Atom Miniature Encoder System: Data Sheet
Atom Miniature Encoder System: Data Sheet
Atom Miniature Encoder System: Data Sheet
L-9517-9563-05-C
System features
High performance
u Need higher speed? u Need improved positional stability and repeatability?
ATOM is the fastest encoder in its class, ATOM has low noise (jitter), allowing users to
with maximum speeds up to 20 m/s and increase servo-loop gain without instability, whilst
a range of high-speed interpolation options reaping other dynamic performance benefits such
for digital versions. as faster settling times and higher acceleration.
Lissajous stability
ATOM features a miniaturized version of The result is a Lissajous with high purity, that retains its
Renishaw’s unique filtering optics that are fidelity even when the scale is exposed to contamination:
used in the TONiC™ encoder range. ideal for applications where reliability is critical.
This optical scheme is tuned to a specific spatial
frequency, so it rejects other harmonics, including
those caused by dirt or other contaminants.
Product range
u 20 µm and 40 µm readheads with high-flex cable:
For general purpose applications. Superior quality cable
tested to 20 million flex cycles.
u 20 µm and 40 µm readheads with FPC cable:
Side exit FPC cable allows the smallest overall package size.
u Stainless steel tape scale (RKLF):
Linear scale that can be wrapped around drums,
arcs or shafts with radii down to 26 mm.
u Stainless steel tape scale (RTLF):
High-accuracy linear scale with graduations directly
marked onto the steel tape surface. Available on reels
for cut-to-suit flexibility.
u Glass linear spars (RCLC):
Conventional glass scales, available in lengths up to 130 mm.
u Glass discs (RCDM):
High-accuracy rotary scales with outer diameters down
to 17 mm.
2
Data sheet
ATOM encoder system
ATOM readheads are available in three versions all giving industry standard analogue output:
u High flex cable terminated with a 15-way D-type connector for high-volume users requiring analogue outputs.
NOTE: A CAL button is not included on this option. Refer to the installation guide for details on how to calibrate.
u High-flex cable terminated with a T-type interboard connector for use with ACi / Ri / Ti interfaces.
u FPC connector for use with ACi interface or direct connection to user electronics.
3
Data sheet
ATOM encoder system
12.7 8.7
†
4.85
20.5 8.5
Pin 1
Pin 1 1 13
2 14
Pin 12
4
Data sheet
ATOM encoder system
13
6
15
End clamp
30
(Pair A-9523-4015)
FPC cable
Reference mark Readhead/scale orientation
(Pitch tol. ±1°)
0.36 Scale thickness 0.15
(including adhesive)
Calibration rideheight:
Forward direction of readhead 2.5 ±0.08 (40 µm version)
relative to scale 2.5 ±0.04 (20 µm version)
Operating rideheight:
2.5 ±0.11 (40 µm version)
2.5 ±0.055 (20 µm version)
For detailed installation drawings refer to www.renishaw.com/atomdownloads.
For further information on the use of RKLF scale for partial arc applications refer to the RKL partial arc scale data sheet
(Renishaw part no. L-9517-9897).
Technical specifications
Material Hardened and tempered martensitic stainless steel fitted with a
self-adhesive backing tape
Form (H × W) 0.15 mm × 6 mm (including adhesive)
Scale pitch 20 μm and 40 μm*
Reference mark Auto-phase optical reference mark repeatable to unit of
resolution throughout specified speed and temperature range.
Customer de-selectable reference marks at 50 mm spacing.†
Reference mark in the centre of scale for lengths < 100 mm.
Accuracy (at 20 °C) RKLF20-S / RKLF40H-S ±5 μm/m
RKLF40-S ±15 μm/m
Linearity (at 20 °C) RKLF20-S / RKLF40H-S ±2.5 μm/m achievable with two point error correction
RKLF40-S ±3 μm/m achievable with two point error correction
Installation temperature +10 °C to +35 °C ‡
Coefficient of thermal expansion Matches that of substrate material when scale ends fixed by
(at 20 °C) epoxy mounted end clamp.
Length 20 mm to 1 m in 10 mm increments
1 m to 10 m in 1 m increments
Overall length = measuring length + 70 mm
Scale length = measuring length + 40 mm
Mass 4.6 g/m
End fixing Epoxy mounted end clamps (A-9523-4015)
Approved epoxy adhesive (A-9531-0342)
Scale end movement typically < 1 μm **
* 20 µm not suitable for partial arc applications.
