00-887003-01 Rev B 9900 Workstation Service Manual

GE Healthcare
OEC® 9900 Elite

Workstation Service Manual
00-887003-01
Rev B
© 2005, 2006
GE OEC Medical Systems, Inc.
All Rights Reserved
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OEC 9900 Elite Workstation Service Manual
Revision History
Date Rev Change Description
September 2005 1 Engineering Release
September 2005 A Manufacturing Release
April 2006 B M4 Release
This manual may not be reproduced, in whole or in part, without the written permission of GE OEC Medical Systems,
Inc.
OEC 9900 Elite is a trademark of GEOEC Medical Systems, Inc. Other product and company names mentioned
herein are the property of their respective owners.
The contents of this document are accurate at the time of publication. However, changes in design and additional
features can, at any time, be incorporated in the hardware and software and may not be reflected in this version of
the document. Contact GE OEC Technical Support for clarification, if discrepancies arise.
The OEC 9900 Elite is manufactured under the following U.S. Patents: 5283808, 5426683, 5503416, 5506882,
5583909, 5596228, 5619261, 5661775, 5802719, 6142667, 6175614, 6310982, 6330299, 6574307. U.S. and Foreign
Patents Pending.
GE OEC Medical Systems, Inc. a General Electric Company, going to market as GE Healthcare.
GE OEC Medical Systems, Inc.
384 Wright Brothers Drive
Salt Lake City, Utah 84116
U.S.A.
(801) 328-9300
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WARNING • THIS SERVICE MANUAL IS AVAILABLE IN ENGLISH ONLY.

• IF A CUSTOMER’S SERVICE PROVIDER REQUIRES A LANGUAGE OTHER THAN
ENGLISH, IT IS THE CUSTOMER’S RESPONSIBILITY TO PROVIDE TRANSLATION
SERVICES.
• DO NOT ATTEMPT TO SERVICE THE EQUIPMENT UNLESS THIS SERVICE MANUAL
HAS BEEN CONSULTED AND IS UNDERSTOOD.
• FAILURE TO HEED THIS WARNING MAY RESULT IN INJURY TO THE SERVICE
PROVIDER, OPERATOR OR PATIENT FROM ELECTRICAL SHOCK, MECHANICAL
OR OTHER HAZARDS.
AVERTISSEMENT • CE MANUAEL DE MAINTENANCE N’EST DISPONIBLE QU’EN ANGLAIS

• SI LE TECHNICIEN DU CLIENT A BESOIN DE CE MANUEL DAN UNA AUTRE
LANGUE QUE L’ANGLAIS, C’EST AU CLIENT QU’IL INCOMBE DE LE FAIRE
TRADUIRE.
• NE PAS TENTER D’INTERVENTION SUR LES ÉQUIPMENT TANT QUE LE MANUEL
SERVICE N’A PAS ÉTÉ CONSULTÉ ET COMPRIS.
• LE NON-RESPECT DE CET AVERTISSEMENT PEUT ENTRAÍNER CHEZ LE
TECHNICIEN, L’OPÉRATEUR, OU LE PATIENT DES BLESSURES DUES À DES
DANGERS ÉLECTRIQUES, MÉCANIQUES OU AUTRES.
WARNUNG • DIESES KUNDENDIENST-HANDBUCH EXISTIERT NUR IN ENGLISHER SPRACHE.

• FALLS EIN FREMDER KUNDENDIENST EINE ANDER SPRACHE BENÖTIGT IST ES
AUFGABE DES KUNDEN FÜR EINE ENTSPRECHENDE ÜBERSETZUNG ZU
SORGEN.
• VERSUCHEN SIE NICHT, DAS GERÄT ZU REPARIEREN, BEVOR DIESES
KUNDENDIENST-HANDBUCH ZU RATE GEZOGEN UND VERSTANDEN WURDE.
• WIRD DIESE WARNUNG NICHT BEACHTET, SO KANN ES ZU VERLETZUNGEN
DES KUNDENDIENSTTECHNIKERS, DES BEDIENERS ODER DES PATIENTEN
DURCH ELEKTRISCHE SCHLÄGE, MECHANISCHE ODER SONSTIGE GEFAHREN
KOMMEN.
AVISO • ESTE MANUAL DE SERVICIO SÓLO EXISTE EN INGLÉS.

• SI ALGÚN PROVEEDOR DE SERVICIOS AJENO A GEMS SOLICITA UN IDIOMA QUE
NO SEA EL INGLÉS, ES RESPONSABILIDAD DEL CLIENTE OFRECER UN SERVICIO
DE TRADUCCIÓN.
• NO SE DEBARÁ DAR SERVICIO TÉCNICO AL EQUIPO, SIN HABER CONSULTADO Y
COMPRENDIDO ESTE MANUAL DE SERVICIO.
• LA NO OBSERVANCIA DEL RESENTE AVISO PUEDA DAR LUGAR A QUE EL
PROVEEDOR DE SERVICIOS, EL OPERADOR O EL PACIENTE SUFRAN LESIONES
PROVOCADAS POR CAUSAS ELÉCTRICAS, MECÁNICAS O DE OTRA NATURALEZA.
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ATENÇÃO • ESTE MANUAL DE ASSISTÉNCIA TÉCNICA SÓ SE ENCONTRA DISPONÍVEL EM

INGLÉS.
• SE QUALQUER OUTRO SERVIÇO DE ASSISTÉNCIA TÉCNICA, QUE NÁO A GEMS,
SOLICITAR ESTES MANUALS NOUTRO IDIOMA, É DA RESPONSABILIDADE DO
CLIENTE FORNECER OS SERVIÇO DE TRADUÇÃO.
• NÁO TENTE REPARAR O EQUIPAMENTO SEM TER SONSULTADO E
COMPREENDIDO ESTE MANUAL DE ASSISTÉNCIA TÉNICA.
• O NÁO CUMPRIMENTO AVISO PODE POR EM PERIGO A SEGURANÇA DO
TÉCNICO, OPERADOR OU PACIENTE DEVIDO A’ CHOQUES ELÉCTRICOS,
MECÁNICOS OU OUTROS.
AVVERTENZA • IL PRESENTE MANUALE DI MANUTENSIONE É DISPONIBILE SOLTANTO IN
INGLESE.
• SE UN ADDETTO ALL MANUTENSIONE ESTERNO ALL GEMS RICHIEDE IL
MANUALE IN UNA LINGUA DIVERSA, IL CLIENTE É TENUTO A PROVVEDERE
DEIRETTAMENTE ALLA TRADUZIONE.
• SI PROCEDA ALL MANUTENZIONE DELL’APPARECCHIATURA SOLO DOPO AVER
CONSULTATO IL PRESENTE MANUALE ED AVERNE COMPRESO IL CONTENUTO.
• NON TENERE CONTO DELLA PRESENTE AVVERTENZA POTREBBE FAR COMPIERE
OPERAZIONI DA CCUI DERIVINO LESIONI ALL’ADDETTO ALLA MANUTENZIONE,
ALL’UTILIZZATORE ED AL PAZIENTE PER FOLGORAZIONE ELETTRICA, PER URTI
MECCANICI OD ALTRO RISCHI.
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Introduction/Safety
Introduction/Safety
Introduction..................................................................................................................................................................2
Objective .................................................................................................................................................................................................... 2
Scope........................................................................................................................................................................................................... 2
Service Philosophy................................................................................................................................................................................ 2
Qualifications........................................................................................................................................................................................... 2
Unauthorized Modifications ............................................................................................................................................................. 2
Certified Components.......................................................................................................................................................................... 3
Manual Organization and Use......................................................................................................................................................... 3
Safety.............................................................................................................................................................................4
Safety Hazard Alerts ............................................................................................................................................................................ 4
Ingress of Fluids...................................................................................................................................................................................... 4
Electrical Shock....................................................................................................................................................................................... 5
Explosion.................................................................................................................................................................................................... 6
Equipment Stability............................................................................................................................................................................... 7
X-Radiation ............................................................................................................................................................................................... 7
Motorized Mechanical Movement ................................................................................................................................................. 7
Safety Interlock....................................................................................................................................................................................... 8
Warning Labels....................................................................................................................................................................................... 8
Symbols...................................................................................................................................................................................................... 8
Dangerous Voltage........................................................................................................................................................................ 8
Protective Earth Ground.............................................................................................................................................................. 8
Earth Ground Connection........................................................................................................................................................... 8
X-Ray Source.................................................................................................................................................................................... 8
Potential Equalization Terminal............................................................................................................................................... 9
Anesthetic Proof Equipment...................................................................................................................................................... 9
Attention ............................................................................................................................................................................................. 9
Focus.................................................................................................................................................................................................... 9
Type B .................................................................................................................................................................................................. 9
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Introduction/Safety
Introduction
Objective
Provide service documentation that is consistently organized, easy to access and is designed to
aggressively expedite fault isolation and decrease product down-time.
Scope
This manual’s contents document the subsystem specified on the title page. Subsystem descriptions,
fault isolation, functional tests and adjustments generally address only components and assemblies
within the subsystem. However, some information and procedures may document the subsystem’s
operation as a system used with other subsystems. Other documents that may be referenced here and
included as a complete set of system documentation are:
• Other Subsystem service manuals
• Periodic Maintenance (PM) Procedure and PM Report
• Installation Procedure and Installation Report
• Illustrated Parts Manuals
• Schematics
Service Philosophy
Medical Imaging Systems use precision components and utilize complex manufacturing techniques.
Component-level repairs that maintain compliance with these requirements are sometimes not possible
in the field. The system is therefore designed to be field serviceable at the modular or Field Replaceable
Unit (FRU) level.
Qualifications
Reading this manual does not qualify an untrained person to service the equipment. This publication
assumes the reader is a skilled and fully qualified electronic technician who has experience servicing
medical imaging systems. Factory trained service personnel will benefit the most from this material.
Unauthorized Modifications
GE OEC Medical Systems, Inc. certifies that when assembled according to the manufacturer's
instructions, this equipment meets US Federal Performance standard 21 CFR Subchapter J and
applicable international standards. Unauthorized modifications to the equipment may impact adherence
to these standards and make the equipment unsafe to operate.
The owner is responsible for verifying continued compliance with all applicable regulations and
standards. Consult local, state, federal and/or international agencies regarding specific requirements
and regulations applicable to the use of this type of medical electronic equipment.
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Introduction/Safety
Certified Components
In the USA, requirements exist for reporting the repair and replacement of certified components. Refer to
GE OEC standard operating procedures for more information.
Manual Organization and Use

The subsystem documented here has been analyzed and divided into functional sections. Each
functional section has a corresponding section in this manual. Each functional section contains the
following types of information:
Theory – circuit and mechanical descriptions that discuss the functional section of the subsystem.
Functional Tests – tests that determine if equipment is working correctly.
Troubleshooting – flowcharts and tables that guide the fault isolation process.
Additional sections found in this manual, document information that is relevant at the subsystem level.
Sections documenting subsystem information are:
Subsystem – identifies major assembly and control locations and other information relevant at the
subsystem level.
Replacement – removal and installation procedures for fuses, covers and field replaceable units.
Adjustment – procedures for tuning electronic circuits and mechanical components.
Calibration – calibration procedures relevant at the subsystem and system level.
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Introduction/Safety
Safety
Do not attempt to service or maintain this equipment before reading this entire section.
Safety Hazard Alerts

There are three hazard classifications used in this document. They are:
A. Danger
B. Warning
C. Caution
This table defines the alert used for each type of hazard classification:
Alert Circumstances for Use
DANGER Danger indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING Warning indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION Caution indicates a potentially hazardous situation which, if not avoided, may
result in moderate to minor injury, equipment damage or loss of data.
Ingress of Fluids
Excessive amounts of fluids such as antiseptics, cleaning solutions or bodily fluids may damage internal
components if they are allowed inside the equipment.
WARNING: The equipment is not rated for water-tight operation. Do not allow any liquids to
leak into the equipment where they can cause electric shock, fires, and short
circuits. If leakage does occur, ensure that all internal circuitry is completely dry
before attempting to operate the equipment.
WARNING: Never store or operate the system in the presence of conductive fluids like water or
saline solution unless the system is adequately protected by an approved bagging
or draping system.
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Introduction/Safety
Electrical Shock
If the equipment must be serviced with the covers removed, observe the following precautions:
WARNING: Equipment that contains high power electrical components must be serviced only
by personnel familiar with proper safety procedures for working near these
components.
DANGER: Disconnect AC power (and battery packs if used) before discharging static
electricity in components such as electrolytic capacitors and high voltage
cables. Failure to heed this message will result in death or severe personal
injury.
Allow adequate time for static charges to discharge through bleeder

resistors. Use a high wattage resistor when discharging circuits to avoid
burns.
WARNING: Have someone watch while you work near high voltages. This person must remain
clear of all circuitry and be prepared to turn off the power to the system and
render aid in an emergency.
WARNING: High voltage cables, electrolytic capacitors, and CRTs can retain a dangerous
static charge for long periods after power has been removed. Some devices can
acquire a charge spontaneously without direct contact with other circuitry. Do not
touch these components unless power has been completely removed and they
have been discharged.
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Introduction/Safety
WARNING: Systems with battery packs can deliver high currents at high voltage. Electric
shock from batteries can cause death or personal injury, including severe burns.
Use extreme caution when working on circuits energized by or located near the
batteries. Batteries are dangerous at all times. Setting the battery pack circuit
breaker to off removes battery current from other circuitry, but does not render the
batteries harmless.
CAUTION: Never operate the system unless all potential equalization conductors (green wire
with a yellow stripe) and related components are fastened in place. Dangerous
electrical shock and improper equipment operation can otherwise result.
CAUTION: Remove all metal rings and watchbands before working on system circuitry. Skin
burns and damage from involuntary muscle contractions can result if metal
jewelry shorts electrical circuits.
WARNING: Systems with batteries should not be shipped with exposed battery terminals. Use
factory-supplied shipping containers that cover the terminals with insulating
material and are strong enough to contain the weight of the batteries during rough
handling.
Explosion
If the system complies with the requirements of IEC 60601-1 regarding Anesthetic Proof (AP) equipment,
an AP label will be located on the equipment. An AP label means that under normal conditions certain
components may be operated safely in close proximity to flammable gases.
However, if an abnormal condition occurs, such as the room fills with flammable gas, steps must be
taken to prevent the gas from contacting non AP rated components within the equipment. Follow these
guidelines:
1. Do not turn the system on or off.
2. Do not un-plug or plug-in system or peripheral equipment power cords.
3. Do not operate light switches or other electrical equipment.
4. Evacuate all personnel immediately.
5. Notify the hospital administration and/or fire department.
6. Ventilate the room to clear the air of all flammable vapor or gas.
7. Identify and remove the source of the flammable liquid, vapor, or gas.
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Introduction/Safety
Equipment Stability
If the system is mounted on wheels and casters and it is moved or operated improperly it could roll out
of control. Follow these guidelines:
Two people should maintain control of the equipment when moving up or down an incline.
Place all mechanical assemblies in their most compact (transport) position and lock brake handles prior
to moving the equipment.
Use the handles designed for moving the equipment and mechanical assemblies.
Never attempt to move the system up or down steps.
Do not operate the equipment on unlevel floors.
Do not lock the wheel brakes and leave the equipment unattended on unlevel floors.
Always apply the wheel locks when the system is in its final position.
Do not move the equipment if the castors or wheels are not functioning properly.
Mechanical shocks to the equipment while disk drives are accessing information may cause damage to
the disk drive and loss of data.
X-Radiation
CAUTION: This equipment either produces or is used in the vicinity of ionizing radiation.
Observe proper safety practices during operation. Use lead aprons, eye protection,
thyroid protection, and similar devices to protect yourself and others.
Motorized Mechanical Movement

If the equipment has motorized mechanical assemblies follow these guidelines:
Always observe mechanical assemblies when operating the motor to avoid pinching or collision with a
person or object.
Use care when working around equipment to avoid unintentional motor actuation. Do not carelessly
place objects on the equipment or bump or lean against the equipment.
Observe and prevent articles of clothing from getting caught in moving parts.
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Introduction/Safety
Safety Interlock
WARNING: Never bypass, jumper, or otherwise disable any equipment safety feature.
Warning Labels
Heed all warning labels that are attached to system components:
Note: Even though this manual is supplied only in English, some labels may have a foreign language
equivalent that will appear on your system.
Symbols
Be familiar with the following symbols that may appear on equipment and schematics so you can safely
maintain and operate the system:
Dangerous Voltage
This symbol identifies areas where hazardous voltages may be present. Use appropriate
safety precautions.
Protective Earth Ground
This symbol identifies the system’s main protective earth ground terminal, which connects to
the facility earth ground through the grounding prong on the AC power plug. This connection
must be in place at all times for safe system operation.
Earth Ground Connection
This symbol identifies an earth ground connection that is necessary to maintain grounding
throughout the system.
X-Ray Source
This X-Ray Source symbol is used to identify controls that will produce ionizing X-radiation
when activated. Always use appropriate safety precautions when generating X-rays.
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Introduction/Safety
This X-Ray Source symbol is used to identify controls that will produce ionizing X-radiation
when activated. Always use appropriate safety precautions when generating X-rays.
This X-Ray Source symbol is used to identify controls that will produce high levels of ionizing
X-radiation when activated. Always use appropriate safety precautions when generating X-
rays.
Potential Equalization Terminal
This symbol identifies system terminals which, when connected together, are at the same
potential (not necessarily earth ground). Green/yellow wires normally connect potential
equalization terminals together.
Anesthetic Proof Equipment
This symbol identifies components on the equipment that have been rated as Anesthetic
Proof (AP). Refer to the Explosion subheading in this section for more information.
Attention
Attention, see accompanying documentation for information.
Focus
This symbol marks the approximate location of the x-ray tube focal spot projected on a
straight line at angles to the central axis of the beam.
Type B
This symbol indicates the equipment is protected against electric shock by a protective earth
ground connection.
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Introduction/Safety
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Workstation Subsystem
Theory ...................................................................................................................................................................................2
Workstation Functions ................................................................................................................................................................................3
Computer Control ..........................................................................................................................................................................................6
General Information..............................................................................................................................................................................6
Real-Time Operating System ............................................................................................................................................................7
General-Purpose Operating System..............................................................................................................................................8
Serial ATA (SATA) Hard Disk................................................................................................................................................................8
DVD RW Drive...........................................................................................................................................................................................8
Single-Board Computers.....................................................................................................................................................................8
Dual Passive Backplane ...................................................................................................................................................................28
System Interface PCB ...............................................................................................................................................................................29
ISA Bus Interface..................................................................................................................................................................................29
ARCNET Nodes......................................................................................................................................................................................29
Analog-to-Digital Inputs...................................................................................................................................................................29
Address and Data Buffers ...............................................................................................................................................................30
Software-Controlled Relay Drive Signals..................................................................................................................................30
Software-Controlled Monitoring...................................................................................................................................................30
Functional Tests ................................................................................................................................................................31
Boot-up Process ..........................................................................................................................................................................................31
SBC BIOS Boot-up................................................................................................................................................................................33
System Software Boot-up ...............................................................................................................................................................34
Boot-up Defaults..................................................................................................................................................................................35
Troubleshooting ................................................................................................................................................................37
Fault Isolation Table ..................................................................................................................................................................................37
Workstation Messages.............................................................................................................................................................................38
Message Characteristics..................................................................................................................................................................38
Error Recovery Steps..........................................................................................................................................................................38
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Theory
The Workstation controls a GE OEC C-Arm X-ray generator to produce and view live images, and perform
post-processing and archiving of those images. The Workstation performs several key functions, which
are listed and briefly described in the following table. In many ways the Workstation is the heart of the
system.
Workstation
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Workstation Functions
The following table summarizes the Workstation's main functions and lists the primary assemblies
associated with each of those functions.
Some components play a role in more than one function and therefore appear in this table more than
once.
Workstation Functions
Function Provided By
Computing A single-board computer (SBC) that runs the ThreadX real-time operating
system (RTOS) for video processing and control, and for image management.
Another single-board computer that runs the Linux general-purpose operating
system (GPOS). This SBC provides overall system control and optional surgical
navigation interface.
A dual passive backplane that provides a mounting spot for both SBCs and for
several other Workstation PCBs.
A 1-Gbps Ethernet connection between the two SBCs.
A partitioned Serial ATA hard-drive that contains both the ThreadX and Linux
operating systems, and also contains the system software.
A System Interface PCB that serves as an interface between the SBCs and
other system components.
A CD/DVD RW that archives images and cine runs to disk and is also used to
update Workstation software.
The Workstation Subsystem chapter of this manual that you are currently
reading provides additional information on the computing hardware.
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Power Distribution and 115/220 VAC Power Cable Assembly
Control AC Power Isolation Transformer
AC Line Circuit Breakers
Other Circuit Breakers
Surge Suppressor PCB
Intelligent Shutdown (ISD) Power Control PCB
Illuminated Workstation On/Off Switch
Illuminated UPS Off Switch (Optional)
Power Relays
1400 VA Uninterruptible Power Source (Optional)
Power Supply 1 (PS1)
Refer to the Power Distribution and Control chapter for a more complete
explanation of this subject.
Controls and Indicators Touch-screen controls on the right LCD monitor
Keyboard with Touch Pad
X-Ray On Indicator
Illuminated Workstation On/Off Switch
UPS Off Switch
Infrared Transmitter and Receiver
System Interface PCB
Single Board Computer (SBC) w/Passive Backplane
Amplified Speaker Assembly
Refer to the Controls and Indicators chapter of this manual for additional
information.
Video Processing and Interconnect Cable to Generator
Display Video Controller PCB
Vortex Image Processor PCB
Vortex Display Adapter PCB
Left LCD Monitor
Right LCD Monitor
Ambient Light Sensor
Refer to the Video Processing and Display chapter of this manual for more
information.
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External Input/Output Isolated Interface PCB
External Interface Panel
Refer to the External Input/Output chapter of this manual for more

information.
Steering, Brakes and ESD Steering Pedal and associated mechanics
control Brakes
Wheels and Casters
Static Drag Wire
Refer to the Steering, Brakes and Drag Wire chapter of this service manual
for additional information.
Equipment Cooling Fans and Heat Sinks
Refer to the Cooling chapter of this manual for more information

Equipment Replacement This section provides step-by-step replacement procedures for Workstation
Field Replaceable Units (FRUs).
Refer to the Replacement chapter of this manual for more information

Cine (Optional) Cine Bridge
T-Card
Fibre Channel Hard Drive
Refer to the Cine chapter of this manual for additional information

Recording Images to Film Film/Paper Printer
or Paper (Optional)
Refer to the Instant Film and Paper Printer chapter of this manual for more
information.
Surgical Navigation Tracker Box
(Optional) Navigation Tools
Refer to the Surgical Navigation Option chapter of this manual for more
information.
DICOM (Optional) GPOS Single-Board Computer
Refer to the DICOM chapter of this service manual for more information.
Adjustments and For information on adjustments and calibration required by the Workstation
Calibration equipment, refer to the Adjustments and Calibration chapter in this service
manual.
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Computer Control
The following paragraphs describe how the two single-board computers (SBCs) work together to control
the entire imaging system, both Workstation and Generator.
General Information
Both SBCs mount on a dual passive backplane, which resides at the rear of Workstation's EMI box as
shown in the following illustration.
EMI Box
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The following block diagram shows how the Workstation SBCs interface with the other Workstation
devices over the dual passive backplane. Everything inside the rectangle resides inside the Workstation.
Devices that touch the rectangle reside in the EMI box but communicate directly with devices outside the
Workstation.
Workstation Functional Block Diagram
Real-Time Operating System
One of the two SBCs runs the ThreadX real-time operating system (RTOS). This is the RTOS CPU, which
appears on the left-hand side of the block diagram. This SBC controls image acquisition, image
processing and image display by communicating over the PCI bus with the Display Adapter PCB, Image
Processor PCB, and Cine Bridge PCB. The RTOS SBC also has an ISA interface, which permits it to
communicate with the Video Controller PCB.
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General-Purpose Operating System
The SBC on the right-hand side of the above block diagram runs Linux, a highly reliable general-purpose
operating system, controlling much of the Workstation's communication with external devices. This SBC
appears on the block diagram as the GPOS CPU. It communicates with peripheral devices over standard
serial and higher-speed USB serial interfaces. In systems equipped for surgical navigation, this includes
the Tracker box. The Network Interface card shown in the block diagram cables directly to the GPOS
CPU's built-in 10/100 Mbs Ethernet interface. The Ethernet interface enables remote connectivity for
DICOM image storage and retrieval, and connection to a service computer for diagnosis of Workstation
problems.
Serial ATA (SATA) Hard Disk
The partitioned hard disk that interfaces with the GPOS CPU contains the two operating systems and the
system software. The hard disk mounts in the EMI box along with the two SBCs and related computing
devices. When the Workstation powers up, both CPUs initialize. The hard drive loads software into the
GPOS CPU, and into the RTOS CPU. A dedicated 1-Gbps Ethernet connection between the RTOS CPU and
the GPOS CPU permits rapid initialization of the Workstation, and an ARCNet connection from the
Workstation initializes the generator. A dedicated serial line between the COM2 connectors enables
additional communication between the two SBCs.
The hard-drive is a serial ATA device. It interfaces with J7 on the GPOS CPU, which is a 40-pin connector.
The Workstation normally boots from the GPOS partition of this drive, which contains the Linux®
operating system and application software. This drive also has a DOS-readable partition that is available
to the user for image and data storage.
DVD RW Drive
The Workstation is equipped with a DVD +/- RW combo drive, which can record images or cine runs from
the Workstation or over a DICOM connection. It is located at the front of the Workstation. The CD/DVD
communicates with the GPOS (Linux) SBC over a USB line.
Single-Board Computers
The following illustration shows a typical single-board computer similar to the RTOS CPU or GPOS CPU.
Note that this SBC has both an ISA bus and a PCI bus edge connector (PICMG interface), making it
compatible with the dual passive backplane and able to support both PCI and ISA Workstation
components. This is a sample SBC only that has no memory, processor, or other configurable devices
installed.
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Typical Single Board Computer
The RTOS and GPOS SBCs look alike mechanically but differ from each other electrically depending on
application. Refer to the following table for details:
SBC Configurations
Feature On Standard RTOS On Standard On Navigation

SBC? GPOS SBC? GPOS SBC?
M10 Video chip no no yes
2.4-GHz Celeron yes yes no
Processor
3.6-GHz Celeron no no yes
Processor
Intel 865 chipset yes yes no
Intel 875 chipset no no yes
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The following table lists specifications for a typical Workstation single-board computer.
Typical SBC Specifications
Feature Specification
Processor Supports mPGA478 socket Intel® Pentium® 4 processor up to
3.2 GHz
512 kB advanced transfer cache (on-die, full-speed L2 cache with
ECC)
Bus Interfaces CPU Front Side bus at 400/533/800 MHz
ISA Bus: 16-bit 8 MHz
PCI Bus: 64-bit up to 66 MHz
Memory Up to 2 GB on 2 x 184-pin latching DIMM sockets of unregistered
PC2700/333 MHz and PC3200/400 MHz DDR SDRAM (2.5 V, ECC
support)
Flash Memory 4 Mb Flash BIOS
Input/Output I/O Controller: Winbond Super I/O controller
USB Ports: 4 ports; USB 2.0 compliant
Serial Ports: Two RS-232
Serial ATA: Two Serial ATA Hard Disk Connectors
ATA/IDE: Ultra DMA/100, support for two IDE drives (in
master/slave configuration); PIO Mode 4, Master IDE or
synchronous DMA mode transfer up to 100 MB/S
Floppy disk: Support for one drive
Ethernet: One 10/100/1000 Base-T (82547EI)
One 10/100/1000 Base-T (82540EM)
CompactFlash: Supports CompactFlash disk module (on dedicated
ATA channel)
Mini PCI: For plug-in options such as Dual 10/100, Dual firewire,
etc.
Video ATI Mobility Radeon M7-CSP32. Has 32 MBytes of internal
memory, a standard VGA output on the front bracket, and an LVDS
panel output on a header.
Faceplate Connectors One female DB-15 video connector
Two RJ-45 Ethernet connectors with link/activity indicators
Keyboard or Mouse connector: 6-pin female minidin
Headers 3-pin locking: CPU fan (1)
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4-pin ATX type: CPU Power (1)
7-pin vertical: serial ATA (2)
10-pin: dual USB 2.0 (1)
5-pin: dual USB 2.0 (2)
40-pin: Cflash socket (1)
SODIMM socket: MiniPCI (1)
3-pin locking: Chassis fan (1)
7-pin: PS/2 mouse/keyboard (1)
10-pin shrouded: serial ports (2)
20 pin: ATX power supply (1)
34-pin shrouded: floppy disk drive (1)
40-pin shrouded: ATA/IDE hard disk drive (1)
BIOS AMI BIOS
Supervisory circuits Single-stage programmable watchdog timer. Can be set from 1ms
to 10 minutes.
Hardware system monitor (voltages, temperature)
CPU temperature monitor
Power Failure alarm
Low battery detector
Two end-user defined open-drain, general- purpose I/Os
SM bus
Compatible Operating Windows® XP
Systems
Windows® 2000
Linux
Mechanical 338 x122 x 40 mm at CPU fan (13.32 x 4.80 x 1.6 inches)
Conforms to IEEE P996 PC/AT bus, PCI r2.1 and PICMG 10.0 r2.0
Specifications
Power Requirements +3.3V ±5%
+5V ±5%
+12V ±5%
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Environmental (meets or Operating Temperature: 0 to 45°C (32 to 113°F)
exceeds these
specifications) Storage and Transit Temperature: -40 to 70°C (-40 to 158°F)
Operating Humidity: 5% to 90% @ 40°C / 104°F noncondensing
Storage and Transit Humidity: 5% to 95% @ 40°C / 104°F
noncondensing
Operating Altitude: 4,000m (13,123 ft)
Storage and Transit Altitude: 15,000m (49,212 ft)
Operating Shock: 5G each axis
Storage and Transit Shock: Bellcore GR-63-CORE Section 4.3
Operating Vibration: 5-500 Hz, 1G, each axis
Storage and Transit Vibration: 5-50Hz, 2G; 50-500 Hz, 3G each
axis
Reliability USB and mouse voltage protected by self-resetting fuses
Safety Meets or exceeds UL60950; CSA C22.2 No 60950-00; EN 60950;

IEC 60950
EMI/EMC Meets or exceeds FCC 47 CFR Part 15; CISPR22, Class B; CE Mark to
EN55022 / EN55024
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RTOS SBC
The RTOS SBC is the same in all Workstations, Nav and Non-Nav. It is a Kontron SBC-865G-VE-01, which
has the GE OEC part number 00-902785-01. This SBC is equipped as follows:
• Processor: Intel P4@ 2.4 GHz 533 MHz socket 478, Part number 3-274919-1
• Fan: Thermaltake A1240, Part Number 532-0031-00. Alternate source Coolermaster E1U-S61FS-01
• Memory: 512NU-DDR400 512MB, non-ECC, Qty 1
• Back Bracket: OEC Part Number 00-886887-01
• Back Bracket Screws: Qty 2 OEC part Number 12-1225104-04
The illustration further on in this section shows the RTOS SBC’s connectors and jumpers. The factory sets
these jumpers in their default position as follows:
JP1
Use JP1, a 3-pin header, to clear the CMOS contents. Be sure to disconnect the ATX power connector
from the SBC before doing so. The default setting is the normal mode.
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JP2, JP3 and JP4
These three jumpers select the communication protocol for J5. The choices are RS-232, RS-422 or RS-
485. The default setting is RS-232. J4 is COM1. It is fixed for RS-232 use only.
JP5 Through JP11
Set these seven 3-pin jumpers all the same. They select the on-board VGA video or the MicroAGP VGA.
The default setting is the on board VGA.
JP12
Not used.
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JP13
This jumper enables or disables the primary Lan. The default setting is Enable LAN.
JP14
This jumper selects the disk-on-chip address. The default is D8000-DFFF.
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RTOS SBC Connectors and Jumpers
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RTOS SBC CMOS Setup
If it is necessary to set up the RTOS BIOS after a CMOS battery failure or similar event, do so as follows:
1. Power down system.
2. Remove lower Workstation covers.
3. Loosen quarter-turn fasteners that secure Electronics box cover.
4. Open Electronics box door and locate PS2 keyboard connector on RTOS SBC. It is J19 shown in the
previous illustration.
5. If you suspect the CMOS battery on the RTOS SBC has failed, replace it. It is a 3V CR2032 lithium coin
cell.
6. Connect a PS2 keyboard to J19 and position the keyboard in a spot in front of the Workstation
where you can see the left monitor.
7. Set the service switch on the Vortex Display Adapter to up. This is the service position that allows
you to see bootup sequences on both monitors. The RTOS bootup sequence appears on the left
monitor and the GPOS boot sequence appears on the right monitor.
8. Hold the Delete key on the keyboard down and power up the system. Release the Delete key when
the CMOS Setup Utility screen appears on the left monitor.
9. The system asks if you want to load optimized defaults. Type y and press Enter.
10. Change the following CMOS defaults in the screens that follow:
BIOS Screen Parameter Change To

Standard CMOS Features Drive A None
Halt On No Errors
Advanced BIOS Features First Boot Device LAN
Second Boot Device Disable
Third Boot Device Disable
Boot Other Device Disable
Boot Up Floopy Seek Disable
Advanced Chipset Features Init Display First Onboard/AGP
On-Chip Frame Buffer Size 1MB
On-Chip IDE Device IDE HDD Block Mode Disabled
On-Chip Primary PCI IDE Disabled
On-Chip Secondary PCI IDE Disabled
Onboard Devices USB Controller Disabled
AC97 Audio Disabled
Super IO Device Onboard FDC Controller Disabled
Onboard Serial Port 1 2F8/IRQ3
Onboard Serial Port 2 Disabled
Parallel Port Mode ECP+EPP
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Power Management Setup Power-Supply Type AT
PnP/PCI Configurations Resources Controlled By Manual
Int Pin 3 Assignment 11
IRQ Resources IRQ-4 assigned to Legacy ISA
IRQ-5 assigned to Legacy ISA
IRQ-7 assigned to Legacy ISA
11. Return to the top page and save the settings. Exit.
12. Power down the system.
13. Disconnect keyboard from RTOS SBC.
14. Set the service switch on the Vortex Display Adapter to the down (operate) position.
15. Apply power to system and allow it to boot normally.
16. Check system for proper operation.
17. Close Electronics box and secure quarter-turn fasteners.
18. Install Workstation covers and return system to customer.
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GPOS Non-Nav SBC
The Non-Nav GPOS SBC is essentially the same board as the RTOS SBC but with 1 GB of RAM instead of
500 MB.
Jumpers
The jumpers on the Non-Nav GPOS SBC are installed exactly the same as the jumpers on the RTOS SBC.
Refer to the RTOS SBC section of this chapter for details.
GPOS Non-Nav SBC CMOS Setup
If it is necessary to set up the Non-Nav GPOS BIOS after a CMOS battery failure or similar event, do so as
follows:
4. If you suspect the CMOS battery on the GPOS SBC has failed, replace it now. Use a 3V CR2032
lithium coin cell.
7. Set the service switch on the Vortex Display Adapter to the up position. This is the service position
that allows you to see bootup sequences on both monitors. The RTOS bootup sequence appears on
the left monitor and the GPOS boot sequence appears on the right monitor.
8. Hold the Delete key on the Workstation keyboard down and power up the system. Release the
Delete key when the CMOS Setup Utility screen appears on the right monitor.

Standard CMOS Features Date UTC. Universal Time Coordinated;
also know as Greenwich Mean Time
or GMT.
Time UTC
Drive A None
Halt On No Errors
Advanced BIOS Features First Boot Device HARD DISK
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On-Chip IDE Device On-Chip Serial ATA Enhanced Mode
Onboard Devices None No changes required
Power Management Setup Power-Supply Type AT
PnP/PCI Configurations None No changes required
13. Set the service switch on the Vortex Display Adapter back to the down (operate) position.
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GPOS Nav SBC
The GPOS Nav SBC is an American Portwell ROBO-8713UGA-GE, which has the GE OEC part number 00-
902783-01. This SBC is equipped as follows:
• Processor: Intel P4@ 3.0 GHz 800 MHz socket 478, Part number MS-CPU/3.0/800F
• Fan: Part Number MS-CPUFAN/W3610
• Memory: MS-DDR400/1G, QTY 2
• Back Bracket: OEC Part Number 00-886887-01
• Back Bracket Screws: Qty 2 OEC part Number 12-225104-04
Jumpers
The following illustration shows the GPOS Nav SBC’s jumpers.
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The factory sets these jumpers to their default positions as follows:
JP1
Selects AT or ATX Power. AT power is the default. If JP1 has ever been changed, move JP4 to short 2 to
3. Then return it to short pins 1 and 2. This clears CMOS RAM.
JP2
Selects RS-232, RS-422 or RS-485 as the communication protocol for COM2. RS-232 is the default
JP3
Selects backlight-on, panel power VDD, and resolution for LVDS interface. The defaults are 5V active high
for the backlight-on signal, 3.3V for VDD, and LVDS Disable for LVDS resolution.
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JP4
This is the CMOS clear jumper. The default position is pins 1 and 2 shorted for normal operation.
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Connectors
The following illustration shows the connectors on the Nav GPOS SBC
Nav GPOS SBC Connector Details
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The following table describes each Nav GPOS SBC Connector:
Nav GPOS SBC Connector List
Connector Description Connector Description

J1 12V Power J25 General Purpose I/O Connector
J2 Reset Button Connector J26 COM2 Serial Port 2 Connector
J3 External Speaker Connector J27 COM1 Serial Port 1 Connector
J4 Power LED and Keyboard Lock Connector J28 External Keyboard Connector
J5 Hard Disk Drive LED Connector J29 Case-open Detection Connector
J6 Standalone Power Connector J30 External LAN Access LED Connector
J7 ATX Power Control Connector J31 Ethernet RJ-45 Connector
J8 Primary IDE Connector J32 Primary USB Connector
J9 Secondary IDE Connector J33 Secondary USB Connector
J10 SM Bus Connector J34 68-pin PCI Connector
J11 Parallel Port Connector J35 PS/2 Keyboard/Mouse Connector
J12 FDC Interface Controller J36 FAN 3 (CPU FAN)
J13 IrDA Connector J37 Not used
J14 TV-out Connector J38 Not used
J15 Not used J39 Not used
J16 LVDS Panel Control Connector J40 FAN 2 (POWER FAN)(
J17 LVDS Panel Connector J41 FAN 1 (SYSTEM FAN)
J18 ATX Power Button Interface J42 Not used
J19 TMDS Pane Connect J43 External USB Connector
J20 Secondary SATA Connector J44 Audio CD-in Connector
J21 Primary SATA Connector J45 Audio MIC/Line-in/Line-out Connector
J22 External Wake On Ring Connector J46 On-board VGA CRT Connector
J23 External Wake On LAN Connector J47 Compact Flash Card
J24 External Thermal Sensor Connector J48 Not used
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GPOS Nav SBC CMOS Setup
If it is necessary to set up the Nav GPOS BIOS after a CMOS battery failure or similar event, do so as
follows:
4. If you suspect the CMOS battery on the GPOS SBC has failed, replace it now. Use a 3V CR2032
lithium coin cell.
7. Set the service switch on the Vortex Display Adapter to the up position. This is the service position
that allows you to see bootup sequences on both monitors. The RTOS bootup sequence appears on
the left monitor and the GPOS boot sequence appears on the right monitor.
8. Hold the Delete key on the Workstation keyboard down and power up the system. Release the
Delete key when the CMOS Setup Utility screen appears on the right monitor.

