Nissan Versa 2016
Nissan Versa 2016
Nissan Versa 2016
TM
A
B
SECTION
TRANSAXLE & TRANSMISSION C
TM
E
CONTENTS
CVT: RE0F10D CVT CONTROL SYSTEM : Secondary Pressure F
Sensor .....................................................................17
PRECAUTION ............................................... 6 CVT CONTROL SYSTEM : Primary Pressure So-
lenoid Valve .............................................................17 G
PRECAUTIONS ................................................... 6 CVT CONTROL SYSTEM : Secondary Pressure
Precaution for Supplemental Restraint System Solenoid Valve .........................................................18
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- CVT CONTROL SYSTEM : Select Solenoid Valve
SIONER" ................................................................... 6 H
....18
Precaution for Procedure without Cowl Top Cover...... 6 CVT CONTROL SYSTEM : Torque Converter
Precaution for TCM and Transaxle Assembly Re- Clutch Solenoid Valve .............................................18
placement .................................................................. 6 CVT CONTROL SYSTEM : Line Pressure Sole- I
General Precautions ................................................. 7 noid Valve ................................................................18
On Board Diagnosis (OBD) System of CVT and CVT CONTROL SYSTEM : Overdrive Control
Engine ....................................................................... 7 Switch ......................................................................19 J
Removal and Installation Procedure for CVT Unit CVT CONTROL SYSTEM : O/D OFF Indicator
Connector .................................................................. 8 Lamp ........................................................................19
CVT CONTROL SYSTEM : Shift Position Indica-
PREPARATION ........................................... 10 tor ............................................................................20
K
U1117 LOST COMMUNICATION (ABS) ......... 104 P0778 PRESSURE CONTROL SOLENOID B. 140
DTC Description .................................................... 140 E
DTC Description .................................................... 104
Diagnosis Procedure ............................................. 140
Diagnosis Procedure ............................................. 104
P0966 PRESSURE CONTROL SOLENOID B. 162 CVT SHIFT SELECTOR ................................... 193
DTC Description ....................................................162 Exploded View ...................................................... 193
Diagnosis Procedure .............................................162 Removal and Installation ....................................... 193
Inspection .............................................................. 196
P0967 PRESSURE CONTROL SOLENOID B. 164
DTC Description ....................................................164 CONTROL CABLE ........................................... 197
Diagnosis Procedure .............................................164 Exploded View ...................................................... 197
Removal and Installation ....................................... 197
P2765 INPUT SPEED SENSOR B .................. 166 Inspection and Adjustment .................................... 199
DTC Description ....................................................166
Diagnosis Procedure .............................................167 KEY INTERLOCK CABLE ............................... 200
Exploded View ...................................................... 200
P2813 SELECT SOLENOID ............................ 169 Removal and Installation ....................................... 200
DTC Description ....................................................169 Inspection .............................................................. 201
Diagnosis Procedure .............................................170
TCM .................................................................. 202
P2814 SELECT SOLENOID ............................ 171 Exploded View ...................................................... 202
DTC Description ....................................................171 Removal and Installation ....................................... 202
Diagnosis Procedure .............................................171 Adjustment ............................................................ 203
MAIN POWER SUPPLY AND GROUND CIR- OIL PAN ............................................................ 205
CUIT ................................................................. 175 Exploded View ...................................................... 205
Diagnosis Procedure .............................................175 Removal and Installation ....................................... 205
Inspection .............................................................. 206
OVERDRIVE CONTROL SWITCH .................. 177
Component Function Check ..................................177 INPUT SPEED SENSOR .................................. 207
Diagnosis Procedure .............................................177 Exploded View ...................................................... 207
Component Inspection ...........................................178 Removal and Installation ....................................... 207
Inspection and Adjustment .................................... 207
O/D OFF INDICATOR LAMP ........................... 180
Component Function Check ..................................180 PRIMARY SPEED SENSOR ............................ 208
Diagnosis Procedure .............................................180 Exploded View ...................................................... 208
Removal and Installation ....................................... 208
SHIFT POSITION INDICATOR CIRCUIT ........ 181 Inspection and Adjustment .................................... 208
Component Parts Function Inspection ..................181
Diagnosis Procedure .............................................181 OUTPUT SPEED SENSOR .............................. 209
Exploded View ...................................................... 209
SHIFT LOCK SYSTEM .................................... 182 Removal and Installation ....................................... 209
Component Function Check ..................................182 Inspection and Adjustment .................................... 209
Diagnosis Procedure .............................................182
Component Inspection (CVT Shift Selector As- DIFFERENTIAL SIDE OIL SEAL ..................... 210
sembly) ..................................................................183 Exploded View ...................................................... 210
Component Inspection (Stop Lamp Switch) ..........183 Removal and Installation ....................................... 210
Inspection and Adjustment .................................... 213
SYMPTOM DIAGNOSIS ............................ 185
WATER HOSE .................................................. 214
CVT CONTROL SYSTEM ................................ 185 Exploded View ...................................................... 214
Symptom Table .....................................................185 Removal and Installation ....................................... 214
Inspection .............................................................. 215
PERIODIC MAINTENANCE ....................... 189
FLUID COOLER HOSE .................................... 217
CVT FLUID ....................................................... 189 Exploded View ...................................................... 217
Inspection ..............................................................189 Removal and Installation ....................................... 217
Replacement .........................................................189 Inspection .............................................................. 218
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER" INFOID:0000000012428024
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three minutes before performing any service.
