Flexible Conductors Product Overview: Power and Grounding Connectivity 1
Flexible Conductors Product Overview: Power and Grounding Connectivity 1
Flexible Conductors Product Overview: Power and Grounding Connectivity 1
SPEC-01138
Insulated braided conductor • Interconnections for low voltage power • Switchgear and control
distribution units equipment
(IBS, IBSB and IBSBR) • IBSB specially designed for industrial • Transportation
circuit breaker connections • Electrical equipment
• Overcome vibration and alignment manufacturers
problems • Power generation
• Battery connections
• Earth ground connections
Earth ground copper braids • Power, earth ground and equipotential • Switchgear and control
(MBJ and BJ) connections equipment
• Electrical bonding enclosure door • Rail transportation
• EMI effect reduction application • Electrical equipment
manufacturers
• Power generation (wind, solar)
• Data center
Flat and round copper braids in • Earth ground connections • Defense and aerospace
• Power interconnection • Rail transportation
coils • Lightning protection • Automotive
• Flexible links • Electronics
• Overcome vibration/alignment problems • General electrical sector
• Civil construction
Tubular copper braids in coils • Screening of cables from • Defense and aerospace
electromagnetic, electrostatic and RF • Transportation
interference • Electronics and communication
• Mechanical support • Cable harness and assembly
• Protection against abrasion and makers
corrosion • Component distributors
• EMC and EMH applications
1 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Flexible Conductors Overview
FEATURES SPECIFICATIONS
• ERIFLEX FLEXIBAR is formed with multiple layers of thin • Copper laminates are free to slide within the insulation
electrolytic copper, available in plain or tin plated • High insulation quality
• ERIFLEX FLEXIBAR connections are made by punching directly • W ide variety of bending, twisting and folding possibilities
through the laminates. There are no lugs to purchase, helping • Usage -13 F up to 221 F (-25 C up to 105 C)
to eliminate faulty connection problems and making installation • Nominal voltage = 1000 VAC/1500 VDC
simpler and faster • S elf-extinguishable
• The insulation is a high-resistance, self-extinguishing PVC or • High mechanical resistance
silicone compound • High elongation value
• Traceability code and designation catalog number on product • High current withstanding
• Easily formed, ERIFLEX FLEXIBAR improves assembly flexibility • High copper quality (99.9% purity)
and aesthetics of panels • High conductivity
• Ideal alternative to large cable and rigid busbar
• Quality: 100% production dielectric tested
• Full range from .04 in. 2 (24 mm2) up to 1.86 in. 2 (1200 mm2)
FLEXIBLE CONDUCTORS
SPECIFICATIONS
Temperature rise of conductor = T2 - T1 = ΔT (C) Selection of ERIFLEX FLEXIBAR Busbar
Ex: For a current of 650 A, with: T1 = 45 C - T2 = 90 C
according to the internal
1) ∆T = 90-45=45 C temperature of the panel.
2) In the 45 C column, find the closest current value to 650 A.
ERIFLEX FLEXIBAR 8x24x1 - FLEX3MTC8X24X1
192mm² - 663 A
3) Select ERIFLEX FLEXIBAR according to the terminal width of the
equipment being connected.