Standard CMOS Features Date UTC. Universal Time Coordinated;
also know as Greenwich Mean Time
or GMT.
Time UTC
Drive A None
Halt On No Errors
Advanced BIOS Features First Boot Device HARD DISK
On-Chip IDE Device On-Chip Serial ATA Enhanced Mode

Onboard Device None No changes required
Power Management Setup None No changes required
PnP/PCI Configurations None No changes required
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13. Set the service switch on the Vortex Display Adapter back to the down (operate) position.
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Dual Passive Backplane
The following illustration shows the Dual Passive Backplane that serves as the mounting point for both
the RTOS and GPOS Single-Board computers, and for several other important PCBs in the EMI box. The
Dual Passive Backplane is a purchased part. Its primary purpose is to distribute power, control signals
and data to the several PCBs connected to it.
The row of connectors on the right-hand side of the Dual Passive Backplane receives DC power from two
switching power supplies and distributes it to PCBs residing on the backplane and to other places in the
Workstation. There are connectors for +5 Volts, -5 Volts, +12 Volts, -12 Volts, +3.3 Volts, and +5 VSB.
Each connector has a silk-screened identifier stenciled near it. A green LED near each connector lights
when the associated voltage is present.
The Dual Passive Backplane has an array of fuses and red LED indicators. A red LED lights when the
associated fuse is open. Refer to the Power Distribution and Control chapter of this manual for more
information on the Dual Passive Backplane.
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The System Interface PCB enables the SBCs and other PCBs on the Passive Backplane to communicate
with devices in the system that don’t reside on the Backplane. The SBCs address 16 different registers on
the System Interface PCB to access the system ARCNet, sense AC input current and voltage, and
communicate with the Intelligent Shutdown (ISD) Power Control PCB. The SBCs can also monitor a
number of Workstation PCB voltages, and control several external devices such as X-ray warning lights
and automatic Dye Injector. The RTOS SBC also monitors AC voltage and current for Intelligent Power
Management (IPM) via the System Interface PCB. The System Interface PCB connects to an ISA bus slot
on the Dual Passive Backplane.
ISA Bus Interface
The ISA Bus interface is the communication path between the SBCs and the System Interface PCB. The
RTOS SBC communicates with the Video Controller and Systems Interface via the ISA bus. The GPOS SBC
communicates with the Systems Interface indirectly through the Gigabit Ethernet line to the RTOS SBC.
RS-232 Ports. The System Interface PCB provides four RS-232 ports. Two of these four serial ports
communicate directly over three dedicated UART channels, while the other two serial ports communicate
in a multiplexed fashion over a fourth UART channel. The RS-232 channels are assigned as follows:
Port 1: Infrared Receiver
Port 2: Not used
Port 3: Not used
Port 4: Not used
ARCNET Nodes
The System Interface PCB provides one ARCNet node. The Workstation node consists of a CPU, an
ARCNET Controller and an RS-485 differential transceiver. The Workstation node communicates with
other system ARCNET devices such as those in the generator.
Analog-to-Digital Inputs
The System Interface PCB has 24 analog-to-digital inputs that each have a 10-bit resolution. These
inputs monitor Workstation power supply voltages, two Workstation temperatures, and the room
brightness level.
The System Interface PCB also has A/D inputs that monitor AC input voltage and current, which the
system uses for Intelligent Power Management.
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Address and Data Buffers
These devices buffer data between the Host Controller and the System Interface PCB.
Software-Controlled Relay Drive Signals
These signals control relays on the External Interface PCB that drive such things as X-Ray On lights, Room
in Use lights, contrast injection devices, etc.
Software-Controlled Monitoring
UARTs on the System Interface PCB monitor external conditions such as Left and Right Monitor on, door
interlock status, etc. These inputs are protected against transients, surges, etc.
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Functional Tests
Boot-up Process
The boot-up process executes Basic Input Output System (BIOS) code first and System Software code
second. The entire process takes approximately 90 seconds to complete. As explained in previous
paragraphs, hexadecimal codes appear on the System Interface displays (U1/U2) during the BIOS boot-
up and System Software boot-up. The codes change rapidly and are difficult to read during a normal
boot. However, knowing the general sequence of events may be helpful if the system fails to boot-up
normally.
Two 10-segment LED arrays (DS1, DS2) are present on the System Interface PCB. The first sixteen
segments are used for software debugging during system development and are not useful
troubleshooting tools . The bottom four LED segments indicate current status of the System Interface
PCB, as shown in the following table:
System Interface Status LEDs
LED Normal State Description

FRAME_SYNC_OK Flashing Flashes with each frame sync – no frame sync if not
flashing
INTERCON_OK On ON if System Interface PCB Interconnect relay K1 is
activated. Connecting the Interconnect Cable to a
generator should activate the relay.
PWR_OK On ON if System Interface PCB VCC power is ok.
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System Interface PCB LEDs
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SBC BIOS Boot-up
When you push the Workstation Power On switch the GPOS SBC BIOS begins the boot process shown in
the following table:
RTOS SBC Bootup Sequence
Event Description
BIOS runs and performs POST (Power On Self Begins initializing components on the GPOS Single
Tests). Board Computer. BIOS POST codes are not listed here.
The Option ROM code executes. Writes "80" to the System Interface Hex Displays (U1
and U2), then installs the disk boot interrupt handler
(INT19), then returns to BIOS.
The BIOS continues. Hex numbers display on the Hex Displays U1 and U2
as BIOS code executes.
The BIOS calls INT19 (the disk boot). Disk boot writes "90" to the Hex Displays, then
attempts to boot from disk
System attempts to boot from CD/DVD. If there If both disks fail, the following error message displays
is no disk mounted in the CD/DVD, system on the LCD monitor: BOOT DISK NOT AVAILABLE.
attempts to boot from the hard drive. Press the Enter key to retry the whole boot process
again.
If the system reads sector 1 successfully, it then Nothing else writes to the LED's until after control is
checks data on the disk. If the data it checks passed to the boot code read in from sector 1 on the
looks OK, the system executes the boot code. disk.
Once the Workstation starts to boot, progress Use the Service switch on the Vortex Display Adapter
messages appear on the LCD monitors. PCB as described in the next paragraph to observe
detailed bootup messages from both SBCs on the LCD
monitors.
Once the GPOS SBC's BIOS executes, it communicates with the RTOS SBC and loads the RTOS software to
finish the boot process. The RTOS SBC then boots independently.
Note: Sector 1 on the hard disk contains the Master Boot Record that executes the loader program to
read in the Workstation application and start it.
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System Software Boot-up
There are no visual indications on the Workstation as system software executes. However, you can
watch details of the boot process by setting the Service switch on the Vortex Display Adapter PCB to the
Service position. The RTOS boot appears on the left monitor and the GPOS boot appears on the right
monitor.
The Vortex Display Adapter PCB mounts in the fifth slot from left in the Dual Passive Backplane. The
Service Switch is on the back edge of the board as shown in the following illustration. Up is the service
position.
Service Switch on Vortex Display Adapter PCB
The Workstation system software uses a real-time operating system. This means the initialization
sequences are multithreaded and do not occur in a specific order every time. There are synchronous and
asynchronous events. Synchronous events occur in a specific order and asynchronous events do not.
The following table summarizes the synchronous events that can be viewed on the LCD Monitors.
Asynchronous events such as option initialization will be intermingled with these events but do not
prevent the Workstation from completing the boot process. If a synchronous event fails, the boot process
stalls.
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Workstation Initialization Events
Event Description
Workstation Start of main application software.
initialization begins
Arcnet initialized Workstation initializes System Interface Arcnet node. Ensures no code requests
from other Arcnet nodes. Waits for ready status from all nodes.
Analysis tasks intialized System software components initialized.
Checking framerate Software queries the generator for the frame rate.
Ws min Current time is synchronized on each node.
Display controller Display Adapter PCB is initialized.
initialized
Show OEC logo Logo displays on both monitors with a progress bar.
System interface serial Creates software objects representing monitors, touch screen and keyboard.
ports initialized
Human IF screens Loads Human Interface screens into RAM on the Computer (Host CPU
initialized Motherboard or Single Board Computer).
Human IF control panel Creates software objects that represent Control Panel keys.
initialized
DIO domain initialized Initializes the Display Input/Output Subsystem.
Video controller PIO Initializes the Video Controller Subsystem.
domain initialized
Display processor Initialize Display Processor Subsystem.
subsystem initialized
Obtain serial number Obtain the Generator’s Serial Number
Generator initialized Generator has completed initialization.
Workstation Workstation has completed initialization.
initialization complete
Boot-up Defaults
After normal boot-up, the Workstation defaults to the following conditions:

• Right-hand monitor displays the Security Screen if the software has been upgraded with security
software; otherwise the Patient Information Screen displays.
• Left-hand monitor displays GE OEC Medical Systems startup screen.
• Auto Contrast and Brightness are ON.
• Auto Swap is OFF.
• Auto Save at end of exposure is OFF.
• Auto Playback When Cine Acquired is ON.
• Cine Acquire is OFF in both Fluoro and HLF modes.
• Crop is OFF.
• The date format is MM/DD/YYYY.
• Dose Units are in mRad.
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• Edge Enhance is ON.

• Landmark is OFF but enabled.
• Mode is Standard Fluoroscopy.
• Negate is OFF.
• Noise Filtering is ON and set to 8.
• Peak Opacify is OFF.
• Pulse/Continuous is set to Continuous.
• Re-registration is OFF but enabled.
• Zoom is OFF.
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Troubleshooting
Fault Isolation Table

Perform Test Failure Possible Cause
Hard-drive Boot Fails to complete boot-up AC/DC Power problem
Test from the BIOS BIOS unable to locate Option ROM on System
Interface PCB or unable to initialize components
(unseated PCB). Option ROM is not enabled with
jumper on System Interface PCB.E3 1-2.
Lack of communication between the SBCs
Fails to complete boot-up AC/DC Power problem
from the hard-drive (load Loose cabling connectors or unseated PCBs
System Software).
Faulty component within the Workstation:
• System Interface PCB
• IDE Hard-drive
• Corrupt software
Faulty component within the Generator.
• Remove power, disconnect the Interconnect
cable and reboot.
Note: Read the description about the synchronous
events that occur during the boot process. Activate
the Service switch on the Vortex Display adapter.
The RTOS bootup procedure displays on the left LCD
monitor and the GPOS bootup procedure displays on
the right LCD monitor. Reboot the system and watch
the messages to see which synchronous events
occur.
Frame Sync Error Loose cabling connectors or unseated PCBs possible
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Workstation Messages
The following table provides an alphabetized list of information messages and error messages that can
appear on the Workstation's right-hand monitor. Some messages appear as a result of start-up failure
or failure during operation of the system. Other messages appear as a result of operator actions.
Message Characteristics
If the system generates multiple messages, the messages display in order of occurrence. When you
clear one message, the next one appears. You must deal with each persistent message before you can
resume normal use of the Workstation.
Workstation failures may result in impaired system operation or automatic system shutdown. Clear an
information message from the Workstation monitor by touching the OK button on the right-hand
monitor, by pressing the Enter key on the keyboard, or by taking an X-ray.
Error Recovery Steps
Perform the following steps if you encounter a persistent error message or a message you cannot clear
during system operation:
1. Place the Workstation power switch in the off position; wait one minute, and place it back in the on
position. If this fails to restore normal operation, go to step 2.
2. Troubleshoot system in accordance with the following table.
WARNING: Ignoring a persistent error message or warning message may result in equipment
damage and personal injury.
Message Meaning Recommended Action
AC LINE CONFIGURATION DOES Displayed if intended AC line Look for configuration error or
NOT MATCH MEASURED range does not match measured hardware failure.
VOLTAGE. AC line.
Subsequent x-ray shots will
eventually drain the battery,
rendering the system
unusuable. Please call service.
AC LINE VOLTAGE NOT Displayed when correct AC line Download AC line range from
CONFIGURED. range has not been downloaded RUS.
Subsequent x-ray shots will from RUS.
eventually drain the battery,
rendering the system unusable.
Please call service.
AC POWER LINE SENSOR ERROR Voltage or current sensor on Replace Surge Suppressor PCB
DETECTED. Surge Suppressor PCB is bad.
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Subsequent x-ray shots will A-to-D converter on Systems Replace System Interface PCB
eventually drain the battery, Interface PCB is bad
rendering the system unusable.
Please call service. Defective or loose connections on Inspect cable and connectors.
cable assembly 886338, which Repair or replace as necessary.
runs between J8 on the EMI box
and P7 on the Systems Interface
PCB
A DIFFERENT C-ARM HAS BEEN This message appears when you Restart system in accordance
CONNECTED TO THE connect a different generator to with message text.
WORKSTATION. the Workstation while the system
Turn the Workstation off, wait is powered up and running
five seconds and then restart
the Workstation.
ALL EXISTING ANNOTATION AND This message appears when you Don’t zoom in on an annotated
MEASUREMENTS WILL BE try to zoom in on an image that is image unless you don't mind
REMOVED FROM THE IMAGE. annotated with text or losing the annotations.
Proceed? measurements
ALL PATIENT INFORMATION AND Displayed when the operator Be careful. Deleted patient
SAVED IMAGES WILL BE invokes the "Delete All Patient information cannot be restored.
DELETED. Health Information" option on the
Proceed? Customize Security Screen.
ANATOMICAL PROFILE NOT Displayed when an anatomical Contact the factory to determine
SUPPORTED. imaging profile's version is not which profiles are authorized for
One or more of your anatomical compatible with the Workstation your customer. Use RUS to
profiles is not compatible with software. enable any profiles customer
the Workstation and will be should have but does not.
disabled. If this message
persists, call for service.
ANATOMICAL PROFILES Displayed when an anatomical Contact the factory to determine

DISABLED. imaging profile did not pass the which profiles are authorized for
Some anatomical profiles are integrity check or does not have a your customer. Use RUS to
invalid. Those profiles will compatible format revision. enable any profiles customer
appear grayed out in the Profile should have but does not.
screens. To restore or correct
invalid profiles, contact your
Service Representative.
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ANATOMICAL PROFILES Displayed when one or more of Contact the factory to determine
DISABLED. the enabled profiles are which profiles are authorized for
Some anatomical profiles are unavailable (wrong detector or your customer. Use RUS to
unavailable with this C-Arm. regulatory group). User access to enable any profiles customer
Those profiles will appear those profiles will then be should have but does not.
grayed out in the Profile prevented until the profiles
screens. To use these profiles, become available.
turn the Workstation off,
connect a different c-arm, then
restart.
CANCEL COPY OPERATION? Displayed when the user presses Respond to message
Yes to cancel or No to continue. the Cancel button on the Copy in
Progress pop up screen.
CANNOT MAKE NETWORK Displayed when the Workstation is Make sure system is connected
CONNECTION. unable to initialize the external to an active network. Look for
Verify the Workstation is network interface during bootup. loose connector or damaged
connected to the network. network cable.
CANNOT WRITE TO FINALIZED Displayed when the user tries to Insert another CD or DVD that
DISK. write images or cine runs to a has not been finalized and try
Insert a writeable disk and press finalized CD or DVD disk. again.
OK to continue copying images.
CANNOT WRITE TO READ ONLY Displayed when you try to write Use a writeable DVD or CD ROM
DISK. images or cine runs to a finalized that has not been finalized and
Insert a writeable disk and press CD-ROM or DVD-ROM disk. try again.
OK to continue copying images.
CD/DVD FAILURE. Displayed when there is a If problem persists, replace the

Drive has failed or is not mechanical or other problem with CD/DVD drive.
properly installed. the CD/DVD drive.
CLOSE THE DISK? Self explanatory. Don't close the disk unless you
Contents of the disk cannot be are sure you won't need to write
modified if the disk is closed. to it again.
COMMUNICATION FAILURE System is unable to communicate Reset system and try again. If
WITH THE NAVIGATION with the Tracker Box after a message persists, look for loose
COMPUTER. connection is established. System connector or other hardware
If this message persists, call for times out after three seconds and failure.
service. displays this message.
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COPY FAILURE. Disk may be dirty or corrupted. If failure persists, try another disk.
Try again. If the error occurs
again, data on the disk may be
lost.
COPY OR PRINT IN PROGRESS. Self-explanatory Don't enter further commands to

Please wait system until this message
disappears.
CURRENT ANATOMICAL PROFILE Current profile has become If necessary, use RUS to reload
DISABLED. corrupted. Restart system and try profile for customer.
The default profile is profile again.
unavailable. X-rays are
disabled. Select a different
profile from the Application
screen. If this message persists,
call for service.
DEFAULT PROFILE Self explanatory Use Workstation with matched

UNAVAILABLE. generator.
The default profile cannot be
used with the current detector.
The General profile will be
selected as default profile.
DELETE ALL IN PROGRESS. Displayed after the operator has Allow deletion to complete before
Please wait. confirmed that all patient health attempting other activity. You
information be deleted. cannot halt a deletion in
progress.
DICOM ERROR. The DICOM device may return an Check configuration of the
Check the configuration of the error in response to a request if DICOM device and try again.
DICOM device. the device has been configured
improperly. For example, this
error will be reported if a report is
sent to a DICOM printer that has
been configured with a format
layout that the printer cannot
support.
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DICOM SERVER IS OUT OF Displayed when a queue is sent to Wait a few minutes and try
RESOURCES. either a DICOM printer or a DICOM again.
This is probably a temporary Server, and the DICOM device
condition caused by currently reports that it is out of resources
high usage of the server. If the (busy)
message persists, call for
service.
DISK FULL. Indicates that CD or DVD being Insert another disk to resume
Insert another disk and copy copied to is full. copying images.
remaining images.
DISK WRITE IN PROGRESS. Appears while the system write to Wait for disk write to complete
You are currently writing a disk. a CD or DVD. before shutting down the system.
Shutting down the system shall
not allow the copy process to
complete.
DOSE CALIBRATION REQUIRED. System requires dose calibration. Perform dose calibration.
Dose cannot be calculated or
displayed. Call service to
calibrate dose.
ENTITY ALREADY EXISTS. Message appears when DICOM Be careful what you overwrite.
The entity already exists on the retrieves an image or study that Overwritten files cannot be
system. Do you want to already exists on the system. retrieved.
overwrite the existing entity? Allows you to overwrite existing
files or discard the retrieved files.
ERROR READING DISK. Message indicates that system Check disk for smudges or
The disk may be damaged or cannot read contents of CD or damage. If possible, clean disk
may not be compatible with the DVD. and try again.
Workstation.
ERROR RETRIEVING IMAGES. Displayed when the PACS server Be sure PACS server has correct
Check the workstation's has incorrect workstation workstation information.
configuration in the hospital information. For example, it could
PACS system. set up the wrong IP address,
which could cause move requests
to be sent to a different store
server.
ERROR WRITING DISK. Self-explanatory. Displays when the system can't

Reduce the write speed or use a write to a disk. Try a slower write
different disk. speed or try a different disk.
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FAILED TO OPEN PORT. Displayed when you try to open a Self explanatory
Could not open port on the port that is already in use.
firewall. Try setting a different
port number.
FAILED TO READ IMAGE FILE. Displayed when trying to read a Check disk for smudges or
The media may be damaged or DICOM image from a CD/DVD that damage. If possible, clean disk
the files are invalid. may be damaged. and try again.
HIGH CAPACITY DISK FAILURE. Displayed when the CD/DVD drive Inspect CD/DVD drive to make
Drive has failed or is not is not connected at bootup. sure is properly connected to
properly installed. If this power and data cables. Refer to
message persists, call for Interconnect Diagram 885899 for
service. more information.
IMAGE TOO BIG TO COPY. This message displays when you If possible, use a more
The size of a selected cine press the Copy button and the file abbreviated version of the file.
exceeds the limits specified in you attempt to store or retrieve
the DICOM standard. Deselect it exceeds the DICOM standard limit
and try the copy again. of 4.29 GB.
INCOMPATIBLE DICOM FORMAT. Displayed as a result of a DICOM Check format and retry the
Please call service for conformance issue with a server operation.
assistance. or with media.
INSUFFICIENT CAPACITY. Displayed when a single image or Use a disk that has more free
Copy operation cannot be cine run won't fit on the disk space available.
performed on the current media mounted in the CD/DVD drive.
type. Use higher capacity
media.
INSUFFICIENT MEDIA CAPACITY. Displayed when a single image or Use a disk that has more free
Deselect any images larger than cine run being copied onto a CD or space available.
media capacity or use higher DVD will not fit on selected media
capacity media. type.
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INTERNAL COMMUNICATION Displayed whenever software Look for loose or disconnected

ERROR. detects the gigabit-Etherlink is Ethernet cable between the
The communication line down or interrupted. single board computers.
between processors is down. Interconnect Diagram 885899
The system may be able to shows this connector on sheet 8.
make X-rays, but it will not be
able to save the images.
Rebooting may or may not fix
the problem, and if not, you may
not be able to make X-rays at
all. Please report this to GE
Healthcare Field Service.
INVALID IP Self-explanatory Enter correct IP address and try

IP Address not valid again.
INVALID PORT ENTRY. Displays when you make an Use a correct port number.
Port number needs to be 104 or incorrect port number entry to a
in 1025 to 49150 range LOCAL server.
INVALID PORT ENTRY Displays when you make an Use a correct port number.
Port number needs to be in 1- incorrect port number entry to a
65536 Range. REMOTE server.
INVALID PROFILE FORMAT. Occurs when an installed profile's Install compatible profile.
The profile will not be available format is not compatible with
for use. system software.
INVALID YEAR. Displayed when the value entered Enter correct year.
Enter a value from 2004-2030. for the year in the Customize
Time/Date Screen is not within the
specified range.
KEYBOARD FAILURE. Displays when communication Look for loose or disconnected

Turn the Workstation off, check with the keyboard fails during USB cable between keyboard
the keyboard connection, wait bootup. and USB hub.
five seconds, then restart the
Workstation. If the message
persists, call service.
LINE POWER WAS LOST. Displays on systems equipped Restore AC line power within 20
Shutdown sequence begins in with a UPS when the AC power seconds. System shuts down in
20 seconds. To cancel, restore fails. an orderly fashion if power does
line power. not come back within 20
seconds. Message goes away if
power returns in less than 20
seconds.
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LOGIN FAILED. You have entered an invalid Try again.

Please enter your password password.
again.
LOGOUT IN PROGRESS. Displays after user confirms Enter OK to confirm Logout

Proceed? logout. This is a second chance to
abort the logout.
LOST CONNECTION TO THE Caused by a connection error If the failure persists, look for a
DICOM SERVER. during a retrieve operation. Try problem with the server or with
The DICOM server ended the the retrieve again. the Workstation's network cable.
connection unexpectedly before
the completion of the retrieve
operation. Please try again to
retrieve the complete
information.
MEDIA ALREADY CONTAINS Displays when there is already Make sure disk has enough room
DATA. data on a CD or DVD being written before attempting to write more
The new data will be appended to and multi-session is enabled. data to it.
to the existing data on the
media.
MEDIA IN DEVICE FOR COPY Displays when user tries to copy Writable media is full. Use
OPERATION NOT WRITABLE. to a CD or DVD and the disk is not another disk.
Press OK and insert writable writable.
media and try again
NAVIGATION COMPUTER NOT Displays when the Workstation Indicates a failure of the
RESPONDING. fails to connect to the Navigation navigation application. Restart
Turn the Workstation off, wait computer during system bootup. system and try again.
ten seconds, then restart the
Workstation. If this message
persists, call for service.
NEW DISK NEEDED. The current target disk doesn't Insert an empty disk and resume
Insert an empty disk and press have enough space to complete the copy operation.
OK to copy remaining images the copy operation.
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NEW PASSWORD AND RETYPED Appears when operator uses the Try again.
PASSWORD DO NOT MATCH. Change Password screen and
Enter the new passwords again. does not type the password the
Make sure the retyped same way both times
password matches the new
password.
NEW PASSWORD TOO SHORT. Self explanatory Select a new password that is at
Enter a new password at least least six characters long.
six characters in length.
NO DISK IN DRIVE. Appears when user accesses the Insert disk and try again.
Insert disk. CD/DVD drive when there is no
disk in it.
NO MATCH FOUND. This message appears when no Change search criteria and try
Modify the search criteria. DICOM images are found that the search again.
match the search criteria.
NO MEDIA IN DEVICE FOR COPY Displays when operator attempts Mount disk in CD/DVD drive and
OPERATION. to read from or write to a disk continue.
Press OK and then insert when there is no disk in the drive.
writable media and try again.
NO RESPONSE-SERVER TIMED Displays when there is no Retry the operation.

OUT. response from a DICOM server
Check DICOM Server within the alloted timeout period.
configuration.
NOT ENOUGH DISK SPACE TO Displays when a DICOM retrieve Retry DICOM retrieve.
RETRIEVE IMAGES. operation fails in the middle due
Please delete some images. to a connection failure.
NOT ENOUGH SPACE ON THE The system displays this message Copy the images to multiple disks
CURRENT DISK. at the beginning of a copy or return to the Image Directory
Press OK to span the data over operation if the combined size of and select fewer images to copy.
more than one disk or CANCEL selected images is greater than
to get back to Image Directory. the space available on the target
disk.
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OLD PASSWORD INCORRECT. Message appears when you Retry entry of old password.
Please enter your old password attempt to change the current
again. password, but make an incorrect
entry in the Old Password field.
PASSWORD ENTERED IS TOO Self explanatory Type in a longer password.

SHORT.
Enter Password again. Must be
at least 6 characters long.
PLEASE WAIT... This message appears when the Wait.

Searching for media... operator initiates the Copy To
process. The message persists
until the processor finds the media
and begins the Copy To process.
PLEASE WAIT... This message displays when the Wait.

Searching for DICOM format operator starts a search for
files on media... DICOM-formatted files. The
message persists until search is
successful.
PLEASE WAIT... Self explanatory Wait.

System is busy performing a
function. Time varies for the
accomplishment of each
function.
PORT VERIFICATION Displayed when connection is

SUCCESSFUL! made.
POWER LOSS. System has lost AC line current Reconnect the power cord if it
System will shut down in 10 and is running on UPS power. has been inadvertently
seconds. disconnected from the wall
outlet.
PRINTER ERROR. Printer has sent an error code to Check the error code displayed
Check the printer error display the system. by the printer itself and use the
and refer to the operating printer manual if necessary to
instructions provided for the decipher the message. Take the
printer for more information. corrective action the manual
recommends to solve the
problem.
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PRINTER IS OUT OF FILM OR Self explanatory.

PAPER.
Replace film or paper.
PRINTER OFF-LINE. Self explanatory

Place printer on-line and
resubmit print job.
PRINT FORMAT NOT The printer you selected does not Select another printer or follow
SUPPORTED. support the print format you the on-screen directions to
Use Customize to select a requested. configure the system for the
format supported by this printer selected printer.
or contact the network
administrator
PROFILE DATA CORRUPTED. This message appears if there is a Reload all anatomical profiles.
One or more of your profiles corruption of one or more of the
is/are corrupted. You will not be anatomical profiles.
able to use it/them. Please call
GEOEC Field Service.
PROFILE REMOVAL. Message prompts operator to Read and heed the message.
The following profiles are about think twice before removing an
to be overwritten or removed: anatomical profile from the
"...". They will not be Workstation software.
recoverable.
REMOTE CONTROL BATTERY IS Battery in handheld remote Replace battery in handheld

LOW. control is low. infrared remote control. If
Replace battery. necessary, refer to instructions in
Workstation operator manual.
REQUESTED OPERATION FAILED. Displayed in response to an Retry

Please call service if the unexpected error condition. A few
problem persists. such conditions are:
- DICOM Q/R application cannot
lock the database for saving
retrieved images.
- DICOM Q/R application fails to
communicate with media
manager to carry out CD/DVD
related operation.
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SCHEDULED EXAM LIST IS FULL. Displayed if the user touches the Archive completed exams to
New patient information will not NEW EXAM button on the Patient make room for new ones.
appear in the scheduled exam Information Screen when the
list. You may take X-rays for scheduled exam list is already full.
patient and save in Saved
Exams
SHUTDOWN SEQUENCE IN Displayed as system shuts down. Wait for shutdown to complete
PROCESS. Once this message appears, the before attempting to restart
operator can't prevent the system.
shutdown.
SYSTEM FAILED TO CONNECT TO Displayed when the system Enter correct IP address and port
DICOM SERVER. detects that the connection to the number. Try connection again.
Verify the target server is on DICOM server can't be established
line, and its IP address and port due to wrong IP address or port
number are configured properly number.
on the system.
SYSTEM FAILED TO CONNECT TO Displayed when the system Enter correct AE title and try
DICOM SERVER. detects that the connection to the again.
Verify the AE title and/or Query DICOM server can't be established
Information Model for the target due to wrong AE Title.
server are configured properly
on the Workstation..
SYSTEM FAILED TO CONNECT TO Displayed when the Retrieve Check condition of Retrieve
DICOM SERVER. server becomes unavailable.. server and retry the operation.
Verify the target server is
available for this operation.
SYSTEM SHUTDOWN, PLEASE Power has been reapplied during Turn off system power switch.
TURN OFF POWER. shutdown process. The system
will not start without shutting off
power.
THE C-ARM HAS BEEN Workstation has been Cycle power to the Workstation
RECONNECTED TO THE disconnected from a compatible as the message recommends.
WORKSTATION. generator with the power on and
The following procedure is then reconnected.
recommended: Turn the
Workstation off, wait five
seconds, and then restart the
Workstation.
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THE CINE DISK IS NOT Cine disk did not properly initialize Reset system to initialize Cine
AVAILABLE. The Cine subsystem during bootup. disk. Check connectors and
is not available for the power associated with Cine disk
requested action. If this if problem persists.
service.
THE CURRENT SESSION CINE Displays when 30 seconds or less Stop current recording before the
RUNS WILL BE OVERWRITTEN IN of Cine acquisition time remains 30-second limit expires. Back up
30 SECONDS. on the disk before the current any cine runs you want to keep.
The oldest previous runs of the patient's cine runs will be
current session will be overwritten.
overwritten first.
THE DISK IN THE REMOVABLE Displayed when an error occurs Insert another disk and try again.
MEDIA DEVICE CANNOT BE writing to a CD or DVD.
WRITTEN TO.
Insert a writable disk and press
OK or cancel to exit.
THE LAST IMAGE IS BIGGER IN There isn't enough room on the Use a disk with higher capacity
SIZE THAN THE CURRENT MEDIA disk to copy the image. or one with fewer images on it.
CAPACITY.
Copy operation will fail until the
image is deslected or a higher
capacity media is used.
THE PASSWORD IS INCORRECT. Password must be between 6 and Select and type in a password
Please re-type your password. 32 characters long. that is between 6 and 32
Letters in the password must characters long.
have the right length of
characters 6 to 32.
THE RETYPED PASSWORD IS Retyped password must match Retype password.

INCORRECT. new password. New password
Letters in password must match must be between 6 and 32
the new password and the characters long.
correct length of characters 6 to
32.
THE SELECTED FUNCTION IS Displayed when the operator N/A

NOT AVAILABLE ON THIS selects a function that is not
MODEL. available on the Workstation.
Press OK to continue
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THE WORKSTATION UPS Warns operator that UPS batteries N/A

BATTERIES ARE LOW. are low and that continuing with a
If power is lost during a NAV NAV case with the batteries low
case, all captured NAV images may result in the loss of all
may be lost. To proceed with captured NAV images.
NAV case press OK.
THIS DICOM SERVER VERIFIED Displayed when the system N/A

SUCCESSFULLY. successfully connects to the
DICOM server in response to a
verify request invoked from the
Press OK to continue. DICOM PRINT DEFINITION, DICOM
STORE DEFINITION, or DICOM
QUERY DEFINITION screen.
THIS STUDY CONTAINS COLOR Displayed when a study N/A

IMAGES. containing color images is loaded
Not all viewer functions will be in the Study Viewer
available.
THIS WILL ERASE ALL CAPTURED This message displays when NAV Press Cancel if you want to save
NAV IMAGES. is active (images captured) and captured NAV images.`
To retain captured NAV images, any Workstation operation causes
press Cancel. To erase captured the equivalent of a new exam.
images, press OK. They include NEW EXAM,
SCHEDULED EXAM, or SAVED
EXAM from the Patient
Information screen.
TOO MANY MATCHES FOUND. Appears when a DICOM query Enter a more specific query.
Modify the search criteria. produces too many results
TOUCH SCREEN FAILURE. Display the when the touch screen Replace right monitor if message
Remove any object touching the fails. persists.
touch screen. Turn the
Workstation off, wait five
seconds, then restart the
Workstation. If message
persists, call for service
TRANSMITTER IS NOT ATTACHED Nav receiver does not detect Make sure that Nav transmitter
PROPERLY OR IS OUT OF RANGE. signal from transmitter. and receiver are both properly
connected to the Workstation
and that they are within 12
inches of each other.
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UNIQUE ID FIELD INCORRECT. Displays when the operator enters Reenter unique ID field.
One or more Unique ID entry a field on the Service screen
fields are incorrect. Check the incorrectly.
fields and try again.
UNIQUE ID FIELD DOES NOT Displays when a field on the Reenter unique ID field.
MATCH. second entry line on the Service
One or more fields between the screen does not match its
first and second Unique ID entry corresponding field on the first
fields do not match. Check the entry line
fields and try again.
VERIFY FAILED. Displays when the Verify process Retry the Verify process.
The Verify Operation failed. is unsuccessful (echo failed).
WARNING, SYSTEM WILL SHUT Self explanatory. Press Power switch to abort
DOWN IN 5 SECONDS. shutdown and resume normal
operation.
WARNING! X-RAY ANODE IS X-ray anode is approaching You can continue to take X-rays
HOT. HLF and digital cine X-rays maximum temperature. Some X- in other modes. Allow the anode
are disabled. The anode has ray modes are unavailable until to cool before using HLF or digital
reached 80% of its capacity. the anode cools. cine.
WARNING! X-RAY ANODE IS X-ray anode is approaching Complete the shot and then let
WARM. The anode has reached maximum temperature. the anode cool before continuing
70% of its capacity
WARNING! X-RAY HOUSING X-ray housing has reached its Leave the system on. You will
EXCEEDS HEAT LIMITS. X-RAYS maximum operating temperature. not be able to take X-rays until
ARE DISABLED. The housing has All X-rays are disabled until the the housing cools sufficiently.
reached 100% of its capacity. housing cools.
Leave system on to allow fans
to cool the housing.
WARNING! X-RAY HOUSING IS X-ray housing is approaching Complete the shot and then let
HOT. The housing has reached maximum temperature. the housing cool before
80% of its capacity. continuing.
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WARNING! X-RAY HOUSING IS X-ray housing is approaching Complete the shot and then let
WARM. The housing has maximum temperature. the housing cool before
reached 70% of its capacity. continuing
WARNING! X-RAY TUBE Heat sensor on X-ray tube has Troubleshoot X-ray tube heat
TEMPERATUE SENSOR FAILURE. failed. DOES NOT DISABLE X-RAYS. sensor.
Housing temperature DO NOT USE SYSTEM UNTIL
information is unavailable. If FAULTY SENSOR IS REPLACED
this message persists, call for
service.
WORKSTATION AND Indicates Workstation software Make sure Workstation is paired

GENERATOR ARE NOT and generator software are not with a compatible generator
COMPATIBLE. Connect the compatible.
Workstation to a compatible
Generator or use it as an
independent Workstation. If this
service.
WORKSTATION AND Displayed when the system Install compatible software.