†
Only selected reference mark is bi-directionally repeatable.
‡
Ensure that the scale and end clamps are installed following the installation process described in the ATOM ™ linear encoder system installation guide
(Renishaw part no. M-9696-9723).
Maximum recommended axis length 1 m for 20 μm systems.
** To limit maximum tension in the scale (CTEsubstrate − CTEscale) × (Tuse extreme − Tinstall) ≤ 550 μm/m where CTEscale = ~ 10.1 μm/m/°C.
5
Data sheet
ATOM encoder system
40 µm version
(Yaw tol. ±1°)
0.36
8
Readhead/scale orientation
4.5 12
Datum clamp
FPC cable
Calibration rideheight:
Forward direction of readhead
relative to scale 2.5 ±0.08 (40 µm version)
2.5 ±0.04 (20 µm version)
Operating rideheight:
2.5 ±0.11 (40 µm version)
2.5 ±0.055 (20 µm version)
Technical specifications
Material Hardened and tempered martensitic stainless steel fitted with a
self-adhesive backing tape
Form (H × W) 0.41 mm × 8 mm (including adhesive)
Scale pitch 20 μm and 40 μm
Datum fixing Adhesive datum clamp A-9585-0028 secured with Loctite® 435
Reference mark Auto-phase optical reference mark repeatable to unit of
resolution throughout specified speed and temperature range.
Customer deselectable reference marks at 50 mm spacing.*
Reference mark in the centre of scale for lengths < 100 mm.
Accuracy (at 20 °C) RTLF20-S / RTLF40H-S ±5 μm/m
RTLF40-S ±15 μm/m
Coefficient of thermal expansion 10.1 ±0.2 µm/m/°C †
(at 20 °C)
Length 20 mm to 1 m in 10 mm increments
1 m to 10 m in 1 m increments ‡
Scale length = measuring length + 6 mm (without optional end covers)
Mass 12.2 g/m
* Only selected reference mark is bi-directionally repeatable.
Substrate coefficient of thermal expansion does not need to match that of the scale.
†
6
Data sheet
ATOM encoder system
40 µm version
(Yaw tol. ±1°)
End reference mark Mid reference mark
0.36
head orientation head orientation
A-9404-4018
Technical specifications
Material Soda-lime glass fitted with a self-adhesive backing tape
Form (H × W) 1.1 mm × 6.35 mm (including adhesive)
Scale pitch 20 μm and 40 μm
Datum fixing Fillet of adhesive (A-9531-0342) on one side of the scale
Reference mark Auto-phase optical reference mark repeatable to unit of resolution throughout specified
speed and temperature range
Either mid or one end of travel, determined by orientation of the readhead
Accuracy (at 20 °C) ±3 µm
Coefficient of thermal expansion ~8 µm/m/°C
Length (mm)
Overall length (L) 10 18 30 55 80 100 105 130
Measuring length 7 15 27 52 77 97 102 127
Mass 13.9 g/m
7
Data sheet
ATOM encoder system
Glass disc
‘A’ ± ‘E’
Reference mark
D2
D3
Technical specifications
Material Soda-lime glass
Form 2.3 mm thick
Reference mark Single reference mark
Graduation accuracy
Disc size (mm) 17 20 25 27 30 36 50 56 68 108
Graduation accuracy
15.81 12.95 9.82 9 7.91 6.49 4.5 3.95 3.24 2.78
(arc seconds)
8
Data sheet
ATOM encoder system
12.5 5.6
Pin1
25 10 17 15.75
Pin1
5.6
Component area
4
2 mounting CAL pad
pillars 4.5 × 45° 2 2 mounting holes
M3 through
25
Component area
7.7
9.5
6.25
* 10 way JST, GH crimp connector. 1.25 mm pitch. Suitable for cable size 26 to 30 AWG.
10 5.6
25 5 17 15.75
Pin1
5.6
Component area
4
2 mounting CAL pad
pillars 4.5 × 45° 2 2 mounting holes
M3 through
25
Component area
7.7
9.5
6.25
2.5
10 way JST, GH crimp connector. 1.25 mm pitch. Suitable for cable size 26 to 30 AWG.
