Arkasil Catalog Eng PDF
Arkasil Catalog Eng PDF
Arkasil Catalog Eng PDF
ACCESSORIES
110-220 kV
HISTORY OF
THE COMPANY
The company Arkasil SK LLC was founded in
2010. Starting production of terminations and
joints 110 kV in 2011, nowadays we offer a wide
range of cable accessories including GIS plug-in
terminations for 110-220 kV.
MAIN INFORMATION
Arkasil is the first and the only Russian company offering owned-produced accessories for 110-220 kV XLPE cables.
Applicable innovation design methods and more than 10-years experience of our employees in delivery,
mounting and tests of HV and EHV cables and cable accessories make Arkasil the leader in the domestic
market. Dynamic development of the company, optimization of technological processes and flexible pricing
policy allow us to set ambitious objectives and be a serious competitor to international producers of cable
accessories world-wide.
КАБЕЛЬНАЯ АРМАТУРА
Aspiring to leading positions on the market of the cable accessories producers, our company pays much
attention to development of new products. As a result of innovation Arkasil has launched different types of
accessories for different voltage classes within 5 years.The company continuously carries out different tests of
new products for approval of engineering decisions, quality of materials and production processes.
Manufacturing of high-quality products that meet modern standards, satisfying customer needs is our priority.
That’s why we co-operate only with the leading international and domestic producers of isolation materials and
components. Quality management system is developed and implemented in the company in accordance with
ISO:9001 requirements. Continuous control of material quality, production processes and complete production
control during routine tests ensure our customers the compliance of the output products with the stated
specification and requirements of international and local standards.
3
cable accessories
Arkasil terminations 110-220 kV with composite type insulator are used for cable lines connection with power-
supply systems. Terminations are used for outdoor and indoor installation for XLPE cables 64/110, 76/132,
127/220 kV (conductor cross-section 185-2500 mm2).Terminations could be produced for XLPE cable with
optical fibers (OF) screen which are used for temperature monitoring.
Main parts
Insulator:
• composite type porcelain insulator with glass fiber,
reinforced epoxy resin tube and silicone rubber, the
color of sheds - light gray;
• top and bottom flanges glued and sealed to the
composite insulator.
Cable end:
• pre-molded and factory-tested silicone stress cone;
• cable end;
• base plate;
• branch pipe with flange;
• support insulators;
• seals and fixing materials;
• unpressurised synthetic oil as an insulating compound;
• optical fiber.
4
cable accessories
Area of application
Type МКВ 126 МКВ 145 МКВ 252
Phase voltage кV 64 76 127
Line voltage кV 110 132 220
Cable conductor cross section range mm2 185 ÷ 2000 185÷ 2000 400÷2500
Maximum cable sheath
mm 115 115 126
diameter
Installation can be simplified by assembling the termination horizontally on the ground before lifting it into place.
5
cable accessories
Technical data
Electrical parameters МКВ 126 МКВ 145 МКВ 252
160 кV 190 кV 318 кV
AC voltage withstand test
for 30 min for 30 min for 30 min
Partial discharges <5 pC at 96 кV <5 pC at 114 кV <5 pC at 190 кV
Stress cone routine tests МКВ 126 МКВ 145 МКВ 252
160 кV 190 кV 318 кV
AC voltage withstand test
for 30 min for 30 min for 30 min
Partial discharges <5pC at 96 кV <5pC at 114 кV <5pC at 190 кV
Termination length (L) mm 1300 1443 1622 1622 1443 1588 1622 2500 2624 2500 2500
Creepage distance
mm 3670 4300 3200 4600 4300 4820 4600 7636 8058 7812 10000
length
Pollution level in accordance
III IV lll IV lll IV IV lll IV lll IV
with IEC 60137
Volume of compound l 28 32 39 39 32 38 39 200 215 170 170
Weight кg 104 108 332 362 108 113 362 400 430 690 770
6
cable accessories
Drawings
7
cable accessories
Arkasil straight joints 110-220 kV are prefabricated silicone joint, designed to connect high-voltage cables
110/132/220 kV with XLPE insulation (conductor cross-section 185-2500 mm2) with direct connection wire
screens. Factory produced and tested silicone joint-body is the main element of joint. Joint body is made of high
quality silicone rubber (LSR) and contains conductive deflectors and middle electrode for electrical stress
control. Straight joints could be produced for a different connection schemes of cable screens and with different
outer covering.
