Product Manual - New 2009

Power Solution Industries
PRODUCT MANUAL
STRUT
CABLE CABLE CABLE
METAL
TRAY LADDER TRUNKING
FRAMING
SYSTEMS SYSTEMS SYSTEMS
SYSTEMS
A Cable Management System

EDITION 2009
IMPORTANT INFORMATION
For Updated Information on PSI cable management products, edition 2009
of Product Manual and Product catalogues should be referred. All previous
editions are withdrawn and superceded.
CONTACT DETAILS
POWER SOLUTION INDUSTRIES LLC
Dubai Riyadh
P.O Box 113403, Dubai, UAE, P.O Box 245458, Riyadh 11312, K.S.A
Tel: 00971-4-3331988, Fax: 00971-4-3331989 Tel: 00966-1-2422511, Fax: 00966-1-2445080
E-mail: [email protected]
www.powersolutionme.com
Power Solution Engineered To Excellence

PSI Products on display at
a trade exhibition
State-of-the-art technology used for production to

meet international standards
PSI Provides strong

customer support to its clients
PSI has strong logistics for distribution

QUALITY ASSURANCE
Power Solution Industries quality plan conforms comprehensivily to ISO 9001:2000. The quality
assessment and reviews are carried out by DET NORSKE VERITAS.
The organization defines its quality objectives at the various levels of the company in order to
achieve continual improvement in quality management system.

INTRODUCTION
Power Solution Industries
Power Solution Industries is an ISO 9001: 2000 certified company, which is

committed to a quality policy of achieving "Excellence in Engineering."
Cable management systems produced by Power Solution Industries are

manufactured to the appropriate international standards detailed in the manual.
The company has developed its manufacturing and trading activities in U.A.E.,
Saudi Arabia, Oman, Kuwait, Qatar & African countries and are actively serving
their economies.
Power Solution Industries manufactures a comprehensive range of cable trays,

cable ladders, cable trunkings and support framework systems at its factories in
Dubai, Sharjah & Riyadh. These are high technology modern units fully equipped
for higher productivity levels.
However, the company's greatest asset is the dedicated team of personnel who
are empowered to use their engineering knowledge and technical skill to offer
cable management products to the requirements of the construction industry.
The company, which has already been involved in numerous prestigious projects,
is continually improving quality and productivity performance for the benefit of
existing and future clients.
Power Solution Industries is confident of its team ability to satisfy and

frequently exceed customer’s expectations for quality and service. You are
cordially invited to test our strong commitment to "Excellence in Engineering."
You stand our prime concern and “PSI stands by its commitment of
Excellence in Engineering”.

Preface 1
Material & Finishes 2
Design Considerations 6
PSI-CABLE TRAY SYSTEMS: 8
Light Duty Straight Flange Cable Trays 10
Heavy duty straight flange cable trays 22
Medium duty inside return flange cable trays. 36
Heavy duty inside return flange cable trays. 50
Extra heavy duty inside return flange cable trays. 64
Cable tray Covers. 78
Cable tray fittings 82
Cable tray load graphs 85
Steel specifications 86
PSI-CABLE LADDER SYSTEMS: 90
Light duty metal cable ladders 92
Medium duty metal cable ladders 108
Heavy duty metal cable ladders 120
Extra heavy duty metal cable ladders 132
Cable ladder covers 144
Cable ladders - Swaged type 148
Cable ladder fittings 151
Cable ladder load graphs 155
PSI-CABLE TRUNKING SYSTEMS: 156
Trunking Capacity Guide 157
Surface Cable trunkings 158
PSI STRUT METAL FRAMING SYSTEMS: 178
Introduction 179
Strut channels 180
Flat plate fittings 182
Angle fittings 184
Wing fittings 185
Z & U fittings 186
Beam Clamps 187
Channel Connectors 188
Base posts 189
Cantilevers 191
I-Beam Support 193
Fasteners 195
Properties of section profiles 196
Telecommunication support 198
Location Map 199

PREFACE
Power Solution Industries offers a comprehensive range of components forming the elements of
a complete cable management system. The system offered comprises:
Cable trays and cable ladders (conforming to BS EN 61537)

Metal channel cable supports (conforming to BS 6946)
Steel surface trunking (conforming to BS 4678 : Part 1)
When using this catalogue great care must be taken to establish all factors, which effect the
environment in which the cable management system is being used. Where loading performance
figures are stated, they are given in good faith based on average figures obtained by extensive testing
of Power Solution Industries components. They are provided to assist in the system design process
procedure adopted by customers but are given without accepting liability that components
delivered may vary in performance. When a cable management system comprises of several
different components, it will be necessary to check the system loading on all components. System
designers should not extrapolate any results beyond the published data and if in doubt about the
application of the product data, they should contact Power Solution Industries technical
department.
CABLE MANAGEMENT SYSTEMS ARE NOT DESIGNED FOR USE AS WALKWAYS OR TO
SUPPORT INSTALLATION OR MAINTENANCE PERSONNEL.
1 Power Solution Engineered To Excellence

MATERIALS AND FINISHES
Power Solution Industries offers its range of cable management products in a variety of
materials and finishes to suit the environmental conditions where components will be installed.
Choice of an appropriate material / finish is always an important consideration in system design
because maintenance of components once installed will be extremely difficult. Clients will
undoubtedly expect a long life for the installed system and the choice of appropriate material /
finish must consider the expected prevailing atmosphere and its effect on the system
components.
Mild steel is an economical material for load bearing structures but if the surface remains
untreated, it would rapidly begin to show signs of corrosion even in only mildly aggressive
environments. When mild steel corrodes, the iron content is converted to oxides (rust), this
progressively changes the strong steel into weak oxides which rapidly reduces the load bearing
capacity of the affected part. If mild steel is coated with zinc, not only is the steel protected by
the envelope of zinc whose chemical corrosion rate is low but since zinc is higher in the
electro-chemical series, the zinc will always pass into solution before the iron content of steel.
The strength of the steel structure will not be weakened by corrosion until the zinc coating has
been sacrificed. The length of time it takes for the zinc coating to dissolve is in proportion to the
thickness of the coating and the aggressiveness of the environment in which it is exposed.
Pre-Galvanised steel (PG) Mill Galvanised Steel.
Whilst the mild steel is still in wide coil form at the steel mill, it is processed in a continuous
operation to clean the steel and pass it through a bath of molten zinc which forms iron / zinc
alloys and a coating of pure zinc on the surfaces of the steel which is then cooled and re-coiled.
This means that the steel is galvanised before it is slit to width, cut to length, pierced and formed
to shape. The coating cannot be allowed to become thick because it would split during the
forming process. However, since zinc offers electro-chemical protection, it will offer protection
for what might be considered unprotected edges where the flat material has been cut or pierced.
This is an effective and economic anti corrosion finish suitable for interior applications except
where there is continual high humidity and / or corrosive atmosphere.
Power Solution Engineered To Excellence 2

Hot Dip Galvanised Steel (HDG)

To achieve this finish, components made from mild steel are cleaned and dipped into a bath of
molten zinc after all the other manufacturing process have been completed. Not only does this
ensure that the whole of the component is coated, it offers the opportunity to develop a much
thicker zinc coating than is possible with pre-galvanising. Power Solution Industries takes
particular care to ensure that a coating to British standards is achieved and that the distortion of
components is minimised. However, this is a hot working process and some distortion and
surface roughness may be in evidence. Since the zinc thickness is triple that of pre-galvanised
steel, the anti-corrosive properties are enhanced. This finish will be suitable for most exterior
installations except where there is a very aggressive atmosphere.
Stainless Steel (SS)

Stainless steel differs from mild steel. It contains a variety of alloyed elements, which very
significantly reduce the rate at which the iron content will oxidise. The name "stainless" is a
misnomer because many pollutants and chemicals will mark or stain the surface but this does
not erode the strength of the steel as rusting weakens mild steel. To obtain good forming and
outstanding corrosion resistance properties austenitic grades of stainless steel are used. They
also have the property that they will withstand aggressive chemicals, used to wash down the
processing areas where good hygiene is a high priority. The fact that stainless steel can maintain
strength properties even when exposed to high temperature is also a valuable asset.This
portfolio of useful properties makes stainless steel suitable for systems exposed to very
aggressive atmospheres, including marine environments, high levels of pollution, caustic soda and
temperatures of 1000deg C for periods long enough to give some integrity to electrical circuits
in a fire emergency.
Epoxy Powder Coatings (PC)

These coatings are applied to mild steel components. The coatings can be offered in a wide
variety of colours to meet the architectural project requirements. The coatings themselves are
resilient to damage and will withstand atmospheric pollution and ultra-violet exposure from
sunlight. However, if the coating envelope is broken the steel substrate will have little defence to
corrosive agents.A highly decorative appearance can be achieved but longevity of this finish
cannot be guaranteed.

Other Materials and Finishes.
Apart from the standard materials and finishes listed Power Solution Industries can offer other
materials and finishes, which are required for a specific project specification. Please contact our
technical department to discuss fully any such situation and the effect that this may have on
other data associated with components shown in our catalogue range.

Power Solution Industries produces the components of its cable management system from
materials to the following internationally recognised standards.
SUFFIX TYPE DESCRIPTION
To BS EN 10327, the substrate is mild steel Grade

PG Pre Galvanised
DX51D with yield >200 N/mm2. The zinc coating is
applied before metal forming and the grade used
Z275 implies a coating thickness of 20 microns.
HDG Hot Dip Galvanized >1.5mm thick steel Grade D11 to BS EN 10111
yield >200 N/mm2 or <1.5mm thick steel to Grade
DC01 to BS EN 10130 yield >200N/mm2 is used to
manufacture components, which are galvanized to
the requirements of BS EN ISO 1461 generating a
coating thickness of at least 65 microns
Austenitic stainless steel to BS EN 10088 Grade

SS Stainless Steel 1-4401 is used which has 17% Chromium 12%
Nickel & 2% Molybdenum analysis.
>1.5mm thick steel Grade D11 to BS EN 10111

PC Powder Coated yield >200 N/mm2 or <1.5mm thick steel to Grade
DC01 to BS EN 10130 yield >200N/mm2 is used to
manufacture components, which are coated with an
epoxy powder. This will be in an agreed colour,
offering a cosmetic finish with only limited
anti-corrosive properties.
It is possible for Power Solution Industries to manufacture components of the product range
in alternative materials to those listed above. For further information on these possibilities please
contact our Technical Department.
WARNING
• Cutting components on site may well impair their resistance to corrosion.
• Welding coated products may generate toxic fumes.
• Products must be stored in dry and well-ventilated conditions prior to installation.

DESIGN CONSIDERATIONS
CABLE TRAY & LADDER SYSTEM

Power Solution Industries offers a comprehensive range of cable tray and ladder products
conforming to BS EN 61537. To design a safe and economical system, it is necessary to consider
all the loads applied to the system and establish the criteria by which it will be judged.
LOADS APPLIED TO THE SYSTEM

The weight of cables to be fixed on the system will provide the basic loading data. However, it is
always advisable to consider that future system requirements can be expected and allow 20% for
additions at a later date. The following should also be considered:
1. The capacity charts provided in this catalogue assume that loading is uniform, both along length
and across width. If a point load is applied to the tray / ladder it will potentially have a significant
effect and this must be quantified.
2. If components are incorporated in an exterior installation there may be other loading factors
to consider, such as wind, ice and snow.
SAFE LOADING AND DEFLECTIONS

Cable tray & ladder acts as a structural load carrying beam when installed horizontally. The loads
imposed and the type and location of supports will create a pattern of bending moment in the
structure. Stress will be induced and deflections (vertical displacements) will be observed.
A properly specified system will ensure that the stress does not exceed to that which is safe for the
materials used in the components. BS EN 61537 specifies that published safe working loads can be
increased by 1.7 times without system
collapse. LOADING DIAGRAM
UNIFORMLY DISTRIBUTED LOAD
A suitable installation will require choice Weight per Metre
of appropriate style of tray / ladder and

the location of supports. Increasing the
span (horizontal distance between Support Span L Tray/ladder
supports) will always reduce safe load

carrying capacity and increase
deflection.
Bending Moment Diagram

DESIGN CONSIDERATIONS
LOCATION OF SUPPORTS AND CONNECTIONS.
Normally cable tray / ladder is connected together forming a continuous beam over several supports. A
typical bending moment diagram shown on the previous page shows the following:
1. Bending moment is much larger in the end spans of the continuous beam than the intermediate spans;
which will reduce the load carrying capacity in the end spans. If an installation requires full load carrying
capacity along the whole length, than full capacity of the intermediate spans can be used if the end spans
are reduced to 0.75L (length of intermediate spans).
2. Bending moment is zero at approximately 0.25L either side of the intermediate supports. These are
therefore ideal places to locate connections between component lengths of cable tray/ladder. The
installer should avoid placing connections in mid-span positions and at supports. These are positions of
maximum bending moment.
3. The diagram shows a typical multi-span beam loading condition. If a loading condition occurs where
there is only a single span loading condition it can be taken that the permissible load is reduced to 0.5
that shown for intermediate span in multi-span beams.
4. Only straight length beams are discussed
above. When accessories (bends, tees,
risers etc.) are involved in an installation
they will require extra local support.
It is always recommended to use fish
plates in conjunction with connectors,
particularly when cable trays of greater
than 200mm are used. Where earth
continuity is an important consideration in
a cable tray or ladder system, bonding
jumper leads should be used.
Cable ladders runs exposed to wide
ambient temperature & the variation
should incorporate expansion connectors.
The chart below illustrates suitable gap
setting.

12
LIGHT DUTY STRAIGHT FLANGE CABLE TRAYS
FOR STRAIGHT LENGTHS AND ACCESSORIES
Range / Width Thickness Side Height

(W) (T) (H)
All dimensions are in mm
50 to 150 1.0 15
225 to 300 1.2 15
450 to 600 1.5 20
750 to 900 2.0 20
STANDARD FINISHES
HDG Hot dip Galvanized to BS EN ISO 1461:1999 (Formerly BS 729)
PG Pre-galvanized to BS EN 10142 & 10143
PC Powder Coating to suit clients requirements
SS Stainless steel finish to required grades
Light duty straight flange cable trays are made in a standard length of 3 mtrs but can be produced in
different lengths on request
Light duty straight flange cable tray accessories are made to standard radius of 300 mm but can be
produced in 450 mm, 600mm and 900 mm as required
ORDER PATTERN
To select the required component, please specify the type, component, width, finish. Angles can be
mentioned wherever necessary.
EXAMPLE:
TYPE / COMPONENT / WIDTH / FINISH ( without angle) LDT / COM / WIDTH / HDG
TYPE / COMPONENT / WIDTH / ANGLE / FINISH ( with angle) LDT / COM / WIDTH / A / HDG
Covers for LDT are not shown in the manual but can be produced on request
Note: For special finishes consult our sales team, factory

For special sizes, gauges, flanges, consult our sales team, factory

LIGHT DUTY STRAIGHT FLANGE TRAY-(LDT)
PART REF
. 15
LDT / CT/ 50 / Finish W
LDT / CT/ 75 / Finish

LDT / CT/ 600 / Finish 53
12,5
LDT / CT/ 900 / Finish 25 28 X 8 15
CONNECTORS
LDT Cable trays and accessories are connected by fishplates. For fish plate details refer page 16 of the manual.
LDT - ELBOW HORIZONTAL - 30˚ / 45˚ / 60˚ / 90˚
PART REF
LDT/ EH / 50 / A / Finish
28X8
53
25
LDT/ EH / 600 / A / Finish W

LDT/ EH / 900 / A / Finish R 300
15
LDT - UNEQUAL ELBOW HORIZONTAL - 30˚ / 45˚ / 60˚ / 90˚
PART REF
LDT / UEH / W1/ W2 / A / Finish
1
W
W
For Unequal Elbow specify the widths as W1 & W2 as shown in the fig.

LDT - TEE HORIZONTAL
PART REF
.
LDT / TH / 50 / Finish
LDT / TH / 100 / Finish 15
53
12,5
WIDTH
LDT / TH / 900 / Finish 28x8 R300
25
For support system for the installation, please refer Metal strut framing system of this manual
LDT - UN EQUAL TEE
PART REF
.
LDT / UTH / W1 / W2 / W3 Finish 15
53
W3
W1
25 28x8
R 300
W2
For Unequal Tee, please specify widths in anti- clockwise direction as W1, W2, W3
Thickness for Unequal Tee to be followed of the larger size. For details refer page 10.
Bonding jumpers can be used for earthing connectivity. For details refer page 84

LDT - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
15
PART REF
.
LDT / IR / 50 / A / Finish
R 300
LDT / IR / 225 / A / Finish 12,5
53
LDT / IR / 300 / A / Finish 28x8
25
LDT / IR / 600 / A / Finish W

LDT / IR / 900 / A / Finish 147 288 147
LDT cable tray accessories are connected by Fish Plates. For Fish Plate details refer page 16
Bonding Jumpers are used for the Earthing Connectivity. For details refer page 84
LDT - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
.
LDT / ER / 50 / A / Finish
LDT / ER / 75 / A / Finish R 300

LDT / ER / 225 / A / Finish 28x8 12,5
15
LDT / ER / 600 / A / Finish W
LDT / ER / 750 / A / Finish 25 53

126 246 126
PSI Tray accessories are produced in single blanks and carry no welding. This design gives the
component extra strength, rigidity and ease of installation.
For special guages, sizes or design, consult our sales team or factory.

LDT - ADJUSTABLE RISER
PART REF
.
LDT / AR / 50 /Finish
LDT / AR / 75 /Finish R 300
LDT / AR / 100 / Finish

LDT / AR / 225 / Finish 15
53 28x8
12,5
LDT / AR / 600 / Finish W
25

LDT / AR / 900 /Finish
126 246 126
Extra long risers can be produced on request and are specified by LDT / XLAR / Width / Finish. Contact
the factory for details.
LDT - CROSS HORIZONTAL
PART REF
.
LDT / CH / 50 / Finish
LDT / CH / 75 / Finish W

LDT / CH / 300 / Finish 53
LDT / CH / 450 / Finish 25
15
LDT / CH / 750 / Finish W1
28x8
LDT / CH / 900 / Finish R 300
W4
LDT - UNEQUAL CROSS HORIZONTAL
W2
PART REF
LDT / UCH / W1/ W2 / W3/ W4 / Finish
W3
For Unequal Cross specify the widths as W1,W2,W3,W4 in anti-clockwise direction as shown in the fig.
Thickness for UCH to be followed of the larger size. For details refer page no. 10

LDT - REDUCER STRAIGHT
WIDTH 2 15
PART REF
.
LDT / RS / W1/ W2 / Finish
53
25
350
28x8
WIDTH 1
Reducing Connectors can also be used for reduction depending on the site application. For Reducing
Connector details refer page 83.
PSI Tray accessories are produced in single blanks and carry no welding. This design gives the
LDT- REDUCER LEFT

PART REF
LDT / RL / W1 / W2 / Finish H
WIDTH 2
28x8
350
25
53
WIDTH 1
Reducer Left can be used where cable trays have the limitation of run on the right hand side
Note: Bonding Jumpers are used for the Earthing Connectivity. For details refer the page 84
LDT - REDUCER RIGHT
PART REF.
LDT / RR / W1 / W2 / Finish
15
WIDTH 2
28x8
350
25
53
WIDTH 1
Reducer Right can be used where cable trays have the limitation of run on the left hand side
LDT- FISH PLATE

100
PART REF
.
LDT/ FP / W / Finish
FISH PLATE 28X8
Width Thickness W
(mm) (mm)
50 to 300 1.5 25
450 to 900 2.0
53
LDT cable tray & accessories are connected by Fish Plates.
Fish Plate is supplied with one set of M6 x 12 roofing bolts, nuts, washers.
Note:Bonding Jumpers are used for the Earthing Connectivity. For details refer page 84

LDT - ELBOW HORIZONTAL - 30˚ / 45˚ / 60˚ / 90˚
PART REF
LDT/ EHR / 50 / A / Finish
15
25
53
28x8
R300
W
CONNECTORS
LDT Cable trays and accessories are connected by fishplates. For fish plate details refer page 16 of the manual.
For details on thickness, width, finish, refer page10 of the manual.
LDT - UNEQUAL ELBOW HORIZONTAL - 30˚ / 45˚ / 60˚ / 90˚
PART REF
LDT / UEHR / W1/ W2 / A / Finish
1
W
W

LDT - TEE HORIZONTAL
PART REF
LDT / THR / 50 / Finish
15
25 W
53
R300
28x8
Accessories can be joined by fish plates, for details refer page 16
LDT - UN EQUAL TEE
PART REF
15
LDT / UTHR / W1 / W2 / W3 Finish
W3
W1
53
R300
25
28x8
W2
For Unequal Tee, please specify widths in anti- clockwise direction as W1, W2, W3
Thickness for Unequal Tee to be followed of the larger size. For details refer page 10.
Bonding jumpers can be used for earthing connectivity. For details refer page 84

LDT - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
.
LDT / IRR / 50 / A / Finish
LDT cable tray accessories are connected by Fish Plates. For Fish Plate details refer page 16
Adjustable riser can be produced on request and is specified by LDT / AR / Width / Finish. For details refer page 14
LDT - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
.
LDT / ERR / 50 / A / Finish
Extra long risers can be produced on request and are specified by LDT / XLAR / Width / Finish. Contact
the factory for details.
For special gauges, finishes and design consult our sales team.

LDT - CROSS HORIZONTAL
PART REF
.
LDT / CHR / 50 / Finish
For LDT reducer details refer page 15.
LDT Accessories are joined by fish plates. For details refer page 16.
PART REF
LDT / UCHR / W1/ W2 / W3/ W4 / Finish
Thickness for UCHR to be followed of the larger size. For details refer page no. 10

WEIGHT OF THE COMPONENTS
LDT - CABLE TRAY LDT - ELBOW HORIZONTAL
WIDTH(mm) WT. (Kgs.) WIDTH WEIGHT IN KGS.

1.802 (mm) 45˚ 90˚
50
75 2.321 50 0.085 0.170
100 2.851 75 0.127 0.254
150 3.911 100 0.170 0.329
225 6.583 150 0.265 0.509
300 8.480 225 0.509 1.007
450 15.730 300 0.753 1.505
600 20.447 450 1.760 3.519
750 23.623 600 2.873 5.554
900 39.951 750 5.385 10.770
900 7.367 14.723
LDT - EXTERNAL RISER LDT - INTERNAL RISER
WIDTH WEIGHT IN KGS. WIDTH WEIGHT IN KGS.

(mm) 45˚ 90˚ (mm) 45˚ 90˚
50 0.138 0.276 50 0.148 0.297
75 0.180 0.360 75 0.212 0.392
100 0.307 0.498 100 0.276 0.541
150 0.350 0.689 150 0.360 0.742
225 0.657 1.166 225 0.636 1.272
300 0.753 1.505 300 0.827 1.643
450 1.410 2.809 450 1.526 3.053
600 1.834 3.657 600 1.993 3.975
750 3.010 6.021 750 3.562 6.583
900 3.583 7.155 900 3.911 7.812
LDT - TEE HORIZONTAL LDT - CROSS HORIZONTAL

WIDTH(mm) WT. (Kgs.) WIDTH(mm) WT. (Kgs.)
50 0.424 50 0.636
75 0.594 75 0.795
100 0.816 100 1.198
150 1.113 150 1.558
225 1.961 225 2.586
300 2.703 300 3.434
450 5.724 450 6.901
600 8.575 600 9.996
750 17.214 750 19.907
900 21.126 900 23.829

(W) (T) (H)
50 to 150 1.0 35
225 to 300 1.2 35
450 to 600 1.5 35
750 to 900 2.0 35
STANDARD FINISHES
Heavy duty straight flange cable trays are produced in a standard length of 3 mtrs but can be produced in
Heavy duty straight flange cable tray accessories are produced to standard radius of 300 mm but can be
Accessory covers and clamp details have been provided at the end of cable tray chapter.
COVERS FOR STRAIGHT LENGTHS AND ACCESSORIES

(W) (T) (H)
50 to 300 1.0 11
450 to 600 1.2 11
750 to 900 1.5 11
ORDER PATTERN
EXAMPLE:
TYPE / COMPONENT / WIDTH / FINISH (without angle) PHDT / COM / WIDTH / HDG
TYPE / COMPONENT / WIDTH / ANGLE / FINISH (with angle) PHDT / COM / WIDTH / A / HDG
Note
For special finishes consult our sales team, factory

HEAVY DUTY STRAIGHT FLANGE TRAY - (PHDT)
35
PART REF
. W
PHDT / CT / 50 / Finish
53 8
PHDT / CT / 750 / Finish 12,5
28
PHDT / CT / 900 / Finish 25 28 X 8 35
CONNECTORS
PHDT CableTrays are joined together by straight & internal connectors. Connectors are supplied in pairs
with a set of M6 x 12 roofing bolts, nuts and washers. Load graphs provided in the manual are based on
PHDT / SC .To be ordered seperately.
STRAIGHT CONNECTOR INTERNAL CONNECTOR
PART REF PART REF

PHDT / SC / Width / Finish PHDT / IC / Width / Finish
30 22
7
30
7
22
210
210 53
Width Thickness 53
(mm) (mm)
Width Thickness
50 to 300 1.5 (mm) (mm)
22
450 to 900 2.0 50 to 150 2.0

22 30
Internal Connectors are produced for the

widths ranging from 50 to 150 mm only.