†
9
Data sheet
ATOM encoder system
16.1
10.1 4
CAL pad
5.6
12.5
25 17
5.6
Component area
14.5
CAL pad
4.5 × 45° 2 mounting holes
M3 through
25
5.6 4
Component area
ACi speed
20 µm system
Maximum speed (m/s) Lowest recommended
0020 0040 0080 0100 0200 0400 1000 2000 counter input frequency
(1 µm) (0.5 µm) (0.25 µm) (0.2 µm) (0.1 µm) (50 nm) (20 nm) (10 nm) (MHz)
4 2 1 0.8 0.4 - - - 5
40 µm system
Maximum speed (m/s) Lowest recommended
0020 0040 0080 0100 0200 0400 1000 2000 counter input frequency
(2 µm) (1 µm) (0.5 µm) (0.4 µm) (0.2 µm) (0.1 µm) (40 nm) (20 nm) (MHz)
13 13 13 11.6 6 - - - 40
13 13 8 6.4 3.2 - - - 20
13 8 4 3.2 1.6 - - - 10
8 4 2 1.6 0.8 - - - 5
Angular speed
Angular speed depends on disc optical diameter – use the following equation to convert to rev/min:
V × 1000 × 60
Angular speed (rev/min) = where V = maximum linear speed (m/s) and D = optical diameter (mm)
pD
10
Data sheet
ATOM encoder system
Dimension drawing
8
15
33.3 40
1
R > 20 Dynamic bend radius 52 8
R > 10 Static bend radius
6 min 16
Speed
Clocked outputs
Ri0100, Ri0200 and Ri0400 interfaces have clocked outputs.
Customers must ensure they comply with the lowest recommended counter input frequency.
Non-clocked outputs
Ri0004, Ri0008, Ri0020 and Ri0040 interfaces have non-clocked outputs.
Analogue outputs
40 µm system - 20 m/s (−3dB)
20 µm system - 10 m/s (−3dB)
Angular speed
Angular speed depends on disc optical diameter – use the following equation to convert to rev/min:
V × 1000 × 60
Angular speed (rev/min) = where V = maximum linear speed (m/s) and D = optical diameter (mm)
pD
11
Data sheet
ATOM encoder system
8
15
33.3 40
9
1
R > 20 Dynamic bend radius 6 min 4-40 UNC × 2
Cover plate
R > 10 Static bend radius
Speed
20 µm system
Maximum speed (m/s) Lowest recommended
Ti0004 Ti0020 Ti0040 Ti0100 Ti0200 Ti0400 Ti1000 Ti2000 Ti4000 Ti10KD Ti20KD counter input
5 µm 1 µm 0.5 µm 0.2 µm 0.1 µm 50 nm 20 nm 10 nm 5 nm 2 nm 1 nm frequency (MHz)
10 6.48 3.24 1.29 0.648 0.324 0.13 0.065 0.032 0.013 0.0065 8
10 4.5 2.25 0.9 0.45 0.225 0.09 0.045 0.023 0.009 0.0045 6
10 3.37 1.68 0.67 0.338 0.169 0.068 0.034 0.017 0.0068 0.0034 4
4.2 0.84 0.42 0.16 0.084 0.042 0.017 0.008 0.004 0.0017 0.0008 1
40 µm system
Maximum speed (m/s) Lowest recommended
Ti0004 Ti0020 Ti0040 Ti0100 Ti0200 Ti0400 Ti1000 Ti2000 Ti4000 Ti10KD Ti20KD counter input
10 µm 2 µm 1 µm 0.4 µm 0.2 µm 0.1 µm 40 nm 20 nm 10 nm 4 nm 2 nm frequency (MHz)
20 12.96 6.48 2.58 1.296 0.648 0.26 0.13 0.064 0.026 0.013 8
20 6.74 3.36 1.34 0.676 0.338 0.136 0.068 0.034 0.0136 0.0068 4
8.4 1.68 0.84 0.32 0.168 0.084 0.034 0.016 0.008 0.0034 0.0016 1
Analogue speed
40 µm system - 20 m/s (−3dB)
20 µm system - 10 m/s (−3dB)
Angular speed
Angular speed depends on disc optical diameter – use the following equation to convert to rev/min:
V × 1000 × 60
Angular speed (rev/min) = where V = maximum linear speed (m/s) and D = optical diameter (mm)
pD
12
Data sheet
ATOM encoder system
Interface signals
ACi FPC and cable variant interface (digital output only)
Input Output
Cable FPC JST
Function Signal
Colour Pin Pin Signal Pin
5V Brown 4 7, 8 5V 9
Power*
0V White 13 3, 6, 11, 14 0V 10
+ Red 9 12 + 1
V1 A
− Blue 5 13 − 2
Incremental
+ Yellow 12 15 + 3
V2 B
− Green 14 16 − 4
+ Violet 2 4 + 5
Reference mark V0 Z
− Grey 8 5 − 6
Set-up VX Clear 6 1 X 7
Remote CAL CAL Orange 10 2 CAL 8
Shield - Screen Cable ferrule - - -
Do not connect - - 1, 3, 7, 11 9, 10 - -
* All power connections can be used either to minimise voltage drop down the cable or incorporate voltage sensing.