Temperature
Ambient
When using 2 or 3 ERIFLEX FLEXIBAR on edge in parallel for the
same phase, use the coefficient:
%
$
1 1XPEHURI/D\HUV
Pentair Electrical
EQUIPMENT PROTECTION PH 763.422.2211 • pentairprotect.com/hoffman
PH 763.422.2211 • FAX 763.422.2600 • PentAirProtect.com Power and
POWER Grounding
ANDGROUNDINGConnectivity
CONNECTIVITY 24
Spec-01208FA
Spec-01138
Flexible Conductors Flexible Conductors Overview
FLEXIBLE CONDUCTORS Flexible ConduCtors overview
• Transformer • Contractor
Flat Washer
Belleville Washer
Grade 5 Nut
oPtIon 2:
Grade 5 Bolt
Belleville Washer
Flat Washer
Contactor /
Circuit Breaker
ERIFLEX FLEXIBAR
Flat Washer
Belleville Washer
Grade 5 Nut
5 Power
3 and Grounding
POWER Connectivity
ANDGROUNDINGCONNECTIVITY SUBJECT
SUBJECT TO CHANGE
TO CHANGE WITHOUT
WITHOUT NOTICE
NOTICE Pentair Electrical
EQUIPMENT PROTECTION
Spec-01208
Spec-01138 F A
Flexible Conductors Flexible Conductors Overview
FLEXIBLE CONDUCTORS Flexible ConduCtors overview
Pentair Electrical
EQUIPMENT PROTECTION PH 763.422.2211 • pentairprotect.com/hoffman
PH 763.422.2211 • FAX 763.422.2600 • PentAirProtect.com Power and
POWER Grounding
ANDGROUNDINGConnectivity
CONNECTIVITY 46
Spec-01208FA
Spec-01138
Flexible Conductors ERIFLEX FLEXIBAR Busbars and Accessories
CSA, C22.2 No. 0 & C22.2 No. 210; File No. 90005
EAC; Cert No. 0234251
Complies With: IEC 60439.1; IEC 61439.1; IEC 61439.1 Class II /
FEATURES %
• Thin layers of tinned electrolytic copper formed into a stack
• Insulated by high-resistance, self-extinguishing PVC with less
than 20% contact with conductor for high flexibility $
• Easily bent, folded and twisted, improving assembly flexibility,
shortening connections and decreasing footprint 1
• Dramatically smaller and more flexible than comparable cable
based on ampacity BULLETIN: ERI3
• Better power density than cable with lower skin effect ratio
• Connections made by punching and bolting directly through the
copper laminates, clamping onto the end of the ERIFLEX ERIFLEX
FLEXIBAR, or welding using CADWELD
• No lugs needed, reducing installation time and improving
resistance to vibration
7 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors ERIFLEX FLEXIBAR Busbars and Accessories
9 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors ERIFLEX FLEXIBAR Busbars and Accessories
APPLICATION
• End cover for ERIFLEX FLEXIBAR and Insulated Power Braid
FEATURES
• Allows for visual inspection of connection
• RoHS compliant
• Flammability Rating: UL 94V-0
SPECIFICATIONS
• Material: Polycarbonate
BULLETIN: ERI3
+
$ :
/
Ø Standard
Conductor Width H HS Unit Weight Unit Weight Package
Catalog Number in./mm in./mm L (ft.) L (m) in./mm (lb.) (kg) Qty.
FS24 .95 2.04 1.18 30 .27 0.03 .01 25
24 52 7
FS32 1.25 2.04 1.49 38 .27 0.04 .02 25
32 52 7
+
+6
/
11 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors ERIFLEX FLEXIBAR Busbars and Accessories
FS SPACER CLAMP
FEATURES
• rovides support for ERIFLEX FLEXIBAR and insulated braided
P
conductors without damaging the insulation
• Ensures correct spacing for optimum cooling
• Supports up to four conductors in parallel
• Easy to install
• Halogen free
• Recommended distance between clamps: 15.75 (400 mm)
• RoHS compliant
SPECIFICATIONS
• Material: Polyamide, Steel
• Working Temperature: -40 to 266 F (-40 to 130 C)
• Flammability Rating: UL 94HB
FINISH
INDUSTRY STANDARDS
• Finish: Electrogalvanized
UL 67 and 891 Component Recognized; File No. E125470 BULLETIN: ERI4
EAC; Cert No. 8546901000
Ø Standard
Conductor Width H HS A Unit Weight Unit Weight Package
Catalog Number in./mm in./mm L (ft.) L (m) in./mm in./mm (lb.) (kg) Qty.
FS4063 1.57 – 2.48 3.74 6.54 2 .33 5.90 .22 .10 10
40 - 63 95 8 150
FS80100 3.15-3.94 5.51 8.82 2.7 .33 7.87 .55 .25 10
80 - 100 140 8 200
+
+6
$
/
%
&
76
+
INDUSTRY STANDARDS
EAC; Cert No. 8546901000
+6
FEATURES
• upports up to eight conductors in parallel
S
• Ensures correct spacing for optimum cooling
• Easy to install $ '
• Spacers are halogen free
• RoHS compliant :
SPECIFICATIONS
• Material: Stainless Steel 304; Polyamide BULLETIN: ERI3
Standard
Conductor Width D H Ø HS W A B C Unit Weight Unit Weight Package
Catalog Number in./mm in./mm in./mm in./mm in./mm TS in./mm in./mm in./mm (lb.) (kg) Qty.
