Small Modular Reactors For Enhancing Energy Securi
Small Modular Reactors For Enhancing Energy Securi
Small Modular Reactors For Enhancing Energy Securi
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sustainability
ISSN 2071-1050
www.mdpi.com/journal/sustainability
Article
Received: 2 July 2012; in revised form: 26 July 2012 / Accepted: 30 July 2012 /
Published: 14 August 2012
Abstract: In recent years, small modular reactors (SMRs) have been attracting
considerable attention around the world. SMR designs incorporate innovative approaches
to achieve simplicity, modularity and speed of build, passive safety features, proliferation
resistance, and reduced financial risk. The incremental capacity expansion associated with
SMR deployment could provide a better match (than the large-scale reactors) to the limited
grid capacity of many developing countries. Because of their lower capital requirements,
SMRs could also effectively address the energy needs of small developing countries with
limited financial resources. Although SMRs can have substantially higher specific capital
costs as compared to large-scale reactors, they may nevertheless enjoy significant
economic benefits due to shorter build times, accelerated learning effects and co-siting
economies, temporal and sizing flexibility of deployment, and design simplification.
1. Introduction
Increasing concerns related to energy supply security and widespread perceptions about the urgency
of mitigating climate change are generating significant tensions in the global energy policy framework.
A consensus is emerging on the need for: (i) a much longer term view of policy than that envisaged in
Sustainability 2012, 4 1807
to be announced). However, their contributions to meeting the huge growth in electricity demand will
have to be continuously reassessed in an increasingly carbon-constrained world. Renewable sources,
by contrast, are abundant and produce little or no greenhouse gases. But renewable technologies
typically provide intermittent rather than baseload electricity supply and are currently available only on
a small scale—in 2009, they accounted for just 2 percent of electricity generated. Technological
developments offer considerable promise for cost-effective scaling up of renewable sources. Still, it is
not clear how rapidly non-hydroelectric renewables will become cost-competitive for large-scale
production and thus they could continue to play only a limited role—under the NPS they are projected
to account for 15 percent of total electricity generated by 2035 [2]. Widespread blackouts, melting
glaciers, stronger hurricanes, and rising temperatures, on the other hand, could create a sense of
unprecedented urgency—demanding rapid policy responses. Under those circumstances the scope for
relying on the promises of visionary energy sources might narrow considerably.
Although nuclear fission represents a well-established technology for baseload electricity generation
with very low CO2 emissions, it has long been viewed as an unattractive option by environmental
groups and ordinary citizens alike. These unfavorable public attitudes emanate from deeply-rooted
apprehension about the potential hazard of reactor meltdown with catastrophic ecological and
humanitarian consequences, the unresolved issues of nuclear waste disposal, and the potential
problems of fissile material diversion and proliferation. The very word nuclear strikes fear into the hearts
of many people. These fears have been exacerbated by the catastrophic events in Japan in March 2011.
For nuclear power to play a major role in meeting the future global energy needs and mitigating the
threat of climate change, the hazards of another Fukushima and the construction delays and costs
escalation that have plagued the nuclear industry during the past three decades have to be substantially
reduced. The technical complexity, management challenges, and inherent risks of failure posed by the
construction of new nuclear plants have been amplified considerably as their size increased to the
gigawatt scale and beyond. And so have the financing challenges [3].
One potential solution might be to downsize nuclear plants from the gigawatt scale to smaller and
less-complex units. New generations of nuclear reactors are now in various stages of planning and
development promising enhanced safety, improved economics, and simpler designs. Small modular
reactors (SMRs) are scalable nuclear power plant designs that promise to reduce investment risks
through incremental capacity expansion, become more standardized and lead to cost reductions
through accelerated learning effects, and address concerns about catastrophic events since they contain
substantially smaller radioactive inventory.
The power grids in many developing countries that could consider nuclear power are not large
enough to support deployment of very large units. Moreover, large nuclear plants entail massive fixed
(largely construction) costs that are mostly sunk. In increasingly liberalized electricity markets,
investors who must bear the bulk of the construction and other performance risks will favor less
capital-intensive and shorter construction lead-time investments [4]. There are also some early signs of
a potential paradigm shift in electricity markets, away from the large, centralized power stations and
towards more decentralized, distributive generation systems that reduce the need for expensive
regional or national electricity grids. New nuclear designs may be necessary to adapt to these changing
commercial and social requirements. Thus, there may be considerable scope for SMRs which would
permit a more incremental investment than the large units of the past and provide a better match to the
Sustainability 2012, 4 1809
limited grid capacity of many developing countries. SMRs could provide an attractive and affordable
nuclear power option for many developing countries with small electricity markets, insufficient grid
capacity, and limited financial resources. They may also be particularly suitable for non-electrical
applications such as desalination, process heat for industrial uses and district heating, and hydrogen
production. Moreover, multi-module power plants with SMRs may allow for more flexible generation
profiles. Overall, SMRs could offer significant advantages in terms overall simplicity, modularity and
speed of build, passive safety features, proliferation resistance, and reduced financial risk.
Small modular reactors can be classified according to the reactor technology and coolant. They
include [5]:
Pressurized water reactors (PWRs). Designs based on light water reactor technologies are
similar to most of today’s large pressurized water reactors and as such they have the lowest
technological risk. Several are considered to be very close to commercial deployment. Still
these designs incorporate innovative technologies and novel components to achieve simplicity,
improved operational performance, and enhanced safety. They are typically less than 300 MW(e)
and could be used to replace older fossil-fired power stations of similar size.
Gas cooled reactors (mostly high-temperature gas-cooled reactors (HTGRs)). These
designs provide broad flexibility in application and in the utilization of the fuel. One of the key
advantages of HTGRs is the high outlet coolant temperatures compared to conventional
reactors. Core outlet temperatures can range from around 650 °C to 1000 °C for very advanced
reactors—these high operating temperatures allow for greater thermal efficiencies. The HTGR
can be used with either steam cycle or gas turbine generating equipment, and as a source of
high temperature process heat. High reactor outlet temperatures can also drive endothermic
reactions to produce hydrogen. Fuel cycle options include: (i) low enrichment, where enriched
uranium fuel is burned and Pu is recycled; (ii) Th-233, where enriched uranium and Th is
burned and U-233 (and U-235) is recycled; (iii) Pu utilization in Th -U-233, where Pu and
Th fuel is burned and Pu and U-233 is recycled [6].
