Basics of El Loco

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 Present Indian fleet consists Electric and Diesel Electric

Engines.

 Steam Engines are no longer used, except for heritage


trains.

 Engines are Locomotives popularly called as “Locos" .

 All Indian Railway electric locomotives work on 25 KV


AC, 50 Hz over head traction system earlier except in
Mumbai suburban area (1500 V DC), now completely
converted to 25 KV AC, 50 Hz.
 Locos, except for older steam ones, have classification
codes that identify them. This code is of the form
 '[Gauge] [Power Source] [Application][Series]'
M=Mixed Traffic
W=Broad Gauge(1.676M)
P=Passenger
Y=Meter Gauge (1M)
G=Goods
Z=Narrow Gauge (0.762M)
S=Shunting
N=Narrow Gauge(0.609M )
U=Multiple Unit (EMU/DEMU)
D=Diesel
C=DC Traction Is a digit indicating the model.

A=AC Traction Denotes that the locomotive is


chronologically the ‘n’th locomotive
CA=Dual Power AC/DC model
Broad Gauge
Denotes that this locomotive
is chronologically the fourth
AC Electric electric locomotive model
Traction used by the railways

Suitable for
Passenger service
Bogie 1 Bogie 2
CAB 1
CAB 2

Pressure Gauges Driver Desk Emergency Brake

Flasher

Main
Driver

Asst.
Driver
Horn Switches
Speedometer

Notch
Indicator
Panto Key
Meters

Reverser Shunting MPS


Loco + Formation Brake
U1 & U5, A3 & A4 Meters

Signal Lamps

Control Desk
Power ON Key
BL Key
EM
AC 1 CAB 1 Baby Contactors AC 2 CAB 2
Compressor
CAB 1 CAB 2

Driver Desk

From CAB 1 From CAB 2

Static Inverter
HT Compartment
CAB 1 CAB 2

Driver Desk TM Blower MVMT2


TM Blower MVMT1
Air Flow
Relay

Compressor
CAB 1 CAB 2

DBR Transformer

Tap Changer
CAB 1 CAB 2

Tap Changer (GR) Servo Motor for Tap Changer (SMGR


CAB 1 CAB 2

Rectifier
Line and Field
Shunting
Contactors

Field Shunting Resistors


CAB 1 CAB 2

ARNO
ARNO Starting
Resistor and
Contactor

Battery Charger
CAB 1 CAB 2

Pneumatic Panel Pressure Switches


CAB 1 CAB 2

Safety Relays

Interlocking
Relays
CAB 1
CAB 2

LT Mode Selection

Battery Switch

Programmable
Switches

Fuses
CAB 1
CAB 2

Programmable Switch

Battery Switch

Fuses

Battery Voltage
M– Motor H– Programmable Switches
Z– Toggle Switch BP – Push Button Switches
L / LS – Lamps BL – Lever Operated Switches
Q– Relays U– Meter
C– Contactors V– Electro Valves
CC – Fuse
AC 1 Control Panel in Cab 1
AC 2 Control Panel in Cab 2
BA 1,2,3 Power Equipment Panel
CAB 1 No. 1 Driver CAB
CAB 2 No. 2 Driver CAB
PC 1 No. 1 Driver Desk
PC 2 No. 2 Driver Desk
RSI Rectifier Cubicle
TB Programmable Switch Board
TK-1 Contactor Cubicle in AC-2 panel
TK-2 Resistor Frame on Rear of AC-2 panel
TR Relay Board in AC-2 panel
T Transformer
TPn Pneumatic panel
• From Control point of view, Loco is divided into 2 sub
systems.

• The numbering ending with 1 or 2 indicates Bogie 1 or


Bogie 2 items.

MVMT  Blower Motor for Traction Motors of a Bogie


MVMT1 and MVMT2

RSI  Rectifier Block RSI 1 and RSI 2

QRSI  Air Flow Relay for Rectifier Blower Motor


QRSI 1 and QRSI 2
HMCS  Motor Cutout Switch HMCS1 and HMCS2

• Items located in CAB 1 and 2 are given numbering 1 and


2 to indicate their physical location.

AC  Control Panel in CAB AC1 and AC2

LSDJ  Lamp for Circuit Breaker ON/OFF


LSDJ1 and LSDJ2

Some items are given running serial numbers.

