MarelliGenerator MJB Type
MarelliGenerator MJB Type
MarelliGenerator MJB Type
MJR / MJHR Series Totally Enclosed Air To Water Cooled • IP44 - IP55
MJV / MJHV Series Totally Enclosed Air to Air Cooled • IP44 - IP55
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STANDARD CONFIGURATION
Construction 315 355 400 450 500 560 630 710
Applicable standards IEC 60034-1; BS 4999-5000; NEMA MG 1.32
Enclosure Open Drip Proof
Cooling system IC01 as per IEC 60034-6
Degree of protection IP23 as per IEC 60034-5
Mounting IM 2105 single bearing / IM 2101 double bearing IM 2101 double bearing
Insulation system Class H for stator and rotor
Main components 315 355 400 450 500 560 630 710
Magnetic steel Low losses. Insulated on both sides
Housing Fabricated steel
N-End Endshield
Cast iron Fabricated steel
D-End Endshield
SAE Adaptor Cast iron n/a
Shaft Steel according to EN 10025
Fan Aluminum Aluminum (4 poles) / Steel (>4 poles) Steel
Main terminal box Fabricated steel
Position of main terminal On the right side when seen from
On top
box D-End
Leads 12 12 / 6 (MB4) 6
Terminal
board 9 (SA4, SB4)
Terminals 12 / 6 (MB4) 6
12 (MA4, MB4)
Salient pole type. Made by copper flat wire. Rotors are dynamically balanced with a half key applied to the shaft extension
Rotor
in accordance with IEC 60034-14 to vibration grade normal A
Impregnation Polyester / Epoxy resin through VPI process Polyester resin through VPI
Winding pitch 2/3 (4 poles) / Depending on generator model (>4 poles) (*)
Bearing data 315 355 400 450 500 560 630 710
4 poles:
NU234-EC-M-C3 + NU236-EC-M-C3 + SF6236-M-C3
D-End 6319-C3 6322-C3 6324-C3 6326-C3 6328-C3 6332-C3
SF6234-M-C3 >4 poles:
NU240-EC-M-C3 + SF6240-M-C3
Bearing type
4 poles: NU236-EC-M-C3
N-End 6315-2Z-C3 6317-2Z-C3 6318-Z-C3 6318-Z-C3 6326-C3 6330-C3 NU234-EC-M-C3
>4 poles: NU240-EC-M-C3
Auxiliary winding
Overboosting system Auxiliary winding (4 poles) Varicomp
Varicomp (>4 poles)
Operating conditions 315 355 400 450 500 560 630 710
Overload during S1 10% for 1 hour / 15% for 10 minutes / 30% for 4 minutes / 50% for 2 minutes
continuous duty These overloads must be occasional and followed by one hour of running at normal load
Operation at reduced
All regulators work to reduce the excitation current in order to protect the excitation system when the generator is used at reduced speed
speed
Transient ratings All generators can be designed to meet specific reactance values (X’d and X’’d)
Air inlet Advanced axial Axial and radial
Damper cage Rotor is provided with large sized damper cage
Radio interference Radio interference Class B Group 1 as EN 55011
THD Typically THD <2% at no load
Parallel operations All MJB generators are provided with an amply sized damper cage and are suitable for parallel operations with other generators
Winding treatment All MJB stator windings are treated with a further protective coat, making the generators suitable for tough environmental conditions
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AVR SELECTION TABLE
Analogue Digital
500 ÷ 560
standard 630 ÷ 710 - 315 ÷ 450 (4 poles) -
Generator 400 ÷ 450 (>4 poles)
frame size
PMG - - 500 ÷ 560 315 ÷ 450 315 ÷ 710
Radio interference
Internal Arrangement for external filters
suppressor
Parallel operation
Arrangement for external A.P.F.R. Internal
with the mains
Parallel operation with
Arrangement
similar generators
Field over-current,
field over-voltage,
Standard protections - - Over excitation generator over/under voltage,
generator over-current, loss of
sensing
Under-frequency,
Limiters Under-frequency
over/under-excitation
Excitation system
The generators are self-exciting, by means of a brushless type excitation system.
The voltage is maintained within ±0,5% of the nominal value in steady state condition with a balanced and non distorting load.