RFS4063 1.57-2.48 1.57 8.26 .35 6.89 M8 5.90 4.72 3.54 .53 .24 1
40 - 63 40 210 9 175 150 120 90
RFS80100 3.15-3.94 1.57 8.26 .35 8.86 M10 7.87 6.69 5.51 .66 .30 1
80 - 100 40 210 9 225 200 170 140
13 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors ERIFLEX FLEXIBAR Busbars and Accessories
Notes
EQUIPMENT PROTECTION PH 763.422.2211 • FAX 763.422.2600 • PentAirProtect.com Power and GroundinG ConneCtivity 134
15 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Insulated Braided Conductors
Flexible ConduCtors Insulated BraIded ConduCtors
ready to use, optImIzed alternatIve to cable this eriFLeX process also helps eliminate
moisture issues in the palms. By using crimped
eriFLeX has developed a unique, state-of-the- lugs in a severe environment, moisture can
art manufacturing line to massivate directly the enter in the lug (often by capillarity) and create
palms of iBSB and iBSBr braids. corrosion between each wire. After several years,
the electrical contact between each wire can
the innovative manufacturing process provides deteriorate and alter the electrical conductivity
an effective electrical contact, due to the integral of the equipment. the corrosion in the palm
palms, without the addition of tin or crimped is impossible to remove without changing the
lugs. this process welds the flexible braid and element.
brings back a solid tinned or red copper block
as a palm. Unlike the traditional press-welded this process produces roHS products; no
palms process, Hoffman’s process is suitable for additional substances are added to the tinned
red copper, but also for tinned plated copper. the plated wires during the manufacturing process.
electrical contact between each wire is optimized.
Temperature
Ambient
Internal Temperature of
Temperature conductors (T2)
of panel (T1)
Insulated
Braided Current Current
Conductor Cross Section ΔT (K) ΔT (K) ΔT (K) ΔT (K) ΔT (K) ΔT (K) ΔT (K) Coefficient Coefficient
Type (mm²/kcmil) 30 40 45 50 55 60 70 2 Braids 3 Braids
IBS 25 25/49.34 137 158 167 177 185 193 209 1.6 2
IBSB 25 25/49.34 116 134 142 150 157 164 177 1.6 2
IBS 50 50/98.68 213 246 260 274 288 301 325 1.6 2
IBSB 50 50/98.68 213 246 260 274 288 301 325 1.6 2
IBSB 70 70/138.15 226 261 277 291 306 319 345 1.6 2
IBSB 100 100/197.35 298 344 365 385 404 422 456 1.6 2
IBS 120 120/236.82 325 376 398 420 441 460 497 1.6 2
IBSBR 120 120/236.82 363 419 444 468 491 513 554 1.6 2
IBS 185 185/365.1 407 470 499 526 552 576 622 1.6 2
IBSBR 185 185/365.1 416 480 509 537 563 588 635 1.6 2
IBS 240 240/473.65 488 563 598 630 661 690 745 1.6 2
IBSBR 240 240/473.65 556 642 681 718 753 786 849 1.6 2
ADMISSIBLE CURRENTS: This table indicates the temperature rise produced by chosen current in the given section.
This calculation does not take into account the heat dissipation from the switch gear.
17 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Insulated Braided Conductors
Assembly Instructions
Screw
“Contact” Washer
Flat Washer
IBS/IBSB/IBSBR
Flat Washer
“Contact” Washer Copper bar
Nut
19 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Insulated Braided Conductors
21 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Insulated Braided Conductors
23 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Insulated Braided Conductors
These specific shapes give users the advantage to have the BULLETIN: ERI3
possibility to link a compact circuit breaker, or other apparatus,
using connection by cage or bolt to a copper busbar with a larger
bolt.
Cross Standard
Section Package
Catalog Number L (in.) L (mm) A (in.) A (mm) B (in.) B (mm) C (in.) C (mm) D (in.) D (mm) Ø HS1 (in.) Ø HS1 (mm) Ø HS2 (in.) Ø HS2 (mm) (kcmil) Qty.