NAVIGATION SOFTWARE ARE determines that the Workstation
NOT COMPATIBLE. If this software and the Navigation
message persists, call for software are not compatible.
service.
WORKSTATION KEYBOARD Keyboard error can be caused by Check for loose connection at
ERROR. Turn the Workstation faulty keyboard or serial USB USB Hub, Examine failing
off, check the keyboard problem keyboard for damage.
connection, wait five seconds,
and then restart the
Workstation. If this message
persists, call service.
WORKSTATION UPS Message appears at bootup with Look for loose or damaged USB
COMMUNICATION FAILURE. Nav systems. It means that the cable between UPS and GPOS
X-Rays can be taken, but GPOS can’t communicate with the SBC. If cable is OK, suspect a bad
Navigation is not UPS, UPS.
recommended. If this message
persists, call for service
WORKSTATION UPS FAILURE. Message appears at bootup when Most likely the UPS power switch
X-rays can be taken, but UPS reports an error other than is turned off (green power LED
Navigation is not battery low that prevents it from not on.) If power switch is on and
recommended. Call for service. applying power. error persists, suspect a faulty
UPS.
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WRITE DISK FAILURE. A write Self explanatory. Follow recommendations in

error occurred on the disk. This message.
may be due to one of the
following:
1) Bad media quality.
2) Buffer under run due to new
X-rays.
Insert a better media or try to
write at a reduced speed.
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Power Distribution and Control

Theory ...................................................................................................................................................................................2
AC Power Cord Assembly...........................................................................................................................................................................4
Schematics ................................................................................................................................................................................................4
Physical Configuration .........................................................................................................................................................................7
Power Plugs...............................................................................................................................................................................................8
Surge Suppressor PCB.................................................................................................................................................................................9
Isolation Transformer ...............................................................................................................................................................................10
AC Line Circuit Breakers...........................................................................................................................................................................11
Dual Passive Backplane Details ...........................................................................................................................................................12
Intelligent Shutdown Power Control PCB (ISD PC2 PCB)...........................................................................................................20
Workstation DC Power Supplies ..........................................................................................................................................................22
Power Supplies PS1 and PS2..........................................................................................................................................................22
Power Supply PS3................................................................................................................................................................................23
Uninterruptible Power Supply Option................................................................................................................................................25
Front Panel Controls and Indicators...........................................................................................................................................26
Rear Panel Devices .............................................................................................................................................................................27
UPS Off Switch..............................................................................................................................................................................................30
Boot-up Test..................................................................................................................................................................................................31
Line Voltage Regulation Test.................................................................................................................................................................31
Uninterruptible Power Supply Self Test ............................................................................................................................................32
Uninterruptible Power Supply Battery Test ....................................................................................................................................32
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Theory
This chapter describes the circuitry that powers the Workstation during normal operating conditions and
during emergencies when the AC line voltage fails. The chapter also briefly discusses distribution of AC
power to the Generator. Refer to the appropriate Generator service manual for more detailed
information on power distribution within the Generator.
The following block diagram shows the major assemblies that distribute power in the Workstation. Refer
to the following paragraphs for additional details.
AC Line AC Line On/Off

Plug Filter Switch
115 VAC
Status C-Arm Power
and Control
AC Line ISD Power 230 VAC

230 VAC
Circuit 230 VAC
TB2 TB4 Accessory Power
Control
Breakers PCB
230
Status VAC 115 VAC
and Workstation Fan B3
Control
Surge
Suppressor
PCB UPS
115 or 230 VAC
Off Switch
with LED
UPS
Isolation Off
Transformer
230 VAC
Uninterruptible
230
Power Supply VAC Workstation PS1, PS2, PS3
Circuit Tracker Workstation Fans B1 & B2
TB3
Breakers 230 VAC UPS Box Tracker Box PS4
Off
AC Power Distribution for Nav Workstation
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AC Line AC Line On/Off

Plug Filter Switch
115 VAC
Status C-Arm Power
and Control
AC Line ISD Power 230 VAC

230 VAC
Circuit 230 VAC
TB2 TB4 Accessory Power
Control
Breakers PCB
230
VAC 115 VAC
Workstation Fan B3
Surge
Suppressor
PCB
115 or 230 VAC
Isolation
Transformer
230 VAC
230
VAC
Circuit Workstation PS1, PS2, PS3
TB3
Breakers 230 VAC Workstation Fans B1 & B2
AC Power Distribution for Non-Nav Workstation
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AC Power Cord Assembly

AC power for both the Workstation and Generator enters through the AC power cord at the back of the
Workstation. The factory installs either a 100-127 VAC or 200-250 VAC power cord assembly in
accordance with customer requirements. The 100-127 VAC power cord assembly comes in both 15-Amp
and 20-Amp versions.
Schematics
As the following schematics show, each power cord assembly includes a power plug, power cord, a
Terminal Block (TB1), one or two AC line Circuit Breakers (CB1/CB2), a line filter, Chassis Ground wire and
an AC Pilot Lamp.
Dual-pole CB1 mounts on the AC Power Cord Assembly mounting plate below the power cord strain
relief. CB1 is a 20-Amp breaker in 115 VAC systems and a 10-Amp breaker in 230 VAC systems.
Dual-pole CB2 is present in 115 VAC systems only, and mounts on the AC Power Cord Assembly
mounting plate next to CB1. CB2 is a two-pole10-Amp breaker that protects the AC power to the two
primary windings in the Isolation Transformer.
When you connect the Power Plug to an AC power source, the green AC pilot lamp on the mounting plate
illuminates, indicating that AC Power is available.
100-127 VAC 15 Amp Power Cord Assembly
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100-127 VAC 20 Amp Power Cord Assembly
200-250 VAC International 20 Amp Power Cord Assembly
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200-250VAC Chinese Power Cord Assembly
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Physical Configuration
The following picture shows the 100-127 VAC Power Cord assembly mounted to the Workstation. The
200-250 VAC Power Cord assembly is similar in appearance, but has no CB2.
100-127 VAC Power Cord Assembly
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Power Plugs
Three different power plugs are available to meet customer requirements. The following table shows
what each plug looks like and tells what each one is used for.
AC Power Plug Configurations
Plug AC Voltage Amperes Description
Standard 115 VAC plug

115 VAC 15 Amps
NEMA 5-15
Used for line voltage

115 VAC 20 Amps near 100 VAC.
NEMA 5-20
Schuko 7/4 European

230 VAC 8 Amps
230 VAC plug <HAR>
250 VAC 16 Amps Chinese Plug
CAUTION: Connect the Workstation AC power plug to a dedicated AC outlet. DO NOT connect
the system to an AC outlet that is controlled by a wall switch, or one that is on the
same breaker with appliances, electric motors, or other large or inductive loads.
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The Surge Suppressor PCB receives all AC line power from the AC Power Cord Assembly. It performs the
following monitoring and control tasks as it sends the AC line current on to the isolation transformer for
use by the system:
• Continuously checks the AC line voltage, sending the results to the Systems Interface PCB.
• Continuously checks the AC line current, sending the results to the Systems Interface PCB.
• Uses four thermistors to limit inrush current entering the isolation transformer.
• Uses gas discharge tubes and metal oxide varistors to limit voltage surges.
• Uses a relay to interrupt current to the isolation transformer during overvoltage and
undervoltage conditions.
The Surge Suppressor PCB is located below the Tracker box in front of and to the right of the Isolation
Transformer. It is field replaceable.
WARNING: AC line voltage is present on uninsulated lead wires of thermistors RT1 and RT3. All
thermistors RT1 – RT4 can operate at high temperatures up to 225° C.
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Isolation Transformer
The Isolation Transformer (T1) receives AC power from the Surge Suppressor PCB. T1 performs two
functions:
• It provides DC isolation of the Workstation from the AC line.
• It transforms the line voltage to the levels necessary to operate the Workstation.
The transformer has two identical multi-tapped primary input windings that must closely match the
existing AC line voltage. The AC line cord assembly for 115 VAC applies power to the primary windings in
parallel. The line cord assembly for 230 VAC applies power to the primary windings in series. The
transformer has two secondary windings: a 115-Volt secondary winding that supplies AC power to the
generator, and a 230-Volt center-tapped secondary winding that powers the Workstation electronics.
A protective earth screen covers the entire transformer and connects to the Workstation’s chassis
ground via a green/yellow 18 AWG wire. A magnetic shield helps prevent the transformer's magnetic
fields from damaging sensitive items that may be nearby, such as floppy disks.
Refer to the Adjustments and Calibration chapter of this manual for Isolation Transformer strapping
instructions.
Transformer T1 AC Inputs and Outputs
10
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AC Line Circuit Breakers

Two Circuit Breakers connect to the output of the Isolation Transformer: CB3 and CB4.
CB3 is a 10-Amp, reset-only breaker that protects 115 VAC power to the generator. It is located on the
Interconnect Cable mounting plate.
CB4 is a 5-Amp, reset-only breaker that protects 230 VAC power to the Workstation. CB4 is also located
on the Interconnect Cable mounting plate. The Intelligent Shutdown Power Control PCB also receives
power from CB3 and CB4.
You can see both circuit breakers on sheet 5 of Interconnect Diagram 885899.
Circuit Breakers CB3 and CB4
11
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Dual Passive Backplane Details

The Dual Passive Backplane has two sections, A and B. The next picture shows Section A, which is the left
half of the Backplane. Section B, the right half of the Backplane, is depicted in the illustrations that follow
on the next two pages.
Dual Passive Backplane Section A
12
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Dual Passive Backplane Upper Section B
13
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Dual Passive Backplane Lower Section B
The following table provides information on Dual Passive Backplane Components. Items in the table are
listed in reference designator order. Most fuses mount in holders that have similar reference
designators. For example, fuse F27 shown above mounts in fuse holder FH27.
Dual Passive Backplane Components

Ref Location Description Function
Des
D1 Section A, Red LED Monitors +5 Volts to the Section A ISA slots. Lights when fuse F1 opens.
lower
D2 Section A, Red LED Monitors +12 Volts to the Section A ISA slots. Light when fuse F2 opens.
lower
D3 Section A, Red LED Monitors +5 Volts supplied on P10. Lights when P10 has a load and fuse
upper F4 opens.
D4 Section A, Red LED Monitors +3.3 Volts supplied to RTOS SBC. Lights when fuse F5 opens.
lower
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D5 Section A, Red LED Monitors +3.3 Volts supplied to Section A’s PCI slots 1 and 2. Lights
lower when fuse F6 opens
D6 Section A, Red LED Monitors +5 Volt power to the RTOS SBC. Lights when both F3 and F7
lower open.
D7 Section A, Red LED Monitors +5 Volt power to Section A’s PCI slots 1 and 2. Lights when fuse
lower F8 opens.
D8 Section A, Red LED Monitors +12 Volts to the RTOS SBC. Lights when fuse F9 opens
lower
D9 Section A, Red LED Monitors +12 Volts to Section A’s PCI slots 1 and 2. Light when fuse F10
lower opens.
D10 Section A, Red LED Monitors +3.3 Volts supplied to Section A’s PCI slots 3 and 4. Lights
lower when fuse F11 opens.
D11 Section A, Red LED Monitors +5 Volts supplied to Section A’s PCI slots 3 and 4. Lights when
lower fuse F12 opens.
D12 Section A, Red LED Monitors +12 Volts supplied to Section A’s PCI slots 3 and 4. Lights when
lower fuse F13 opens.
D13 Section B, Red LED Monitors +3.3 Volts supplied to GPOS SBC. Lights when fuse F14 opens.
upper
D14 Section B, Red LED Monitors +5 Volts supplied to GPOS SBC. Lights when fuses F15 and F16
upper both open.
D15 Section B, Red LED Monitors +12 Volts supplied to GPOS SBC. Lights when fuse F17 opens.
upper
D16 Section B, Red LED Monitors +3.3 Volts supplied to Section B’s PCI slots 1 and 2. Lights
upper when fuse F18 opens.
D17 Section B, Red LED Monitors +3.3 Volts supplied to Section B’s PCI slots 3 and 4. Lights
upper when fuse F19 opens.
D18 Section B, Red LED Monitors +12 Volts to the P5 Auxiliary connector. Lights when load is
upper present at P5 and fuse F20 is open.
D19 Section B, Red LED Monitors +5 Volts supplied to Section B’s PCI Slots 1 and 2. Lights when
upper fuse F21 opens.
upper present at P5 and fuse F23 is open.
upper present at P5 and fuse F26 opens.
D25 Section B, Green LED Monitors +3.3 Volts on ATX connector P1 pins 1, 2, and 11. Lights when
lower the voltage is present.
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D26 Section B, Green LED Monitors –12 Volts on ATX connector P1. Lights when the voltage is
lower present.
lower present at P5 and fuse F27 opens.
D28 Section B, Green LED Monitors +5 Volts on ATX connector P1 pins 4, 6, 19 and 20. Lights when
lower the voltage is present.
D29 Section B, Green LED Monitors –5 Volts on ATX connector P1 pins 18. Lights when the voltage
lower is present.
D30 Section B, Green LED Monitors +5 Volts standby P1-5 and P8-3. Lights when the voltage is
lower present.
D31 Section B, Red LED Monitors +5 Volts on pins 4 and 6 of ATX connector P3. Lights when fuse
lower F28 opens.
D32 Section B, Green LED Monitors +12 Volts on pins 3 and 4 of connector P2. Lights when the
lower voltage is present.
D33 Section B, Red LED Monitors +12 Volts on pin 10 of ATX power input connector P1. Lights
lower when fuse F29 opens.
D34 Section B, Red LED Monitors +12 Volts on pin 10 of ATX power input connector P3. Lights
upper when fuse F30 opens
D35 Section B, Green LED Monitors +3.3 Volts on pins 1 and 11 of ATX power input connector P3.
upper Lights when the voltage is present.
D36 Section B, Green LED Monitors –12 Volts on pin 12 of ATX power input connector P3. Lights
upper when the voltage is present.
D37 Section B, Green LED Monitors +5 Volts on pins 4, 6, 19 and 20 of ATX power input connector
upper P3. Lights when the voltage is present.
D38 Section B, Green LED Monitors -5 Volts on pin 18 of ATX power input connector P3. Lights
upper when the voltage is present
D39 Section B, Red LED Monitors +5 Volts on pins 4, 6, 19 and 20 of ATX power input connector
upper P3. Lights when fuse F31 opens.
D40 Section B, Green LED Monitors +5 Volts Standby present on pin 9 of ATX power input
upper connector P3 and pin 3 of connector p9. Lights when the voltage is
present.
D41 Section B, Green LED Monitors +12 Volts present on pin 10 of ATX power input connector P3.
upper Lights when the voltage is present.
D42 Section B, Red LED Monitors +12 Volts present on Auxiliary Power connector P5. Lights
upper when load is present on P5 and fuse F32 is open.
D43 Section B, Red LED Monitors +5 Volts present on Auxiliary Power connector P5. Lights when
upper load is present on P5 and fuse F33 is open
E1 Section B, jumper PS_ON for Section A of Backplane
lower
E2 Section B, jumper PS_ON for Section B of Backplane
upper
F1 Section A, Fuse, 10A Protects +5 Volts supplied to ISA slots ISA2 and ISA1.
Lower
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F2 Section A, Fuse, 5A Protects +12 Volts supplied to ISA slots ISA1 and ISA2.
lower
F3 Section A, Fuse, 8A One of two 8A fuses in parallel that protects +5 Volts supplied to the
lower RTOS SBC. The other fuse is F7.
F4 Section A, Fuse, 3A Protects +5 Volts supplied by P10.
upper
F5 Section A, Fuse, 10A Protects +3.3 Volts supplied to RTOS SBC.
lower
F6 Section A, Fuse, 10A Protects +3.3 Volts supplied to Section A’s PCI slots 1 and 2.
lower
F7 Section A, Fuse, 8A One of two 8A fuses in parallel that protects +5 Volts supplied to the
lower RTOS SBC. The other 8A fuse is F3.
F8 Section A, Fuse, 10A Protects +5 Volts supplied to Section A’s PCI slots 1 and 2.
lower
F9 Section A, Fuse, 5A Protects +12 Volts to the RTOS SBC.
lower
lower
F11 Section A, Fuse, 10A Protects +3.3 Volts supplied to Section A’s PCI slots 3 and 4.
lower
lower
lower
F14 Section B, Fuse, 10A Protects +3.3 Volts supplied to GPOS SBC.
lower
F15 Section B, Fuse, 8A One of two 8A fuses in parallel that protects +5 Volts supplied to the
lower GPOS SBC. The other 8A fuse is F16.
F16 Section B, Fuse, 8A One of two 8A fuses in parallel that protects +5 Volts supplied to the
lower GPOS SBC. The other 8A fuse is F15.
F17 Section B, Fuse, 5A Protects +12 Volts supplied to GPOS SBC.
lower
F18 Section B, Fuse, 10A Protects +3.3 Volts supplied to Section B’s PCI Slots 1 and 2.
lower
F19 Section B, Fuse, 10A Protects +3.3 Volts supplied to Section B’s PCI Slots 3 and 4.
lower
F20 Section B, Fuse, 3A Protects Auxiliary Connector P5’s +12V_1 output.
lower
F21 Section B, Fuse, 10A Protects the +5 Volts supplied to Section B’s PCI Slots 1 and 2.
lower
F22 Section B, Fuse, 10A Protects the +5 Volts supplied to Section B’s PCI Slots 3 and 4.
lower
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F23 Section B, Fuse, 3A Protects Auxiliary Connector P5’s +5_1 output.
lower
F24 Section B, Fuse, 5A Protects +12 Volts supplied to Section B’s PCI Slots 1 and 2.
lower
F25 Section B, Fuse, 5a Protects +12 Volts supplied to Section B’s PCI Slots 3 and 4.
lower
lower
lower
lower
F29 Section B, Fuse, 10A Protects the ATX12Vout on P6.
lower
F30 Section B, Fuse, 10A Protects the ATX12Vout on P7.
upper
F31 Section B, Fuse, 3A Protects Auxiliary Connector P5’s +5_B_AUXPWR_2 output.
upper
upper
upper
ISA1 Section A, ISA bus Video Controller 879004 mounts here.
upper connector
ISA2 Section A, ISA bus Systems Interface 879056 mounts here.
upper connector
J1 Section A, ISA bus half of ISA bus connector for RTOS Single Board Computer
upper PICMG
connector
J2 Section B, ISA bus half of ISA bus connector for GPOS Single Board Computer
upper PICMG
connector
J3 Section A, PCI bus half of PCI bus connector for RTOS Single Board Computer
lower PICMG
connector
J4 Section B, PCI bus half of PCI bus connector for GPOS Single Board Computer.
lower PICMG
connector
PCIA1 Section A, PCI bus Not used
upper connector
PCIA2 Section A, PCI bus Image Processor 885796 mounts here.
upper connector
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PCIA3 Section A, PCI bus Display Adapter 885793 mounts here
upper connector
PCIA4 Section A, PCI bus Cine Bridge PCB 886237 mounts here.
upper connector
PCIB1 Section B, PCI bus Not used.

upper connector
upper connector
upper connector
upper connector
P1 Section B, 20-pin ATX Power Input for Section A of Backplane
lower connector
P2 Section B, 4-pin 12 V Power Input for Section A of Backplane
lower connector
P3 Section B, 20-pin ATX Power Input for Section B of Backplane
upper connector
P4 Section B, 4-pin 12 V Power Input for Section B of Backplane
upper connector
P5 Section B, 16-pin Auxiliary Output power output connector.
upper connector
P6 Section B, 6-pin 12 V Power Output for Section A of Backplane
lower connector
P7 Section B, 4-pin 12 V Power Output for Section B of Backplane
upper connector
P8 Section A, 4-pin +5VSBY/PWR_OK for Section A of Backplane
lower connector
P9 Section B, 4-pin +5VSBY/PWR_OK for Section B of Backplane
lower connector
P10 Section A 2-pin +5V Power Output
upper connector
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Intelligent Shutdown Power Control PCB (ISD PC2 PCB)

The Intelligent Shutdown (ISD2) Power Control PCB prevents the system from powering up if AC line
power is faulty or if applying AC power to the system would create a condition that is dangerous to the
operator, or dangerous to the equipment. For example, if the Lemo connector is disconnected from the
generator Lemo jack, it is not possible to power up the C-Arm because AC power in the Interconnect
cable is disabled to prevent electric shock.
If the system is equipped with an Uninterruptible Power Source (UPS), the ISD Power Control PCB can also
prevent premature shutdown of the system and data loss during a power failure or accidental shutdown.
The ISD protects the Workstation in the following ways:
• Controls the application of AC power to the Workstation electronics and accessory outlet strip.
• Controls the application of AC power through the Interconnect cable to the Generator.
• Prevents the application of AC power to the C-Arm when the Lemo connector is unplugged from
the C-Arm. It grounds the exposed power pins on the Lemo connector to prevent electric shock.
• Senses AC mains applied voltage at power-up. Inhibits power-up if line voltage is out of range
and sounds an on-board alarm to alert the operator or Field Service engineer. Operates LEDs
that display power condition. Green LED DS1 lights when AC line voltage is OK. Amber LED DS2
lights when line voltage is too low. Red LED DS3 lights when line voltage is too high.
• Responds to software commands instead of hardwired switches when performing a normal
system shutdown. If you press the On/Off pushbutton on the Workstation and mains AC power
is still available to the Workstation, the system won't shut down until the software determines
that all data preservation steps are complete, and it is OK to do so.
• Under software control, K9 on the ISD2 selects either unprotected AC from the AC line or battery-
protected AC from the UPS to power the Workstation.
• Provides status information to the Workstation software through the Systems Interface PCB, and
receives power control commands over the same path.
• Causes Workstation power switch to flash when you turn the Workstation off. The flashing
continues until shutdown is complete.
• Interfaces with the UPS Off switch, which operates relay K9 to kill AC power from the UPS.
• Generates UPS Off signal to kill power from the UPS.
The Intelligent Shutdown Power Control PCB is located under the removable cover on the left-hand side
side of the Workstation. It appears as shown in the following illustration:
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Intelligent Shutdown Power Control PCB
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Workstation DC Power Supplies

There are three multi-output, switch mode power supplies in the basic Workstation: PS1, PS2 and PS3.
Pages 3 and 8 of Interconnect Diagram 885899 show these power supplies
Power Supplies PS1 and PS2
PS1 powers the SATA Hard Drive and Section B of the Split Passive Backplane, which in turn runs the
GPOS (General-Purpose Operating System) Single-Board computer. Section B of the Split Passive
Backplane also supplies power to the USB Hub.
PS2 powers the Cine Drive and T-Card, the Video Controller PCB, and Section A of the Split Passive
Backplane, which runs the ThreadX Real-Time Operating System (RTOS) Single-Board Computer (SBC).
PS1 and PS2 are identical. They are both powered by 230 VAC, and have the following features:
• Active power factor correction
• Output overvoltage, short circuit and overcurrent protection
• Resettable power shutdown
• Input voltage range: 90-264 VAC
• Operating frequency range: 47-63 Hz
• Input current: 3A RMS @ 230 VAC
• Inrush current: 90A maximum for 230 VAC cold start
• Operating temperature range: 0°C to +25°C (+32°F to +77°F)
• Storage temperature range: -20°C to +80°C (-4°F to +176°F)
• Rise time: Less than 20 ms
• Hold time: 17 ms minimum at nominal input voltage
• Power good signal: Power-on delay time is adjustable from 100 ms to 500 ms. Off delay is 1 ms
minimum.
• MTBF: 100,000 hours on maximum load at 25°C (77°F)
• Dimensions (WxHxL): 100 x 40.5 x 205mm (3.9 x 1.6 x 8.0 inches)
PS1 and PS2 Output Characteristics
Output Minimum Load Maximum Load Line Ripple and

Voltage* Load Regulation Regulation Noise
+3.3V 0.3A 20.0A ±5% ±1% 50mV P-P
+5V 2.0A 25.0A ±5% ±1% 50mV P-P
+12V 0.2A 16.0A ±5% ±1% 120mV P-P
-5V 0.0A 0.3A ±5% ±1% 100mV P-P
-12V 0.0A 0.8A ±10% ±2% 120mV P-P
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Output Minimum Load Maximum Load Line Ripple and

Voltage* Load Regulation Regulation Noise
+5Vsb 0.0A 2.0A ±5% ±1% 100mV P-P
*Note: +5V and +3.3V total output cannot exceed 157 Watts; +3.3V, +5V, and +12V total output cannot
exceed 280 Watts. Note: Neither PS1 nor PS2 is field adjustable.
Power Supply PS3
WARNING: PS3 connects to the Workstation with isolated grounding to reduce leakage
current and to maintain operator/patient safety. Never attempt to bypass or
defeat this isolation.
PS3 is also a switch-mode power supply. It supplies 12 Volts DC to the Workstation's LCD Monitors, and
to the Touch Screen, which is an integral part of the right monitor. It has the following characteristics:
• 85 to 264 VAC, 47-63 Hz operation.
• 2.8 Amps of input current at 90 VAC, 60Hz at fully rated load. Power factor is .99 typical and .96
minimum.
• 150 Watts of output power with convection cooling, and 180 Watts with fan cooling.
• Minimum efficiency of 80% at full rated load with 230 VAC input. Approximately 3% less at 115
VAC input.
• Outputs remain within regulation limits for 25ms minimum from loss of ac input at full load.
10ms before Power Fail indication.
• Total regulation is the maximum deviation from the nominal voltage for all steady state loading
conditions. Peak ratings are for 60 seconds maximum duration, 10% duty cycle.
• Fully protected against short circuit and output overload. Short circuit protection is cycling type
power limit.
• No minimum load required to maintain output specifications.
• Output noise is 0.5% rms, 1% pk-to-pk, 20 MHz bandwidth, differential mode. Measured with
noise probe directly across output terminals of power supply.
• Main Output -500us typical transient response time for return to within 0.5% of final value for
50% load step change. Dv/Dt<0.2Aus. Maximum voltage deviation is 3%.
• Remote sense is a standard feature.
• Overvoltage protection is built in.
• Internal AC fuses provided on both lines.
• Output voltage is adjustable +/-5% with user accessible potentiometer.
• Temperature coefficient of 0.03% per degree C is typical.
• Less than 2% overshoot at turn-on under all conditions. Less than 1% overshoot at turn-off
under all conditions.
• Inhibit signal is pulled to the V1 output common to reduce average output.
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The following illustration shows PS1, PS2 and PS3 mounted inside the Workstation, mounted on the front-
facing surface of the Electronics Box. Fuse F1 protects power to the right monitor and F2 protects power
to the left monitor.
PS1, PS2, PS3, F1 and F2 Mounted Inside Workstation
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Uninterruptible Power Supply Option

Workstations equipped with the Surgical Navigation Option have a 230 VAC-operated Uninterruptible
Power Supply (UPS), which generates modified sine wave 230 VAC from an internal battery-powered
inverter if the AC line fails. This enables orderly system shutdown during a power failure so that no
important patient data or images are lost. The UPS also protects the Workstation from power sags,
power surges, brownouts, and line noise.
Other important features of the UPS include the following:
• Battery management software that effectively doubles the battery service life. The software
optimizes battery charging, and provides advance warning of impending battery failure.
• Buck and boost voltage regulation that corrects AC line voltage fluctuations.
• Hot swappable batteries you can change while power is applied to the system.
• Start-on-battery capability that allows you to turn on the UPS even if AC line power is not
available.
• Accepts control signals from external equipment. The Nav Tracker Box controls the System UPS.
The Workstation UPS mounts inside the Workstation under the Tracker box and has a capacity of 1400
VA. It appears as follows:
Workstation Uninterruptible Power Supply
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Front Panel Controls and Indicators
The UPS front panel controls and indicators shown next are accessible behind the right-hand
Workstation cover (viewed from the front of the Workstation).
The UPS external circuitry appears on sheet 4 of Interconnect Diagram 885899.
When the Workstation is On, the Nav Interface Board supplies a low on P3-7 to pin 3 of the UPS
communications port, turning the UPS on. When the UPS is on, it supplies AC power to its rear panel
receptacles by switching AC power from its input connector. The AC power at the input connector comes
from the ISD Power Control PCB. After the UPS is on it conducts a self test and if all is well enters Normal
mode. The green Power On Indicator lights, indicating that power is available from the UPS rear panel
receptacles.
If the AC mains power fails, the UPS supplies power to the system using its internal battery and inverter.
The green Power On indicator goes out and the yellow On Battery Indicator comes on. An audible alarm
sounds.
The UPS receives AC power whenever the system power switch is on. The battery recharges if necessary.
Refer to the Fault Isolation and Functional Tests paragraphs in this chapter for more information on how
the UPS front panel controls and indicators behave in various kinds of error conditions.
UPS Front Panel Controls and Indicators
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Rear Panel Devices
The following illustration shows the rear panel of the Uninterruptible Power Supply. You must remove the
left-hand Workstation cover (viewed from the front) to gain access to this panel.
UPS Rear Panel Devices
Communication Port
The Nav IFB connects to the UPS Communication Port. This enables the system to turn the UPS on or off,
and monitor certain UPS conditions. The pinout for the 9-pin Dsub connector appears next.
Communication Port
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Communication Port Pinout Information
Pin Signal Name Function Signal Direction from

Number the UPS
1 LOB (Low Battery) Low Battery relay contact rated at Out
20mA, 30 VDC.
2 RxD (not used) Transmit to external device Out
3 UPS OFF (TxD) Turns UPS Off In
4 DTR (not used) PnP (Plug and Play) from external In
device (tied to pin 6)
5 GND Signal common (tied to chassis) -
6 DSR (not used) Tied to pin 4 Out
7 - No connection -
8 AC Fail Ac Fail relay contact rated at 20 mA, Out
30 VDC
9 Power Source +V (8 to 24 Volts DC Power) Out
DIP Switches
The two DIP switches next to the Communication Port configure the UPS for the proper Input Voltage
Range. A switch in the up position is on and one in the down position is off. Normally you will not have to
adjust these switches unless you are replacing the UPS.
UPS Rear Panel DIPswitches
Output Voltage Input Voltage Range DIPswitch 1 DIPswitch2

220 V 198V - 233V On Off
230V* 207V - 243V* Off* Off or On*
240V 216V - 254V On On
*Default position
Network Transient Protector
The Network Transient Protector is not used in the Workstation UPS.
10-Amp Receptacles
The six IEC -320 230 VAC receptacles together have a maximum current capacity of 10 Amps.
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Input Overcurrent Protector
A resettable 10A circuit breaker that protects the 10A, IEC-320 230 VAC UPS input connector.
Input Connector
Supplies 230 VAC to the UPS from TB2.
Cooling Fan
The UPS fan and Workstation cooling fans must operate at all times the system is on, or the Workstation
will overheat.
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UPS Off Switch

A Workstation equipped for Surgical Navigation has a UPS Off switch, which enables you to turn the
system off manually whether or not it is currently being powered by the Uninterruptible Power Supply.
Note: This switch turns the system off immediately without the protection of software-controlled
shutdown. Because there is risk of data loss or corruption, use this switch to turn off the system
only when absolutely necessary.
The UPS Off Switch is located on the rear panel of the Workstation. There is a clear plastic protective
panel over the switch, which you must lift before operating the switch. If AC line power is available, an
LED behind the switch lights when you press the switch. If the Workstation is being powered by UPS
battery power, the LED lights and the ISD-PC2 alarm sounds until power is removed. The LED and alarm
serve as reminders if the UPS Off switch is still engaged when AC power returns.
UPS Off Switch
Refer to sheet 4 of OEC 9900 Interconnect diagram 885899 and to sheet 3 of ISDPC2 schematic 887456
when reading the following description of the UPS Off Switch.
After the system boots completely, the system routes AC line power through the UPS to the Workstation.
This permits a rapid switchover from AC line power to UPS power in the event of a power failure. K9
energizes after bootup and remains energized if AC power fails.
When the system operates on UPS battery power it may become necessary to shut the system down
immediately to prevent equipment damage, even though some loss of data may occur. Press the
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normally closed UPS Off switch on the back of the Workstation to accomplish this. Pressing the UPS
switch causes P11-5 to go high. This turns on transistor Q10, pulling the UPS_SEL line (U8-7) low and
deenergizing relay K9. This shuts off power from the UPS. When P11-5 goes high, it also lights the UPS
Off lamp if battery power from the UPS is still available.
Functional Tests
Note: If either the Workstation or the Generator has been idle for more than seven days, allow the
Workstation to run for a couple of hours before using it. This allows the UPS battery to charge.
Boot-up Test
1. Connect generator and optional equipment.
2. Plug the Workstation’s power cord into an appropriate AC receptacle (115 or 230 VAC).
3. Verify the AC Pilot Lamp (DS1) illuminates.
4. Switch the Workstation Power ON and verify that the power switch illuminates.
5. Wait approximately 80 seconds for the Workstation to boot.
6. Confirm that the Workstation completed boot-up successfully and is operational.
7. Confirm that any options configured on the Workstation have also booted successfully: Instant Film
Paper Printer, Surgical Navigation, etc.
Line Voltage Regulation Test

WARNING This procedure produces X-rays. Take the appropriate precautions. Because of the
high radiation output produced, non-service personnel should not be present in
the room during the following test.
1. Measure the wall outlet voltage (Vn) or use the value measured in the Isolation Transformer
Strapping procedure.
2. While taking a radiographic exposure at 100 kVp @ 300 mAs, measure the wall outlet voltage (Vl)
again.
3. Use the following formula to calculate the percentage of line voltage regulation.
Line Regulation = 100 ×

(Vn − Vl ) = % Line Voltage Regulation, where Vl = loaded line voltage and
Vl
Vn = unloaded line voltage.
4. If the results are not within the range of 0 - 15 percent, inform the hospital administration that they
will need to correct the problem.
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Uninterruptible Power Supply Self Test

WARNING: Do not allow a system equipped for surgical navigation to used if the UPS battery
is known to be faulty or at less than full capacity.
Press and hold the Test/Alarm reset button for three seconds to initiate a self test. The UPS automatically
distributes the load to the batteries for 15 seconds and tests the battery’s performance. If there is a
problem with the battery, the On Battery indicator illuminates and the Service indicator flashes. Check
the battery connections and be sure the battery is fully charged.
Uninterruptible Power Supply Battery Test

The Uninterruptible Power Supply (UPS) inside the NAV Workstation can power the Workstation for a
limited amount of time when the system loses AC power. This allows the operator to shut down system
operation in an orderly way to avoid the loss of patient images and data. The UPS uses an internal
sealed lead acid (SLA) battery as the primary source of power during power outage emergencies. The
lead acid battery powers an inverter inside the UPS, which generates AC power for the Workstation.
Note: The generator shuts down immediately when the Workstation loses AC power. It is not possible
to generate X-rays during a power outage.
The AC line supplies charging power to the UPS internal battery charger as long as the Workstation's AC
line plug connects to an active AC outlet. Circuitry inside the UPS turns the charger on an off as
necessary to keep the UPS SLA battery charged.
The following procedure tests the UPS Battery only. It does not test any other circuitry inside the UPS or
elsewhere.
1. Make sure Workstation has been plugged into an active AC outlet for at least 3 hours. If not, plug
Workstation into an active outlet now and wait at least 3 hours before performing step 2.
Note: If the system has been in long-term storage, you should charge the UPS batteries 6 to 24 hours.
2. Power up system as described in Workstation operator manual.
CAUTION: Removing the Workstation's covers in the following step exposes high voltage
points within the Workstation. Avoid contact with these points as you perform the
following procedure.
3. Remove Front, Side and Rear Workstation covers as described in Replacement chapter of
Workstation Service Manual.
4. Locate and remove Corner Bracket that helps hold UPS to Tracker Box Mounting Bracket. Corner
Bracket fastens to Tracker Box Mounting Bracket, which is directly above the UPS.
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Corner Bracket Details
5. Locate UPS Mounting Strap. Remove two screws that secure front end of Mounting Strap to UPS
Mounting Bracket.
Loosened UPS Mounting Strap
6. Slide UPS to right far enough to expose rear panel connectors.