Sodium-cooled fast reactors (SFRs). The SFR design features a fast-spectrum, sodium-cooled
reactor and a closed fuel cycle. It is designed for efficient management of high-level
wastes—in particular the management of plutonium and other actinides. The reactor’s key
safety features include a long thermal response time, increased margin to coolant boiling,
a primary system that operates near atmospheric pressure, and an intermediate sodium system
between the radioactive sodium in the primary system and the water and steam in the
power plant.
Lead and Lead-bismuth cooled fast reactors (LFRs). The LFR design features a fast-spectrum
lead or lead/bismuth eutectic liquid-metal-cooled reactor and a closed fuel cycle. Since it
operates in the fast-neutron spectrum, it has has excellent materials management capabilities.
The LFR can also be used as a burner to consume actinides from spent LWR fuel and as a
burner/breeder with thorium matrices. An important feature of this design is the enhanced
safety that results from the choice of molten lead as a relatively inert coolant. It does not react
Sustainability 2012, 4 1810
with water or air exothermically and, therefore, the reactor needs no intermediate heat transport
system. In terms of sustainability, lead is abundant and hence available, even in case of
deployment of a large number of reactors. More importantly, as with other fast systems, fuel
sustainability is greatly enhanced by the conversion capabilities of the LFR fuel cycle.
More than two dozen SMR concepts have been developed or analyzed worldwide during the past
decade [7,8]. Several of these concepts have progressed to advanced design and licensing stages, and
are near commercial as evidenced by established partnerships with the industry and on-going
interactions with national regulatory authorities. All in all, these SMRs have a reasonable chance of
being deployed, as a prototype or under a pilot plan, by 2020. In addition to the steadily progressing
SMRs, there are some reactor concepts that are at very early stages of design. There is no detailed
technical data available for these designs, some of which have been substantially slowed down or even
stopped following the Fukushima accident.
In addition to the SMRs, there are several small and medium sized reactor designs. These represent
conventional PWR or heavy water reactor (HWR) technologies. Some of these—e.g., the
Indian Pressurized Heavy Water Reactors (PHWR), the Canadian CANDU6 or EC6, and Chinese
QP300—have already been deployed. Finally, there are some SMR design concepts employing boling
water reactor (BWR) technology, such as the Japanese CCR and IMR, or the Russian VK-300.
For a variety of reasons, most importantly the Fukushima Daiichi accident, design development efforts
for smaller boiling water reactors in the respective countries have either been stopped or brought to a
standstill [5,9,10].
PWR are two-circuit, indirect energy conversion cycle plants. The primary coolant consists of
pressurized light water. The heat generated in the reactor core is transferred to the secondary (power)
circuit through steam generators. Boiling of water in the primary circuit is typically not allowed.
The power circuit uses the Rankine cycle with saturated or slightly superheated steam for energy
conversion [11]. PWRs account for 61 percent of the global reactor fleet and are also the design of
choice among among the reactors under construction—56 out of 61 units in 2011. Table 1 summarizes
the general characteristics and design status of SMRs based on PWR technologies.
The SMR design concepts presented in Table 1 can be classified into the following two groups:
Compact modular designs based on the experience of the Russian marine propulsion
reactors—KLT-40S and the VBER-300;
SMRs with integral design of the primary circuit—all other SMRs in Table 1, except the
HI-SMUR which combines the design features from both groups.
Sustainability 2012, 4 1811
Table 1. General characteristics of small modular reactors (SMRs) (pressurized water reactors (PWRs)).
Westinghouse
SMR name KLT-40S ABV VBER-300 RITM-200 CAREM-25 SMART mPower NuScale HI-SMUR
SMR
JSC “Nuclear
INVAP, KEPCO, NuScale Holtec
Company/ JSC “Rosenergoatom”, Plants”, Westinghouse Babcock &
OKBM, Russia OKBM, Russia CNEA, Republic of Power Inc., International,
Country Russia Kazakhstan, Electric, USA Wilcox, USA
Argentina Korea USA USA
Russia
Electric/ 2 × 38.5 (non-electrical
180/576 (per 45/160 (per
Thermal power, applications 2 × 8.5/2 × 38 325/917 50/175 27/116 100/330 225/800 160/520
module) module)
MW disabled)/2 × 150
Potable
Heat for district Potable water
Heat for district water: Heat for district
Heat for district heating: heating: 30 MW of shart or process
heating: 10,000 heating: 150 No No
2 × 25 GCal/hour, or 150 GCal/hour, power; steam, as
Non-electrical 2 × 12 GCal/hour, or m3/hour, as GCal/hour, or
or options
products future option
248 t/hour of
Potable water: Potable water: 20,000 Potable water:
Potable water steam at 295 °C, No
20,000–100,000 m3/day m3/day 40 000 m3/day
3.82 MPa
Single- or Nuclear Single-unit Four-module Twelve- Single- or
Twin-unit for a Twin-unit for a Single-unit land
twin-unit land icebreaker land based land based module land multi-module
barge-mounted NPP barge-mounted NPP; based plant Single-unit or
Plant based plant; reactor; plant; plant; based plant. plant
twin-unit land
configuration Single-unit Concentrated Other NPP
Land based plant NPP option to be based plant
barge-mounted deployment configurations
option. considered.
plant option. possible. possible.
Westinghouse
SMR name KLT-40S ABV VBER-300 RITM-200 CAREM-25 SMART mPower NuScale HI-SMUR
SMR
Construction
48/288 (factory 48/84 (factory
period/ Refueling 48/27.6 48/24 60/11 <36/36 <36/24 36/48 36/48 Very short/>36
refueling) refueling)
interval, months
Sustainability 2012, 4 1812
Table 1. Cont.