IBSHY32230 9.10 230 .43 11 .98 25 .12 3 .20 5 .26 6.5 .41 10.5 63.15 12
IBSHY32330 13.00 330 .43 11 .98 25 .12 3 .20 5 .26 6.5 .41 10.5 63.15 12
IBSHY32365 14.40 365 .43 11 .98 25 .12 3 .20 5 .26 6.5 .41 10.5 63.15 12
IBSHY32430 16.90 430 .43 11 .98 25 .12 3 .20 5 .26 6.5 .41 10.5 63.15 12
IBSHY32500 19.70 500 .43 11 .98 25 .12 3 .20 5 .26 6.5 .41 10.5 63.15 12
IBSHY32565 22.20 565 .43 11 .98 25 .12 3 .20 5 .26 6.5 .41 10.5 63.15 12
IBSHY32630 24.80 630 .43 11 .98 25 .12 3 .20 5 .26 6.5 .41 10.5 63.15 12
IBSHY32700 27.60 701 .43 11 .98 25 .12 3 .20 5 .26 6.5 .41 10.5 63.15 12
IBSHY32765 30.10 765 .43 11 .98 25 .12 3 .20 5 .26 6.5 .41 10.5 63.15 12
IBSHY32830 32.70 830 .43 11 .98 25 .12 3 .20 5 .26 6.5 .41 10.5 63.15 12
/
7
$
+6 %
25 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Earth Ground Braids
Standard Product
Cross Unit Unit Standard
Section Weight Weight Package
Catalog Number Intensity (kcmil) T (in.) T (mm) L (in.) L (mm) Ø HS (in.) Ø HS (mm) A (in.) A (mm) B (in.) B (mm) (lb.) (kg) Qty.
MBJ61506 40 A 11.84 .043 1.09 5.906 150 .256 6.50 .433 11 .709 18 .02 .01 10
MBJ62006 40 A 11.84 .043 1.09 7.874 200 .256 6.50 .433 11 .709 18 .04 .02 10
MBJ102006 75 A 19.74 .043 1.09 7.874 200 .256 6.50 .433 11 .709 18 .05 .02 10
MBJ103006 75 A 19.74 .043 1.09 11.811 300 .256 6.50 .433 11 .709 18 .07 .03 10
MBJ161006 120 A 31.57 .059 1.50 3.937 100 .256 6.50 .591 15 .787 20 .04 .02 10
MBJ161008 120 A 31.57 .059 1.50 3.937 100 .335 8.51 .591 15 .787 20 .04 .02 10
MBJ161506 120 A 31.57 .059 1.50 5.906 150 .256 6.50 .591 15 .787 20 .08 .04 10
MBJ161508 120 A 31.57 .059 1.50 5.906 150 .335 8.51 .591 15 .787 20 .08 .04 10
MBJ162006 120 A 31.57 .059 1.50 7.874 200 .256 6.50 .591 15 .787 20 .07 .03 10
MBJ162008 120 A 31.57 .059 1.50 7.874 200 .335 8.51 .591 15 .787 20 .07 .03 10
MBJ162508 120 A 31.57 .059 1.50 9.843 250 .335 8.51 .591 15 .787 20 .09 .04 10
MBJ163006 120 A 31.57 .059 1.50 11.811 300 .256 6.50 .591 15 .787 20 .11 .05 10
MBJ163008 120 A 31.57 .059 1.50 11.811 300 .335 8.51 .591 15 .787 20 .11 .05 10
MBJ165008 120 A 31.57 .059 1.50 19.685 500 .335 8.51 .591 15 .787 20 .18 .08 10
MBJ2510010 150 A 49.34 .059 1.50 3.937 100 .413 10.50 .866 22 1.102 28 .06 .03 10
MBJ2515010 150 A 49.34 .059 1.50 5.906 150 .413 10.50 .866 22 1.102 28 .09 .04 10
MBJ252006 150 A 49.34 .059 1.50 7.874 200 .256 6.50 .866 22 1.102 28 .11 .05 10
MBJ2520010 150 A 49.34 .059 1.50 7.874 200 .413 10.50 .866 22 1.102 28 .11 .05 10
MBJ2520012 150 A 49.34 .059 1.50 7.874 200 .492 12.50 .866 22 1.102 28 .11 .05 10
MBJ2525010 150 A 49.34 .059 1.50 9.843 250 .413 10.50 .866 22 1.102 28 .14 .06 10