CABLE TRAY CLOSED COVERS ROOFING BOLT M6X12
COVER
3
PART REF
PHDT / CTCC / 50 / Finish 48
CLOSED COVER ARRANGMENT
PHDT / CTCC / 75 / Finish

CLOSED
CABLE TRAY
PHDT / CTCC / 150 / Finish COVER CLAMP

PHD/CCC
Screw type
PHDT / CTCC / 750 / Finish closed cover clamp

PHD/CCC-P
CLOSED COVER CLAMP
Screw type closed cover clamp PHD/CCC is supplied for closed cover
arrangement with M6 x 12 roofing bolt. PHD/CCC-P is a push type option &
requires no bolts. To be ordered seperately Push type
closed cover clamp
CABLE TRAY VENTILATED COVERS
PART REF ROOFING BOLT M6X12, NUT & WASHER

COVER
PHDT / CTVC / 50 / Finish

PHDT / CTVC / 75 / Finish 2
AIR FLOW 30
PHDT / CTVC / 100 / Finish 79 VENTILATED COVER ARRANGMENT

VETILATED
PHDT / CTVC / 300 / Finish COVER CLAMP CABLE TRAY

PHDT / CTVC / 900 / Finish PHD/VCC
VENTILATED COVER CLAMP

Ventilated cover clamp PHD/VCC is supplied for Ventilated cover arrangement
with the set of M6 x 12 roofing bolts, nuts & washers To be ordered seperately. Ventilated cover clamp
Note: Covers can be used as closed or ventilated by using an appropriate clamps.Necessary holes are provided on the covers for
clamping.
Covers can be produced with louvers also on request

PHDT - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
PHDT / EH / 50 / A / Finish
PHDT / EH / 100 / A / Finish 28X8

PHDT / EH / 225 / A / Finish 25

W
PHDT / EH / 450 / A / Finish W
PHDT / EH / 600 / A / Finish INTEGRAL

CONNECTOR R 300
53
PHDT / EH / 750 / A / Finish 22X7
33 35
PHDT / EH / 900 / A / Finish 100
RETURN FLANGE
PHDT UNEQUAL ELBOW - 30˚ / 45˚ / 60˚ / 90˚
PART REF
1
PHDT / UEH / W1/ W2 / A / Finish

W
W
2
Thickness for UEH to be followed of the larger size refer page 22
PHDT - ADJUSTABLE ELBOW
PART REF
PHDT / AEH / 50 / Finish
PHDT / AEH / 150 / Finish 35
33 INTEGRAL
PHDT / AEH / 225 / Finish 25
CONNECTOR
53
PHDT / AEH / 300 / Finish 12x8
50
PHDT / AEH / 600 / Finish W

R 300
Adjustable Elbow can be fixed to desired angles depending on the site conditions.
PHDT - TEE HORIZONTAL
PART REF
PHDT / TH / 50 / Finish
PHDT / TH / 225 / Finish 33 35
INTEGRAL
CONNECTOR
PHDT / TH / 300 / Finish 53 12x8
53
PHDT / TH / 600 / Finish WIDTH

PHDT - UN EQUAL TEE 25

R300
28x8
PART REF
PHDT / UTH / W1 / W 2/ W3 / Finish INTEGRAL CONNECTOR
35 12x8
33
53
53
W3
W1
25 28x8
R 300
W2
For Unequal Tee specify widths W1, W2, W3 in anti clockwise direction.
Thickness for Unequal Tee to be followed of the larger size refer page 22
Note:
PSI - Tray accessories are produced in a single piece and carry no welding. This design gives the
For Accessory Cover details refer page 78

PHDT - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
35
PART REF
.
PHDT / IR / 50 / A / Finish
R 300
53 12,5
PHDT / IR / 300 / A / Finish 28x8
PHDT / IR / 450 / A / Finish 25
PHDT / IR / 600 / A / Finish W

147 288 147
Risers are joined to PHD Trays by straight connectors. For details refer page 23.
PHDT - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
.
PHDT / ER / 50 / A / Finish
R 300
35 28x8 12,5
PHDT / ER / 450 / A / Finish W
25
PHDT / ER / 600 / A / Finish 53
PHDT / ER / 900 / A / Finish 126 246 126
Note:
Fish Plates are recommended for the trays & accessories above 200mm widths for better load bearing capacity refer page 84
For Accessory Cover details refer page 78

PHDT - ADJUSTABLE RISER
PART REF
.
PHDT / AR / 50 / Finish
R 300
PHDT / AR / 150 / Finish 35
53 28x8
PHDT / AR / 225 / Finish 12,5

PHDT / AR / 450 / Finish W
25
PHDT / AR / 900 / Finish 126 246 126
Extra long Adjustable Riser can be produced on request and is specified by PHDT / XLAR / Width / Finish
Contact factory for details.
PHDT - CROSS HORIZONTAL
PART REF
.
PHDT / CH / 50 / Finish
PHDT / CH / 100 / Finish W
PHDT / CH / 450 / Finish 53
35
33
25
PHDT / CH / 750 / Finish 53 INTEGRAL CONNECTOR
W1
PHDT / CH / 900 / Finish 12x8

28x8
R 300
LDT - UNEQUAL CROSS HORIZONTAL W2 W4
PART REF
LDT/UCH / W1/W2 /W3/W4 / Finish W3
Thickness for Unequal Cross to be followed of the larger size. For details refer page 22.

PHDT - REDUCER STRAIGHT W2
PART REF
53
PHDT / RS / W1 / W2 / Finish
25
350
28x8 35
33
W1
53 INTEGRAL
CONNECTOR
12x8
Reducing Connectors can also be used for reduction, depending on the site application. For Reducing
Connector details refer page 83
W2
PHDT - REDUCER RIGHT
PART REF 28x8
PHDT / RR / W1 / W2 / Finish
350
INTEGRAL CONNECTOR
25
53 35
33
W1
53
Thickness for the Reducers to be followed of the larger size. For details refer page 22 12x8
W2
PHDT - REDUCER LEFT
PART REF
28x8
PHDT / RL / W1 / W2 / Finish
350
25
35 53
33
W1
53 INTEGRAL
CONNECTOR
For Accessory Cover details refer page 78. 12x8

PHDT - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
PHDT / EHR / 50 / A / Finish
PHDT / EHR / 600 / A / Finish 25

PHDT / EHR / 900 / A / Finish 53
For details of thickness, width R300

28x8
and finishes refer page 22

W
35
Adjustable elbows are also produced and are refered by PHDT / AEH / Width / Finish, refer page 25
Round radial acessories cover can be produced on request. For details refer page 81
PHDT UNEQUAL ELBOW - 30˚ / 45˚ / 60˚ / 90˚
PART REF
PHDT / UEHR / W1/ W2 / A / Finish
1
W
W
Thickness for UEHR to be followed of the larger size refer page 22
PHDT Round radial accessories can be joined by connectors. For details refer page 23

PHDT - TEE HORIZONTAL
PART REF
PHDT / THR / 50 / Finish
35
W
PHDT / THR / 600 / Finish 25

53
R300
PHDT - UN EQUAL TEE 28x8
PART REF W
PHDT / UTHR / W1 / W 2/ W3 / Finish

35
W3
W1
53
25
R300
28x8
W2
For Unequal Tee specify widths W1, W2, W3 in anti clockwise direction.
Note:
PSI - Round Radial Accessories can be joined by connectors. For details refer page 23
Round Radial Accessory Cover can be produced on request. For details refer new page 81

PHDT - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
W
PART REF
.
90°
PHDT / IRR / 50 / A / Finish
PHDT / IRR / 75 / A / Finish 28x8
R300
PHDT / IRR / 450 / A / Finish 53

25 35
Risers are joined to PHD Trays by connectors. For details refer page 23.
Adjustable risers are produced on request and is specified by PHDT / AR / Width / Finish. For details refer page 28.
Extra long adjustable risers can be produced on request and is specified by PHDT / XLAR / Width / Finish
PHDT - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
.
PHDT / ERR / 50 / A / Finish
PHDT / ERR / 100 / A / Finish 35
W

PHDT / ERR / 225 / A / Finish 28x8

PHDT / ERR / 750 / A / Finish 28x8
R300
PHDT / ERR / 900 / A / Finish 53
90°
25
Note:
Fish Plates are recommended for the trays & accessories above 200 mm widths for better load bearing capacity refer page 84.
Bonding Jumpers are used for the Earthing Connectivity. For details refer page 84.
Round Radial Accessory Covers are produced on request. For details refer page 81.

PHDT - CROSS HORIZONTAL
PART REF
.
PHDT / CHR / 50 / Finish
35
PHDT / CHR / 750 / Finish W
25
53
R300
28x8
Accessories are connected to trays by connectors, Fordetails refer page 23

PHDT Round Radial Accessory covers are produced on request. For details refer page 81
W1
PART REF
LDT/UCHR / W1/W2 /W3/W4 / Finish
W2 W4
W3
Thickness for Unequal Cross to be followed of the larger size. For details refer page 22.
For PHDT reducer details, refer page 29

PHDT - CABLE TRAY
WIDTH(mm) WT. (Kgs.)

50 2.608
75 2.894
INTERNAL CONNECTOR STRAIGHT CONNECTOR
100 3.657
150 4.717
225 7.558 50 to 150 0.139 50 to 300 0.135
300 9.455 450 to 900 0.180
450 16.557
600 21.274
750 34.683
900 41.054
PHDT - ELBOW HORIZONTAL PHDT - CROSS HORIZONTAL
COVERS FOR STRAIGHT LENGTHS
WIDTH(mm) WT. (Kgs.) WIDTH WEIGHT IN KGS. WIDTH(mm) WT. (Kgs.)

(mm) 45˚ 90˚
50 1.908 50 1.145
50 0.201 0.392
75 2.735 75 1.505
75 0.223 0.445
100 3.233 100 1.664
100 0.265 0.530
150 4.484 150 1.961
150 0.371 0.731
225 6.371 225 3.042
225 0.657 1.304
300 8.226 300 3.922
300 0.922 1.834
450 14.363 450 7.367
450 1.961 3.922
600 18.847 600 10.388
600 2.989 5.978
750 29.055 750 18.868
750 5.978 11.946
900 34.673 900 24.613
900 8.056 15.900
PHDT - TEE HORIZONTAL PHDT - EXTERNAL RISER PHDT - INTERNAL RISER
WIDTH(mm) WT. (Kgs.) WIDTH WEIGHT IN KGS. WIDTH WEIGHT IN KGS.

(mm) 45˚ 90˚ (mm) 45˚ 90˚
50 0.880
50 0.244 0.488 50 0.254 0.509
75 1.039
75 0.297 0.583 75 0.297 0.615
100 1.166
100 0.339 0.678 100 0.630 0.721
150 1.431
150 0.435 0.869 150 0.466 0.933
225 2.385
225 0.700 1.399 225 0.742 1.484
300 3.127
300 0.880 1.749 300 0.636 1.908
450 6.212
450 1.516 3.021 450 1.675 3.339
600 9.031
600 1.961 3.922 600 2.173 4.346
750 16.186
750 3.127 6.254 750 3.593 7.176
900 22.705
900 3.774 7.547 900 4.102 8.183

(W) (T) (H)
50 to 150 1.0 25
225 to 300 1.2 25
450 to 600 1.5 25
750 to 900 2.0 25
STANDARD FINISHES
Medium duty inside return flange cable trays are produced in a standard length of 3 mtrs but can be
produced in different lengths on request.
Medium duty inside return flange cable tray accessories are produced to standard radius of 300 mm but can be
produced in 450 mm, 600mm and 900 mm as required.
Accessory covers and clamp details have been provided at the end of cable tray chapter.
(W) (T) (H)
50 to 300 1.0 11
450 to 600 1.2 11
750 to 900 1.5 11
ORDER PATTERN
EXAMPLE:
TYPE / COMPONENT / WIDTH / FINISH (without angle) MDT / COM / WIDTH / HDG
TYPE / COMPONENT / WIDTH / ANGLE / FINISH (with angle) MDT / COM / WIDTH / A / HDG

MEDIUM DUTY INSIDE RETURN FLANGE TRAY - (MDT) 11
25
PART REF
.
W
MDT / CT / 50 / Finish
MDT / CT / 600 / Finish 12,5
53 8
MDT / CT / 750 / Finish 28
MDT / CT / 900 / Finish 25

25 28 X 8
MDT Cable Trays are produced with inside return flange for medium duty applications
CONNECTORS
MDT CableTrays are joined together by straight & flange connectors. Connectors are supplied in pairs
with a set of M6 x 12 roofing bolts, nuts and washers. Load graphs provided in the manual are based on
MDT/SC. To be ordered separately.
STRAIGHT CONNECTOR FLANGE CONNECTOR
PART REF
PART REF 25
MDT / FC / Width / Finish
MDT / SC / Width / Finish
25 15
28
7
15 25
15X7
210 53
Width Thickness Width Thickness 210 53
(mm) (mm) (mm) (mm)
50 to 300 1.5 50 to 300 1.5

450 to 900 2.0 22 450 to 900 2.0
22
Flange connectors are provided for extra strength. Flange connectors wrap up the trays from outside and
increases the load bearing capacity of the tray.
Select appropriate connector to suit your requirements.
CABLE TRAY CLOSED COVERS ROOFING BOLT M6X12
COVER
3
PART REF
.
MDT / CTCC / 50 / Finish 37 CLOSED COVER ARRANGMENT
MDT / CTCC / 75 / Finish

CLOSED COVER CLAMP CABLE TRAY
W 11
T
MDT / CTCC / 600 / Finish MDT/ CCC MDT/ CCC-P

MDT / CTCC / 900 / Finish Screw type closed cover clamp Push type closed cover clamp
CLOSED COVER CLAMP

Screw type closed cover clamp MDT/CCC is supplied for closed cover arrangement with the set of M6 x 12
roofing bolts & washers. MDT/ CCC-P is a push type option and requires no bolts. To be ordered separately.
CABLE TRAY VENTILATED COVERS ROOFING BOLT M6X12 , NUT

& WASHER
COVER
PART REF
. AIR FLOW
MDT / CT VC / 50 / Finish 2 40
79
MDT / CT VC / 75 / Finish VENTILATED COVER ARRANGMENT
MDT / CT VC / 100 / Finish

MDT / CT VC / 150 / Finish VETILATED COVER CLAMP CABLE TRAY
MDT / CT VC / 225 / Finish W 11
MDT / CT VC / 300 / Finish T

MDT / CT VC / 750 / Finish MDT/VCC

Ventilated cover clamp

Ventilated cover clamp is supplied for Ventilated cover arrangement with the set of M6 x 12 roofing
bolts, nuts & washers. To be ordered separately
Covers can be used as closed or ventilated by using an appropriate clamp. Necessary holes are provided on the covers for clamping

MDT - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
.
MDT / EH / 50 / A / Finish
MDT / EH / 150 / A / Finish 50
28x8
25
MDT / EH / 450 / A / Finish W

INTEGRAL CONNECTOR R 300
100
12x8
MDT / EH / 900 / A / Finish 25
53
11
RETURN FLANGE
MDT UNEQUAL ELBOW - 30˚ / 45˚ / 60˚ / 90˚
PART REF
1
MDT / UEH / W1 / W2 / A / Finish

W
W
2
Thickness for UEH to be followed of the larger size. For details refer page no. 36
For unequal elbow specify the widths as W1 & W2 as shown in the fig.
MDT - ADJUSTABLE ELBOW
PART REF
MDT / AEH / 50 / Finish
MDT / AEH / 150 / Finish RETURN FLANGE
53
MDT / AEH / 250 / Finish 25

MDT / AEH / 450 / Finish W
MDT / AEH / 600 / Finish R 300

INTEGRAL CONNECTOR 100
MDT / AEH / 750 / Finish 12x8
25
MDT / AEH / 900 / Finish 53

11
RETURN FLANGE
Adjustable elbow can be fixed to any desired angle depending on the site application.

MDT - TEE HORIZONTAL
PART REF
.
MDT / TH / 50 / Finish
MDT / TH / 75 / Finish INTEGRAL CONNECTOR
MDT / TH / 100 / Finish RETURN FLANGE
12x8 11
MDT / TH / 150 / Finish 25
53
MDT / TH / 225 / Finish 100 53

W

MDT / TH / 750 / Finish R300
MDT / TH / 900 / Finish 28x8 25
PSI Tray accessories are produced in a single piece and carry no welding. This design gives the
PSI - Tray accessories are produced with integral connectors. No seperate connectors are required.
MDT - UN EQUAL TEE
PART REF
MDT / UTH / W1 / W2 / W3 / Finish
RETURN FLANGE
11
12x8 100
25
53 53
INTEGRAL
CONNECTOR
W3
W1
25 28x8
R 300
W2
For Unequal Tee specify widths W1, W2, W3 anti clockwise

Unequal Tee can accomodate trays with unequal widths at one location.

MDT - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚ 900 RETURN FLANGE 25
PART REF
MDT / IR / 50 / A / Finish
R 300
53 28x8 12,5

25
MDT / IR / 450 / A /Finish
MDT / IR / 600 / A /Finish W
MDT / IR / 750 / A /Finish 11
MDT / IR / 900 / A /Finish 147 288 147
Risers are joined to MDT Trays by straight & flange connectors. For details refer page 37
25
MDT - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚ RETURN
FLANGE
PART REF
MDT / ER / 50 / A / Finish
R 300
MDT / ER / 100 / A / Finish 90
0

53 28x8 12,5

25
MDT / ER / 600 / A / Finish W
MDT / ER / 750 / A / Finish 11

126 246 126
Fish Plates are recommended for the trays & accessories above 200mm widths for better load bearing capacity.
For support system for the installation, please refer Metal strut framing system of this manual.
For Accessory Cover details refer page 78.

MDT - ADJUSTABLE RISER N
G
E
A
FL
N
PART REF ET
U
R
R
MDT / AR / 50 / Finish
MDT / AR / 75 / Finish R 300
MDT / AR / 100 / Finish 900

25
28x8
12,5
W
11
126 246 126
Extra long adjustable riser can be produced on request and is specified by MDT / XLAR / WIDTH / FINISH
MDT - CROSS HORIZONTAL
PART REF
MDT / CH / 50 / Finish
MDT / CH / 100 / Finish INTEGRAL
CONNECTOR
MDT / CH / 150 / Finish W 12x8
MDT / CH / 225 / Finish 11

25
100
RETURN
53
MDT / CH / 750 / Finish FLANGE
W1
28x8
MDT / CH / 900 / Finish R 300
MDT - UNEQUAL CROSS HORIZONTAL W2 W4
PART REF
MDT / UCH / W1 / W2 / W3 / W4 / Finish W3
For Un Equal Cross specify the widths as W1,W2,W3,W4 in anti-clockwise direction as shown in the fig.
Thickness for Unequal Cross Horizontal to be followed of the larger size. For details refer page no. 36

INTEGRAL
12x8
MDT - REDUCER STRAIGHT
CONNECTOR
PART REF W2
11
MDT / RS / W1 / W2 / Finish 53
25
350
RETURN FLANGE
28x8
W1
100 53
25
Connector details refer page 83 INTEGRAL 12x8
CONNECTOR
MDT - REDUCER RIGHT
PART REF
W2
11
MDT / RR / W1 / W2 / Finish 28x8
350
25
RETURN FLANGE
53
W1
100 53
25
MDT - REDUCER LEFT

12x8 INTEGRAL CONNECTOR
PART REF
MDT / RL / W1 / W2 / Finish 11
W2
28x8
350
25
53
W1
RETURN 53 100
FLANGE
25
Thickness for the Reducers to be followed of the larger size. For details refer page no. 36

MDT - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
.
MDT / EHR / 50 / A / Finish
RETURN FLANGE
MDT / EHR / 450 / A / Finish 25

MDT / EHR / 750 / A / Finish 25

11 53
28 x 8
R300
MDT Round Radial Accessories are joined by connectors. For details refer page 37
For details on Thickness, Width and Finish refer page 36
Adjustable elbows are produced on request and are specified as MDT / AEH / Width / Finish. For
details refer page 39
MDT UNEQUAL ELBOW - 30˚ / 45˚ / 60˚ / 90˚
PART REF
MDT / UEHR / W1 / W2 / A / Finish
1
W
W
Thickness for UEHR to be followed of the larger size. For details refer page 36.
For unequal elbow specify the widths as W1 & W2 as shown in the fig.

RETURN FLANGE
MDT - TEE HORIZONTAL
25
PART REF
.
MDT / THR / 50 / Finish
25 W
MDT / THR / 100 / Finish 11 53

MDT / THR / 300 / Finish R300 28x8
MDT / THR / 450 / Finish W

MDT Round Radial Accessories are joined by connectors. For details refer page 37
Round radial accessory covers can be produced on request. For details refer new page 81.
MDT - UN EQUAL TEE
PART REF
MDT / UTHR / W1 / W2 / W3 / Finish
RETURN FLANGE
25
W3
W1
11
53
25
R300 28x8
W2
For Unequal Tee specify widths W1, W2, W3 anti clockwise.

Thickness for Unequal Tee to be followed of the larger size refer page 36.
Unequal Tee can accomodate trays with unequal widths at one location.
MDT - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
W
PART REF
90°
MDT / IRR / 50 / A / Finish
MDT / IRR / 75 / A / Finish 28x8
R300
MDT / IRR / 450 / A /Finish 53
MDT / IRR / 600 / A /Finish

25 25
Risers are joined to MDT Trays by straight connectors. For details refer page 37.
Adjustable risers are produced on request and are specified by MDT / AR / Width / Finish. For details refer page 42.
Extra long adjustable risers are produced on request and are specified by MDT / XLAR / Width / Finish.
MDT - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
MDT / ERR / 50 / A / Finish
MDT / ERR / 75 / A / Finish 25
W
28x8
MDT / ERR / 600 / A / Finish 28x8
MDT / ERR / 750 / A / Finish R300

53
90°
25
Round Radial Accessory Covers are produced on request. For details referpage 81.

MDT - CROSS HORIZONTAL
PART REF
MDT / CHR / 50 / Finish
MDT / CHR / 750 / Finish W
25
53
25
E
G
AN
R300
FL
11
N
R
8
U
x
ET
28
MDT Round Radial Accessories are joined by connectors. For details refer page 37.
Round Radial Accessory covers are produced on request. For details refer page 81.
W1
MDT - UNEQUAL CROSS HORIZONTAL
PART REF
MDT / UCHR / W1 / W2 / W3 / W4 / Finish
W2 W4
W3
For Un Equal Cross specify the widths as W1,W2,W3,W4 in anti-clockwise direction as shown in the fig.
Thickness for Unequal Cross Horizontal to be followed of the larger size. For details refer page no. 36
For MDT reducer details, refer page 43.

MDT - CABLE TRAY
50 2.703
75 2.926
100 3.752 STRAIGHT CONNECTOR FLANGE CONNECTOR
150 4.812 WT. (Kgs.) WIDTH(mm) WT. (Kgs.)
WIDTH(mm)
225 7.674
50 to 300 0.115 50 to 300 0.159
300 9.572
450 to 900 0.153 450 to 900 0.213
450 16.706
600 21.423
750 34.927
900 41.255
COVERS FOR STRAIGHT LENGTHS MDT - ELBOW HORIZONTAL MDT - CROSS HORIZONTAL
WIDTH(mm) WT. (Kgs.) WIDTH WEIGHT IN KGS. WIDTH(mm) WT. (Kgs.)

(mm) 45˚ 90˚ 50 0.912
50 1.908
50 0.201 0.371 75 1.092
75 2.735
75 0.223 0.424
100 3.233 100 1.272
100 0.265 0.509
150 4.484 150 1.664
150 0.371 0.710
225 6.371 225 2.332
225 0.647 1.261
300 8.226 300 0.901 1.791 300 3.106
450 14.363 450 1.940 3.869 450 5.894
600 18.847 600 2.968 5.925 600 8.512
750 29.055 750 5.947 11.883 750 14.480
900 34.673 900 7.961 15.911 900 18.879
MDT - TEE HORIZONTAL MDT - EXTERNAL RISER MDT - INTERNAL RISER

50 0.859 (mm) 45˚ 90˚ (mm) 45˚ 90˚
75 1.018 50 0.233 0.466 50 0.244 0.488

75 0.286 0.562 75 0.297 0.594
100 1.145
100 0.329 0.657 100 0.350 0.700
150 1.399
150 0.435 0.848 150 0.456 0.912
225 2.311
225 0.689 1.367 225 0.742 1.463
300 3.074 300 0.859 1.707 300 0.965 1.844
450 6.137 450 1.495 2.989 450 1.601 3.233
600 8.957 600 1.929 3.848 600 2.088 4.166
750 16.133 750 3.095 6.190 750 3.551 7.102
900 22.631 900 3.710 7.409 900 4.028 8.056
For Accessories Cover, refer page no 78.


(W) (T) (H)
75 to 150 1.0 50
225 to 300 1.2 50
450 to 600 1.5 50
750 to 900 2.0 50
STANDARD FINISHES
Heavy duty inside return flange cable trays are produced in a standard length of 3 mtrs but can be
Heavy duty inside return flange cable tray accessories are produced to standard radius of 300 mm but
can be produced in 450 mm, 600mm and 900 mm as required.
Accessory cover and clamp details have been provided at the end of cable tray chapter.

(W) (T) (H)
75 to 300 1.0 11
450 to 600 1.2 11
750 to 900 1.5 11
ORDER PATTERN
EXAMPLE:
TYPE / COMPONENT / WIDTH / FINISH (without angle) HDT / COM / WIDTH / HDG
TYPE / COMPONENT / WIDTH / ANGLE / FINISH (with angle) HDT / COM / WIDTH / A / HDG

HEAVY DUTY INSIDE RETURN FLANGE TRAY - (HDT) 50
11 W
PART REF
HDT / CT / 75 / Finish
HDT / CT / 750 / Finish 53
12,5
8
28
25 28 X 8 50
HDT CableTrays are produced with inside return flange for heavy duty applications
CONNECTORS
HDT CableTrays are joined together by straight & flange connectors. Connectors are supplied in pairs
with a set of M6 x 12 roofing bolts, nuts and washers. Load graphs provided in the maual are based on
HDT/SC. To be ordered separately.
PART REF PART REF 15
HDT / SC / Width / Finish HDT / FC / Width / Finish

53
40
30
30
22X7
22 7
210 53
210 53
Width Thickness Width Thickness

(mm) (mm) (mm) (mm)
75 to 300 1.5 75 to 300 1.5

22
450 to 900 2.0 450 to 900 2.0 22
Flange connectors are provided for extra strength. Flange connectors wrap up the trays from outside
and increases the load bearing capacity of the tray.
Select an appropriate connector to suit your requirements
CABLE TRAY CLOSED COVERS
ROOFING BOLT M6X12
PART REF COVER
3
HDT / CTCC / 75 / Finish

HDT / CTCC / 100 / Finish 62 CLOSED COVER ARRANGMENT

11
HDT / CTCC / 300 / Finish T
W

CLOSED COVER CLAMP
Screw type closed cover clamp HDT/CCC is supplied for closed cover arrangement with the M6 x 12
roofing bolt. HDT/CCC-P is an option and requires no bolts. Clamps to ordered separately.
ROOFING BOLT M6X12

CABLE TRAY VENTILATED COVERS COVER
NUT & WASHER
PART REF AIR FLOW

2 40
HDT / CTVC / 75 / Finish
104 VENTILATED COVER ARRANGMENT
VETILATED COVER CLAMP CABLE TRAY
W 11
T


Ventilated cover clamp HDT/VCC is supplied for Ventilated cover arrangement with the set of M6 x 12
roofing bolts, nuts & washers. To be ordered separately
Note:
Covers can be used as closed or ventilated by using an appropriate clamp. Necessary holes are provided on the
covers for clamping.