Excitation type
All generators can be supplied with a Permanent Magnet Generator (PMG) if required, which gives an independent supply
to the excitation system. PMG is advisable for use with generators, in particular applications such as unbalanced load and
distorting load.
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RATING DEFINITION
Prime rating
Prime rating is the maximum power available at a variable load for an unlimited number of hours.
Marelli Motori low voltage generators are class H insulated as a standard feature. Under these conditions three different
classes of temperature rise are allowed and are here below represented as over-temperature above the reference ambient
temperature (reference ambient temperature is 40°C as defined in IEC 60034):
• Class B temperature rise: generator can reach a temperature rise of 80° above 40° ambient temperature
• Class F temperature rise: generator can reach a rise temperature of 105° over 40° ambient temperature
• Class H temperature rise: generator can reach a rise temperature of 125° over 40° ambient temperature
In all the above conditions an extra 10% overload for 1 hour over 6 hours is allowed.
Over-temperatures are measured by resistance method.
Stand-by rating
Stand-by rating is selected for emergency supply in the event of normal power interruption. This duty service is typically
limited to the duration of power cut.
When the emergency power is required continuously for more than one hour, our generators can work in accordance with
stand-by rating defined as 150/40 or 163/27 (temperature rise/ambient temperature):
• 150/40 refers to peak continuous ratings and it is according to ISO 8528-3.
• 163/27 refers to emergency peak continuous rating. ISO standards do not include this specific rating which is suitable for
emergency operations.
Any extra overload over the stand-by ratings is not allowed.
OPERATING CONDITIONS
Altitude
The rated outputs refer to installation up to 1.000 m a.s.l. Above this level the following derating factors must be applied.
Altitude (m asl) < 1.000 < 1.500 < 2.000 < 2.500 < 3.000
K factor 1,00 0,96 0,93 0,90 0,86
Ambient temperature
The rated outputs given in this catalogue are based on a maximum ambient temperature of 40°C.
When operating at different ambient temperatures, the output rating can be obtained by applying the factors as in the
following table.
Power factor
The nominal power factor is 0,8 lagging. For different power factor values the following derating factors must be applied.
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OPTIONS AVAILABLE
Generator frame size
ID Description
315 355 400 450 500 560 630 710
103 12 leads winding s s(1)
o n/a n/a n/a n/a n/a
108 Anticondensation heaters, with terminals in main terminal box o o o o s s s s
108 113 Anticondensation heaters, with terminals in auxiliary terminal box o o o o o o o o
110 N. 3 PT1000 in stator windings with terminals in main terminal box o o o o o o o o
111 N. 3 PTC in stator windings o o o o o o o o
111 113 N. 3 PTC in stator windings with terminals in auxiliary terminal box o o o o o o o o
112 N. 3 PT100 in stator windings with terminals in main terminal box o o o o o o o o
112 113 N. 3 PT100 in stator windings with terminals in auxiliary terminal box o o o o o o o o
113 Separate auxiliary terminal box o o o o o o o o
117 Provision for parallel operation with similar generators s s s s s s s s
122 N. 1 PT100 on one bearing o o o o o o o o
123 N. 1 PT100 duplex type on one bearing o o o o o o o o
124 N. 1 PT1000 on one bearing o o o o o o o o
125 N. 1 PT1000 duplex type on one bearing o o o o o o o o
126 N. 1+1 PT100 on air inlet/outlet x x o o o o o o
136 D-end special shaft extension o o o o o o o x
138 N-End grease nipple o o o s s s s s
139 D-End grease nipple s s s s s s s s
140 Second shaft extension o o o o o o o o
141 Flanged shaft extension n/a n/a o o o o o o
