General Information
General Information
General Information
Models ........................................................................................................................................ 1 - 1
Dimensions.................................................................................................................................. 1 - 4
Vehicle Exterior
• This Service Manual deals with all components or systems of the Caterpillar Lift Trucks; except for
the engine and attachment, which are covered in the respective manuals.
207151A
Models
• This Service Manual furnishes servicing and maintenance information for the following trucks:
1-1
GENERAL INFORMATION
2 to 3 ton models
2 – 3 ton models
2 to 3 ton models
1-2
GENERAL INFORMATION
[Chassis]
GP 35 K
Generation designator
Maximum capacity
35: 3500 kg (7640 lb)
Engine type
GP: gasoline engine type
DP: diesel engine type
[Mast]
A 35 A 33
Kind of mast
A: simplex mast
B: duplex mast
C: triplex mast
1-3
GENERAL INFORMATION
Dimensions
G C K L
H I
P
B
D N M O
F
207170
1-4
GENERAL INFORMATION
Unit: mm (in.)
1-5
GENERAL INFORMATION
Technical Data (Standard Models)
Truck Model GP15K DP15K GP18K DP18K GP20K DP20K
Designation ET31A ET16B ET31A ET16B ET17B ET18B
Capacity/load kg/mm 1500/500 1750/500 2000/500
center (lb/in.) (3000/24) (3500/24) (4000/24)
Work performance
Maximum lift height mm (in.) 3300 (130) 3300 (130) 3300 (130)
Lift speed (rated load) mm/sec 490 (96) 600 (118) 490 (96) 600 (118) 510 (100) 640 (126)
Lowering speed (rated load) (fpm) 500 (98) 500 (98) 500 (98)
Mast tilt
degree 6 – 10 6 – 10 6 – 10
(forward – backward)
Simplex mast 110 (4.3) 110 (4.3) 140 (5.5)
Free lift Duplex mast mm (in.) 1120 (44.1) 1125 (44.3) 1125 (44.3)
Triplex mast 1120 (44.1) 1125 (44.3) 1125 (44.3)
models 0 to 18 0 to 19
Reverse 0 to 19 (0 to 11.8) 0 to 19 (0 to 11.8) (0 to 11.2) (0 to 11.8)
Minimum turning radius 1990 (78.3) 2020 (79.5) 2185 (86)
Minimum Single wheels mm (in.) 1780 (70.1) 1800 (70.9) 1900 (74.8)
intersecting isle Double wheels 1880 (74.0) 1900 (74.8) 2020 (79.5)
Powershift
Gradeability
transmission % (tan) 30 28 28 25 28 35
(reted load)
models
Overall length 3280 (129.1) 3315 (130.5) 3515 (138.4)
Single wheels 1065 (41.9) 1065 (41.9) 1150 (45.3)
Overall width
Double wheels 1330 (52.4) 1330 (52.4) 1480 (58.3)
To top of mast
2145 (84.4) 2145 (84.4) 2210 (87)
lowered
To top of mast
Overall height 4030 (158.7) 4030 (158.7) 4030 (158.7)
extended
To top of
2055 (80.9) 2055 (80.9) 2070 (81.5)
overhead guard mm (in.)
Wheel base 1390 (54.7) 1390 (54.7) 1600 (63.0)
Dimensions
6 – 10 6 – 10 6 – 10
23 29 23 24 19 20
1-7
GENERAL INFORMATION
Maximum torque N·m (kgf·m) 134 (13.7) 136 (13.9) 134 (13.7) 136 (13.9) 134 (13.7) 201 (20.5)
[lbf·ft]/rpm [99]/1600 [101]/1600 [99]/1600 [101]/1600 [99]/1600 [148]/1400
653 × 604 686 × 493 653 × 604 686 × 493 653 × 604 647 × 552
Dimensions mm (in.) × 759 × 623 × 759 × 623 × 759 × 712
(length × width × height) (25.7 × 23.8 (27.0 × 19.4 (25.7 × 23.8 (27.0 × 19.4 (25.7 × 23.8 (25.5 × 21.7
× 29.9) × 24.5) × 29.9) × 24.5) × 29.9) × 28)
Weight (service) kg (lb) 150 (330) 180 (397) 150 (330) 180 (397) 150 (330) 260 (570)
1-8
GENERAL INFORMATION
1-9
GENERAL INFORMATION
pump
Plunger diam. – 6.5 (0.256) – 6.5 (0.256) – 7.0 (0.275)
Cam lift mm (in.)
(one side) – 1.5 (0.059) – 1.5 (0.059) – 1.5 (0.059)
1-10
GENERAL INFORMATION
1-11
GENERAL INFORMATION
Radiator
(pressure) type (pressure) type (pressure) type
liter 8.9 9.6
Refill capacity 7.65 (2.0) 8.55 (2.3) 7.65 (2.0) 8.55 (2.3)
(U.S.gal) (2.3) (2.5)
Water pump Centrifugal type Centrifugal type Centrifugal type
Thermostat Wax type Wax type Wax type
Alternator and Battery
Voltage V 12 12 12 12 12 12
Capacity Ah 30 65 30 65 40 80
Alternator type 3-phase AC 3-phase AC 3-phase AC
regulator
Master cylinder
Clutch booster 15.87 (0.6248) 15.87 (0.6248) 15.87 (0.6248)
ID
(wet) mm (in.)