C 101, 102 and 103  Contactor for Compressor 1, 2 and 3

C 105, 106  Contactor for TM Blower No. 1 and 2


C 118  ARNO Starting Contactor

C 145  Dynamic Braking Excitation Transformer


Contactor

L 1 to 6  Line Contactors for TM 1 to 6


Block Diagram Of Feeding Power Circuit
OHE

PANTO
TRACTION
DJ POWER CIRCUIT
QLM

RSI-1 SL-1
TFS

TM-1 TM-2 TM-3


3 Ph. TFP
ARNO/ TFWA TFWR GR
Aux. SIV

TM-4 TM-5 TM-6


TFS
CHBA SMGR
RSI-2 SL-2

AUXILIARY FEEDING
POWER CIRCUIT POWER CIRCUIT
BLVMT BLCP BLDJ/BLRDJ T
MP-P
F
ARNO W
SIV A

C-107 C-106 C-105 C-103 C-102 C-101 C-108


CHBA

MVRH MVMT-2 MVMT-1 MCP-3 MCP-2 MCP-1 MVRF MPH

MVSI-1

HVRH HVMT2 HVMT1 HCP HCP HCP


MVSI-2

M M M M
MVSL-1
QVRH QVMT2 QVMT1 GAUGE GAUGE GAUGE QVRF

Auxiliary Circuit for loco


MVSL-2
S No Relay Description
1 Q118 Relay for supervising auxiliaries with 5 second opening delay
2 Q44 High voltage circuit breaker (DJ) tripping relay
3 Q45 DJ resetting relay
4 Q100 Interlocking relay of the auxiliaries (5 sec time delay to pick up).
5 QTD 105 Time delay relay for C-105.
6 QTD 106 Time delay relay for C-106.

7 Q51 GR regression relay


8 Q52 Notch to notch relay to GR.
9 QV60 DJ open / close signaling relay
10 QV61 Battery charger output signaling relay.
S No Relay Description
11 QV62 Tap changer at 0 signaling relay.
12 QV63 Rectifier group fuse blown signaling relay
13 QV64 Control circuit ready (loco ready) signaling relay.
14 Q48 Relay for sanding with opening time delay
15 Q49 Synchronizing relay for tap changer for MU operation.
16 Q50 Relay for control, CTF, C145 and DJ (loco ready).
17 QTD 107 Closing Time delay relay for starting blower motor
18 QTD 109 Closing Time delay relay for starting blower motor
19 Q120 Time delay relay for alarm chain pulling.
20 Q46 Tap changer protection relay (stuck between notches)
S No Relay Description
21 QVLSOL Relay for trailing loco fault indication lamp.
22 QRS Auto regression relay for breaking (Emergency break).
23 QWC Weight compensation relay (starting with field shunting).
24 Q30 No OHE voltage relay.
25 QCVAR ARNO 3 phase output checking relay.
26 Q20 TM over voltage relay.
27 Q119 Relay for unloader valve.
28 QCON Relay picks up after SI output fully ramp up.
29 QSIT Protection relay for SI.
30 QD 1,2 Wheel slipping detection differential relay.
S No Relay Description
31 QF 1,2 Over load (current) relay for dynamic braking
32 QLM Over load relay for Transformer TFI primary
33 QOA Auxiliary circuit earth fault relay.
34 QOP 1,2 Power circuit (rectifier output) earth fault relay.
35 QPDJ Pressure switch for DJ.
36 QRSI 1,2 Over load relay for silicon rectifier
37 QLA Over load relay for auxiliary output winding of transformer.
38 QBIR Relay for alarm chain pulling buzzer.
39 QE Over load relay for braking excitation.
40 QVMT 1,2 Airflow detection indication relay for TM blowers 1,2.
41 QVSL 1,2 Airflow indication relays for SL blower.
Time Lag Relays
• Q118 : 5 Sec
• Q44: 0.6 sec
• QTD105: 5Sec
• QTD106: 5Sec
• C118: 4 Sec
• QTD 101: 5 sec for CP-1 & 3
• Q119: 5 sec for CP-2
• QSVM: 2 sec SIV restarting
Fuse Board in Locomotive