Main parts
• copper or components wire connector (screw connector or compression sleeve);
• pre-molded silicone insulator - joint body (with premolded field smoothing elements);
• sealing materials;
• tapes (semiconductive, conductive etc.);
• heat-shrinkable protective tubes and collars;
• coffin box;
• copper casing;
• filled coffin box or copper casing.
МСВ 252
8
cable accessories
Area of application
9
cable accessories
Technical data
Stress cone routine tests МСВ 126 МСВ 145 МСВ 252
160 кV 190 кV 318 кV
AC voltage withstand test
for 30 min for 30 min for 30 min
10
cable accessories
Cable sheath test voltage МСВ 126 МСВ 145 МСВ 252
10 кV 10 кV 10 кV
AC voltage
within 1 min within 1 min within 1 min
20 кV 20 кV 20 кV
DC voltage
within 1 min within 1 min within 1 min
25 кV 25 кV 25 кV
DC voltage
within 1 min within 1 min within 1 min
Mechanical characteristics МСВ 126, МСВ 126Х МСВ 145, МСВ 145Х МСВ 252, МСВ 252Х
Approximate weight, kg 35 35 80
11
cable accessories
Joints with splice-box for optical fiber connection МСВ 126 О / 145 О / 252 О
Arkasil joints 110-220 kV with connector (splice-box) of optical fiber integrated in screen are a prefabricated
silicone joint, designed to connect high-voltage cables 110/132/220 kV with XLPE insulation (conductor cross-
section 185-2500 mm2). Splice-box includes all necessary components for splicing and mechanical protection.
12
cable accessories
Arkasil transition joints 110-220 kV are a prefabricated silicone joints, designed to connect high-voltage cables
with XLPE insulation voltage 110/132/220 kV (conductor cross-section 185-2500 mm2) with different constructions,
different cross section of the core and screen, insulation thickneses, core material etc. Transition joint dimensions
depends on cables constructions.
13
cable accessories
Drawings
14
cable accessories
МСВ 252
МСВ 252 Х
МСВ 252 О
15
cable accessories
16
cable accessories
GIS terminations
МВВ 126 / 145 / 170 / 252
Arkasil GIS terminations are used for cable lines connection to gas-insulated switchgear and transformers. MBB
126/145/170/252 are used for indoor installation for XLPE cables 64/110, 76/132, 87/150, 127/220 kV (conductor
cross-section 185-2500 mm2). GIS terminations could be produced for XLPE cable with optical fibers in screen
which are used for temperature monitoring. All types of GIS terminations made in accordance with IEC 62271-
209 and could be used with switchgears for the dry type and oil filled GIS terminations. GIS termination consist
of epoxy insulator and plug-in part. Due to such design cable can be disconnected from the GIS and connected
again without SF6 or oil evacuation. The epoxy insulator could be delivered with GIS or with plug-in part only
(epoxy insulator installed in switchgear by the manufacturer).
МВВ 252
17
cable accessories
Area of application
Type МВВ 126 МВВ 145 МВВ 170
Technical data
Electrical parameters МВВ 126 МВВ 145 МВВ 170 МВВ 252
Climatic characteristics
Temperature У1,2 У1,2 У1,2 У1,2
18
cable accessories
Stress cone routine tests МВВ 126 МВВ 145 МВВ 170 МВВ 252
Stress cone 126 кV 145 кV 170 кV 252 кV
160 kV for 190 kV for 218 kV for 318 kV for
AC voltage withstand test
30 min 30 min 30 min 30 min
<5 pC at <5 pC at <5 pC at <5 pC at
Partial discharges
96 кV 114 кV 131 кV 190 кV
МВВ МВВ
Mechanical characteristics МВВ 252
126/145/170 А 126/145/170 В
Approximate weight кg 50 54 80
Length mm 1400 1400 1400
dry type
oil-filled type
МВВ 252
dry type
oil-filled type
19
cable accessories
GIS terminations
МВВМ 126 / 145 / 170
Arkasil oil-filled GIS terminations are used for cable lines connection to gas-insulated switchgear, oil-filled
switchgear and transformers. GIS oil-filled terminations are used for indoor installation for XLPE cables 64/110,
76/132, 87/150, 127/220 kV (conductor cross-section 185-2500 mm2). GIS oil-filled terminations could be
produced for XLPE cable with optical fibers in screen which are used for temperature monitoring. All types of
GIS oil-filled terminations made in accordance with IEC 62271-209. GIS oil-filled termination consists of epoxy
insulator and plug-in part.