HDT - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
HDT / EH / 75 / A / Finish
HDT / EH / 225 / A / Finish 28X8

HDT / EH / 450 / A / Finish 25
HDT / EH / 600 / A / Finish W

W

HDT / EH / 900 / A / Finish INTEGRAL
CONNECTOR R 300
53 22X7
45 50
100 11
RETURN FLANGE
HDT - UNEQUAL ELBOW - 30˚ / 45˚ / 60˚ / 90˚

PART REF
1
W
W
2
HDT / UEH / W1/W2 / A / Finish
For Un Equal elbow specify the widths as W1 & W2 as shown in the fig.Thickness for UEH to be
followed of the larger size. For details refer page no. 50
HDT - ADJUSTABLE ELBOW
PART REF
HDT / AEH / 75 / Finish
11
HDT / AEH / 225 / Finish 50 RETURN FLANGE
HDT / AEH / 300 / Finish 45 INTEGRAL

CONNECTOR
HDT / AEH / 450 / Finish 53
22x7
25 53
HDT / AEH / 750 / Finish W

R 300
100
Adjustable elbow can be fixed to any desired angle to suit site requirements.
Note: Bonding Jumpers are used for the Earthing Connectivity. For details refer page 84
HDT - TEE HORIZONTAL
PART REF
HDT / TH / 75 / Finish
HDT / TH / 225 / Finish RETURN
FLANGE
11
100 50
HDT / TH / 300 / Finish 45 INTEGRAL
22x7 CONNECTOR
53
53

WIDTH
HDT / TH / 900 / Finish 25
28x8 R300
PSI Tray accessories are produced in a single piece and carries no welding. This design gives the
For fish plats refer page 84.
HDT - UN EQUAL TEE
PART REF
.
HDT / UTH / W1 / W2 / W3 Finish
RETURN FLANGE INTEGRAL CONNECTOR
50
22x7
45
100 53
53
W3
W1
25 28x8
R 300
W2
Unequal Tee can accomodate trays with different widths at one location.
For Unequal Tee specify widths W1, W2, W3 anti clockwise as shown in the figure.

HDT - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
900
PART REF
HDT / IR / 75 / A / Finish
HDT / IR / 100 / A / Finish R 300

HDT / IR / 300 / A / Finish 50
HDT / IR / 450 / A / Finish 53 12,5

28x8
HDT / IR / 600 / A / Finish 25

W
11
147 288 147
Risers are joined to HDT Trays by straight & flange connectors. For details refer page 51
HDT - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
HDT / ER / 75 / A / Finish
R 300
HDT / ER / 225 / A / Finish 90
0

HDT / ER / 450 / A / Finish 50 12,5
28x8
HDT / ER / 900 / A / Finish W
25
53
11
126 246 126
Note: Bonding Jumpers are used for the Earthing Connectivity. For details refer page 84

HDT - ADJUSTABLE RISER
PART REF
HDT / AR / 75 / Finish RETURN FLANGE
HDT / AR / 100 / Finish

HDT / AR / 150 / Finish R 300

50
53 28x8 12,5
HDT / AR / 750 / Finish W
25
11
126 246 126
Extra long adjustable riser can be produced on request and is specified by HDT / XLAR / WIDTH / FINISH
HDT - CROSS HORIZONTAL
PART REF
HDT / CH / 75 / Finish
W
HDT / CH / 225 / Finish 100
11
50
HDT / CH / 600 / Finish RETURN
53
FLANGE

INTEGRAL
53
CONNECTOR W1
22x7
28x8
R 300
W4
HDT- UNEQUAL CROSS HORIZONTAL
W2
PART REF
HDT / UCH / W1 / W2 / W3 / W4 / Finish W3
Thickness for Unequal Cross to be followed of the larger size. For details refer page no. 50

45
HDT - REDUCER STRAIGHT

RETURN 100
FLANGE W2
PART REF
.
HDT / RS / W1 / W2 / Finish 53
25
350
28x8
50
W1
53 INTEGRAL
CONNECTOR
12x8
Connector details refer page 83 45
HDT - REDUCER RIGHT 100

W2
RETURN FLANGE
PART REF
28x8 50
HDT / RR / W1 / W2 / Finish
350
25
INTEGRAL CONNECTOR
53
W1
53
45
22x7
HDT - REDUCER LEFT
100
PART REF 50
W2
HDT / RL / W1 / W2/ Finish 28x8
RETURN
FLANGE
350
25
53
W1
INTEGRAL 53
CONNECTOR
22x7
Thickness for the Reducers to be followed of the larger size. For details refer page no. 50
HDT - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
HDT / EHR / 75 / A / Finish
25
11
HDT / EHR / 900 / A / Finish 53
HDT Round Radial Accessories are

joined by connectors. For details 28 x 8
refer page 51. R300
For details of thickness, width and W RETURN FLANGE
finishes refer page 50.

50
HDT - UNEQUAL ELBOW - 30˚ / 45˚ / 60˚ / 90˚
PART REF
HDT / UEHR / W1/ W2 / A / Finish
W
1
W
For Un Equal elbow specify the widths as W1 & W2 as shown in the fig. Thickness for UEHR to be
followed of the larger size. For details refer page no. 50
Note: Bonding Jumpers are used for the Earthing Connectivity. For details refer page 84.
Round Radial Accessory Covers can be produced on request. For details refer page 81.

RETURN FLANGE
HDT - TEE HORIZONTAL
50
PART REF
HDT / THR / 75 / Finish W
25
HDT / THR / 100 / Finish
HDT / THR / 150 / Finish 11 53

HDT / THR / 450 / Finish R300 28x8
HDT / THR / 600 / Finish W

For details on Thickness, Width & Finishes refer page 50.

Fish Plates are recommended for the trays & accessories above 200mm widths for better load bearing
capacity. For fish plates refer page 84.
HDT - UN EQUAL TEE

PART REF
.
HDT / UTHR / W1 / W2 / W3 Finish RETURN FLANGE
50
W3
W1
11
53
25
R300
28x8
W2
For Unequal Tee specify widths W1, W2, W3 anti clockwise as shown in the figure.
HDT Round Radial Accessories are joined by connectors. For details refer page 51.

HDT - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
W
PART REF 90°
HDT / IRR / 75 / A / Finish

28x8
HDT / IRR / 150 / A / Finish R300

53
25
HDT / IRR / 750 / A / Finish 50
Risers are joined to HDT Trays by straight connectors. For details refer page 51.
Adjustable risers are produced on request and are specified by HDT / AR / Width / Finish. For details refer page 56.
Extra long Adjustable Risers are produced on request and are specified by HDT / XLAR / Width / Finish.
HDT - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
HDT / ERR / 75 / A / Finish
HDT / ERR / 225 / A / Finish W
HDT / ERR / 300 / A / Finish 50

28 x 8
R300
53
90°
25
Note: Bonding Jumpers are used for the Earthing Connectivity. For details refer page 84.
Round Radial accessory cover can be produced on request. For details refer page 81.

HDT - CROSS HORIZONTAL
PART REF
HDT / CHR / 75 / Finish
HDT / CHR / 225 / Finish 50

HDT / CHR / 450 / Finish RETURN FLANGE

25
53
28 x 8
R300
11
HDT Round Radial accessories are joined by connectors. For details refer page 51.
W1
HDT- UNEQUAL CROSS HORIZONTAL
PART REF
HDT / UCHR / W1 / W2 / W3 / W4 / Finish
W2 W4
W3
Thickness for Unequal Cross to be followed of the larger size. For details refer page no. 50
For HDT reducer details, refer page 57.

HDT-CABLE TRAY
75 4.420
100 4.950
150 6.010 STRAIGHT CONNECTOR FLANGE CONNECTOR
225 9.095 WIDTH(mm) WT. (Kgs.) WIDTH(mm) WT. (Kgs.)
300 10.992 75 to 300 0.160 75 to 300 0.229
450 18.508 450 to 900 0.213 450 to 900 0.305
600 23.225
750 37.323
900 43.598
COVERS FOR STRAIGHT

HDT - ELBOW HORIZONTAL HDT - EXTERNAL RISER
LENGTHS
(mm) 45˚ 90˚ (mm) 45˚ 90˚
75 2.735
75 0.329 0.615 75 0.382 0.763
100 3.233
100 0.392 0.710 100 0.413 0.859
150 4.484
150 0.445 0.922 150 0.498 1.049
225 6.371
225 0.795 1.548 225 0.774 1.601
300 8.226
300 1.081 2.099 300 0.806 1.940
450 14.363
450 2.215 4.335 450 1.643 3.286
600 18.847 600 3.286 6.455 600 2.078 4.145
750 29.055 750 6.477 12.890 750 3.328 6.657
900 34.673 900 8.204 16.335 900 3.901 7.802
HDT - INTERNAL RISER HDT - CROSS HORIZONTAL HDT - TEE HORIZONTAL
WIDTH WEIGHT IN KGS. WIDTH(mm) WT. (Kgs.) WIDTH(mm) WT. (Kgs.)

(mm) 45˚ 90˚ 75 1.823 75 1.304
75 0.412 0.848 100 1.950 100 1.420
100 0.468 0.965
150 2.205 150 1.685
150 0.607 1.187
225 3.371 225 2.692
225 0.938 1.834
300 4.219 300 3.477
300 1.210 2.237
450 1.677 3.816 450 7.770 450 6.678
600 2.450 4.823 600 10.876 600 9.604
750 3.891 7.780 750 19.451 750 17.617
900 4.601 9.137 900 25.111 900 22.737
Note: For Accessories Cover, refer page no 78


(W) (T) (H)
100 to 300 1.5 75
450 to 900 2.0 75
STANDARD FINISHES
Extra Heavy duty inside return flange cable trays are produced in a standard length of 3 mtrs but can be
Extra Heavy duty inside return flange cable tray accessories are produced to standard radius of 300 mm but
can be produced in 450 mm, 600mm and 900 mm as required.
Accessory cover and clamp details have been provided at the end of cable tray chapter.

(W) (T) (H)
100 to 300 1.0 11

450 to 600 1.2 11
750 to 900 1.5 11
ORDER PATTERN
EXAMPLE:
TYPE / COMPONENT / WIDTH / FINISH (without angle) XDT / COM / WIDTH / HDG
TYPE / COMPONENT / WIDTH / ANGLE / FINISH (with angle) XDT / COM / WIDTH / A / HDG


EXTRA HEAVY DUTY INSIDE RETURN FLANGE TRAY - (XDT)
11
75
PART REF
W
XDT / CT / 100 / Finish
RETURN FLANGE
53
XDT / CT / 750 / Finish 12,5

25 28 X 8 75
XDT Cable Trays are produced with inside return flange for extra heavy duty applications.
CONNECTORS
XDT CableTrays are joined together by straight & flange connectors. Connectors are supplied in pairs
with a set of M6 x 12 roofing bolts, nuts and washers. Load graphs provided in the maual are based on
XDT/SC. To be ordered separately.
PART REF PART REF

XDT / SC / Width / Finish XDT / FC / Width / Finish
210 15
210
22
70 7 75
7
22
30 30
Width Thickness Width Thickness

(mm) (mm) (mm) (mm)
100 to 300 1.5 100 to 300 1.5

450 to 900 2.0 450 to 900 2.0
Flange connectors are provided for extra strength. Flange connectors wrap up the trays from outside and
increases the load bearing capacity of the tray.
Select an appropriate connector to suit your requirements.

CABLE TRAY CLOSED COVERS
PART REF ROOFING BOLT M6X12

COVER
3
XDT / CTCC / 100 / Finish
XDT / CTCC / 150 / Finish 88 CLOSED COVER ARRANGMENT

W
XDT / CTCC / 450 / Finish T

XDT / CTCC / 900 / Finish XDT/ CCC XDT/CCC-P
Screw type closed cover clamp Push type closed cover clamp
CLOSED COVER CLAMP
Screw type closed cover clamp XDT/CCC is supplied for closed cover arrangement with the set of
M6 x 12 roofing bolt. XDT/CCC-P is a push type option and requires no bolts. To be ordered
separately.
CABLE TRAY VENTILATED COVERS

ROOFING BOLT & NUT M6X12
PART REF
COVER
XDT / CTVC / 100 / Finish AIR FLOW

3
40
XDT / CTVC / 150 / Finish 129 VENTILATED COVER ARRANGMENT
XDT / CTVC / 225 / Finish

XDT / CTVC / 300 / Finish VETILATED COVER CLAMP CABLE TRAY
XDT / CTVC / 450 / Finish W 11
XDT / CTVC / 600 / Finish T

XDT/VCC

Ventilated cover clamp XDT/VCC is supplied for Ventilated cover arrangement with the set of M6 x 12
roofing bolts, nuts & washers. To be order seprately.
Covers can be used as closed or ventilated by using an appropriate clamp. Necessary holes are provided on the
covers for clamping.
Covers can be produced with louvers also on request.

XDT - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
XDT / EH / 100 / A / Finish
28X8
XDT / EH / 300 / A / Finish RETURN FLANGE
53
25

W
R 300 INTEGRAL
CONNECTOR
22x7
75 70
12x7
100 53
XDT - ADJUSTABLE ELBOW
PART REF
XDT / AEH / 100 / Finish
RETURN FLANGE
25
XDT / AEH / 450 / Finish 53

R 300
Adjustable Elbow can be fixed to 22x7 INTEGRAL
any desired angle depending on the 75 70 CONNECTOR
12x7
site conditions. 100 53
XDT - UNEQUAL ELBOW - 30˚ / 45˚ / 60˚ / 90˚

PART REF
XDT / UEH / W1/ W2 / A / Finish
1
W
W
2
Thickness for UEH to be followed of the larger size. For details refer page no. 64
XDT - TEE HORIZONTAL
PART REF
XDT / TH / 100 / Finish
XDT / TH / 300 / Finish 22x7
53 RETURN FLANGE
75 70
XDT / TH / 450 / Finish 12x7
53
100 INTEGRAL
XDT / TH / 600 / Finish 12,5
CONNECTOR
XDT / TH / 750 / Finish WIDTH
R300
28x8 25
XDT - UN EQUAL TEE
PART REF
XDT / UTH / W1 / W2 / W3 Finish
53 RETURN FLANGE
22x7
70
53 75 12x7
100
INTEGRAL
CONNECTOR
W3
W1
25 28x8
R 300
W2


XDT - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF 900 75
XDT / IR / 100 / A / Finish

R 300
XDT / IR / 225 / A / Finish RETURN
FLANGE
XDT / IR / 600 / A / Finish 53 28x8 12,5
XDT / IR / 750 / A / Finish 25

W
147 288 147
XDT - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚ RETURN

FLANGE
PART REF
XDT / ER / 100 / A / Finish
XDT / ER / 225 / A / Finish R 300
0
90
28x8 12,5
XDT / ER / 600 / A / Finish 75

XDT / ER / 900 / A / Finish W
25
53
126 246 126
Risers are joined to XDT Trays by straight & flange connectors. For details refer page 65.
Fish Plates are recommended for the trays & accessories above 200mm widths for better load bearing
capacity.
XDT - ADJUSTABLE RISER
11
75
PART REF
53
XDT / AR / 100 / Finish 126
RETURN
FLANGE
XDT / AR / 150 / Finish
XDT / AR / 225 / Finish 246
R 300

25
126 28x8
XDT / AR / 600 / Finish 12,5
XDT / AR / 750 / Finish W
Extra long adjustable riser can be produced on request and is specified by XDT / XLAR / WIDTH / FINISH
XDT - CROSS HORIZONTAL
PART REF
XDT / CH / 100 / Finish
22x7
XDT / CH / 300 / Finish W
100
RETURN FLANGE

53
XDT / CH / 900 / Finish 75
25 INTEGRAL CONNECTOR
50
12x7
70
28x8
W1
R 300
XDT - UNEQUAL CROSS HORIZONTAL

W2 W4
PART REF
XDT / UCH / W1 / W2 / W3 / W4 / Finish
W3
Thickness for UCH to be followed of the larger size. For details refer page 64.
Note: For Accessory Cover details refer page 78.

XDT - REDUCER STRAIGHT 70
12x7
PART REF
. 22x7
W2
RETURN FLANGE
XDT / RS / W1 / W2 / Finish 53
75
25
350
28x8
W1
53 100
INTEGRAL CONNECTOR
Reducing Connectors can also be used for reduction, depending on the site application. For Reducing
Connector details refer page 83.
70
XDT - REDUCER RIGHT

12x7
PART REF 22x7 W2

RETURN FLANGE
XDT / RR / W1 / W2 / Finish 28x8

75
350
25
53
W1
53 100
INTEGRAL CONNECTOR
70
XDT - REDUCER LEFT 12x7
W2 22x7
PART REF
RETURN FLANGE
XDT / RL / W1 / W2 / Finish 28x8

75
350
25
53
W1
100 53
INTEGRAL CONNECTOR
Thickness for the Reducers to be followed of the larger size. For details refer page 64.

XDT - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
XDT / EHR / 100 / A / Finish
RETURN FLANGE
XDT / EHR / 900 / A / Finish 75
25
11 53
28 x 8
R 300
XDT Round Radial Accessories are joined by connectors. For details, refer page 65.
For details of Thickness, Width & Finish, refer page 64.
XDT - UNEQUAL ELBOW - 30˚ / 45˚ / 60˚ / 90˚
PART REF
XDT / UEHR / W1/ W2 / A / Finish
1
W
W
Thickness for UEHR to be followed of the larger size. For details refer page no. 64

RETURN FLANGE
XDT - TEE HORIZONTAL
75
PART REF
XDT / THR / 100 / Finish W
25
XDT / THR / 150 / Finish
XDT / THR / 225 / Finish 11
53

R300 28x8
W
XDT Round Radial Accessories are joined by connectors, For details refer page 65.
XDT Round Radial Accesory covers are produced on request. For details refer page 81.
XDT - UN EQUAL TEE
PART REF
XDT / UTHR / W1 / W2 / W3 Finish
RETURN FLANGE
75
W3
W1
11
53
25
R300 28 x 8
W2


XDT - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
W
PART REF
90°
XDT / IRR / 100 / A / Finish
XDT / IRR / 150 / A / Finish 28x8

XDT / IRR / 750 / A / Finish 53
XDT / IRR / 900 / A / Finish 25

75
XDT - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
XDT / ERR / 100 / A / Finish
XDT / ERR / 150 / A / Finish W
XDT / ERR / 225 / A / Finish 75
XDT / ERR / 300 / A / Finish 28x8

XDT / ERR / 900 / A / Finish R300
53
90°
25
Risers are joined to XDT Trays by straight connectors. For details refer page 65.
Adjustable Risers are produced on request and are specified by XDT / AR / Width / Finish. For details refer page 70.
Extra long Adjustable Risers can be produced on request and are specified by XDT / XLAR / Width / Finish.

XDT - CROSS HORIZONTAL
PART REF
XDT / CHR / 100 / Finish
75
RETURN FLANGE
25
53
R300
11
28x8
XDT Round Radial Accessories are joined by connectors. For details refer page 65
Round Radial Accessory Covers are produced on request. For details refer page 81.
W1
XDT - UNEQUAL CROSS HORIZONTAL
PART REF
XDT / UCHR / W1 / W2 / W3 / W4 / Finish
W2 W4
W3
Thickness for UCHR to be followed of the larger size. For details refer page 64.
For XDT reducer details, refer page 71

COVERS FOR
STRAIGHT LENGTHS
XDT - CABLE TRAY
WIDTH(mm) WT. (Kgs.) 100 3.233
100 9.010 150 4.484
150 10.600 STRAIGHT CONNECTOR FLANGE CONNECTOR 225 6.371
225 12.953 300 8.226
300 15.328 WIDTH(mm) WT. (Kgs.) WIDTH(mm) WT. (Kgs.) 450 14.363
450 26.786 100 to 300 0.227 100 to 300 0.277 600 18.847
600 34.132 450 to 900 0.303 450 to 900 0.369 750 29.055
750 39.824 900 34.673
900 46.10
XDT - ELBOW XDT - EXTERNAL RISER

HORIZONTAL
(mm) o o (mm) o o
45 90 45 90
100 0.742 1.378 100 0.763 1.569
150 0.912 1.738 150 0.912 1.855
225 1.208 2.321 225 1.124 2.290
300 1.569 3.042 300 1.325 2.714
450 3.286 6.402 450 2.353 4.759
600 4.781 9.381 600 2.915 5.894
750 6.593 13.059 750 3.487 7.038
900 8.734 17.310 900 4.049 8.173
XDT - TEE HORIZONTAL XDT - CROSS HORIZONTAL

100 2.247 100 2.735
150 3.021 150 3.837
225 3.869 225 4.749
300 4.865 300 5.809
450 9.625 450 11.077
600 13.557 600 15.211
750 18.232 750 20.151
900 23.627 900 25.461
XDT - INTERNAL RISER
WIDTH WEIGHT IN KGS.

(mm) o o
45 90
100 0.922 1.844
150 1.102 2.205
225 1.378 2.756
300 1.654 3.297
450 2.915 5.830
600 3.646 7.282
750 4.367 8.724
900 5.088 10.165
Note: For Accessories Cover refer page 78

PHDT : Heavy Duty Straight Flange Cable Tray
MDT : Medium Duty Inside return flange Cable Tray
HDT :Heavy Duty Inside return flange Cable Tray
XDT : Extra Heavy Duty Inside return flange Cable Tray.
Cable Tray Accessory Covers are produced to suit different accessories of PSI - Cable Tray System.
Thickness of the covers is to e followed according to the sizes provided in the beginning of respective
cable tray types.
Specify type in the beginning while ordering cable tray accessory covers.
CLOSED COVER CLAMP
TYPE / CCC TYPE / CCC-P
Screw type closed cover clamp Push type closed cover clamp
Screw type closed cover clamp is supplied in 3mm thickness for closed cover arrangement with the set
of M6 x 12 roofing bolts & washers. Push type clamp is optional. To be ordered separately
TYPE / VCC
Ventilated cover clamp is supplied in 2mm thickness for Ventilated cover arrangement with the set of
M6 x 12 roofing bolts, nuts & washers. To be ordered separately
To order Unequal Covers, use ‘U’ as prefix to accessory cover and W1, W2, W3, W4 in place of width
wherever applicable.
Specify angle while ordering Elbow horizontal and Riser Covers.
Covers can be used as closed or ventilated by using an appropriate clamp.
Necessary holes are provided on the covers for clamping.

ELBOW HORIZONTAL CLOSED COVER
PART REF
TYPE / EHCC / Width / A/ Finish
W
ELBOW HORIZONTAL VENTILATED COVER
PART REF
TYPE / EHVC / Width / A/ Finish
TEE HORIZONTAL CLOSED COVER
PART REF
TYPE / THCC / Width / Finish
TEE HORIZONTAL VENTILATED COVER

PART REF W
TYPE / THVC / Width / Finish
CROSS HORIZONTAL CLOSED COVER
PART REF
TYPE / CHCC / Width / Finish
CROSS HORIZONTAL VENTILATED COVER W
PART REF
.
TYPE / CHVC / Width / Finish
INTERNAL RISER CLOSED COVER W
PART REF
TYPE / IRCC / Width / A / Finish
INTERNAL RISER VENTILATED COVER
PART REF
TYPE / IRVC / Width / A / Finish

EXTERNAL RISER CLOSED COVER
PART REF W
TYPE / ERCC / Width / A / Finish
EXTERNAL RISER VENTILATED COVER
PART REF
.
TYPE / ERVC / Width / A / Finish W3
UN-EQUAL TEE CLOSED COVER
PART REF
TYPE / UTCC / W1 / W2 / W3 / Finish
W1
W2
UN-EQUAL TEE VENTILATED COVER
PART REF
TYPE / UTVC / W1 / W2 / W3 / Finish
W1
REDUCER STRAIGHT CLOSED COVER
PART REF
TYPE / RSCC / W1 / W2 / Finish
REDUCER STRAIGHT VENTILATED COVER W2
PART REF
TYPE / RSVC / W1 / W2 / Finish
REDUCER RIGHT CLOSED COVER W1
PART REF
TYPE / RRCC / W1 / W2 / Finish
REDUCER RIGHT VENTILATED COVER

W2
PART REF
TYPE / RRVC / W1 / W2 / Finish
REDUCER LEFT CLOSED COVER

W1
PART REF
TYPE / RLCC / W1 / W2 / Finish
REDUCER LEFT VENTILATED COVER
PART REF W2
TYPE / RLVC / W1 / W2 / Finish

ELBOW HORIZONTAL CLOSED COVER EXTERNAL RISER CLOSED COVER
PART REF PART REF

TYPE / EHRCC / Width / A/ Finish TYPE / ERRCC / Width / A / Finish
ELBOW HORIZONTAL VENTILATED COVER EXTERNAL RISER VENTILATED COVER

PART REF PART REF
TYPE / EHRVC / Width / A/ Finish TYPE / ERRVC / Width / A / Finish
TEE HORIZONTAL CLOSED COVER UN-EQUAL TEE CLOSED COVER

PART REF PART REF
TYPE / THRCC / Width / Finish TYPE / UTRCC / W1 / W2 / W3 / Finish
TEE HORIZONTAL VENTILATED COVER UN-EQUAL TEE VENTILATED COVER
PART REF PART REF

TYPE / THRVC / Width / Finish TYPE / UTRVC / W1 / W2 / W3 / Finish
PART REF
TYPE / CHRCC / Width / Finish
CROSS HORIZONTAL VENTILATED COVER
PART REF
. Specify the type in the beginning while
ordering the cable tray accessory covers.
TYPE / CHRVC / Width / Finish
Thickness of the covers to be followed
INTERNAL RISER CLOSED COVER according to the sizes provided in the
beginning of respective cable tray types.
PART REF
TYPE / IRRCC / Width / A / Finish For cover clamp details, refer page 78.