2 14
Cable variant input connector ACi FPC input connector ACi JST output connector
Reference + 8 + 3
V0 Z
mark − 10 − 1
Remote CAL VX 7 X 4
Shield CAL 5 CAL 2
Pin 1
Pin 10
Pin 9
13
Data sheet
ATOM encoder system
Interface signals
Ri and Ti interfaces
Digital Analogue
Function Signal Pin Signal Pin
5V 7, 8 5V 4, 5
Power *
0V 2, 9 0V 12, 13
+ 14 + 9
A V1
− 6 − 1
Incremental signals
+ 13 + 10
B V2
− 5 − 2
+ 12 + 3
Reference mark Z V0
− 4 − 11
+ 11
Alarm
E - -
− 3
Set-up X 1 VX 6
Remote CAL - - CAL 14
Shield - Case - Case
Do not connect - 10, 15 - 7, 8, 15
* All power connections should be used either to minimise voltage drop down the cable or incorporate voltage sensing.
The alarm signal can be output as a line driven signal or 3-state.
Select
the preferred option at time of ordering.
15 9 15 9
8 1 8 1
Ri connector Ti connector
14
Data sheet
ATOM encoder system
General specifications
UL recognised component
FPC cable 16 core, 0.5 mm pitch, maximum exposed conductor length 2.5 mm,
maximum length 1 m
Connector options Cable variants Interboard connector compatible with the Ri, Ti and ACi (cable variant) interfaces
15-way, D-type connector
FPC 16 core, 0.5 mm pitch, compatible with ACi (FPC variant)
Typical SDE (analogue) 40 µm version < ±120 nm
20 µm version < ±75 nm
15
Data sheet
ATOM encoder system
Electrical connections
Grounding and shielding
Output signals
0V
Shield
(recommended)
Customer electronics
Cable readhead
Connector / interface 5V
Output signals
0V
Shield
IMPORTANT: The shield should be connected to the machine earth (Field Ground).
NOTE: Maximum cable length between interface and customer electronics is 25 m for ACi and Ri and 50 m for Ti depending on clocked output.
A B Z E−
220 pF
0V
Standard RS422A line receiver circuitry.
Capacitors recommended for improved noise immunity
CAL
Remote operation of the CAL is possible via the CAL pin.
For applications where no interface is used, remote CAL
operation is essential.
0V
16
Data sheet
ATOM encoder system
Output specifications
Analogue output signals
All ATOM readheads and Ri and Ti analogue interfaces
Incremental 2 channels V1 and V2 differential sinusoids in quadrature, centred ~ 1.65 V (90° phase shifted)
40 / 20 µm
(V2 +)−(V2 −)
Reference
1 Vpp
45°
Bi-directionally repeatable.*
(V0 +)−(V0−) Differential pulse V0 centred on 45°.
360° (nom)
(after CAL)
Set-up
3.3 V (nom)
0
0 50% Signal level 70% 100%
Voltage at VX 1.65 V
0V
Normal operation Incremental Reference Normal operation
calibration mark
calibration
Start of End of
calibration calibration
routine End of routine
incremental
calibration
routine
17
Data sheet
ATOM encoder system
Signal period
Resolution
Reference*
Set-up (ACi interfaces and Ri digital interfaces) Set-up ‡ (Ti digital interfaces only)
3.3 V (nom) 1
Voltage at X Voltage at X
0 0
0 50% Signal level 70% 100% 0 Signal level 100%
Between 50% and 70% signal level, X is a duty cycle. Set-up signal voltage proportional to
Time spent at 3.3 V increases with incremental signal level. incremental signal amplitude.
At > 70% signal level X is nominal 3.3 V.
Alarm*
Differential line driven alarm output (Ri digital interfaces and Ti digital interfaces)
3-state alarm ouput (ACi interfaces, Ri digital interfaces, and Ti digital interfaces)
Differentially transmitted signals forced open circuit for > 15 ms when alarm conditions valid.