Precaution for Procedure without Cowl Top Cover INFOID:0000000012428025
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.
PIIB3706J
CAUTION:
• To replace TCM, refer to TM-81, "Description".
• To replace transaxle assembly, refer to TM-83, "Description".
A
• Turn ignition switch OFF and disconnect the battery cable
from the negative terminal before connecting or disconnect-
ing the CVT assembly harness connector. Because battery B
voltage is applied to TCM even if ignition switch is turned
OFF.
TM
SEF289H
AAT470A H
MEF040DA
L
• Perform “DTC (Diagnostic Trouble Code) CONFIRMATION
PROCEDURE”.
If the repair is completed DTC should not be displayed in the M
“DTC CONFIRMATION PROCEDURE”.
O
JSBIA1315ZZ
P
• Always use the specified brand of CVT fluid. Refer to MA-11, "Fluids and Lubricants".
• Use lint-free paper not cloth rags during work.
• Dispose of the waste oil using the methods prescribed by law, ordinance, etc. after replacing the CVT fluid.
On Board Diagnosis (OBD) System of CVT and Engine INFOID:0000000012428028
The TCM and ECM have an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to
warn the driver of a malfunction causing emission deterioration.
REMOVAL
• Rotate bayonet ring counterclockwise. Pull out CVT unit har-
ness connector upward and remove it.
SCIA6685J
INSTALLATION
1. Align marking on CVT unit harness connector terminal with
marking on bayonet ring. Insert CVT unit harness connector.
2. Rotate bayonet ring clockwise.
JPDIA0294ZZ
JPDIA0295ZZ
CAUTION:
JPDIA0296ZZ
TM
PREPARATION
PREPARATION
Special Service Tools INFOID:0000000012428030
The actual shape of the tools may differ from those illustrated here.
Tool number
(TechMate No.) Description
Tool name
1. KV311039S0 CVT fluid changing and adjustment
( — )
Charging pipe set
2. KV31103920*
( — )
O-ring
JSDIA1844ZZ
PDIA1183J
Tool number
Description
Tool name
Power tool Loosening nuts, screws and bolts
PIIB1407E
JSDIA4746ZZ
NT115
C
SCIA5338E
NT115
F
SYSTEM DESCRIPTION
COMPONENT PARTS
CVT CONTROL SYSTEM
CVT CONTROL SYSTEM : Component Parts Location INFOID:0000000012428032
ALDIA0478ZZ
Transmission range switch TM-14, "CVT CONTROL SYSTEM : Transmission Range Switch"
Input speed sensor TM-15, "CVT CONTROL SYSTEM : Input Speed Sensor" H
CVT unit connector —
CVT fluid temperature sensor* TM-16, "CVT CONTROL SYSTEM : CVT Fluid Temperature Sensor"
I
Primary pressure sensor* TM-16, "CVT CONTROL SYSTEM : Primary Pressure Sensor"
Secondary pressure sensor* TM-17, "CVT CONTROL SYSTEM : Secondary Pressure Sensor"
Line pressure solenoid valve* TM-18, "CVT CONTROL SYSTEM : Line Pressure Solenoid Valve" J
Control
valve Primary pressure solenoid valve* TM-17, "CVT CONTROL SYSTEM : Primary Pressure Solenoid Valve"
Secondary pressure solenoid valve* TM-18, "CVT CONTROL SYSTEM : Secondary Pressure Solenoid Valve"
K
Torque converter clutch solenoid TM-18, "CVT CONTROL SYSTEM : Torque Converter Clutch Solenoid
valve* Valve"
Select solenoid valve* TM-18, "CVT CONTROL SYSTEM : Select Solenoid Valve" L
Primary speed sensor TM-14, "CVT CONTROL SYSTEM : Primary Speed Sensor"
Output speed sensor TM-15, "CVT CONTROL SYSTEM : Output Speed Sensor"
M
*: These components are included in control valve assembly.