Sl. No Name Purpose Rating

1 CCBA Main Battery Fuse 35 A

2 CCA Fuse For Auxiliary Control Circuit 6A

3 CCLSA Fuse For Sander Control Circuit 6A

4 CCLC Fuse For Compartment Lights 6A

5 CCRA-1 Fuse For Cab-1 Heater 16 A

6 CCRA-2 Fuse For Cab-2 Heater 16 A

7 CCPT Fuse For Control Circuit Of Panto 16 A


Fuse Board in Locomotive
Sl. No Name Purpose Rating

8 CCLF-1 Cab-1 Lamps For Measuring Instruments 6A

9 CCLF-2 Cab-1 Lamps For Measuring Instruments 6A

10 CCDJ Fuse For Control Circuit Of Dj Closing 6A

11 CCLS Signalling Lamp Circuit 6A

12 CCVT Fuse For Cab Fan 2A

13 CCINV Fuse For Static Inverter On Command 6A

14 CCSPM Fuse For Speedometer 2A


BLDJ Switch for VCB
BLRDJ Switch for giving starting phase to VCB
BLSN Lowering Pantograph of Rear Loco
BLCPA Switch for working the Compressor with RGCP
BLCPD Switch for working the compressor direct without RGCP
BLVMT Switch for working the blower motors (MVMT 1, MVMT2) and MVRH
BLRA Switch for Cab heater.
BLZLF Switch for maker light (Red)
BLLM Switch for Compartment light.
BLPRR Switch for head light (Rear)
BLPRF Switch for head light (Front)
BLPRD Switch for head light (Dimmer)
BLLF Switch for marker light (White)
LSDJ Glows – when DJ is open.
For DJ
(Red) Extinguish when DJ is closed.

Glows: - Battery charger not working.


LSCHBA For ARNO and
Extinguished- when ARNO and charger
(Green) charger
both are working.

LSGR Glows- When GR is no ‘O’.


For GR
(Blue) Extinguished – When GR is on notch.

For RSI Block Normally it remains extinguished.


LSRSI
(Tell-Tale Fuse It glows – On pressing BPT or when any
(White)
melting) tell tale fuse melts.
LSDJ Glows – when DJ is open.
For DJ
(Red) Extinguish when DJ is closed.

It glows when J1, J2 not thrown properly,


For J1, J2,CTF1, CTF1,2,3 and C145 not in proper position
LSB
CTF2, CTF3, and RB cuts OFF Extinguished – when
(Yellow)
C145 and RB J1,J2,CTF1,2,4 and C145 on proper position
and RB is working normally.

It remains normally extinguished. It


For wheel glows on pressing BPT or when QD acts
LSP (Red)
slipping due to wheel slipping or some other
cause.
LSDJ Glows – when DJ is open.
For DJ
(Red) Extinguish when DJ is closed.

To indicate the Glows – on the defective loco in M.U.


LSGRPT
detective loco Extinguished – on one good loco in
(Yellow)
in M.U. M.U.

To indicate the Glows – on the good loco in M.U.


LSOL
good loco in Extinguished – one the defective loco in
(Red)
M.U. M.U.
 Head light

 Flasher light

 Auto flasher light

 Sander ----- VESA –1 (Sander No. 1,2 & 5,6)


VESA –2 ( Sander No 3,4 &7,8)

 Horns

 Speedo meter

 Vigilance Control unit (VCD)

 Marker light
 Wiper

 Hand brake

 Emergency brake(D)

 Cab fan and cab heater

 Cutter pins

 MU hose pipes, Fire Extinguishers, Wooden Skids etc….


 Higher haulage capacity of WAG7 locomotive in
comparison to WAG5 loco.
W- Stands for Broad gauge,
A- stand for AC traction,
G- stands for goods,
7- means generation.
 Horse power - 5000 hp.

 Maxm. Speed – 100 KMPH.

 Max. Tractive Effort – 42.0 (starting).


• Haulage capacity in Single Unit (SU):

(i) 7500 T on level track upto 80KMPH

(ii) 3960 T on 1/150 gradient at 20 KMPH

(iii) 2705 T on 1/100 gradient at 20 KMPH

• Haulage capacity in Multiple Unit (MU): The haulage capacity


increases 1.8 times than SU.

• WAG7 loco is having Air brake only.

• WAG7 loco equipped with Hitachi TM and roller bearings for


motor suspension unit (MSU) which are lubricated by grease
instead of oil.
Specifications of WAG-7 loco
Bogie type Co′Co′
Gauge 5 ft 6 in (1,676 mm)
Bogies Fabricated
New:1092 mm (3 ft 7 in),
Wheel diameter Half worn:1055 mm (3 ft 5 1⁄2 in) and
Full worn:1016 mm (3 ft 4 in)
Wheelbase 3.8 m (12 ft 5 5⁄8 in)
Length 20.934 m (68 ft 8 1⁄8 in)
Width 3.179 m (10 ft 5 1⁄8 in)

WAG-7 : 4.185 m (13 ft 8 3⁄4 in)


Height
WAG-7H : 4.135 m (13 ft 6 3⁄4 in)
Specifications

WAG-7 : 123 tonnes


Loco weight
WAG-7H : 132 tonnes

Electric system(s) 25 kV 50 Hz AC Overhead


Current source pantograph
WAG-7 : Hitachi HS15250A
Traction motors
WAG-7H : Hitachi HS15250G
MU working 4
Loco brake Air, Hand and Rheostatic
Train brakes Air brake

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