142 Arrangement for vibration sensor on one support x x o o o o o o
143 Reinforced frame for high vibration levels x x x x x x x x
144 B5 adaptor o o o o o o o o
162 Three phase sensing with dedicated AVR mounted s s s s x x x x
166 PMG with dedicated AVR o o o o o o n/a n/a
167 113 PMG with digital AVR (D-Vo) mounted o o o o o o o o
168 Digital AVR D-Vo mounted on board o o o o o o o o
169 113 APFC mounted o o o o o o o o
- 12 diodes rotating rectifier x x o o o o o o
175 113 N. 3 CT single core on neutral point (only available with 6 leads generators) x x o o o o o o
180(*) Insulated N-End bearing o o o o o o s s
181 D-End insulated bearing+earthing brush o o o o o o o o
184 64R - brush connection to rotor for earth fault detection (w/o protection device) o o o o o o o o
203 Sleeve bearings n/a n/a o o o o o o
210 Inlet filter (IP23) o o o o o o o o
211 Inlet + outlet filter (IP43) o o o o o o o o
212 Inlet + outlet filter (IP44) o o o o o o o o
213 IP55 terminal box o o o o o o o o
214 Non magnetic exit cable panel o o o o o o o o
216 Separate neutral point terminal box o o o o o o o s
304 Special voltage o o o o o n/a n/a n/a
919 Non standard RAL paint colour o o o o o o o o
928 Painting colour RAL 9005 Black o o o o o o o o
930 Special painting process F96819 o o o o o o o o
931 Special painting process F96826 o o o o o o o o
(1) MJB355MB4 with 6-lead winding only o: optional
(*) Opt. No. 180 is standard on all generators ≥ 8 poles n/a: not available
s: standard
x: contact Marelli Motori
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OUR SERVICES
Testing capability
Marelli Motori has high capability test rooms with the possibility to test generators in any mounting configuration, for all
designed voltages and power outputs.
Testing can be conducted at different frequency and it is carried out in compliance with all major international standards (IEC,
IEEE), customer specifications, marine/navy rules.
Warranty extension
Should you require a long warranty period for your Marelli Motori equipment we can offer the extension of your commercial
warranty terms. This service allows you to extend the warranty conditions up to 60 months from the product delivery date,
even when the original standard period has expired.
Commissioning
Commissioning ensures the best possible performance of your electrical machines and represents an investment over their
entire lifetime.
Maintenance contracts
The correct functioning of electrical rotating machines requires regular maintenance and specific resources and skills.
The Marelli Motori Service Team can provide tailor made maintenance plans to suit any specific requirements.
Technical training
Marelli Motori offers technical training which provide our business partners with the technical knowledge they need to better
use our products.
Our courses are held in Italian, English and German (other languages on request) in all the Marelli Motori premises, but it is
also possible to arrange them at other locations, such as at customer’s site.
Spare parts
Genuine Marelli Motori spare parts are available at all our locations and supplied to distributors, OEMs and end-users
worldwide to better assist you throughout the life cycle of your machines. We offer packages of spare parts calibrated to
your individual needs.
Marelli Motori will analyse your equipment and identify which spare parts are required to ensure timely resolution of any
critical situation. Our out of catalogue products can be replaced with newer interchangeable models.
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TECHNICAL DATA
400 V / 50 Hz 480 V / 60 Hz
Power rating [kVA] Efficiency Power rating [kVA] Efficiency Inertia Weight
Temp. rise / Ambient temp. [°C] 4/4 Temp. rise / Ambient temp. [°C] 4/4 B3 B3
Type Leads
Continuous duty Stand-by pf = 0,8 Continuous duty Stand-by pf = 0,8 Approx. Approx.