MBJ2530010 150 A 49.34 .059 1.50 11.811 300 .413 10.50 .866 22 1.102 28 .17 .08 10
MBJ2550010 150 A 49.34 .059 1.50 19.685 500 .413 10.50 .866 22 1.102 28 .29 .13 10
MBJ3010010 180 A 59.20 .079 2.00 3.937 100 .413 10.50 .866 22 1.102 28 .07 .03 10
MBJ3015010 180 A 59.20 .079 2.00 5.906 150 .413 10.50 .866 22 1.102 28 .10 .05 10
MBJ3020010 180 A 59.20 .079 2.00 7.874 200 .413 10.50 .866 22 1.102 28 .14 .06 10
MBJ3025010 180 A 59.20 .079 2.00 9.843 250 .413 10.50 .866 22 1.102 28 .17 .08 10
MBJ3030010 180 A 59.20 .079 2.00 11.811 300 .413 10.50 .866 22 1.102 28 .20 .09 10
MBJ3050010 180 A 59.20 .079 2.00 19.685 500 .413 10.50 .866 22 1.102 28 .34 .16 10
MBJ3525025 197 A 69.07 .059 1.50 9.843 250 1.004 25.50 1.575 40 1.772 45 .20 .09 10
MBJ3510010 197 A 69.07 .083 2.11 3.937 100 .413 10.50 .866 22 1.102 28 .08 .04 10
MBJ3515010 197 A 69.07 .083 2.11 5.906 150 .413 10.50 .866 22 1.102 28 .12 .05 10
MBJ3520010 197 A 69.07 .083 2.11 7.874 200 .413 10.50 .866 22 1.102 28 .16 .07 10
MBJ3525010 197 A 69.07 .083 2.11 9.843 250 .413 10.50 .866 22 1.102 28 .12 .09 10
MBJ3530010 197 A 69.07 .083 2.11 11.811 300 .413 10.50 .866 22 1.102 28 .24 .11 10
MBJ3550010 197 A 69.07 .083 2.11 19.685 500 .413 10.50 .866 22 1.102 28 .40 .18 10
MBJ5010010 250 A 98.68 .098 2.50 3.937 100 .413 10.50 1.102 28 1.300 33 .11 .05 10
MBJ5015010 250 A 98.68 .098 2.50 5.906 150 .413 10.50 1.102 28 1.300 33 .17 .08 10
MBJ502006 250 A 98.68 .098 2.50 7.874 200 .256 6.50 1.102 28 1.300 33 .26 .12 10
MBJ5020010 250 A 98.68 .098 2.50 7.874 200 .413 10.50 1.102 28 1.300 33 .26 .12 10
MBJ5020012 250 A 98.68 .098 2.50 7.874 200 .492 12.50 1.102 28 1.300 33 .26 .12 10
MBJ5020016 250 A 98.68 .098 2.50 7.874 200 .650 16.51 1.102 28 1.300 33 .24 .11 10
MBJ5020018 250 A 98.68 .098 2.50 7.874 200 .728 18.50 1.102 28 1.300 33 .24 .11 10
MBJ5025010 250 A 98.68 .098 2.50 9.843 250 .413 10.50 1.102 28 1.300 33 .28 .13 10
MBJ503006 250 A 98.68 .098 2.50 11.811 300 .256 6.50 1.102 28 1.300 33 .33 .15 10
MBJ5030010 250 A 98.68 .098 2.50 11.811 300 .413 10.50 1.102 28 1.300 33 .34 .15 10
MBJ5030016 250 A 98.68 .098 2.50 11.811 300 .650 16.51 1.102 28 1.300 33 .33 .15 10
MBJ5030018 250 A 98.68 .098 2.50 11.811 300 .728 18.50 1.102 28 1.300 33 .31 .14 10
MBJ5050010 250 A 98.68 .098 2.50 19.685 500 .413 10.50 1.102 28 1.300 33 .56 .26 10
MBJ5050012 250 A 98.68 .098 2.50 19.685 500 .492 12.50 1.102 28 1.300 33 .56 .26 10
MBJ7030022 290 A 138.15 .110 2.79 11.811 300 .886 22.50 1.575 40 1.772 45 .44 .20 10
MBJ703006 290 A 138.15 .133 3.38 11.811 300 .256 6.50 1.102 28 1.300 33 .46 .21 10
MBJ7030010 290 A 138.15 .133 3.38 11.811 300 .413 10.50 1.102 28 1.300 33 .46 .21 10