7. Disconnect serial and USB lines from rear panel of UPS.
8. Disconnect Workstation's AC line plug from facility's AC outlet.
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9. Verify that Workstation continues to run for at least seven minutes after you disconnect its AC line
plug from facility's AC outlet (15 minutes is normal).
10. If UPS does not provide adequate back-up time, replace UPS battery. If failure persists after battery
replacement, or if replacement battery is not available, replace UPS (00-888045). Correct
replacement UPS has the following sticker attached to its right-hand side:
Label Attached to Correct Replacement UPS
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Troubleshooting
Power Distribution and Control Troubleshooting Table
Boot-up Test No power indication on the No AC line voltage
AC Pilot Lamp (DS1) DS1 Malfunction
Tripped breaker
Circuit Breaker trips after Short circuit somewhere between the power plug
inserting power cord into AC and generator.
receptacle. Short circuit failure of Surge Suppressor thermistors
RT1- RT4. Failure of these components could be
caused by excessive current draw in the generator.
Malfunctioning circuit breaker
Circuit Breaker trips after Short circuit in the Workstation electronics
engaging the power switch Malfunctioning circuit breaker
Workstation does not boot Over-voltage Lockout Relay K1 on the Surge
Suppressor may be preventing boot-up due to line
voltage being grossly out of range. Check line
voltage.
Check Circuit Breakers CB1, CB2 (115 VAC only), CB3,
CB4
Corrupted software
Audible alarm LS1 located on LS1 is audible if the Transformer AC voltage is too
the ISD Power Control PCB low or too high. Check ISD Power Control PCB LEDs:
can be heard. • Red LED DS3 Transformer voltage HIGH
• Amber LED DS2 Transformer voltage LOW
• Green LED DS1 Transformer voltage OK
• The UPS Off switch has been turned off and the
system has AC power. The light on the UPS Off
switch will be lit.
• The UPS Off switch is engaged.
• Broken wire in cable 887763.
UPS Self Test. The Power On indicator does Faulty or disconnected UPS power cord
(Test initiates not light and the UPS does Faulty wall outlet.
upon power-up not start
or when you The UPS operates in battery The input overcurrent protector is tripped. Save your
press the Self- mode only, even though work and turn off the Workstation. Turn off the UPS.
Test button for normal utility power is Reduce the load on the UPS and reset the
three seconds) present overcurrent protector.
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UPS does not provide the Battery may be discharged because of long-term
expected backup time. storage, frequent power outages, or end of battery
life. Plug the UPS into a power outlet and turn the
system on for 3 hours to let the battery charge. Then
press the Self-Test button. If the alarm beeps,
replace the battery. During extended power
outages, shut down the system to conserve the
battery.
On Battery indicator glows Utility power failure. The UPS is powering the
All other indicators are off. Workstation with its internal battery. Save important
images and turn off system to conserve battery
Workstation beeps every four power.
seconds.
On Battery indicator flashes The UPS battery is running low, and there is two
All other indicators are off. minutes or less of battery power left. Prepare for
shutdown. Save important images and turn off
Workstation beeps every two system immediately. Alarm cannot be silenced.
seconds.
Power On indicator glows The UPS is running on battery power because the AC
On Battery indicator glows. input voltage is too high or too low. The UPS
continues to operate on battery power until battery
All other indicators are off. is completely discharged. Check for a change in AC
Workstation beeps every two line voltage. If necessary, re-tap isolation
seconds transformer input to match line voltage. Contact the
facility administrator if If line voltage is unstable or
otherwise faulty
Power On indicator glows. Power requirements exceed UPS capacity (overload
Overload indicator lights. is greater than 120%). The UPS will automatically
shut down in three minutes. Save your work
All other indicators are off. immediately and turn off the system. Turn off the
Workstation beeps once per UPS. Determine the source of overload before using
second the system again.
On Battery indicator lights. The UPS is on battery power, and the power
Overload indicator lights. requirements exceed the capacity of the UPS
(overload is greater than 120%). Shutdown is
All other indicators are off. imminent (within 30 seconds). Save your work and
Workstation beeps once per turn off the Workstation. Determine the source of
second the overload before using the system again.
On Battery indicator lights. Battery test failed. Check the battery to be sure it is
Service indicator flashes. fully charged. If the Service indicator still flashes,
replace the battery.
All other indicators are off.
Workstation beeps
continuously
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Power On indicator lights. UPS internal temperature is too high. Save any
On Battery indicator lights. important images and turn off system. Turn off the
UPS. Check for faulty UPS cooling fan or faulty
Service indicator flashes Workstation cooling fans. Check for obstructed
Workstation beeps cooling fans. Correct cooling problem before
continuously attempting to operate the system.
Power On indicator lights. UPS internal fan has failed.
Service indictor flashes.
Workstation beeps
continuously.
Power On indicator flashes. Failed attempt to start the UPS on battery power.
On Battery indicator flashes. Plug the UPS into a known good outlet for 24 hours.
After charging the battery, press and hold the
Overload indicator flashes. Test/Alarm button for three seconds and then check
Service indicator flashes. the Service indicator. If the Service indicator still
Workstation beeps three flashes, replace the battery.
times every ten seconds.
Power On indicator flashes. Output from UPS is abnormal while it is on battery
On Battery indicator flashes. power. Shutdown is imminent. Save your work and
turn off the system.
Overload indicator is off
Service indicator flashes.
Workstation beeps
continuously
On Battery indicator flashes. The output voltage is above or below limits while the
Service indicator flashes. UPS operates on battery power. Save your work and
turn off the system. Turn off the UPS and replace it.
Workstation beeps
continuously.
Unplug UPS does not provide backup Fuse F31 or fuse F32 on the Dual Passive Backplane
Workstation from power to Workstation, is open, causing the Intelligent Shutdown logic on
AC outlet while causing Workstation to the ISD PC2 PCB to fail. This causes the UPS bypass
system is completely power down relays to deenergize, switch the Workstation directly
powered up. immediately. to the AC power input. Because there is no AC power
available, the Workstation shuts down immediately.
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Controls and Indicators

Theory ...................................................................................................................................................................................2
Touchscreen.....................................................................................................................................................................................................3
Basic Description ....................................................................................................................................................................................3
Electrical Interface .................................................................................................................................................................................3
Keyboard ...........................................................................................................................................................................................................4
Switch Matrix............................................................................................................................................................................................4
Touch Pad and Thumb Switches.....................................................................................................................................................5
Infrared Remote Control and Receiver................................................................................................................................................6
Ambient Light Sensor...................................................................................................................................................................................7
X-Ray ON Lamp ..............................................................................................................................................................................................7
Functional Tests ..................................................................................................................................................................9
Touchscreen Test...........................................................................................................................................................................................9
Keyboard Test..................................................................................................................................................................................................9
Infrared Receiver/Transmitter Test .......................................................................................................................................................9
Ambient Light Sensor Test.........................................................................................................................................................................9
X-Ray On Lamp Test..................................................................................................................................................................................10
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Theory
This chapter describes the following Workstation interfaces:
• Touch Screen on the right LCD monitor.
• Keyboard
• Infrared Remote Control and Receiver
• Ambient Light Sensor
• X-Ray On Indicator
The following block diagram shows the circuitry associated with each of these interfaces. Refer to the
block diagram as you read this chapter. The Interconnect Diagram (885899) provides complete
connector details.
Workstation Controls and Indicators
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Touchscreen
Basic Description
One important operator interface is the touchscreen on the right-hand LCD monitor. The touchscreen is
built into the right-hand LCD monitor and is not field replaceable. A schematic diagram of the
touchscreen or its controller is not available. If the touchscreen behaves erratically or fails altogether,
first check the USB cable to the monitor. If the USB cable is OK and the touchscreen still fails, you must
replace the entire monitor.
The touchscreen uses a resistive or SAW (surface acoustic wave) touch-sensing matrix.
Electrical Interface
The touchscreen has a USB (Universal Serial Bus) interface, which serves as a communications path back
to the USB port on the GPOS Single-Board computer. A USB hub allows the Workstation keyboard and
touchscreen to share a single USB port on the SBC.
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Keyboard
The keyboard contains a simple switch matrix for alphanumeric data entry and a touch pad that serves a
pointing device, much like a touch pad on a laptop computer.
Switch Matrix
The keyboard's switch matrix consists of a PCB mounted underneath a flexible, fluid-resistant membrane
that is embedded with contactors. When you press a key the contactor under your finger closes the
switch contacts on the PCB directly under your finger. Circuitry inside the keyboard scans the matrix and
reports key closures over the USB interface to the GPOS SBC. The following illustrations show the English
language and icon versions of the Workstation keyboard.
English Keyboard
Icon Keyboard
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Touch Pad and Thumb Switches
The touch pad is a capacitive pointing device similar to those found on newer laptop computers. It
controls cursor movement on the right-hand LCD monitor. The three thumb pads under the touch pad
function much like pointing device buttons on a mouse or laptop, and are of the same construction as
the other keyboard keys. The Touch Pad and Thumb Switches are located on the right-hand side of the
keyboard as shown below and in the previous keyboard illustrations.
Touch Pad and Thumb Switches
The touch pad has a matrix of closely spaced electrodes under its protective insulating surface. A digital
controller associated with the touch pad scans each electrode in the touch pad matrix several times a
second, allowing a very sensitive analog device to check individual electrode capacitance. When your
finger approaches the touch pad's surface, the capacitance of the electrodes directly under your
fingertip increases, allowing the controller to determine the position of your fingertip at an accuracy
better than a thousandth of an inch.
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Infrared Remote Control and Receiver

The Infrared Remote circuitry consists of a battery-operated, handheld remote control and an infrared
receiver that mounts on top of the Workstation monitors. The IR Transmitter generates a burst-
modulated signal at a frequency of 53.3kHz that strikes detector diodes (D1 and D2) on the IR receiver
PCB 886610. The IR Receiver demodulates and amplifies the signal and sends the extracted command
information to the System Interface PCB using RS-232 serial communication. The System Interface PCB
places the key press information on the ISA data bus and it is then communicated to the RTOS Single
Board Computer. The SBC then responds to the command from the IR Transmitter.
Hand-held Remote Control (Transmitter)
Infrared Receiver and Ambient Light Sensors (External View)
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Infrared Receiver and Ambient Light Sensor (Internal View)
Ambient Light Sensor

The ambient light sensor resides on the same PCB as the Infrared receiver. It detects room lighting
conditions, enabling the LCD monitors to maintain proper brightness. Photodiode D3 on the IR Receiver
PCB is the Ambient Light Sensor. The sensor changes resistance according to the light level in the room
and is monitored by the System Interface PCB via the AMB_LIGHT1 and AMB_LIGHT2 lines shown on
sheet 6 of Interconnect Diagram 885899.
X-Ray ON Lamp
When the system operator takes an X-ray, the Generator informs the Workstation via Arcnet
communication. The communication is received by the System Interface Arcnet node and is sent to the
Workstation's GPOS Single Board Computer via the ISA bus. The SBC then sends a command back to the
System Interface PCB via the ISA bus to turn the X-ray ON Indicators on via the XRAY_LMP and
XRAY_LMP_RTN signal lines shown on sheet 6 of Interconnect Diagram 885899. The X-Ray On indicators
lights any time the system generates X-rays. The indicator contains an array of eight amber LEDs driven
by a signal from the System Interface PCB.
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X-Ray On Indicators (External View)
X-Ray On Indicators (Internal View)
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Functional Tests
Touchscreen Test
The system displays an error message if the touch panel controller detects a touchscreen failure or if the
system cannot communicate with the controller.
Keyboard Test
This test verifies operation of the Workstation’s keyboard. It does not test each key on the keyboard. It is
possible to pass this test and still have a defective key.
1. Press the Workstation’s power switch and allow the Workstation to boot.
2. When the Login screen appears, type your password. Verify that an audible click can be heard when
each key is pressed and that the correct letters appear on the screen.
Infrared Receiver/Transmitter Test

This test verifies operation of the Workstation’s Infrared Remote Transmitter and Receiver. It does not
test each button on the remote. It is possible to pass this test and still have a defective button on the
remote.
1. Inspect the Infrared Remote Transmitter. Make sure it has fresh batteries and that the battery cover
is securely fastened in place.
2. Point the Infrared Remote at the IR Receiver on the Workstation and press the upper right-hand
button. Verify that the screen changes.
Ambient Light Sensor Test

This test verifies operation of the Ambient Light Sensor located on the Workstation.
1. Completely cover the Ambient Light Sensor with your hand and verify that within one to four
seconds both monitor screens darken.
2. Remove your hand from the sensor and make sure the sensor is under bright light. Verify that the
monitor screen luminance increases within one to four seconds.
Note: Color monitor’s screen luminance does not change in response to the ambient light sensor.
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X-Ray On Lamp Test

WARNING: This test produces X-rays. Take appropriate precautions to protect yourself from
ionizing radiation.
1. Connect a generator to the Workstation if one is not connected.

2. Connect an X-ray footswitch if one is not connected.
3. Apply power and allow the system to boot-up.
4. Press a Fluoro X-ray switch.
5. Verify that the X-Ray On indicator illuminates while the X-ray switch is pressed.
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Troubleshooting
Controls and Indicators Troubleshooting Table
Test Failure Possible Cause
Keyboard Test No audible clicks but letters Amplified speaker disconnected from EMI box.
appear on the screen Power to amplified speaker disconnected or faulty
No audio output from GPOS SBC to amplified
speaker.
GPOS SBC sound incorrectly adjusted
No audible clicks; letters do Loose or disconnected keyboard USB cable
not appear on the screen Keyboard electronics failure or faulty power from
USB hub to keyboard
USB hub not receiving power from PS3
Infrared Remote Screen fails to change when Failure in IR transmitter
Test you press the upper right- Low or dead batteries in the IR transmitter
hand button on the IR
remote transmitter Loose, faulty or disconnected cable between the IR
Receiver and the EMI box.
Loose, faulty or disconnected cable between EMI box
and System Interface PCB
IR receiver faulty
Faulty or dead power to IR receiver.
X-ray On Lamp Indicator fails to light when X-ray On Indicator failed
Test X-rays are generated Loose or disconnected wiring between System
Interface PCB and IR Receiver
Failed ARCNet communications
Ambient Light Screen fails to lighten or IR Receiver Photodiode D3 failure
Sensor Test darken Loose or disconnected wiring between IR Receiver
and System Interface PCB
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Video Processing and Display

Theory ...................................................................................................................................................................................2
Video Controller ..............................................................................................................................................................................................3
Vortex Image Processor .............................................................................................................................................................................4
Vortex Display Adapter ...............................................................................................................................................................................6
60-HZ SXGA Video and Digital Video.............................................................................................................................................6
Standard Resolution NTSC or CCIR Composite Video............................................................................................................7
Monitors .............................................................................................................................................................................................................9
High Resolution Video Test.....................................................................................................................................................................11
Video Controller LEDs................................................................................................................................................................................13
Vortex Image Processor LEDs...............................................................................................................................................................14
Vortex Display Adapter/Controller LEDs ..........................................................................................................................................15
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Theory
The equipment shown in the block diagram below and described in this chapter performs the following
tasks:
• Accepts high-resolution differential video from the generator's CCD camera. Processes this video
in accordance with the currently selected anatomical program. Formats the processed video
for presentation on the high-resolution LCD monitors and recording to the Cine disk. Routes the
processed high-resolution video to the Workstation rear panel where it can be recorded or
displayed by other equipment.
• Accepts the differential pilot tone signal from the generator's CCD camera. The Video Controller
PCB uses the pilot tone as its pixel clock for A/D conversion and to supply video to the Vortex
Image Processor.
• Accepts VGA video from the two single-board computers (SBCs). Sends these inputs as 1280 x
1024 progressive scan SXGA for display on the Workstation monitors.
Workstation Video Processing
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Video Controller
The Video Controller PCB generates digital video from the differential video and Pilot Tone signals coming
from the CCD camera. Digital video leaves the Video Controller on P3 and enters the Vortex Image
Processor PCB on J4. The following table summarizes the Video Controller's functions.
Video Controller Functions
Function Description
Generates Sync Generator U18 uses the Pilot Tone signal from the CCD camera and 39 MHz
synchronization reference oscillator Y1 to generate the synchronization signals for the high resolution
signals video. These synchronization signals include the Pixel Clock, Horizontal Sync, Vertical
Sync, and Field Index. These signals travel along with twelve bits of digital video from P3
of the Video Controller to P4 of the Vortex Image Processor.
Performs anti- Because the face of the Image Intensifier tube is curved, less X-ray energy impacts the
vignetting of periphery of the tube than the center. This causes the video image to appear darker
displayed around the edges, particularly in the NORM and MAG1 modes. To compensate, circuits
image on the Video Controller PCB perform anti-vignetting of the display so that all parts of the
image have uniform brightness.
Anti-aliases the A 20 MHz low pass filter performs an anti-aliasing function on the Hi-res video. This
displayed video makes curved and diagonal lines, text, and edges appear smoother to the human eye.
Performs A/D The analog video from the CCD and from the optional VCR is digitized by A/D Converter
conversion of U38. The Video Controller also digitizes VGA video from the single-board computers and
the input video from the Frame Grabber.
Performs pixel The Video Controller PCB performs pixel correction on the Hi-Res CCD camera video. It
correction of corrects gain errors, offset errors and defective pixel errors.
CCD video
Samples video The VLI (Video Level Indicator) sample area is the area of the image sampled by the Auto
to determine Brightness Stabilization (ABS) system to determine the best contrast and brightness
optimum settings for the image.
display
contrast and
brightness
Receives The Video Controller PCB occupies ISA slot A1A1 in the Split Passive Backplane and
control signals communicates with system software over the ISA bus.
and passes
data over an
ISA Bus
Interface
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Vortex Image Processor

Refer to sheet 7 of the Olympus Interconnect Diagram while reading the following information
The Vortex Image Processor (VIP) accepts digital video from the Video Controller PCB on P4.
The VIP generates a bidirectional Cine I/O interface that supplies data for storage on the Cine disk and
accepts played back Cine data for display on the LCD monitors and elsewhere. This interface runs
between P6 on the IP and P6 on the Cine Bridge PCB.
The VIP also generates an Image Output data bus that supplies digital video preformatted for the right
and left monitors. This interface runs from P5 on the IP to P8 on the Vortex Display Adapter.
The following table summarizes the functions of the Vortex Image Processor:
Vortex Image Processor Functions
Performs Input 1. Adjusts electronic camera position in single pixel steps
Scan 2. Buffers inputs with minimum image latency
Conversion
3. Has multiple input memory control modes that operate under software control.
4. Accepts high resolution video at both 30 fps and 25 fps, and at 1000 x 1000 and 1024
x 1024 resolution
5. Accepts interlaced video in the NTSC format (640 x 480) at 30 fps while maintaining
nearly square pixels.
6. Accepts interlaced video in the CCIR/PAL format (640 x 575) at 25 fps while
maintaining nearly square pixels.
Provides Image Allows selection of image source for each image destination.
Data Path
Multiplexer
Controls input Controls the video gain input with a lookup table
gain
Provides Adapts to image motion
temporal (time-
based) noise
reduction
Provides Provides adequate presentation of anatomical features in dense and light regions of
general- anatomy simultaneously. Improves contrast of anatomical features while preventing
purpose blooming and saturation in other parts of the image.
dynamic range
management
(GDRM)
Controls digital Similar to 9800 functions
subtraction
angiography
and image
masks
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Provides image 32 MB of image storage. Addresses images in a linear fashion.
memory
Provides an Saves any image available to the Image Data Path Multiplexer to the PCI host via image
image save memory
function
Generates test Generates images for built-in test.
images
Collects Collects several types with and without the ROI window. Collects average image data,
Automatic along with filtered peak and valley image values. Corrects offset, lag, bad pixel and gain
Brightness as necessary.
Sampling (ABS)
data
Processes Generates a software interrupt for each error it detects.
errors
Receives The Vortex Image Processor PCB occupies slot A1A5 in the Split Passive Backplane and
control signals communicates with system software over the PCI bus.
and passes
data over a PCI
Bus Interface
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Vortex Display Adapter

Refer to sheet 7 of the Workstation Interconnect Diagram (885899), which shows the Vortex Display
Adapter (VDA) and its associated circuitry.
The Vortex Display Adapter accepts processed digital video from the Vortex Image Processor on
connector P8. This connector receives the high-resolution video that displays on both the left and right
LCD monitors, and that is available as DVI-EXT RT MON on the rear panel of the Workstation. The VDA
also converts and outputs this video as standard-resolution NTSC or PAL video on the Workstation's rear
panel BNC connectors.
The Vortex Display Adapter also accepts VGA inputs: one from the RTOS Single-Board Computer (J3), one
from the GPOS Single-Board Computer (J2). The VDA formats this video for display on the Workstation's
LCD monitors.
Another primary task for the Vortex Display Adapter is to properly switch its video inputs to its outputs.
This switching is usually software driven; it may occur automatically or be a response to operator inputs.
(There is also a manual toggle switch on the VDA you can use to view the VGA output of an SBC.)
The VDA design supports dual display outputs: one output is equivalent of what's on the left LCD
Workstation monitor and appears on displays and connectors designated "left" on the interconnect
diagram. The other output is equivalent of what's on the right LCD Workstation monitor, and appears on
all displays and connectors marked "right" on the interconnect diagram. RS170/CCIR outputs at lower
resolution appear on the "left" BNC connectors only.
The TV X BNCs output composite video for optional equipment.
Currently the video system produces three kinds of signals:
• 60-Hz SXGA video.
• NTSC or CCIR standard resolution composite video.
• Digital video
60-HZ SXGA Video and Digital Video
60-Hz SXGA video from the VDA drives the two Workstation LCD monitors. SXGA is an acronym for
Standard Extended Graphics Array. This format delivers 1280 x 1024 (1.3 million) pixel resolution. The
VDA also outputs 980 x 980 pixel analog video, which is available on the Workstation rear-panel
connector for use with other equipment.
The DVI-I connector as it appears on the back of the LCD monitors is shown next, followed by a pinout
table for the connector. All pins except pin 16 are currently being used.
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DVI-I Female Connector.
DVI-I Connector Pinout
Pin# Signal Pin# Signal

1 TMDS Data 2- 16 Hot Plug Detect (not used)
2 TMDS Data 2+ 17 TMDS Data 0-
3 TMDS Data 2/4 Shield 18 TMDS Data 0+
4 TMDS Data 4- 19 TMDS Data 0/5 Shield
6 DDC Clock 21 TMDS Data 5+
7 DDC Data 22 TMDS Clock Shield
8* Analog Vertical Sync 23 TMDS Clock+
9 TMDS Data 1- 24 TMDS Clock-
10 TMDS Data 1+
11 TMDS Data 1/3 Shield C1 Analog Red
12 TMDS Data 3- C2 Analog Green
13 TMDS Data 3+ C3 Analog Blue
14 +5V Power (Input to Monitor) C4 Analog Horizontal Sync
15 Ground C5 Analog Ground
Standard Resolution NTSC or CCIR Composite Video
The Vortex Display Adapter produces a copy of the left monitor image in EIA RS170 (30 Hz) or CCIR (25 Hz)
normal resolution video. This is composite 1Vpp (+5%, -0%) interlaced video that is available on the rear
panel BNC Workstation connectors. This video output is intended for external devices.
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The following table summarizes the functions of the Vortex Display Adapter:
Vortex Display Adapter Functions
PCI bus Accepts commands from and supplies data to the RTOS Single board computer, which
interface provides overall control of the VDA.
D/A Conversion Performs digital-to-analog conversion of digital video data
Scan Converts Image Data Bus inputs to SXGA or standard-definition composite video.
conversion
Buffers images Provides a 1k x 1k x 12-bit buffer that stores up to eight images for image refresh or
image transfer. The Vortex Image Processor supplies the images.
Controls Controls overlay memory for both the right and left outputs. Provides controls for
overlay annotation and graphics grayscale. Consists of up to 2048 x 1024 pixels by 16 bits.
memory
Generates Adds a cursor to the image after overlay processing. The cursor occupies a 64-pixel by
image cursor 64 pixel area. Software controls the cursor grayscale and turns the pixel on or off
depending on the current operating mode.
Pads display Generates a grayscale border around the image when the image is smaller than the
image display resolution size. This is called the image padding area. An eight-bit register set
software controls the grayscale of the padding area; the register defaults to zero when
padding is not necessary.
Saves Can save digital video images from the right or left monitor with overlay and image data
annotated included. Does not save the cursor.
images
Generates Each independent display output digital path has an independent 256-bit x 10-bit lookup
Lookup tables table. These LUTs are available for the left and right display outputs, the left and right
for display external outputs, and for the RS-170 output. The LUTs ensure consistent display
outputs calibration. The LUTs are dual-ported memory so that update and display refresh do not
interfere with each other.
Horizontally The left and right digital video inputs support independent horizontal image reverse and
reverses and vertical image flip.
vertically flips
images
Provides real- Both the left and right digital video inputs support real time zoom and pan, with bilinear
time zoom interpolation.
Provides Image latency with or without vertical flip is consistent. This allows deterministic
consistent software pipeline processing.
display latency
Provides real- The Vortex Display Adapter can save images to the PCI bus. The image can have 12-bit
time image or 8-bit depth at the selected resolution. The bandwidth of the real-time image save is
save 10 fps or better.
Provides real- Can decimate VIP at 1:1, 2:1, 3:1 or 4:1 to provide reduced bandwidth images for further
time image host software processing.
decimation
Performs error Detected errors generate a software interrupt.
processing
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Monitors
The Workstation uses two 18-inch, 1-megapixel grayscale LCD monitors designed especially for medical
applications. The right-hand monitor is color in systems equipped for surgical navigation.
The monitors each have a liquid-crystal display (LCD) with a built in backlight control unit, making them
easy to see under a wide variety of lighting conditions. Both monitors operate at the optimum and
manufacturer-recommended resolution of 1280 x 1024 pixels.
The Workstation has an articulating arm that holds both monitors. The operator can move the monitor
pair toward or away from the Workstation, and adjust the height, lateral position and tilt of the monitors
with moderate hand pressure.
An ambient light sensor detects the room light level and automatically adjusts the monitor for optimum
brightness under the existing light conditions. The ambient light sensor is always active (unless disabled
by RUS), changing the display's brightness as lighting conditions change.
LCD Monitors - Front View
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LCD Monitors Mounted on Articulating Arm
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Functional Tests
High Resolution Video Test

This test verifies the functional operation of the high-resolution Workstation displays.
1. Connect the Interconnect cable to the generator if it is not already connected.
2. Apply power to the system and observe the monitors as the system boots.
3. Verify that the video displays on the monitors.
4. While pressing an X-ray switch verify video is displayed on the left Workstation monitor.
5. Check the image displayed on the left monitor for image stability, noise, pixel blemishes, and rolling
or torn images.
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Troubleshooting
Video Processing and Display Troubleshooting Table
GE logo/status screen Faulty Vortex Display Adapter PCB
doesn't appear on either Faulty Power Supply PS3
LCD monitor during
system boot Both monitor cables are disconnected or faulty (unlikely).
GE logo/status screen Loose or faulty cabling to LCD monitor. If necessary, switch

appears on one LCD Switch monitor cables to verify cable fault.
monitor during system Loose or faulty cabling to Power Supply PS3.
boot, but not on the other
monitor Note: If monitor receives no video for 10 or more
seconds, it displays a no video message on its own.
GE logo/status screen Faulty RTOS SBC.
appears on both LCD Hard disk or software problem. Reboot to try again. If
monitors during system necessary, flip the service switch on the Vortex Display
boot but boot does not Adapter to observe the boot progress of the RTOS SBC.
progress to other screens
Standard Operating Hard disk problem. Reboot to try again.
menus do not appear on
the right LCD monitor
No video on left monitor Missing CCD video or pilot tone signal
when X-ray switch is Loose or damaged analog or digital video cable(s)
pressed
Unseated or failed Video Controller PCB or Vortex Image
Processor PCB
No static image on left Unseated or Failed Vortex Image Processor PCB
monitor (last image hold)
Poor image quality: Video Controller PCB
• Unstable image
• Video noise
• Pixel blemishes
• Rolling/torn
image
No video on left monitor Loose or damaged analog or digital video cable(s)

when X-ray switch is Unseated or failed Video Controller PCB or Vortex Image
pressed Processor PCB
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Video Controller LEDs
Video Controller LEDs
13
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Vortex Image Processor LEDs
Vortex Image Processor LEDs
14
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Vortex Display Adapter/Controller LEDs
Vortex Display Adapter LEDs
15
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External Input/Output (I/O)

Theory ...................................................................................................................................................................................2
Universal Serial Bus Ports ..........................................................................................................................................................................2
USB 2.0 Characteristics .......................................................................................................................................................................2
Workstation USB Ports.........................................................................................................................................................................2
USB Connector Pinout..........................................................................................................................................................................3
External Interface Panel .............................................................................................................................................................................4
BNC Video Output Connectors.........................................................................................................................................................4
DVI-OUT RMON Connector.................................................................................................................................................................5
Isolated Interface PCB..........................................................................................................................................................................6
ARCNET Connector ................................................................................................................................................................................7
ETHERNET Connector ...........................................................................................................................................................................9
ROOM INTERFACE Connector.........................................................................................................................................................13
Standard Definition (NTSC/CCIR) Video Test...................................................................................................................................18
High Resolution Video (Left/Right) Test.............................................................................................................................................19
S-Video Input Test ......................................................................................................................................................................................19
Digital Video Interface (DVI) Output Test..........................................................................................................................................20
ARCNET Test ..................................................................................................................................................................................................20
Ethernet (DICOM) Test...............................................................................................................................................................................21
Room Control Tests....................................................................................................................................................................................21
Power Injector Test .............................................................................................................................................................................21
X-ray On Light Test .............................................................................................................................................................................22
Room In Use Test.................................................................................................................................................................................22
Door Interlock Test..............................................................................................................................................................................22
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Theory
Several external input/output (I/O) connectors are available on the rear panel of the Workstation and
some reside inside the Workstation. There is an External Interface Panel midway down the rear cover.
All panel connectors are user-accessible whether or not the Workstation covers are in place. The
following pages describe and illustrate these external I/O connectors.
Universal Serial Bus Ports

Refer to sheet 8 of Interconnect Diagram 885899 to view the Workstation's Universal Serial Bus (USB)
circuitry.
USB 2.0 Characteristics
A single USB 2.0 port can support up to 127 daisy-chained devices. Each device can run at a data rate of
up to 480 Mb/s. Each USB device is hot swappable, meaning you can plug it in or disconnect it at any
time. Each USB 2.0 port on each SBC can supply 5VDC at a maximum of 500mA. At present, all
Workstation USB devices supply their own power and do not rely on the GPOS SBC for +5-volt power.
Workstation USB Ports
As sheet 8 of the Workstation Interconnect Diagram shows, one of the GPOS SBC's USB headers feeds
ports USB1 and USB2.
USB 1 communicates with a USB hub, which supports communication with the right monitor's Touch
Screen and the Workstation keyboard. The other two ports on the USB hub are not used.
USB 2 supports the DVD, which communicates with the GPOS SBC through an IDE-to-USB converter.
The remaining USB port on the GPOS SBC communicates through connector USB 3 to monitor the
Uninterruptible Power Supply, which is present only in Workstations equipped for surgical navigation.
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USB Connector Pinout
Workstation USB connectors are type A female, which have the following pinout:
Pin Signal
1 +5 Volts
2 -Data
3 +Data
4 Ground
USB Connector Details
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External Interface Panel

The External Interface Panel mounts midway down the Workstation Rear Panel. It is depicted on sheet 1
of Interconnect Diagram 885899 and appears as follows:
External Interface Panel Connectors
BNC Video Output Connectors
The left L-MON BNC connector outputs NTSC or CCIR monochrome composite video that originates from
J6 on the Display Adapter PCB. This is a standard definition copy of the high-resolution display on the left
LCD monitor.
The right L-MON BNC connector outputs high-resolution (1kx1k) monochrome composite video, also
from J6 on the Display Adapter PCB. The resolution of this image is only slightly less than the color image
on the left LCD monitor.
The R-MON BNC connector also outputs high-resolution (1kx1k) monochrome composite video, also from
J6 on the Display Adapter PCB. This is a monochrome copy of the high-resolution display on the right
LCD monitor.
Sheet 7 of Interconnect Diagram 885899 shows the External Interface panel circuitry.
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DVI-OUT RMON Connector
The DVI-OUT RMON connector is an integrated video (DVI-I) connector that outputs the Right Hand
monitor video signal in analog format (980 x 980). This connector is driven directly by J5 on the Vortex
Display adapter PCB. The following illustration and table provide connector details.
DVI-I Female Connector on External Interface Panel
DVI-I Connector Pinout
Pin# Signal Pin# Signal

1 TMDS Data 2- 16 Hot Plug Detect
3 TMDS Data 2/4 Shield 18 TMDS Data 0+
4 TMDS Data 4- 19 TMDS Data 0/5 Shield
6 DDC Clock 21 TMDS Data 5+
7 DDC Data 22 TMDS Clock Shield
8* Analog Vertical Sync 23 TMDS Clock+
9 TMDS Data 1- 24 TMDS Clock-
10 TMDS Data 1+
11 TMDS Data 1/3 Shield C1 Analog Red
12 TMDS Data 3- C2 Analog Green
13 TMDS Data 3+ C3 Analog Blue
14 +5V Power C4 Analog Horizontal Sync
15 Ground C5 Analog Ground
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Isolated Interface PCB
The bottom three connectors on the External Interface Panel are actually connectors on the Isolated
Interface PCB, which mounts behind the External Interface Panel as shown in the following illustration.
Refer to sheet 6 of Interconnect Diagram 884899 and to Isolated Interface PCB Schematic 887454 to
view the associated circuitry.
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ARCNET Connector
The ARCNET connector provides a twisted-pair ARCNet interface, which is an extension of the ARCNet
control bus that is the main communications path between the Workstation and Generator. While the
twisted-pair ARCNet interface is available on pins 1 and 2, several other signals are present on the 15-pin
connector also. None of these signals is for customer use, but they can provide important clues to the
Field Service Engineer during Workstation troubleshooting.
The following table lists the signals available on the ARCNET connector and explains their significance.
ARCNET Connector Details
Signal Name Pin Description

ARCNET_HI_2 1 Differential ARCNet signal line
ARCNET_LO_2 2 Differential ARCNet signal line
Not used 3 NC
FRAME_SYNC_HI_2 4 Differential ARCNet signal line
FRAME_SYNC_LO_2 5 Differential ARCNet signal line
DIAG_TXD 6 Transmit data
DIAG_RXD 7 Receive date
Digital Ground 8 Ground
CONFIG_0 9 Biplane peripheral configuration bit 0
13 - +5 (ARCNET BIAS PWR) 13 +5 Volts from System Interface PCB
14 - FRAME_SYNC_LO_SLAVE 14 Frame sync from another system for use in biplane mode
15 - FRAME_SYNC_HI_SLAVE 15 Frame sync from another system for use in biplane mode
The ARCNet pins on the ARCNET connector (P4) are not always active. Relay K1 on the External Interface
PCB (see Schematic 879184) switches these pins onto the ARCNet bus when the ISOLAT_RLY_CNTL signal
from the Systems Interface PCB goes low under program control.
K1 is normally deenergized. This places resistor R1 across the ARCNet bus, maintaining its characteristic
100-ohm impedance and disconnecting the bus from the ARCNET connector on the External Interface
panel.
The Workstation uses an ARCNET network to communicate to subsystems external to the Workstation
and for testing purposes in the manufacturing environment. There is one ARCNET node located in the
Workstation. The node consists of the Single Board Computer’s CPU (Linux OS) and an ARCNET Controller
located on the System Interface PCB. These components communicate on the ISA bus. ARCNET
Controller U37 on the Systems Interface PCB (U37) interfaces to the ARCNET using differential RS-485
transceiver U7.
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ARCNET Communication Diagram
The differential ARCNET signals leave the System Interface PCB via J3 and travel through the
Interconnect cable to an external subsystem such as a generator. The external subsystem will also have
one or more ARCNET nodes.
The differential ARCNET signals also leave the System Interface at J4 and enter the External Interface
PCB at J2. 100 ohm resistor R1 terminates the ARCNET bus through relay K1. When the Workstation is
turned on, the System Interface PCB reads the ARCNET port. If the System Interface senses that an
ARCNET connector is attached, system software sets the ISOLAT_RLY_CNTL signal low. This energizes
Relay K1, removing ARCNET termination resistor R1 from the circuit and routing the ARCNET to the
Workstation’s Rear Panel.
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ETHERNET Connector
The ETHERNET Connector on the External Interface Panel is a "straight through" extension of the Ethernet
connector on the GPOS Single-Board computer. Although there are DC-blocking line isolation
transformers on the Isolated Interface PCB, the Ethernet connector on the External Interface Panel is
functionally identical to the one on the SBC.
The RJ-45 jack on the External Interface Panel is like any female RJ-45 Ethernet wall jack, and has the
same pinout. As you look "down the throat" of a female Ethernet jack, contact 1 is on the left and contact
8 is to the right. The following table lists the signal on each pin. Note that only half of the pins on the jack
are used.
Ethernet Connector Pins
Pin Typical Wire Signal Name

Color (10/100 Base-T)
1 Orange/White Transmit +
2 Orange Transmit -
3 Green/White Receive +
4 Blue Not Used
5 Blue/White Not Used
6 Green Receive -
7 Brown/White Not Used
8 Brown Not Used
The ETHERNET jack on the Workstation allows the Workstation to communicate over a facility’s network,
most commonly to exchange medical images with a DICOM 3.0 server. This communication occurs
through a 10/100 Base T interface on the GPOS SBC.
The RTOS SBC and GPOS SBC also use a different "gigabit" Ethernet connection to communicate with
each other. This connection consists of a Cat 6 crossover cable connected between 1000 Base T jacks.
There is a high speed jack on the RTOS SBC and one on the GPOS SBC. Crossover cables are described in
more detail below.
Each SBC Ethernet jack has a pair of LEDs that reports Ethernet status. A green LED lights when sync
occurs, and a yellow LED lights to indicate bus activity only.
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Typical Cat 5 Ethernet Cable
The following picture shows a typical eight-wire Cat 5 Ethernet cable. There are four unshielded twisted
pairs. The pairs must remain twisted, or transmission efficiency over the cable deteriorates. The wire
can be solid or stranded. The cable jacket can be flat or rounded. Each of the four twisted pairs has a
common color "theme". For example the orange and orange-white wire twist together, the green and
green white wire twist together, etc.
Typical Cat 5 Cable
RJ-45 Plugs
The following picture shows a male RJ-45 Plug, which is typical of what you'll find installed on any eight-
wire, twisted pair Ethernet cable. The picture below is a view looking down on the modular connector,
with bare pins visible and the locking tab underneath the plug. This is the kind of plug you'll see on both
ends of an Ethernet cable.
Typical RJ-45M Male Connector on anEthernet Cable
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Straight Through Cable
The jacks on each end of a "straight through" Ethernet cable are wired the same. Pin 1 on one jack
connects to Pin 1 on the other jack; pin 2 connects to pin 2, etc. Use a "straight through" cable when
connecting the Workstation's ETHERNET connector to the facility's Ethernet jack.
Crossover Cable
The following table shows the connector arrangement on each end of an Ethernet crossover cable. Note
all conductors are used and that each connector is wired differently. Use a crossover cable to connect
the Workstation's ETHERNET jack to the RJ-45M Ethernet jack on a service computer. The crossover
cable allows "peer-to-peer" communications without going through an Ethernet hub. A special Cat 6
crossover cable connects between the gigabit Ethernet jacks on each SBC.
An Ethernet crossover cable (PN 11-901719-01) is supplied with the service computer. You can also buy
one at a computer store or make one yourself. The part number for the Cat 6 cable is 886661.
Ethernet Crossover Cable Details
RJ-45 End 1 Pin Number Typical Wire Color RJ-45 End 2 Pin Number
1 Orange/White 3
2 Orange 6
3 Green/White 1
4 Blue 7
5 Blue/White 8
6 Green 2
7 Brown/White 4
8 Brown 5
DICOM
The system operator can use the ETHERNET connector to interface the Workstation to a DICOM server
through the facility's computer network. Once the Workstation is connected to the network, the operator
can query the local server to determine if the desired images are available for download, and then
download selected images to the Workstation. The Workstation can also upload images over the same
network connection. Detailed instructions on DICOM operation are available in the Workstation's
Operator Manual (886563).
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Remote Utilities Suite
The Workstation can communicate with a service computer over the ETHERNET connector on the
External Interface Panel. GE OEC Field Service Engineering laptops are equipped with a suite of Utility
Programs that enables the FSEs to determine if a system operates correctly in accordance with
established specifications, diagnose operational failures, perform calibrations, and conduct other key
system measurements, maintenance functions, and upgrade functions, all under program control. The
Utilities Suite is proprietary, but is available for purchase by properly trained persons. Contact the factory
for more information.
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ROOM INTERFACE Connector
The 15-pin D-type ROOM INTERFACE connector sends discrete signals that can control such events as
operating an X-ray On light, operating Room in Use lights, and operating a contrast dye power injector.
The following table lists each circuit available on the ROOM INTERFACE connector. Refer to the Isolated
Interface PCB schematic (887454) and to the Systems Interface PCB schematic (879054) as you study the
table.
ROOM CONTROL Connector Details

Pin Number Mnemonic Description
1 PWR_INJCT_1 Dry relay contact. Connects to pin 6 through relay K2
when the PWR_INJCT signal from the Systems Interface
PCB goes low.
2 XRAY_ON_1 Dry relay contact. Connects to pin 7 through relay K3
when the XRAY_ON signal from the Systems Interface
PCB goes low.
3 RM_IN_USE_1 Dry relay contact. Connects to pin 8 through relay K4
when the RM_IN_USE signal from the Systems Interface
PCB goes low.
4 DR_INT_SW Door Interlock switch line 1. An input that connects
through a magnetic door switch to pin 5. When the
magnetic door switch contacts close, a high appears on
TP1 on the System Interface PCB, and on the input to
software-controlled UART U37.
5 DR_INT_SW_RTN Door Interlock switch line 2. An input that connects
through a magnetic door switch to pin 4. When the
magnetic door switch contacts close, a high appears on
TP1 on the System Interface PCB, and on the input to
software-controlled UART U37.
6 PWR_INJCT_2 Dry relay contact. Connects to pin 1 through relay K2
when the PWR_INJT signal from the Systems Interface
PCB goes low.
7 XRAY_ON_2 Dry relay contact. Connects to pin 2 through relay K3
when the XRAY_ON signal from the Systems Interface
PCB goes low.
8 RM_IN_USE_2 Dry relay contact. Connects to pin 3 through relay K4
when the RM_IN_USE signal from the Systems Interface
PCB goes low.
9 CNTL_1 Pins 9 and 10 form an input similar to the one on pins 4
10 CNTL_1_RTN and 5. This input is not currently implemented.
11 thru 13 SPARE CONDUCTORS Not used.