PART REF
TYPE / IRRVC / Width / A / Finish

Cable Tray fittings are produced to suit standard and complexed
installations of the cable tray system.
STANDARD FINISHES

TYPES
LDT : Light Duty Straight Flange Cable Tray

PHDT : Heavy Duty Straight Flange Cable Tray
MDT : Medium Duty Inside Return Flange Cable Tray
HDT : Heavy Duty Inside Return Flange Cable Tray
XDT : Extra Heavy Duty Inside Return Flange Cable Tray
ORDER PATTERN
To select the required component, please specify the component, type width & finish.
EXAMPLE FOR BOX CONNECTOR

COMPONENT / TYPE / WIDTH / FINISH BXC / HDT / WIDTH / HDG
For special finishes consult our sales team, factory.

For special sizes, gauges, flanges, consult our sales team, factory.

BLIND END
PART REF
BE / Type / Width / Finish
Width Thickness
(mm) (mm)
50 to 300 1.5
450 to 900 2.0
Roofing Bolt M6 x 12, nuts & washers are used for fastening.
REDUCING CONNECTOR
PART REF
RC / Type / W1-W2 / Finish
Width Thickness
(mm) (mm)
50 to 300 1.5
450 to 900 2.0
ADJUSTABLE VERTICAL CONNECTOR
PART REF
AVC / Type / Finish
Standard thickness for Adjustable
Vertical connectors is 2.0 mm. Roofing
Bolt M6 x 12, nuts & washers are used
for fastening.
BOX CONNECTOR
PART REF
BXC / Type / Width / Finish
Width Thickness
(mm) (mm)
50 to 300 1.5
450 to 900 2.0
DROP OUT
PART REF
DOT / Width / Finish
Width Thickness
(mm) (mm)
50 to 300 1.5
450 to 900 2.0
FISH PLATE
PART REF
FP / Width / Finish
Width Thickness
(mm) (mm)
50 to 300 1.5
450 to 900 2.0
BARRIER STRAIGHT
PART REF
BS / Type / Finish
All barrier straights are in standard length of 3.0
MTS and 1.5 mm thickness. Roofing Bolt M6 x 12,
nuts & washers are used for fastening.
HOLD DOWN CLAMP
PART REF
HDC / Type / Finish
All hold down clamps are in standard thickness of
2.0 mm and hexagonal bolts M8 x 20, nuts and
washers are used for clamping.
BONDING JUMPER
PART REF
BJT
Area: 4 mm2. Length: 112 mm centre to centre
Bonding jumper for earthing connectivity of cable tray is produced from braided tinned copper with M6
copper lugs on both sides.M6 x 12 roofing bolts,nuts and washer are used.To be ordered seperately.

SAFE WORKING LOADS
Light Duty Straight Flange Cable Tray
300
The following Loading Charts are to give LDT
guidance on maximum safe working loads when 150 600 900 250 250
using Cable Ladders & Trays (installed Uniformly Uniformly Uniformly Span -
Load (Kgs/m)
Distributed Distributed Distributed between 200
horizontally) produced by PSI. They are Load Load Load supports 165
published in accordance with the requirements of (Kgs/m) (Kgs/m) (Kgs/m) (m) 150
115
the industry standard BS EN 61537:2001. Load 70 165 250 0.5 100
40 75 115 1.0 70 75
tests simulated the conditions of a multiple span 20 30 60 1.5 50
60
30
of at least 4 spans with the end spans reduced to 40 20
0 0.5 1.0
75% of the intermediate spans. 1.5
Span (m)
The graphical presentation links established Heavy Duty Straight Flange Tray
maximum safe working loads at specified 250
intermediate spans. 205
PHDT 200
Load (Kgs/m)
150mm wide
150 300 600
Loads below the drawn line are SAFE - loads Uniformly Uniformly Uniformly Span - 150
above the drawn line are UNSAFE. Distributed Distributed Distributed between 300mm wide
Load Load Load supports 100 100
When using this information the installer should (Kgs/m) (Kgs/m) (Kgs/m) (m) 90
600mm wide
take into account: 60 90 205 1.5 50
60 50 60
40 50 100 2.0 40 40
30 40 60 2.5
30
1. The guidance offered in our presentation of 0 1.5 2.0 2.5
system design considerations should be studied Span (m)
2. Loading is assumed to be uniformly distributed. Medium Duty Inside Return Flange Tray
140
If point loads are imposed or the installation is MDT 130
120
less than 4 spans our technical department 150 300 600
100 105
Load (Kgs/m)
Uniformly Uniformly Uniformly Span -

should be consulted. Distributed Distributed Distributed between 150mm wide
Load Load Load supports 80 80
(Kgs/m) (Kgs/m) (Kgs/m) (m) 70
300mm wide
3. The graphs should not be extrapolated to 60
80 105 130 1.0 50
shorter or longer spans than those shown. 35
20
50
25
70
40
1.5
2.0
40 35 40
25
600mm wide
20 20
4. 2.0
The installer should be satisfied that supports 0 1.0 1.5
Span (m)
are of adequate strength and that all
connections are fully tightened
Heavy Duty Inside Return Flange Tray
HDT 180
5. The loading information is given in good faith 150 300 600 160 165
Uniformly Uniformly Uniformly Span - 140
based on tests carried out with PSI products.
Load (Kgs/m)
Distributed Distributed Distributed between 150mm

120 120 120
wide
However,PSI cannot be held responsible for a Load
(Kgs/m)
Load
(Kgs/m)
Load
(Kgs/m)
supports
(m)
100 95 90 300mm
80
variation in performance of this product range. 95 120 165 1.5
60
70 wide
55 70 120 2.0 55 50 600mm
40 50 90 2.5 40 40
wide
20
0 1.5 2.0 2.5
Span (m)
PSI CABLE TRAYS & LADDERS ARE PART Extra Heavy Duty Inside Return Flange Tray
300
OF A CABLE MANAGEMENT SYSTEM. THEY XDT

250 245
150 300 600
150mm wide
Load (Kgs/m)
Uniformly Uniformly Uniformly Span - 200

SHOULD NEVER BE USED FOR OTHER Distributed Distributed Distributed between 180
Load Load Load supports 190
(Kgs/m) (Kgs/m) (Kgs/m) (m) 150 155 140 300mm wide
STRUCTURAL PURPOSES AND MUST NOT 100 135
100 190 245 2.0
100
75 155 180 2.5
75 600mm wide
BE USED AS WALKWAYS BY INSTALLATION 60 135 140 3.0
50 60
0 2.0 2.5 3.0

OR MAINTENANCE PERSONNEL.
Span (m)

STEEL SPECIFICATIONS
Mild Steel - Cold Reduced Continuous Coils > 1.5mm thick
Table 1: Composition
BS EN 10111 : 2002
Cast analysis % by mass
Yield UTS Elongation

Descrip: Number C Mn P S N/mm2 N/mm2 %
DD 11 >200 >280 >28

1.0332 <0.12 <0.6 <0.045 <0.45
Tolerance on thickness
Table 2: Continuously Hot Rolled Low Carbon Steel For Cold Forming
BS EN 10051 : 1992
Width of parent coil (mm)
Nominal thickness >1200 >1500
(mm ) <1200 <1500 <1800 >1800
<=2.00 0.13 0.14 0.16
>2.00 <=2.5 0.14 0.16 0.17 0.19
>2.50 <=3.00 0.15 0.17 0.18 0.20
>3.00 <=4.00 0.17 0.18 0.20 0.20
>4.00 <=5.00 0.18 0.20 0.21 0.22
>5.00 <=6.00 0.20 0.21 0.22 0.22
Tabulated values are tolerance of thickness plus & minus value (mm)

Mild Steel - Cold reduced continuous coils < 1.5mm thick
Table - 2: Composition
BS EN 10130:1999
Cast analysis % by mass Guidance values
Descrip
: Number C Mn P S N/mm2 N/mm2 %
DC 01 1.0330 < 0.12 < 0.6 < 0.045 < 0.45 >200 > 280 > 28
Table 1 BS EN 10031:2003
Nominal thickness
(mm) Width of parent coil (mm)
>1200 >1500
<1200 <1500
>0.80 <=1.00 0.07 0.08 0.09
>1.00 <=1.20 0.08 0.09 0.10
>1.20 <=1.60 0.10 0.11 0.11
>1.60 <=2.00 0.12 0.13 0.13
Tabulated values are tolerance of thickness plus & minus value (mm)

Pre - Gavanised Continuously Rolled Coil
BS EN 10327
Guidance values

Descrip: Number C Mn P S Si Ti N/mm 2 N/mm 2 %
DX51D 1.0226 <0.12 <0.6 <0.10 <0.45 <0.5 <0.30 >200 >280 >25
Table 1 BS EN 10143
Width of parent coil (mm)

Nominal thickness
>1200 >1500
(mm)
<1200 <1500
>0.80 <=1.00 0.08 0.01 0.10
>1.00 <=1.20 0.09 0.10 0.11
>1.20 <=1.60 0.11 0.12 0.12
>1.60 <=2.00 0.13 0.14 0.14

Tabulated values are tolerance
>2.00 <=2.5 0.15 0.16 0.16 of thickness plus& minus value(mm)
Coating mass BS EN 10327 Table 3

Coating mass (both surfaces) Coat thickness
Designation Triple Single Typical Range
spot spot
Z275 275 235 20 15 to 27
g /mm 2 g /mm 3 microns microns

Stainless Steel - Austenitic Type Exhibiting Superior Corrosion Resistant Properties
BS EN 10088
Descrip : Number C Si Mn P S N Cr Mo Ni
16.5 to 2.00 to 10.00

X5CrNiMo17-12-2 1.4401 <0.07 <1.00 <2.00 <0.045 <0.015 <0.11 18.50 2.50 to 13.00
Tolerance of thickness
BS EN 10051
Table 3 : Steels with a normal deformation resistance at elevated temperatures
Nominal thickness
(mm ) Width of parent coil (mm)
>1200 >1500
<1200 <1500 <1800 >1800
<=2.00 0.17 0.19 0.21
>2.00 <=2.5 0.18 0.21 0.23 0.25
>2.50 <=3.00 0.20 0.22 0.24 0.26
>3.00 <=4.00 0.22 0.24 0.26 0.27
>4.00 <=5.00 0.24 0.26 0.28 0.29
>5.00 <=6.00 0.26 0.28 0.29 0.31
Tabulated values are tolerance of thickness plus& minus value (mm)

12
Range / Width Thickness Side Height Usable Height
(W) (T) (H)
100 to 600 1.5 60 43
Light duty cable ladders are produced in a standard length of 3 mtrs but can be produced in different
lengths on request.
Light duty cable ladders are produced up to 600mm wide only. LDL are provided with inside return
flanges to provide extra rigidity and strength to the ladder.
Light duty cable ladder accessories are produced to standard radius of 300 mm but can be produced in
450 mm, 600mm and 900 mm as required.
Accessories are provided at the end ladder chapter.
STANDARD FINISHES

Range / Width Thickness Side Height RUNG DETAILS
(W) (T) (H) Range / Width Thickness
(W) (T)
100 to 300 1.0 11
100 to 600 2.0
450 to 600 1.2 11
RUNG SPACING
The standard rung spacing is
300mm. Optional Rung spacing
ORDER PATTERN 150mm, 250mm.
EXAMPLE:
TYPE / COMPONENT / WIDTH / FINISH (without angle) LDL / COM / WIDTH / FINISH
TYPE / COMPONENT / WIDTH / ANGLE / FINISH (with angle) LDL / COM / WIDTH / A / HDG
Note: For special sizes, gauges, flanges, consult our sales team, factory
Standard rungs for the light duty ladder are slotted type.

LIGHT DUTY LADDERS - (LDL)
PART REF
LDL / CL / 100 / Finish
8 RETURN FLANGE
11
T
43
60
15
25
W
CONNECTORS
Light duty cable ladders are joined together by flange connectors. LD Cable ladders are produced with flange
type connectors. Connectors are supplied in pairs with a set of M6 x 12 roofing bolt, nut and washer. To be
ordered seperately.
FLANGE CONNECTORS
PART REF
LDL / FCL/ Finish 8x12 110
140 11
Width Thickness 8
(mm) (mm) 40
64
T
12
100 to 600 2.0 27
LD Ladder connectors are provided with flanges to wrap up the side member of the ladder to provide
extra strength to the component
Expansion connectors are also provided to ease the installation process at site. Refer page 106.
RUNGS
Standard rungs for the light
duty ladder are slotted C type.
RUNG SPACING W
15
300mm. Optional Rung spacing T 30
150mm, 250mm.
30
15x7

ROOFING BOLT M6X12
CABLE LADDER CLOSED COVERS COVER
CLOSED
PART REF
COVER CLAMP
LDL / CLCC / 100 / Finish RUNGS
LDL / CLCC / 150 / Finish CABLE LADDER
LDL / CLCC / 225 / Finish

LDL / CCC
CLOSED COVER CLAMP

Screw type closed cover clamp LDL/CCC is
supplied in 3 mm thickness for closed cover
arrangement with M6 x 12 roofing bolt. To be Screw type closed cover clamp
ordered seperately.
CABLE LADDER VENTILATED COVERS ROOFING

BOLT M6 X 12, NUT & WASHER
PART REF COVER
LDL / CLVC / 100 / Finish AIR FLOW

40
VENTILATED COVER ARRANGMENT
LDL / CLVC / 150 / Finish VETILATED
COVER CLAMP
LDL / CLVC / 225 / Finish
LDL / CLVC / 300 / Finish CABLE LADDER RUNGS

LDL / VCC

Ventilated cover clamp LDL/VCC is supplied in 2mm thickness for Ventilated cover arrangement with the set
of M6 x 12 roofing bolts nuts & washers. To be ordered seperately.
Covers can be used as closed or ventilated by using an appropriate clamp. Necessary holes are provided on
the covers for clamping.
12
LDL - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
LDL / EHL / 100 / A / Finish
LDL / EHL / 600 / A / Finish 11
T
15
25
W
W
R 300 43
8
60
LDL-UNEQUAL ELBOW RETURN FLANGE
PART REF
LDL/UEHL/W1/W2/A/FINISH
For Un Equal Elbow, specify width W1 and W2

as shown. Thickness for elbow to be followed
1
W
W
2
of the larger size for details refer page 92.
LDL - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
LDL / IRL / 100 / A / Finish
LDL / IRL / 150 / A / Finish 900

LDL / IRL / 450 / A / Finish R 300

RETURN FLANGE
11
30 T 43
8 60
25
15 W
Note:
Light duty cable ladders and accessories are joined together by connectors. For details refer page 93.
Bonding jumper are used for earthing connectivity of ladder refer page 107.
For Accessory Covers and clamps refer page 144.

12
LDL - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
11 8
PART REF 43 T
60 30
RETURN FLANGE
LDL / ERL / 100 / A / Finish 25
W 15
LDL / ERL / 150 / A / Finish

LDL / ERL / 225 / A / Finish R 300

LDL / ERL / 450 / A / Finish 900
Riser are used were cables have to run upwards

or downwards from their orientation.
Expansion Connectors have been provided for
light duty ladders for flexible and easy installation.
Refer page 106.
Adjustable Riser for LD Ladders are produced on request and is specified by LDL / ARL / WIDTH / FINISH
LDL - TEE HORIZONTAL
PART REF W W
LDL / THL / 100 / A / Finish

R 300

LDL / THL / 450 / A / Finish RETURN
W
LDL / THL / 600 / A / Finish 11
8 FLANGE
T 43 60
25 15
LDL ladders and accessories can

be joined by adjustable vertical
connectors to function as risers
depending on site application.
For details refer to page 105.
Note: For special sizes, gauges, flanges, consult our sales team, factory.
To order the suitable fittings for installation, please refer LDL fittings an page 104 of this manual.
12
LDL - UN-EQUAL TEE
PART REF 11 T 25
LDL/UTHL/W1/W2/W3 Finish
W3
W1
43
15
60
8
R 300
For Un-Equal Tee consider widths W1, W2 W2

and W3 in anti-clockwise as shown in figure.
Thickness to be followed of the larger size.
Refer page 92.
LDL - CROSS HORIZONTAL W
PART REF
LDL / CHL / 100 / Finish
LDL / CHL / 225 / Finish W W

R 300
W RETURN
FLANGE
11 8
43 15 T
60
25 W
LDL - UN EQUAL CROSS
PART REF W1
LDL/UCHL/W1/W2/W3/W4/ Finish
W2 W4
For Un-Equal cross consider widths in

anti-clockwise as shown in figure. Thickness to
be followed of the larger size. Refer page 92.
W3
Note: Un-Equal Tee/Cross can be used in places to accomodate ladders of different widths at one location.

W1
LDL - REDUCER STRAIGHT
PART REF
LDL/RSL/W1/W2/Finish
W2
RETURN FLANGE
11 8
43
T 60
25
15
Reducing connectors can also be used as reducers depending on site application. For details refer page 105.
LDL - REDUCER RIGHT

W1
PART REF
LDL/RRL/W1/W2/Finish
W2
RETURN FLANGE
11 8
43
T 60
25
15
Reducer left / right are used where ladders have the limitation on run either left or right side
LDL- REDUCER LEFT W1
PART REF
LDL/RLL/W1/W2/Finish
W2
RETURN FLANGE
11 8
43
T 60
25
15
Note: Thickness of the reducer to be followed of larger size. For details refer page 92.
Power Solution Engineered To Excellence 12x8 98

LDL - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
LDL / EHLR / 100 / A / Finish
For Thickness, Widths, Rungs and

Finish details, refer page 92 R300
WIDTH RETURN FLANGE

43 11
LDL-UNEQUAL ELBOW 60 15
25 15 30
Ø8
PART REF
LDL/UEHLR/W1/W2/A/Finish
For Un Equal Elbow, specify width W1 and W2

as shown. Thickness for elbow to be followed
of the larger size. For details refer page 92.
1
W
W
2
LDL - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
LDL / IRLR / 100 / A / Finish
LDL / IRLR / 150 / A / Finish 900

LDL / IRLR / 450 / A / Finish R 300

RETURN FLANGE
11
30 T 43 60
8
25 W
15
Note:
Light duty cable ladders and accessories are joined together by connectors. For details refer page 93.
Bonding jumper are used for earthing connectivity of ladder refer page 107.

LDL - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
11 8
T
PART REF
43 30
60
RETURN FLANGE
25
LDL / ERLR / 100 / A / Finish W 15
LDL / ERLR / 150 / A / Finish

R 300
900
Riser are used were cables have to run upwards

or downwards from their orientation.
Expansion Connectors have been provided for
light duty ladders for flexible and easy installation.
Refer page 106.
Adjustable Riser for LD Ladders are produced on request and is specified by LDL / ARLR / Width / Finish
LDL - TEE HORIZONTAL
PART REF
LDL / THLR / 100 / A / Finish
W
LDL ladders and accessories can

be joined by adjustable vertical
connectors to function as risers
depending on site application.
For details refer to page 105. R300
W RETURN FLANGE
43 11
60 15
25 Ø8 15 30
Note: For special sizes, gauges, flanges, consult our sales team, factory.
To order the suitable fittings for installation, please refer LDL fittings an page 104 of this manual.
LDL Round Radial Accessories are joined by connectors. For details refer page93.

LDL - UN-EQUAL TEE For Un-Equal Tee consider widths W1, W2
and W3 in anti-clockwise as shown in figure.
PART REF Thickness to be followed of the larger size.
Refer page 92.
LDL/UTHLR/W1/W2/W3 Finish
W3
W1
R300
RETURN FLANGE
W2
43 11
LDL - CROSS HORIZONTAL 60 15
25 15 30
Ø8
PART REF
LDL / CHLR / 100 / Finish
W
LDL / CHLR / 600 / Finish R300
W
RETURN FLANGE
43 11
60 15
25 15 30
LDL - UN EQUAL CROSS Ø8
W1
PART REF
LDL/UCHLR/W1/W2/W3/W4/ Finish
W2 W4
For Un-Equal cross consider widths in
anti-clockwise as shown in figure. Thickness to
be followed of the larger size. Refer page 92.
W3
Notes: Un-Equal Tee/Cross can be used in places to accomodate ladders of different widths at one location.
For LDL Round Radial Accessories fitting details, refer page 104
Round Radial Accessories can be joined by connectors. For details refer page 93.
For LDL Reducer details, refer page 98.

LDL - CABLE LADDERS COVERS FOR STRAIGHT LENGTHS

100 8.713 100 3.328
150 9.201 FLANGE CONNECTOR 150 4.643
225 9.964 WIDTH(mm) WT. (Kgs.) 225 6.614
300 10.695 100 to 600 0.330 300 8.586
450 12.222 450 15.020
600 13.706 600 19.748
LDL - ELBOW LDL - EXTERNAL RISER

HORIZONTAL

(mm) o o (mm) o o
45 90 45 90
100 1.018 1.813 100 1.049 1.876
150 1.198 2.067 150 1.208 2.088
225 1.473 2.459 225 1.367 2.258
300 1.738 2.841 300 1.569 2.512
450 2.512 4.102 450 1.929 2.936
600 3.424 5.629 600 2.300 3.371
LDL - TEE HORIZONTAL LDL - CROSS HORIZONTAL

100 3.053 100 4.251
150 3.318 150 4.579
225 3.699 225 5.077
300 4.092 300 5.629
450 5.364 450 7.144
600 6.943 600 8.946
LDL - INTERNAL RISER

(mm) o o
45 90
100 1.049 1.876
150 1.208 2.088
225 1.367 2.258
300 1.569 2.512
450 1.929 2.936
600 2.300 3.371

Light duty cable ladder fittings are produced to suit different and complexed
installations of light duty ladder system only.
STANDARD FINISHES

TYPES
LDL : Light Duty Ladder
MDL : Medium Duty Ladder
HDL : Heavy Duty Ladder
XDL : Extra Heavy Duty Ladder
ORDER PATTERN

COMPONENT / TYPE / WIDTH / FINISH BXC / LDL / WIDTH / HDG


BLIND END
PART REF
BEL / LDL / Width / Finish
Standard thickness of blind ends for LDL

system is 1.5 mm. Roofing bolt M6 x 12 nuts
and washers are used for fastening.
REDUCING CONNECTOR
PART REF
RCL / LDL / W1-W2 / Finish
Standard thickness of Reducing Connector for

LDL system is 2.0 mm. Roofing bolt M6 x 12
nuts and washers are used for fastening.
PART REF
AVCL / LDL / Finish
Standard thickness of Adjustable Vertical

Connector for LDL system is 2.0 mm. Carriage
bolt M8 x 16 is used to join two pieces of
connectors and Roofing Bolt M6 x 12 nuts and
washers are used for connection with ladders.
BOX CONNECTOR
PART REF
BXCL / LDL / Width / Finish
Standard thickness of Box Connector for LDL

system is 2.0 mm. Roofing bolt M6 x 12 nuts

DROP OUT
PART REF
DOL / LDL / Width / Finish
Standard thickness of Drop out for LDL system

is 2.0 mm. Roofing bolt M6 x 12 nuts and
washers are used for fastening.
BARRIER STRAIGHT
PART REF
BSL / LDL / Finish
Standard thickness of Barrier Straight for LDL
system is 1.5 mm. Barrier Straights are
produced in 3 mtr length and roofing bolt M6 x
12 nuts and washers are used for fastening.
HOLD DOWN BRACKET
PART REF
HDBL / LDL / Finish
Standard thickness of Hold down bracket for

LDL system is 2.0 mm. Hexagonal bolt M8 x
Spring nuts can also be used depending on
site application.
EXPANSION CONNECTOR
PART REF
EXCL / LDL / Finish
Standard thickness of Expansion Connector

for LDL system is 2.0 mm. Roofing bolt M6 x
Expansion connectors are produced with
M8x28 slots to give the installer ease of
installation on site.

BONDING JUMPER
PART REF
BJL
AREA : 16 mm2
LENGTH : 145 mm from center to center
Bonding Jumper for Cable Ladder earthing
connectivity is produced from braided tinned
copper with M8 copper lugs on both sides.
Roofing bolts M6 x 12 , nuts & washers are
used for fastening. To be ordered separately.
HOLD DOWN CLAMP
PART REF
HDCL / LDL / Finish
Standard thickness of Hold down clamp for

LDL system is 5.0 mm. Hexagonal bolt M8 x
MOUNTING PLATE
PART REF
MP / LDL / Width / Finish
Standard thickness of Mounting Plates for LDL

system is 2.0 mm. Mounting Plates are used
for installation of light electrical equipments
on a cable ladder run. Roofing bolt M6 x 12
nuts and washers are used for fastening.
RIGHT ANGLE CONNECTOR
PART REF
RACL / LDL / Finish
Standard thickness of Right Angled Connector

for LDL system is 2.0 mm. Roofing bolt M6 x

(W) (T) (H)
150 to 600 1.5 100 75
750 to 1000 2.0 100 75
STANDARD FINISHES
Medium duty cable ladders are produced in a standard length of 3 mtrs but can be produced in
different lengths on request.
Medium duty cable ladders are produced above 150mm only. MDL are provided with outside flanges
to provide rigidity and strength to the ladder.
Medium duty cable ladder accessories are produced to standard radius of 300 mm but can be produced
in 450 mm, 600mm and 900 mm as required.
Accessory cover details are provided at the end of cable ladder chapter.
COVERS FOR STRAIGHT LENGTHS AND ACCESSORIES RUNG DETAILS

Range / Width Thickness Side Height Range / Width Thickness
(W) (T) (H) (W) (T)
All dimensions are in mm All dimensions are in mm
150 to 300 1.0 11 150 to 6 00 1.5

450 to 600 1.2 11 750 to 1000 2.0
750 to 1000 1.5 11 RUNG SPACING
ORDER PATTERN 150mm, 250mm.
EXAMPLE:
TYPE / COMPONENT / WIDTH / FINISH ( without angle) MDL / COM / WIDTH / HDG
TYPE / COMPONENT / WIDTH / ANGLE / FINISH ( with angle) MDL / COM / WIDTH / A / HDG
Standard rungs for the light duty ladder are slotted type.