CVT CONTROL SYSTEM : TCM INFOID:0000000012428033
N
• The TCM consists of a microcomputer and connectors for signal
input and output and for power supply.
• The vehicle driving status is judged based on the signals from the
O
sensors, switches, and other control units, and the optimal tran-
saxle control is performed.
• For TCM control items, refer to TM-31, "CVT CONTROL SYSTEM
: System Description". P
JSDIA4183ZZ
JSDIA4184ZZ
JSDIA3073ZZ
• The primary speed sensor generates an ON-OFF pulse signal according to the rotating body speed. TCM
judges the rotating body speed from the pulse signal.
JSDIA1824GB
A
• The output speed sensor is installed to back side of transaxle.
• The output speed sensor detects final gear speed.
B
TM
JSDIA3073ZZ
• The output speed sensor generates an ON-OFF pulse signal according to the rotating body speed. TCM E
judges the rotating body speed from the pulse signal.
JSDIA1824GB
JSDIA3073ZZ
JSDIA1824GB
JSDIA1825GB
TM
JSDIA1831GB
F
CVT CONTROL SYSTEM : Secondary Pressure Sensor INFOID:0000000012428040
JSDIA1831GB
M
CVT CONTROL SYSTEM : Primary Pressure Solenoid Valve INFOID:0000000012428041
JSDIA3647GB
JSDIA3647GB
JSDIA3647GB
JSDIA3648GB
JSDIA3647GB
TM
CVT CONTROL SYSTEM : Overdrive Control Switch INFOID:0000000012428046
JSDIA3881ZZ
H
CVT CONTROL SYSTEM : O/D OFF Indicator Lamp INFOID:0000000012428047
DESIGN/PURPOSE I
The O/D OFF indicator lamp notifies the driver that the shift control
of transaxle is in O/D OFF.
J
L
JPNIA1891ZZ
BULB CHECK
For two seconds after the ignition switch is turned ON. M
SYSTEM DIAGRAM
N
P
JSDIA5403GB
SIGNAL PATH
• When overdrive control switch signal is input to the combination meter, the combination meter transmits the
overdrive control switch signal to the TCM via CAN communication.
TCM transmits shift position signal to combination meter via CAN communication. The actual shift position is
displayed on combination meter according to the signal.
SHIFT LOCK SYSTEM
SHIFT LOCK SYSTEM : Component Parts Location INFOID:0000000012428049
ALDIA0551ZZ
COMPONENT DESCRIPTION
JSDIA5169ZZ
A
×: Engaged or applied.
Selector lever Parking mech- Forward Secondary
Reverse brake Primary pulley Steel belt Final drive
position anism clutch pulley B
P ×
R × × × × ×
N C
D × × × × ×
L × × × × ×
TM
TRANSAXLE : Transaxle Mechanism INFOID:0000000012428052
JSDIA2426GB
O
BELT & PULLEY
It is composed of a pair of pulleys (the groove width is changed freely in the axial direction) and the steel belt
(the steel plates are placed continuously and the belt is guided with the multilayer steel rings on both sides).
P
JSDIA2428GB
Steel Belt
It is composed of multiple steel plates and two steel rings
stacked to a several number. The feature of this steel belt transmits
power with compression of the steel plate in contrast with transmis-
sion of power in pulling with a rubber belt. Friction force is required
with the pulley slope to transmit power from the steel plate. The force
is generated with the following mechanism:
Oil pressure applies to the secondary pulley to nip the plate. ⇒The
plate is pushed and extended outward. ⇒The steel ring shows with-
stands. ⇒Pulling force is generated on the steel ring. ⇒The plate of
the primary pulley is nipped between the pulley. ⇒Friction force is
generated between the steel belt and the pulley. JSDIA2431ZZ
Therefore, responsibilities are divided by the steel plate that trans-
mits the power with compression and the steel ring that maintains necessary friction force. In this way, the
tension of the steel ring is distributed on the entire surface and stress variation is limited, resulting in good
durability.
