MEPL/INS/QR/08

WPS No. MEPL / WPS/ 127

MABEL PRILIMINARY WELDING PROCEDURE Rev No. 0
ENGINEERS SPECIFICATION (pWPS)
PVT. LTD EN ISO 15609-1 2004 Date 13-08-2010
Sheet No. 1 of 2
Plot 66-69,SIPCOT Industrial Complex,
Supporting WPQR Nos: MEPL / WPQR / 128 Establishing Purpose
Gummidipoondi

Welding Process(es): 135(MAG) Type(s): 135-SEMI AUTOMATIC

JOINTS WELD PREPERATION & WELD SEQUENCE

Joint Design : Butt joint - Single Vee groove
Backing :Yes
Materials : Base metal
Retainers : Not Applicable
Method of Preperation : Grinding & Machining
Others : Nil
PARENT METALS:
PM 1 Group No :1 Spec. type & grade : EN 10025 S355J2
PM 2 Group No :1 Spec. type & grade : EN 10025 S355J2
Others or EN 10025 S275 JR

T -Butt Weld Fillet Weld Plate Branch

Butt Weld Plate Butt Weld Pipe
THICKNESS RANGE Plate & Pipe connections

From To From To From To From To From To

Base Metal 3 20 NA NA NA NA NA NA NA NA
Pipe Dia & Range NA NA NA NA NA NA NA NA
Throat NA NA NA NA NA NA
Branch Connection Angle NA NA
1st 2nd 3rd 4th
PROSESS NAME /TYPE
135 MAG 135 MAG 135 MAG
GAS (EN 439)
Shielding Gas: Type(s) / Mixture % Ar 80% +Co2 20% Ar 80% +Co2 20% Ar 80% +Co2 20%
Flow Rate (Lit/Min) 10-14 Lpm 10-14 Lpm 10-14 Lpm
Backing Gas: Type(s) / Mixture % NA NA NA
Flow Rate (Lit/Min) NA NA NA
Trailing Gas: Type(s) / Mixture % NA NA NA
Flow Rate (Lit/Min) NA NA NA
Plasma Gas: Type(s) / Mixture % NA NA NA
Flow Rate (Lit/Min) NA NA NA
WELDING CONSUMABLE
Specification EN 440 EN 440 EN 440
EN Designation G3Si 1 G3Si 1 G3Si 1
Filler /Electrode Manufracturer ADOR ADOR ADOR
Trade Name Auto mig 1 Auto mig 1 Auto mig 1
Size x Length 1.2 x N.A 1.2 x N.A 1.2 x N.A
Electrode flux (Class) NA NA NA
Flux Manufracturer NA NA NA
Trade Name NA NA NA
Consumable Ins NA NA NA
Shape / Style NA NA NA
Size (mm) NA NA NA
Weld metal Thickness (mm) 10
 MEPL/INS/QR/08
WPS No. MEPL / WPS/ 127
MABEL PRILIMINARY WELDING PROCEDURE Rev No. 0
ENGINEERS SPECIFICATION (pWPS)
PVT. LTD EN ISO 15609-1 2004 Date 13-08-2010

Sheet No. 2 of 2
Plot 66-69,SIPCOT Industrial Complex,
supporting WPQR Nos: MEPL / WPQR / 128 Establishing Purpose
Gummidipoondi
1st 2nd 3rd 4th
PROSESS NAME /TYPE
135 MAG 135 MAG 135 MAG
ELECTRICAL CHARACTERISTICS
Ampere Range See below See below See below
Volt Range See below See below See below
Electrode wire feed speed range (mm/min) As per amperage As per amperage As per amperage
Current / Polarity DC - EP DC - EP DC - EP
Arc time NA NA NA
Tungsten Electrode Designation / Size (mm) NA NA NA
Metal Powder Supplier /Type NA NA NA
Speed (Gr/min) NA NA NA
For process 135, Transfer Mode Globular Globular Globular
TECHNIQUE
String / Weave Bead( max.width of the run) String String String
Gas Nozzle Diameter (mm) 15 15 15
Plasma Nozzle Diameter (mm) NA NA NA
Oscilation Frequency (N/1') NA NA NA
Amplit (mm) NA NA NA
Dwell time (Sec) NA NA NA
Run out Length (cm) NA NA NA
Distance Contact Tube / Work Piece (mm) 10-30 10-30 10-30
Multiple / Single Electrode Single Single Single
Initial Cleaning : Wire Brushing Inter pass Cleaning : Grinding, Chipping , Wire Brushing
Method of Back Gouging : Grinding Pass per Side : Multiple
Technique Others : Peening : Not used
POSITION (EN ISO 6947)
Groove Progression Fillet Progression Over lay Progression
PA Flat
Others
PREHEAT POSTWELD HEAT TREATMENT and /or AGEING
Preheat Temp. Min (°c) : 20 Temp (°C) Time (min) Heating Cooling Rate
Type
Interpass Temp. Min (°c) : 250 From To From To Rate °C/h °C/h

Preheat Maintenance : NA
Preheat Method : NA
Procedure No:
Others : NA
Post Heat : NA
Welding
Current
Runs / Consumable Volts Travel Speed Heat Input
Side Process
Layers Amps range (mm/min) (KJ/mm)
Designation Dia Polarity
Range
A 1 1st 135(MAG) G3 Si 1 1.2 DC EP 190-200 25-30 300 - 350 0.96
A 2-4 2nd 135(MAG) G3 Si 1 1.2 DC EP 190-200 25-30 300 - 350 0.96
B R 3rd 135(MAG) G3 Si 1 1.2 DC EP 190-200 25-30 300 - 350 0.96
Manufacturer Examiner or
: Examining Body:

C.Karthick
Engineer-Welding