Westinghouse
SMR name KLT-40S ABV VBER-300 RITM-200 CAREM-25 SMART mPower NuScale HI-SMUR
SMR
Detailed design under Detailed Conceptual Conceptual Detailed Conceptual
Detailed design Detailed design Detailed design
Design stage Detailed design completed revision for longer design design in design in design in design in
in progress completed near completion
refueling interval completed progress progress progress progress
Pre-licensing Pre-licensing
Detailed design Pre-licensing negotiations/li negotiations/li
Licensing Pre-licensing
Licensed, construction being Previous design approved by Licensing in negotiations/licen censing censing
Licensing stage Not started near negotiations
finalized licensed SAEC progress sing initiation initiation initiation
completion started in 2011
“Rosatom” planned for 2012 planned for planned for
2012 2012
Construction
start-up:
2012;
Start-up of
Targeted 2015-2015 Designs for 2018–2020
2014 construction: 2014 2020 2015 2018–2022 2018–2022 2018–2022
deployment date (icebreaker) 150 and 300 (target–2014)
(no decision yet)
MW(e) to be
developed
later.
Sustainability 2012, 4 1813
The compact modular designs are backed by the approximately 6500 years of operating experience
of the Russian marine propulsion reactors. They have steam generators, main circulation pumps and
pressurizers all located in separate modules, as in conventional PWRs. However, the piping is short
and there are special features incorporated to prevent or minimize potential leaks from the primary
circuit. The whole primary system, including coolant purification and water chemistry systems, is very
compact and is located within the primary pressure boundary (Figure 1). Thus the primary circuit
design is often referred to as leak-tight [12,13].
Designs in the second group are characterized by an integral primary circuit layout in which the
steam generators are located inside the reactor vessel (Figure 2). In most cases, the steam space under
the top dome of the reactor vessel acts as a pressurizer. In some designs, the control rod drive
mechanisms and coolant pumps are also housed inside the reactor vessel. This integral design of the
primary circuit allows for the elimination of large-diameter piping and minimizes reactor vessel
penetrations [11,13]. Thus it can effectively reduce the scope for loss of coolant accidents (LOCAs).
4
3
1
5
10
7
2
The SMR designs that are based on light water reactor technologies (shown in Table 1) have power
ratings that range from 8.5 to 300 MW(e). In many cases, the design calls for twin units or
Sustainability 2012, 4 1814
multi-module plants. There is always the option to build several units on one site, as in the case of
conventional reactors. With a cluster of modules, the overall capacity of the SMR-based power station
can be as high as that of a NPP with large reactors. However, the fundamental difference is that the
overall SMR station capacity can be achieved in smaller increments. Except for the Russian designs,
all other SMRs are being developed for land-based power plants. The reactor buildings in the
Westinghouse SMR, mPower, NuScale and HI-SMUR designs are located underground [11].
Non-electrical applications, such as production of heat for district heating or seawater desalination,
are included from the outset only in the Russian (KLT-40S, ABV, VBER-300) and Korean (SMART)
designs. For all other SMRs, such applications are considered as an option for future NPPs. Regarding
nuclear fuel, KLT-40S and ABV incorporate fuel based on uranium dioxide dispersed in the
silumin (Al-Si alloy) matrix [12,13] or uranium dioxide based cermet fuel [5]. The initial enrichment is
slightly below 20%. All other SMR designs in Table 1 incorporate uranium dioxide fuel with the
enrichment less than 5% by 235U.
Of the designs presented in Table 1, a barge-mounted plant with the two KLT-40S reactors has been
licensed and is in the final stages of construction. It will be deployed in the bay area near the city of
Vilyuchinsk in the Russian Far East. In 2013, the plant will be towed to its deployment place, and the
plant operation is expected to be commenced the following year. CAREM-25 and SMART are
currently in the licensing process. Also licensing negotiations with the US NRC have been initiated for
the Westinghouse SMR, mPower and NuScale designs [14].
Figure 2. Layout of the mPower design with integral primary circuit. Source: [5].
Reactor Pressure
Vessel
Pressurizer
Steam generator
Riser
Internal CRDM
Downcomer
Reactor core
Sustainability 2012, 4 1815
Gas cooled designs are mostly related to High Temperature Gas Cooled Reactors (HTGRs).
Historically, these reactors have been considered primarily for high temperature non-electrical
applications, such as hydrogen production or coal gasification. For this purpose, all HTGR designs
employ tri-isotropic (TRISO) fuel appearing as tiny (typically, 0.5 mm in diameter) ceramic fuel
kernels with multiple ceramic coatings (typically, several pyrocarbon layers and a silicon carbide layer).
TRISO fuel has a proven capability to confine fission products at high temperatures (up to 1600 °C in
the long-term) and operate reliably at very high fuel burn-ups up to 120 MWday/kg [11,12,15].
Steam generator
The traditional HTGR designs are employing the direct gas-turine Brayton cycle offering high
energy conversion efficiency—up to 55% as compared to 32% in PWR. They incorporate provisions
for multiple co-generation applications, such as hydrogen production and seawater desalination.
However, deployment of these designs, which include the the Japanese GTHTR300, the Russian-U.S.
GT-MHR, and the U.S. NGNP, is being anticipated within the timeframe of 2025 and beyond. One
design that seems to be ready for deployment is the Chinese HTR-PM (Figure 3). The HTR-PM, uses
the concept of a moveable pebble bed fuel (wherein the TRISO coated particles are embedded in
graphite balls that move along the annular core in reactor operation) that is similar to that of PBMR
(design development for PBMR has been stopped in 2010 owing to a financial collapse of the
South African PBMR Pty). However, it employs an indirect cycle with superheated steam in the power
circuit. The Rankine cycle that is being employed with multiple reheats of steam secures plant
efficiency of about 42%. The HTR-PM provides for no non-electrical applications and is deemed for
Sustainability 2012, 4 1816
electricity production within a standard three module plant. It’s design is backed by a decade long
operation of a 10 MW(th) HTR-10 prototype at the Tsinghua University in China [5,11,12].
Table 2 summarizes the general characteristics and design status of HTR-PM. The kernels of
TRISO particles in the HTR fuel contain UO2, UC and UCO. The enrichment of fuel is 8.9% by
235U [5]. The HTR-PM has been licensed for construction at the Shidaowan site in China in 2011.
Should the project progress as scheduled, the pilot HTR-PM plant would be ready for operation
around 2015.