MBJ7030012 290 A 138.15 .133 3.38 11.811 300 .492 12.50 1.102 28 1.300 33 .46 .21 10
MBJ7030016 290 A 138.15 .133 3.38 11.811 300 .650 16.51 1.102 28 1.300 33 .44 .20 10
MBJ7050010 290 A 138.15 .133 3.38 19.685 500 .413 10.50 1.102 28 1.300 33 .75 .34 10
MBJ10025016 349 A 197.35 .157 4.00 9.843 250 .650 16.51 1.969 50 2.165 55 .56 .25 10
MBJ10025030 349 A 197.35 .157 4.00 9.843 250 1.201 30.50 1.969 50 2.165 55 .56 .25 10
MBJ10050016 349 A 197.35 .157 4.00 19.685 500 .650 16.51 1.969 50 2.165 55 1.12 .51 10
MBJ10050030 349 A 197.35 .157 4.00 19.685 500 1.201 30.50 1.969 50 2.165 55 1.12 .51 10
27 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Earth Ground Braids
HS
BULLETIN: ERI3
INDUSTRY STANDARDS
EAC; Cert No. 7413000009 and 8536900100
FEATURES
• Ready to use out of the box, saving installation time and labor
• Allows for bending very close to the contact area
• RoHS compliant
Standard
Cross Section Wire Wire Unit Unit Package
Catalog Number Intensity (kcmil) L (in.) L (mm) Ø HS (in.) Ø HS (mm) Diameter (in.) Diameter (mm) Weight (lb.) Weight (kg) Qty.
BJ6150S 45 A 11.84 5.91 150 .26 6.5 .006 .15 .02 .01 10
BJ6200S 45 A 11.84 7.87 200 .26 6.5 .006 .15 .03 .02 10
BJ10300S 75 A 19.74 11.81 300 .26 6.5 .006 .15 .07 .03 10
CPIW GROUNDING AND BONDING BRAID, STAINLESS STEEL FOR LARGE BOLTS
FEATURES
• uperior abrasion, corrosion, chemical and UV resistance make
S
CPIW braids ideal for outdoor applications
• Covering from M20 (3/4-10) up to M42 (1 1/2-6) bolt fixation point
• Great for expansion joints where constant movement requires a
flexible and durable solution
• Ready to use out of the box, eliminates the need for cutting,
stripping, crimping and punching
• Quick and easy to install
• Resistant to vibration and fatigue, reducing maintenance
• W ill not rust or discolor, so the appearance will never fade or
change
• Excellent electrical contact
• No additional lugs or terminals needed
• Non-magnetic material
• Recommended by the EMC/EMI directives
• Performs to the class C5 (very high) category as per ISO 12944-2
• RoHS compliant
SPECIFICATIONS
INDUSTRY STANDARDS • Material: Stainless Steel 316L (EN 1.4404)
ERIFLEX offers 316L stainless steel braids, one of the highest BULLETIN: ERI3
resistant stainless steel options on the market. Our proprietary
manufacturing process has been optimized to provide the best
braiding, welding and connecting palm.
29 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Power Shunts
C
A
Cross Standard
Section 2 Bar Current Package
Catalog Number (kcmil) .T 30 K (A) .T 50 K (A) L (in.) L (mm) A (in.) A (mm) B (in.) B (mm) C (in.) C (mm) Coefficient Qty.