18
Data sheet
ATOM encoder system
Head gain RTLF / RKLF RCLC 40 µm rotary discs (mm) 20 µm rotary discs (mm)
setting (tape scale) (glass scale) < 20 20 25, 27, 30 > 30 30 36 50, 56, 68 108
0 ✔ - - - - - - - - -
1 - ✔ - - - ✔ - - - ✔
2 - - - - ✔ - - - ✔ -
3 - - - ✔ - - - ✔ - -
4 - - ✔ - - - ✔ - - -
19
Data sheet
ATOM encoder system
18 A-9404-2018 A-9404-4018 1
30 A-9404-2030 A-9404-4030 1
55 A-9404-2055 A-9404-4055 1
80 A-9404-2080 A-9404-4080 1
RCDM rotary discs (20 µm version) RCDM rotary discs (40 µm version)
Diameter Head gain Diameter Head gain
Part number Part number
(mm) setting (mm) setting
30 A-9405-2030 4 17 A-9405-4017 4
20 A-9405-4020 3
36 A-9405-2036 3
25 A-9405-4025 2
50 A-9405-2050 2
27 A-9405-4027 2
56 A-9405-2056 2 30 A-9405-4030 2
68 A-9405-2068 2 36 A-9405-4036 1
50 A-9405-4050 1
108 A-9405-2108 1
56 A-9405-4056 1
68 A-9405-4068 1
NOTE: Other disc diameters available, contact your
local Renishaw representative for more information. 108 A-9405-4108 1
20
Data sheet
ATOM encoder system
Series Options
A - Standard
Interpolation factor
Clocked output option
Resolution 40 - 40 MHz (0020, 0040, 0080, 0100 and 0200 interpolation factors only)
Interpolation
factor 20 µm 40 µm 20 - 20 MHz (0020, 0040, 0080, 0100 and 0200 interpolation factors only)
system system 12 - 12 MHz (0400, 1000 and 2000 interpolation factors only)
0020 1 µm 2 µm 10 - 10 MHz (0020, 0040, 0080, 0100 and 0200 interpolation factors only)
06 - 6 MHz (0400, 1000 and 2000 interpolation factors only)
0040 0.5 µm 1 µm
05 - 5 MHz (0020, 0040, 0080, 0100 and 0200 interpolation factors only)
0080 0.25 µm 0.5 µm 04 - 4 MHz (0400, 1000 and 2000 interpolation factors only)
0100 0.2 µm 0.4 µm
PCB type
0200 0.1 µm 0.2 µm A - FPC input connector
0400 50 nm 0.1 µm B - Cable input connector
C - Pin headers for PCB mounting
1000 20 nm 40 nm
2000 10 nm 20 nm
Ri interface
Analogue: Ri 0000 A 00 A
Digital: Ri 0400 A 12 B
Series Options
Ri B - Standard
Ti interface
Analogue: Ti 0000 A 00 A
Options
A - Vmid - 1.65 V
V - Vmid - 2.5 V
Digital: Ti 0200 A 20 E
Series Options
Ti E - Standard
Interpolation factor
Clocked output option
Resolution
Interpolation 50, 40, 25, 20, 12, 10, 08, 06, 04, 01 (MHz)
factor 20 µm 40 µm
system system Alarm format and conditions
A - Line driven; All alarms
0004 5 µm 10 µm
B - Line driven; low signal, high signal
0020 1 µm 2 µm E - 3-state; All alarms
F - 3-state; low signal, high signal
0040 0.5 µm 1 µm
0100 0.2 µm 0.4 µm
0200 0.1 µm 0.2 µm
0400 50 nm 0.1 µm
1000 20 nm 40 nm
2000 10 nm 20 nm
4000 5 nm 10 nm
10KD 2 nm 4 nm
20KD 1 nm 2 nm
21
Renishaw plc T +44 (0)1453 524524
New Mills, Wotton-under-Edge, F +44 (0)1453 524901
Gloucestershire GL12 8JR E [email protected]
United Kingdom www.renishaw.com
RKLF40-S self-adhesive
tape scale (partial arc)
Ri interface
Ti interface
ACi interface
For more information refer to the relevant data sheets and installation guides
which can be downloaded from www.renishaw.com/atomdownloads.
*L-9517-9563-05*
PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY,
HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.