Liquors Preparation and Bottling Process Description

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Liquors preparation and bottling process description

Raw materials:-materials that are used in alcoholic liquor production of national alcohol and
liquor factory are listed below

 Pure alcohol
 Soft water
 Sugar
 Essences

6.1 Raw material preparation

Syrup preparation:-syrup preparation from sugar and water for imparting taste to the liquors.

Soft water:-soft water is produced by the cation exchanger and used for preparation of liquors.

6.2 Mixing

First wash and clean the preparation tanks, pumps, hose, filter and preparation house. Then
transfer the pure alcohol to preparation tank and add 25% soft water then mixed by stirrer for
45min. to prepare the selected liquor add the essence which measured by the operators and
homogenized for 45min. after 45min add soft water which 10% of the preparation pure alcohol
and wait for 30min to homogenize. By the recipe add the measured syrup and homogenize for
30min. then add soft water when the alcohol grade come good condition and homogenize for
1hr.

6.3 Filtration

After the liquor is produced in the preparation tank, it is filtered and goes to holding tank for
temporary storage till it is filled in bottles.as shown in fig. 4

6.4 Bottle washing

Returnable empty bottles from customers are taken out from plastic crates and the remains of the
metal enclosure on the bottle necks are removed manually. Then the bottles are fed to the
washing machine. Here the inside and outside of the bottles are washed and cleaned and
sanitized(using 55-70⁰c hot caustic soda solution) thoroughly including label removal. After it is
washed and cleaned the bottles are transported by conveyer belt to the manual (visual) inspection
point and then to filling and capping machine. Its machine capacity is 3000 bottles per hour. As
shown in fig. 4

6.5 Filling and capping machine


Here prepared liquor is filled in washed bottles and closed up by aluminum closures. The filled
bottles are inspected manually (visually) for any foreign matter before it is labeled. Its capacity is
7000 bottles per hour maximum and 32 filling stations, 8 capping heads.

6.6 Labeling machine

The filled bottles are labeled using cold glue labeling machine and go right to the filled bottle
warehouse after they are inserted manually into the plastic crates.

Liquor production

Filtration

Aging

Bottling

Labeling

Marketing

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