MEDIUM DUTY LADDERS - (MDL)
PART REF
MDL / CL / 150 / Finish
MDL / CL / 450 / Finish 20
MDL / CL / 600 / Finish T

100
MDL / CL / 1000 / Finish w 20 40

10
Medium duty ladder are produced with outside flange for medium duty applications.
CONNECTORS
Medium duty cable ladders are joined together by connectors. MD Cable ladders are produced with straight
connectors. Connectors are supplied in pairs with a set of M8 x 16 carriage bolts, nuts and washers. To be
ordered separately.
CONNECTORS
PART REF 50
MDL / SCL / Finish

15
Width Thickness 12 55 90
(mm) (mm)
T
140
150 to 1000 2.0
RUNGS
Standard rungs for the
Medium duty ladder are
slotted C - type.
Rung Spacing
300mm. Optional Rung 20
W
spacing 150mm, 250mm.

40
T 40
10x20
Note: Expansion connectors are also provided to ease the installation process on site. For details refer page 153.
12
CABLE LADDER CLOSED COVERS
PART REF
MDL / CLCC / 150 / Finish
MDL / CLCC / 450 / Finish HEXAGONAL BOLT M 6 x 15
COVER
CLOSED
MDL / CLCC / 750 / Finish COVER
CLAMP
MDL / CCC
CABLE LADDER RUNGS
CLOSED COVER CLAMP

Screw type closed cover clamp MDL / CCC is supplied in 3mm thickness for closed cover Screw type closed cover clamp
arrangement with the set of M6 x 15 hexagonal bolt & washer. To be ordered separately.
CABLE LADDER VENTILATED COVERS
PART REF
MDL / CLVC / 150 / Finish
ROOFING BOLT M6 X 12
MDL / CLVC / 450 / Finish COVER
CLOSED
MDL / CLVC / 600 / Finish COVER
CLAMP
MDL / CLVC / 750 / Finish AIR FLOW
MDL / VCC
CABLE LADDER RUNGS

Ventilated cover clamp MDL / VCC is supplied in 2mm thickness for Ventilated cover arrangement with
the set of M6 x 12 roofing bolts, nuts & washers. To be ordered separately
Covers can be used as closed or ventilated by using an appropriate clamp.

12
MDL - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
MDL / EHL / 150 / A / Finish
100
MDL / EHL / 300 / A / Finish W
W
R 300
T 75

MDL / EHL / 750 / A / Finish 20
10
20
MDL / EHL / 900 / A / Finish 40
MDL - UN EQUAL ELBOW
PART REF
MDL / UEHL / W1/ W2 / A / Finish
1
W
W
2
For Un-Equal elbow specify widths W1 and W2 as
shown in figure. Thickness of UnEqual Elbow to be
followed of the larger size. Refer page 108.
MDL - ADJUSTABLE ELBOW
PART REF
MDL / AEH / 150 / Finish
20

W T
MDL / AEH / 750 / Finish W
20
75
MDL / AEH / 900 / Finish 100
MDL / AEH / 1000 / Finish 20

10
40
Adjustable elbow can be used for installation at desired angles depending on site applications.
Hinged connectors can also be used for installation at desired angles. For details refer to page 154.
Note:
Medium duty cable ladders and accessories are joined together by connectors. For details refer page 108.
Bonding jumpers are used for earthing connectivity. Refer to page 154

MDL - EXTERNAL RISER 30˚ / 45˚ / 60˚ / 90˚
PART REF
MDL / ERL / 150 / A / Finish
MDL / ERL / 300 / A / Finish 20 T
MDL / ERL / 450 / A / Finish 75

100
MDL / ERL / 600 / A / Finish 20
W 20
MDL / ERL / 750 / A / Finish 10 40

MDL / ERL / 1000 / A / Finish R 300
MD Ladders can also be joined by adjustable vertical connector to function as risers.For details refer page
152.
Adjustable Riser for MD Ladders are produced on request and is specified by MDL / ARL / WIDTH / FINISH
MDL - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
MDL / IRL /150 / A / Finish
MDL / IRL / 225 / A / Finish
MDL / IRL /600 / A / Finish R 300

MDL / IRL /900 / A / Finish 10
MDL / IRL /1000 / A / Finish 20
75
100
20
20 T
40 W
Risers are used where cables have to run upwards and downwords from their orientation.
Note:
To order the suitable fittings for installation, please refer cable ladder fittings page 151 of this manual.
12
MDL - TEE HORIZONTAL
PART REF W W
MDL / THL / 150 / Finish

MDL / THL / 450 / Finish R 300

20
W
MDL / THL / 750 / Finish T

75
100

20
20 40
10
MDL - CROSS HORIZONTAL
PART REF
W
MDL / CHL / 150 / Finish

W W
R 300
MDL / CHL /1000 / Finish
W
T 20
75
100
20
20 40
10 W1
UN-EQUAL CROSS HORIZONTAL
PART REF W2 W4
MDL / UCHL / W1 / W2 / W3 / W4 / Finish
W3
For Un-Equal Cross consider widths W1/W2/W3/W4 in anticlockwise direction .Thickness of the
Unequal Cross to be followed of larger size.Refer page 108.

MDL - UN EQUAL TEE
W3
PART REF W1
MDL / UTHL / W1 / W2 / W3 / Finish
For Unequal Tee consider width R 300
W1 / W2 / W3 in anticlockwise as 20 W2 T
shown.Thickness of UTHL to be 100 75
followed of the lager size. Please 20

20
40
10
refer to page 108.
W1
MDL - REDUCER STRAIGHT
PART REF
MDL / RSL / W1 / W2 / Finish
Reducing connectors can also be used

as reducers depending on site 20
W2
requirements. Refer page 152. 75 T
100
20
20 40
10
MDL - REDUCER RIGHT W1
PART REF
MDL / RRL / W1 / W2 / Finish
Reducer left/right are used where

ladders have a limitation on run either
on left or right side W2
75 T
100
20 20
40
10
W1
MDL- REDUCER LEFT
PART REF
MDL / RLL / W1 / W2 / Finish
W2
75 T
100
20 10 20
40
Note: Thickness of reducer to be followed of larger size .For details refer to page 108.
For Accessories Cover details refer to page 144.

MDL - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
MDL / EHLR / 150 / A / Finish
For Thickness, Rungs, Width and Finish

details, refer page 108
MDL Round Radial Accessories Covers can be

produced on request. For details refer page 147.
W
20
T
75
100
20 40 20
MDL - UN EQUAL ELBOW 10
PART REF
MDL / UEHLR / W1/ W2 / A / Finish
W
1
W
For Un-Equal elbow specify widths W1 and W2 as

shown in figure. Thickness of UnEqual Elbow to be
Note:
Medium duty cable ladders and accessories are joined together by connectors. For details refer page 109.
Bonding jumpers are used for earthing connectivity. Refer to page 154.

MDL - EXTERNAL RISER 30˚ / 45˚ / 60˚ / 90˚
PART REF
MDL / ERLR / 150 / A / Finish
MDL / ERLR / 225 / A / Finish 20
WIDTH
MDL / ERLR / 300 / A / Finish 75

100
MDL / ERLR / 450 / A / Finish T
20
MDL / ERLR / 600 / A / Finish 40 Ø10
20

MD Ladders can also be joined by adjustable vertical connector to function as risers.For details refer page 152.
Adjustable Riser for MD Ladders are produced on request and is specified by MDL / ARL / WIDTH / FINISH
MDL - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
R300
MDL / IRLR / 150 / A / Finish
W
75 100
MDL / IRLR / 750 / A / Finish T
20
MDL / IRLR / 900 / A / Finish 20
Ø10
40
Risers are used where cables have to run upwards and downwards from their orientation.
Round Radial Accessories can be joined by connectors. For details refer page 109
Note:
To order the suitable fittings for installation, please refer cable ladder fittings page 151 of this manual.
12
MDL - TEE HORIZONTAL
PART REF
MDL / THLR / 150 / Finish
MDL / THLR / 900 / Finish R300
MDL / THLR / 1000 / Finish T

20
W
100 75
20 40 20
Ø10
MDL - UN EQUAL TEE
PART REF
MDL / UTHLR / W1 / W2 / W3 / Finish
For Unequal Tee consider width

W1 / W2 / W3 in anticlockwise as
shown.Thickness of UTHLR to be W3
followed of the lager size. Please

W1
refer to page 108.
R300
W2
20
T
100 75
20 40 20
Ø10
For Thickness, Width, Rungs and Finishing details, refer page 108
MDL Round Radial Accessories are joined by connectors. For details refer page 109
MDL Round Radial Accessory Covers can be produced on request. For details refer page 147

MDL - CROSS HORIZONTAL
PART REF
MDL / CHLR / 150 / Finish
MDL / CHLR /1000 / Finish
Width
R 300
Width
20
T
100 75
W1
20 40 Ø10 20
UN-EQUAL CROSS HORIZONTAL
PART REF W2 W4
MDL / UCHLR / W1 / W2 / W3 / W4 / Finish
W3
For Un-Equal Cross consider widths W1/W2/W3/W4 in anticlockwise direction .Thickness of the
Unequal Cross to be followed of larger size.Refer page 108.
PSI Round Radial Accessories are joined by connectors. For details refer page 109
For MDL reducer details, refer page 114.
Thickness of reducer to be followed of larger size .For details refer to page 108.

MDL - CABLE LADDER COVERS FOR STRAIGHT LENGTHS

150 19.430 150 5.692
STRAIGHT CONNECTOR
225 20.575 225 7.664
300 21.666 WIDTH(mm) WT. (Kgs.) 300 9.635
450 23.924 150 to 1000 0.187 450 16.282
600 26.065 600 21.009
750 31.228 750 32.160
900 33.994 900 38.065
1000 35.881 1000 42.008
MDL - ELBOW HORIZONTAL MDL - EXTERNAL RISER

(mm) o o o (mm) o o
45 90 90 45 90
150 2.035 3.583 150 2.767 5.056
225 2.512 4.325 225 3.053 5.406
300 2.979 5.035 300 3.328 5.735
450 4.282 7.197 450 3.890 6.413
600 5.332 8.872 600 4.431 7.070
750 7.272 11.734 750 5.713 8.607
900 9.381 15.391 900 6.402 9.445
1000 10.271 16.822 1000 6.869 10.006
MDL - TEE HORIZONTAL MDL - CROSS HORIZONTAL

150 6.964 150 7.081
225 7.653 225 7.674
300 8.321 300 8.247
450 10.356 450 9.911
600 12.762 600 15.953
750 16.494 750 21.062
900 20.310 900 25.122
1000 21.931 1000 26.988
MDL - INTERNAL RISER

o o
(mm) 45 90
150 2.767 5.056
225 3.053 5.406
300 3.328 5.735
450 3.890 6.413
600 4.431 7.070
750 5.713 8.607
900 6.402 9.445
1000 6.869 10.006

(W) (T) (H)
150 to 1000 2.0 125 100
STANDARD FINISHES
Heavy duty cable ladders are produced in a standard length of 3 mtrs but can be produced in different
lengths on request
Heavy duty cable ladders are produced with 125mm side height to give the user the increased usable
height of the ladder. HDL are provided with outside return flanges to provide extra rigidity and
strength to the ladder.
Heavy duty cable ladder accessories are produced to standard radius of 300 mm but can be produced in
450 mm, 600mm and 900 mm as required
Accessories cover details are provided at the end of cable ladder chapter.

(W) (T) (H) (W) (T)
150 to 300 1.0 11 150 to 600 1.5

450 to 600 1.2 11 750 to 1000 2.0
750 to 1000 1.5 11 RUNG SPACING
150mm, 250mm.
ORDER PATTERN
EXAMPLE:
TYPE / COMPONENT / WIDTH / FINISH (without angle) HDL / COM / WIDTH / HDG
TYPE / COMPONENT / WIDTH / ANGLE / FINISH (with angle) HDL / COM / WIDTH / A / HDG

HEAVY DUTY LADDERS - (HDL)
PART REF
HDL / CL / 150 / Finish
HDL / CL / 900 / Finish W 20 13
T
HDL / CL / 1000 / Finish 100
125
Heavy Duty Ladders are produced

with outside return flange for heavy 20
RUNGS
20
40
duty applications. 10
CONNECTORS
Heavy duty cable ladders are joined together by connectors. HD Cable ladders are produced with straight
connectors. Connectors are supplied in pairs with a set of M8 x 16 carriage bolts, nuts and washers. To be
ordered seperately
CONNECTORS
50 T
PART REF
HDL/ SCL / Finish 40 15
12 75 115
Width Thickness
(mm) (mm) 35
150 to 1000 2.0 140
RUNGS
Standard rungs for the Heavy
duty ladder are slotted C type
W
with return flanges. 20
RUNG SPACING 40
The standard rung spacing is 300 T
mm. Optional rung spacing is 10x20
40
150 mm, 250 mm.
Note:
Expansion connectors are also provided to ease the installation process at site.For details please refer
to page 153.
HEXAGONAL BOLT M6x15
COVER
PART REF CLOSED

COVER
HDL / CLCC / 150 / Finish CLAMP
HDL / CLCC / 225 / Finish

HDL / CLCC / 300 / Finish CABLE LADDER RUNGS

HDL / CCC

Screw type closed cover clamp
CLOSED COVER CLAMP

Screw type closed cover clamp HDL/CCC is supplied in 3mm thickness for closed cover arrangement with
the set of M6 x 15 hexagonal bolts & washers. To be ordered separately.
PART REF
HDL / CLVC / 150 / Finish
HDL / CLVC / 450 / Finish ROOFING BOLT
M6x12 NUT & WASHER
VENTILATED COVER HDL / VCC
COVER
CLAMP
40
HDL / CLVC / 900 / Finish VENTILATED COVER ARRANGMENT

HEXAGONAL
BOLT M6x20
RUNGS Ventilated cover clamp
VENTILATED COVER CLAMP CABLE LADDER
Ventilated cover clamp HDL/VCC is supplied in 3 mm thickness for Ventilated cover arrangement with
the set of M6 x 12 roofing bolts, nuts, washers & hexagonal bolt M6 x 20. To be ordered separately
Covers can be used as closed or ventilated by using an appropriate clamp. Necessary holes are provided
on the covers for clamping.
12
HDL - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
HDL / EHL / 150 / A / Finish
20
HDL / EHL / 225 / A / Finish T

100
HDL / EHL / 300 / A / Finish W
W

13
HDL / EHL / 600 / A / Finish R 300
125
HDL / EHL / 750 / A / Finish 10

20
20
HDL / EHL / 900 / A / Finish 40
HDL - UN EQUAL ELBOW
PART REF
HDL / UEHL / W1/ W2 / A / Finish
For Un-Equal elbow specify widths W1 and

W2 as shown in figure. Thickness to be
1
W
W
2
HDL - ADJUSTABLE ELBOW
PART REF
HDL / AEH / 150 / Finish
HDL / AEH / 300 / Finish 20
HDL / AEH / 450 / Finish T

100
HDL / AEH / 600 / Finish W

W
13

20
20
40
Hinged connectors can also be used for installation at desired angles. For details refer to page 154.
Heavy duty cable ladders and accessories are joined together by connectors. For details refer page 121.
For special sizes, gauges, flanges consult our sales team, factory.
12
HDL - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
20 13
PART REF T
100
125
HDL / ERL / 150 / A / Finish
HDL / ERL / 225 / A / Finish 20 W
10
20
40

R 300

HDL ladders can also be connected by adjustable vertical connectors to function as risers. For details
refer page 152.
Adjustable Riser for HD Ladders are produced on request and is specified by HDL / ARL / WIDTH / FINISH
HDL - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
HDL / IRL /150 / A / Finish
HDL / IRL / 225 / A / Finish
R 300
HDL / IRL /900 / A / Finish 10 20
HDL / IRL /1000 / A / Finish 100

13
125
20 20 W
40
Risers are used where cables have to run upwards and downwords from their orientation
To order the suitable fittings for installation, please refer cable tray fittings page 151 of this manual
12
HDL - UN-EQUAL TEE
W3
PART REF W1
HDL / UTHL /W1/ W2 / W3 / Finish

R 300
For Unequal Tee consider width W1 / W2

/ W3 in anticlockwise as shown.Thickness
W2 13
20
T 100
125
of UTHL to be followed of the larger size. 20
20
40
Please refer to page 120.
10
W1
HDL - REDUCER STRAIGHT
PART REF
HDL / RSL / W1 / W2 / Finish
Reducing connectors can also be used as 20

W2 13
T
reducers depending on site requirements.
100
125
20
For details refer to page 152. 20
10
40
W1
HDL - REDUCER RIGHT
PART REF
HDL / RRL / W1 / W2 / Finish
Reducer left/right are used where 13 W2

20
ladders have a limitation on run either 125
100
T
on left or right side. 40 20 20

10
W1
HDL - REDUCER LEFT
PART REF
HDL / RLL / W1 / W2 / Finish
20 W2 13
T
100
125
20 20 40
10
Note: Thickness of reducer to be followed of larger size .For details refer to page 120.

HDL - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
HDL / EHLR / 150 / A / Finish
For Thickness, Width, Rungs & Finishing

details refer page 120
R300
HDL - UN EQUAL ELBOW WIDTH
20
PART REF 100

125
HDL / UEHLR / W1/ W2 / A / Finish
20 Ø10 20
40
W2 as shown in figure. Thickness to be
W
2
1
W
Heavy duty cable ladders and accessories are joined together by connectors. For details refer page 121.
HDL Round Radial Accessory covers are produced on request. For details refer page 147.
12
HDL - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
HDL / ERLR / 150 / A / Finish
HDL / ERLR / 300 / A / Finish 20
WIDTH
HDL / ERLR / 450 / A / Finish 100

125
HDL / ERLR / 600 / A / Finish T
20
40
HDL / ERLR / 750 / A / Finish Ø10
20
HDL ladders can also be connected by adjustable vertical connectors to function as risers. For details
refer page 152.
Adjustable Riser for HD Ladders are produced on request and is specified by HDL / ARL / WIDTH / FINISH
HDL - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
HDL / IRLR /150 / A / Finish
R300
HDL / IRLR / 225 / A / Finish
Width
100
HDL / IRLR /900 / A / Finish T
125
20
HDL / IRLR /1000 / A / Finish 20 Ø10
40
HDL Round Radial Accessories are joined by connectors. For details refer page 121
12
HDL - TEE HORIZONTAL
PART REF
HDL / THLR / 150 / Finish
HDL / THLR / 900 / Finish R300
HDL / THLR / 1000 / Finish Width

T 20
125 100
HDL - UN-EQUAL TEE 20 40 20

Ø10
PART REF
HDL / UTHLR /W1/ W2 / W3 / Finish
For Unequal Tee consider width W1 /

W2 / W3 in anticlockwise as
shown.Thickness of UTHLR to be
followed of the larger size. Please refer to
page 120.
W3
W1
R300
W2
20
T
125 100
20 40 20
Ø10
HDL Round Radial Accessory Covers can be produced on request. For details refer page 147

HDL - CROSS HORIZONTAL
PART REF
HDL / CHLR / 150 / Finish
Width
R 300
Width
20
T
125 100
20 40 20
Ø10
W1
HDL - UN EQUAL CROSS
PART REF
HDL / UCHLR / W1 / W2 / W3 / W4 / Finish W2 W4
W3
For UnEqual cross consider widths in anti-clockwise as shown in figure. Thickness to be followed of
the larger size. Refer page 120.
For HDL reducer details, refer page 126.
Thickness of the reducer to be followed of the larger size. For details refer page 120.
Note:
Un-Equal Tee / Cross can be used in places to accomodate ladders of different widths at one location.

HDL - CABLE LADDER COVERS FOR STRAIGHT LENGTHS

150 12.603 150 5.692
225 13.462 STRAIGHT CONNECTOR 225 7.664
300 14.289 300 9.635
450 15.974 450 16.282
600 23.521 150 to 1000 0.242 600 21.009
750 25.758 750 32.160
900 27.973 900 38.065
1000 29.479 1000 42.008
HDL - ELBOW HDL - EXTERNAL RISER

HORIZONTAL
(mm) o o (mm) o o
45 90 45 90
150 1.548 2.735 150 0.625 1.261
225 1.887 3.244 225 0.848 1.696
300 2.247 3.805 300 1.060 2.131
450 3.328 5.660 450 1.802 3.604
600 4.834 7.876 600 2.321 4.653
750 5.819 9.392 750 3.551 7.102
900 7.505 12.296 900 4.208 8.427
1000 8.109 13.239 1000 4.643 9.296
HDL - TEE HORIZONTAL HDL - CROSS HORIZONTAL

150 4.357 150 5.809
225 4.834 225 6.402
300 5.300 300 6.975
450 6.879 450 8.650
600 11.374 600 14.172
750 13.091 750 16.176
900 16.218 900 19.493
1000 17.373 1000 22.461
HDL - INTERNAL RISER

(mm) o o
45 90
150 1.654 2.947
225 1.866 3.201
300 2.067 3.445
450 2.480 3.954
600 3.858 5.925
750 4.420 6.593
900 4.982 7.272
1000 5.724 7.717

(W) (T) (H)
150 to 1000 2.0 150 121
STANDARD FINISHES
Extra Heavy duty cable ladders are produced in a standard length of 3 mtrs but can be produced in
Extra Heavy duty cable ladders are produced with 150 mm side height to give the user the increased
usable height of the ladder. XDL are provided with outside return flanges to provide extra rigidity and
strength to the ladder.
Extra Heavy duty cable ladder accessories are produced to standard radius of 300 mm but can be
Accessories cover details are provided at the end of cable ladder chapter.

(W) (T) (H) (W) (T)
150 to 300 1.0 11 150 to 1000 2.0
450 to 600 1.2 11
RUNG SPACING
750 to 1000 1.5 11 The standard rung spacing is
150mm, 250mm.
ORDER PATTERN
EXAMPLE:
TYPE / COMPONENT / WIDTH / FINISH (without angle) XDL / COM / WIDTH / HDG
TYPE / COMPONENT / WIDTH / ANGLE / FINISH (with angle) XDL / COM / WIDTH / A / HDG

13
EXTRA HEAVY DUTY LADDERS W 20
T
125
PART REF
150
XDL / CL / 150 / Finish 20

RUNGS 9 24 40
XDL / CL / 225 / Finish

Extra Heavy duty ladders are produced with outside return flange for extra heavy duty applications.
CONNECTORS
Extra Heavy duty cable ladders are joined together by connectors. XDL Cable ladders are produced with
straight connectors. Connectors are supplied in pairs with a set of M8 x 16 carriage bolt, nut and washer. To be
ordered seperately.
CONNECTORS
T
PART REF
.
XDL / SCL / Finish
100 50 140
Width Thickness
(mm) (mm)
150 to 1000 2.0 12

140
RUNGS
Standard rungs for the Extra
Heavy duty ladder are slotted
C - type with return flanges
Optional rungs are 41 x 21 strut
channel in 2.5 mm thickness.
Usable height with option
increases to 124 mm.
W
24
RUNG SPACING
The standard rung spacing is 40
300mm. Optional Rung spacing T

150mm, 250mm. 10x20 40

PART REF
XDL / CLCC / 150 / Finish
HEXAGONAL BOLT M6x20
XDL / CLCC / 600 / Finish COVER
XDL / CLCC / 750 / Finish CLOSED

COVER
CLAMP XDL / CCC
XDL / CLCC / 950 / Finish CLOSED COVER ARRANGMENT

CABLE LADDER RUNGS
Screw type closed cover clamp

CLOSED COVER CLAMP
Screw type closed cover clamp XDL/CCC is supplied in 3 mm thickness for closed cover arrangement with
M6 x 20 hexagonal bolt. To be ordered separately
PART REF
XDL / CLVC / 150 / Finish
ROOFING
XDL / CLVC / 300 / Finish VETILATED
BOLT M6x12, NUT & WASHER
COVER
COVER
XDL / CLVC / 450 / Finish CLAMP
XDL / CLVC / 600 / Finish 40
VENTILATED COVER ARRANGMENT

XDL / VCC
XDL / CLVC / 900 / Finish HEXAGONAL

BOLT M6x20

CABLE LADDER RUNGS

Ventilated cover clamp XDL/VCC is supplied in 3 mm thickness for Ventilated cover arrangement with
the set of M6 x 12 roofing bolt, nut & washer and hexagonal bolt M6 x 20. To be ordered separately
Covers can be used as closed or ventilated by using an appropriate clamp - Necessary holes are
provided on the covers for clamping.
12
XDL - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
XDL / EHL / 150 / A / Finish
20
XDL / EHL / 600 / A / Finish T

121
XDL / EHL / 750 / A / Finish W

W

XDL / EHL / 1000 / A / Finish R 300 13
150
20
XDL - UN-EQUAL ELBOW 9

24
PART REF
40
XDL / UEHL / W1/ W2 / A / Finish
For Un-Equal elbow specifi widths W1

1
W
W
2
and W2 as shown in figure. Thickness to
be followed of the larger size. Refer page
132.
XDL - ADJUSTABLE ELBOW
PART REF
XDL / AEH / 150 / Finish
XDL / AEH / 300 / Finish 20

T
XDL / AEH / 600 / Finish W

W
13
24 9
40
Hinged connectors can also be used for installation at desired angles.For details refer to page 154.
Extra Heavy duty cable ladders and accessories are joined together by connectors. For details refer page 133.

