CIM Ch. 9 Introduction

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COMPUTER INTEGRATED MANUFACTURING

GOVERNMENT ENGINEERING COLLEGE – DAHOD


MECHANICAL ENGINEERING DEPARTMENT
SUBJECT :- CIM ( 3720815 )

GUIDED BY : PREPARED BY :
PROF. M. Y. PATIL KEVAL N. MESVANIA
Sr. No. Index Page No.

1 Introduction to CIM 3

2 The Scope of CAD/CAM and CIM 5

3 Computerized elements of a CIM System 7


4 Components of CIM 9
5 Database for CIM 13
6 Planning 19
7 Scheduling and Analysis of CIM Systems 20
1. INTRODUCTION TO CIM

 What is CIM ?
Computer-integrated manufacturing (CIM) is the manufacturing approach
of using computers to control entire production process. This integration
allows individual processes to exchange information with each other and
initiate actions.
Computer-integrated manufacturing (CIM) makes the use of computer-
controlled machineries and automation systems in manufacturing
products. CIM combines various technologies like CAD and CAM to
provide an error-free manufacturing process that reduces manual labor
and automates repetitive tasks.
1. INTRODUCTION TO CIM
2. THE SCOPE OF CAD/CAM AND CIM

 To increase productivity of the designer


 To improve quality of the design
 To improve communication,
 To create a manufacturing database
 To create and test tool paths and optimize them
 To help in production scheduling and MRP models
 To have effective shop floor control.
2. THE SCOPE OF CAD/CAM AND CIM

Scope of CAD/CAM Scope of CIM

• Design • Design

• Manufacturing • Manufacturing
Planning Planning

• Manufacturing • Manufacturing
Control Control

• Business Functions
3. COMPUTERIZED ELEMENTS OF A CIM SYSTEM

1. Design (CAD) 2. Manufacturing


Planning (CAM)
• Geometric
Modeling • Cost Estimation
• Engineering • CAPP NC Part
Analysis Programming
• Design Review and • Computerized Work
Evaluation Standards
• Automation • MRP
Drafting • Capacity Planning
3. COMPUTERIZED ELEMENTS OF A CIM SYSTEM

3. Manufacturing 4. Business
Control (CAM) Functions

• Process Control • Computerized


• Process Business System
Monitoring • Order Entry
• Shop Floor Control • Accounting Payroll
• Computer Aided
Inspection
4. COMPONENTS OF CIM

 Some or all of the following subsystems may be found in a CIM operation:

1. Computer-aided techniques
2. Devices and equipments required
3. Technologies
4. COMPONENTS OF CIM

1. Computer Aided Techniques


 Computer Aided Design (CAD)
 Computer Aided Manufacturing (CAM)
 Flexible Manufacturing Systems (FMS)
 Computer Aided Process Planning (CAPP)
 Computer Aided Engineering (CAE)
 Computer-Aided Quality Assurance (CAQ)
 Production Planning and Control (PPC)
 Enterprise Resource Planning (ERP)
4. COMPONENTS OF CIM

2. Devices and equipments required


• CNC, Computer numerical controlled machine tools
• DNC, Direct numerical control machine tools
• PLCs, Programmable logic controllers
• Robotics
• Computers
• Software
• Controllers
• Networks
• Interfacing
• Monitoring equipment
4. COMPONENTS OF CIM

3. Technologies
• FMS, (flexible manufacturing system)
• ASRS, automated storage and retrieval system
• AGV, automated guided vehicle
• Robotics
• Automated conveyance systems
5. DATABASE REQUIREMENTS FOR CIM

 The CIM database comprises basically following classes of data:


 1. Product Data: Data about parts to be manufactured It includes text and geometry data.

 2. Manufacturing / Production Data: Information on how parts are to be manufactured.

 3. Engineering Data: Information on use of computer in analysis, inspection and testing.

 4. Operational Data: Describes the things specific to production: lot size, schedule, assembly
sequence etc.

 5. Resource Data: Describes resources involved in operations: materials, machines, human


resources and money.
5. DATABASE REQUIREMENTS FOR CIM

• Product data:
• It contains the description of the products
involved in the manufacturing process.
• The data may consist of graphic, text, and
numeric information.
• Production data:
• describe how the parts are to be
manufactured.
• Machines data:
• conventional & Non-Conventional •
Specification of machines
• Design data:
• Depending on product complexity, shape
may be defined by any of the following
methods
• CSG , B-rep , Wireframe modelling ,
Parametric modelling
5. DATABASE REQUIREMENTS FOR CIM

Operations Management System

• Production Planning & control


• Shop floor control
• Order entry
• Purchasing
• Cost accounting
5. DATABASE REQUIREMENTS FOR CIM

Warehousing

• Material Storage and Handling


• Inventory of Finished goods and Tools
5. DATABASE REQUIREMENTS FOR CIM

Resources

• 4 M’s Required
• Materials
• Machines
• Human resources
• Money
5. DATABASE REQUIREMENTS FOR CIM

CAE

• Computer aided design


• Computer aided analysis
• Computer aided programming
• Computer aided tool design
• Computer aided process planning
• Computer aided quality control
• Programmable controllers
• Computer aided inspection
• Computer aided testing
6. PLANNING

 The planning department takes the database established by the design


department and enriches it with production data and information to
produce a plan for the production of the product.
 Planning involves several subsystems dealing with materials, facility,
process, tools, manpower, capacity, scheduling, outsourcing, assembly,
inspection, logistics etc.
 In a CIM system, this planning process should be constrained by the
production costs and by the production equipment and process
capability, in order to generate an optimized plan.
7. SCHEDULING AND ANALYSIS OF CIM SYSTEMS

1. Production Time : The time taken to complete a part should be desided


before manufacturing.
2. Due Date Setting : The Time interval between order date and supply date.
3. Transportation Time : The time taken to carry raw materials and to
deliver products.
THANK YOU

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