Pulley
The primary pulley (input shaft side) and the secondary pulley (output shaft side) have the shaft with slope
(fixed cone surface), movable sheave (movable cone surface that can move in the axial direction) and oil pres-
sure chamber at the back of the movable sheave.
TM
JSDIA2429GB M
JSDIA2427GB
Oil pressure required for operation of the transaxle transmission mechanism is generated by oil pump, oil
pressure control valve, solenoid valve, etc.
JSDIA3786GB
The reverse brake is a wet multiple-plate type brake that consists of transaxle case, piston, drive plate,
Reverse brake and driven plate. It is a brake to move the vehicle in reverse by activating piston hydraulically, engaging
plates, and fixing planetary gear. E
The internal gear is directly connected to forward clutch drum. It is a gear that moves the outer edge of
Internal gear pinion planet of planet carrier. It transmits power to move the vehicle in reverse when the planet carrier
is fixed. F
Composed of a carrier, pinion planet, and pinion shaft. This gear fixes and releases the planet carrier in
Planet carrier
order to switch between forward and reverse driving.
Sun gear is a set part with planet carrier and internal gear. It transmits transmitted force to primary fixed G
Sun gear sheave. It rotates in forward or reverse direction according to activation of either forward clutch or re-
verse brake.
The input shaft is directly connected to forward clutch drum and transmits traction force from torque con- H
Input shaft verter. In shaft center, there are holes for hydraulic distribution to primary pulley and hydraulic distribution
for lockup ON/OFF.
Primary pulley It is composed of a pair of pulleys (the groove width is changed freely in the axial direction) and the steel
belt. The groove width changes according to wrapping radius of steel belt and pulley from low status to I
Secondary pulley
overdrive status continuously with non-step. It is controlled with the oil pressures of primary pulley and
Steel belt secondary pulley.
Manual shaft J
Parking rod When the manual shaft is in the P position, the parking rod that is linked to the manual shaft rotates the
parking pole. When the parking pole rotates, it engages with the parking gear, fixing the parking gear. As
Parking pawl a result, the secondary pulley that is integrated with the parking gear is fixed.
K
Parking gear
Output gear
Idler gear The deceleration gears are composed of 2 stages: primary deceleration (output gear, idler gear pair) and L
Reduction gear secondary deceleration (reduction gear, final gear pair). All of these gears are helical gears.
Differential
M
Torque converter regulator Adjusts the feed pressure to the torque converter to the optimum pressure corresponding to the driving
valve condition.
Adjusts the discharge pressure from the oil pump to the optimum pressure (line pressure) corresponding
Pressure regulator valve N
to the driving condition.
Torque converter clutch
Adjusts the torque converter engage and disengage pressures.
control valve
Manual valve Distributes the clutch operation pressure to each circuit according to the selector lever position. O
Secondary reducing valve Reduces line pressure and adjusts secondary pressure.
Primary reducing valve Reduces line pressure and adjusts primary pressure.
P
Reduces line pressure and adjusts pilot pressure to the solenoid valves listed below.
• Primary pressure solenoid valve
Pilot valve A • Secondary pressure solenoid valve
• Select solenoid valve
• Line pressure solenoid valve
Pilot valve B Reduces pilot pressure and adjusts pilot pressure to the torque converter clutch solenoid valve.
JSDIA5026GB
COMPONENT DESCRIPTION
CVT Oil Warmer
• The CVT oil warmer is installed on the front part of transaxle
assembly.
• When engine is started while engine and CVT are cold, engine
coolant temperature rises more quickly than CVT fluid tempera-
ture. CVT oil warmer is provided with two circuits for CVT and
engine coolant respectively so that warmed engine coolant warms
CVT quickly. This helps shorten CVT warming up time, improving
fuel economy.
• A cooling effect is obtained when CVT fluid temperature is high.
JSDIA4001ZZ
Heater Thermostat
• The heater thermostat is installed on the front part of transaxle
assembly.
• The heater thermostat opens and closes with set temperature.
JSDIA4004ZZ
JSDIA5186ZZ
A
• The shift lock system prevents the select lever from being moved from “P” position to other positions due to
a driver's improper operation and prevents the occurrence of an abrupt start.
• Shift lock can be released when the following conditions are satisfied. B
- Ignition switch is ON.
