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    Specification of Grouting Equipment

    Uploaded by

    Bimal Bosmia
    The grouting system consists of four main components: a power pack/pump skid, mixing bowl skid, silo, and turn-table. The mixing bowl skid has a capacity of 1.4-2.4 cubic meters and can mix and pump over 6 cubic meters per hour. The silo is a 20-foot ISO container that can hold up to 20.5 tons of cement. The turn-table is used to position grout bags for installation by an ROV and has a diameter of 2.2 meters. The pump skid contains a 77HP diesel engine and 4x3 inch centrifugal pump.

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    Specification of Grouting Equipment

    Uploaded by

    Bimal Bosmia
    63 views6 pages
    The grouting system consists of four main components: a power pack/pump skid, mixing bowl skid, silo, and turn-table. The mixing bowl skid has a capacity of 1.4-2.4 cubic meters and can mix and pump over 6 cubic meters per hour. The silo is a 20-foot ISO container that can hold up to 20.5 tons of cement. The turn-table is used to position grout bags for installation by an ROV and has a diameter of 2.2 meters. The pump skid contains a 77HP diesel engine and 4x3 inch centrifugal pump.

    Original Description:

    ThienNam Offshore Grouting Equipment

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    The grouting system consists of four main components: a power pack/pump skid, mixing bowl skid, silo, and turn-table. The mixing bowl skid has a capacity of 1.4-2.4 cubic meters and can mix and pump over 6 cubic meters per hour. The silo is a 20-foot ISO container that can hold up to 20.5 tons of cement. The turn-table is used to position grout bags for installation by an ROV and has a diameter of 2.2 meters. The pump skid contains a 77HP diesel engine and 4x3 inch centrifugal pump.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    63 views6 pages

    Specification of Grouting Equipment

    Uploaded by

    Bimal Bosmia
    The grouting system consists of four main components: a power pack/pump skid, mixing bowl skid, silo, and turn-table. The mixing bowl skid has a capacity of 1.4-2.4 cubic meters and can mix and pump over 6 cubic meters per hour. The silo is a 20-foot ISO container that can hold up to 20.5 tons of cement. The turn-table is used to position grout bags for installation by an ROV and has a diameter of 2.2 meters. The pump skid contains a 77HP diesel engine and 4x3 inch centrifugal pump.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    GROUTING SYSTEM

    The system is comprised of four major components:


    - Power pack/pump skid
    - Mixing bowl skid
    - Silo
    - Turn-table

    The system is normally used with bulk cement supply from vessel P tanks or silos but
    can be used with bagged cement if required.

    Pic. 1: Grout Pumping System


    1. MIXING BOWL SKID

    .
    Pic. 2: Mixing Bowl.

    The dimension of Mixing Bowl Skid: 1,760 x 1,400 x 2,700 mm x 2.0 tons
    Mixing and Pumping capacity exceed 6m3 per hoer however pumping into grout bag
    should not exceed 4m3per hour.
    The Grout Mixing Bowl Skid is comprised of cement and water jet mixing head, inlet and
    outlet piping along with recirculation and overboard pumping valves. The Mixing Bowl
    capacity is 1.4 to 2.4 m3, dependent on the system.

    System certification includes in date MPI and Load Tests.

    2. ISO BULK CEMENT SILO


    TOS’s ISO Bulk Cement Silos are a silo for transport and storage of bulk powdered
    cement. They are manufactured to the ASME-VIII-Div 1 rules for the construction of
    vessels and are classified as ISO Type 20B4 (20ft Dry Bulk Pressurized Horizontal
    Containers).
    As the silos are in gauge 20ft standard ISO configuration they are easily transported by
    conventional shipping container lines.. Silos are provided with VR Certification. TOS is
    able to provide 1 sizes of silo 20.5T.
    Pic.3: Dry powder cement Silo

    The Silo Specifications are as follows:

    Length - 20 Ft (6,058mm)
    Width - 8 ft (2,438mm)
    Height - 8 ft (2,438mm) & 8ft6” (2,591mm)
    MGW - 24,000kg
    Tare - 10,000 kgs
    Capacity - 17.500 Ltrs/ 20.500Kgs
    Max Working Pressure - 2.2 Bar/ 31.9 Psi
    Air Source Pressure - 2.5 Bar/ 36 Psi
    Required Air Supply Rate - 20 m3/min
    Loading and Unloading of the Silo is via 4” (100mm) outlet, NPT thread fitted
    with 4” Camlock adaptor (male).
    System certification includes in date MPI and Load test.

    3. GROUTBAG ROV INSTALLATION TURN-TABLE


    The TOS Grout bag ROV Installation Turn-Table is utilized to deliver Fabric Formwork
    (Grout bags) to the seabed on freespan rectification projects where remote operated
    vehicles (ROV) are the preferred installation system.

    The TOS Turn-Table has been designed and fabricated by TOS as an efficient method of
    rectifying deep water pipeline freespans.

    The Turn-Table is launched and recovered via the work vessel deck crane or a A-Frame
    system. The ROV through interaction with the Turn-Table is able to access Grout bags
    packaged on the Turn-Table and position them at the desired support location under the
    pipeline. A survey beacon can be positioned on the Turn-Table for accurate placement on
    seabed. The ROV is able to interchange grout supply hoses on the Turn-Table via the
    unique TOS Quick Connect Box enabling the filling of multi staged / multi phased Grout
    bags.
     

    Pic.4: Turntable

    The Turn-Table Dimensions are as follows:


    Outside Diameter - 2.2m
    Height - 1.8m
    Weight - 750kg

    The Turn-Table is supplied with MPI and Load Test Certificates.

    4. GROUT PUMP SKID


    The Power Pack/Pump Skid contains a 77 HP diesel engine coupled to a 4” x 3”
    centrifugal pump.
    Dimension of the grout pump skid: 3,480 x 1,500 x 1,920 mm x 1.1 tons.
    Pic.5: Grout Pumping Skid

    5. HYDRAULIC POWER UNIT (HPU)

    The Hydraulic Power Unit, which is used for supply power to the operation of A – Frame,
    lifting Turntable and the agitator paddles in mixing bowl. The HPU specification :
    - Drive motor :75KW, 3 phases , 400V/50Hz or 440V/60Hz.
    - Hydraulic pump : A10VSO140 Axial piston variable displaycement.
    - Cooling : By air & seawater
    The HPU Dimensions are as follows:
    - Length : 2200 mm.
    - Wide : 1400mm.
    - Height : 2000 mm
    - Weight : 3.3 tons.
    Pic.6: Hydraulic Power Unit (HPU)

    Pic.7: Air Compressor 850 Cub.f/min


     

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