In the United States, General Atomics is developing the EM2 fast gas cooled reactor—a 240 MW(e)
system designed to produce power from non-reprocessed spent fuel of conventional operating reactors.
This development effort is linked to the Generation-IV program and the targeted timeframe for
deployment is well beyond 2025. Few technical data are available for this design concept, although it
is mentioned that to a large extent it will be based on the GT-MHR design.
Sodium has high heat capacity but reacts exothermically with air and water. For this reason all
SFRs employ an intermediate heat transport system with secondary sodium as a working fluid. Primary
sodium delivers heat generated in the reactor core to an intermediate heat exchanger located within the
reactor vessel (pool-type reactor) or outside (loop-type reactor). Typically, older-design SFRs with
small capacity are (or were) of the loop-type, while newer and higher capacity designs are (or were)
pool-type. Secondary sodium delivers core heat to the steam generators that are located in a dedicated
premise reasonably far from the reactor so as to localize the impacts of potential steam-sodium
reactions. Indirect Rankine cycle on superheated steam is used for power conversion [11].
Table 3 provides a summary of the general characteristics and design status of SFRs. Both of the
highlighted design concepts are modular pool-type reactors incorporating intermediate heat transport
systems based on sodium coolant.
The PRISM design has been developed specifically for the purpose of burning the plutonium
accumulated in spent fuel of the present day reactors. It is a dedicated reactor for plutonium burning,
which also generates electricity. PRISM is designed to operate in a closed nuclear fuel cycle.
It employs U-Pu-Zr metallic fuel with the initial plutonium content of 26%. As such, it is not being
Sustainability 2012, 4 1817
considered for deployment in countries that do not possess nuclear weapons. PRISM is designed to be
a part of the advanced recycling center for spent nuclear fuel. Its design is backed by the technology
and experience of the pool type EBR-II fast reactor operated at the Argonne National Laboratory
between 1965 and 1994. Plans existed to build a larger capacity, pool type 1000 MW(e) EBR-III, but
they never materialized [5,16].
The PRISM system incorporates three reactor modules, each with its own steam generator,
connected to a single turbine generator. The reactor modules are located underground while the turbine
unit is located above ground. Passive air cooling is used as ultimate heat sink [5].
Over the past two decades, the 4S design has been developed first by CRIEPI and then by Toshiba
Corporation (Figure 4). In its present version it is designed as a 10 MW(e) unit with 30 years of
continuous operation without refueling. The 4S uses U-Zr alloy as fuel with initial enrichment of less
than 20% of 235U by weight. A 50 MW(e) version with 10-year refueling interval is also being
considered, but only at a conceptual design level [8].
4S uses passive air cooling as an ultimate heat sink. Burn-up reactivity change over a 30-year
lifetime is compensated by pre-programmed upward movement of the graphite reflector. The 4S
design provides for hydrogen and oxygen production by high temperature electrolysis method, and
also foresees other non-electrical applications [8,11].
The 4S is at an advanced design stage and pre-licensing negotiations with the U.S. NRC have
already been undertaken. Its formal licensing application was set for the second quarter of 2012.
The vendor, Toshiba Corporation, is working with the city of Galena in Alaska regarding a potential
4S application as power and heat source for the city [5].
Sustainability 2012, 4 1818
In addition to the design concepts presented in Table 3, the U.S. private company Advanced
Reactors LLC has been promoting a 100 MW(e) small sodium cooled reactor with a 20 year refueling
interval, named ARC-100. It is a pool type reactor with once-at-a-time core refueling on the site.
The design has some similarities with the STAR family of lead cooled reactors previously developed
in the USA [8]. The design concept is at pre-conceptual stage and, like the 4S, would require a long
testing program in view of the adopted 20-year refueling interval.
Lead and lead-bismuth eutectic cooled reactors could be considered together since they employ
similar technologies—e.g., coolant purification and control of corrosion for both coolants are similar,
although the details are different. Regarding implementation, progress has been achieved in the
lead-bismuth eutectic reactors in Russia [11]. Presently, there are no lead cooled small modular
reactors under development anywhere in the world, so this section is restricted to lead-bismuth
SMRs [17].
Lead-bismuth eutectic is chemically inert in air and water. It has a very high boiling point of
1670 °C and a very high density enabling an effective heat removal at close-to-atmospheric gravity
defined pressures. Due to its freezing point of 125 °C, it solidifies in ambient air. Thus it contributes to
the effective self-curing of cracks if they ever appear in the primary lead-bismuth coolant boundary.
For these reasons, a typical lead-bismuth cooled fast reactor (LBFR) design concept is that of a two-
circuit indirect cycle plant. Contrary to SFRs, lead-bismuth cooled fast reactors do not employ an
intermediate heat transport system.
One of the technical issues associated with the lead-bismuth eutectic is the corrosion of the fuel
element claddings and structural materials in the coolant flow. Corrosion is temperature-dependent
and, according to multiple studies performed worldwide, is easier to cope with at lower temperatures.
In Russia the technology for reliable operation of stainless steel based structural materials in
Sustainability 2012, 4 1819
lead-bismuth eutectic was developed, allowing a reactor core continuous operation in the course
of 7–8 years within a moderate temperature range below ~500 °C. The technology includes chemical
control of the coolant [17].
Table 4 summarizes the general characteristics and design status of nearer-term SMRs based on the
LBFR technology.
The SVBR-100 design is backed by 80 reactor-years of operating experience of the propulsion
reactors in the seven Russian Alpha-class nuclear submarines [8,11]. In addition to the resolution of
the corrosion problem, the Russian submarine program had succeeded in resolving the problem of
volatile 210Po trapping and developed a safe freezing/defreezing procedure for the lead-bismuth coolant
(Polonium-210 is a strong alpha emitter that is lethally toxic to human beings if inhaled or digested;
210
Po is generated from 209Bi under irradiation and has a half-life of ~138 days [11]).
Like all liquid metal cooled reactors, SVBR-100 operates at near-atmospheric pressure. As the
coolant based on lead-bismuth eutectic is chemically inert in water and air, the plant has no
intermediate heat transport system. The compact SVBR-100 module is immersed in a refillable pool
with water at atmospheric pressure. Boiling of water in the pool helps remove the heat from the reactor
vessel outer surface in accidents.