- Brake pedal is depressed. (Stop lamp switch is ON)
SHIFT LOCK OPERATION AT P POSITION C
When brake pedal is not depressed (no selector operation allowed)
When the brake pedal is not depressed with the ignition switch ON,
the shift lock solenoid is OFF (not energized) and the solenoid rod TM
is extended with spring.
The connecting lock lever is located at the position shown in the
figure when the solenoid rod is extended. It prevents the movement E
of the detent rod . The selector lever cannot be shifted from the “P”
position for this reason.
F
JSDIA2830ZZ
J
JSDIA2831ZZ
N
JSDIA4189ZZ
• To release the shift lock forcibly and shift the selector lever from “P” position to other positions, follow the O
steps below.
1. Turn ignition switch OFF.
2. Apply parking brake.
P
ALDIA0525ZZ
JPDIA0108ZZ
JPDIA0109ZZ
TM
M
JSDIA6938GB
Controls Reference N
Line pressure control TM-36, "LINE PRESSURE CONTROL : System Description"
Shift control TM-37, "SHIFT CONTROL : System Description"
O
Select control TM-39, "SELECT CONTROL : System Description"
Lock-up control TM-40, "LOCK-UP CONTROL : System Description"
Sport mode control TM-41, "SPORT MODE CONTROL : System Description" P
ECO mode control TM-43, "ECO MODE SYSTEM : System Description"
Fail-safe TM-58, "Fail-safe"
Self-diagnosis function TM-47, "CONSULT Function"
Communication function with CONSULT TM-47, "CONSULT Function"
TCM has a fail-safe mode. The mode functions so that operation can be continued even if the signal circuit of
the main electronically controlled input/output parts is damaged.
If the vehicle shows following behaviors including “poor acceleration”, a malfunction of the applicable system
is detected by TCM and the vehicle may be in a fail-safe mode. At this time, check the DTC code and perform
inspection and repair according to the malfunction diagnosis procedures.
Fail-safe function
The TCM becomes the protection control status temporarily to protect the safety when the safety of TCM and
K
transmission is lost. It automatically returns to the normal status if the safety is secured.
The TCM has the following protection control.
CONTROL FOR WHEEL SPIN L
When a wheel spin is detected, the engine output and gear ratio are limited and the line pressure is increased.
Control
Limits engine output when a wheel spin occurs in any of right and left drive wheels.
M
Vehicle behavior in If the accelerator is kept depressing during wheel spin, the engine revolution and vehicle speed are limited to
control a certain degree.
Normal return condi-
tion
Wheel spin convergence returns the control to the normal control. N
When the CVT fluid temperature is high, the gear shift permission maximum revolution and the maximum
Control
torque are reduced than usual to prevent increase of the oil temperature.
Vehicle behavior in
Power performance may be lowered, compared to normal control.
control
Normal return condi-
The control returns to the normal control when CVT fluid temperature is lowered.
tion
The reverse brake is controlled to avoid becoming engaged when the selector lever is set in “R” position while
Control
driving in forward direction at more than the specified speed.
Vehicle behavior in If the selector lever is put at “R” position when driving with the forward gear, the gear becomes neutral, not
control reverse.
Normal return condi- The control returns to normal control when the vehicle is driven at low speeds. (The reverse brake becomes
tion engaged.)
SYSTEM DIAGRAM
JSDIA3781GB
DESCRIPTION
Highly accurate line pressure control and secondary pressure control reduces friction for improvement of fuel
economy.
Normal Oil Pressure Control
Appropriate line pressure and secondary pressure suitable for driving condition are determined based on the
accelerator pedal position, engine speed, primary pulley (input) speed, secondary pulley (output) speed, vehi-
cle speed, input torque, stop lamp switch signal, transmission range switch signal, lock-up signal, power volt-
age, target shift ratio, oil temperature, oil pressure, and overdrive control switch signal.
Revision: September 2015 TM-36 2016 Rogue NAM
SYSTEM
< SYSTEM DESCRIPTION > [CVT: RE0F10D]
Secondary Pressure Feedback Control
In normal oil pressure control and oil pressure control in shifting, highly accurate secondary pressure is deter- A
mined by detecting the secondary pressure using an oil pressure sensor and by feedback control.