oil-filled type
20
Area of application
Type МВВМ 126 МВВМ 145 МВВМ 170
Phase voltage кV 126 145 170
Maximum cable sheath
mm 42-95 42-95 42-95
diameter
Cable conductor cross section range mm2 185÷2500 185÷2500 185÷2000
Maximum cable insulation diameter mm 130 130 130
Technical data
Electrical parameters МВВМ 126 МВВМ 145 МВВМ 170
Phase voltage кV 126 145 170
160 kV for 190 kV for 218 kV for
AC voltage withstand test кV
30 min 30 min 30 min
Impulse voltage (10+/10- impulses) кV 550 650 750
<5 pC at <5 pC at <5 pC at
Partial discharges кV
96 кV 114 кV 131 кV
Stress cone routine tests МВВМ 126 МВВМ 145 МВВМ 170
Phase voltage 126 кV 145 кV 170 кV
160 kV for 190 kV for 218 kV for
AC voltage withstand test
30 min 30 min 30 min
<5 pC at <5 pC at <5 pC at
Partial discharges
96 кV 114 кV 131 кV
21
TYPE TESTS OF CABLE SYSTEM 110 кV
CESI, Italy
KEMA,
The Neatherlands
OMACS,
Russia
Tests were made according to the program of the Type tests according to IEC
harmonized European standard HD 632 S2, part 60840.
1, analogue of IEC 60840 edition 3 (2004), in the
test laboratory of KEMA (Netherlands).
22
22
КАБЕЛЬНАЯ АРМАТУРА
TYPE TESTS OF CABLE SYSTEM 132 кV
KEMA,
The Netherlands
OMACS,
Russia
23
TYPE TESTS OF CABLE SYSTEM 220 kV
OMACS,
Russia
The electrical test of High-voltage cable system consisting of a 220 kV single-core power cable, four
outdoor terminations, four cross-bonding joints and four GIS terminations is in process.
24
24
КАБЕЛЬНАЯ АРМАТУРА
CERTIFICATES
ТУ 3599-001-65235642-2011
25
auxiliary equipment
HEAT-SHRINKABLE COMPONENTS
Heat shrinkable cable end caps
Heat Shrinkable сable End Caps are used to seal the ends of all types of Cables protect from ingress of water/
moisture. The caps are manufactured from high quality cross linked polyolefin material. Compatible with most
commonly used Cable Jackets i.e. XLPE, PVC, PILC or Rubber Sheathed Cable. Hot Melt adhesive lining
provides seal from irregular cable sheaths. Excellent resistance to weathering, moisture, contamination and
adverse environmental conditions.
Area of application
• valved end caps available for pressurized application
for telecom cables;
• special relief valved end caps available for degassing
application in High Voltage Power cables;
• high voltage (non tracking) end caps available for
sealing live parts;
• conductive end caps are available with;
• conductive mastic.