125/40 105/40 80/40 163/27 150/40 125/40 125/40 105/40 80/40 163/27 150/40 125/40 J
∆T cl. H ∆T cl. F ∆T cl. B [%] ∆T cl. H ∆T cl. F ∆T cl. B [%] [Kg m2] [Kg]
MJB 315 SB4 12 350 320 280 385 371 93,4 425 389 340 467 450 94,0 4,25 920
MJB 315 MA4 12 410 376 328 451 435 93,7 500 458 400 550 530 94,2 4,80 1.060
MJB 315 MB4 12 450 412 360 500 477 94,0 550 504 440 605 583 94,8 5,68 1.200
MJB 355 SA4 12 510 467 408 561 540 94,0 625 573 500 687 662 94,5 7,97 1.250
MJB 355 SB4 12 570 522 456 627 604 94,6 695 637 556 764 736 95,1 9,29 1.550
MJB 355 MA4 12 680 623 544 750 720 94,7 825 756 660 907 874 95,1 11,69 1.800
MJB 355 MB4 6 800 733 640 880 848 95,0 960 880 768 1.056 1.020 95,3 13,12 2.050
MJB 400 MA4 6 930 852 744 1.023 986 95,2 1.175 1.077 940 1.292 1.245 95,7 16,30 2.250
MJB 400 MB4 6 1.050 962 840 1.155 1.113 95,3 1.320 1.210 1.056 1.452 1.400 95,7 17,00 2.300
MJB 400 LA4 6 1.150 1.054 920 1.265 1.219 95,6 1.420 1.300 1.136 1.562 1.505 96,0 19,30 2.550
MJB 400 LB4 6 1.300 1.192 1.040 1.430 1.378 95,8 1.625 1.490 1.300 1.787 1.720 96,3 22,5 2.800
MJB 450 MB4 6 1.500 1.375 1.200 1.650 1.590 95,9 1.800 1.650 1.440 1.980 1.908 96,3 29,0 3.200
MJB 450 LA4 6 1.650 1.512 1.320 1.815 1.749 96,0 1.980 1.815 1.584 2.178 2.100 96,3 34,0 3.600
MJB 450 LB4 6 1.875 1.718 1.500 2.065 1.987 96,2 2.250 2.062 1.800 2.475 2.385 96,4 38,0 4.000
MJB 500 SC4 6 2.000 1.833 1.600 2.200 2.120 96,1 2.400 2.200 1.920 2.640 2.544 96,5 46,7 4.000
MJB 500 MB4 6 2.200 2.016 1.760 2.420 2.332 96,2 2.635 2.415 2.108 2.900 2.790 96,5 52,5 4.400
MJB 500 MC4 6 2.300 2.108 1.840 2.530 2.438 96,3 2.700 2.470 2.160 2.970 2.860 96,2 54,4 4.800
MJB 500 LA4 6 2.500 2.291 2.000 2.750 2.650 96,4 3.000 2.750 2.400 3.300 3.180 96,7 61,5 5.100
MJB 560 MA4 6 2.730 2.502 2.184 3.003 2.894 96,4 3.125 2.864 2.500 3.437 3.310 96,5 83,0 6.000
MJB 560 LA4 6 3.200 2.933 2.560 3.520 3.392 96,5 3.680 3.373 2.944 4.048 3.900 96,6 95,0 6.450
MJB 630 MB4 6 3.300 3.024 2.640 3.630 3.498 96,4 3.795 3.478 3.036 4.175 4.020 96,7 138 7.500
MJB 630 LA4 6 3.625 3.322 2.900 3.987 3.842 96,5 4.140 3.794 3.312 4.554 4.390 96,8 146 8.100
MJB 710 SC4 6 4.000 3.666 3.200 4.400 4.240 96,6 4.400 4.033 3.520 4.840 4.665 96,6 208 12.100
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TECHNICAL DATA
400 V / 50 Hz 480 V / 60 Hz
Power rating [kVA] Efficiency Power rating [kVA] Efficiency Inertia Weight
Temp. rise / Ambient temp. [°C] 4/4 Temp. rise / Ambient temp. [°C] 4/4 B3 B3
Type Leads
Continuous duty Stand-by pf = 0,8 Continuous duty Stand-by pf = 0,8 Approx. Approx.