SHIFT CONTROL
B
SHIFT CONTROL : System Description INFOID:0000000012428062
SYSTEM DIAGRAM
C
TM
JSDIA3782GB
DESCRIPTION
To select the gear ratio that can give the driving force to meet driver's intent or vehicle situation, the vehicle
driving condition such as vehicle speed or accelerator pedal position is detected and the most appropriate
gear ratio is selected and the shifting method before reaching the speed is determined. The information is out-
SCIA1953E
SCIA8229E
• L Position
By limiting the shifting range only to the lowest of the gear ratio, a
large driving force and engine brake are obtained.
SCIA8240E
JSDIA2060GB
TM
JSDIA5259GB
H
Step shift Conventional shift
SELECT CONTROL
I
SELECT CONTROL : System Description INFOID:0000000012428063
SYSTEM DIAGRAM J
JSDIA3711GB
SYSTEM DIAGRAM
JSDIA3783GB
DESCRIPTION
• Controls for improvement of the transmission efficiency by engaging the torque converter clutch in the
torque converter and eliminating slip of the converter. Achieves comfortable driving with slip control of the
torque converter clutch.
• The oil pressure feed circuit for the torque converter clutch piston chamber is connected to the torque con-
verter clutch control valve. The torque converter clutch control valve is switched by the torque converter
clutch solenoid valve with the signal from TCM. This controls the oil pressure circuit, which is supplied to the
torque converter clutch piston chamber, to the release side or engagement side.
• If the CVT fluid temperature is low or the vehicle is in fail-safe mode due to malfunction, lock-up control is
prohibited.
Lock-up engagement
In lock-up engagement, the torque converter clutch solenoid valve makes the torque converter clutch control
valve locked up to generate the lock-up apply pressure. This pushes the torque converter clutch piston for
engagement.
Lock-up release condition
In lock-up release, the torque converter clutch solenoid valve makes the torque converter clutch control valve
non-locked up to drain the lock-up apply pressure. This does not engage the torque converter clutch piston.
SPORT MODE CONTROL
A
SYSTEM DIAGRAM
TM
JSDIA5258GB J
DESCRIPTION
• For a sporty driving on winding roads, establishing sport mode allows the driver to perform a sporty driving
different from normal driving performed in D position. K
• If overdrive control switch is operated during SPORT mode ON condition, overdrive control operation will
take priority.
Sport Mode Function L
JSDIA2893GB
JSDIA3708GB
JSDIA2894GB
JSDIA5404GB
• Driving mode that selects the shift schedule with priority on fuel economy which gives low engine revolution.
• For details on ECO mode control, refer to DMS-24, "ECO MODE CONTROL : System Description". C
FAIL-SAFE
If a malfunction occurs in the system of CVT during ECO mode, the ECO mode indicator lamp turns OFF and
the control switches to the normal mode control. TM
WARNING/INDICATOR/CHIME LIST
WARNING/INDICATOR/CHIME LIST : Warning Lamp/Indicator Lamp INFOID:0000000012428067 E
This system is an on board diagnostic system that records exhaust emission-related diagnostic information
and detects a sensors/actuator-related malfunction. A malfunction is indicated by the malfunction indicator
lamp (MIL) and stored in ECU memory as a DTC. The diagnostic information can be obtained with the diag-
nostic tool (GST: Generic Scan Tool).
GST (Generic Scan Tool) INFOID:0000000012428069
When GST is connected with a data link connector equipped on the vehicle side, it will communicate with the
control module equipped in the vehicle and then enable various kinds of diagnostic tests. Refer to GI-53,
"Description".
NOTE:
Service $0A is not applied for regions where it is not mandated.
NOTE:
“Start the engine and turn OFF the ignition switch after warm-up.” This is defined as 1 trip. C
1 TRIP DETECTION DIAGNOSIS
When initial malfunction is detected, TCM memorizes DTC. In these diagnoses, some illuminate MIL and
some do not. Refer to TM-63, "DTC Index". TM
• TCM not only detects DTC, but also sends the MIL signal to ECM through CAN communication. ECM sends N
the MIL signal to the combination meter through CAN communication according to the signal, and illumi-
nates MIL.
• For malfunction indicator lamp (MIL) description, refer to EC-51, "WARNING/INDICATOR/CHIME LIST :
Malfunction Indicator Lamp (MIL)". O
P
RELATION BETWEEN DTC AT 1ST TRIP/DTC/MIL AND DRIVING CONDITIONS (FOR 2 TRIP DE-
TECTION DIAGNOSIS THAT ILLUMINATES MIL)
• When initial malfunction is detected, TCM memorizes DTC of the 1st trip. MIL does not light at this stage.