Release cylinder
19.05 (0.7500) 19.05 (0.7500) 19.05 (0.7500)
ID
3-element, 1-stage, 3-element, 1-stage, 3-element, 1-stage,
Type
2-phase 2-phase 2-phase
Torque converter Manufacturer’s type Daikin 66H7 Daikin 66H7 Daikin 66H8
Stall torque ratio 2.8 2.8 3.0
1-12
GENERAL INFORMATION
1-13
GENERAL INFORMATION
Transfer transmission
Gear ratio
Powershift
transmission 1.394 1.257 1.394 1.257 1.394 1.167
Steering wheel diameter mm (in.) 330 (13) 330 (13) 330 (13)
Steering cylinder
63 × 40 (2.48 × 1.575) 63 × 40 (2.48 × 1.575) 75 × 50 (2.953 × 1.068)
ID × rod OD mm (in.)
Steering Effective stroke 215 (8.46) 215 (8.46) 210 (8.27)
cylinder kPa (kgf/
Relief pressure 7.355 (75) [1066] 7.355 (75) [1066] 7.355 (75) [1066]
cm2)[psi]
liter (cu.
Flow rate 10.5 ± 0.5 (640.1 ± 30.5) 10.5 ± 0.5 (640.1 ± 30.5) 10.5 ± 0.5 (640.1 ± 30.5)
in.)/min
Full-floating tubular Full-floating tubular Full-floating tubular
Front axle
type type type
Rear axle Elliott type Elliott type Elliott type
Traveling system
Wheel Camber 1 1 1
alignment Caster degree 0 0 0
Kingpin
0 0 0
inclination
Hydraulic, duo-servo, Hydraulic, duo-servo, Hydraulic, duo-servo,
Type
mounted on front wheels mounted on front wheels mounted on front wheels
Drum diameter 254 (10.00) 254 (10.00) 310 (12.20)
Lining (lgth × width 274.2 × 48.5 × 4.78 × 2 274.2 × 48.5 × 4.78 × 2 344 × 60.0 × 6.4 × 2
Brake system
Service brake
× thk × number) mm (in.) (10.80 × 1.91 × 0.19 × 2) (10.80 × 1.91 × 0.19 × 2) (13.54 × 2.36 × 0.24 × 2)
Master cylinder ID 19.05 (0.7500) 19.05 (0.7500) 19.05 (0.7500)
Wheel cylinder ID 22.22 (0.8748) 22.22 (0.8748) 28.58 (1.1252)
Mechanical, mounted Mechanical, mounted Mechanical, mounted
Type
on front wheels on front wheels on front wheels
Parking brake
Drum diameter mm (in.) 254 (10) 254 (10) 310 (12.2)
1-14
GENERAL INFORMATION
0 0 0
1-15
GENERAL INFORMATION
Hydraulic tank N level liter 27.8 (7.3) 27.8 (7.3) 40.1 (10.6)
capacity (approx.) H level (U.S. gal) 30.9 (8.2) 30.9 (8.2) 45.1 (11.9)
Mast Roller type CL Roller type CL Roller type CL
100 × 17 × 19 × 11 100 × 17 × 19 × 11 115 × 22 × 27 × 12
Outer (3.94 × 0.67 × 0.75 × 0.43) (3.94 × 0.67 × 0.75 × 0.43) (4.53 × 0.87 × 1.06 × 0.47)
Mast dimensions
(Flange inside width 100 × 17 × 19 × 10 100 × 17 × 19 × 10 115 × 22 × 23 × 11
× Flange thk (Fr.) Middle mm (in.) (3.94 × 0.67 × 0.75 × 0.39) (3.94 × 0.67 × 0.75 × 0.39) (4.53 × 0.87 × 0.91 × 0.43)
× Flange thk (Re.)
× Web thk)
100 × 17 × 19 × 10 100 × 17 × 19 × 10 115 × 22 × 23 × 11
Inner
(3.94 × 0.67 × 0.75 × 0.39) (3.94 × 0.67 × 0.75 × 0.39) (4.53 × 0.87 × 0.91 × 0.43)
Mast and forks
Type #6308 ball bearing #6308 ball bearing #6309 ball bearing
Main rollers
Diam × width mm (in.) 100 × 27 (3.94 × 1.06) 100 × 27 (3.94 × 1.06) 115 × 30 (4.53 × 1.18)
Lubricating type Lubricating type Lubricating type
Type needle roller bearing needle roller bearing needle roller bearing
Side rollers
Diam × width mm (in.) 42 × 36 (1.65 × 1.42) 42 × 36 (1.65 × 1.42) 42 × 36 (1.65 × 1.42)
Lift chains BL534 BL534 BL634
1070 × 100 × 40 1070 × 100 × 40 1070 × 100 × 45
Fork (lgth × width × thk)
(42.1 × 3.9 × 1.6) (42.1 × 3.9 × 1.6) (42.1 × 3.9 × 1.8)
mm (in.)
200 to 820 250 to 920 250 to 920
Fork spacing (out to out)
(7.9 to 32.3) (9.8 to 36.2) (9.8 to 36.2)
1-16
GENERAL INFORMATION
1-17