125/40 105/40 80/40 163/27 150/40 125/40 125/40 105/40 80/40 163/27 150/40 125/40 J
∆T cl. H ∆T cl. F ∆T cl. B [%] ∆T cl. H ∆T cl. F ∆T cl. B [%] [Kg m2] [Kg]
MJB 400 SA6 6 400 366 320 440 424 92,6 500 458 400 550 530 93,0 11,80 1.450
MJB 400 SB6 6 450 412 360 495 477 92,9 565 518 452 621 600 93,4 14,10 1.600
MJB 400 SC6 6 500 458 400 550 530 93,6 625 573 500 687 660 94,0 16,80 1.800
MJB 400 MA6 6 620 568 496 682 657 94,0 775 710 620 852 820 94,4 17,90 2.000
MJB 400 MB6 6 700 641 560 770 742 94,2 875 802 700 962 927 94,6 19,40 2.260
MJB 400 LA6 6 800 733 640 880 848 94,5 1.000 916 800 1.100 1.060 94,9 20,9 2.530
MJB 400 LB6 6 970 889 776 1.067 1.028 94,7 1.215 1.113 972 1.336 1.290 95,1 24,2 2.750
MJB 450 MB6 6 1.040 953 832 1.144 1.102 95,4 1.300 1.190 1.040 1.430 1.378 95,8 44,2 3.850
MJB 450 LA6 6 1.200 1.100 960 1.320 1.272 95,6 1.500 1.375 1.200 1.650 1.590 95,8 48,7 4.000
MJB 450 LB6 6 1.360 1.246 1.088 1.496 1.440 95,6 1.700 1.558 1.360 1.870 1.802 96,1 53,7 4.200
MJB 500 SC6 6 1.330 1.220 1.064 1.463 1.410 94,9 1.665 1.526 1.332 1.830 1.765 95,6 64,7 3.800
MJB 500 MA6 6 1.400 1.283 1.120 1.540 1.484 95,7 1.750 1.600 1.400 1.925 1.855 96,4 70,0 4.200
MJB 500 MB6 6 1.540 1.410 1.232 1.694 1.632 95,1 1.925 1.764 1.540 2.118 2.040 95,8 73,6 4.400
MJB 500 LA6 6 1.680 1.540 1.344 1.848 1.780 96,2 2.100 1.925 1.680 2.310 2.226 96,3 88,9 5.300
MJB 560 SC6 6 1.870 1.700 1.500 2.060 1.980 95,6 2.150 1.980 1.720 2.365 2.280 96,2 115 4.900
MJB 560 MA6 6 2.080 1.900 1.660 2.290 2.200 95,6 2.400 2.200 1.920 2.640 2.545 96,3 115 5.400
MJB 560 LA6 6 2.360 2.150 1.880 2.600 2.500 96,5 2.700 2.480 2.160 2.970 2.860 96,8 135 6.500
MJB 400 SA8 6 240 220 192 264 254 91,9 300 275 240 330 318 92,0 13,50 1.450
MJB 400 SB8 6 310 284 248 341 329 92,0 400 366 320 440 424 92,5 16,20 1.600
MJB 400 SC8 6 360 330 288 396 382 92,3 450 412 360 495 477 92,8 19,10 1.800
MJB 400 MA8 6 430 394 344 473 456 92,5 540 495 432 594 572 93,0 20,6 2.000
MJB 400 MB8 6 510 467 408 561 540 93,0 640 586 512 704 678 93,5 22,4 2.260
MJB 400 LA8 6 600 550 480 660 636 93,2 750 687 600 825 795 93,7 24,1 2.530
MJB 400 LB8 6 740 678 592 814 784 93,5 925 848 740 1.017 980 94,0 25,4 2.750
MJB 500 SA8 6 820 751 656 902 869 94,5 1.025 939 820 1.127 1.086 95,1 55,1 3.200
MJB 500 SC8 6 1.020 935 816 1.122 1.081 95,0 1.275 1.170 1.020 1.402 1.350 95,5 74,2 3.800
MJB 500 MB8 6 1.270 1.164 1.016 1.397 1.346 95,1 1.590 1.457 1.272 1.749 1.685 95,6 82,2 4.400
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DIMENSIONS
MJB 315 - single bearing
-0.13
-0
Dimensions [mm]
FLANGE COUPLING
SAE Z SAE Y
N P M T a PA MA b WA TB
J617 NR Ø J620 NR Ø
3 409.58 451 428.62 5 12 11.5 30°
2 447.68 490 466.72 5 12 11.5 30° 11.5 352.42 333.4 8 11 45° 39.6 12
1 511.18 552 530.22 6 12 11.5 30° 14 466.72 438.2 8 14 45° 25.4 12
1/2 584.20 648 619.20 6 12 14 30° 16 517.52 489.0 8 14 45° 15.7 15
0 647.70 711 679.50 6 16 14 22.5° 18 571.50 542.9 6 18 60° 15.7 15