Technical specification
Type Standard Type Standard
Physical Low Temperature Flexibility
2
12 Н/mm (-40°C for 4 hrs.) No Cracking ASTM D2671
Tensile Strength ASTM D638
(Mpа)
Heat Shock No cracking
Ultimate Elongation 350% ASTM D638 ESI 09-11
(250°C for 30 min.) or flowing
1,05 ± 0,2 Shrink Temperature 125°C IEC 216
Density ASTM D792
g/сm3
45 ± 10 Shore -40°C
Hardness ASTM D2240 Temperature range IEC 216
D to +110°C
Water Absorption 0,2 % (маx) ASTM D570
Thermal Electrical
(120°C for 500
Accelerated Ageing ASTM D2671 Dielectric Strength 12 кВ/mm ASTM D149
h)
Tensile Strength 11 Н/mm2 (Mpа) ASTM D638 1·1014
Volume Resistivity ASTM D257
Оhm·сm
Ultimate Elongation 300 % ASTM D638
Dielectric Constant (Е) 5 (маx) ASTM D150
26
auxiliary equipment
Cable
Code D мin (mm) D маx (mm) T±10 (mm) Length (мin)
diameter
ASEC 001S 6 2.0 2.0 25 2-4
ASEC 001 12 4.0 2.3 38 4-8
ASEC 001L 12 4.0 2.3 58 4-8
ASEC 001A 14 4.0 2.3 58 4-11
ASEC 101 20 7.5 2.3 55 8-16
ASEC 101 L 20 7.5 2.5 75 8-16
ASEC 101 A* 25 8.0 2.3 75 8-20
ASEC 102 30 11 2.5 75 12-26
ASEC 102 A 35 11 2.5 75 12-30
ASEC 201* 40 15 3.3 90 16-35
ASEC 201 L 40 15 3.3 120 16-35
ASEC 201 AL 45 15 3.3 120 16-40
ASEC 301* 55 25 3.8 122 25-47
ASEC 301 L 55 25 3.8 170 25-47
ASEC 301 AL 63 25 3.8 170 25-55
ASEC 401* 75 35 3.8 140 35-68
ASEC 401 L 75 35 4.0 180 35-68
ASEC 501 S 85 45 4.0 160 45-80
ASEC 501* 100 45 4.0 160 45-90
ASEC 501 L 100 45 4.0 200 45-90
ASEC 501 AL 120 45 4.0 200 45-110
ASEC 601* 130 60 4.6 160 64-120
ASEC 701* 154 60 4.6 165 70-145
ASEC 801 230 120 5.5 220 140-200
ASEC 901 310 120 5.5 220 140-280
ASEC 1001 400 200 6.0 220 230-380
* Widely applied
27
auxiliary equipment
HEAT-SHRINKABLE TUBES
Heat-shrinkable tubes ASMW and ASHW are medium wall and heavy wall black tubes. ASMW tubes are used
for environmental protection of cable termination and insulating the connectors for straight through joints/
splice. ASHW tubes are used for mechanical protection and outer sealing of underground straight through
cable joints/splice.
Technical specification
• these tubes are manufactured from high quality cross Heat-shrinkable tubes 45/13 (250 mm)
inked polyolefin material; Heat-shrinkable tubes 52/13 (1000 mm)
• optional hot melt adhesive lining for complete
environmental protection and insulation; Heat-shrinkable tubes 130/35 (1000 mm)
• excellent resistance to weathering, UV rays, chemical Heat-shrinkable tubes 160/50 (900 mm)
and solvents; Heat-shrinkable tubes 180/50 (1000 mm)
• maximum cut length available up to 1500 mm;
Heat-shrinkable tubes 200/55 (1300 mm)
• custom dimensions, thickness, length & colors
available on request; Heat-shrinkable tubes 227/77 (1300 mm)
• conform to IEC standard. Heat-shrinkable tubes 300/90 (1200 mm)
Heat-shrinkable tubes 350/110 (1500 mm)
Type Standard
Physical
Tensile Strength 12 Н/mm2 (Мpа) ASTM D638
Ultimate Elongation 350% ASTM D638
Longitudinal Change -10% (max) ASTM D2671
Density 1,15 ± 0,2 g/сm 3
ASTM D792
Hardness 45 ± 10 Shore D ASTM D2240
Water Absorption 0,5 % (max) ASTM D570
Thermal
Accelerated Ageing (120°C for 500 h) ASTM D2671
Tensile Strength 2
11 Н/mm (Мpа) ASTM D 638
Ultimate Elongation 300 % ASTM D 638
Low temperature Flexibility (-40oC for 4 h.) No Cracking ASTM D2671
Heat Shock (250oC for 30 min.) No Cracking or flowing ESI 09-11
Shrink Temperature 125°C IEC 216
Temperature range -40°C to + 110°C IEC 216
Electrical
Dielectric Strength 12 кВ/mm ASTM D 149
Volume Resistivity 14
1·10 Оhm·сm ASTM D257
Dielectric Constant (Е) 5 (max) ASTM D150
28
auxiliary equipment
HEAT-SHRINKABLE COLLAR
Heat-shrinkable collar is a polyolefin tube with metal zipper that can be mounted on installed cable without
cutting.