14 CNTL_2 Pins 14 and 15 form an input similar to the one on pins
15 CNTL_2_RTN 4 and 5. This input is not currently implemented.
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Power Injector
The operator can use an GEOEC-made power injector cable to connect pins 1 and 6 on the ROOM
CONTROL connector to most power injector equipment. The operator must also access the Workstation's
mode screen and then select the DSA (Digital Subtraction Angiography) to allow software control of
power injector equipment.
Injector Cable (00-883654-0X)
The following block diagram shows how the Power Injector circuitry works.
Power Injector Diagram
When the operator presses and holds the X-ray footswitch during the Digital Subtraction Angiography
(DSA) mode, the X-Ray Generator sees the X-ray switch closure and sends this information to the
Workstation through the Interconnect Cable on the ARCNET bus. The ARCNET Controller on the System
Interface PCB sends the switch closure command to the Single Board Computer via the ISA bus and the
CPU processes it. The CPU continues processing DSA-related software as long as the operator presses
the DSA mode X-ray switch. Just before software is ready to operate the power injector, it displays a
Syringe on the Workstation monitor. Software then sends a command to the System Interface PCB to set
the PWR_INJCT signal low. A low on this line energizes Relay K2 on the Isolated Interface PCB. The
contacts on Relay K2 close, providing a current path for signals PWR_INJECT_1 and PWR_INJECT_2. This
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new path provides current to the Power Injector Equipment, which injects the contrast medium into the
patient.
X-Ray On Lamp
The following block diagram shows how the X-Ray On Lamp circuitry works. It's quite similar to the
Power Injector circuitry.
X-Ray On Lamp Diagram
When the operator presses the X-ray button on top of the C-Arm or steps on the X-ray switch, the X-ray
Generator detects the switch actuation and sends this information to the Workstation through the
Interconnect Cable on the ARCNET bus. The ARCNET Controller on the System Interface PCB sends this
information to the Single Board Computer via the ISA bus . The CPU on the SBC executes system
software, and as part of its tasks, it processes the switch press.
The system software sends a command to the System Interface PCB to set the XRAY_ON signal low. A
low on this line energizes Relay K3 on the Isolated Interface PCB. The contacts on Relay K3 close,
providing a current path between signal lines XRAY_ON_1 and XRAY_ON_2. These closed relay contacts
can handle enough current to light a 115 VAC lamp.
The software holds XRAY_ON low as long as the operator presses or steps on the X-ray switch. When the
operator releases the X-ray switch, software sends a command to the System Interface PCB to set
XRAY_ON high.
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Room In Use
The following block diagram shows how the Room in Use circuitry works. This circuitry drives a Room In
Use Lamp powered by 115 VAC when the operator presses the X-ray Footswitch or the X-ray switch on
the C-Arm.
Room In Use Diagram
When the operator presses the X-ray switch on the C-Arm or on the footswitch, the X-ray Generator
detects the switch closure. The generator sends the switch closure information via the ARCNET bus in
the Interconnect Cable to the Systems Interface PCB. The ARCNET Controller on the System Interface
PCB sends this information to the Single Board Computer (SBC) via the ISA bus. The CPU on the SBC
executes system software, and as part of its activities it acts on the switch press.
The system software responds to the switch closure by sending a command to the System Interface PCB
to set the RM_IN_USE signal low. (See schematic 879184). A low on this line energizes Relay K4 on the
Isolated Interface PCB. The contacts on Relay K4 close, providing a current path between signal lines
RM_IN_USE_1 and RM_IN_USE_2. This provides a current path for the AC that illuminates the
RM_IN_USE light. The software holds the RM_IN_USE signal low as long as the operator actuates the X-
ray switch. When the operator releases the X-ray switch the software sends a command to the System
Interface PCB to set the RM_IN_USE high again, turning off the light.
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Door Interlock
The Door Interlock feature disables X-rays when the door is open. The interlock consists of a magnetic
reed switch with normally open (N.O.) contacts. When the door closes the contacts open, enabling X-rays.
A 1k pullup resistor on Isolated Interface PCB (879184) normally holds the DR_INT_SW signal high at +5 V.
When the door opens the contacts close and a low appears on DR_INT_SW. The low is sensed by the
System Interface PCB and communicated to the Single Board Computer via the ISA bus. The CPU and
System Software then notify the generator that the door is open. The generator responds by disabling X-
rays.
Door Interlock Diagram
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Functional Tests
Standard Definition (NTSC/CCIR) Video Test

WARNING: Performing this test generates X-rays. Follow safety precautions to prevent
exposure to X-radiation.
1. Connect the Interconnect Cable to the Generator if it is not already connected.

2. Apply power to the system and allow the system to completely boot-up.
3. Connect an oscilloscope to the left-hand LMON connector on the External Interface panel. Turn on
the oscilloscope and adjust it to display a cycle or two of the composite video waveform shown
below.
4. While pressing an X-Ray Switch, verify that an appropriate waveform appears on the oscilloscope.
5. Verify that the amplitude and timing of the waveform resembles the signal shown.
RS-170/CCIR Video Signal
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High Resolution Video (Left/Right) Test


3. Connect an oscilloscope to the right-hand LMON BNCconnector on the External Interface panel.
Turn on the oscilloscope and adjust it to display a cycle or two of the composite video waveform
shown below.
4. While pressing an X-Ray Switch, verify that a composite video signal similar to the one shown next
appears on the oscilloscope.
5. Verify that the amplitude and timing of the waveform resembles the signal shown.
6. Repeat steps 1 through 5, but connect the oscilloscope to the R-MON BNC jack on the External
Interface Panel.
Hi-Res Video Signal
S-Video Input Test

The S-Video input is not currently implemented.
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Digital Video Interface (DVI) Output Test

This procedure tests the DVI output on the Workstation's External Interface Panel.
Note: The DVI-OUT R-MON connector is a DVI-I connector similar to the ones on the Workstation's LCD
monitors.
1. Apply power to the Workstation and allow it boot completely.

2. Connect a monitor with a compatible DVI input connector to the DVI output connector on the rear
panel of the Workstation.
3. Apply power to the external monitor and wait a few seconds for it to initialize.
4. Operate the system and verify that the image on the right-hand Workstation monitor is the same
image as the one that appears on the external digital video monitor
5. Verify that image quality is the same on both monitors.
ARCNET Test
This test determines if the Workstation’s ARCNET Node operates correctly.
1. Disconnect the Interconnect cable from the generator.
2. Press the Power Switch and allow the Workstation to boot.
Note: If the System boots completely the Workstation’s ARCNET Node is functioning.
3. You can verify that ARCNET is functioning by performing the following:

A. Connect the Service Computer (Laptop) to the system via the Ethernet cable.
B. Start the Utility Suite.
C. Click the Connect icon on the tool bar and verify that one node has been detected.
Note: After “connecting” with the Workstation, the number of nodes detected on-line is displayed at the
bottom right of the Utility Suite screen. Without a generator connected the number shown should
be 1.
4. Turn the Workstation off, reconnect the Interconnect cable, and reboot to check ARCNET
communication to the generator. You should see one node on the Workstation and two nodes in
the Generator, for a total of three nodes.
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Ethernet (DICOM) Test

This test ensures the functionality of the Ethernet Network by pinging a DICOM printer.
1. Verify the Workstation is connected to the Ethernet Network, an ETHERNET cable is attached to the
ETHERNET port on the Workstation’s Rear Panel.
2. Power on the Workstation and allow it to completely boot.
3. Select the CUSTOMIZE key on the keyboard to access the Customize screen.
4. Select NETWORK CONFIG and verify a HOST IP ADDRESS is present (e.g. 3.232.240.207).
5. Verify a SUBNET MASK is present (e.g. 255.255.252.0).
6. Select OK to return to the Customize screen.
7. Select the DICOM PRINT button to display a list of DICOM printers.
8. Select the DICOM printer that you want to verify to display the printer’s definition screen.
9. Select the Verify button at the bottom-right of the printer definition screen. The Workstation’s
ETHERNET will ping the printer and see if it responds.
Note: The Workstation displays a screen reporting that the test failed or was successful.
10. Select OK and then EXIT.
Note: If pinging a DICOM printer fails and other DICOM printers are available try pinging another
printer. DICOM STORE and DICOM QUERY also have a “VERIFY” feature that can be used to test
the ETHERNET function.
Room Control Tests

This test verifies that the outputs on the ROOM INTERFACE jack work correctly. This connector is located
on the Workstation's External Interface Panel at the rear of the Workstation.
Power Injector Test

3. Access the Mode touchscreen and select the Vascular Imaging Mode.
4. Connect an ohmmeter to the pins 1 and 6 on the ROOM INTERFACE connector.
5. Verify that the meter reads infinity (relay contacts are open).
6. Press the DSA footswitch and verify that after the syringe is displayed on the LCD screen that the
ohm-meter reads approximately 0 ohms (relay contacts are closed).
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X-ray On Light Test
To perform this test the medical facility must use this feature and have an X-Ray On light on the
premises.
1. Verify the X-ray On light cable is connected to the ROOM INTERFACE connector on the Workstation’s
External Interface panel.
2. Connect the Workstation's Interconnect Cable to the generator if it is not already connected.
3. Power on the System.
4. Press any X-Ray switch or pedal and verify that the X-Ray On Light illuminates while X-Rays are
generated.
Room In Use Test
To perform this test the Medical Facility must use this feature and have a Room In Use light on the
premises.
1. Verify the Room In Use Light cable is connected to the ROOM INTERFACE connector on the
Workstation’s External Interface panel.
2. Connect the Interconnect Cable to the generator if it is not already connected.
4. Press any X-Ray switch or pedal and verify that the Room In Use Light illuminates while X-Rays are
generated.
Door Interlock Test
This feature can be verified without connecting the Workstation to a magnetic reed door contact.
1. Connect the Interconnect Cable to the generator if it is not already connected.

3. Jumper pins 4 and 5 on the ROOM INTERFACE connector. This jack is located on the External
Interface panel at the rear of the Workstation.
4. Press any X-Ray switch or pedal and verify that X-Rays are disabled.
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Troubleshooting
External I/O Troubleshoting Table
NTSC/CCIR Video No video output Loose or disconnected cable(s)
Connector Test Faulty Display Adapter PCB
Hi-Res Video No video output Loose or disconnected cable(s)
(Left/Right) Faulty Display Adapter PCB
Connector Test
ROOM INTERFACE Power Injector Test Fails No PWR_INJCT signal from System Interface PCB
connector tests Loose or disconnected wiring to connector
External Interface PCB failure (relay)
System Interface PCB failure
X-Ray On Light Test Fails Failed X-Ray On Light Bulb
No XRAY_ON signal from System Interface PCB
Loose or disconnected wiring to connector
Room In Use Light Test Fails Failed X-Ray On Light Bulb
No RM_IN_USE signal from System Interface PCB
Loose or disconnected wiring to connector
Door Interlock Test Fails Loose or disconnected wiring to connector
Loose or disconnected wiring from System interface
PCB (DR_INT_SW or DR_INT_SW_RTN
Shorted +5 Volt pull-up resistor on the External
Interface PCB Door Interlock circuit
Ethernet (DICOM) No HOST IP ADDRESS and/or Contact Medical Facility’s Network Administrator
Test SUBNET MASK
DICOM PRINT verification Printer off or disconnected from network
fails IP Address incorrect (software configured
incorrectly). Contact Network Administrator.
Ethernet cable loose or damaged
Faulty Ethernet controller on the SBC
Workstation Workstation fails to Loose cabling connectors
ARCNET Test completely boot Unseated PCBs
Failed Workstation ARCNET node
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External I/O Troubleshoting Table

Service Computer RUT or Damaged service cable (RS-232)
Utility Suite application fails Damaged ARCNET connector
to connect to the Service
Node Loose or damaged cable from J11 System Interface
PCB to J1 External Interface PCB
Failed Service ARCNET Node
Universal Serial No cursor on the monitor Mouse
Bus (USB) Test USB Cables/connections. Connect the mouse to a
different port.
Four port USB Hub
Single Board Computer (GPOS)
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Steering, Brakes and Drag Wire

Theory ...................................................................................................................................................................................2
Casters................................................................................................................................................................................................................2
Caster Details...................................................................................................................................................................................................3
Cable Pushers..................................................................................................................................................................................................4
Brake Pedal.......................................................................................................................................................................................................5
Drag Wire...........................................................................................................................................................................................................6
Brakes and Steering .....................................................................................................................................................................................7
Drag Wire...........................................................................................................................................................................................................7
Troubleshooting ..................................................................................................................................................................8
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Theory
This chapter describes the Workstation's casters, brakes and ESD drag wire.
Casters
Four pivoting casters support the Workstation. Each caster assembly consists of a swiveling, locking
caster or a swivel-only caster, and a cable pusher. A brake pedal controls the brake and the swivel lock
on two of the casters as shown in the following exploded illustration.
Workstation Casters and Brake Pedal
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Caster Details
The casters on either side of the brake pedal are the ones that have the pivot lock and brake. They have
the GE OEC part number 900696-01 and can be identified by the longer shank. The casters on the
opposite side of the Workstation are basic swivel casters (GE OEC Part Number 900695-01) that don’t
brake or lock, and have a shorter shank. Both caster types appear in the following illustration.
Workstation Casters
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Cable Pushers
Each Workstation caster is equipped with a cable pusher that prevents the Workstation from running
over the Interconnect Cable, the AC power cord, or other electrical wires. The cable pusher clamps onto
the caster assembly. You can pry off a broken cable pusher by hand or with a flat-tipped screwdriver.
Install a new cable pusher by simply snapping it in place. A cable pusher appears in the following
illustration.
Cable Pusher
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Brake Pedal
The brake pedal does more than just stop the Workstation. It is also a steering assist mechanism that
locks the pivot on one front caster and one rear caster, pointing them straight ahead so you can roll the
Workstation easily down a hallway much like you would a grocery store cart.
Brake Pedal
Study the drawing shown next. Before rolling the Workstation a long distance, lift the Brake Pedal up as
far as it will go (position 1), orient the Brake Pedal side of the Workstation toward you, and begin pushing
the Workstation forward. As the Workstation rolls, the casters nearest you lock into place facing straight
ahead, making it much easier to roll the Workstation in a straight line. The casters on the opposite side
of the Workstation continue to pivot freely so you can steer the Workstation around obstacles and
corners. When you reach your destination, push the brake pedal to the center position (position 2) so
that all four casters pivot freely. After you position the Workstation where you want it, push the brake
pedal all the way down (position 3) to apply the brakes and prevent the Workstation from moving.
Brake Pedal Positions
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Drag Wire
A drag wire helps protect Workstation components from electrostatic discharge (ESD) by draining off
static charges that accumulate on the Workstation to ground. In order to work correctly, the drag wire
must always make contact with the floor, be securely mounted to the Workstation, and not have debris
clinging to it.
Workstation Drag Wire
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Functional Tests
Brakes and Steering

Verify correct operation of the Workstation brakes and steering by performing the following tests:
1. As you move the brake pedal, it clicks into one of three positions: up, down, or level. Put the brake
pedal in the level position. This releases the brakes completely and all four casters should pivot
freely. Push the Workstation around and verify that all four casters pivot and roll without resistance.
2. Step on the front edge of the brake pedal and push it down until it clicks in the down position. This
should brake both locking casters on either side of the brake pedal so that they don't roll or pivot.
Attempt to push the Workstation forward, backward, to the left, and to the right. Verify that the
casters on either side of the brake pedal are locked in place so that they do not pivot or roll,
preventing Workstation movement in any direction.
3. Lift the brake pedal up past the level position until it clicks into the up position. Push the Workstation
forward away from you and verify that the two swiveling locking casters lock into the "straight
ahead" position, allowing you to push the Workstation in a straight path across the floor. As the
Workstation moves, verify that all four casters are free of debris and are all intact. Verify that all four
casters roll along the floor without rumbling, squeaking, skidding, wobbling, or other problems.
Drag Wire
Place the Workstation on a level floor. Verify that the drag wire touches the floor, and is free of debris.
CD Contents
Troubleshooting
Steering, Brakes and Drag Wire Troubleshooting Table
Function Failure Possible Cause
Braking Only one caster brake works. 1. Damaged caster assembly
2. Debris under caster wheel
Neither caster brake works Coupling from brake pedal to
casters is loose or broken
Brakes do not engage completely Worn caster brake(s)
Caster Operation Caster(s) rumble, squeak, or 1. Worn caster axle bearings
wobble 2. Worn or defective wheel
Casters skid 1. Debris under caster wheel(s)
2. Faulty caster brake(s)
Workstation will not track in a 1. Damaged caster tracking
straight line. mechanism
2. Worn or defective wheel
ESD Protection Evidence of ESD between 1. Drag wire damaged or not
Workstation and grounded contacting floor
objects (e. g., visible sparks or 2. Drag wire encumbered by
perceptible shocks) debris
Failure of one or more ESD- 1. Drag wire damaged or not
sensitive devices in the contacting floor
Workstation. 2. Drag wire encumbered by
debris
3. Improper handling of ESD-
sensitive components
CD Contents
Cooling
Cooling
Theory ...................................................................................................................................................................................2
Cooling Fans.....................................................................................................................................................................................................2
Electronics Rack Assembly Fans .....................................................................................................................................................3
Optional Tracker Box Fans .................................................................................................................................................................4
DVD Fan ......................................................................................................................................................................................................5
Power Supply Fans.................................................................................................................................................................................6
UPS Fan .......................................................................................................................................................................................................6
Air Vents and Filters......................................................................................................................................................................................7
Troubleshooting ..................................................................................................................................................................9
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Cooling
Theory
The Workstation depends on conduction and convection cooling to keep all components operating
within an acceptable temperature range. Electric fans help move cooling air through the Workstation as
it operates. Cooling fins on many components and metal chassis on others radiate heat into this cooling
air, which the fans expel from the Workstation, carrying away the excess heat. It is important to keep the
Workstation clean inside and out so that cooling efficiency is adequate. It is also important to keep the
Workstation out of prolonged direct sunlight and away from large-volume HVAC vents, which can alter
room air temperature from acceptable levels to too hot or too cold. Keep the Workstation away from
other equipment that may impede the movement of cooling air
Cooling Fans
Several electric fans assist the movement of cooling air through the Workstation. It is important that the
fans operate at all times the Workstation is powered up. Make sure that clogged filters and vents do not
compromise fan operation.
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Cooling
Electronics Rack Assembly Fans
The following illustration shows the three fans that help cool the Electronics Rack assembly.
Electronics Rack Cooling Fans
There are two large 230 VAC fans that mount on the bottom of the Electronics rack, where they blow
cooling air upward across the PCBs in the rack. The warmed air leaves the Electronics rack assembly
and then exits the Workstation through vents in the side covers. Air that enters the cooling fans at the
bottom of the Electronics rack moves across the Isolation Transformer and Surge Suppressor PCB,
cooling them also.
A 115 VAC fan also resides at the base of the Workstation, where it blows cooling air upward across the
Disk Drive Assembly inside the Electronics Rack. The Disk Drive Assembly contains the Serial ATA hard
drive, and optionally the Cine drive.
The three Electronics Rack cooling fans appear as B1, B2 and B3 on sheet 4 of Workstation Interconnect
Diagram 885899.
CAUTION: Do not operate the Workstation for extended periods with the door to the
Electronics Rack open. This disrupts the cooling air path inside the rack, and
components in the rack may overheat.
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Cooling
Optional Tracker Box Fans
When the Workstation is equipped with optional Surgical Navigation equipment, much of that equipment
resides in the Tracker Box Assembly, which mounts at the front of the Workstation as shown in the
following illustration. Two 12VDC-powered fans reside in the Tracker Box. These fans mount on the left-
hand side of the Tracker Box (as you face the Workstation screens).
The DC fans operate any time the Workstation is powered on. They draw cooling air in through vents on
the left, blow the air across the assemblies inside the Tracker Box, and expel the heated air on the right-
hand side of the Workstation.
Both Tracker box fans are field replaceable.
CAUTION: Do not operate the Workstation for extended periods with the door to the Tracker
Box open. This disrupts the cooling air path inside the rack, and components in the
box may overheat.
Tracker Box Cooling Fans
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Cooling
DVD Fan
The following illustration shows the DVD fan, which runs continuously as long as power is applied to the
Workstation. This is a small +12 VDC fan that receives power from Power Supply PS2, which also powers
the DVD. The fan appears on sheet 6 of Workstation Interconnect diagram 885899. It blows air across
the DVD continuously. Warmed air exhausts downward from the upper Workstation through small holes
in the Workstation cover.
The DVD fan is field replaceable.
DVD Fan in Upper Workstation
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Cooling
Power Supply Fans
The Workstation has three Power Supplies: PS1, PS2 and PS3. When the Workstation is equipped for
surgical navigation, the Workstation has one additional power supply, PS4, which mounts inside the
Tracker Box. Refer to the Power Distribution and Control chapter in this manual for details on each of the
four power supplies. Basic power distribution details are available on most sheets of Workstation
Interconnect diagram 885899.
Each power supply has a built-in fan that provides cooling for that supply only. None of the power supply
fans is field replaceable. If any power supply fan fails, replace the affected power supply.
UPS Fan
The Uninterruptible Power Supply has a fan on its rear panel that expels warm air from the UPS into the
Workstation. This fan is not field replaceable. If it fails, you must replace the UPS.
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Cooling
Air Vents and Filters

The following illustration shows the Non-Nav Workstation’s side and rear covers, and the air vents on
these covers. The illustration also shows removable filters that mount over the air vents on the covers.
These filters remove particulates that may be in the air that cools the Workstation. A Workstation
equipped for surgical navigation has an additional filter under the front cover, and the configuration of
the right side air filters varies from those shown in the illustration.
All air filters are similar. Each filter mounts to its designated cover with hook and loop fastener material.
To clean a filter, just pull it loose from the cover and use a vacuum cleaner to remove the dust on both
sides.
Note: If necessary, you can wash a filter in warm, soapy water. Be sure to rinse it in clean water after
you wash it, and dry it thoroughly before remounting it on the Workstation cover.
Non-Nav Workstation Covers and Filters
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Cooling
Functional Tests
1. Turn on the system and allow it to boot completely.
2. Operate the Workstation, using several system features, for about 30 minutes. Verify that no heat
messages appear on either Workstation monitor.
3. Loosen the quarter-turn fasteners that secure the Workstation's rear cover. Remove the cover.
4. Remove both side covers from the Workstation.
5. Loosen the quarter-turn fasteners that secure the hinged front cover on the Electronics Rack
assembly.
CAUTION: The fans you will check in the following step are powered by 230 VAC and 115 VAC.
Be careful to avoid electric shock.
6. Using a flashlight if necessary, inspect the three fans at the bottom of the Electronics Rack
assembly. Make sure that all three rotate freely, and that all three operate smoothly.
7. Secure the door to the Electronics Rack assembly.
8. If the system is equipped for surgical navigation, loosen the quarter-turn fasteners that secure the
Tracker box's hinged front cover and open the cover.
9. Using a flashlight if necessary, inspect the two fans on the left-hand side of the Tracker Box. Make
sure they are both rotating, and that they operate with no apparent difficulty.
10. Check the cooling fan on Power Supply PS4 for proper operation.
11. Secure the door to the Tracker Box.
12. Place your hand by the vent holes beneath the left-hand keyboard cover. Verify that warm air exits
these holes, verifying that the DVD fan is active.
13. Verify that the vent filters on the Workstation covers are unblocked, and that each filter is firmly
attached to the appropriate cover. Clean as necessary.
14. Reinstall the two side Workstation covers.
15. Install the rear Workstation cover. Secure the quarter-turn fasteners.
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Cooling
Troubleshooting
The following table may provide helpful troubleshooting information:
CAUTION: Fans B1, B2 and B3 are powered by 230 VAC and 115 VAC. Be careful to avoid
electric shock.
Cooling Troubleshooting Table

Perform Test Failure Recommend Action
Check for heat messages on Intermittent Workstation heat Move Workstation away from heater
Workstation monitors. messages on LCD monitors. vent.
Clean clogged Workstation filters
Inspect cooling fans and replace any
that are worn or faulty
Check fans B1 and B2 for proper Fan that runs too slowly, has Replace fan
operation. These are the large bearing noise or does not run at all.
230VAC fans directly below the Loose connection at TB3 Secure the loose connection.
circuit cards in the Electronics Rack
assembly.
Check fan B3 for proper operation. Fan that runs too slowly, has Replace fan
This is the 115 VAC fan directly bearing noise or does not run at all.
below the hard drive assembly Loose connection at TB2 Secure the loose connection
Check both 12VDC cooling fans in Fan runs too slowly, has bearing Replace fan
the Tracker Box for proper noise or does not run at all
operation. Faulty connection to PS4. Secure the loose connection
Check cooling fans on PS1, PS2, PS3 Fan runs too slowly, has bearing Replace faulty power supply.
and PS4 (nav systems only) for noise or does not run at all
proper operation
12VDC DVD fan B4 not working Fan runs too slowly, has bearing Replace fan
noise or does not run at all
Faulty connection at P1/B4J1. Secure the loose connection
Faulty connection at P10/J10 on top Secure the loose connection. Fault
of the Electronics Rack. will be on pins 4, 23, 24 or 5.
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Cooling
10
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Replacement
Replacement
Covers ...................................................................................................................................................................................3
Rear Cover Cable Clamp ............................................................................................................................................................................3
Rear Cover.........................................................................................................................................................................................................4
Side Covers .......................................................................................................................................................................................................5
Front Cover .......................................................................................................................................................................................................6
Upper Workstation Covers ........................................................................................................................................................................7
Front Top Cover.......................................................................................................................................................................................7
Rear Top Cover ........................................................................................................................................................................................8
Lower Top Cover .....................................................................................................................................................................................8
User Interface Components..............................................................................................................................................9
Keyboard ...........................................................................................................................................................................................................9
IR Receiver/X-ray On PCB........................................................................................................................................................................10
X-ray On Lamp Assembly........................................................................................................................................................................12
Right LCD Monitor.......................................................................................................................................................................................13
Left LCD Monitor..........................................................................................................................................................................................15
Touch Screen ................................................................................................................................................................................................16
Monitor Arm...................................................................................................................................................................................................16
Power Distribution Components....................................................................................................................................20
AC Power Plugs............................................................................................................................................................................................20
Types .........................................................................................................................................................................................................20
115 VAC Plug .........................................................................................................................................................................................21
230 VAC Plug .........................................................................................................................................................................................21
AC Power Cord Assembly........................................................................................................................................................................23
AC Power Cord Assembly Pilot Lamp ................................................................................................................................................24
Circuit Breakers CB1, CB2, CB3 and CB4 .........................................................................................................................................24
Surge Supressor PCB.................................................................................................................................................................................26
Isolation Transformer T1 .........................................................................................................................................................................27
ISD-PC2 Intelligent Shutdown Power Control PCB......................................................................................................................31
Workstation ON/OFF Pushbutton .......................................................................................................................................................32
UPS Off Switch..............................................................................................................................................................................................35
Power Supplies PS1, PS2 and PS3.......................................................................................................................................................37
Dual Passive Backplane Components...........................................................................................................................40
Video Controller PCB .................................................................................................................................................................................40
Systems Interface PCB .............................................................................................................................................................................41
RTOS Single Board Computer................................................................................................................................................................41
Image Processor PCB................................................................................................................................................................................42
Display Adapter PCB..................................................................................................................................................................................42
Cine Bridge PCB ...........................................................................................................................................................................................43
GPOS Single Board Computer...............................................................................................................................................................44
Dual Passive Backplane...........................................................................................................................................................................45
I/O and Communication Components ..........................................................................................................................46
Isolated Interface PCB ..............................................................................................................................................................................46
USB Hub ..........................................................................................................................................................................................................48
DVD R/W Drive .............................................................................................................................................................................................50
USB-to-IDE Bridge ......................................................................................................................................................................................52
Amplified Speakers ....................................................................................................................................................................................53
Serial ATA Hard Drive................................................................................................................................................................................55
Cine Disk Drive .............................................................................................................................................................................................59
T Card ...............................................................................................................................................................................................................61
Fans .....................................................................................................................................................................................63
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Replacement
Electronics Rack Circuit Board Fans ..................................................................................................................................................63

Electronics Rack Disk Drive Fan ...........................................................................................................................................................66
Optional Tracker Box Fans .....................................................................................................................................................................68
DVD Fan...........................................................................................................................................................................................................70
Power Supply and UPS Fans..................................................................................................................................................................71
Casters................................................................................................................................................................................ 72
Optional Uninterruptible Power Supply ....................................................................................................................... 74
Optional Tracker Box ....................................................................................................................................................... 76
Optional Instant Film/Paper Printer ............................................................................................................................. 79
Replacement.................................................................................................................................................................................................79
Configuring the Printer.............................................................................................................................................................................85
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Replacement
Covers
WARNING: Removing any Workstation cover exposes dangerous electrical voltages on several
components. When possible, disconnect Workstation from AC line before removing
any covers. When it is necessary to leave the power applied, use extreme care to
avoid death or injury from electrical shock.
Note: Set the brake before attempting to remove Workstation covers.
All Workstation covers are removable with hand tools.
Rear Cover Cable Clamp

A large cable clamp mounted on the Workstation's Rear Cover provides strain relief to the Interconnect
Cable and Workstation power cord. You must loosen this cable clamp before you can remove the
Workstation's rear cover. Proceed as follows:
1. Remove two Phillips head screws that hold top of cable clamp in place.
2. Remove top of cable clamp from clamp. It may be necessary to pry a little if some Loctite residue is
on the clamp.
3. Set screws and top of cable clamp aside for reinstallation later.
Workstation Rear Cover Cable Clamp
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Replacement
Rear Cover
Eight quarter-turn fasteners hold the rear cover in place. You must loosen all eight fasteners before you
can remove the rear cover.
Follow these steps to remove the rear cover (see the next two illustrations):
1. Loosen eight quarter-turn fasteners that secure rear cover to Workstation chassis.
2. Move bottom of rear cover outward a few inches, and then pull cover downward and outward.
Loosen Eight Quarter-Turn Fasteners
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Replacement
Side Covers
Note: Rear cover must be removed before side covers or front cover can be removed. Left and right
side covers fit into slots in Workstation base and under handles on either side of Workstation
Note: Configuration of individual covers varies slightly depending on whether Workstation is equipped
for surgical navigation.
Remove both side covers by pulling each of them to the rear of the Workstation.
Workstation Side and Rear Covers
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Replacement
Front Cover
Note: Rear cover and side covers must be removed before front cover can be removed.
1. Using both hands, grasp front cover near bottom of cover.

2. Pull upward with both hands hard enough to disengage ball-nut fasteners on bottom edge of cover.
3. Move front cover upward under keyboard.
4. Move front cover outward, then downward to free it from Workstation.
Front Cover Removal
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Replacement
Upper Workstation Covers

The following illustration shows the three removable covers that protect the components on top of the
Workstation pedestal just below the monitors. Each of these three covers is removable with ordinary
hand tools.
Upper Workstation Covers
Front Top Cover
1. Remove Right Monitor Guard from Workstation.

2. Remove Left Monitor Guard from Workstation.
3. Remove Monitor Docking Latch Assembly from Workstation.
CAUTION: Be careful removing cover in next step. You could damage the On/Off pushbutton
or the associated wiring.
4. Carefully pull the Front Top cover forward. Before completely removing the Front Top Cover
disconnect J1 from SW1, which mounts on the cover.
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Replacement
Rear Top Cover
1. Remove the two hole plugs and two screws that secure the Rear Top cover to the Workstation.
2. Grasp Rear Top cover with both hands and pull firmly until ball nut fastener on each end of the cover
releases from the Workstation.
Lower Top Cover
1. Remove the two hole plugs and the screws that secure the Lower Top cover to the rear part of the
Workstation.
CAUTION: Be careful removing cover in the following step. You could damage the Emergency
Off switch or associated wiring.
2. Remove two hole plugs and screws that secure Lower Top cover to Workstation. These fasteners
are directly below the Right Monitor Guard and the Left Monitor Guard.
3. Taking care to ovoid protruding Emergency off switch, lift Lower Top cover from Workstation.
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Replacement
User Interface Components
Keyboard
Follow these steps to replace the Workstation's Keyboard:
1. Turn off Workstation and disconnect from AC outlet.
2. Look on the bottom of the Keyboard to locate three torx screws that secure Keyboard assembly
(886464) to Workstation.
3. Remove three screws you identified in step 2.
Note: Use care in the following step to avoid damaging the short keyboard cable.
4. Firmly pull Keyboard toward you. When Keyboard clears Workstation, disconnect the USB cable
from the rear of the keyboard assembly. This is not a standard USB connector.
5. Check replacement keyboard for damage or missing parts. Make sure it’s the right keyboard.
6. Install USB connector you removed from old keyboard in step 4 to replacement keyboard assembly.
7. Move replacement keyboard into position on Workstation chassis.
8. Install three screws you removed in step 3. Secure the screws.
9. Turn on Workstation and check replacement Keyboard for proper operation.
Keyboard Mounting Screws
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Replacement
IR Receiver/X-ray On PCB
Follow these steps to replace the IR Receiver/X-ray On PCB:
1. Turn off Workstation and disconnect it from the AC outlet.
2. Remove two hole plugs from the IR bezel cover.
3. Remove two torx screws that secure the IR bezel cover to the monitor assembly.
IR Bezel Cover and Mounting Screws
4. Slide IR bezel cover forward to clear IR lens. Then lift IR bezel cover off monitor assembly.
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Replacement
5. Remove connector A31J1 from P1 on IR Receiver/X-ray On PCB.

6. Remove two torx screws and hex nuts that secure IR Receiver/X-ray On PCB to IR Bezel PCB Bracket.
IR Receiver/X-Ray On PCB Mounting Details
7. Remove faulty IR Receiver/X-ray On PCB.

8. Inspect replacement IR Receiver/X-Ray On PCB for missing parts or damage.
9. Install A31J1 on replacement IR Receiver/X-ray On PCB.
10. Mount replacement IR Receiver/X-ray On PCB to IR Bezel PCB Bracket using hardware you removed
in step 6.
12. Connect A31J1 to J1 on replacement IR Receiver/X-ray On PCB.
13. Turn on Workstation and check IR Remote for proper operation.
14. Install IR bezel cover you removed in steps 2 through 4. Don't forget to install the hole plugs.
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Replacement
X-ray On Lamp Assembly

There are two X-ray Lamp assemblies mounted under the IR Bezel cover on either side of the IR
Receiver/X-Ray On PCB. There are eight bright amber LEDs mounted on each lamp assembly. The LEDs
light when the system produces X-rays. The following procedure explains how to replace either X-ray
Lamp assembly.
1. Turn off Workstation, and remove its AC plug from the AC outlet.
2. Remove two hole covers from the IR bezel cover.
3. Remove two torx screws that secure the IR bezel cover to the monitor assembly.
4. Slide IR bezel forward and lift cover off monitor assembly.
5. Identify the faulty X-ray Lamp assembly. Remove connector A46J1 or A45J1 from the bad lamp
assembly.
6. Remove two screws that secure X-ray Lamp assembly to IR Bezel Mounting Plate.
7. Remove faulty X-ray Lamp assembly.
8. Inspect replacement lamp assembly for damage or missing parts.
9. Mount replacement X-ray Lamp Assembly to IR Bezel Mounting Plate using the two screws you
removed in step 6.
10. Connect A46J1 or A45J1 to replacement X-ray Lamp assembly.
11. Turn on Workstation and check X-ray Lamp assemblies for proper operation.
12. Install IR bezel cover you removed in steps 2 through 4. Don't forget to install the hole plugs.
X-ray On Lamp Details
12
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Replacement
Right LCD Monitor

The Workstation is equipped with two LCD monitors. Both are monochrome unless the system is
equipped for surgical navigation; in that case the Right Monitor is color. The Right Monitor always has a
touch screen, which is the main system user interface. The touch screen is an integral part of the Right
Monitor and is not field replaceable. If the touch screen fails or if the monitor itself fails, you must replace
the entire Right Monitor assembly. Refer to this illustration and follow these steps:
Right LCD Monitor Mounting Details
1. Turn off Workstation and remove Workstation's AC line plug from AC outlet.
2. Loosen two thumbscrews that secure Monitor Receptacle Access Cover to Monitor Access Cover.
Remove the Monitor Receptacle Access Cover.
3. Remove the hole plugs and four screws that secure the Monitor Access Cover to the Monitor
Mounting Plate. Remove the Monitor Access Cover to expose all rear panel connectors on both the
Right Monitor and Left Monitor.
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Replacement
4. Disconnect the Right Monitor's power, video, and USB connectors.

