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    Facing, Turning and Chamfering

    Uploaded by

    Arun Pravin AP
    1. The document provides instructions for performing turning, facing, chamfering, and taper turning operations on metal workpieces using a lathe machine. 2. It describes machining a mild steel rod to specifications by first checking measurements, mounting the workpiece, setting the cutting tool, and then facing, turning, and chamfering or taper turning the workpiece. 3. The process is intended to produce workpieces with the required shape and dimensions as shown in the drawings.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Facing, Turning and Chamfering

    Uploaded by

    Arun Pravin AP
    248 views6 pages
    1. The document provides instructions for performing turning, facing, chamfering, and taper turning operations on metal workpieces using a lathe machine. 2. It describes machining a mild steel rod to specifications by first checking measurements, mounting the workpiece, setting the cutting tool, and then facing, turning, and chamfering or taper turning the workpiece. 3. The process is intended to produce workpieces with the required shape and dimensions as shown in the drawings.

    Original Title

    Basic machining

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    © © All Rights Reserved

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    1. The document provides instructions for performing turning, facing, chamfering, and taper turning operations on metal workpieces using a lathe machine. 2. It describes machining a mild steel rod to specifications by first checking measurements, mounting the workpiece, setting the cutting tool, and then facing, turning, and chamfering or taper turning the workpiece. 3. The process is intended to produce workpieces with the required shape and dimensions as shown in the drawings.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    248 views6 pages

    Facing, Turning and Chamfering

    Uploaded by

    Arun Pravin AP
    1. The document provides instructions for performing turning, facing, chamfering, and taper turning operations on metal workpieces using a lathe machine. 2. It describes machining a mild steel rod to specifications by first checking measurements, mounting the workpiece, setting the cutting tool, and then facing, turning, and chamfering or taper turning the workpiece. 3. The process is intended to produce workpieces with the required shape and dimensions as shown in the drawings.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 6

    FACING, TURNING AND CHAMFERI NG

    BEFORE MAC H ININ G

    AFTER MACHINING

    All dimensions are in mm


    TURNING, FACING AND CHAMFERING
    DATE: EX.NO.

    Aim:
    To make turning, facing and chamfering on the given metal work piece to get the required
    dimension.

    Material Supplied:
    Mild Steel rod of 25 mm diameter x 75 mm length

    Tools required:
    Single point cutting tool, vernier caliper, steel rule, chuck key, tool post key, wire brush.

    Sequence of Operation:
    a. Checking
    b. Work piece setting
    c. Tool setting
    d. Facing
    e. Turning
    f. Chamfering

    Working Steps:
    1. The given work piece is checked for its given dimensions.
    2. The work piece is held in the three jaw chuck. Chuck key is used to tighten the job rigidly
    ensuring centering of the work piece.
    3. The single point cutting tool is fixed in the tool post of the lathe machine using tool post key
    and spanners. Sometimes the packing material like hacksaw blade pieces, thick sheet paper
    materials can be used to set the tool appropriately pointing towards the centre of the job.
    4. Facing operation is done to obtain the required length of the job.
    5. Turning operation is done to obtain the required diameter of the job.
    6. Chamfering is done to remove sharp edges and corners of the work piece by keeping the
    tool at an angle of 45 º to the lathe axis.
    7. Finally the work piece dimensions are checked to conform to the specification given in the
    drawing.

    Result:
    Hence the required shape and size are obtained using turing, facing and chamfering operations
    on the given work piece.
    .

    TAPER TURN IN G

    BEFORE MAC H ININ G

    AFTER MACHINING

    All dimensions are in mm.


    TAPER TURN IN G
    DATE: EX.NO.

    Aim:
    To make turning, facing and taper turning operations on the given metal work piece to get the
    required dimension.

    Materail Supplied:
    Mild Steel rod of 25 mm diameter x 75 mm length

    Tools required:
    Single point cutting tool, vernier calipher, steel rule, chuck key, tool post key, wire brush and
    scribber.

    Sequence of Operation:
    a. Checking
    b. Workpiece setting
    c. Tool setting
    d. Facing
    e. Turning
    f. Taper Turning

    Working Steps:
    1. The given work piece is checked for its given dimensions.
    2. The workpiece is held in the three jaw chuck. Chuck key is used to tighten the job rigidly,
    ensuring centering of the workpiece.
    3. The single point cutting tool is fixed in the tool post of the lathe machine using tool post
    key. Sometimes the packing material like hacksaw blade pieces, thick sheet paper materials
    can be used to set the tool appropriately pointing towards the centre of the job.
    4. Facing operation is done to obtain the required length of the job.
    5. Turning operation is done to obtain the required diameter of the job.
    6. Next the taper turing operation is carried out as per the taper angle calculated using the
    formula, tan = (D-d)/2L. Then compund rest base is swivelled and set at half taper angle.
    Cutting tool is moved at set angle to the lathe axis by rotating the cross slide till the required
    taper is obtained.
    7. Finally the work piece dimensions are checked to conform to the specification given in the
    drawing.

    Result:
    Hence the required shape and size is obtained using turing, facing and taper turing operations
    on the given work piece.
    DRILLI NG

    All dimensions are in mm.


    DRILLI NG
    DATE: EX.NO.

    Aim:
    To drill holes on the given MS plate as per the specification given in the drawing.

    Materail Supplied:
    Mild Steel plate of 75x50x6 mm

    Tools required:
    Drilling Machine, Drill Bit, Drill chuck key, steel rule, wire brush, Dot Punch, Hammer, Flat
    file.

    Sequence of Operation:
    a. Checking
    b. Marking
    c. Workpiece setting
    d. Tool setting
    e. Drilling

    Working Steps:
    1. Mark the workpiece as per the specification given in the drawing.
    2. Holes centers are marked using dot punch and hammer.
    3. Keep the workpiece in the fixture.
    4. Bring the tool nearer the workpiece where it has to be drilled. This can be done by
    adjusting the work table.
    5. Perform drilling operation on the Workpiece.
    6. Repeat the process, till the required numbers of holes are drilled.
    7. Using the flat file remove the unwanted materials like burrs, chips etc.,
    8. Check the dimensions of the finished workpiece

    Result:
    Hence the required number of holes are drilled using drilling machine on the given work piece.

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