The SVBR-100 can operate with different types of nuclear fuel. For the near-term, uranium-dioxide
based fuel load is considered with an average uranium enrichment of 16.3% by weight. The reactor is
designed for continuous operation on the site in the course of 7–8 years, after which whole core
refulling is performed on site. When operated in a closed nuclear fuel cycle, SVBR-100 will retain the
effective fissile mass in the core, i.e., will require no additional fissile materials to be added at a
refueling [8].
The GEN4 Energy Module (formerly known as the Hyperion Power Module) shares many common
features with the SVBR-100. However, in contrast to the SVBR-100, it employs natural circulation of
the primary coolant in normal operation mode—the SVBR-100 uses pumps for that purpose.
Moreover, it is designed to be fueled and de-fueled at factory—the SVBR-100 design provides for
whole-core on-site refueling). The GEN4 Energy design is based on the results of R&D carried out at
Sustainability 2012, 4 1820
the Los Alamos National Laboratory. Like SVBR-100, it is assumed to be used within single- or
multi-module nuclear power plants (Figure 5).
No matter how early the first-of-a-kind, non-commercial SVBR-100 or GEN4 Energy Module
plants will be deployed, the long refueling intervals provided for by their designs (5-15 years) will
necessitate long testing and demonstration programs. Thus, their promotion as exportable commercial
products cannot be realistically expected before 2025.
Most of the nuclear reactors currently in operation are medium- to large-scale plants sized at
500–1500 megawatts, utilizing tested technologies. The first generation nuclear power plants had a
capacity of about 300–500 megawatts. However, because of the general belief that nuclear power
operations are characterized by significant economies of scale at the plant level, there was a definite
trend toward larger units. By the mid-1960s, the industry scaled up to about 800 megawatts and,
before those units were completed, new ones with capacities of over 1300 megawatts were planned
and constructed.
Econometric evidence on economies of scale in nuclear power is scant and fairly mixed.
The determination of how scaling-up affects unit costs has been marred by methodological
uncertainties (e.g., whether overnight costs as commonly calculated can accurately represent
economies of scale), the lack of an internationally agreed definition of the basic variables and
standards for nuclear power plant costing (different cost assessments make varying assumptions that
render direct comparisons among them very difficult), the growing divergence between good and poor
nuclear plant construction performance, and the scarcity of new orders (especially in the United States)
in recent years. The above difficulties notwithstanding, several studies from around the world have
sought to estimate the savings in overnight costs arising from economies of scale when the size of
power plants increases from 300 to the 1300 MW(e) range [20].
It can be plausibly argued that because of economies of scale, SMRs will suffer a significant
economic disadvantage compared to large reactors in terms of their overnight costs per unit of installed
capacity. Specific capital costs (i.e., capital costs per unit of installed capacity) are expected to
decrease with size because of fixed set-up costs (e.g., siting activities or earth works for connecting to
the transmission grid), more efficient utilization of primary inputs (e.g., raw materials), and the higher
performance of larger components (e.g., pumps, heat exchangers, steam generators, etc.).
Several studies have employed the following scaling function to illustrate the effect of changing from a
plant unit size P0 to a plant of similar design with capacity P1:
Cost(P1) = Cost(P0) × (P1/P0)n (1)
where Cost(P1) and Cost(P0) are the costs of power plants of size P1 and P0 respectively, and n is the
scaling factor for the entire plant (this is an overall scaling law for the entire plant—different
components of the plant may have substantially different scaling exponents). Overnight cost estimates
from France, Canada, and the United States point to a scaling factor in the range of 0.4 to 0.7, at the
plant level [21]. These estimates imply that doubling the reactor size leads to a reduction in overnight
unit costs roughly between 19 and 34 percent. It should be noted, however, that the above scale effects
apply only if the reactors that are being compared have very similar designs and employ the same
components. SMRs have several components that are scaled-down versions of larger rector designs.
However, SMRs also eliminate the need for many components that are an integral part of the larger
reactors. Moreover, they include components that are based on entirely different design concepts.
Thus, all of these considerations have to be explicitly taken into account when comparing the capital
costs of reactors with different sizes. Otherwise, the inference that smaller reactors have substantially
Sustainability 2012, 4 1822
higher capital costs per unit of capacity may be based on a misapplication of the economies of
scale principle [22].
SMRs offer a number of advantages that can potentially offset the overnight cost penalty that they
suffer relative to large reactors. Indeed, several characteristics of their proposed designs can serve to
overcome some of the key barriers that have inhibited the growth of nuclear power.
These characteristics include [23,24]:
Reduced construction duration. The smaller size, lower power, and simpler design of SMRs
allow for greater modularization, standardization, and factory fabrication of components and
modules. Use of factory-fabricated modules simplifies the on-site construction activities and
greatly reduces the amount of field work required to assemble the components into an
operational plant. As a result, the construction duration of SMRs could be significantly shorter
compared to large reactors leading to important economies in the cost of financing.
Investment scalability and flexibility. In contrast to conventional large-scale nuclear plants,
due to their smaller size and shorter construction lead-times SMRs could be added one at a time
in a cluster of modules or in dispersed and remote locations. Thus capacity expansion can be
more flexible and adaptive to changing market conditions. The sizing, temporal and spatial
flexibility of SMR deployment have important implications for the perceived investment risks
(and hence the cost of capital) and financial costs of new nuclear build. Today’s gigawatt-plus
reactors require substantial up-front investment—in excess of US$ 4 billion. Given the size of
the up-front capital requirements (compared to the total capitalization of most utilities) and
length of their construction time, new large-scale nuclear plants could be viewed as “bet the
farm” endeavors for most utilities making these investments. SMR total capital investment
costs, on the other hand, are an order of magnitude lower—in the hundreds of millions of
dollars range as opposed to the billions of dollars range for larger reactors. These smaller
investments can be more easily financed, especially in small countries with limited
financial resources.