5. Remove the hole plug and torx screw that secures the IR Bezel cover to the top of the right monitor.
6. Remove the hole plugs and the torx screws that secure the Cable Cover to the Monitor Mounting
Plate.
CAUTION: Only four screws hold the Right LCD Monitor to the Monitor Mounting plate. When
you remove them in the next step, the Right Monitor falls free from the Monitor
Mounting plate, and due to the change in load, the Monitor Arm's Spring Arm
assembly suddenly raises the Left Monitor higher. Be careful to avoid dropping the
free monitor or being struck by the moving Left Monitor and Spring Arm.
7. Remove the four metric torx screws that hold the Right Monitor to the Monitor Mounting Plate.
Remove the monitor from the Monitor Mounting Plate and set it aside.
8. Inspect the replacement LCD monitor for damage and missing parts. Make sure it is the correct
monitor.
9. Use the four metric torx screws you removed in step 7 to secure the replacement monitor to the
Monitor Mounting Plate. Make sure the new monitor fits tightly against the Left Monitor before you
secure the screws.
10. Reinstall and secure the screws you removed in step 6. Install the hole plugs.
11. Reinstall and secure the screw you removed in step 5. Install the hole plug.
12. Re-connect the right monitor's power, video and USB connectors.
13. Reinstall the Monitor Access Cover, which you removed in step 3.
14. Reinstall the Monitor Receptacle Access cover, which you removed in step 2.
15. Turn on the system and check the new Right Monitor for proper operation.
16. If you have the Remote Utilities Suite, perform the Touch Screen calibration as described in the
Adjustments and Calibration chapter of this manual.
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Replacement
Left LCD Monitor

The Left LCD Monitor is always monochrome. It mounts to the Monitor Mounting plate the same way as
the Right Monitor. Refer to the Right LCD Monitor illustration and follow these steps to replace the Left
Monitor:
1. Turn off Workstation and remove Workstation's AC line plug from AC outlet.
2. Loosen two thumbscrews that secure Monitor Receptacle Access Cover to Monitor Access Cover.
Remove the Monitor Receptacle Access Cover.
3. Remove the hole plugs and four screws that secure the Monitor Access Cover to the Monitor
Mounting Plate. Remove the Monitor Access Cover to expose all rear panel connectors on both the
Right Monitor and Left Monitor.
4. Disconnect the Left Monitor's power and video connectors.
5. Remove the hole plug and torx screw that secures the IR Bezel cover to the top of the Left Monitor.
6. Remove the hole plugs and the torx screws that secure the Cable Cover to the Monitor Mounting
Plate.
CAUTION: Only four screws hold the Left LCD Monitor to the Monitor Mounting plate. When
you remove them in the next step, the Left Monitor falls free from the Monitor
Mounting plate, and due to the change in load, the Monitor Arm's Spring Arm
assembly suddenly raises the Right Monitor higher. Be careful to avoid dropping
the free monitor or being struck by the moving Right Monitor and Spring Arm.
7. Remove the four metric torx screws that hold the Left Monitor to the Monitor Mount Plate. Remove
the monitor from the Monitor Mounting Plate and set it aside.
8. Inspect replacement LCD monitor for damage and missing parts. Make sure it is the correct
monitor.
9. Use the four metric torx screws you removed in step 7 to mount the replacement monitor to the
Monitor Mounting Plate. Make sure the new monitor fits tightly against the Right Monitor before you
secure the screws.
10. Reinstall and secure the screws you removed in step 6. Install the hole plugs.
11. Reinstall and secure the screw you removed in step 5. Install the hole plug.
12. Reinstall the Left Monitor's power and video connectors.
13. Reinstall the Monitor Access Cover, which you removed in step 3.
14. Reinstall the Monitor Receptacle Access cover, which you removed in step 2.
15. Turn on the system and check the replacement Left Monitor for proper operation.
16. If you have the Remote Utilities Suite, perform the Touch Screen calibration as described in the
Adjustments and Calibration chapter of this manual.
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Replacement
Touch Screen
The Touch Screen is an integral part of the right hand LCD monitor, whether monochrome or color. To
replace the Touch Screen, you must replace the entire right-hand monitor as described previously in this
chapter.
Monitor Arm
The Monitor Arm consists of the Spring Arm Assembly (886869), Arm Extension Assembly (886981),
Monitor Arm Pivot Assembly (886859), and related attaching hardware. Refer to Assembly Drawing
886070 for complete details.
You can replace the Monitor Arm after removing both the right and left monitors from the Monitor
Mounting Plate, and after disconnecting all cabling from the monitors. It is not necessary to disconnect
any cables from the Workstation chassis. Follow these steps to remove the Monitor Arm:
1. Follow instructions provided elsewhere in this chapter to dismount the Right Monitor from the
Monitor Mounting plate.
2. Disconnect the power, data, and USB connector from the Right Monitor. Set monitor aside in a safe
place.
3. Follow instructions provided elsewhere in this chapter to dismount the Left Monitor from the Monitor
Mounting plate.
4. Disconnect the power and data cable from the Left Monitor and set monitor aside in a safe place.
5. Disconnect the green/yellow ground wire from the Monitor Mounting plate.
6. Dismount the Cable Grommet Bracket from the Monitor Mounting plate. Set bracket and mounting
hardware aside for use later.
Note: All connectors on monitor end of Workstation Flat Panel Display (FPD) Cable Assembly (886520)
should now be hanging freely and not connected to anything.
7. Dismount Cable Retention Plate (886796) from bottom side of Arm Extension Assembly (886691). Set
cable retention plate and mounting hardware aside for later use.
8. After removing access cover, insert a 7/64-inch hex wrench into the small hole at the top of the
Spring Arm Endcap.
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Replacement
Spring Arm Endcap Setscrew Access Hole
9. Loosen the setscrew with the hex wrench until the Monitor Support Assembly pivots freely on the
Wrist Pin.
10. Remove the friction-fit cover from the Wrist Pin access hole.
11. Locate the #8 torx screw that holds the wrist pin retainer in place. Remove both the screw and wrist
pin retainer. This exposes the bottom end of the wrist pin. Retain hardware for reuse.
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Replacement
Wrist Pin Retainer and Torx Screw
CAUTION: Use only a wooden dowel or small-diameter soft brass drift in the following step. A
hardened steel tool such as a screwdriver could damage the wrist pin or the
bearing surface of the brass clamp.
12. Gently tap the bottom of the Wrist Pin until the Wrist Pin Head is about an inch above the Tilt
Knuckle assembly. Then pull the wrist pin loose. This frees the Tilt Knuckle assembly from the Spring
Arm Endcap. Save the Wrist Pin and attaching hardware for reinstallation later.
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Replacement
Wrist Pin Head and Tilt Knuckle Assembly
13. Set aside the Monitor Mounting plate with Tilt Knuckle assembly attached for later use.
14. Follow instructions provided elsewhere in this chapter to remove the Workstation's Rear cover.
15. Follow instructions provided elsewhere in this chapter to remove the Workstation's Rear Top cover,
Front Top cover and Lower Top Cover.
CAUTION: Do not force FPD cable connectors through passages in Monitor Arm Assembly in
following steps. Cable and connectors are easy to damage. Move one cable at a
time to avoid jamming connectors and ferrite beads together.
16. Remove the Workstation Flat Panel Display (FPD) Cable assembly from the guide at the top of the
Spring Arm Assembly.
17. Withdraw FPD cable downward through passage in Extension Arm. Cable should now be dangling
from hole at bottom of Extension Arm.
CAUTION: The following steps are awkward because they completely loosen the Monitor Arm
from the Workstation. Although nothing is especially heavy, it's difficult to do
everything by yourself. Get somebody to help you.
18. Remove six torx screws that secure Monitor Arm Pivot Assembly to Workstation chassis. Monitor
Arm should now move freely.
19. Slide FPD cable down through Monitor Arm assembly until it is completely free of Monitor Arm
assembly.
Note: Install new Monitor Arm by reversing the steps in this procedure. Clean wrist pin and coat with
general-purpose grease before reinstalling pin. Adjust 7/64 setscrew for optimal pivot tension.
Monitors should pivot freely but should not coast.
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Replacement
Power Distribution Components
AC Power Plugs
The OEC 9900 Elite Workstation has distinctly different power plugs for 115VAC and 230VAC operation.
While each plug has phase, neutral and chassis ground conductors, their physical configurations are not
alike.
Types
The following table shows the basic kinds of Workstation AC Power Plugs. In each case you’re looking
“down the throat” of each plug.
AC Power Plug Configurations
Plug AC Voltage Amperes Description
Standard 115 VAC plug

115 VAC 15 Amps
NEMA 5-15
Used for line voltage

115 VAC 20 Amps near 100 VAC.
NEMA 5-20
Schuko 7/4 European

230 VAC 8 Amps
230 VAC plug <HAR>
250 VAC 16 Amps Chinese Plug
Workstation AC Power Plugs
Warning Never operate the system without the AC plug's grounding prong in place. Failure
to heed this warning may result in death, personal injury, equipment damage or
improper equipment operation.
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The following paragraphs describe general replacement procedures for both 115VAC and 230VAC power
plugs.
115 VAC Plug
1. Disconnect plug from AC outlet.

2. Loosen cord clamp setscrew.
3. Loosen two screws that secure plug collar around cord.
4. Separate plug collar from plug body. Pull Plug body with attached cord through loosened collar far
enough to expose three wire terminals on plug body.
5. Loosen three screws to disconnect cord wires from plug terminals.
6. Inspect cord wires for broken strands or cut insulation. If necessary, cut off damaged portion of
cord and prepare wire ends by removing 1 inch (25 mm) of cord jacket and 1/4 inch (6 mm) of
insulation from each cord conductor.
7. Inspect replacement plug for damaged or missing components.
8. Thread prepared AC line cord through collar on replacement plug.
9. Twist together strands on each line cord wire.
10. Insert green/yellow (ground) conductor into terminal for cylindrical or semicircular ground prong.
Push wire into terminal fully and secure setscrew.
11. Insert blue (neutral) wire into terminal for silver-colored flat prong. Push wire into terminal full and
secure.
12. Insert brown (line) wire into terminal for brass flat prong. Push wire into terminal fully and secure
setscrew.
13. Press plug body into plug collar.
14. Secure two screws on plug collar.
15. Secure cord clamp on outer jacket of line cord. Ensure cord does not move under clamp.
230 VAC Plug
1. Disconnect plug from AC outlet.

2. Loosen setscrew that secures plug boot to plug body.
3. Separate plug boot from plug body. Pull plug body with attached cord through boot far enough to
expose three wire terminals on plug body.
4. Loosen clamp that holds line cord to plug body.
5. Loosen three screws to disconnect cord wires from plug terminals.
6. Inspect cord wires for broken strands or cut insulation. If necessary, cut off damaged portion of
cord and prepare wire ends by removing 1 inch (25 mm) of cord jacket and 1/4 inch (6 mm) of
insulation from each cord conductor.
7. Inspect replacement plug for damaged or missing components.
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8. Thread prepared AC line cord through boot from replacement plug and under loosened clamp on
plug body.
9. Twist together strands on each line cord wire.
10. Insert green/yellow (ground) conductor into center terminal on plug. Push wire into terminal fully
and secure setscrew.
11. Insert blue wire into line terminal. Push wire into terminal fully and secure setscrew.
12. Insert brown wire into other line terminal. Push wire into terminal fully and secure setscrew.
13. Secure clamp over jacket on line cord. Ensure cord does not move under clamp.
14. Press plug body into plug boot.
15. Secure setscrew on plug boot.
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AC Power Cord Assembly

The AC Power Cord Assembly is described physically and electrically in the Power Distribution and
Control chapter of this manual. Follow these steps to replace the entire AC Power Cord Assembly:
1. Inspect replacement AC Power Cord Assembly for obvious damage or missing components.
2. Disconnect AC plug from facility AC outlet.
3. Remove Workstation rear cover and side cover.
4. Disconnect green/yellow chassis ground wire from pin 3 on TB1. Leave other end of wire connected
to ground stud E1 on Workstation chassis.
5. Disconnect Line Filter Plugs J50, J51 and J52 from the Power Cord Assembly.
6. Disconnect A38J1 from Surge Suppressor PCB.
7. Remove four torx screws that secure AC Power Cord Assembly mounting plate to Workstation rear
chassis. Retain screws.
8. Lift AC Power Cord Assembly from Workstation.
9. Connect A38J1 on replacement AC Power Cord Assembly to P1 on Surge Suppressor assembly.
Ensure connector locks in place.
11. Connect green/yellow chassis ground wire on new AC Power Cord Assembly to TB1.
12. Secure Power Cord Assembly mounting plate to Workstation rear chassis using torx screws
removed in step 5.
13. Connect Workstation AC power plug to facility AC outlet.
14. Power up Workstation and check for proper operation.
15. Install Workstation covers.
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AC Power Cord Assembly Pilot Lamp

The AC Pilot Lamp is not available as a replacement part. If it fails, replace the entire AC Power Cord
assembly.
Circuit Breakers CB1, CB2, CB3 and CB4

WARNING: AC line voltage is present on circuit breaker terminals. To avoid dangerous
electrical shock, disconnect Workstation AC line plug from facility AC outlet before
attempting to replace a circuit breaker.
CB1 and CB2 (100-127 VAC Workstation only) attach to the AC Power Cord Mounting Plate. CB3 and CB4
attach to the Interconnect Cable Mounting. Refer to the following illustrations for details.
CB1 and CB2 on AC Power Cord Mounting Plate
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CB3 and CB4 on Interconnect Cable Mounting Plate
Follow these steps to replace CB1, CB2, CB3 or CB4:

1. Disconnect AC power plug from facility AC outlet.
2. Remove rear cover from Workstation.
3. Remove four torx screws that secure AC Power Cord mounting plate or Interconnect Cable
mounting plate to Workstation chassis. Retain screws for reuse.
4. Disconnect and tag wires from circuit breaker to be replaced.
5. Carefully loosen and remove dress nut that secures circuit breaker to mounting plate. Remove
circuit breaker from mounting plate.
6. Inspect replacement circuit breaker for obvious damage.
7. Connect wires disconnected in step 4 to replacement circuit breaker.
8. Mount replacement circuit breaker to mounting plate. Secure dress nut.
9. Use four torx screws removed in step 3 to secure mounting plate to Workstation.
10. Connect Workstation AC power plug to facility AC outlet.
11. Test Workstation for proper operation.
12. Install Workstation rear cover.
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Surge Supressor PCB

Follow these steps to replace the Surge Suppressor PCB.
2. Remove Workstation’s Rear Cover, Left Cover and Front Cover.
3. Locate the Surge Suppressor PCB. It is located at the bottom of the Workstation chassisnear the
front as shown below.
4. Remove torx screws that attach Surge Suppressor PCB to chassis bracket. Save these screws for
reuse.
5. Disconnect connectors from P1 and P2 and tag both connectors.
6. Inspect replacement Surge Suppressor PCB for any obvious damage or missing components.
7. Reinstall tagged connectors to P1 and P2 on the new Surge Suppressor PCB.
8. Mount new PCB on chassis bracket and secure mounting hardware.
9. Connect AC power plug to facility AC outlet.
11. Reinstall Workstation rear cover.
Surge Supressor PCB Mounted in Workstation
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Isolation Transformer T1
DANGER: Dangerous AC line voltage is present on isolation transformer terminals.
Disconnect AC line plug from AC outlet before working on exposed AC
voltage. Failure to heed this warning may result in death, burns, electric
shock and equipment damage.
CAUTION: The isolation transformer assembly is heavy. Get assistance when removing or
installing it. Failure to heed this message may result in personal injury and
equipment damage.
1. Disconnect AC power plug from AC outlet.

2. Remove the four lower Workstation covers. If Workstation is not equipped with a UPS, go to step 8.
3. Remove Corner Bracket from Tracker Box Mount Bracket. Stow screws with Corner Bracket.
Corner Bracket
4. Loosen screws on outer end of UPS Mounting Strap. You should now be able to move the UPS on
UPS Mounting Bracket.
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UPS Mounting Strap
5. Slide the UPS toward right on the UPS Mounting Bracket far enough to give you access to the UPS
rear panel connectors. Disconnect and tag all wires that attach to these connectors.
6. Remove UPS from Workstation chassis.
7. Remove screws that secure UPS Mounting Bracket to Workstation. There are two screws in each
end of the bracket. Remove UPS Mounting Bracket and stow screws with bracket.
8. Without disturbing any wires that go to the Isolation Transformer itself, disconnect all external
wiring from input terminals and output terminals of transformer. Tag each wire as you disconnect it.
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Isolation Transformer Mounted in Workstation
9. Remove four hex nuts that secure transformer bracket to Workstation chassis. Retain this hardware
for reuse.
10. Carefully lift Isolation Transformer assembly from chassis and set it aside.
11. Inspect replacement isolation transformer assembly for any obvious damage or missing
components.
12. Install replacement isolation transformer assembly in chassis.
13. Install and secure locking hex nuts removed in step 9.
14. Reinstall wires you removed in step 8. Double check wiring and secure nuts. If your system is not
equipped with a UPS, go to step 21.
15. Reinstall UPS Mounting Bracket to Workstation. Secure mounting screws.
16. Slide UPS part way back into Workstation on UPS Mounting Bracket.
17. Reconnect wiring to rear panel of UPS. Double-check your connections.
18. Slide UPS all the way in on UPS Mounting Bracket. Be careful not to damage connectors on rear
panel of UPS.
19. Install Corner Bracket you removed in step 3. Secure screws in bracket.
20. Secure screws on outer end of UPS Mounting Strap. Make sure UPS mounts securely to Workstation
and does not move around on UPS Mounting Bracket.
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21. Connect AC power plug to AC outlet and test system for proper operation.
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ISD-PC2 Intelligent Shutdown Power Control PCB

2. Remove rear and left-hand Workstation covers.
3. Remove screws that attach ISD Power Control PCB to chassis. Retain screws and associated
hardware for reuse.
4. Disconnect and tag connectors currently attached to the ISD Power Control PCB.
5. Place removed PCB in anti-static bag.
6. Inspect replacement ISD Power Control PCB for any obvious damage or missing components.
7. Reinstall all connectors to replacement board.
8. Mount replacement PCB to chassis and secure mounting hardware.
9. Connect AC power plug to AC outlet.
11. Install Workstation covers you removed in step 2.
ISD PC2 PCB Installed in Workstation
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Workstation ON/OFF Pushbutton

The On/Off pushbutton for the Workstation is a bit difficult to replace. First we show the button mounted
on the Workstation and then strapped to a test fixture so you can see the parts of the pushbutton. Study
both illustrations so you can readily identify the parts.
Note: Before you begin replacing the pushbutton, make sure you have dismantling tool 29-899042.
On/Off Pushbutton Mounted to Workstation
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On/Off Pushbutton Mounted to Test Fixture
Follow these steps to replace the Workstation ON/OFF pushbutton:

2. Remove hardware that secures Top Front Workstation cover to Workstation. (Refer to procedure
elsewhere in this chapter for cover removal details.)
3. Carefully pull switch cable faston connectors from pushbutton terminals.
4. Use dismantling tool 29-899042 to remove contact block from switch. Then loosen locking collar to
remove pushbutton from Top Front Workstation cover.
5. Inspect replacement pushbutton for obvious damage or missing components.
6. Use dismantling tool 29-899042 to remove contact block from replacement switch.
7. Install pushbutton portion of replacement switch to Top Front Workstation cover. Secure locking
collar to hold pushbutton in place.
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8. Install switch block assembly on pushbutton.

9. Use ohmmeter to identify switch and LED terminals on replacement pushbutton assembly.
11. Connect white and red wires in switch cable to switch terminals on pushbutton assembly.
12. Connect black and green wires in switch cable to LED terminals on pushbutton assembly.
13. Connect AC power plug to facility AC outlet.
14. Test replacement pushbutton for proper operation. If LED does not light, reverse the black and
green wires.
15. Install Top Front Workstation cover and secure hardware on cover.
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UPS Off Switch

The UPS Off switch is located on the Workstation’s Lower Top cover, which is described at the beginning
of this chapter. The UPS Off switch mounts at the rear of the Workstation. It appears as follows:
UPS Off Switch Mounted to Workstation
Follow this procedure to replace the UPS Off switch:

1. Disconnect Workstation’s AC line plug from facility’s AC outlet.
2. Follow instructions provided elsewhere in the chapter to remove mounting hardware that secures
Workstation’s Rear Top cover to the Workstation and remove the Rear Top cover.
3. Loosen two hex locknuts that secure UPS Off switch to Lower Top cover. They are shown in the
following illustration.
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UPS Off Switch Mounting Details
4. Disconnect P15 from J15 and remove the suspect UPS Off switch from the Workstation by sliding
switch mounting plate off its mounting studs and lifting it up from behind the cover mounting
bracket.
5. Inspect replacement UPS Off switch assembly for obvious defects or breakage.
6. Connect P15 on new switch to J15.
7. Install new switch mounting plate over mounting studs and use the two hex nuts you removed
earlier to mount the replacement switch.
8. Connect Workstation to AC outlet.
9. Power up Workstation and allow it to boot completely.
10. Verify that the UPS Off switch works correctly. Refer to the Operator Manual and to the Power
Distribution and Control chapter of this manual for additional details.
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Power Supplies PS1, PS2 and PS3

Power Supplies PS1, PS2 and PS3 all reside on the forward-facing surface of the Electronics box. Each of
these power supplies is described and illustrated in the Power Distribution and Control chapter of this
manual.
The forward-facing surface of the Electronics box is an easy-to- access spot in systems not equipped for
surgical navigation. It’s a bit harder in Workstations equipped for surgical navigation: You must remove
the Tracker Box assembly and Uninterruptible Power Supply before you can replace any of these power
supplies.
Follow these steps to replace PS1, PS2 or PS3:
1. Turn off system.
2. Disconnect Workstation’s AC power plug from facility AC outlet.
3. Remove Rear, Side and Front Workstation covers.
4. Open front cover on Electronics box.
5. If Workstation is equipped for surgical navigation, follow the procedure provided in this chapter to
remove the Tracker Box.
6. If Workstation is equipped for surgical navigation, follow the procedure provided in this chapter to
remove the Uninterruptible Power supply
7. If PS1 or PS2 is the suspect supply, remove the left-hand EMI cover shown in the illustration below.
8. If PS3 is the suspect power supply, disconnect PS3COV P1, which is the power line leading from PS3’s
EMI cover to the LCD monitors. Next, loosen the attaching hardware for PS3’s EMI cover and
disconnect PS3COV J1 from the EMI cover.
9. Unplug the AC power cord from the suspect supply.
10. If you’re removing PS1 or PS2, unplug the DC outputs from the suspect supply according to the
following table:
Suspect Output Destination

Supply
PS1 A1J3 P3 on Dual Passive Backplane
AIJ4 P4 on Dual Passive Backplane
+12 and +5 Volts Power Connector on SATA drive
PS2 A1J1 P1 on Dual Passive Backplane
A1J2 P2 on Dual Passive Backplane
A43J2 Power Connector on T-card.
PS2J3 PS2P3. This supplies +5 Volts to
the Video Controller PCB. (See
sheet 3 of Interconnect Diagram
885899.)
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11. Free the DC output connectors and wires from the suspect supply so that they do not inhibit
removal of the power supply from the Workstation chassis. If you must remove cable ties, be careful
not to nick wires.
12. Remove attaching hardware that secures the suspect power supply to the Power Supply bracket.
13. Remove suspect power supply.
14. Check replacement power supply for obvious damage or other visible problems. Make sure you’ve
got the right power supply.
15. Mount replacement power supply on power supply bracket. Secure mounting hardware.
16. If you’re installing a new PS3, connect the DC output from PS3 to the interior connector on the EMI
box. Mount the EMI box and secure the mounting hardware.
17. If you’re installing a new PS1 or PS2, reinstall the EMI shield you removed in step 7.
18. Restore all DC connections you removed earlier in this procedure. Refer back to earlier steps if
necessary to refresh your memory.
19. Restore the AC connection you removed in step 7.
20. Close the Electronics box and secure the quarter-turn fasteners.
21. Reinstall the Tracker Box if you removed it in step 5. Refer to the Tracker Box replacement
procedure in this manual if you need additional information.
22. Reinstall the Uninterruptible Power Supply if you removed it in step 6.
23. Plug Workstation into active AC outlet.
24. Turn on system and allow it to boot completely.
26. Reinstall covers.
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Workstation Power Supplies Under EMI Covers
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This section describes how to remove and install the field replaceable PCBs that mount in the Split
Passive Backplane in the Electronics Box.
Sheet 3 of Interconnect Diagram 885899 gives a physical layout for the Dual Passive Backplane, and
names the PCB that mounts in each slot.
Video Controller PCB

The Video Controller PCB mounts in slot A1A1 on the Dual Passive Backplane. Follow these steps to
replace it:
1. Turn off the Workstation and unplug it from the AC outlet.
2. Remove the Workstation Rear Cover.
3. Open the Electronics box and locate the Video Controller PCB.
4. Remove the two screws that secure the PCB to the Electronics box.
5. Carefully remove all cables connected to the front edge of the PCB. If necessary, tag connectors for
easier identification later.
6. Withdraw PCB from Electronics box and place it in an antistatic bag.
7. Connect cables you removed in step 5 to replacement Video Controller PCB.
8. Install replacement Video Controller PCB in Electronics box.
9. Install screws you removed in step 4.
10. Close Electronics box.
11. Be careful to secure all quarter-turn fasteners.
12. Connect Workstation to AC outlet.
13. Power system on and allow it to boot completely.
14. Test system for proper operation.
15. Install Workstation Rear Cover.
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Systems Interface PCB

The System Interface PCB mounts in slot A1A2 of the Dual Passive Backplane. Follow these steps to
replace it:
1. Turn off Workstation and disconnect its AC line from facility’s electrical outlet.
2. Remove Workstation Rear Cover.
3. Loosen captive quarter-turn fasteners that secure hinged cover on Electronics Box. Open cover.
4. Identify the System Interface PCB, which occupies position A1A2 in the Dual Passive Backplane.
5. Remove two screws that secure System Interface PCB to card rack.
6. Gently pull board forward to release it from the backplane. Pull board just far enough to get access
to attached cables.
7. Disconnect all cables from board. Tag cables so you can readily identify where to plug them into
replacement board.
8. Place removed System Interface PCB in antistatic bag to prevent ESD damage.
9. Connect cables you removed in step 7 to replacement System Interface PCB.
10. Align edge connectors on replacement board with slot A1A2 in Dual Passive Backplane. Gently push
board into place.
11. Install two screws you removed in step 5.
12. Connect Workstation to AC line and check system for proper operation.
13. Close cover on Electronics Box and secure cover with captive fasteners.
RTOS Single Board Computer

The RTOS Single Board Computer mounts in slot A1A3 of the Dual Passive Backplane. Follow these steps
to replace it:
4. Identify the RTOS Single Board Computer, which occupies position A1A3 in the Dual Passive
Backplane.
5. Remove two screws that secure the RTOS SBC to the card rack.
to attached cables.
replacement board.
8. Place removed SBC in antistatic bag to prevent ESD damage.
9. Connect cables you removed in step 7 to replacement SBC.
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board into place.
Image Processor PCB

The Image Processor PCB mounts in slot A1A5 of the Dual Passive Backplane. Follow these steps to
replace it:
4. Identify the Image Processor PCB, which occupies position A1A5 in the Dual Passive Backplane.
5. Remove two screws that secure Image Processor PCB to card rack.
6. Gently pull Image Processor PCB forward to release it from the backplane. Pull board just far
enough to get access to attached cables.
replacement board.
8. Place removed Image Processor PCB in antistatic bag to prevent ESD damage.
9. Connect cables you removed in step 7 to replacement Image Processor PCB.
10. Align edge connectors on replacement Image Processor PCB with slot A1A5 in Dual Passive
Backplane. Gently push board into place.
Display Adapter PCB

The Display Adapter PCB mounts in slot A1A6 of the Dual Passive Backplane. Follow these steps to
replace it:
4. Identify the Display Adapter PCB, which occupies position A1A6 in the Dual Passive Backplane.
5. Remove two screws that secure Display Adapter PCB to card rack.
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to attached cables.
replacement board.
8. Place removed Display Adapter PCB in antistatic bag to prevent ESD damage.
9. Connect cables you removed in step 7 to replacement Display Adapter PCB.
board into place.
11. Install two scrws you removed in step 5.
Cine Bridge PCB

The Cine Bridge PCB mounts in slot A1A7 of the Dual Passive Backplane. Follow these steps to replace it:
4. Identify the Cine Bridge PCB, which occupies position A1A7 in the Dual Passive Backplane.
5. Remove two screws that secure Cine Bridge PCB to card rack.
to attached cables.
replacement board.
8. Place removed Cine Bridge PCB in antistatic bag to prevent ESD damage.
9. Connect cables you removed in step 7 to replacement Cine Bridge PCB.
board into place.
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GPOS Single Board Computer

The GPOS Single Board Computer mounts in slot A1B1 of the Dual Passive Backplane. Follow these steps
to replace it:
4. Identify the GPOS Single Board Computer, which occupies position A1B1 in the Dual Passive
Backplane.
5. Remove two screws that secure the RTOS SBC to the card rack.
to attached cables.
replacement board.
8. Place removed SBC in antistatic bag to prevent ESD damage.
9. Connect cables you removed in step 7 to replacement SBC.
10. Align edge connectors on replacement board with slot A1B1 in Dual Passive Backplane. Gently push
board into place.
12. Reload software as described below.
Note: When you replace the GPOS SBC (Nav or Non-Nav), the 9900 Elite will not boot up fully unless you
reload software (either a clean install or normal install.) This is because Linux has the Ethernet
MAC addresses stored on the hard disk and requires a match to bring up the Gigabit network
(eth1). The new SBC will have different MAC addresses for the two Ethernets, causing bootup to
fail. This causes the GPOS to fill up the /var/log/messages files with network errors. The RTOS
hangs, waiting for the GPOS DHCP serve3r to provide PXE services for bootup. Reinstalling
software formats the disk partitions and cleans up the files that have MAC addresses stored in
them. The new addresses are detected and stored during the Linux install procedure.
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Follow these steps to replace the Passive Backplane.
1. Turn off power to Workstation.
3. Loosen screws that secure cover on Workstation Electronics Box, and open cover.
4. Carefully remove each PCB that plugs into the Passive Backplane. Tag all wires you might have
trouble reconnecting later.
5. Disconnect and tag the power cables from to J1 and J2 on the Passive Backplane.
6. Remove all mounting hardware that secures Passive Backplane to chassis.
7. Lift Passive Backplane from chassis.
8. Inspect replacement Passive Backplane to make sure it’s the correct one and that there are no
missing or damaged components.
9. Install replacement Passive Backplane to chassis using hardware you removed in step 4.
10. Connect power cables you removed in step 5.
11. Carefully install each PCB you removed in step #4. Reconnect appropriate wires to each PCB.
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I/O and Communication Components

Follow these steps to replace the Isolated Interface PCB:
1. Power down Workstation in an orderly manner.
2. Disconnect Workstation’s AC power plug from facility’s AC outlet.
3. If there is an RJ45 Ethernet plug or D-type connector installed on any rear panel jack of the
Workstation’s Isolated Interface PCB, disconnect the connector or plug.
5. Loosen quarter-turn fasteners that secure door on Electronics box and open door.
6. Remove four jack screws that hold External Interface PCB to Electronics box door.
7. Disconnect J2 from P2 on Isolated Interface PCB.
8. Disconnect J1 from P1 on Isolated Interface PCB.
9. Disconnect J6 from P6 on Isolated Interface PCB. This is the RJ45 Ethernet connector.
10. Remove suspect Isolated Interface PCB from Workstation.
11. Examine replacement Isolated Interface PCB to make sure it is not damaged.
12. Mount replacement Isolated Interface PCB to Electronics Box door using jack screws you removed in
step 6.
13. Reconnect J1, J2 and J6 to replacement Isolated Interface PCB.
14. Close door on Electronics Box and secure all quarter-turn fasteners.
15. Connect Workstation’s AC line plug to facility’s AC outlet.
16. Power up system and check the Workstation for proper operation.
17. Install Workstation’s Rear Cover.
18. Reconnect any cabling you disconnected in step 3.
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Isolated Interface PCB Mounted on External Interface Panel
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USB Hub
The USB Hub mounts on top of the Workstation pedestal under the Top Front Workstation cover and Top
Rear Workstation cover. Follow these steps to replace it:
1. Power down Workstation in an orderly manner.
2. Disconnect Workstation’s AC power plug from facility’s AC outlet.
3. Follow instructions provided earlier in this chapter to remove Top Front Workstation cover and Rear
Top Workstation cover.
4. Locate the USB Hub Bracket, which covers the USB Hub. The following illustration provides
additional details.
USB Hub Mounting Details
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5. Loosen the screws on the USB Hub Mounting Bracket’s Cable Strain Relief. Disconnect all USB
cables secured by the strain relief and lift strain relief off USB Hub Mounting Bracket. These four
cables are all outputs from the Hub.
6. Loosen hardware that holds the Hub Mounting Bracket to the Workstation. Remove Hub Mounting
Bracket.
7. Disconnect USB input cable from rear of USB Hub (not shown).
8. Disconnect +5 Volt power connector from pigtail at rear of USB Hub (not shown).
9. Remove suspect USB Hub from Workstation.
9. Inspect replacement USB hub for physical damage or missing parts.
10. Connect +5 Volt power plug to replacement USB Hub.
11. Connect upstream USB plug to replacement USB Hub.
12. Set replacement USB upside down on Workstation chassis the same way the original hub was
installed.
13. Reinstall Hub Mounting Bracket over USB Hub and secure mounting hardware.
14. Reinstall all USB output cables you disconnected in step 5.
15. Install cable strain relief around downstream cables and secure cable strain relief screws.
16. Connect Workstation’s AC power plug into facility’s AC outlet. Turn on Workstation and allow system
to boot completely.
17. Verify that Workstation keyboard and Touch Screen work correctly.
18. Follow instructions provided earlier in this chapter to reinstall Top Front Workstation cover and Top
Rear Workstation cover.
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DVD R/W Drive

Follow these steps to replace the DVD R/W drive:
1. Turn off Workstation and remove its AC power plug from wall outlet.
2. Follow procedures provided earlier in this chapter to remove Top Front Workstation Cover and Top
Rear Workstation Covers. This gives access to the rear of the DVD R/W Drive.
3. Follow procedure provided earlier in this chapter to remove Workstation Keyboard. This gives
access to the drive mounting screws.
4. Remove screws that secure DVD Bracket to front of Workstation.
Note: The following illustrations show a prototype system. Component colors and cable routing details
are slightly different in a production system.
DVD Bracket Screws on Prototype System
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5. Disconnect power plug from the DVD R/W drive.
DVD R/W Rear Panel Connections (Prototype System)
6. Cut USB strain relief zip tie and disconnect the USB line from the USB-to-IDE bridge.
7. Pull DVD Bracket and attached DVD R/W drive from front of Workstation.
8. Remove four screws that secure DVD EMI shield to the rear of the drive; remove shield.
9. Disconnect USB-to-IDE bridge from DVD drive.
10. Remove screws that secure suspect DVD R/W Drive to DVD Bracket.
11. Inspect replacement DVD R/W drive. Make sure it is the correct replacement drive, and is complete
and undamaged.
12. Install replacement DVD R/W drive on DVD Bracket. Secure screws.
Note: When you install replacement DVD R/W Drive and DVD Bracket in the following step, make sure
DVD Bracket is under Hold-Down Bracket (see previous illustration).
13. Reinstall USB-to-IDE Bridge on DVD R/W drive. Make sure that power and data cables to bridge are
still securely plugged into bridge.
14. Install four screws that secure DVD EMI shield to rear of replacement DVD drive.
15. Reinstall DVD Bracket with replacement DVE R/W drive in Workstation. Secure the mounting screws.
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16. Reconnect power plug to DVD R/W drive.