PBC100X250 197.35 349 462 9.84 250 1.38 35 1.58 40 .28 7 1.72 2
PBC100X500 197.35 349 462 19.70 500 1.38 35 1.58 40 .28 7 1.72 2
PBC120X250 236.82 385 511 9.84 250 1.38 35 1.58 40 .30 8 1.72 2
PBC150X250 296.03 440 583 9.84 250 2.17 55 1.97 50 .32 8 1.72 2
PBC150X500 296.03 440 583 19.70 500 2.17 55 1.97 50 .32 8 1.72 2
PBC200X250 394.70 550 729 9.84 250 2.17 55 1.97 50 .35 9 1.72 2
PBC200X500 394.70 550 729 19.70 500 2.17 55 1.97 50 .35 9 1.72 2
PBC250X300 493.38 651 863 11.80 300 3.35 85 1.97 50 .41 10 1.72 2
PBC300X400 592.06 716 948 15.75 400 3.35 85 2.36 60 .43 11 1.65 2
PBC400X400 789.41 853 1,131 15.75 400 3.35 85 3.15 80 .43 11 1.60 2
PBC500X400 986.76 917 1,216 15.75 400 4.13 105 3.94 100 .43 11 1.65 2
PBC600X450 1,184.12 1,101 1,459 17.70 500 4.13 105 3.94 100 .51 13 1.60 2
PBC800X450 1,578.82 1,376 1,823 17.70 500 4.13 105 3.94 100 .55 14 1.60 2
PBC1000X450 1,973.52 1,651 2,188 17.70 500 4.13 105 3.94 100 .63 16 1.60 2
PBC1200X500 2,368.23 1,982 2,626 19.70 500 4.92 125 4.72 120 .69 18 1.60 2
When used in parallel, the two shunts must be spaced with a minimum distance equal to the thickness of the shunt to allow air cooling.
31 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Flat Braids
Nominal Cross
Current Section Number Wire Wire
Catalog Number (A) (kcmil) of Wires Diameter (in.) Diameter (mm) Length (ft.) Length (m) Thickness (in.) Thickness (mm) Width (in.) Width (mm) Unit Weight (lb.) Unit Weight (kg)
FTCBI16 120 31.57 896 .006 .15 82 25 .14 4 .70 18 .40 .18
FTCBI1516 120 31.57 896 .006 .15 328 100 .14 4 .70 18 .40 .18
FTCBI25 150 49.34 1,404 .006 .15 82 25 .14 4 1.00 25 .64 .29
FTCBI1525 150 49.34 1,404 .006 .15 328 100 .14 4 1.00 25 .64 .29
FTCBI50 200 98.68 2,848 .006 .15 82 25 .20 5 1.20 30 1.32 .60
Unit weight is per meter (3.28 ft.).
Cross
Section Wire Wire Unit Weight Unit Weight
Catalog Number (kcmil) Diameter (in.) Diameter (mm) Length (ft.) Length (m) Thickness (in.) Thickness (mm) Width (in.) Width (mm) (lb.) (kg)
FSSB2516 31.57 .01 .25 82 25 .06 1.5 .60 15 .30 .14
FSSB2525 49.34 .01 .25 82 25 .06 1.5 .90 23 .49 .22
FSSB2550 98.68 .01 .25 82 25 .12 3 1.20 30 .97 .44
Unit weight is per meter (3.28 ft.).
33 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Round Braids
35 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Round Braids
Coverage Efficiency
Diameter Diameter Diameter Diameter Diameter Diameter
Nominal Nominal Coverage Maximum Maximum Coverage
Catalog Numbers (in.) (mm) (%) (in.) (mm) (%)
TTCE3 .12 3 100 .24 6 90
TTCE5 .20 5 99 .39 10 92
TTCE8 .31 8 99 .63 16 95
TTCE8HL .31 8 99 .63 16 95
TTCE10 .39 10 100 .79 20 92
TTCE15 .59 15 100 1.18 30 94
TTCE20 .79 20 99 1.57 40 87
TTCE25 .98 25 99 1.97 50 92
TTCE30 1.18 30 100 2.36 60 90
TTCE35 1.38 35 100 2.76 70 94
Unit weight is per meter (3.28 ft.).
37 Power and Grounding Connectivity SUBJECT TO CHANGE WITHOUT NOTICE Pentair Electrical
Spec-01138 F
Flexible Conductors Make Your Own Braided Connections
:
/
FEATURES
• Crimp to FTCB or FRCB braids to create custom flexible
connections
• Crimped and drilled using BD Crimp and Drill Tool or Crimping BULLETIN: ERI3
Tool for Hydraulic Work Center
• RoHS compliant
Standard
Cross Section Unit Weight Unit Weight Package
Catalog Number (kcmil) W (in.) W (mm) L (in.) L (mm) T (in.) T (mm) (lb.) (kg) Qty.
PALM16 31.57 .63 16 .59 15 .04 1 .008 .004 100
PALM25 49.34 .87 22 .98 25 .04 1 .022 .010 100
PALM50 98.68 1.18 30 1.18 30 .04 1 .034 .017 100