SMR deployment with just-in-time incremental capacity additions would normally lead to a
more favorable expenditure/cash flow profile relative to a single large reactor with the same
aggregate capacity—even if we assume that the total time required to emplace the two
alternative infrastructures is the same. This is because when several SMRs are built and
deployed sequentially, the early reactors will begin operating and generating revenue while the
remaining ones are being constructed. In the case of a large reactor comprising one large block
of capacity addition, no revenues are generated until all of the investment expenditures are
made. Thus the staggered build of SMRs could minimize the negative cash flow of deployment
when compared to emplacing a single large reactor of equivalent power [25].
Better power plant capacity and grid matching. In countries with small and weak grids, the
addition of a large power plant (1000 MW(e) or more) can lead to grid stability problems—the
general “rule of thumb” is that the unit size of a power plant should not exceed 10 percent of
the overall electricity system capacity [11]. The incremental capacity expansion associated with
SMR deployment, on the other hand, could help meet increasing power demand while avoiding
grid instability problems.
Sustainability 2012, 4 1823
Factory fabrication and mass production economies. SMR designs are engineered to be pre-
fabricated and mass-produced in factories, rather than built on-site. Factory fabrication of
components and modules for shipment and installation in the field with almost Lego-style
assembly is generally cheaper than on-site fabrication. Relative to today’s gigawatt-plus
reactors, SMRs benefit more from factory fabrication economies because they can have a
greater proportion of factory made components. In fact, some SMRs could be manufactured
and fully assembled at the factory, and then transported to the deployment site. Moreover,
SMRs can benefit from the “economies of multiples” that accrue to mass production of
components in a factory with supply-chain management.
Learning effects and co-siting economies. Building reactors in a series can lead to significant
per-unit cost reductions. This is because the fabrication of many SMR modules on plant
assembly lines facilitates the optimization of manufacturing and assembly processes. Lessons
learned from the construction of each module can be passed along in the form of productivity
gains or other cost savings (e.g., lower labor requirements, shorter and more efficiently
organized assembly lines) in successive units (Figure 6). Moreover, additional learning effects
can be realized from the construction of successive units on the same site. Thus multi-module
clustering could lead to learning curve acceleration. Since more SMRs are deployed for the
same amount of aggregate power as a large reactor, these learning effects can potentially play a
much more important role for SMRs than for large reactors [26]. Also, sites incorporating
multiple modules may require smaller operator and security staffing.
Design simplification. Many SMRs offer significant design simplifications relative to
large-scale reactors utilizing the same technology. This is accomplished thorough the adoption
of certain design features that are specific to smaller reactors. For example, fewer and simpler
safety features are needed in SMRs with integral design of the primary circuit (i.e., with an in
vessel location of steam generators and no large diameter piping) that effectively eliminates
large break LOCA.
Clearly one of the main factors negatively affecting the competitiveness of small reactors is
economies of scale—SMRs can have substantially higher specific capital costs as compared to
large-scale reactors. However, SMRs offer advantages that can potentially offset this size penalty. As it
was noted above, SMRs may enjoy significant economic benefits due to shorter construction duration,
accelerated learning effects and co-siting economies, temporal and sizing flexibility of deployment,
and design simplification. When these factors are properly taken into account, then the fact that smaller
reactors have higher specific capital costs due to economies of scale does not necessarily imply that the
effective (per unit) capital costs (or the levelized unit electricity cost) for a combination of such
reactors will be higher in comparison to a single large nuclear plant of equivalent capacity [22,25].
In a recent study, Mycoff et al. [22] provide a comparative assessment of the capital costs per unit
of installed capacity of an SMR-based power station comprising of four 300 MW(e) units that are built
sequentially and a single large reactor of 1200 MW(e). They employ a generic mode to quantify the
impacts of: (1) economies of scale; (2) multiple units; (3) learning effects; (4) construction schedule;
(5) unit timing; and (6) plant design (Figure 7).
Sustainability 2012, 4 1824
1.1
At least 15% for the second-of-a-kind
1 - costs of pre-production activities, tool
0.9 fabrication and technology development not
0.8
Stabilization range
0.7
Costs, rel. units
0.6
0.5 At least 5% for each nth-of-a-kind plant
0.4 - "learning", i.e., improvement of technology
and tooling, and purposeful measures for
0.3
0.2
0.1
0
0 1 2 3 4 5 6 7 8 9 10 11
Number in a series
To estimate the impact of economies of scale, Mycoff et al. [22] assume a scaling factor n = 0.6 and
that the two plants are comparable in design and characteristics—i.e., that the single large reactor is
scaled down in its entirety to ¼ of its size. According to the standard scaling function, the hypothetical
overnight cost (per unit of installed capacity) of the SMR-based power station will be 74 percent
higher compared to a single large-scale reactor. Based on various studies in the literature, the authors
posit that the combined impact of multiple units and learning effects is a 22 percent reduction in
specific capital costs for the SMR-based station. To quantify the impact of construction schedule, the
authors assume that the construction times of the large reactor and the SMR units are five and three
Sustainability 2012, 4 1825
years respectively. The shorter construction duration results in a 5 percent savings for the SMRs.
Temporal flexibility (four sequentially deployed SMRs with the first going into operation at the same
time as the large reactor and the rest every 9 months thereafter) and design simplification led to 5 and
15 percent reductions in specific capital costs respectively for the SMRs. When all these factors are
combined, the SMR-based station suffers a specific capital cost disadvantage of only 4 percent as
compared to the single large reactor of the same capacity. Thus, the economics of SMRs challenges the
widely held belief that nuclear reactors are characterized by significant economies of scale [19].
While bringing the specific investment costs of a SMR based plant to the level typical of the
state-of-the-art NPPs with large reactors appears to be a challenge, the absolute overnight capital costs
of small reactors are much smaller compared to those of NPPs with large reactors (Table 5).
Table 5. Overninght capital costs for SMRs (2009 US$) *. Source: [11,28].