Technical specification
• hot melt adhesive provides complete environmental Heat-shrinkable collar 198/55 (2200 mm)
sealing and insulation; Heat-shrinkable collar 198/55 (2450 mm)
• high resistance to UV rays, chemicals, corrosion,
fungus, etc.;
• temperature sensitive paint changes color when heat Type Standard
shrinking process is complete;
• maximum length available up to 1500 mm. Physical characteristics
17 Н/mm2 ASTM
Tensile Strength
(Mpа) D638
ASTM
Ultimate Elongation 300%
D638
Longitudinal Change -10% (маx) ASTM D2671
ASTM
Water Absorption 0,2 % (маx)
D570
For the protection of Cable joint
Thermal characteristics
(120°C for
Accelerated Ageing ASTM D2671
500 h)
15 Н/mm2 ASTM
Tensile Strength
(Mpа) D 638
220 % ASTM
For Cable Repairs Ultimate Elongation
(min.) D 638
Electrical
ASTM
For corrosion protection of Oil, Water & Gas pipeline Dielectric Strength 12 кВ/mm (min.)
D149
29
auxiliary equipment
BKK3 and BKK cable clamps provide reliable fixing of high voltage cables and even at high short-circuit
currents.
YKK3 and YKK-60 universal cable clamps as well as PKK cable clamps are designed for fixing of all types of
middle voltage cables.
Cable clamps RKK Cable clamps YKK3 Cable clamps УКК-60 and
УКК2-60
30
auxiliary equipment
SILICONE GASKET
HEAT RESISTANT PST-80
Laying PST-80 is used when laying the cable in the vertical sections to increase coefficient of friction and prevent
Gasket of the cable. Gaskets are made of organosilicone cal rubber (silicone). Gasket design is made for careful
gasket and cable fixing.
Earthing and cross-bonding boxes are used for cross-connection of six single - core wires and for grounding of
150-500 kV cable screens.
31
auxiliary equipment
SUPPORT ASSEMBLY
CABLE CONNECTOR
32
auxiliary equipment
33
auxiliary equipment
34
auxiliary equipment
35
SUPERVISION SERVICE
INSTALLATION
AND SUPERVISION
SERVICE
36
36
КАБЕЛЬНАЯ АРМАТУРА
INSTALLATION SERVICE
•installation of the Arkasil SK cable accessories by the specialists certified by Arkasil SK for
these works;
•guarantee documentation on the installed Arkasil SK cable accessories;
•the Arkasil SK cable accessories related consultations.
+7 (495) 787-67-60
37
SPECIALISTS TRAINING OF ASSEMBLY COMPANIES
Training takes place at the training center, located in the industrial base of Arkasil SK. Also, in order
to optimize the training company Arkasil SK provides it on the jointers site service for the training of
production facilities and training installers.
INSTALLATION
TRAINING
During the theoretical part of the training specialists communicate general information about cables.
The theoretical part includes information about XLPE cables, cable accessories 110-220 kV of
different types, technological processes of terminations and joints installation, workplace preparation,
safety measures, technical documentation preparation. The practical part includes the technological
process using cable samples and installation tools, practicing terminations and joints installation work.
The quality of technological operations on the cable sample is estimated in the accompanying of an
experienced jointer attestat-training-insulating sheet.
38
38
КАБЕЛЬНАЯ АРМАТУРА
On the exam checked the quality of theoretical material and process of terminations
and joints installation on the stand. Affter the interview and the practical experience
the staff get the certificate in accordance with Regulation of qualified Arkasil SK cable
accessories 110-220 kV installation training.
As the result of the examination the jointers from other companies get the permission to carry out the
installation of Arkasil SK cable accessories.
39
REMARKS
40
Arkasil SK LLC
Contacts:
111250, Russia, Moscow, Proezd Zavoda Serp i Molot 6, bld.1
Тel./Fax: +7 495 787-67-60
E-mail: [email protected]
web-site: www.arkasil.com