17. Reinstall Workstation Keyboard.
18. Reinstall Top Front Workstation Cover and Top Rear Workstation Cover.
19. Reconnect Workstation AC power plug to facility’s AC outlet.
20. Power up system and allow it to boot completely.
21. Check replacement DVD R/W drive for proper read and write operation.
USB-to-IDE Bridge
The USB-to-IDE Bridge installs on the DVD R/W’s IDE connector at the rear of the drive. Refer to the
previous illustrations and follow this procedure to replace the Bridge:
2. Follow procedure provided earlier in this chapter to remove Top Rear Workstation cover. This gives
access to the USB-to-IDE Bridge.
3. Remove four screws that secure EMI shield to DVD R/W drive.
4. Disconnect power and USB cables from USB-to-IDE Bridge.
5. Disconnect USB-to-IDE Bridge from DVD R/W’s IDE connector.
6. Remove suspect USB-to-IDE Bridge from Workstation.
7. Inspect replacement USB-to-IDE Bridge. Make sure it’s the correct adapter and that it has no
obvious physical damage.
8. Install replacement USB-to-IDE Bridge in DVD R/W’s IDE connector.
9. Connect power and data cables to replacement USB-to-IDE Bridge.
10. Connect Workstation’s AC power cord to facility’s AC outlet and power up system. Allow system to
boot completely.
11. Check DVD R/W drive for proper read and write operation.
12. Reinstall EMI shield on DVD R/W drive. Secure mounting screws.
13. Install Top Rear Workstation cover.
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Amplified Speakers
The Amplified Speaker Assembly mounts under the Speakerbox Bracket on the Workstation pedestal.
The assembly consists of two speakers in the same enclosure. Follow these steps to replace the speaker
assembly:
2. Follow procedure provided earlier in this chapter to remove Top Front Workstation cover. This gives
access to the Amplified Speaker Assembly.
3. Remove zip tie that secures power cable and audio cable to rear panel of speaker assembly.
4. Disconnect power cable and audio cable from rear panel of speaker assembly.
5. Remove screws that hold Speakerbox Bracket to Workstation. Remove bracket and lift faulty
speaker assembly from Workstation.
6. Inspect replacement speaker assembly before installing it in the Workstation. Make sure it is the
right part and that it has no visible damage.
7. Use Speakerbox Bracket to secure replacement Amplified Speaker Assembly to Workstation. Secure
mounting screws.
8. Connect power cable and audio cable to jacks at rear of speaker assembly.
9. Install another zip tie to secure power cable and audio cable to rear panel of replacement speaker
assembly.
10. Connect Workstation’s AC line plug to facility’s AC outlet. Start system and allow it to boot
completely.
11. Check replacement Amplified Speaker Assembly for proper operation.
12. Install Top Front Workstation Cover.
Note: The following illustration shows a prototype system.
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Amplified Speaker Assembly Details (Prototype System)
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Serial ATA Hard Drive

Note: Be sure you’re replacing the Serial ATA Hard Disk and not the Cine Disk in the following
procedure.
Follow these steps to replace the Serial ATA Hard Drive
Note: Before replacing the SATA hard drive, inspect the existing drive and connectors. If you see an
obvious problem like a loose connector, correct the problem and try the drive again before
replacing it.
1. Power down the system and remove the AC power plug from the wall outlet.
2. Remove the Workstation's rear cover.
3. Remove the left-hand side cover from the Workstation. (The left-hand side cover is the one on your
left as you face the front of the Workstation.)
4. Loosen the five quarter-turn fasteners that secure the rear door on the Electronics box. Open the
rear door.
5. Loosen the two quarter-turn fasteners that secure the side door on the Electronics box. Open the
side door.
6. Locate the hard drive assembly inside the Electronics box. It mounts near the side door as shown in
the following picture.
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Hard Drive Assembly
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7. Locate the SATA hard drive in the hard drive assembly. It is the hard drive closest to the Electronics
box side door.
SATA Hard Drive Power and Data Cables
8. Carefully disconnect power cable connector PS1J2 from the SATA hard drive. This connector
appears in the previous illustration.
CAUTION: When removing the SATA cable connector from the hard disk drive in the next step, tilt the
connector from side to side and pull up very gently. This tilting allows an edge of the
internal retaining clip inside the cable connector to release from the hard drive SATA
connector tab, freeing the connector. Pulling straight up on the SATA cable can break off
the HDD SATA connector tab, damaging the hard disk drive permanently.
9. Grasp the SATA hard drive data cable connector and pull up very gently while rocking the connector
from side to side. Cable connector should release easily from the hard drive connector tab. DO NOT
FORCE CONNECTOR. It will slide off easily once it is properly aligned.
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10. Note the position of the SATA hard drive jumper. Labelling on the drive provides information on
jumper position.
11. Loosen the four torx screws and plastic bushings that secure the SATA hard drive to the drive
assembly.
12. Lift the SATA hard drive from the drive assembly. Remove the mounting screws and bushings and
retain them for use on the replacement drive.
13. Place removed SATA hard drive in ESD container and set it aside.
14. Remove replacement drive from shipping materials and install the mounting screws and bushings
onto the drive.
15. Set the new drive's jumper to the position you observed in step 10.
16. Mount the replacement SATA hard drive into the drive assembly and secure the mounting hardware.
17. Connect the SATA hard drive cable to the replacement drive. DON'T FORCE THE CONNECTOR.
Once the connector is in proper position, it will slide into position without resistance.
18. Connect the power cable to the replacement hard drive. This is the cable you removed from the
faulty drive in step 8.
19. Connect the Workstation's AC line plug to the wall outlet.
20. Turn the system on and allow it to boot completely.
21. Test the system for proper operation.
22. If you don't see any operational problems, close the two doors on the Electronics box. Secure all
quarter-turn fasteners on the two doors.
23. Mount the left-hand Workstation side cover.
24. Mount the rear Workstation cover.
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Cine Disk Drive

The Cine Disk Drive and adapter mount in the Hard Drive assembly, which is located in the Electronics
Rack assembly. The Cine Disk drive mounts on the left-hand side of the Hard Drive assembly, as shown
in the previous illustrations. Follow these steps to replace the Cine Disk Drive. Refer back to the SATA
Hard Drive replacement instructions if you need help identifying components.
1. Power down system as described in operator’s manual and wait a minute for both disk drives to spin
down.
2. Disconnect Workstation’s AC line plug from the AC outlet.
3. Remove Rear Workstation Cover and Left Side Workstation Cover.
4. Loosen quarter-turn fasteners that secure two doors on Electronics Rack assembly. Open both
doors.
5. Locate Hard Drive assembly and identify Cine Disk Drive.
6. Remove screws and plastic bushings that secure Cine Drive Adapter Bracket and Cine Drive to Hard
Drive Mount.
Cine Drive Mounting Details
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7. Lift Cine Disk Drive out of Cine Drive Adapter Bracket.

8. Disconnect T-Card from SCA-40 connector on suspect Cine Disk Drive. It is not necessary to
disconnect any cabling from the T-Card.
9. Inspect replacement Cine Disk Drive for missing parts or damage.
10. Connect T-Card to SCA-40 connector on replacement Cine Disk Drive.
11. Put replacement Cine Disk Drive in Cine Drive Adapter Bracket.
12. Install mounting screws and plastic bushings you removed in step 6.
13. Mount Cine Drive and Cine Drive Adapter Bracket to Hard Drive Mount. Secure the screws.
14. Connect Workstation’s AC line plug to AC outlet.
15. Power up system and check replacement Cine Disk Drive for proper operation.
16. Close both doors on Electronics Rack assembly. Secure all quarter-turn fasteners.
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T Card
The T-Card mounts directly on top of the Cine Disk Drive, where it converts the SCA-40 drive connector to
two DB9 differential serial connectors. Refer to the following illustration for T-Card location details.
T-Card Location
Follow these steps to replace T-Card:

1. Power down system as described in operator’s manual and wait a minute for both disk drives to spin
down.
2. Disconnect Workstation’s AC line plug from AC outlet.
3. Remove Rear Workstation Cover and Left Side Workstation Cover.
4. Loosen quarter-turn fasteners that secure two doors on Electronics Rack assembly. Open both
doors.
5. Locate Hard Drive assembly and identify Cine Disk Drive.
6. Remove screws and plastic bushings that secure Cine Drive Adapter Bracket and Cine Drive to Hard
Drive Mount.
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7. Lift Cine Disk Drive out of Cine Drive Adapter Bracket.

8. Disconnect suspect T-Card from SCA-40 connector on Cine Disk Drive.
9. Disconnect power and data cables from suspect T-Card
10. Inspect replacement T-Card for missing parts or damage
11. Inspect replacement T-Card for proper jumper placement. Make sure that there is a jumper across
the START1 position and one across the SEL6 position. All other jumper positions should be empty.
12. Connect power and data cables to replacement T-Card.
13. Connect T-Card to SCA-40 connector on Cine Disk Drive.
14. Put replacement Cine Disk Drive in Cine Drive Adapter Bracket.
15. Install mounting screws and rubber grommets you removed in step 6.
16. Mount Cine Drive and Cine Drive Adapter Bracket to Hard Drive Mount. Secure the screws.
17. Connect Workstation’s AC line plug to AC outlet.
18. Power up system and check Cine Disk Drive for proper operation.
19. Close both doors on Electronics Rack assembly. Secure all quarter-turn fasteners.
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Fans
The electric fans that cool the Workstation are all field replaceable. The exact number of fans in the
Workstation varies because there are two cooling fans in the optional Tracker Box assembly.
Refer to the illustrations in the Cooling chapter of this manual and to the following instructions if you
must replace any of the cooling fans in the Workstation.
Electronics Rack Circuit Board Fans

Two 76 CFM, 230 VAC fans cool the circuit boards in the Electronics Rack. Both fans reside in a
removable Fan Mount. Follow these steps to replace either fan:
CAUTION: Turn off the Workstation and disconnect it from the AC outlet before replacing
either cooling fan. The fans operate on 230 VAC, a dangerous voltage that can
electrocute, shock or burn upon contact. Exposed high voltage AC is also present
on Isolation Transformer terminals directly below the fans. Please be careful.
1. Power down system as described in operator’s manual.

3. Remove Workstation’s Rear Cover and Left Side Cover.
4. Loosen quarter-turn fasteners that secure two covers on Electronics Rack. Open covers
5. Use following illustration as reference to identify two screws that secure Fan Mount to bottom of
Electronics Rack.
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Fan Mount Screws
6. Remove Fan Mount screws.
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7. Use following illustration as reference to identify Fan Grille at bottom of Workstation.
Fan Grille at Bottom Rear of Workstation
8. Loosen screws and remove Fan Grille from bottom rear of Workstation. This gives you access to the
Fan Mount from below.
9. Reach under Electronics Rack and push Fan Mount to left. Fan Mount should drop from the bottom
of Electronics Rack after you push it left about an inch.
10. Move loose Fan Mount around to give you access to failed Fan.
11. Loosen attaching screws to remove failed Fan from Fan Mount.
12. Disconnect failed Fan’s AC line plug.
13. Remove failed Fan from Fan Mount.
14. Examine replacement fan for broken or missing parts.
15. Connect AC line plug to replacement fan.
16. Install replacement fan in Fan Mount and secure mounting screws. Be sure to orient fan so it
exhausts upward.
17. Reinstall Fan Mount on bottom of Electronics Rack and secure screws.
18. Power up Workstation and make sure new fan works correctly, blowing air upward.
19. Reinstall fan grille at rear of Workstation.
20 Close Electronics Rack covers and secure quarter-turn fasteners.
21. Reinstall Workstation covers.
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Electronics Rack Disk Drive Fan

A single 120 VAC fan cools the Disk Drive assembly by blowing air upward across it. Use the following
procedure to replace this fan.
CAUTION: Turn off the Workstation and disconnect it from the AC outlet before replacing the
disk drive cooling fan. This fan operates at 120 VAC, a dangerous voltage that can
electrocute, shock or burn you upon contact. Exposed high voltage AC is also
present on Isolation Transformer terminals directly below this fan. Please be
careful.
1. Power down system as described in operator’s manual.

3. Remove Workstation’s Rear Cover and Left Side Cover.
4. Loosen quarter-turn fasteners that secure two covers on Electronics Rack. Open both covers.
5. Refer to following illustration to locate Interconnect Cable assembly and Fan Grille.
Interconnect Cable Assembly and Fan Grille
6. Remove Fan Grille from back of Workstation.

7. Remove screws that secure Interconnect Cable assembly to back of Workstation. Push
Interconnect Cable assembly carefully down and out of way so you can see Disk Drive Fan.
8. Loosen nuts that secure Disk Drive Fan to bottom of Workstation Rack.
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9. Disconnect AC power line from loosened fan.

10. Remove suspect Disk Drive Fan from Workstation.
11. Inspect replacement Disk Drive fan for damage or missing parts.
12. Connect AC power line to replacement Disk Drive fan.
13. Mount replacement Disk Drive fan to bottom of Workstation Rack. Orient fan so it exhausts upward.
Use nuts you removed in step 8 to secure fan.
14. Reinstall Interconnect Cable Assembly to back of Workstation. Secure screws.
15. Reinstall Fan Grille to back of Workstation. Secure screws.
16. Reconnect Workstation’s AC line plug to facility’s AC outlet.
17. Power up system and check Disk Drive Fan for proper operation.
18. Close two doors on Electronics Rack and secure all quarter-turn fasteners.
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Optional Tracker Box Fans

Two DC fans cool the optional Tracker Box. They both mount on the left-hand side of the Tracker Box.
Use the following procedure to replace either Tracker Box fan:
1. Remove Workstation’s Front, Side and Rear covers.
2. Locate Tracker Box assembly at front of Workstation.
3. With system running, identify failed Tracker Box fan. Both fans are located on the left-hand side of
the Tracker Box.
4. Power down system in accordance with operator’s manual.
6. Loosen quarter-turn fasteners that secure Tracker Box cover. Open cover.
7. Dismount failed Tracker Box fan from Tracker Box chassis and disconnect its power plug. Retain
fan-mounting hardware, including four silica-gel washers.
Note: Be careful not to lose the four silica-gel washers, and reinstall them with the replacement fan.
The washers reduce fan noise.
8. Remove failed Tracker Box fan.

9. Inspect replacement Tracker Box fan for broken or missing parts. Make sure it is the correct fan.
10. Install replacement Tracker Box fan in Tracker Box using all mounting hardware you removed in
step 7.
11. Connect power cable to replacement Tracker Box fan.
12. Close Tracker Box cover and secure quarter-turn fasteners.
13. Connect AC power to Workstation and power up system.
14. Check replaced Tracker Box fan for proper operation.
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Tracker Box Fans
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DVD Fan
The fan that cools the DVD R/W drive mounts under the DVD Fan Shroud as shown in the following
illustration:
DVD Fan Details
Follow these steps to replace the DVD fan:

1. Power down system as described in Workstation operator manual.
3. Remove all Upper Workstation covers as described earlier in this chapter.
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4. Disconnect DC power lead from DVD fan pigtail.

5. Dismount suspect DVD fan and retain mounting hardware.
6. Inspect replacement DVD fan for broken or missing parts.
7. Mount replacement DVD fan to Workstation using hardware you removed in step 5. Be sure to
mount fan so it exhausts downward. Secure mounting hardware.
8. Connect DC power lead to DVD fan pigtail.
9. Connect Workstation’s AC power plug to facility’s AC outlet and power up Workstation.
10. Check replacement DVD fan for proper operation.
11. Reinstall Workstation’s Upper covers.
Power Supply and UPS Fans

All power supplies in the Workstation are equipped with internal cooling fans. None of these fans is field
replaceable; if a power supply fan is faulty, the entire power supply must be replaced. The same is true
for the fans that cool the Uninterruptible power supply (UPS). If one of them fails, you must replace the
entire UPS.
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Casters
If the Workstation does not move smoothly or easily over a level, hard floor, look for problems with one or
more casters. Most often the problem will be debris. The workstation has two types of casters—swivel
and locking. Two swivel casters mount on the Workstation right-hand side, with the two locking types on
the left.
The swivel casters are each secured in the Workstation cabinet frame by one 12mm bolt, accessible
through the open end of the tubular frame member. Once the bolt is removed, the caster can drop out.
A 12mm bolt secures each locking caster. However, you must also remove the pedal-operated brake
bar, which actuates the caster internal locking mechanism.
You can gain access to the caster mounting points only by removing the base cover attaching screws,
and sliding the cover upward.
Replace casters as follows:
1. Place Workstation power switch in OFF position and disconnect AC plug from wall outlet.
2. Remove all Workstation covers except Upper Workstation covers.
3. Remove or secure everything that sits on Workstation shelf.
WARNING: Workstation is very heavy. Get another person to help you with next step.
4. Gently tip Workstation over so rear of Workstation rests on floor.

5. Remove the three bolts that secure the Brake Pedal to the upper Brake Bar. Be careful not to lose
the lockwasher and plain washer on the bolt. This loosens upper Brake Bar so that you can push it
down further into the pedal and remove the pedal from the Workstation. Be sure to catch the
spring, which will fall when you loosen the upper Brake Bar. Remove the Brake Pedal, both Brake
bars, and both springs from the Workstation.
6. Loosen and remove mounting hardware that secures Base Cover to Workstation chassis. There are
hex nuts located in all corners.
7. Lift Workstation up slightly and slide Base Cover away from casters.
8. Loosen bolt that secures damaged caster to Workstation chassis. Remove bolt and damaged
caster.
9. Carefully pry Cable Pusher from damaged caster.
10. Install Cable Pusher on replacement caster.
11. Install replacement caster in Workstation chassis.
12. Clean threads on bolt you removed in step 8. Apply several drops of Locktite 242 to cleaned
threads.
13. Install bolt in replacement caster and secure bolt. Ensure replacement caster mounts firmly to
Workstation chassis.
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14. Lift Workstation up slightly and slide Base Cover back over casters.
15. Install hardware you removed in step 6.
16. Install Brake Pedal you removed in step 5.
17. Set Workstation upright and test new caster for proper operation. Make sure new caster pivots,
brakes, and locks like it should.
18. Reinstall any equipment you removed from Workstation shelf.
19. Install all Workstation covers you removed in step 2 and place Workstation back into operation.
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Optional Uninterruptible Power Supply

If the Workstation is equipped for surgical navigation, there will be an Uninterruptible Power Supply (UPS)
mounted at the front of the Workstation, just below the Tracker Box assembly. The UPS is an OEC-
modified commercial item that is field replaceable. Follow these steps to replace the UPS:
3. Remove Front, Side and Rear Workstation covers as described earlier in this chapter.
4. Locate and remove Corner Bracket that helps hold UPS to UPS Mounting Bracket. Corner Bracket
fastens to Tracker Box Mounting Bracket, which is directly above the UPS.
Corner Bracket Details
5. Locate UPS Mounting Strap. Remove two screws that secure front end of Mounting Strap to UPS
Mounting bracket.
6. Carefully slide UPS a few inches right to expose UPS rear panel connectors. Disconnect and tag all
UPS Rear Panel Connectors.
7. Remove suspect UPS from Workstation.
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8. Inspect replacement UPS for missing parts or obvious damage. Make sure replacement UPS is
equipped with the following label:
Label Attached to Correct Replacement UPS
9. Set replacement UPS on UPS Mounting Bracket, leaving a few inches of access for UPS rear panel.
10. Install rear panel connections you removed in step 6.
12. Verify that green LED on front panel of UPS lights; this indicates battery inside UPS is charging.
13. Allow UPS to charge for three hours.
14. Power up system and test UPS for proper operation as described in Power Distribution chapter of
this manual.
15. Install Corner Bracket you removed in step 4. Secure Corner Bracket mounting screws.
16. Fasten front end of UPS Mounting Strap to UPS Mounting bracket. Make sure UPS is secure on UPS
Mounting Bracket.
17. Install Workstation covers you removed in step 3.
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Optional Tracker Box

If the Workstation is equipped for surgical navigation, there will be a Tracker Box assembly mounted at
the front of the Workstation, just above the Uninterruptible Power Supply (UPS). Two metal brackets and
five screws hold the Tracker Box to the Workstation. Follow these steps to replace the Tracker Box:
3. Remove Front, Side and Rear Workstation covers as described earlier in this chapter.
4. Disconnect and remove any surgical navigation instruments that may be attached to Tracker Box.
5. Disconnect all wires from right side of Tracker Box. Tag connectors.
6. Locate and remove bracket at top left front corner of Tracker Box. This bracket holds Tracker Box to
Workstation frame.
Top Left Front Corner Bracket
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7. Locate and remove two screws that secure front edge of Tracker Box to Tracker Box Mount.
Bottom Left Front Corner Screw
Bottom Right Front Corner Screw
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8. Locate and remove bracket at bottom right rear corner of Tracker Box. This bracket holds Tracker
Box to Tracker Box Mount.
Bottom Right Back Corner Bracket
9. Remove suspect Tracker Box from Workstation.

10. Inspect replacement Tracker Box for missing parts or obvious damage.
11. Set replacement Tracker Box on Tracker Box Mount.
12. ReInstall connectors you removed in step 5.
13. Secure replacement Tracker Box to Workstation by reinstalling hardware you removed in steps 6, 7
and 8.
15. Power up system and allow it to boot completely.
16. Check operation of surgical navigation system as described in Surgical Navigation chapter of this
manual.
17, Install Workstation covers you removed in step 3.
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Optional Instant Film/Paper Printer

The Film/Paper Printer resides in the printer bay near the top of the Workstation directly below the
Keyboard and Monitors. Follow these steps to replace the printer.
Replacement
CAUTION: Printer weighs nearly 40 pounds when it is full of film or paper. Get some help
when moving it.
1. Place the Workstation’s power switch in the off position and remove the AC power plug from the AC
receptacle.
WARNING: Dangerous voltages are present in the Workstation unless the power plug is
removed from the AC receptacle. Failure to remove the power plug prior to
performing this upgrade could result in serious injury or death.
2. Remove Workstation’s Rear Panel Cover and detach the Upper Shelf Plate removing two 10-32 hex
nuts.
Remove Rear Panel
3. Detach the Rear Top Cover removing two 8-32 x1/2 Trx Screws (Save hardware).
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Detach Rear Top Cover
4. Remove the Workstation’s front cover.

5. Install mounting tray on the Workstation’s upper shelf using two nylon rivets.
Install Mounting Tray
6. Route the 25-pin connector end of the printer’s IEC 1284 parallel cable through the center gap in the
rear edge of the Upper Shelf (from where the Upper Shelf Cover Plate was removed), then route the
end of the printer AC power cable (with the 3 exposed wires) through the same center gap in the
Upper Shelf.
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Route 25-pin Connector
7. From the Printer Kit, access the Sony Printer. Connect the right-angled, 36-pin end of the IEC parallel
cable to the parallel socket connector on the rear of the printer.
NOTE: The parallel cable contained in the Kit may be a newer version than the parallel cable shown here
and discussed in the next step. The new version cable clip snaps directly onto the cable connector
and does not need to be tie-wrapped to it. Skip the next step if you have the newer version of the
parallel cable, which does not require the tie wrapping.
8. Plug the right-angled female end of the printer’s power cable into the 3-terminal AC power
connector on the rear of the printer.
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Connect Right-angled IEC cable and Right-angled Power Cord connectors
9. Place the printer on the Workstation’s upper shelf. Check that each printer leg goes into a Mounting
Tray hole.
Place Printer on Upper Shelf
10. Place the Tray Guide Cover from the Printer Kit in the printer per the instruction on the cover.
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Place Tray Guide Cover
11. Reinstall Workstation’s Front Cover.

12. Connect the 25-pin connector end of the printer’s IEC parallel cable to the J9 socket connector on
top of the Electronics Box. If necessary, route the cable through cable clamps to take up excess
slack.
25-pin Connector to Electronic Box J9
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13. Connect the three exposed wire ends of the printer power cable to TB4 as shown in the following
photo and table. Route the cable through the cable clamps as necessary, to remove excess slack.
Terminal Board 4 (TB4) Power Cable Connections
230 VAC Power Cable Connections to TB4

Printer’s Wire Color Terminal Board Connection
Green CHA 1
Black AC1 2
White AC2 4
14. Install the Workstation’s Rear Top Cover using two 8-32 x1/2 Trx Screws.
15. Attach the Workstation’s Rear Panel Cover.
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Configuring the Printer

1. Apply power to the system and perform the Direct Connect procedure.
2. Start the Utility Suite application and enter RUT.
3. Connect to the system by clicking on the Connect pull-down menu and selecting System.
4. Click Yes on the following screen to update the form fields with data retrieved from the system.
Update Form Fields Screen
5. Click on GE OEC Personnel Privileged in the directory tree and when the screen opens check the
Instant Printer checkbox to enable the new Sony Instant Printer.
Utility Suite’s GE OEC Personnel Privileged Screen
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6. Change the printer label if desired. The printer label displays in the Workstation’s Image Directory
screen. ONBOARD PRINTER is the default name.
7. Save the new configuration to the system by clicking on the File pull-down menu and selecting Save
> To System > Workstation.
8. Turn the Workstation power off, wait 10 seconds and reboot.
9. Verify the system’s and printer’s operation.
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Cine Option
Theory................................................................................................................................................................................... 2
Controls ..............................................................................................................................................................................................................2
Video Path.........................................................................................................................................................................................................3
Cine Bridge PCB..............................................................................................................................................................................................3
DC Power ...........................................................................................................................................................................................................3
Functional Tests.................................................................................................................................................................. 4
Cine Record/Playback Test........................................................................................................................................................................4
Troubleshooting.................................................................................................................................................................. 5
Cine Bridge LED Checks..............................................................................................................................................................................6
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Cine Option
Theory
The optional Cine Hard-drive Subsystem provides a means of saving digitized dynamic X-Ray
images to Hard-drive and viewing the stored images using the monitor provided. The system
consists of the Cine Bridge PCB, FC-AL Cable, T-Card and one Cine hard-drive.
Controls
Cine recording parameters are setup using the Touch-screen on the right monitor. Access the
Cine Setup screen to select Frames Per Second (FPS) and to turn acquisition on or off for
Roadmap, Subtract, HLF and Fluoro modes. Refer to the Workstation Controls and Indicators for
more information about communication and processing of Touch-screen commands.
Cine Single Hard-drive Block Diagram
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Cine Option
Video Path
After Cine recording parameters are setup and the X-ray switch is pressed, Hi-Res analog video is
routed to the Workstation via the Interconnect Cable. Hi-Res video passes through the
Electronics Box and enters the Video Controller PCB at J6. The Video Controller selects the Pilot
Tone as the master clock and digitizes the video. Digitized video is then routed to the Image
Processor PCB. Image processing can be applied to the digitized video using the Touch-screen
commands.
Cine Bridge PCB

The Cine Bridge PCB acts as the interface between the Image Processor PCB and the Cine Drive.
The Cine Bridge stores and retrieves images from the drive. The Cine Bridge PCB controls the data
flow via commands from the host processor. Two primary features of the Cine Bridge are its PCI
to PCI Bridge and its Fibre Channel Arbitrated Loop (FC-AL) Disk Controller.
The PCI to PCI Bridge separates the host processor’s PCI Bus (PCI Bus 0) from a second PCI Bus
(PCI Bus 1) created on the Cine Bridge that is dedicated to high capacity data transfer.
The FC-AL Disk Controller is connected to PCI Bus 1 and its primary function is to control image
storage and retrieval operations to and from the Cine-drive via the FC-AL cable.
A T-card adapter is used to interface the FC-AL cable to the single Cine-drive.
CAUTION: The FC-AL cable is very fragile. If the foam core supporting either
conductor is kinked or pinched, an impedance “bump” occurs at that point,
attenuating the high rate FC-AL signal and sometimes causing data loss.
Never compress a fibre channel cable or bend it with a radius of less than
0.5 inches.
DC Power
DC power is provided to the Cine-drive from Power Supply 2 (PS2). PS2 is located on the rear
panel of the Electronics Box. No voltage adjustments are required.
The Cine Bridge PCB obtains power from the Passive Backplane.
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Cine Option
Functional Tests
Cine Record/Playback Test

WARNING: This test generates X-rays. Take appropriate precautions to prevent
exposure to personnel.
1. Connect the Interconnect cable to the C-Arm if it is disconnected.

2. Press the Workstation on switch and allow the system to boot-up completely.
3. Enter your password to continue.
4. Select EXIT on the Patient Information screen.
5. Select Cine from the Mode screen.
6. Select Cine Setup from the Cine screen.
7. Touch the Fluoro checkbox to enable cine acquisition during Fluoro.
8. Select OK to exit Cine Setup.
9. Select EXIT to exit Cine.
10. Place a radio-opaque phantom on the C-Arm’s Image Intensifier.
11. Press and hold the Fluoro switch and Camera Rotation switch for 5 seconds to record
dynamic images (Cine) to the hard-drive. While recording, verify that dynamic X-ray images
are displayed on the left monitor.
Note: Systems that have Auto Playback selected will playback the cine recording as soon as the
X-Ray switch is released.
12. Press the Image Directory button above the keyboard.

13. Select the Cine image you just recorded to Hard-drive.
14. Verify that the cine recording plays back on the left monitor.
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Cine Option
Troubleshooting
Cine Troubleshooting Table
Cine No dynamic image displayed Remove power and reseat the Video Controller,
Record/Playback on the left monitor when Image Processor and Display Adapter PCBs. Check
Test acquiring cine. cabling connections.
Troubleshoot the Video Path.
Failed to record Cine to Check that Cine Bridge PCB is seated
Hard-drive Check FC-AL cable connections
Check Cine Bridge PCB LED FC-AL Controller
Heartbeat (should flicker during acquisition)
Check DC power to the Cine-drive (PS2)
Cine is available via the Reacquire cine image
Image Directory but file is
corrupted.
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Cine Option
Cine Bridge LED Checks
Cine Bridge PCB Status LEDs

DS Text Comments
DS1 PCI FIFO A Empty PCI FIFO A status
DS1 PCI FIFO B Empty PCI FIFO B status
DS1 PCI FIFO A or B Full Indicates status of PCI FIFOs
DS1 Acquire On during Acquisition of image
DS2 Retrieve On during Retrieval of image
DS2 PPKR FIFO A or B Full Indicates status of Pixel Packer FIFOs
DS2 PPKR FIFO B Empty Pixel Packer B status
DS2 PPKR FIFO A Empty Pixel Packer A status
DS6 Interrupt Indicator If on, indicates a Cine Bridge PCB problem. Reboot to be sure.
DS6 3.3 VDC
DS6 Not Used Not Used
DS6 Not Used Not Used
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Cine Option

DS Text Comments
DS7 3.3 VDC
DS7 FC-AL Controller Light flickers during normal operation
heartbeat
DS7 Configuration done Indicates normal operation if on
DS7 5 VDC Indicates normal operation if on
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Cine Option
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Optional Film and Paper Printer

Theory................................................................................................................................................................................... 2
Basic Description ...........................................................................................................................................................................................2
Specifications ..................................................................................................................................................................................................4
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Theory
The Workstation is compatible with compact, high-speed digital film imagers designed for use
with mobile X-Ray C-Arms. Such a device mounts comfortably in the Workstation, takes power
directly from the Workstation, and is driven by the LPT1 port on the RTOS (ThreadX) Single-Board
Computer (SBC).
The Workstation works well with Sony’s UP-D71XR and UP-D72XR printers, and the D72XR is
currently a system option. It mounts in the Workstation’s printer bay below the monitors, where
its power and data cables can be completely concealed.
Sony UP-D72XR Digital Film Imager
Basic Description
The D72XR is a thermal imager that makes photo quality prints on 8 x 10 inch blue thermal film or
8 x 10 inch thermal paper. Its film/paper tray can hold up to 100 sheets. Its AC line cord
connects to TB4, a terminal block on top of the Workstation pedestal. TB4, which appears on
sheet 4 of Interconnect Diagram 885899, receives 230 VAC from the ISD Power Control PCB, also
shown on sheet 4 of the Interconnect. Power is available to the printer any time the system is on.
The D72XR receives print data from LPT1 on the RTOS SBC. Although the printer has a USB 2.0-
compliant connector, only the parallel port is used.
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The rear panel of the printer has a power connector in addition to the USB and parallel ports.
D72XR Printer Rear Panel Connectors
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Specifications
The following table lists Sony’s primary specifications for the UP-D72XR. Refer to Sony-supplied
documentation for complete details.
Printing Method Direct thermal printing
Resolution 300 dpi
Gradation 512 gray levels
Effective Print Pixels 2743 x 2320 dots
Print Area 232.2 x 196.4 mm (9 1/4 x 7 ¾ inches)
Printing Time Approximately 40 seconds
Memory 16 MB
Paper Tray Capacity 100 sheets (max)
Power Consumption Standby: 12.6 W (actual measurement)
Black printing: 190W (actual measurement)
Max: 270 W
Power Requirements AC 100 to 120V; AC 220 to 240V 50/60 Hz
Dimensions (WxHxD) 412 x 210 x 431 mm (16 ¼ x 8 3/8 x 17 inches)
Mass Approx. 15.5 kg (34 lb 3 oz)
Operating Temperature 10°C to 30°C (50°F to 86°F)
Operating Humidity 20% to 80% (no condensation allowed)
Storage and Transport Temperature -20°C to 60°C (-4°F to 140°F)
Storage and Transport Humidity 20% to 90% (no condensation allowed)
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Functional Tests
1. Turn on Workstation and allow system to boot completely.
2. Make sure printer is loaded with film or paper. Follow instructions in printer manual.
3. Turn on printer. Read printer instructions to make sure it powers up correctly.
4. Follow the instructions in the Image Review, Hardcopy and Archive chapter of the
Workstation Operator’s Manual to print an image or patient summary.
5. Examine image for proper resolution and density.
Troubleshooting
Film/Paper Printer Troubleshooting Table
Turn on printer Printer won’t turn on. Workstation turned off or disconnected from AC
outlet.
Faulty cabling between TB4 and P4 on ISD Power
Control PCB.
Faulty printer.
Print image or Printer does not respond to Loose or faulty printer cable between printer and
patient summary. print command. RTOS SBC.
Output film or paper is blank Faulty printer.
Faulty print media.
Check quality of Image too dense or too light.. Incorrect system configuration.
image Faulty printer,
Image resolution inferior to Incorrect system configuration.
spec. Faulty print media.
Spots on image Dust in printer; replace filter on back of printer.
Dust or moisture on media.
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Surgical Navigation Option

Theory ...................................................................................................................................................................................2
Navigation Workstation Physical Features .......................................................................................................................................2
Surgical Navigation Basics........................................................................................................................................................................3
Surgical Navigation Components ..........................................................................................................................................................4
Tracker Box................................................................................................................................................................................................4
Motherboard.............................................................................................................................................................................................7
Transmitter Driver PCB.........................................................................................................................................................................8
Transmitter ................................................................................................................................................................................................8
Calibration Fixture...............................................................................................................................................................................10
Receiver....................................................................................................................................................................................................11
Calibration Resolution Files.............................................................................................................................................................13
Surgical Instruments..........................................................................................................................................................................13
Flashdisk ..................................................................................................................................................................................................17
Power PCB...............................................................................................................................................................................................18
Universal Interface Board................................................................................................................................................................19
Capturing Navigation Images...............................................................................................................................................................21
Antomical Landmark Designation ......................................................................................................................................................27
Field Accuracy Assessment ...................................................................................................................................................................28
CD/DVD Sharing and Use........................................................................................................................................................................28
Power Control and UPS Operation .....................................................................................................................................................28
Improper Shutdown ...........................................................................................................................................................................28
Power Failure.........................................................................................................................................................................................29
UPS Battery Test...................................................................................................................................................................................29
Disconnected C-Arm .................................................................................................................................................................................29
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Theory
The following paragraphs provide a physical and functional description of the Surgical Navigation option.
Navigation Workstation Physical Features

An OEC Workstation equipped for Surgical Navigation has the following nameplate installed on its front
panel:
Nameplate for Surgical Navigation Workstation
Another unique feature of a Nav system is the Tracker Box connector panel, which protrudes through the
left-hand cover of the Workstation. Refer to the Tracker Box description provided in this chapter for
more details on these connectors.
Tracker Box Connector Panel
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Surgical Navigation Basics

The Surgical Navigation option produces a dynamic image of a surgical instrument superimposed over a
recently taken, high-resolution fluoroscopic X-ray of patient anatomy. The high-resolution X-ray is static,
but the image of the surgical instrument superimposed over the X-rays is real time, showing the current
position and any movement of the surgical instrument with respect to the patient. Surgical Navigation
can use up to two navigation images, which appear side by side on the Surgical Navigation screen,
providing the surgeon with constantly updated, highly accurate, three-dimensional instrument position
information.
Sample Surgical Navigation Screen
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The image of the surgical instrument shown on the Surgical Navigation screen is not a fluoroscopic X-
ray. Instead, it is a computer-generated view that shows the tip location and current trajectory of the
instrument attached to the navigation receiver. As the surgeon moves the surgical instrument, the
Surgical Navigation computer uses inputs from electromagnetic sensors mounted near the surgical
instrument to detect any change in the instrument's position. The Surgical Navigation Computer uses
this instrument position and orientation information to repeatedly calculate the instrument's current
location and display the image over the static X-ray image(s). The surgeon uses the navigation views
together (an AP view and lateral view, for example) along with the surgical instrument's image to
manually guide the surgical instrument into the desired position.
Surgical Navigation Components