SMR (Country) Unit power, Plant NPP power, Overnight capital
MW(e) configuration MW(e) cost, US$ billion
PWR
KLT-40S (Russia) 35 Twin unit, barge 70 0.259–0.294
ABV (Russia) 8.5 Twin unit, barge 17 0.155
Single unit, barge 325 0.910 barge
VBER-300 (Russia) 325
Twin unit, land 650 2.275 land
Twin unit,
RITM-200 (Russia) 50 100 0.231–0.262 icebreaker
icebreaker
CAREM-25 (Argentina) 27 Single unit 27 0.097
SMART (Republic of Korea) 100 Single unit 100 0.497
Westinghouse SMR (USA) 225 Per unit ** 225 0.668 Per unit**
mPower (USA) 180 (per module) Twin unit 360 1.07**
NuScale (USA) 45 (per module) 12-module 540 1.600**
HI-SMUR (USA) 160 Single unit 160 0.480
HTGR
HTR-PM (China) 105.5 (per module) Twin unit 211 <0.317
OECD-NEA projections for large LWRs
VVER-1150 (Russia) 1070 Twin unit 2140 6.276
APR-1400 (Republic of Korea) 1343 Twin unit 2686 4.180
APWR, ABWR (USA) 1400 Twin unit 2800 8.316
EPR (France) 1630 Single unit 1630 6.292
ABWR (Japan) 1330 Twin unit 2660 8.002
* LWR—light water reactor; barge—barge mounted; land—land based (default, if not specified);
** Plant configuration not defined.
As it can be seen from Table 5, the overnight capital costs of typical configurations of Generation
III and III+ large plants are in the range of 6.28–8.3 US$ billion for the range of overall plant
capacities from 1630 to 2800 MW(e). For the near term SMRs, the corresponding cost range could be
Sustainability 2012, 4 1826
from 0.097 to 2275 US$ billion for plant capacity range from 27 to 650 MW(e). For the plants below
300 MW(e) the overnight capital costs are below US$ 1 billion.
Small absolute overnight capital costs make the SMRs attractive to a broader range of investors,
including a variety of private companies (not necessarily affiliated with nuclear sector) and the utilities
whose own funds are insufficient to finance a large reactor project. SMR partnerships between utilities
and industrial enterprises have already emerged in the USA and elsewhere. In the case of NuScale, the
Fluor Company has partnered with NuScale Power and is providing direct financing for the design
development and licensing of the NuScale SMR project [29].
On March 22, 2012 The U.S. Department of Energy issued a Funding Opportunity Announcement
entitled “Cost-Shared Industry Partnership Program for Small Modular Reactors” This program seeks
to facilitate development and deployment of two U.S.-owned SMR designs at domestic locations.
It is expected that an award of up to $452 million will be given to each the two winning vendors by the
end of 2012.
In the Russian Federation, a public-private joint venture company named “AKME Engineering” is
drivings forward the project of the SVBR-100 reactor that is expected to be constructed by
2017 (AKME Engineering Web-site). “AKME Engineering” is a joint venture of the “Evrosibenergo”
JSC (a non-nuclear company) and the “Roatom” State Atomic Energy Corporation. Within this
partnership, financing is provided exclusively by the “Evrosibenergo”, while the “Rosatom”
contributes its intellectual property and workforce and facilities to carry out design development and
licensing of the SVBR-100.
We summarize below the opportunities and challenges for SMR deployment in developing
countries, and also highlight the pathways for the resolution of the identified challenges and issues.
By and around 2020, about 11 SMRs developed in Argentina, China, Republic of Korea, Russian
Federation and the United States could be deployed as first-of-a-kind plants in their countries of origin.
In case of success, these reactors could later be considered for export to developing countries starting
from the mid-2020s.
As Table 5 indicates, there is a significant diversity of SMR designs including land-based as well as
barge-mounted (Russian only) plants. Unit power varies from 8.5 to 300 MW(e) with twin-unit or
multi-module plant options available in the majority of cases. Thus, SMRs would provide for greater
siting flexibility and be a better fit for many developing countries with small electrical grids where
they could facilitate incremental growth of the grid.
The siting and temporal flexibility of SMR deployment would naturally leave more time for
developing and streamlining the requisite human resources and technical expertise. Moreover, the
smaller size and greater simplicity of SMR components and plant design might eventually facilitate
greater national industry involvement in the recipient developing countries. Regarding financing,
SMRs may offer substantial advantages owing to their smaller absolute capital outlay, better scalability
and reversibility of SMR projects, shorter construction periods and the resulting minimal financial
Sustainability 2012, 4 1827
risks. It should be noted that the absolute capital cost of SMRs is always much smaller compared to
that of large reactors. Specifically, for the plants in the range below 300 MW(e) the overnight capital
costs are below US$ 1 billion—an important consideration, especially for small developing countries.
Projects with small capital outlay are typically more attractive to private investors operating in
liberalized markets where indices like the net present value (NPV), the internal rate of return (IRR) and
the payback time are of critical importance. Incremental capacity additions would generally lead to a
smoother debt stock profile—i.e., lower financial distress of the project. For particular scenarios of
SMR deployment interest during construction could be as low as half of a large reactor based project
with equivalent total capacity.
Compared to large conventional reactors, SMRs are better able to “respond” to lessons of the 9/11
and Fukushima disasters. They can do so by moving the nuclear islands underground and/or
surrounding the reactor vessels or small containments with water, as well as by exploiting their
relatively higher potential for passive decay heat removal—they can achieve grace periods of 72 hours
and well beyond and eliminate the need for continuous emergency electrical supply on the site.
One of the key concerns regarding nuclear deployment in developing countries is that those
countries generally have a less mature regulatory regime in place compared to the advanced industrial
countries. These considerations place very stringent requirements on power station reliability and
safety performance. The need for enhanced levels of safety can be more easily met by SMRs with
design options that maximize the use of inherent and passive safety features and incorporate additional
layers of “defense in depth” [13]. These safety features can be more easily and effectively implemented
in SMRs because of these reactors’ larger surface-to-volume ratio, reduced core power density, lower
source term, and less frequent (multi-year) refueling. For example, large surface-to-volume ratios
facilitate the passive (with no external source of electrical power or stored energy) removal of
decay heat.
The extent to which nuclear power will prove an acceptable and enduring option for meeting the
future energy requirements worldwide will depend in part upon the ability of the international
community to minimize the associated proliferation risks. A major nuclear expansion program, unless
is accompanied by adequate technical and institutional safeguards, could increase the risk that
weapons-usable fissile materials, facilities, technology, or expertise might be diverted or stolen.