XDL - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
20 13
PART REF T
121
150
XDL / ERL / 150 / A / Finish
XDL / ERL / 225 / A / Finish 20 W
9 24
40

R 300
XDL-Ladderscan also be connected by adjustable vertical connectors to function as risers. For details
refer page 152.
XDL - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
XDL / IRL /150 / A / Finish
XDL / IRL / 225 / A / Finish
XDL / IRL /600 / A / Finish R 300

XDL / IRL /900 / A / Finish 9 20

121 13
150
T
24 40 20 W
Adjustable Riser for XD Ladders are produced on request and is specified by XDL / ARL / WIDTH / FINISH
To order the suitable fittings for installation, please refer cable tray fittings page 151 of this manual.
12
XDL - TEE HORIZONTAL
PART REF
XDL / THL / 150 / Finish
W W
R 300
XDL / THL / 900 / Finish W 20 13

T
121
XDL / THL / 1000 / Finish 20
150
24
9 40
XDL - CROSS HORIZONTAL

W
PART REF
XDL / CHL / 150 / Finish
W W
R 300
W1
W 20 13
T
121 150
20
24 40
9
XDL - UN EQUAL CROSS W2 W4
PART REF
XDL/UCHL/W1/W2/W3/W4/ Finish
W3
For Un-Equal cross consider widths in anti-clockwise as shown in figure. Thickness to be followed of
the largerest size. Refer page 132.
Note: Un-Equal Tee/Cross can be used in places to accomodate ladders of different widths at one location.

XDL - UN-EQUAL TEE
PART REF
W3
W1
XDL / UTL / W1 / W2 / W3 / Finish

W2 / W3 in anticlockwise as R 300
shown.Thickness of UTHL to be followed 20 W2 13
of the larger size. Please refer to page

T
121
150
132. W1 20 9
24
40
XDL - REDUCER STRAIGHT
PART REF
XDL / RSL / W1 / W2 / Finish
Reducing connectors can also be used
as reducers depending on site
requirements. W2 13
20
T
121
150
W1
20 24 40
9
XDL - REDUCER RIGHT
PART REF
XDL / RRL / W1 / W2 / Finish
Reducer left/right are used where

ladders have a limitation on run or left 13 20
W2
or right side. T
121
150
W1
40 24 9 20
XDL- REDUCER LEFT
PART REF
XDL / RLL / W1 / W2 / Finish
W2 13
20
T
121
150
20 9 24 40
Note: Thickness of reducer to be followed of larger size .For details refer to page no. 132.

XDL - ELBOW HORIZONTAL 30˚ / 45˚ / 60˚ / 90˚
PART REF
XDL / EHLR / 150 / A / Finish
R300
WIDTH
20
121
150
24 20 T
40
Ø10
For Thickness, Width, Rungs & Finishing details refer page 132
PSI Round Radial Accessory covers are produced on request. For details refer page 147
XDL - UN-EQUAL ELBOW
PART REF
XDL / UEHLR / W1/ W2 / A / Finish
For Un-Equal elbow specifi widths W1

and W2 as shown in figure. Thickness to
be followed of the larger size. Refer page
132.
1
W
W
Hinged connectors can also be used for installation at desired angles.For details refer to page 154.
Extra Heavy duty cable ladders and accessories are joined together by connectors. For details refer page 133.

XDL - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
XDL / ERLR / 150 / A / Finish
WIDTH
XDL / ERLR / 300 / A / Finish 20
XDL / ERLR / 450 / A / Finish 121 150
XDL / ERLR / 600 / A / Finish 24

T
XDL / ERLR / 750 / A / Finish 20 40
Ø10
R300
XDL Round Radial Accessories can be joined by connectors . For details refer page 133
XDL-Ladders can also be connected by adjustable vertical connectors to function as risers.For details
refer page 152.
XDL - INTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚
PART REF
XDL / IRLR /150 / A / Finish
XDL / IRLR / 225 / A / Finish
XDL / IRLR /300 / A / Finish R300

XDL / IRLR /900 / A / Finish WIDTH
20
121
150
24
40 20 T
Ø10
Adjustable Riser for XD Ladders are produced on request and is specified by XDL / ARL / WIDTH / FINISH
To order the suitable fittings for installation, please refer cable tray fittings page 151 of this manual.
12
XDL - TEE HORIZONTAL
PART REF
WIDTH
XDL / THLR / 150 / Finish
XDL / THLR / 900 / Finish R300
WIDTH
XDL / THLR / 1000 / Finish 20
150 121
24 T
40 20
Ø10
XDL - UN-EQUAL TEE
PART REF
XDL / UTHLR / W1 / W2 / W3 / Finish
W3

W2 / W3 in anticlockwise as W1
shown.Thickness of UTHLR to be
followed of the larger size. Please refer to
page 132.
R300
W2
20
121
150
24 T
40 20
Ø10

XDL - CROSS HORIZONTAL
PART REF
XDL / CHLR / 150 / Finish
XDL / CHLR / 1000 / Finish WIDTH
R300
WIDTH
20
W1
150 121
24 T
40 20
Ø10
XDL - UN EQUAL CROSS

W2 W4
PART REF
XDL/UCH LR/W1/W2/W3/W4/ Finish
W3
For UnEqual cross consider widths in anti-clockwise as shown in figure. Thickness to be followed of
the larger size. Refer page 132.
XDL Round Radial Accessories are joined by connectors. For details refer page 133
For XDL reducer details, refer page 138
Thickness of reducer to be followed of larger size .For details refer to page no. 132.
Note:
Un-Equal Tee/Cross can be used in places to accomodate ladders of different widths at one location.

XDL CABLE LADDER COVERS FOR STRAIGHT LENGTHS

150 24.210 150 5.692
225 25.705 225 7.664
STRAIGHT CONNECTOR
300 27.136 300 9.635
450 30.093 WIDTH(mm) WT. (Kgs.) 450 16.282
600 32.998 150 to 1000 0.294 600 21.009
750 35.923 750 32.160
900 38.828 900 38.065
1000 40.789 1000 42.008
XDL - ELBOW HORIZONTAL XDL - EXTERNAL RISER

(mm) o o (mm) o o
45 90 45 90
150 2.396 4.155 150 3.424 6.212
225 2.989 5.046 225 3.795 6.667
300 3.562 5.915 300 4.155 7.102
450 5.194 8.618 450 4.876 7.982
600 6.519 10.674 600 5.607 8.851
750 7.844 12.741 750 6.339 9.731
900 10.081 16.642 900 7.060 10.611
1000 11.056 18.221 1000 7.547 11.204
XDL - TEE HORIZONTAL XDL - CROSS HORIZONTAL

150 8.427 150 10.717
225 9.296 225 11.724
300 10.165 300 12.667
450 12.847 450 15.476
600 16.133 600 18.804
750 18.465 750 21.401
900 22.652 900 25.461
1000 24.422 1000 29.214
XDL - INTERNAL RISER

(mm) o o
45 90
150 3.424 6.212
225 3.795 6.667
300 4.155 7.102
450 4.876 7.982
600 5.607 8.851
750 6.339 9.731
900 7.060 10.611
1000 7.547 11.204

Cable Ladder Accessory Covers are produced to suit different accessories of PSI Ladder System.
Thickness of the covers should be followed according to sizes provided in the beginning of the respective
types.
CLOSED COVER CLAMP
LDL/CCC Screw type closed cover clamp is

supplied in 3 mm thickness for closed cover LDL / CCC MDL / CCC
arrangement with M6 x 12 roofing bolt. To be
ordered seperately.
MDL / CCC Screw type closed cover clamp is

supplied in 3mm thickness for closed cover
arrangement with the set of M6 x 15 hexagonal Screw type closed cover clamp Screw type closed cover clamp
bolt & washer. To be ordered separately.

HDL/CCC Screw type closed cover clamp is
HDL / CCC XDL / CCC
supplied in 3mm thickness for closed cover
arrangement with the set of M6 x 15 hexagonal
bolts & washers. To be ordered separately.
XDL/CCC Screw type closed cover clamp is

supplied in 3 mm thickness for closed cover Screw type closed cover clamp Screw type closed cover clamp
arrangement with M6 x 20 hexagonal bolt. To be
ordered separately
LDL/VCC Ventilated cover clamp is supplied in
2mm thickness for Ventilated cover arrangement
with the set of M6 x 12 roofing bolts nuts &
washers. To be ordered seperately. LDL / VCC MDL / VCC
MDL / VCC Ventilated cover clamp is supplied in

2mm thickness for Ventilated cover arrangement
with the set of M6 x 12 roofing bolts, nuts &
washers. To be ordered separately
HDL / VCC Ventilated cover clamp is supplied in
3 mm thickness for Ventilated cover

arrangement with the set of M6 x 12 roofing
bolts, nuts, washers & hexagonal bolt M6 x 20. HDL / VCC XDL / VCC
To be ordered separately
XDL/VCC Ventilated cover clamp is supplied in
3 mm thickness for Ventilated cover
arrangement with the set of M6 x 12 roofing
bolt, nut & washer and hexagonal bolt M6 x 20. Ventilated cover clamp Ventilated cover clamp
To be ordered separately

ELBOW HORIZONTAL CLOSED COVER
PART REF
Type / EHLCC / Width / A / Finish
W
ELBOW HORIZONTAL VENTILATED COVER
PART REF
Type / EHLVC / Width / A / Finish
TEE HORIZONTAL CLOSED COVER

PART REF
Type / THLCC / Width / Finish
TEE HORIZONTAL VENTILATED COVER W
PART REF
Type / THLVC / Width / Finish

PART REF
Type / CHLCC / Width / Finish

PART REF W
Type / CHLVC / Width / Finish
INTERNAL RISER CLOSED COVER

PART REF
Type / IRLCC / Width / A / Finish

PART REF W
Type / IRLVC / Width / A / Finish
EXTERNAL RISER CLOSED COVER

PART REF
Type / ERLCC / Width / A / Finish
EXTERNAL RISER VENTILATED COVER

PART REF
XDL / ERLVC / Width / A / Finish
W

12x8
W3
UN-EQUAL TEE CLOSED COVER
PART REF
Type / UTHLCC / W1 / W2 / W3 / Finish
UN-EQUAL TEE VENTILATED COVER W1 W2
PART REF
Type / UTHLVC / W1 / W2 / W3 / Finish
W1
REDUCER STRAIGHT CLOSED COVER
PART REF
Type / RSLCC / W1 / W2 / Finish
REDUCER STRAIGHT VENTILATED COVER W2
PART REF
Type / RSLVC / W1 / W2 / Finish
REDUCER RIGHT CLOSED COVER

W1
PART REF
Type / RRLCC / W1 / W2 / Finish
REDUCER RIGHT VENTILATED COVER
PART REF W2
Type / RRLVC / W1 / W2 / Finish
REDUCER LEFT CLOSED COVER
PART REF
W1
Type / RLLCC / W1 / W2 / Finish
REDUCER LEFT VENTILATED COVER
PART REF
Type / RLLVC / W1 / W2 / Finish W2

ELBOW HORIZONTAL CLOSED COVER EXTERNAL RISER CLOSED COVER
PART REF PART REF
Type / EHLRCC / Width / A / Finish Type / ERLRCC / Width / A / Finish
ELBOW HORIZONTAL VENTILATED COVER EXTERNAL RISER VENTILATED COVER
PART REF PART REF

Type / EHLRVC / Width / A / Finish XDL / ERLRVC / Width / A / Finish
TEE HORIZONTAL CLOSED COVER UN-EQUAL TEE CLOSED COVER

PART REF PART REF
Type / THLRCC / Width / Finish Type / UTHLRCC / W1 / W2 / W3 / Finish
TEE HORIZONTAL VENTILATED COVER UN-EQUAL TEE VENTILATED COVER

PART REF PART REF
Type / THLRVC / Width / Finish Type / UTHLRVC / W1 / W2 / W3 / Finish

PART REF
Type / CHLRCC / Width / Finish

Specify the type in the beginning while
PART REF ordering the cable ladder accessory
Type / CHLRVC / Width / Finish covers.
Thickness of the covers to be followed

INTERNAL RISER CLOSED COVER according to the sizes provided in the
beginning of respective cable ladder
PART REF types.
Type / IRLRCC / Width / A / Finish
For cover clamp details, refer page 144.
PART REF
Type / IRLRVC / Width / A / Finish

12x8
CABLE LADDERS - SWAGED RUNGS
PART REF
TYPE / CLS / Width / Finish
TYPES
MDL Medium Duty Ladder
HDL Heavy Duty Ladder
XDL Extra Heavy Duty Ladder
ORDER PATTERN
To select the required type of ladder, please specify the type width & finish.
EXAMPLE FOR MEDIUM DUTY SWAGED LADDER 600 MM WIDE & HOT DIP GALVANIZED
MDL / CLS / 600 / HDG
CONNECTORS
Cable ladders with swaged rungs are joined together by straight connectors. Connectors are supplied in pairs
with a set of M8 x 16 carriage bolts, nuts and washers. Specify type while ordering connectors. To be ordered
separately.
CONNECTORS
RUNG DETAILS
PART REF
Range / Width Thickness
TYPE / SCL / Finish (T)
(W)
CONNECTORS All dimensions are in mm
Width Thickness 150 to 1000 1.2
(mm) (mm)
150 to 1000 2.0
RUNGS
Round tubular rungs are used
for swaged type ladders made
out of 25 mm to 27 mm dia
hollow pipe.
1.2 mm
Rung Spacing
300mm. Optional Rung
spacing 150mm, 250mm.
Ø27
12
ELBOW HORIZONTAL - SWAGED RUNGS
PART REF
TYPE / EHLS / Width / Finish

W2. Thickness to be followed of the larger
size.
INTERNAL RISER - SWAGED RUNGS
PART REF
TYPE / IRLS / Width / Finish
Cable ladders can also be connected by adjustable vertical connectors

to function as risers. For details refer page 152.
Adjustable Riser for Cable Ladders are produced on request and is specified by TYPE / ARL / WIDTH / FINISH
EXTERNAL RISER - SWAGED RUNGS
PART REF
TYPE / ERLS / Width / Finish
Risers are used where cables have to run

upwards and downwords from their orientation

TEE HORIZONTAL - SWAGED RUNGS
PART REF
TYPE / THLS / Width / Finish
Note:
Tee horizontal can be used in places to accomodate ladders of different widths at one location.
UNEQUAL TEE - SWAGED RUNGS
PART REF
TYPE / UTHLS / Width / Finish
Note:
For Unequal Tee consider width W1 / W2 / W3 in
anticlockwise. Thickness of UTHL to be followed of the larger
size.
Un-Equal Tee can be used in places to accomodate ladders of different widths at one location.
CROSS HORIZONTAL - SWAGED RUNGS
PART REF
TYPE / CHLS / Width / Finish
Note:
For UnEqual cross consider widths in anti-clockwise. Thickness to be followed of the larger size.
REDUCER STRAIGHT - SWAGED RUNGS
PART REF
TYPE / RSLS / Width / Finish
Reducing connectors can also be used as reducers depending on
site requirements.
To order reducer left or reducer right, replace RSLS with RLLS &
RRLS while ordering.

FITTINGS FOR MDL /HDL/XDL - LADDERS
Cable ladder fittings mentioned in this chapter are produced to suit medium, heavy & extra
heavy duty installations only.
STANDARD FINISHES

TYPES
MDL Medium Duty Ladder
HDL Heavy Duty Ladder
XDL Extra Heavy Duty Ladder
ORDER PATTERN

COMPONENT / TYPE / WIDTH / FINISH BXC / HDL / WIDTH / HDG

BLIND END
PART REF
BEL /T ype / Width / Finish
Standard thickness of Blind Ends for

Ladder systems is 1.5 mm. Carriage
bolt M8 x 16, nuts and washers are
used for fastening.
REDUCING CONNECTOR
PART REF
RCL / Type / W1-W2 / Finish
Standard thickness of Reducing

Connector for Ladder systems is 2.0
mm. Carriage bolt M8 x 16 nuts and
PART REF
AVCL / Type / W1-W2 / Finish
Standard thickness of Adjustable

Vertical Connector for Ladder systems
is 2.0 mm. Carriage bolt M8 x 16, nuts
BOX CONNECTOR
PART REF
BXCL / Type / Width / Finish
Standard thickness of Box Connector

for Ladder systems is 2.0 mm. Carriage
used for fastening.

DROP OUT
PART REF
DOL / Width / Finish
Standard thickness of Drop out for

Ladder systems is 2.0 mm. Carriage
used for fastening.
BARRIER STRAIGHT
PART REF
BSL / Type / Finish
Standard thickness of Barrier Straight

for Ladder systems is 1.5 mm. Barrier
Straights are produced in 3 mtr lengths
and Carriage bolt M8 x 16, nuts and
HOLD DOWN BRACKET
PART REF
HDBL / Type / Finish
Standard thickness of Hold down

bracket for Ladder systems is 3.0 mm.
Hexagonal bolt M10 x 25, nuts and
washers are used for fastening. Spring
nuts can also be used depending on
site application.
EXPANSION CONNECTOR
PART REF
EXCL / Type / Finish
Standard thickness of Expansion

Connector for Ladder systems is 2.0
mm. Carriage bolt M8 x 16, nuts and

BONDING JUMPER
PART REF
BJL
AREA : 16 mm2
LENGTH : 145 mm from center to center
Bonding Jumper for Cable Ladder earthing
connectivity is produced from braided tinned
copper with M8 copper lugs on both sides.
Carriage bolts M8 x 16 , nuts & washers are
used for fastening. To be ordered
separately.
HOLD DOWN CLAMP
PART REF
HDCL / Type / Finish
Standard thickness of Hold Down Clamp for
Ladder systems is 5.0 mm. Hexagonal bolt M10
x 35, nuts and washers are used for fastening.
HINGED CONNECTOR
PART REF
HC / Type / Finish
Standard thickness of Hinged Connector for

Ladder systems is 2.0 mm. Carriage bolt M8
x 16 nuts and washers are used for
fastening.
DOUBLE COVER CLAMP

PART REF
BCC / Width / Finish
Standard thickness of Double Cover Clamp for

Ladder systems is 2.0 mm and threaded rod
M8, nuts and washers are used for fastening.
RIGHT ANGLE CONNECTOR
PART REF
RAL / Type / Finish
Standard thickness of Right Angled
Connector for Ladder systems is 2.0 mm.
Carriage bolt M8 x 16 nuts and washers
are used for fastening.

SAFE WORKING LOADS
Light Duty Metal Cable Ladders

The following Loading Charts are to give 300
LDL
guidance on maximum safe working loads when 250 255
Uniformly Span -
using Cable Ladders & Trays (installed
Load (Kgs/m)
200 Distributed between
180 Load supports
horizontally) produced by PSI. They are 150 (Kgs/m) (m)
published in accordance with the requirements 100
120
255 1.0
80 180 1.5
of the industry standard BS EN 61537:2001. 50 120 2.0
Load tests simulated the conditions of a multiple 0 1.0 1.5 2.0 2.5
80 2.5
span of at least 4 spans with the end spans Span (m)
reduced to 75% of the intermediate spans.
The graphical presentation links established

maximum safe working loads at specified
intermediate spans. Medium Duty Metal Cable Ladder
300
Loads below the drawn line are SAFE - loads MDL
250 250
above the drawn line are UNSAFE. Uniformly Span -
Load (Kgs/m)
Distributed between
200
Load supports
150 (Kgs/m) (m)
140
When using this information the installer should 100 250 2.0
take into account: 80 140 3.0
50 80 4.0
0 2.0 3.0 4.0

1. The guidance offered in our presentation of
Span (m)
system design considerations should be studied
2. Loading is assumed to be uniformly distributed.

If point loads are imposed or the installation is
less than 4 spans our technical department
should be consulted.
Heavy Duty Metal Cable Ladder
3. The graphs should not be extrapolated to
shorter or longer spans than those shown. 300
285
HDL
250 Uniformly Span -
4. The installer should be satisfied that supports
Load (Kgs/m)
Distributed between
200 Load supports
are of adequate strength and that all 180
(Kgs/m) (m)
150
connections are fully tightened. 285 3.0
100 105
180 4.0
105 5.0
5. The loading information is given in good faith 50
based on tests carried out with PSI products. 0 3.0 4.0 5.0
However, PSI cannot be held responsible for a Span (m)
variation in performance of this product range.
Extra Heavy Duty Metal Cable Ladder
WARNING! 350
XDL
300 310
PSI CABLE TRAYS & LADDERS ARE PART Uniformly Span -
Load (Kgs/m)
250 Distributed between

Load supports
200 205
OF A CABLE MANAGEMENT SYSTEM. THEY (Kgs/m) (m)
150
120 310 3.0
SHOULD NEVER BE USED FOR OTHER 100 205 4.0
120 5.0
50
STRUCTURAL PURPOSES AND MUST NOT 0 3.0 4.0 5.0
Span (m)
BE USED AS WALKWAYS BY INSTALLATION
OR MAINTENANCE PERSONNEL.

TRUNKING CAPACITY GUIDE
The following guide will help you to select the correct size of trunking for the required number and size
of cables in your installation. It has been prepared from Appendix 12 of the I.E.E wiring regulations for
electrical installations. When cables are pulled into trunking they experience a drag from other cables
and from the trunking itself. Using this guide to select the size of trunking for your cabling will ensure
that an acceptable pulling force is required to install the cables and that minimum damage to the
installations will occur. This is only a guide and is designed for use with single core PVC insulated
TO USE THIS GUIDE

Calculate Capacity unit by multiplying the Number of cables by the factor from Table A
Use capacity unit to choose nearest size of trunking from table B
Remember that cables can cross over each other and that you may need space for future wiring.
Consequently, select the next size up.
REFERENCE
NUMBER OF CONDUCTOR CROSS FACTOR CAPACITY UNIT
CABLES SECTION MM2 (FROM A) (FROM B)
50 1.5 Stranded 8.1 405

40 2.5 Stranded 11.4 456
20 6.0 Stranded 22.9 458
Total 1319
From table B, the capacity Unit of 1319 falls between 50 x 50 mm and 75 x 50 mm trunking.
TABLE A TABLE B
TYPE OF CONDUCTOR FACTOR CAPACITY DIMENSION
CONDUCTOR CROSS UNIT OF TRUNKING
SECTION MMXMM
Solid 1.5 7.1 738 75 X 25
2.5 10.2 993 100 X 25
Stranded 1.5 8.1 1037 50 X 50
2.5 11.4 1555 75 X 50
2091 100 X 50
4 15.2
2371 75 X 75
6 22.9
3162 150 X 50
10 36.3 3189 100 X 75
16 42.9 4252 100 X 100
25 62.6 4743 150 X 75
35 95 9697 150 X 150
Note: For sizes and types of cables not included in the above tables A and B calculate total cross
section of cables and select trunking size so that not more than 45% of trunking is filled.
SURFACE CABLE TRUNKING
FOR STRAIGHT LENGTHS & ACCESSORIES
STANDARD FINISHES
PC Power Coating to suit clients requirements
PSI - Cable Trunkings are manufactured compling to BS 4678 Part1

PSI - Cable Trunkings are manufacured to a standard length of 3 mts but can be
produced to any desired length also on request.
PSI Cable Trunkings are manufacutred with jet lock & screw fixing covers. Jet lock
arrangement requires only a quarter rotation of the turn buckle for fixings.
PSI Cable Trunking straight lengths are joined by connectors. Connectors are supplied
in pairs with trunkings along with neccessary fastners For details refer page
PSI-Cable Trunking Accessories are produced out of single piece and require no
welding. Accessories are produced with integral connectors & require no seperate
connectors for joining.
PSI-Cable Trunking Accessories are manufactured to a standard radius of 300mm, but
can be produced to the radius of 600mm & 900mm also, on request.
PSI-Cable Trunkings can be produced with different thickness also for custom designed
requirements.
ORDER PATTERN
J:- Jet lock Arrangement
S: Screw fixing Arrangement
Example
Single Chamber jet lock trunking 100mm wide & 100mm side height:- J-C/T 4-4
Double Chamber jet lock trunking 100mm, wide 100mm side height :- J-2C/T 4-4
NOTE:
Use ‘J’ as prefix while ordering jetlock arrangements and ‘S’ as prefix while ordering
screw fixing arangements & 2C or 3C for ordering two or three compartments.
PSI - Cable Trunkings are manufactured in Single & Multi-Compartments also.