Surgical Navigation hardware consists of the components described in the following pages. Refer to
sheet 10 of Interconnect Diagram 885899 as you read these descriptions.
Tracker Box
The dashed line in the Interconnect Diagram sheet 10 identifies the Tracker Box, which is an RFI-resistant
metal container much like the EMI box described previously in this manual. The Tracker Box holds most
of the Workstation's Surgical Navigation circuitry. The Tracker Box is self-contained (including its own
power supply) and mounts inside the Workstation as shown in the following illustrations.
Navigation Tracker Box Before System Assembly
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The following picture shows the Tracker Box mounted in the Workstation. The door on the Tracker Box
hinges at the bottom and opens toward the front of the Workstation. Two quarter-turn fasteners secure
the door to the box, and an EMI gasket around the door prevents unwanted RF from leaking into other
Workstation components.
CAUTION: A flexible cable supports one side of the Tracker Box door when the door is open.
Do not allow the door to slam down when you open it, and be careful not to pinch
the cable in the EMI gasket when you close the door.
Navigation Tracker Box Mounted Inside the Workstation
Sheet 10 of Interconnect Diagram 00-885899 shows the navigation electronic components that reside
inside the Tracker Box, including a Motherboard, two Receiver modules, a Flashdisk, Transmitter Driver
PCB, Power PCB, and Universal Interface Board (UIFB). This chapter discusses each of these items.
The entire Tracker Box except for the Power Supply is a Field Replaceable Unit (FRU). Except for the
power supply, individual assemblies within the Tracker Box are not field replaceable. Refer to the Power
Distribution and Control chapter in this manual for additional information on the power supply.
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The following illustration shows the Tracker Box with the cover open, and identifies the major
components inside.
Tracker Box Internal Components
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Motherboard
The Motherboard provides the logic necessary for navigation computing. After it boots, the motherboard
reads in and executes the navigation program residing on the Flashdisk. The motherboard responds to
serial control signals from the operator touch screen interface on the right-hand LCD monitor. It controls
the transmitter driver, which generates the 14-kHz RF signal emitted by the navigation transmitter. It
interfaces with the two receiver modules that monitor the transmitter module signal, and calculates
instrument tip and trajectory images based on repeated analysis of the incoming signals at the receivers.
The Motherboard outputs position and orientation and other surgical instrument presentation
information to the GPOS Single-Board computer, which generates the instrument-position images on the
Navigation screen. The Motherboard mounts at the back of the Tracker Box behind the Power Supply.
Navigation Motherboard
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Transmitter Driver PCB
The Transmitter Driver PCB generates a 14-kHz signal, which it sends to the Transmitter, described next.
The Transmitter Driver PCB mounts under a metal plate that supports the Universal Interface Board
(UIFB), and operates under control of the navigation program executing on the Motherboard.
Transmitter
The transmitter is an array of three very small magnetic loop antennas in an X, Y, Z configuration
mounted inside a protective, non-conductive package. The antennas are three very small air core
inductors mounted at right angles to each other and stowed inside the small transmitter package. Inside
the three main coils is another coil with just a few windings on each X, Y and Z axis. The inner coil senses
current in the outer coil of the transmitter to ensure the transmitter is operating properly. The following
illustration shows a magnified view of the coils in a typical Navigation transmitter. Note that there are
three coils, with each coil being at right angles to the other two.
Typical Navigation Transmitter
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The 14-kHz signal the Transmitter Driver PCB applies to the transmitter generates a spherical
electromagnetic (EM) field around the transmitter. Due to the size of the transmitting loops, the field is
almost purely magnetic with very little electric component.
The EM field is useful for surgical navigation within an 18-inch radius of the transmitter, and the best
navigation accuracy occurs when the receiver is between 3 and 12 inches of the transmitter. If the
sensor is placed nearer the transmitter than 3 inches, a TOO CLOSE error message is generated. The
electromagnetic field induces currents into all metallic objects that enter the field, with the strongest
induction occurring in ferrous objects. Extraneous conductive items in the magnetic field can distort the
field and make tracking unreliable.
The Spine Transmitter attaches to a bone pin or bone clamp on the patient. The bone pin and bone
clamp both provide a rigid mounting point for the transmitter, which keeps the electromagnetic field very
stable with respect to patient anatomy. The Spine transmitter mounts to a bone pin in the following
illustration. The transmitter could also be mounted on the bone clamp to the right.
Spine Transmitter Mounted on Bone Pin
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Calibration Fixture
The Calibration fixture is a specialized receiver that clamps to the Image Intensifier and connects to
either Port 1 or Port 2 on the Tracker Box. The system operator uses the Calibration Fixture when
acquiring navigation images. Radiopaque metal spheres ("BB's") in the Calibration Fixture generate dots
on each X-ray image. When the operator "captures" a navigation image to the Navigation software, the
Navigation software uses these dots to register patient anatomy with the navigation images. The
software then generates a navigation image with the registration dots removed.
Calibration Fixture Installed on Image Intensifier
First, the operator mounts the Calibration Fixture on the Image Intensifier as shown above. It is
important that the Calibration Fixture mount snugly to the II, and be oriented and locked in place with the
sensor (point where the wire enters) mounted precisely on axis with the C-Arm axis as far from the C-Arm
as possible. This mounting position ensures ferrous materials in the C-Arm (aluminum and wire) do not
impact the EM field.
Next, the operator connects the Calibration Fixture to Receiver Port 1 or 2 on the Tracker Box.
Finally, the operator maneuvers the surface of the Image Intensifier within 18 inches of the transmitter so
that the Calibration Fixture is well within the electromagnetic field produced by the transmitter. The
operator then acquires an X-ray image and captures that image for navigation. Unless the system
produces an error message caused by patient motion or some other problem, the system produces an
image properly registered with patient anatomy.
The operator uses the same procedure to obtain as many additional navigation images as necessary.
The system records registration information with each navigation image.
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Receiver
Electrically, the navigation receiver is not much different from the navigation transmitter. Like the
transmitter, it is a passive device consisting of air-core magnetic loop antennas arranged at right angles
to each other. However, each receiver has two arrays of three magnetic loops, with one array of three
loops at each end of the receiver. This extra array of magnetic loops enables the receiver to gather
enough information to determine both the direction and distance from the receiver to the transmitter.
Additionally, with two large receiving coils displaced spatially, receivers can sense distortions in the EM
field know as “Field Integrity Distortions” or “FIDs”. Like the transmitters, each large X, Y, Z coil contains
another small X, Y, Z coil inside. Instead of the small coil being part of the receiver circuit, it actually
transmits a very small EM field to “calibrate” the larger coils.
There are two versions of the Surgical Navigation receiver.
Most Surgical Navigation applications use Snap-on Receivers as shown next. This kind of receiver has a
removable docking station that mates with pointers, aspirators, and debriders, all of which snap into
place on the docking station.
Mounting Docking Station to Snap-On Receiver
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Mounting Pointer to Docking Station
The T-Handle receiver accepts tools such as drills, and can also be used to drive surgical screws. It has
the same electrical characteristics as the Snap-on receiver and appears as follows:
Mounting Tool to T-Handle Receiver
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Calibration Resolution Files
Each Navigation receiver or transmitter has a unique calibration resolution file associated with it that you
must load into the Workstation before that receiver or transmitter will work. There is a separate CD that
holds the calibration resolution file for each individual receiver and transmitter. A new Nav system ships
with the correct files installed, but whenever you place a new transmitter or receiver into service, you
must install the correct calibration resolution file for the new instrument.
You can determine if a CD has the correct calibration file by comparing the serial number on the CD's
label with the serial number printed on the associated transmitter or receiver. The first seven digits in
both serial numbers must be the same.
Note: The serial number for the transmitter or receiver can be very difficult to see. It is printed on the
rubber boot on the plug end of a transmitter or receiver. It is helpful to use a bright light and a
magnifier when trying to locate and read the number.
Before you attempt to use a new receiver or transmitter, follow these steps to install its calibration
resolution file onto the Workstation's hard drive:
1. Open the shipping container that contains the new surgical navigation tool and the CD that provides
the tool's calibration resolution file. The CD will be labeled approximately as follows: Calibration
Target 9900 / 9900 Super C Update CD. The CD label has a serial number handwritten in a box
near the disk title. This is the disk serial number.
2. Carefully examine the plug end of the new receiver or transmitter. Locate its serial number, which is
faintly printed on the rubber boot near the plug.
3. Compare the CD's serial number with the serial number on the new receiver or transmitter. The first
seven digits of the CD's serial number must be identical to the first seven digits in the serial number
for the transmitter or receiver.
4. If the serial numbers on the tool and on the CD match as described in step 3, plug the new receiver
or transmitter into the appropriate connector on the Tracker Box.
5. Turn on the Workstation and allow the system to boot completely.
6. Press the Additional Applications button on the Workstation.
7. Select the Navigation button from the Additional Applications screen.
8. Select the Administration button.
9. Select the Update Instruments button. A tabbed window displays the currently loaded tools.
10. Place the CD in the Workstation's CD/DVD drive and wait until the green light on the drive goes out.
11. Select the Update button from the Update Instruments screen.
12. Connect the tool to the Workstation. If the system does not recognize the tool, it is probably
because the serial number on the tool does not match the serial number on the CD.
Surgical Instruments
Several kinds of surgical instruments and tools are compatible with Surgical Navigation equipment. The
following illustrations show the ones most commonly used. The 9900 uses just the long and short
pointers as well as drills, probes and awls. Aspirators, button probes, curettes and pointers attach to a
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docking station, which in turn attaches to a Snap-on style receiver. The micro-debrider mounts to a
Spine receiver. Tools such as drills, awls, probes, and screw extenders attach to a T-handle receiver.
Aspirators
Button Probe
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Curettes
Pointers
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Micro Debrider
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Flashdisk
The Flashdisk is a non-volatile, Compact Flash (CF) card mounted to an IDE card, which replaces a
standard IDE disk drive. The CF card holds the Tracker application and data. It is quite small and mounts
just ahead of the Power PCB.
IDE Flashdisk Assembly
The Flashdisk contains the navigation program that generates position and orientation data for the
instrument being tracked. The Flashdisk connects to the motherboard over a true IDE interface, which
does not require any proprietary software drivers or special connectors.
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Power PCB
The Power PCB contains dual DC-to-DC converters that generate the low-noise DC voltages necessary to
operate the two Navigation receivers. The converters process DC inputs from Power Supply PS3.
Power PCB
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Universal Interface Board
The Universal Interface Board (UIFB) makes it possible to use the navigation hardware with several kinds
of motherboards and Uninterruptible Power Supplies. The UIFB mounts in the Tracker Box along with the
other navigation components.
Universal Interface Board
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The UIFB has two jumpers that must be correctly set before the navigation system will operate correctly.
The location of jumper header JP3 on the UIFB is shown in the previous picture. The following picture
shows placement of each jumper. If you replace the UIFB, be sure to check the jumpers on the
replacement UIFB for proper position.
Universal Interface Board Jumpers
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Functional Tests
The following procedures test the major functions of a Surgical Navigation system. In addition to the
Workstation equipped for Surgical Navigation and an X-ray generator, you will need the following items
to complete this test:
• GE Medical Systems Navigation and Visualization Spine Instrumentation Kit (Reorder Number
1003484)
• Spine Phantom (Sawbones 1524 or equivalent)
• Calibration Fixture, which is part of the system under test (Reorder Number 1005806).
Capturing Navigation Images

Follow these steps to make sure the Navigation system captures only new images from the Last Image
Hold buffer. It must not capture images that have been saved, zoomed, swapped, annotated, or
magnified by the X-ray system. It must also not capture images that have been previously captured by
the Navigation system.
1. Plug the Workstation's Interconnect Cable into the Lemo connector on the C-Arm.
2. Connect the Workstation power plug to a compatible and active AC power outlet.
3. Install the Calibration Fixture on the Image Intensifier and fasten it in place. The front of the
Calibration Fixture must face the front of the C-Arm.
Calibration Fixture Installed on II
4. Connect the Calibration Fixture plug to Receiver Port 1 on the Tracker Box.
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Note: The connector on the left is Receiver Port 1. The one in the center is Receiver Port 2. The connector
on the right is the Transmitter port.
Tracker Box Connectors
5. Set the Spine Phantom on a radiolucent table near the C- Arm.

6. Attach the Bone Clamp to one of the vertebrae in the Spine Phantom. Make sure the bone clamp
attaches firmly to the phantom and does not move. Refer to the operator manual if you need
additional information on how to install and secure the bone clamp.
7. Attach the Spine Transmitter to the Bone Clamp you just installed.
8. Connect the Transmitter plug to the Transmitter jack on the Tracker Box (see previous illustration).
9. Turn on the system by pressing the Workstation power switch. After the system boots completely,
the Patient Information screen appears on the right-hand monitor.
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Patient Information Screen
10. Press the Additional Applications button on the Workstation keyboard. The Additional
Applications screen appears.
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Additional Applications Button
Additional Applications Screen
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11. Touch the Navigation button on the Additional Applications screen. The Navigation screen
appears on the right-hand monitor. On the Navigation main menu, select “Applications” then
“Fluorotrak.”
12. Position the C-Arm so that the Calibration Fixture fastened to the Image Intensifier is about 12
inches away from the Navigation transmitter, which is currently attached to the Spine Phantom.
13. Keeping the Calibration Fixture about a foot away from the Navigation Transmitter, position the
C-Arm for an AP or lateral view of the Spine Phantom. Use the C-Arm Control Panel to select a
NORM field of view and take an X-ray of the Spine Phantom.
14. Verify that the X-ray you just took appears on the left-hand monitor.
15. Verify that the BB's inside the Calibration Fixture are clearly visible on this first image.
Initial Navigation Image
16. Verify that the CAPTURE IMAGE button on the Navigation screen is dark gray, indicating an image is
available for capture to the Navigation system.
17. Touch the CAPTURE IMAGE button.
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18. Verify that the Navigation system captures the navigation image to the right-hand monitor.
19. Verify that the captured image is full color, and that no BB's are visible in the image.
Captured Navigation Image
20. Verify that the grayscale, orientation and quality of the captured image is very close to the original
image. There will be slight differences because the left monitor is monochrome and the right
monitor is color. The touch screen overlay also introduces a very slight color mismatch.
21. Take another X-ray image. Use the Workstation keyboard's Zoom button to zoom in on any portion
of the image. Verify that you cannot capture the zoomed image to the Navigation system.
22. Take another X-ray image. Use the Workstation keyboard's Swap button to swap the images on the
right and left monitors. Verify that you cannot capture a swapped image to the Navigation system.
23. Take another X-ray image and then use the Workstation keyboard's Save button to save the image.
Then recall the saved image. Verify that you cannot capture a saved image to the Navigation
system.
24. Take another X-ray image. Use the Workstation keyboard's Image Annotation button to annotate
the image. Verify that you cannot capture an annotated image to the Navigation system.
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25. Press the C-Arm Control Panel's magnification button to activate the MAG1 field of view. Take
another X-ray image. Verify that you cannot capture the image to the Navigation system.
26. Press the C-Arm Control Panel's magnification button to activate the MAG2 field of view. Take
another X-ray image. Verify that you cannot capture the image to the Navigation system.
27. Press the magnification button on the C-Arm Control Panel to select the NORM field of view and take
an X-ray. Then press the Workstation keyboard's Negate button. Then touch the CAPTURE IMAGE
button on the Navigation screen.
28. Verify that the Navigation system does not capture the negated image.
29. Press the Workstation keyboard's Negate button a second time to disable negate. Then take
another X-ray. Press the ORIENTATION button on the C-Arm control panel that causes side-to-side
reversal of the image (the backwards R). Verify that the X-ray you just took "flips" laterally.
30. Touch the CAPTURE IMAGE button on the Navigation screen. Verify that the grayscale, orientation
and quality of the captured image is very close to the original image on the left-hand monitor.
31. Press the ORIENTATION button you used in step 29 to restore side-to-side reversal to the normal
state (not reversed).
32. Press either camera ROTATE button for two to three seconds, and then take another X-ray. Touch
the CAPTURE IMAGE button on the Navigation screen to capture the rotated image to the
Navigation system. Verify that the captured image has the same grayscale, orientation and quality
of the original image.
Antomical Landmark Designation

The following steps describe how to designate an anatomical reference point (landmark) on a Navigation
image. Once you have established a landmark for a Navigation session, you can touch that landmark
any time you wish to verify that the image and patient anatomy are registered to each other within
allowable limits.
1. Connect a Spine T-Handle Receiver or Snap Receiver to Receiver Port 1 on the Tracker Box.
2. Install a Long pointer or Probe on the receiving device you just connected to the Tracker Box. Refer
to the Operator Manual if you need additional information about installing a pointer on a receiver.
3. Position the C-Arm to take an AP or lateral view of the Spine Phantom. Use the C-Arm Control Panel
to select a NORM field of view and take the X-ray.
4. Verify that the X-ray you just took appears on the left-hand monitor.
5. Verify that the CAPTURE IMAGE button on the Navigation screen is dark gray, indicating an image is
available for capture to the Navigation system.
6. Touch the CAPTURE IMAGE button. Verify that the captured navigation image appears on the right-
hand monitor.
7. Locate a physical point on the Spine Phantom that you can see in the navigation image. Place the
tip of the surgical pointer on that point and hold it there.
8. Touch the Options tab on the Visualization screen and then select Anatomical Verification.
9. Touch Set Reference Point. Verify that an audible "ding" comes from the Workstation speaker, and
that the Navigation system places a landmark spot on the Navigation image where you touched the
pointer.
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10. Return to the Tracking view. Move the instrument around the Navigation field.
11. Verify that the Navigation system tracks the instrument and displays the instrument's position and
orientation on the navigation image.
12 Touch the tip of the surgical pointer to the spot you selected in step 7 and touch the Verify button.
13. Verify that an audible ding occurs and the Verify button turns green.
Field Accuracy Assessment

Refer to the OEC 9900 EliteNAV section of the Field Accuracy Assessment Procedure (P/N 1008105-NAV) to
test system accuracy after installation.
CD/DVD Sharing and Use

The following test verifies that the Navigation application can save a Navigation image to a CD/DVD.
1. Make sure a writable disk is mounted in CD/DVD ROM drive.
2. Take an X-ray image with the Navigation system active.
3. Capture the image to the Navigation system.
4. Press the Navigation snapshot button to capture the Navigation screen.
5. Exit the Navigation visual screen to the Navigation MAIN menu.
6. Select Patient Database from the MAIN menu.
7. Verify that the snapshot you saved in step 4 is available in the database under the correct patient
name.
8. Select the previously saved snapshot, and then save it to CD/DVD.
Power Control and UPS Operation

The following tests check for proper behavior of the UPS after an improper system shutdown and after a
power failure.
Note: The power failure test described below requires the use of a stopwatch.
Improper Shutdown
1. While running the Navigation application and viewing at least one captured image, use the
Workstation power switch to turn the system power off
2. Wait for UPS power shutdown (about 15 seconds).
3. Use the Workstation power switch to reapply power to the system.
4. Verify that the system powers up in the standard X-ray application with no Navigation display on the
right-hand monitor.
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Power Failure
1. Start the Navigation application and capture one or more images.

2. Unplug the Workstation's power plug from the AC outlet (simulating a power outage).
3. Verify the Workstation continues to run on UPS power for about 35 seconds.
4. Turn off Workstation's power switch. (The switch is not in a detent position when it is off.)
5. Plug the Workstation's power plug back into the AC outlet.
6. Zero a stopwatch.
7. Start the stopwatch and press the Workstation's power switch at the same time. The Workstation
should turn back on.
Note: No user intervention is allowed during the reboot.
8. Verify that the Navigation application displays the previously captured images in less than 200
seconds.
UPS Battery Test
1. With system power applied, press and release the UPS power switch to initiate a battery test. The
UPS lights cycle, indicating a test in progress.
2. Upon completion, verify the green power LED lights continuously.
Note: If the test does not complete as indicated by the Workstation power going off during the test, the
UPS batteries are either run down or reaching end-of-life. The UPS charges its batteries
whenever the system is plugged into AC whether or not the system is powered on. If you know
that the system has been plugged in for at least one hour prior to performing a failed battery test,
replace the UPS batteries. Otherwise, allow the UPS batteries to recharge for one hour and
repeat the test.
Note: Upon completion of this test, the system should not be used in a clinical Navigation case for at
least on hour during which the system must remain plugged into an AC line, allowing the UPS
batteries to fully charge.
Disconnected C-Arm
The following test verifies that you can disconnect the Interconnect Cable from the C-Arm after you
acquire a set of Navigation images without adversely affecting operation of the Navigation application.
1. Start the Navigation application and capture one or more images.
2. Unplug the Workstation's Interconnect Cable from the C-Arm's Lemo connector.
3. Verify that placing a Navigation receiver with a properly calibrated surgical instrument affixed to it in
the EM navigation field near the Transmitter displays a TRACKING ON message on the
VISUALIZATION MENU.
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4. Verify that an accurate instrument visualization appears in each Navigation image that appears on
the visualization screen. Make sure the system does not depict the wrong surgical instrument.
5. Verify that each instrument visualization accurately depicts the position and orientation of the
instrument with respect to the Spine Phantom.
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Troubleshooting
Surgical Navigation Troubleshooting Table

Navigation Image Capture Cannot capture Navigation Image has been modified in some
image. way from what was originally in
Last Image Hold buffer.
Excessive motion of phantom or
patient anatomy during
acquisition of X-ray image.
Calibration Fixture improperly
installed on Image Intensifier
Improper manual fluoro
technique during acquisition of
navigation image (BBs not clearly
visible in X-ray image.).
Resolution of captured Improper adjustment of contrast
Navigation image is not as good or brightness on right-hand
as original image monitor.
Rotation of captured image is Phantom or patient anatomy is
different than rotation of original resting on input grid of II rather
image than on radiolucent support
under the Image Intensifier.
Motion Detection Can't capture navigation image Image has been modified in some
even when there is no apparent way from what was originally in
movement of phantom or patient Last Image Hold buffer. Take
anatomy when taking the initial another navigation image and try
X-ray. again.
Calibration fixture improperly
attached to Image Intensifier
connected to Tracker box, or
connector itself is defective.
Defective transmitter, calibration
fixture or tracker detecting. Can
indicate noisy signals.
Anatomical Feature Designation Can't position instrument within Movement of EM field during
3mm of the landmark capture of navigation image
attached to Image Intensifier
connected to Tracker box, or
connector itself is defective.
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Surgical Navigation Troubleshooting Table

System won't verify correct Error during image capture. Take
registration another navigation image and try
again.
Transmitter may not have been
fully locked into position on the
bone pin or bone clamp with
subsequent motion. Transmitter
bayonet mount may be loose or
sloppy. Verify transmitter mounts
on pin with no rotational slop.
CD/DVD Use System won't record Navigation Media not mounted in CD/DVD
snapshot. drive
Defective media or drive
UPS Operation Two UPS error types are detected “UPS communication error” most
and reported each power up. likely causes: First, check for
Workstation software first loose USB connections at the
attempts to communicate with UPS, at the entry point into the
the UPS. If it cannot, a “UPS Electronics cabinet, and at the
communication error” is GPOS SBC. If these all check
displayed. If communications are good, the next most likely cause
established, then the Workstation is a bad UPS. Note that the UPS
requests UPS status. If an error will communicate even if power
status is detected, the UPS is to the UPS is turned off.
incapable of supplying power to
the system.
“UPS error” occurs when the UPS
detects a fault that prevents it
Note that if either error condition from supplying power to the
exists, Workstation software will system. The only situation that is
continue to bypass the UPS and repairable in the field is a UPS
operate directly from the AC line. power switch that has been
turned off manually. Verify that
the green power LED is on. If not,
Refer to Power Distribution and try to turn UPOS power on, and
Control chapter for UPS then reboot the system. If the
troubleshooting information error message is reported again,
replace the UPS.
Disconnected C-Arm System Navigation won't work One or more improperly captured
with C-Arm disconnected from Navigation images
the Workstation.
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DICOM
DICOM
Theory................................................................................................................................................................................... 2
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DICOM
Theory
The American College of Radiology and the National Electrical Manufacturers Association (ACR-
NEMA) have worked together for some time to find the best methods for formatting and sending
digital medical images and related data between intelligent devices over a computer network.
One of their most significant joint developments is a comprehensive set of protocols and
methods called DICOM, which is an acronym for Digital Imaging and Communications in
Medicine. DICOM is a layered communications protocol developed especially for medical images
that operates over the familiar Ethernet electrical interface.
Refer to the External I/O chapter of this manual for additional information on Ethernet.
The Workstation uses the DICOM protocol because it allows the Workstation to exchange images
and data with any DICOM-compliant local or remote server.
Sheets 1, 6 and 8 of the Workstation Interconnect Diagram (885899) show the simple physical
interface used for DICOM. The DICOM connection runs between the 10/100 Ethernet connector
on the GPOS (Linux) Single-Board computer and the Isolated Interface PCB, which mounts on the
Workstation’s External Interface Panel.
Functional Tests
DICOM is a software-defined interface. Refer to the following chapters of the Workstation
Operator Manual for complete information on how to configure and use it.
System Setup
Image Review, Hardcopy and Archive
Special Applications
After familiarizing yourself with these chapters in the Operator Manual, perform the following
tasks to evaluate the Workstation’s DICOM interface:
• Connect the Workstation to the network. The Workstation can communicate over 10 Base-T
and 100 Base T connections.
• Make sure the Workstation is properly configured to communicate with the DICOM devices it
connects to over the network.
• Query, Retrieve and Display studies and patient information stored on DICOM servers.
• Print patient information and patient images to a network print server.
• Archive patient information and images to a network device.
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DICOM
Troubleshooting
DICOM Troubleshooting Table
Connect network Error message says network Disconnected network cable.
cable between functions are impaired or Wrong network cable is connected (don’t use a
Workstation and that network is not crossover cable)
DICOM network. responding.
Network is down.
Network cable is damaged or a connector on the
cable is damaged.
Configure Workstation won’t Use DHCP box is not checked on Network
Workstation. automatically configure Configuration screen. (DHCP is an acronym for
itself. (Dynamic Host Configuration Protocol.)
Workstation won’t Reset Workstation by turning it off, waiting ten
communicate correctly after seconds, and turning it back on.
configuration
Verify network No response to Ping Incorrect IP address or server name.
settings command. Incorrect Workstation configuration.
Network cable damaged or not correctly connected.
Ping response does not Incorrect Workstation configuration.
return all transmitted
packets.
Query DICOM Network device does not Incorrect IP address or server name.
server respond to Workstation’s Incorrect Workstation configuration.
DICOM command.
Retrieve image(s) Network cable damaged or not correctly connected.
from DICOM
server
Display studies
and patient
information on
DICOM server
Store studies and
patient
information on
DICOM server
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DICOM
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Adjustments and Calibration

Introduction .........................................................................................................................................................................2
Transformer T1 Strapping.................................................................................................................................................2
Monitor Arm Adjustments .................................................................................................................................................7
Wrist Pivot .........................................................................................................................................................................................................8
Elbow Pivot.....................................................................................................................................................................................................11
Shoulder Pivot ..............................................................................................................................................................................................13
Vertical Arm Balance.................................................................................................................................................................................16
Monitor Latch Cleaning............................................................................................................................................................................17
Calibration..........................................................................................................................................................................18
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Introduction
This chapter describes how to:
• Strap the primary AC input to the Workstation’s AC Isolation Transformer so that it matches the
facility’s AC line voltage
• Check and adjust the Monitor Arm’s mechanical movements
Transformer T1 Strapping
The objective of this procedure is to match the existing wall receptacle AC voltage to the input (primary)
windings on the Workstation’s Isolation Transformer as closely as possible. A properly strapped
transformer ensures the most efficient transfer of power from the AC outlet to the system. After you
measure the AC input voltage to an operating Workstation, use the tables below to select the correct
transformer taps for the wires on Primary 1 (BRN, WHT/BLU) and the wires on Primary 2 (WHT/BRN, BLU).
The following schematic shows the transformer as depicted on sheet 4 of Interconnect Diagram 885899
Partial Schematic of Isolation Transformer and Inputs
The following photograph shows the inputs to the Isolation Transformer as seen from the side of the
Workstation.
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Isolation Transformer Inputs
WARNING: Exposed AC line voltage is present at many points inside the Workstation,
including the Isolation Transformer terminals. Be very careful working around
energized equipment. Failure to heed this warning may result in death, electric
shock, burns, and equipment damage.
Follow these steps to check Isolation Transformer strapping and adjust it if necessary:
1. Move system near facility outlet where it will be used most frequently.
2. Remove Rear Cover and Side Covers from Workstation.
3. Remove fan grille from rear of Workstation.
4. Plug Workstation’s power cord into wall outlet.
5. Verify that green pilot light on power cord assembly glows, indicating AC outlet is active.
6. Locate TB1, a terminal block attached to power cord assembly mounting plate.
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TB1 on Power Cord Assembly Mounting Plate
7. Power up system and allow it to boot completely. Ensure that UPS is not powering system.
8. Use AC voltmeter to measure the AC line voltage present between TB1-1 (brown wire) and TB1-2
(blue wire). Record this value.
9. Use tables below to determine if input taps on Isolation Transformer are correctly set. If line voltage
is between 98.0 VAC and 128.0 VAC, use Table 1. If line voltage is between 196.0 VAC and 256.0 VAC,
use Table 2.
For example, if you measure 112 VAC, use Table 1 (98.0-128 VAC). The transformer taps you should
use are in the row for the voltage range 110.0 to 115.9. Connect the transformer taps as described
in that row of the table.
Another example: If you measure 224 VAC, use Table 2 (196.0 – 256.0 VAC). The correct voltage taps
to use are in the row for 220.0 – 231.9 VAC. Connect the wires as shown for that row.
Table 1 (98.0 – 128.0 VAC )

If the AC line Connect Connect BRN wire to Connect BLU wire Connect
voltage determined WHT/BLU wire to Primary #1 to Primary #2 WHT/BRN wire
in step 8 is Primary #1 terminal… terminal… to Primary #2
between … terminal… terminal…
98.0 to 103.9 0 101 0 101
104.0 to 109.9 6 113 6 113
110.0 to 115.9 0 113 0 113
116.0 to 121.9 6 125 6 125
122.0 to 128.0 0 125 0 125
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Example Isolation Transformer (T1) Tap Locations for 112 VAC
Table 2 (196.0 – 256.0 VAC)

If the AC line Connect Connect BRN wire to Connect BLU wire Connect
voltage determined WHT/BLU wire to Primary #1 to Primary #2 WHT/BRN wire to
in step 1 is between Primary #1 terminal… terminal… Primary #2
… terminal… terminal…
196.0 to 207.9 0 101 0 101

208.0 to 219.9 6 113 6 113
220.0 to 231.9 0 113 0 113
232.0 to 243.9 6 125 6 125
244.0 to 256.0 0 125 0 125
10. With all options switched ON and the system fully booted, measure the following voltages at the
primary and secondary of the isolation transformer (T1) and verify that they meet the specification.
The illustration following the table shows how to connect the AC voltmeter.
Ref Transformer winding From To Spec
A Primary 1 winding WHT/BLU BRN Receptacle VAC

B Primary 2 winding BLU WHT/BRN Receptacle VAC
C Secondary 1 CT AC1 119 VAC ± 3.0
D Secondary 1 CT AC2 119 VAC ± 3.0
E Secondary 2 RTN AC 119 VAC ± 3.0
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Isolation Transformer VAC Measurement
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Monitor Arm Adjustments

The Workstation’s Monitor Arm requires occasional attention to keep it moving smoothly without
coasting or excessive tightness. The following procedures describe how to check and adjust the wrist,
pivot, elbow pivot and shoulder pivot of the Monitor Arm. The following illustration shows these three
points on the Monitor Arm.
Monitor Arm Parts
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Wrist Pivot
Initial Conditions:
Workstation powered down and available for maintenance
Tools Required
• 7/64-inch hex key

• #8 torx driver
• Small-diameter wooden dowel or soft brass drift
• Small hammer
Consumables Required
• General-purpose lubricating grease (88-299477-00)

• Soft brush or cotton swab
Procedure
A large wrist pin holds the monitor assembly to the monitor arm. A lubricated bronze clamp inside the
spring arm endcap holds the wrist pin, damping rotational motion of the monitor assembly on the wrist
pin and holding the monitor assembly in position after manual monitor position adjustment. The bronze
clamp requires periodic lubrication and adjustment to maintain smooth movement of the monitor
assembly. Lubricate and adjust the bronze clamp as follows:
1. Insert a 7/64-inch hex wrench into the small hole at the top of the Spring Arm Endcap.
Setscrew Access Hole
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2. Loosen the bronze clamp's setscrew with the hex wrench until the monitor assembly pivots freely on
the wrist pin.
3. Remove the friction-fit cover from the wrist pin access hole.
4. Locate the #8 torx screw that holds the wrist pin retainer in place. Remove both the screw and wrist
pin retainer. This exposes the bottom end of the wrist pin.
Wrist Pin Retainer and Torx screw
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WARNING: Don't move the wrist pin upward more than an inch in the following step. Monitor
assembly may come loose from the monitor arm, causing equipment damage and
possible personal injury.
CAUTION: Use only a wooden dowel or small diameter soft brass drift in the following step. A
hardened steel tool such as a screwdriver could damage the wrist pin or the
bearing surface of the brass clamp.
5. Gently tap the bottom of the wrist pin until the Wrist Pin Head is about an inch above the top of the
Tilt Knuckle assembly. Moving the wrist pin upward in this manner exposes the lower bearing
surface of the bronze clamp below the wrist pin.
Wrist Pin Head and Tilt Knuckle Assembly
6. Use a soft brush or other applicator to apply a coating of lubricating grease (88-299477-00) to the
exposed inner surface of the bronze clamp.
7. Gently tap the wrist pin back down into the bronze clamp.
8. Reinstall the wrist pin retainer and secure the #8 torx screw you removed in step 4.
9. Reinstall the friction-fit cover in the wrist pin access hole. You removed this cover in step 3.
10. Secure setscrew in bronze clamp until monitor assembly rotates on wrist pin smoothly with enough
resistance to hold monitor in place without coasting.
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Elbow Pivot
Initial Conditions
Tools Required
5/32-inch hex head driver
None
Procedure
1. Move the Monitor Assembly laterally so that the elbow pivot on the Monitor Arm flexes. Elbow pivot
should move with only a slight amount of resistance. The Monitor Assembly should not coast after
you release it.
Monitor Arm Elbow Pivot
2. If elbow pivot movement feels satisfactory, no further adjustment is necessary, and this procedure is
concluded.
3. If elbow pivot movement feels too tight or too loose, remove friction-fit hole plug that covers elbow
pivot adjustment screw.
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Elbow Pivot Adjustment Screw
4. Turn elbow pivot adjustment screw until elbow joint operates as described in step 1. Turn screw
clockwise to tighten pivot, or counterclockwise to loosen pivot.
5. Install hole plug you removed in step 3.
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Shoulder Pivot
Initial Conditions
Tools Required
5/16-inch Allen wrench
None
Procedure
1. Push the Monitor Assembly laterally so that the shoulder pivot at the bottom of the Monitor Arm
moves. Shoulder pivot should operate smoothly with only a slight amount of resistance. The
Monitor Assembly should not coast after you release it.
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Monitor Arm Shoulder Pivot
2. If shoulder pivot movement appears to be satisfactory, no shoulder pivot adjustment is necessary,

and this procedure is concluded.
3. If shoulder pivot movement feels too tight or too loose, remove the Workstation's Top Rear cover,
exposing the shoulder pivot and adjusting screw shown next. Refer to the Replacement chapter in
this manual for details if necessary.
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Shoulder Pivot Adjustment Screw
4. Use 5/16-inch Allen wrench to turn shoulder pivot adjustment screw until shoulder joint operates as
described in step 1. Turn screw clockwise to tighten pivot, or counterclockwise to loosen pivot.
5. Install Workstation's top rear cover that you removed in step 3. Don’t forget to install the hole plugs.
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Vertical Arm Balance
Initial Conditions
Tools Required
5/16-inch Allen wrench
None
Procedure
1. Move the monitor assembly vertically and release it. The assembly should not lift or sag after you
move it. A small amount of sag is normal if the monitor assembly moves quickly. If lift or sag is less
than two inches, no adjustment is necessary and this procedure is concluded. Otherwise, go to step
2.
2. Remove the hole plug on top of the elbow joint, exposing the adjustment screw.
3. Use the 5/16-inch Allen wrench to adjust the screw. Turn clockwise to reduce spring tension, and
clockwise to increase spring tension.
4. Adjust the screw until the monitor assembly is well-balanced throughout its range of movement.
5. Reinstall the hole plug
Vertical Arm Balance Adjustment Screw
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Monitor Latch Cleaning
Initial Conditions
Any
Tools Required
Cleaning rag
Isopropyl Alcohol Solution
Procedure
Use isopropyl alcohol solution on cleaning rag to remove dirt or reside from Monitor Latch.
Dirt on Monitor Latch
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Calibration
Calibrations of the 9900 system require use of the Remote Utilities Suite (RUS) software. Please refer to
Advanced Service Procedures (887535) for details.
18
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What are the main components of the workstation that can be adjusted?

What are the main components of the workstation that can be adjusted?

What tools are required for adjustments?

What tools are required for adjustments?

GE Healthcare

OEC® 9900 Elite

WARNING • THIS SERVICE MANUAL IS AVAILABLE IN ENGLISH ONLY.

AVERTISSEMENT • CE MANUAEL DE MAINTENANCE N’EST DISPONIBLE QU’EN ANGLAIS

WARNUNG • DIESES KUNDENDIENST-HANDBUCH EXISTIERT NUR IN ENGLISHER SPRACHE.

AVISO • ESTE MANUAL DE SERVICIO SÓLO EXISTE EN INGLÉS.

ATENÇÃO • ESTE MANUAL DE ASSISTÉNCIA TÉCNICA SÓ SE ENCONTRA DISPONÍVEL EM

Manual Organization and Use

Safety Hazard Alerts

Allow adequate time for static charges to discharge through bleeder

Motorized Mechanical Movement

Protective Earth Ground

Earth Ground Connection

Potential Equalization Terminal

Anesthetic Proof Equipment

Attention, see accompanying documentation for information.

Refer to the External Input/Output chapter of this manual for more

Refer to the Cooling chapter of this manual for more information

Refer to the Replacement chapter of this manual for more information

Refer to the Cine chapter of this manual for additional information

Workstation Functional Block Diagram

Real-Time Operating System

General-Purpose Operating System

Serial ATA (SATA) Hard Disk

Typical Single Board Computer

Feature On Standard RTOS On Standard On Navigation

Typical SBC Specifications

Safety Meets or exceeds UL60950; CSA C22.2 No 60950-00; EN 60950;

JP2, JP3 and JP4

JP5 Through JP11

This jumper selects the disk-on-chip address. The default is D8000-DFFF.

RTOS SBC Connectors and Jumpers

RTOS SBC CMOS Setup

BIOS Screen Parameter Change To

BIOS Screen Parameter Change To

GPOS Non-Nav SBC

GPOS Non-Nav SBC CMOS Setup

BIOS Screen Parameter Change To

BIOS Screen Parameter Change To

GPOS Nav SBC

The following illustration shows the GPOS Nav SBC’s jumpers.

The factory sets these jumpers to their default positions as follows:

Nav GPOS SBC Connector Details

The following table describes each Nav GPOS SBC Connector:

Nav GPOS SBC Connector List

Connector Description Connector Description

GPOS Nav SBC CMOS Setup

BIOS Screen Parameter Change To

On-Chip IDE Device On-Chip Serial ATA Enhanced Mode

12. Power down the system.

Dual Passive Backplane

Dual Passive Backplane

System Interface PCB

ISA Bus Interface

Address and Data Buffers

Software-Controlled Relay Drive Signals