The common fear is that such an expansion will make it easier for countries to acquire technology as a
precursor to developing nuclear weapons capability or for terrorist groups to obtain nuclear materials.
This risk could be further compounded by the likelihood that plutonium-fueled breeder reactors will be
widely used to stretch uranium resources under expanded nuclear power deployment. Enhanced
capacity and institutional arrangements to prevent proliferation and diversion of nuclear technology to
non-peaceful purposes are challenges that will need to be overcome if nuclear energy is to be expanded
in developing countries
One potential way of mitigating the proliferation risks of expanded nuclear deployment in
developing countries might be through the adoption of hub-and-spoke configurations that restrict all
sensitive activities (such as isotope separation of uranium or reprocessing of spent fuel) to large,
Sustainability 2012, 4 1828
international/regional energy parks that would export fuel, hydrogen, and even small (40–50 megawatts)
sealed reactors to client states [30,31]. These reactors would be assembled and fueled at the central
nuclear park, sealed (so that individual fuel assemblies could not be removed) and delivered as a unit
to the power plant cites of client countries. At the end of their core life (say 15–20 years) the reactors
would be returned to the central park unopened. Thus, during the 15–20 years of operation there would
be no refueling and consequently the client countries would need no fuel fabrication facilities and
management capabilities. To the extent that such modular reactors would operate almost
autonomously, the hub-and-spoke architecture could reduce substantially the rationale and
opportunities for countries to develop nuclear research laboratories and train technical specialists and
scientists whose know-how could later be diverted to weapons activities [32]. It should be noted that
providing attractive alternatives to the buildup of indigenous facilities is a good idea. However, trying
to restrict knowledge diffusion is arguable futile and non-sustainable.
Although international energy parks and the hub-and-spoke nuclear architecture are technically
feasible, they could prove politically difficult to implement. Countries might reasonably view these
arrangements as threatening their sovereignty and encroaching upon their so energy independence.
Moreover, the hub-and-spoke system would normally require the spoke countries to accept restrictions
on their nuclear activities that might not be similarly imposed on the larger countries hosting the
international or regional nuclear parks. Inevitably, such restriction will be viewed as being
discriminatory, unless all countries (including the advanced industrial countries) were willing to accept
a high degree of international control over their nuclear energy programs.
The analysis of options to reconfigure the developing world’s energy supply architecture to exploit
the innate features of nuclear power might include: a hierarchical hub-and-spoke energy supply
architecture with regional energy parks handling both front- and back-end fuel cycle services; and
reactor and plant designs that will enable incremental, time-phased market penetration to match the
energy demand in the geographic areas circumscribed by the spokes and will efficiently mesh with
existing energy distribution infrastructures.
Overcoming the political obstacles to regionalizing nuclear energy will require the identification
and adoption of innovative institutional measures. It would be important to assess the scope for the
following: creating regional energy parks owned by consortia of developing countries that have had a
fair amount of success in regional cooperation and economic integration; providing the recipient
(spoke) countries with guaranteed (legally binding) access to services from the regional energy park in
exchange for their foregoing building an indigenous fuel cycle infrastructure; and creating regional
regulatory authorities and regimes for governing the regional nuclear energy infrastructure.
The generally acknowledged challenge for SMRs is to provide levelized unit electricity cost that is
competitive with comparable base-load electricity generation sources in a user country. However,
aside from this important economic challenge, SMRs may face other deployment challenges in
developing countries. These potential issues include:
Proven technology requirements by developing countries suggest that several units of the plant
should have a proven operating experience of 3-5 years. All current SMRs designs are expected
Sustainability 2012, 4 1829
5. Summary
Small modular reactors offer a number of distinct advantages that might make them suitable for
deployment in developing countries. These advantages include:
small size and modular construction—this would allow these reactors to be manufactured
completely in a factory and delivered and installed module by module, improving component
manufacturing productivity through learning effects while reducing construction time,
financing costs, and investment risks;
substantially simpler designs (fewer systems)—this leads to a lower frequency of accident
initiators and events that could cause core damage in comparison to the complex current
generation plants;
a diverse set of useful applications—low-carbon electricity generation in remote locations with
little or no access to the grid, industrial process heat, desalination or water purification, and co-
generation applications;
an expanded set of potential siting options—their small size makes them suitable for small
electric grids or for locations that cannot accommodate large-scale plants;
capping safety and proliferation hazards—compared to large-scale reactors, SMRs have a
larger surface-to-volume ratio (easier decay heat removal), lower core power density (more
effective use of passive safety features), smaller source term relative to traditional large-scale
reactors, and multi-year refueling so that new fuel loading is needed very infrequently.
Small modular reactors have compact designs—e.g., the containment vessels of 25 Westinghouse
SMRs (225 MW(e) each) could fit into a single AP-1000 containment vessel—and could be
manufactured in factories or other central facilities and then transported (along with the necessary
containment walls, turbines for generating electricity, control systems, and so on) to the site of a future
plant by track or rail. Building reactors in a factory could substantially decrease construction times and
Sustainability 2012, 4 1830
lead to savings on both construction and financing costs. Thus the small size and modularity of SMRs
could make them more affordable to small utilities and developing countries by decreasing capital
costs (i.e., requiring less lumpy capital investments) and construction times [33].
In general, due to their significantly smaller size and simpler design, SMRs require smaller operator
participation for both normal steady-state operations and responding to transients and postulated
accidents. The potential radiological consequences of any accidents are much smaller than those of
existing large-scale plants, due to the smaller source terms (the radionuclide inventory is orders of
magnitude less). Moreover, the physical layout and reduced size of an SMR plant (the smallest SMRs
will occupy less than one acre with perhaps three acres of land needed to support plant activities) also
contribute to making management of an emergency simpler [34].
Acknowledgements
Financial support from the Knowledge for Change Program (KCP) of the World Bank is gratefully
acknowledged. The authors would like to thank three anonymous referees for their very
helpful comments.
Conflict of Interest
The authors declare no conflict of interest. The findings, interpretations, and conclusions are the
authors’ own and should not be attributed to the World Bank, its Executive Board of Directors, or any
of its member countries.
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