STRAIGHT LENGTHS
JET LOCK ARRANGEMENT
WIDTH HEIGHT THICKNESS SINGLE TWO THREE

mm mm mm COMPARTMENT COMPARTMENT COMPARTMENT
50 50 1.0 J-C / T2-2 J-2C / T2-2 J-3C / T2-2

75 50 1.2 J-C / T3-2 J-2C / T3-2 J-3C / T3-2
75 75 1.2 J-C / T3-3 J-2C / T3-3 J-3C / T3-3
100 50 1.2 J-C / T4-2 J-2C / T4-2 J-3C / T4-2
100 75 1.2 J-C / T4-3 J-2C / T4-3 J-3C / T4-3
100 100 1.2 J-C / T4-4 J-2C / T4-4 J-3C / T4-4
150 50 1.2 J-C / T6-2 J-2C / T6-2 J-3C / T6-2
150 75 1.2 J-C / T6-3 J-2C / T6-3 J-3C / T6-3
150 100 1.2 J-C / T6-4 J-2C / T6-4 J-3C / T6-4
150 150 1.5 J-C / T6-6 J-2C / T6-6 J-3C / T6-6
225 50 1.5 J-C / T9-2 J-2C / T9-2 J-3C / T9-2
225 75 1.5 J-C / T9-3 J-2C / T9-3 J-3C / T9-3
225 100 1.5 J-C / T9-4 J-2C / T9-4 J-3C / T9-4
225 150 1.5 J-C / T9-6 J-2C / T9-6 J-3C / T9-6
225 225 1.5 J-C / T9-9 J-2C / T9-9 J-3C / T9-9
300 50 1.5 J-C / T12-2 J-2C / T12-2 J-3C / T12-2
300 75 1.5 J-C / T12-3 J-2C / T12-3 J-3C / T12-3
300 100 1.5 J-C / T12-4 J-2C / T12-4 J-3C / T12-4
300 150 1.5 J-C / T12-6 J-2C / T12-6 J-3C / T12-6
300 225 1.5 J-C / T12-9 J-2C / T12-9 J-3C / T12-9
300 300 2.0 J-C / T12-12 J-2C / T12-12 J-3C / T12-12
LOCKING CLAMP
JET LOCKING
10
T
H
40
W
8
SINGLE COMPARTMENT SINGLE COMPARTMENT TRUNKING
DOUBLE COMPARTMENT
Note: PSI - Trunkings are manufactured in single and multi compartments also

STRAIGHT LENGTHS
SCREW LOCK ARRANGEMENT

50 50 1.0 S-C / T2-2 S-2C / T2-2 S-3C / T2-2

75 50 1.2 S-C / T3-2 S-2C / T3-2 S-3C / T3-2
75 75 1.2 S-C / T3-3 S-2C / T3-3 S-3C / T3-3
100 50 1.2 S-C / T4-2 S-2C / T4-2 S-3C / T4-2
100 75 1.2 S-C / T4-3 S-2C / T4-3 S-3C / T4-3
100 100 1.2 S-C / T4-4 S-2C / T4-4 S-3C / T4-4
150 50 1.2 S-C / T6-2 S-2C / T6-2 S-3C / T6-2
150 75 1.2 S-C / T6-3 S-2C / T6-3 S-3C / T6-3
150 100 1.2 S-C / T6-4 S-2C / T6-4 S-3C / T6-4
150 150 1.5 S-C / T6-6 S-2C / T6-6 S-3C / T6-6
225 50 1.5 S-C / T9-2 S-2C / T9-2 S-3C / T9-2
225 75 1.5 S-C / T9-3 S-2C / T9-3 S-3C / T9-3
225 100 1.5 S-C / T9-4 S-2C / T9-4 S-3C / T9-4
225 150 1.5 S-C / T9-6 S-2C / T9-6 S-3C / T9-6
225 225 1.5 S-C / T9-9 S-2C / T9-9 S-3C / T9-9
300 50 1.5 S-C / T12-2 S-2C / T12-2 S-3C / T12-2
300 75 1.5 S-C / T12-3 S-2C / T12-3 S-3C / T12-3
300 100 1.5 S-C / T12-4 S-2C / T12-4 S-3C / T12-4
300 150 1.5 S-C / T12-6 S-2C / T12-6 S-3C / T12-6
300 225 1.5 S-C / T12-9 S-2C / T12-9 S-3C / T12-9
300 300 2.0 S-C / T12-12 S-2C / T12-12 S-3C / T12-12
Machine Screw
Pan Philip M6x10
10
SCREW
RETAINER
T H
40
W
8
SINGLE COMPARTMENT TRUNKING

SINGLE COMPARTMENT
DOUBLE COMPARTMENT
Note: PSI - Trunkings are manufactured in single and multi compartments also

STRAIGHT CONNECTOR 20 T
SIZE THICKNESS CONNECTOR

mm mm
50 X50 1.0 CST2-2

75 X 50 1.2 CST3-2
30 H
75 X 75 1.2 CST3-3
100 X 50 1.2 CST4-2
100 X 75 1.2 CST4-3
100 X 100 1.2 CST4-4 8
150 X 50 1.2 CST6-2

150 X 75 1.2 CST6-3 50
150 X 100 1.2 CST6-4

150 X 150 1.5 CST6-6
225 X 50 1.5 CST9-2
225 X 75 1.5 CST9-3
225 X 100 1.5 CST9-4
1.5 CST9-6 STRAIGHT
225 X 150
CONNECTOR
225 X 225 1.5 CST9-9
300 X 50 1.5 CST12-2
300 X 75 1.5 CST12-3
300 X 100 1.5 CST12-4
300 X 150 1.5 CST12-6
300 X 225 1.5 CST12-9
300 X 300 2.0 CST12-12 U - CONNECTOR
STRAIGHT CONNECTOR
Connectors are supplied with trunking with a set of pan Philip M6 X 10 machine screw, nut and
washer.
U-Type connectors are optional and to be ordered separately.
BONDING JUMPER / EARTH STRIP
PART REF
BJ / TRK
Note: To order U- connector, use ‘U’ as prefix to ‘CST’ in the table.

Bonding jumpers for the trunking are supplied in a pack of 25 numbers.
Bonding jumpers are required to be ordered separately.

BEND TOP COVER - 90˚

50 50 1.0 J-BTC9/2-2 J-2BTC9/2-2 J-3BTC9/2-2

75 50 1.2 J-BTC9/3-2 J-2BTC9/3-2 J-3BTC9/3-2
75 75 1.2 J-BTC9/3-3 J-2BTC9/3-3 J-3BTC9/3-3
100 50 1.2 J-BTC9/4-2 J-2BTC9/4-2 J-3BTC9/4-2
100 75 1.2 J-BTC9/4-3 J-2BTC9/4-3 J-3BTC9/4-3
100 100 1.2 J-BTC9/4-4 J-2BTC9/4-4 J-3BTC9/4-4
150 50 1.2 J-BTC9/6-2 J-2BTC9/6-2 J-3BTC9/6-2
150 75 1.2 J-BTC9/6-3 J-2BTC9/6-3 J-3BTC9/6-3
150 100 1.2 J-BTC9/6-4 J-2BTC9/6-4 J-3BTC9/6-4
150 150 1.5 J-BTC9/6-6 J-2BTC9/6-6 J-3BTC9/6-6
225 50 1.5 J-BTC9/9-2 J-2BTC9/9-2 J-3BTC9/9-2
225 75 1.5 J-BTC9/9-3 J-2BTC9/9-3 J-3BTC9/9-3
225 100 1.5 J-BTC9/9-4 J-2BTC9/9-4 J-3BTC9/9-4
225 150 1.5 J-BTC9/9-6 J-2BTC9/9-6 J-3BTC9/9-6
225 225 1.5 J-BTC9/9-9 J-2BTC9/9-9 J-3BTC9/9-9
300 50 1.5 J-BTC9/12-2 J-2BTC9/12-2 J-3BTC9/12-2
300 75 1.5 J-BTC9/12-3 J-2BTC9/12-3 J-3BTC9/12-3
300 100 1.5 J-BTC9/12-4 J-2BTC9/12-4 J-3BTC9/12-4
300 150 1.5 J-BTC9/12-6 J-2BTC9/12-6 J-3BTC9/12-6
300 225 1.5 J-BTC9/12-9 J-2BTC9/12-9 J-3BTC9/12-9
300 300 2.0 J-BTC9/12-12 J-2BTC9/12-12 J-3BTC9/12-12
0
0 BEND TOP COVER 90
BEND TOP COVER 90
DOUBLE COMPARTMENT
SINGLE COMPARTMENT
Note: To order screw lock bend top cover 90˚, use ‘S’ as prefix in place of ‘J’ in the table.

BEND TOP COVER - 45˚

50 50 1.0 J-BTC4/2-2 J-2BTC4/2-2 J-3BTC4/2-2

75 50 1.2 J-BTC4/3-2 J-2BTC4/3-2 J-3BTC4/3-2
75 75 1.2 J-BTC4/3-3 J-2BTC4/3-3 J-3BTC4/3-3
100 50 1.2 J-BTC4/4-2 J-2BTC4/4-2 J-3BTC4/4-2
100 75 1.2 J-BTC4/4-3 J-2BTC4/4-3 J-3BTC4/4-3
100 100 1.2 J-BTC4/4-4 J-2BTC4/4-4 J-3BTC4/4-4
150 50 1.2 J-BTC4/6-2 J-2BTC4/6-2 J-3BTC4/6-2
150 75 1.2 J-BTC4/6-3 J-2BTC4/6-3 J-3BTC4/6-3
150 100 1.2 J-BTC4/6-4 J-2BTC4/6-4 J-3BTC4/6-4
150 150 1.5 J-BTC4/6-6 J-2BTC4/6-6 J-3BTC4/6-6
225 50 1.5 J-BTC4/9-2 J-2BTC4/9-2 J-3BTC4/9-2
225 75 1.5 J-BTC4/9-3 J-2BTC4/9-3 J-3BTC4/9-3
225 100 1.5 J-BTC4/9-4 J-2BTC4/9-4 J-3BTC4/9-4
225 150 1.5 J-BTC4/9-6 J-2BTC4/9-6 J-3BTC4/9-6
225 225 1.5 J-BTC4/9-9 J-2BTC4/9-9 J-3BTC4/9-9
300 50 1.5 J-BTC4/12-2 J-2BTC4/12-2 J-3BTC4/12-2
300 75 1.5 J-BTC4/12-3 J-2BTC4/12-3 J-3BTC4/12-3
300 100 1.5 J-BTC4/12-4 J-2BTC4/12-4 J-3BTC4/12-4
300 150 1.5 J-BTC4/12-6 J-2BTC4/12-6 J-3BTC4/12-6
300 225 1.5 J-BTC4/12-9 J-2BTC4/12-9 J-3BTC4/12-9
300 300 2.0 J-BTC4/12-12 J-2BTC4/12-12 J-3BTC4/12-12
0 0
BEND TOP COVER 45 BEND TOP COVER 45
SINGLE COMPARTMENT DOUBLE COMPARTMENT
Note: To order screw lock bend top cover 45˚, use ‘S’ as prefix in place of ‘J’ in the table.

BEND INSIDE COVER - 90˚

50 50 1.0 J-BIC9/2-2 J-2BIC9/2-2 J-3BIC9/2-2

75 50 1.2 J-BIC9/3-2 J-2BIC9/3-2 J-3BIC9/3-2
75 75 1.2 J-BIC9/3-3 J-2BIC9/3-3 J-3BIC9/3-3
100 50 1.2 J-BIC9/4-2 J-2BIC9/4-2 J-3BIC9/4-2
100 75 1.2 J-BIC9/4-3 J-2BIC9/4-3 J-3BIC9/4-3
100 100 1.2 J-BIC9/4-4 J-2BIC9/4-4 J-3BIC9/4-4
150 50 1.2 J-BIC9/6-2 J-2BIC9/6-2 J-3BIC9/6-2
150 75 1.2 J-BIC9/6-3 J-2BIC9/6-3 J-3BIC9/6-3
150 100 1.2 J-BIC9/6-4 J-2BIC9/6-4 J-3BIC9/6-4
150 150 1.5 J-BIC9/6-6 J-2BIC9/6-6 J-3BIC9/6-6
225 50 1.5 J-BIC9/9-2 J-2BIC9/9-2 J-3BIC9/9-2
225 75 1.5 J-BIC9/9-3 J-2BIC9/9-3 J-3BIC9/9-3
225 100 1.5 J-BIC9/9-4 J-2BIC9/9-4 J-3BIC9/9-4
225 150 1.5 J-BIC9/9-6 J-2BIC9/9-6 J-3BIC9/9-6
225 225 1.5 J-BIC9/9-9 J-2BIC9/9-9 J-3BIC9/9-9
300 50 1.5 J-BIC9/12-2 J-2BIC9/12-2 J-3BIC9/12-2
300 75 1.5 J-BIC9/12-3 J-2BIC9/12-3 J-3BIC9/12-3
300 100 1.5 J-BIC9/12-4 J-2BIC9/12-4 J-3BIC9/12-4
300 150 1.5 J-BIC9/12-6 J-2BIC9/12-6 J-3BIC9/12-6
300 225 1.5 J-BIC9/12-9 J-2BIC9/12-9 J-3BIC9/12-9
300 300 2.0 J-BIC9/12-12 J-2BIC9/12-12 J-3BIC9/12-12
0 0
BEND INSIDE COVER 90 BEND INSIDE COVER 90
Note: To order screw lock bend inside cover 90˚, use ‘S’ as prefix in place of ‘J’ in the table.

BEND INSIDE COVER - 45˚

50 50 1.0 J-BIC4/2-2 J-2BIC4/2-2 J-3BIC4/2-2

75 50 1.2 J-BIC4/3-2 J-2BIC4/3-2 J-3BIC4/3-2
75 75 1.2 J-BIC4/3-3 J-2BIC4/3-3 J-3BIC4/3-3
100 50 1.2 J-BIC4/4-2 J-2BIC4/4-2 J-3BIC4/4-2
100 75 1.2 J-BIC4/4-3 J-2BIC4/4-3 J-3BIC4/4-3
100 100 1.2 J-BIC4/4-4 J-2BIC4/4-4 J-3BIC4/4-4
150 50 1.2 J-BIC4/6-2 J-2BIC4/6-2 J-3BIC4/6-2
150 75 1.2 J-BIC4/6-3 J-2BIC4/6-3 J-3BIC4/6-3
150 100 1.2 J-BIC4/6-4 J-2BIC4/6-4 J-3BIC4/6-4
150 150 1.5 J-BIC4/6-6 J-2BIC4/6-6 J-3BIC4/6-6
225 50 1.5 J-BIC4/9-2 J-2BIC4/9-2 J-3BIC4/9-2
225 75 1.5 J-BIC4/9-3 J-2BIC4/9-3 J-3BIC4/9-3
225 100 1.5 J-BIC4/9-4 J-2BIC4/9-4 J-3BIC4/9-4
225 150 1.5 J-BIC4/9-6 J-2BIC4/9-6 J-3BIC4/9-6
225 225 1.5 J-BIC4/9-9 J-2BIC4/9-9 J-3BIC4/9-9
300 50 1.5 J-BIC4/12-2 J-2BIC4/12-2 J-3BIC4/12-2
300 75 1.5 J-BIC4/12-3 J-2BIC4/12-3 J-3BIC4/12-3
300 100 1.5 J-BIC4/12-4 J-2BIC4/12-4 J-3BIC4/12-4
300 150 1.5 J-BIC4/12-6 J-2BIC4/12-6 J-3BIC4/12-6
300 225 1.5 J-BIC4/12-9 J-2BIC4/12-9 J-3BIC4/12-9
300 300 2.0 J-BIC4/12-12 J-2BIC4/12-12 J-3BIC4/12-12
0 0
BEND INSIDE COVER 45 BEND INSIDE COVER 45
Note: To order screw lock bend inside cover 45˚, use ‘S’ as prefix in place of ‘J’ in the table.

BEND OUTSIDE COVER - 90˚

50 50 1.0 J-BOC9/2-2 J-2BOC9/2-2 J-3BOC9/2-2

75 50 1.2 J-BOC9/3-2 J-2BOC9/3-2 J-3BOC9/3-2
75 75 1.2 J-BOC9/3-3 J-2BOC9/3-3 J-3BOC9/3-3
100 50 1.2 J-BOC9/4-2 J-2BOC9/4-2 J-3BOC9/4-2
100 75 1.2 J-BOC9/4-3 J-2BOC9/4-3 J-3BOC9/4-3
100 100 1.2 J-BOC9/4-4 J-2BOC9/4-4 J-3BOC9/4-4
150 50 1.2 J-BOC9/6-2 J-2BOC9/6-2 J-3BOC9/6-2
150 75 1.2 J-BOC9/6-3 J-2BOC9/6-3 J-3BOC9/6-3
150 100 1.2 J-BOC9/6-4 J-2BOC9/6-4 J-3BOC9/6-4
150 150 1.5 J-BOC9/6-6 J-2BOC9/6-6 J-3BOC9/6-6
225 50 1.5 J-BOC9/9-2 J-2BOC9/9-2 J-3BOC9/9-2
225 75 1.5 J-BOC9/9-3 J-2BOC9/9-3 J-3BOC9/9-3
225 100 1.5 J-BOC9/9-4 J-2BOC9/9-4 J-3BOC9/9-4
225 150 1.5 J-BOC9/9-6 J-2BOC9/9-6 J-3BOC9/9-6
225 225 1.5 J-BOC9/9-9 J-2BOC9/9-9 J-3BOC9/9-9
300 50 1.5 J-BOC9/12-2 J-2BOC9/12-2 J-3BOC9/12-2
300 75 1.5 J-BOC9/12-3 J-2BOC9/12-3 J-3BOC9/12-3
300 100 1.5 J-BOC9/12-4 J-2BOC9/12-4 J-3BOC9/12-4
300 150 1.5 J-BOC9/12-6 J-2BOC9/12-6 J-3BOC9/12-6
300 225 1.5 J-BOC9/12-9 J-2BOC9/12-9 J-3BOC9/12-9
300 300 2.0 J-BOC9/12-12 J-2BOC9/12-12 J-3BOC9/12-12
0 0
BEND OUTSIDE COVER 90 BEND OUTSIDE COVER 90
Note: To order screw lock bend outside cover 90˚, use ‘S’ as prefix in place of ‘J’ in the table.

BEND OUTSIDE COVER - 45˚

50 50 1.0 J-BOC4/2-2 J-2BOC4/2-2 J-3BOC4/2-2

75 50 1.2 J-BOC4/3-2 J-2BOC4/3-2 J-3BOC4/3-2
75 75 1.2 J-BOC4/3-3 J-2BOC4/3-3 J-3BOC4/3-3
100 50 1.2 J-BOC4/4-2 J-2BOC4/4-2 J-3BOC4/4-2
100 75 1.2 J-BOC4/4-3 J-2BOC4/4-3 J-3BOC4/4-3
100 100 1.2 J-BOC4/4-4 J-2BOC4/4-4 J-3BOC4/4-4
150 50 1.2 J-BOC4/6-2 J-2BOC4/6-2 J-3BOC4/6-2
150 75 1.2 J-BOC4/6-3 J-2BOC4/6-3 J-3BOC4/6-3
150 100 1.2 J-BOC4/6-4 J-2BOC4/6-4 J-3BOC4/6-4
150 150 1.5 J-BOC4/6-6 J-2BOC4/6-6 J-3BOC4/6-6
225 50 1.5 J-BOC4/9-2 J-2BOC4/9-2 J-3BOC4/9-2
225 75 1.5 J-BOC4/9-3 J-2BOC4/9-3 J-3BOC4/9-3
225 100 1.5 J-BOC4/9-4 J-2BOC4/9-4 J-3BOC4/9-4
225 150 1.5 J-BOC4/9-6 J-2BOC4/9-6 J-3BOC4/9-6
225 225 1.5 J-BOC4/9-9 J-2BOC4/9-9 J-3BOC4/9-9
300 50 1.5 J-BOC4/12-2 J-2BOC4/12-2 J-3BOC4/12-2
300 75 1.5 J-BOC4/12-3 J-2BOC4/12-3 J-3BOC4/12-3
300 100 1.5 J-BOC4/12-4 J-2BOC4/12-4 J-3BOC4/12-4
300 150 1.5 J-BOC4/12-6 J-2BOC4/12-6 J-3BOC4/12-6
300 225 1.5 J-BOC4/12-9 J-2BOC4/12-9 J-3BOC4/12-9
300 300 2.0 J-BOC4/12-12 J-2BOC4/12-12 J-3BOC4/12-12
0 0
BEND OUTSIDE COVER 45 BEND OUTSIDE COVER 45
Note: To order screw lock bend outside cover 45˚, use ‘S’ as prefix in place of ‘J’ in the table.

TEE TOP COVER

50 50 1.0 J-TTC/2-2 J-2TTC/2-2 J-3TTC/2-2

75 50 1.2 J-TTC/3-2 J-2TTC/3-2 J-3TTC/3-2
75 75 1.2 J-TTC/3-3 J-2TTC/3-3 J-3TTC/3-3
100 50 1.2 J-TTC/4-2 J-2TTC/4-2 J-3TTC/4-2
100 75 1.2 J-TTC/4-3 J-2TTC/4-3 J-3TTC/4-3
100 100 1.2 J-TTC/4-4 J-2TTC/4-4 J-3TTC/4-4
150 50 1.2 J-TTC/6-2 J-2TTC/6-2 J-3TTC/6-2
150 75 1.2 J-TTC/6-3 J-2TTC/6-3 J-3TTC/6-3
150 100 1.2 J-TTC/6-4 J-2TTC/6-4 J-3TTC/6-4
150 150 1.5 J-TTC/6-6 J-2TTC/6-6 J-3TTC/6-6
225 50 1.5 J-TTC/9-2 J-2TTC/9-2 J-3TTC/9-2
225 75 1.5 J-TTC/9-3 J-2TTC/9-3 J-3TTC/9-3
225 100 1.5 J-TTC/9-4 J-2TTC/9-4 J-3TTC/9-4
225 150 1.5 J-TTC/9-6 J-2TTC/9-6 J-3TTC/9-6
225 225 1.5 J-TTC/9-9 J-2TTC/9-9 J-3TTC/9-9
300 50 1.5 J-TTC/12-2 J-2TTC/12-2 J-3TTC/12-2
300 75 1.5 J-TTC/12-3 J-2TTC/12-3 J-3TTC/12-3
300 100 1.5 J-TTC/12-4 J-2TTC/12-4 J-3TTC/12-4
300 150 1.5 J-TTC/12-6 J-2TTC/12-6 J-3TTC/12-6
300 225 1.5 J-TTC/12-9 J-2TTC/12-9 J-3TTC/12-9
300 300 2.0 J-TTC/12-12 J-2TTC/12-12 J-3TTC/12-12
TEE TOP COVER TEE TOP COVER

Note: To order screw lock tee top cover, use ‘S’ as prefix in place of ‘J’ in the table.

TEE INSIDE COVER

50 50 1.0 J-TIC/2-2 J-2TIC/2-2 J-3TIC/2-2

75 50 1.2 J-TIC/3-2 J-2TIC/3-2 J-3TIC/3-2
75 75 1.2 J-TIC/3-3 J-2TIC/3-3 J-3TIC/3-3
100 50 1.2 J-TIC/4-2 J-2TIC/4-2 J-3TIC/4-2
100 75 1.2 J-TIC/4-3 J-2TIC/4-3 J-3TIC/4-3
100 100 1.2 J-TIC/4-4 J-2TIC/4-4 J-3TIC/4-4
150 50 1.2 J-TIC/6-2 J-2TIC/6-2 J-3TIC/6-2
150 75 1.2 J-TIC/6-3 J-2TIC/6-3 J-3TIC/6-3
150 100 1.2 J-TIC/6-4 J-2TIC/6-4 J-3TIC/6-4
150 150 1.5 J-TIC/6-6 J-2TIC/6-6 J-3TIC/6-6
225 50 1.5 J-TIC/9-2 J-2TIC/9-2 J-3TIC/9-2
225 75 1.5 J-TIC/9-3 J-2TIC/9-3 J-3TIC/9-3
225 100 1.5 J-TIC/9-4 J-2TIC/9-4 J-3TIC/9-4
225 150 1.5 J-TIC/9-6 J-2TIC/9-6 J-3TIC/9-6
225 225 1.5 J-TIC/9-9 J-2TIC/9-9 J-3TIC/9-9
300 50 1.5 J-TIC/12-2 J-2TIC/12-2 J-3TIC/12-2
300 75 1.5 J-TIC/12-3 J-2TIC/12-3 J-3TIC/12-3
300 100 1.5 J-TIC/12-4 J-2TIC/12-4 J-3TIC/12-4
300 150 1.5 J-TIC/12-6 J-2TIC/12-6 J-3TIC/12-6
300 225 1.5 J-TIC/12-9 J-2TIC/12-9 J-3TIC/12-9
300 300 2.0 J-TIC/12-12 J-2TIC/12-12 J-3TIC/12-12
TEE INSIDE COVER TEE INSIDE COVER

Note: To order screw lock Tee Inside cover, use ‘S’ as prefix in place of ‘J’ in the table.

TEE OUTSIDE COVER

50 50 1.0 J-TOC/2-2 J-2TOC/2-2 J-3TOC/2-2

75 50 1.2 J-TOC/3-2 J-2TOC/3-2 J-3TOC/3-2
75 75 1.2 J-TOC/3-3 J-2TOC/3-3 J-3TOC/3-3
100 50 1.2 J-TOC/4-2 J-2TOC/4-2 J-3TOC/4-2
100 75 1.2 J-TOC/4-3 J-2TOC/4-3 J-3TOC/4-3
100 100 1.2 J-TOC/4-4 J-2TOC/4-4 J-3TOC/4-4
150 50 1.2 J-TOC/6-2 J-2TOC/6-2 J-3TOC/6-2
150 75 1.2 J-TOC/6-3 J-2TOC/6-3 J-3TOC/6-3
150 100 1.2 J-TOC/6-4 J-2TOC/6-4 J-3TOC/6-4
150 150 1.5 J-TOC/6-6 J-2TOC/6-6 J-3TOC/6-6
225 50 1.5 J-TOC/9-2 J-2TOC/9-2 J-3TOC/9-2
225 75 1.5 J-TOC/9-3 J-2TOC/9-3 J-3TOC/9-3
225 100 1.5 J-TOC/9-4 J-2TOC/9-4 J-3TOC/9-4
225 150 1.5 J-TOC/9-6 J-2TOC/9-6 J-3TOC/9-6
225 225 1.5 J-TOC/9-9 J-2TOC/9-9 J-3TOC/9-9
300 50 1.5 J-TOC/12-2 J-2TOC/12-2 J-3TOC/12-2
300 75 1.5 J-TOC/12-3 J-2TOC/12-3 J-3TOC/12-3
300 100 1.5 J-TOC/12-4 J-2TOC/12-4 J-3TOC/12-4
300 150 1.5 J-TOC/12-6 J-2TOC/12-6 J-3TOC/12-6
300 225 1.5 J-TOC/12-9 J-2TOC/12-9 J-3TOC/12-9
300 300 2.0 J-TOC/12-12 J-2TOC/12-12 J-3TOC/12-12
TEE OUTSIDE COVER TEE OUTSIDE COVER

Note: To order screw lock Tob Outside cover, use ‘S’ as prefix in place of ‘J’ in the table.

