Glass PDF

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F.Y. B. ARCH.

– BUILDING CONSTRUC
07.0

GL
GLASS
Glass is a non-crystalline amorphous solid that is often transp
has widespread practical, technological, and decorative usag
example, window panes, tableware, etc.
PROPERTIES
• Amorphous
• Brittle
• Transparent / Translucent
• Good electrical insulator
• Unaffected by air, water.
• No definite crystal structure means glass has high Compres
strength
• Can absorb, transmit and reflect light
RAW MATERIALS USED
• Silica arc quartz, white sand and ignited flint.
• Sodium as Na2Co3 (used in soft glass).
• Potassium as K2Co3 (used in Hard Glass).
• Calcium as lime stone, chalk and lime.
• Zinc is zinc oxide (Heat and shock proof glass).
• Borates are borax, Boric acid (Heat and shock proof glass).
MANUFACTURING STEPS
• Melting
• Forming and Shaping
• Annealing
• Finishing
MELTING PROCESS
Raw materials in proper proportions are mixed with culle
finely powdered and intimate mixture called batch is f
furnace at high temperature of 1800°C. This charge melts a
into a viscous fluid.

CaCO3 + SiO2  CaSiO3 + CO2 


Na2CO3 + SiO2  Na2SiO3 + CO2

After removal of CO2 de-colorizers like MnO2 are added to


traces of ferrous compounds and Carbon. Heating is conti
clear molten mass is free from bubbles is obtained and it
cooled to about 800°C.
FORMING, SHAPING &
ANNEALING
• Forming and Shaping

The viscous mass obtained from melting is poured into mould


different types of articles of desired shape by either blowing or
between the rollers.
• Annealing

Glass articles are then allowed to cool gradually at room temper


passing through different chambers with descending temperatu
reduces the internal Strain in the glass.
FINISHING
Finishing is the last step in glass manufacturing. It involves
following steps.
• Cleaning
• Grinding
• Polishing
• Cutting
• Sand Blasting
TYPES OF GLASS
As per the manufacturing process, glass can be categorized in
main types:
1. FLOAT GLASS
2. SHEET GLASS / PLATE GLASS / FLAT GLASS
1. FLOAT GLASS
• Float glass is a sheet of glass
made by floating molten glass on
a bed of molten metal, typically
tin.
• Although, lead and various low
melting point alloys were used in
the past.
• This method gives the sheet
uniform thickness and very flat
surfaces.
• Modern windows are made from
float glass.
2. SHEET GLASS
• It is made by blowing molten
glass into an elongated balloon
shape with a blowpipe.
• Then, while the glass is still hot,
the ends are cut off and the
resulting cylinder is split with
shears and flattened on an iron
plate.
TYPES AS PER FUNCTION
1. LIGHTING & VISUAL LINK
• Float Glass – Standard annealed glass product is used
• White Glass – Reduced level of iron oxide impurities gives high
light transmission. This glass is virtually colorless.
2. PRIVACY
• Embossed Glass– It
has a range of
decorative pattern
with differing levels of
privacy.
• Screen Printed Glass –
White or colored
ceramic frit printed
and fused onto clear
or tinted float glass.
2. PRIVACY
• Etched / Sand blasted
– Range of acid etched
or sand blasted
designs on clear or
tinted glass.
• Translucent finish –
Diffusing frosted
fused glass
2. PRIVACY
• Electro-optic glass –
Changes by electrical
switching from
transparent to
translucent glass
(liquid crystal film
interlayer)
• Colored glass –
through colored glass,
laminated plastic films.
THERMAL CONSIDERATIONS
3. SOLAR CONTROL
• Laminated glass – Tinted
plastic interlayers

• Blinds – Insulating glass units


with integral blinds.
4. THERMAL INSULATION

• Multiple glazing –
Double/triple glazing
systems with inert gas fill
(argon – standard)
• Low emissivity glass – Soft
off-line ultra-low emissivity
coating.
5. SOUND INSULATION
• Noise Control – Laminated glass with PVB (polyvinyl butyral) in
Sealed units with large spacing and acoustic insulation around
6. SAFETY
• Toughened Glass – Five
times stronger than
annealed glass. Safety
glass (breakage into
relatively harmless
granules)
• Heat soaked toughened –
Reduces the risk of
spontaneous breakage of
toughened glass due to
nickel sulfide inclusions.
7. SECURITY

• Laminated glass –
Vandalism / anti-bandit /
bullet or explosion
resistant, depending upon
number and thickness of
glass laminates.
• One-way vision – Requires
low level of lighting on
the observers side
8. FIRE PROTECTION

• Non-insulating wired glass – cracks, the


fragments hold together.
• Integrity glass – restricts flame and hot
gases only
• Integrity & Insulation – Laminated with
interlayer. Multiple layers give 30 min –
180 min insulation.
• Integrity with some radiation protection
– Laminated with interlayers. Reduced
heat radiation.
9. MAINTENANCE

• Self-cleaning – Hydrophilic and photo catalytic on-line coating


spreads water and oxidizes dirt on the surface.
10. SPECIAL APPLICATIONS

• Spandrel Glass – Range of


colors and screen print
designs.
• Curved Glass – CIP (cast in
place) if required laminated.
• Mirror Glass – Mirror.
• Radiation protection – X-ray
and gamma ray protection.
11. GLASS BRICKS

• Glass brick, also known as


glass block, is an architectural
element made from glass.
• Glass bricks provide visual
obscuration while admitting
light.
• The glass block was originally
developed in the early 1900s to
provide natural light in
manufacturing plants.
12. FIBRE GLASS

• Fiberglass is a type of fiber


reinforced plastic where the
reinforcement fiber is
specifically glass fiber.
• The glass fiber may be
randomly arranged, flattened
into a sheet (called a chopped
strand mat), or woven into a
fabric.
THANK YOU

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