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DIMENSIONS
MJB 355 - single bearing
DIMENSIONS IN mm G= CENTER OF GRAVITY 1)PMG OPTIONAL CHANGES RESERVED
LEAD EXIT
-0.13
-0
Dimensions [mm]
FLANGE COUPLING
SAE Z SAE Y
N P M T α PA MA β WA TB
J617 NR Ø J620 NR Ø
1 511.18 552 530.22 6 12 11.5 30° 14 466.72 438.2 8 14 45° 25.4 12
1/2 584.20 648 619.20 6 12 14 30° 18 571.50 542.9 6 18 60° 15.7 15
0 647.70 711 679.50 6 16 14 22.5°
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DIMENSIONS
MJB 400 - single bearing
DIMENSIONS IN mm G= CENTER OF GRAVITY CHANGES RESERVED
PMG OPTIONAL
Dimensions [mm]
FLANGE COUPLING
SAE Z SAE Y
N P M α PA MA β WA TB
J617 NR Ø J620 NR Ø
1 511.18 552 530.22 12 11.5 30° 14 466.72 438.2 8 14 45° 25.4 15
1/2 584.20 648 619.10 12 14 30° 16 571.52 489.0 8 14 45° 15.7 15
0 647.70 711 679.50 16 14 22.5° 18 571.50 542.9 6 18 60° 15.7 15
00 787.40 883 851.00 16 14 22.5° 21 673.10 641.4 12 18 30° 0 31
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DIMENSIONS
MJB 450 - single bearing
DIMENSIONS IN mm G= CENTER OF GRAVITY CHANGES RESERVED
PMG OPTIONAL
Dimensions [mm]
FLANGE COUPLING
SAE Z SAE Y
N P M α PA MA β WA TB
J617 NR Ø J620 NR Ø
1 511.18 552 530.22 12 11.5 30° 14 466.72 438.2 8 14 45° 25.4 15
1/2 584.20 648 619.10 12 14 30° 16 517.52 489.0 8 14 45° 15.7 15
0 647.70 711 679.50 16 14 22.5° 18 571.50 542.9 6 18 60° 15.7 15
00 787.40 883 851.00 16 14 22.5° 21 673.10 641.4 12 18 30° 0 31
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DIMENSIONS
MJB 500 - single bearing
DIMENSIONS IN mm G= CENTER OF GRAVITY CHANGES RESERVED
LEAD EXIT TO THE RIGHT OR TO THE LEFT
12 TERMINAL CABLES: LEAD EXIT TO THE RIGHT
1
3
-0.127
-0
1 WITH FILTERS
2 WITH PMG
3 WITH AUXILIARY TERMINAL BOX
Dimensions [mm]
FLANGE COUPLING
SAE Z SAE Y
N P M a PA MA b WA TB
J617 NR Ø J620 NR Ø
14 466.72 438.2 8 14 45° 25.4 15
16 517.52 489.0 8 14 45° 15.7 15
0 647.70 711 679.50 16 14 22.5° 18 571.50 542.9 6 18 60° 15.7 15
00 787.40 883 851.00 16 14 22.5° 21 673.10 641.4 12 18 30° 0 25.3
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DIMENSIONS
MJB 560 - single bearing
LEAD EXIT TO THE RIGHT OR TO THE LEFT
DIMENSIONS IN mm G= CENTER OF GRAVITY CHANGES RESERVED 12 TERMINAL CABLES: LEAD EXIT TO THE RIGHT
1
-0.127
-0
1 WITH FILTERS
2 WITH PMG
Dimensions [mm]
FLANGE COUPLING
SAE Z SAE Y
N P M α PA MA β WA TB
J617 NR Ø J620 NR Ø
0 647.70 711 679.50 16 14 22.5° 18 571.50 542.9 6 18 60° 15.7 15
00 787.40 883 851.00 16 14 22.5° 21 673.10 641.4 12 18 30° 0 25.3
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CONTACTS
Italy HQ Asia Pacific
Marelli Motori S.p.A. Marelli Motori Asia Sdn Bhd
Via Sabbionara 1 Lot 1-8, Persiaran Jubli Perak,
36071 Arzignano (VI) - Italy Seksyen 22, 40300 Shah Alam,
(T) +39 0444 479 711 Selangor D.E. - Malaysia (T) +60 355
(F) +39 0444 479 888 171 999
[email protected] (F) +60 355 171 883
[email protected]
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