solutions that can be optimized for a variety of feedstocks
BOWE ROTORS Bowe Machine Company is synonymous with automobile shredding, offering
replacement rotors for all shredders regardless of the original equipment manufacturer.
»» The industry leader based on market share, robustness of build and on-time delivery
»» Over 500 rotors in operation in over 5 countries
»» 70% of the most productive shredder operators rely upon WENDT/Bowe rotors
»» Complete line of precision-engineered Disc and Spider rotors
»» All rotor materials are alloy certified and traceable
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Ferrous Processing Solutions
Our comprehensive line of automobile shredders ranges from 60" to 130" with
available horsepower from 750 to 10,000. All of our shredder designs are engineered
to provide the highest production per kilowatt hour and lowest wear part consumption
per shredded ton, while maximizing performance, reliability and safety.
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Automobile Shredders
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Non-Ferrous Recovery Systems
The demand to recover and recycle a greater percentage of the auto shredder residue (ASR) is increasing
for both economic and environmental reasons. As profit margins within the ferrous marketplace erode and
operating costs continue to increase, it is vital to recover as much of the available metal units as possible in
order to stay competitive.
WENDT is the most experienced plant builder in North America for non-ferrous recovery systems.
»» Over 4 million tons of ASR is processed annually on WENDT/TOMRA equipment
»» Efficient wire recovery solution with high product purity, high copper yield and low stainless steel
contamination
»» Optimized solutions utilizing the fewest machines required
»» Industry-proven, robust machines with low cost of ownership
»» Multi-purpose plant designs that can run ASR, e-scrap, and other source materials
WENDT has worked closely with MTB to develop new solutions to process new source materials for the
wire & cable industry, such as wire from ASR. Traditional wire chopping lines cannot process this material
efficiently. Alternative competitor processes produce refinery grade products with “balling mills” that
capture significantly less intrinsic value when compared to the WENDT/MTB process. Our unique solution
is designed to work with inherent stainless steel contamination that is unique to this feedstock, producing a
#2 Copper at consistent purities around 99.6%.
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Full Systems Integrator
WENDT has invested heavily to develop a
professional team that provides shredding and
separation product and application experience
unmatched in the industry. As a single-source
supplier, we are tightly-tied to our customers and
bring all elements of a project together ensuring
that we create solutions that maximize our
customers’ investments.
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Engineering: From Concept to Construction to Commissioning
The engineering team at WENDT is comprised of highly skilled members from a variety of disciplines
including electrical, hydraulic, structural, layout, automation/controls and design and has been creating
customized processing solutions for the scrap metal recycling industry for more than 20 years. We
combine more than 200 years of industry experience with some of the most advanced software and
technology available to create state-of-the-art shredding and non-ferrous recovery plants.
Concept
»» In-depth analysis of plant layout and process including traffic, safety, foundations, electrical,
logistics, construction and maintenance
Design
»» 3D solid modeling using AutoCAD Inventor Professional software
»» Finite Element Analysis (FEA) is performed to ensure critical design features
»» RISA 3D Structural Design Software is utilized to evaluate structures for safety factors in static,
dynamic and fatigue
»» A complete set of all site-specific drawings as well as electrical and hydraulic schematics
are created
Project Management
»» Dedicated Project Manager for a single customer contact throughout a project
»» A detailed Work Breakdown Structure (WBS) is created for every project
»» Microsoft Project is utilized to manage the engineering timeline and schedule
Engineering Department »» Regular status meetings are conducted for each project
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Best in Class Manufacturing
WENDT CORPORATION operates its own fully-
equipped manufacturing facility to fabricate and assemble
a complete range of shredding and separation equipment
and replacement parts. Our 150,000 square-foot facility in
Buffalo, NY enables us to control the entire process, from
design to final paint and shipment.
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Essential Infrastructure
»» Over 80,000 sq. ft. for heavy equipment fabrication including an HD CNC Plasma Table
»» 30,000 sq. ft. dedicated to conveyor manufacturing and assembly
»» 20,000 sq. ft. parts warehouse
»» Machine shop including horizontal boring mills and chuck lathe to support fabrication and repair work
»» 5 bridge cranes with up to 35 ton lifting capacity
»» Closely-managed quality control ensures our customers’ requirements are addressed efficiently and
effectively
»» Pre-assembly to ensure proper fit-up for more rapid field assembly
»» Our experienced fabricators are proficient in all phases of the welding process and are pre-certified and
pass a rigid battery of hands-on tests
Pre-Assembly of a Shredder Base
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Our Company Core
»» Established in 1977
»» Headquartered in Buffalo, NY
»» Primary Business Focused on the Scrap Metal Recycling Industry
»» World-Leading Manufacturer & Designer of Automobile Shredding
Plants & Non-Ferrous Separation Systems
»» Over 100 Dedicated Professionals
»» Facility Consisting of 150,000 Sq. Ft. of Offices & Manufacturing Space