CROSS TOP COVER

50 50 1.0 J-CTC/2-2 J-2CTC/2-2 J-3CTC/2-2

75 50 1.2 J-CTC/3-2 J-2CTC/3-2 J-3CTC/3-2
75 75 1.2 J-CTC/3-3 J-2CTC/3-3 J-3CTC/3-3
100 50 1.2 J-CTC/4-2 J-2CTC/4-2 J-3CTC/4-2
100 75 1.2 J-CTC/4-3 J-2CTC/4-3 J-3CTC/4-3
100 100 1.2 J-CTC/4-4 J-2CTC/4-4 J-3CTC/4-4
150 50 1.2 J-CTC/6-2 J-2CTC/6-2 J-3CTC/6-2
150 75 1.2 J-CTC/6-3 J-2CTC/6-3 J-3CTC/6-3
150 100 1.2 J-CTC/6-4 J-2CTC/6-4 J-3CTC/6-4
150 150 1.5 J-CTC/6-6 J-2CTC/6-6 J-3CTC/6-6
225 50 1.5 J-CTC/9-2 J-2CTC/9-2 J-3CTC/9-2
225 75 1.5 J-CTC/9-3 J-2CTC/9-3 J-3CTC/9-3
225 100 1.5 J-CTC/9-4 J-2CTC/9-4 J-3CTC/9-4
225 150 1.5 J-CTC/9-6 J-2CTC/9-6 J-3CTC/9-6
225 225 1.5 J-CTC/9-9 J-2CTC/9-9 J-3CTC/9-9
300 50 1.5 J-CTC/12-2 J-2CTC/12-2 J-3CTC/12-2
300 75 1.5 J-CTC/12-3 J-2CTC/12-3 J-3CTC/12-3
300 100 1.5 J-CTC/12-4 J-2CTC/12-4 J-3CTC/12-4
300 150 1.5 J-CTC/12-6 J-2CTC/12-6 J-3CTC/12-6
300 225 1.5 J-CTC/12-9 J-2CTC/12-9 J-3CTC/12-9
300 300 2.0 J-CTC/12-12 J-2CTC/12-12 J-3CTC/12-12
CROSS TOP COVER CROSS TOP COVER

Note: To order screw lock cross top cover, use ‘S’ as prefix in place of ‘J’ in the table.

REDUCER
LARGER REDUCING THICK- SINGLE TWO THREE
SIZE SIZE NESS COMPARTMENT
COMPARTMENT COMPARTMENT
(W1) mm (W2) mm mm
75 X 50 50 X50 1.0 J-RS/W1-W2 J-2RS/W1-W2 J-3RS/W1-W2
75 X 75 50 X 50 1.2 J-RS/W1-W2 J-2RS/W1-W2 J-3RS/W1-W2
REDUCER
SINGLE COMPARTMENT REDUCER
DOUBLE COMPARTMENT
Note: To order screw lock reducer use ‘S’ as prefix in place of ‘J’ in the table.

FACE OFFSET RIGHT FACE OFFSET LEFT
SIZE THICKNESS FACE OFFSET SIZE THICKNESS FACE OFFSET

mm mm RIGHT mm mm LEFT
50 X50 1.0 J-FOR/2-2 50 X50 1.0 J-FOL/2-2

75 X 50 1.2 J-FOR/3-2 75 X 50 1.2 J-FOL/3-2
75 X 75 1.2 J-FOR/3-3 75 X 75 1.2 J-FOL/3-3
100 X 50 1.2 J-FOR/4-2 100 X 50 1.2 J-FOL/4-2
100 X 75 1.2 J-FOR/4-3 100 X 75 1.2 J-FOL/4-3
100 X 100 1.2 J-FOR/4-4 100 X 100 1.2 J-FOL/4-4
150 X 50 1.2 J-FOR/6-2 150 X 50 1.2 J-FOL/6-2
150 X 75 1.2 J-FOR/6-3 150 X 75 1.2 J-FOL/6-3
150 X 100 1.2 J-FOR/6-4 150 X 100 1.2 J-FOL/6-4
150 X 150 1.5 J-FOR/6-6 150 X 150 1.5 J-FOL/6-6
225 X 50 1.5 J-FOR/9-2 225 X 50 1.5 J-FOL/9-2
225 X 75 1.5 J-FOR/9-3 225 X 75 1.5 J-FOL/9-3
225 X 100 1.5 J-FOR/9-4 225 X 100 1.5 J-FOL/9-4
225 X 150 1.5 J-FOR/9-6 225 X 150 1.5 J-FOL/9-6
225 X 225 1.5 J-FOR/9-9 225 X 225 1.5 J-FOL/9-9
300 X 50 1.5 J-FOR/12-2 300 X 50 1.5 J-FOL/12-2
300 X 75 1.5 J-FOR/12-3 300 X 75 1.5 J-FOL/12-3
300 X 100 1.5 J-FOR/12-4 300 X 100 1.5 J-FOL/12-4
300 X 150 1.5 J-FOR/12-6 300 X 150 1.5 J-FOL/12-6
300 X 225 1.5 J-FOR/12-9 300 X 225 1.5 J-FOL/12-9
300 X 300 2.0 J-FOR/12-12 300 X 300 2.0 J-FOL/12-12
FACE OFFSET RIGHT FACE OFFSET LEFT
Note: To order srew lock Face offset, use ‘S’ as prefix in place of ‘J’ in the table.

OFFSET HORIZONTAL OFFSET VERTICAL
SIZE THICKNESS OFFSET SIZE THICKNESS OFFSET
mm mm HORIZONTAL mm mm VERTICAL
50 X50 1.0 J-OH/2-2 50 X50 1.0 J-OV/2-2

75 X 50 1.2 J-OH/3-2 75 X 50 1.2 J-OV/3-2
75 X 75 1.2 J-OH/3-3 75 X 75 1.2 J-OV/3-3
100 X 50 1.2 J-OH/4-2 100 X 50 1.2 J-OV/4-2
100 X 75 1.2 J-OH/4-3 100 X 75 1.2 J-OV/4-3
100 X 100 1.2 J-OH/4-4 100 X 100 1.2 J-OV/4-4
150 X 50 1.2 J-OH/6-2 150 X 50 1.2 J-OV/6-2
150 X 75 1.2 J-OH/6-3 150 X 75 1.2 J-OV/6-3
150 X 100 1.2 J-OH/6-4 150 X 100 1.2 J-OV/6-4
150 X 150 1.5 J-OH/6-6 150 X 150 1.5 J-OV/6-6
225 X 50 1.5 J-OH/9-2 225 X 50 1.5 J-OV/9-2
225 X 75 1.5 J-OH/9-3 225 X 75 1.5 J-OV/9-3
225 X 100 1.5 J-OH/9-4 225 X 100 1.5 J-OV/9-4
225 X 150 1.5 J-OH/9-6 225 X 150 1.5 J-OV/9-6
225 X 225 1.5 J-OH/9-9 225 X 225 1.5 J-OV/9-9
300 X 50 1.5 J-OH/12-2 300 X 50 1.5 J-OV/12-2
300 X 75 1.5 J-OH/12-3 300 X 75 1.5 J-OV/12-3
300 X 100 1.5 J-OH/12-4 300 X 100 1.5 J-OV/12-4
300 X 150 1.5 J-OH/12-6 300 X 150 1.5 J-OV/12-6
300 X 225 1.5 J-OH/12-9 300 X 225 1.5 J-OV/12-9
300 X 300 2.0 J-OH/12-12 300 X 300 2.0 J-OV/12-12
OFFSET HORIZONTAL OFFSET VERTICAL
Note:
To order screw lock offset use “S” as prefix in place of “J” in the tables.
Offset vertical/horizontal can be produced in multichambers also.Use “2C” or “3C” as prefix before”OH” or “OV”
while ordering double or triple compartments.

HANGERS PLYMOUTH
SIZE THICKNESS HANGERS SIZE THICKNESS PLYMOUTH

mm mm mm mm
50 X50 1.2 HT2-2 50 X50 1.2 J-PM2-2

75 X 50 1.2 HT3-2 75 X 50 1.2 J-PM3-2
75 X 75 1.2 HT3-3 75 X 75 1.2 J-PM3-3
100 X 50 1.2 HT4-2 100 X 50 1.2 J-PM4-2
100 X 75 1.2 HT4-3 100 X 75 1.2 J-PM4-3
100 X 100 1.2 HT4-4 100 X 100 1.2 J-PM4-4
150 X 50 1.2 HT6-2 150 X 50 1.2 J-PM6-2
150 X 75 1.2 HT6-3 150 X 75 1.2 J-PM6-3
150 X 100 1.2 HT6-4 150 X 100 1.2 J-PM6-4
150 X 150 1.5 HT6-6 150 X 150 1.5 J-PM6-6
225 X 50 1.5 HT9-2 225 X 50 1.5 J-PM9-2
225 X 75 1.5 HT9-3 225 X 75 1.5 J-PM9-3
225 X 100 1.5 HT9-4 225 X 100 1.5 J-PM9-4
225 X 150 1.5 HT9-6 225 X 150 1.5 J-PM9-6
225 X 225 1.5 HT9-9 225 X 225 1.5 J-PM9-9
300 X 50 1.5 HT12-2 300 X 50 1.5 J-PM12-2
300 X 75 1.5 HT12-3 300 X 75 1.5 J-PM12-3
300 X 100 1.5 HT12-4 300 X 100 1.5 J-PM12-4
300 X 150 1.5 HT12-6 300 X 150 1.5 J-PM12-6
300 X 225 1.5 HT12-9 300 X 225 1.5 J-PM12-9
300 X 300 2.0 HT12-12 300 X 300 2.0 J-PM12-12
PLYMOUTH
TRUNKING HANGER
Note: To order srew lock plymouth, use ‘S’ as prefix in place of ‘J’ in the table.

CABLE SEPARATOR CABLE RETAINER
HEIGHT HEIGHT
REFERENCE REFERENCE
mm mm
CS-2 50 CR-2 50
CS-3 75 CR-3 75
CS-4 100 CR-4 100
CS-6 150 CR-6 150
CS-8 200 CR-8 200
CS-9 225 CR-9 225
CS-12 300 CR-12 300
CABLE SEPARATOR CABLE RETAINER
FITTING ADAPTER FLANGE CONNECTOR

PART REF PART REF
J-FA/ - - FCT/ - -
FITTING ADAPTER FLANGE CONNECTOR
Fitting adapters can be ordered by specifying the trunking Flange connectors can be ordered by specifying the
size in mm or inches in the refrence table. trunking size in mm or inches in the refrence table.
Screw lock Fitting adapters can be ordered by using ‘S’ EXAMPLE: For 50 x 50 trunking Specify FCT / 50-50 or
as prefix in place of ‘J’ in the refrence table FCT / 2-2
EXAMPLE: For 50 x 50 trunking Specify FA / 50-50 or
FA / 2-2

SPARE TRUNKING COVERS
WIDTH THICKNESS JET LOCK SCREW FIX

mm mm COVERS COVERS
50 1.0 J-C/TC-2 S-C/TC-2

75 1.2 J-C/TC-3 S-C/TC-3
100 1.2 J-C/TC-4 S-C/TC-4
150 1.2 J-C/TC-6 S-C/TC-6 SINGLE COMPARTMENT COVER
225 1.5 J-C/TC-9 S-C/TC-9
300 1.5 J-C/TC-12 S-C/TC-12
BLIND END
SIZE THICKNESS BLIND END

mm mm
1.0 BET2-2 DOUBLE COMPARTMENT COVER

50 X50
75 X 50 1.2 BET3-2
75 X 75 1.2 BET3-3
100 X 50 1.2 BET4-2
100 X 75 1.2 BET4-3
100 X 100 1.2 BET4-4
150 X 50 1.2 BET6-2
150 X 75 1.2 BET6-3
150 X 100 1.2 BET6-4
150 X 150 1.5 BET6-6
225 X 50 1.5 BET9-2
225 X 75 1.5 BET9-3
225 X 100 1.5 BET9-4
225 X 150 1.5 BET9-6
225 X 225 1.5 BET9-9
300 X 50 1.5 BET12-2
BLIND END
300 X 75 1.5 BET12-3
300 X 100 1.5 BET12-4
300 X 150 1.5 BET12-6
1.5 BET12-9 Note:
300 X 225
PSI cable trunking covers can be ordered seperately
300 X 300 2.0 BET12-12 in jet lock or srew lock arrangement as required

PRODUCT CATALOGUE

INTRODUCTION
Power Solution Industries offers a comprehensive metal framing system that conforms to
BS 6946:1988 (Metal channel cable support systems for electrical installations).
The Power Solution Industries system incorporates the following features

Flexibility of elements of the system can be combined to create an unlimited range of structural designs.
• Rigidity of easily assembled rigid structures can be created without the need for drilling and welding.
• Adjustability of position of components can be easily adjusted & structures can be demounted and
components reused.
• Competitiveness & high strength to weight components and ease of assembly make this a cost
effective solution to support structural requirements.
• It has many applications for structural support of mechanical as well as electrical services in a wide
range of industries and construction projects.
The standard material finish for strut channel and brackets is HDG Hot Dip Galvanised. The
mild steel used has a yield of at least 250 N/mm2
concrete ceiling
hanging support
channel
bracket
BTB
concrete wall
channel
bracket
BTB channel
wall
bracket
concrete insert channel base post
concrete floor

STRUT CHANNELS
DESCRIPTION PART REF GAUGE mm

41x21-3M Plain channel PC/42/Finish 2.5
41x41-3M Plain channel PC/44/Finish 2.5
41x21-3M Slotted channel SC/42/Finish 2.5
41x41-3M Slotted channel SC/44/Finish 2.5
41x21-3M Back to Back channel BTB/42/Finish 2.5
41x41-3M Back to Back channel BTB/44/Finish 2.5
41x21-3M Concrete Inserts CI/42/Finish 2.5
41x41-3M Concrete Inserts CI/44/Finish 2.5
41x21-Channel End Caps CEC/42
41x41-Channel End Caps CEC/44
Slotted channel - 41x41 Slotted channel - 41x21 Back to Back channel - 41x21
Concrete Inserts - 41x41 Concrete Inserts - 41x21 Back to Back channel - 41x41
Plain channel - 41x41 Plain channel - 41x21
Note: All strut channels are in a standard length of 3 mts

STRUT CHANNELS
Y FLANGE
7.5
PLAIN CHANNEL 41 X 41
PC 44 (plain channel 41x 41)
Material thickness = 2.5 mm X X 41.3
Weight = 2.64 Kgs/m
41.3
PLAIN CHANNEL 41 X 21 7.5 FLANGE
Y
PC 42 (plain channel 41 x 21)
X X 21.4
Material thickness = 2.5 mm
Weight = 1.84 Kgs/m
Y
7.5 FLANGE
41.3
BACK TO BACK CHANNEL 41 X 41
BTB 44 (back to back channel 41 x 41)

82.6
Weight = 5.28 Kgs/m
7.5 FLANGE
BACK TO BACK CHANNEL 41 X 21

42.8
BTB 42 (back to back channel 41 x 21)

41.3
Weight = 3.68 Kgs/m
41.3
55
SLOT PATTERNS
41
Strut channels are produced with slots also with a
standard length of 3 mtrs. Extra long up to 6 mtrs. 11x30
can also be produced on request.

FLAT PLATE FITTINGS
PSI 701 PSI 702
Thickness = 6 mm Thickness = 6 mm
PSI 703 PSI 704
PSI 705 PSI 706
PSI 707
Thickness = 6 mm

FLAT PLATE FITTINGS
PSI 708 PSI 709
PSI 710 PSI 711
PSI 712 PSI 713
PSI 714
Thickness = 6 mm

ANGLE FITTINGS
PSI 102 PSI 103
PSI 104 PSI 105
PSI 106 PSI 107
PSI 108 PSI 109

WING FITTINGS
3 Hole Right Corner Connection 3 Hole Left Corner Connection
PSI 201 PSI 202
4 Hole Double Corner Connection 6 Hole Double Corner Connection

PSI 203 PSI 204
6 Hole Triple Wing Connection 8 Hole - Wing Connection

PSI 205 PSI 206
CHANNEL NUTS
DESCRIPTION 6mm 8mm 10mm 12mm
Channel Nut Without Spring PSI / 6 CNWS PSI / 8 CNWS PSI / 10 CNWS PSI / 12 CNWS
Channel Nut With Short Spring PSI / 6 CNSS PSI / 8 CNSS PSI / 10 CNSS PSI / 12 CNSS
Channel Nut With Long Spring PSI / 6 CNLS PSI / 8 CNLS PSI / 10 CNLS PSI / 12 CNLS
Note: - All Channel Nuts are zinc plated to BS3382:Part 2

Z & U FITTINGS
U-Clamp - PC 42 U-Clamp - PC 44
PSI 301 PSI 302
5 Hole U Support U-Clamp - BTB 44

PSI 303 PSI 304
5 Hole U Support Z Support

PSI 305 PSI 306
PSI 307 Z Support PSI 308 Z Support

BEAM CLAMPS
PSI 401 PSI 402
Window Beam Clamp

PSI 403 PSI 404
PSI 405 PSI 406 PSI 407
PSI 408 PSI 409
Thickness = 6 mm Thickness = 6 mm Thickness = 2 mm

CHANNEL CONNECTORS
PSI 501 4 Hole PSI 502

External Connector
PSI 503 PSI 504
PSI 505 PSI 506
Thickness = 2.5 mm Thickness = 2.5 mm
PSI 507 PSI 508

BASE POSTS
PSI 801 3 Hole PSI 802 3 Hole

Base Post PC 44 Base Post PC 42

Base Post PC 44 Base Post PC 42
6 Hole 4 Hole
PSI 805 PSI 806
Base Post PC 44 Base Post

Double Channel Double Channel
Base Post Base Post

BASE POSTS
PSI 809 BTB High PSI 810 Double Channel

Base Post
High Post Base
Base Post High Base Post PC-44

PSI 811 PC-44 PSI 812
Double Channel
PSI 813 BTB Gusset

PSI 814 Base Post
CHANNEL HANGERS FLOOR BRACKET
PSI 601 PSI 602

CANTILEVERS
DESCRIPTION SIZE PART REF

Cantilever Arm 75 TYPE - CA / 75 / Fnish
DESCRIPTION TYPE
Cantilever Arm PSI - 1
END CAP 41 X 21
END CAP 41 X 41
To order cantilever arms for your designed installation, specify the type of the cantilever you require.
Types are given in the table adjacent and shown on the next page.
STANDARD FINISHES

CANTILEVERS
PSI -1 PSI -2
PSI -3 PSI -4
PSI -5 PSI -6 PSI -7
PSI -8 PSI -9

I-BEAM SUPPORTS
PSI 901 PSI 902
PSI 903 PSI 904
PSI 905 PSI 906
PSI 907 PSI 908

I-BEAM SUPPORTS
PSI 909 PSI 910
PSI 911 PSI 912
PSI 913 PSI 914
PSI 915

FASTNERS
Channel Nut with short spring Channel Nut with long spring Channel Nut without spring
Machine Screw Hexagonal Bolt Roofing Bolt
Hexagonal Nut Flat Washer Carriage Bolt
Channel Nut Threaded Rod U - Bolt

PROPERTIES OF SECTION PROFILES.
Axis XX
Moment of Section Radius of Maximum Bending
inertia modulus gyration Moment
I (mm4) Z (mm3) r (mm) M (Nm)
PC 44 75000 3400 14.9 530
PC 42 13000 1000 7.5 156
BTB 44 380000 9300 23.8 1455
BTB 42 59000 2800 11.3 435
Axis YY
Moment of Section Radius of Maximum Bending
inertia modulus gyration Moment
I (mm4) Z (mm3) r (mm) M (Nm)
PC 44 93000 4600 16.6 720
PC 42 56000 2700 15.6 420
BTB 44 186000 9200 16.6 1440
BTB 42 112000 5400 15.6 845
Loading tables
PC 44
Distance Safe Working Load UDL at UDL at Maximum
between as total UDL across L/180 L/360 Axial Column
supports span Deflection Deflection Load
L (mm) (kN) (kN) (kN) (kN)
500 8.48 - - 50.0
1000 4.24 - 3.36 33.5
1500 2.86 - 1.49 20.1
2000 2.12 1.68 0.84 12.7
2500 1.67 1.07 0.53 9.0
3000 1.41 0.75 0.37 7.0
PC42
500 2.5 - 2.32 29.4
1000 1.25 1.16 0.58 11.5
1500 0.83 0.51 0.26 5.2
2000 0.61 0.29 0.14 -
2500 0.50 0.18 0.09 -
3000 0.41 0.12 - -

BTB 44
Distance Safe Working Load UDL at UDL at Maximum
between as total UDL across L/180 L/360 Axial Column
supports span Deflection Deflection Load
L (mm) (kN) (kN) (kN) (kN)
500 23.28 - - 105.0
1000 11.64 - - 91.1
1500 7.76 - 7.5 63.3
2000 5.82 - 4.3 40.2
2500 4.65 - 2.7 26.8
3000 3.88 3.8 1.9 19.0
BTB 42
500 6.96 - - 69.0
1000 3.48 - 2.6 44.1
1500 2.32 2.3 1.2 23.0
2000 1.74 1.3 0.6 13.3
2500 1.39 0.8 0.4 8.7
3000 1.16 0.6 0.3 -
Important notes on loading data supplied:
Loads have been treated as imposed loads in accordance with BS 5950 with a load factor of 1.6
Beam loads - assumptions
Beams are simply supported over span L
Load is applied perpendicular to the axis XX
There is lateral restraint to the beams
No restriction to loads which may exceed slip resistance of bracket fixings
Column loads - assumptions
Distance between supports is the "effective length" of column
Slenderness ratio is calculated with the lesser value of radius of gyration of the profile, and
restricted to L/r < 180
In practical assembly conditions, using brackets, it will be necessary to calculate the bending
moment and combine with axial column loading to establish a safe working load.
Pull out loads
Strut channel nut type Recommended maximum load (kN)
M12 9.0
M10 7.0
M8 5.0
M6 3.5
Resistance to slip.
To provide resistance to slip at bolted connections it is recommended that M12 set screws
should be used with M12 strut channel nuts, toque tightened to 65 Nm.
The loading data for bracket connections is given with other data on brackets, this
incorporates resistance to slip.

Rach Foot
Cable Racks Cable Trunking
Corner Clip
Enclosure
Ply Mouth
Document Holder
Splice Clamps
Box
Ply Mouth

STRUT
CABLE CABLE CABLE
METAL
TRAY LADDER TRUNKING
FRAMING
SYSTEMS SYSTEMS SYSTEMS
SYSTEMS
POWER SOLUTION INDUSTRIES LLC

Dubai Riyadh
P.O Box 113403, Dubai, UAE, P.O Box 245458, Riyadh 11312, K.S.A
Tel: 00971-4-3331988, Fax: 00971-4-3331989 Tel: 00966-1-2422511, Fax: 00966-1-2445080
E-mail: [email protected]
www.powersolutionme.com

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Power Solution Industries

A Cable Management System

Power Solution Engineered To Excellence

State-of-the-art technology used for production to

PSI Provides strong

PSI has strong logistics for distribution

Power Solution Engineered To Excellence

Power Solution Engineered To Excellence

Power Solution Industries

Power Solution Industries is an ISO 9001: 2000 certified company, which is

Cable management systems produced by Power Solution Industries are

Power Solution Industries manufactures a comprehensive range of cable trays,

Power Solution Industries is confident of its team ability to satisfy and

Power Solution Engineered To Excellence

Power Solution Engineered To Excellence

Cable trays and cable ladders (conforming to BS EN 61537)

1 Power Solution Engineered To Excellence

Pre-Galvanised steel (PG) Mill Galvanised Steel.

Power Solution Engineered To Excellence 2

Hot Dip Galvanised Steel (HDG)

Stainless Steel (SS)

Epoxy Powder Coatings (PC)

3 Power Solution Engineered To Excellence

Other Materials and Finishes.

Power Solution Engineered To Excellence 4

SUFFIX TYPE DESCRIPTION

To BS EN 10327, the substrate is mild steel Grade

Austenitic stainless steel to BS EN 10088 Grade

>1.5mm thick steel Grade D11 to BS EN 10111

5 Power Solution Engineered To Excellence

CABLE TRAY & LADDER SYSTEM

LOADS APPLIED TO THE SYSTEM

SAFE LOADING AND DEFLECTIONS

UNIFORMLY DISTRIBUTED LOAD

A suitable installation will require choice Weight per Metre

of appropriate style of tray / ladder and

supports) will always reduce safe load

Bending Moment Diagram

Power Solution Engineered To Excellence 6

LOCATION OF SUPPORTS AND CONNECTIONS.

7 Power Solution Engineered To Excellence

FOR STRAIGHT LENGTHS AND ACCESSORIES

Range / Width Thickness Side Height

Note: For special finishes consult our sales team, factory

Power Solution Engineered To Excellence 10

LDT / CT/ 50 / Finish W

LDT / CT/ 75 / Finish

LDT - ELBOW HORIZONTAL - 30˚ / 45˚ / 60˚ / 90˚

LDT/ EH / 750 / A / Finish

LDT - UNEQUAL ELBOW HORIZONTAL - 30˚ / 45˚ / 60˚ / 90˚

11 Power Solution Engineered To Excellence

LDT - UN EQUAL TEE

Power Solution Engineered To Excellence 12

LDT / IR / 750 / A / Finish

LDT - EXTERNAL RISER - 30˚ / 45˚ / 60˚ / 90˚

LDT / ER / 100 / A / Finish

LDT / ER / 750 / A / Finish 25 53

LDT / ER / 900 / A / Finish

13 Power Solution Engineered To Excellence

LDT / AR / 100 / Finish