• If the same malfunction is detected at the 2nd trip, TCM memorizes DTC and MIL lights at the same time.
• Then, MIL goes after driving the vehicle for 3 trips under “Driving condition B” without malfunction.
• DTC is displayed until 40 trips of “Driving condition A” are satisfied without detecting the same malfunction.
DTC is erased when 40 trips are satisfied.
DRIVING CONDITION
Driving condition A
Driving condition A is the driving condition that provides warm-up.
In specific, count-up is performed when all of the following conditions are satisfied.
• Engine speed is 400 rpm or more.
• After start of the engine, the water temperature increased by 20°C (36°F) or more.
• Water temperature was 70°C (158°F) or more.
• The ignition switch was changed from ON to OFF.
NOTE:
• If the same malfunction is detected regardless of the driving condition, reset the A counter.
• When the above is satisfied without detecting the same malfunction, count up the A counter.
• When MIL goes off due to the malfunction and the A counter reaches 40, the DTC is erased.
Driving condition B
Driving condition B is the driving condition that performs all diagnoses once.
In specific, count-up is performed when all of the following conditions are satisfied.
• Engine speed is 400 rpm or more.
• Water temperature was 70°C (158°F) or more.
• In closed loop control, vehicle speed of 70 – 120 km/h (43 – 75 MPH) continued for 60 seconds or more.
• In closed loop control, vehicle speed of 30 – 60 km/h (19 – 37 MPH) continued for 10 seconds or more.
• In closed loop control, vehicle speed of 4 km/h (2 MPH) or less and idle determination ON continued for 12
seconds or more.
• After start of the engine, 22 minutes or more have passed.
• The condition that the vehicle speed is 10 km/h (6 MPH) or more continued for 10 seconds or more in total.
• The ignition switch was changed from ON to OFF.
NOTE:
• If the same malfunction is detected regardless of the driving condition, reset the B counter.
• When the above is satisfied without detecting the same malfunction, count up the B counter.
• When the B counter reaches 3 without malfunction, MIL goes off.
• When the B counter is counted once without detecting the same malfunction after TCM memorizes DTC of
the 1st trip, DTC of the 1st trip is erased.
TM
N
JSDIA1868GB
APPLICABLE ITEM
P
Conditions Function
Work Support The settings for ECU functions can be changed.
Self Diagnostic Results The ECU self diagnostic results are displayed.
Data Monitor The ECU input/output data is displayed in real time.
CAN Diagnosis Support Monitor The result of transmit/receive diagnosis of CAN communication is displayed.
JSDIA2713ZZ
Terminal No.
Description
(Wire color)
Condition Value (Approx.)
Input/
+ − Signal
Output
JSDIA3769GB
E
• After engine warming up
• Selector lever: “N” position
• Depress the accelerator pedal fully
F
JSDIA1898GB
33 Input/
— CAN-H — — G
(L) Output
200 Hz
H
34 Output speed sen- • Shift position: “L” position
Ground Input
(W) sor • Vehicle speed: 20 km/h (12 MPH)
I
JSDIA1904GB
700 Hz
J
JSDIA1905GB
L
• Engine started M
37 Select solenoid
Ground Output • Vehicle is stopped
(Y) valve
• Selector lever: “N” position
N
JSDIA1897GB
• Engine started
• Vehicle is stopped
JSDIA1903GB
JSDIA1897GB
JSDIA1897GB
41
Ground Ground Output Always 0V
(B)
42
Ground Ground Output Always 0V
(B)
Battery power sup-
45
Ground ply (Memory back- Input Always 10 − 16 V
(V)
up)
Battery power sup-
46
Ground ply (Memory back- Input Always 10 − 16 V
(V)
up)
Fail-safe INFOID:0000000012428076
TCM has a fail-safe mode. The mode functions so that operation can be continued even if the signal circuit of
the main electronically controlled input/output parts is damaged.
If the vehicle shows following behaviors including “poor acceleration”, a malfunction of the applicable system
is detected by TCM and the vehicle may be in a fail-safe mode. At this time, check the DTC code and perform
inspection and repair according to the malfunction diagnosis procedures.
The TCM becomes the protection control status temporarily to protect the safety when the safety of TCM and
transmission is lost. It automatically returns to the normal status if the safety is secured. L
The TCM has the following protection control.
CONTROL FOR WHEEL SPIN
M
When a wheel spin is detected, the engine output and gear ratio are limited and the line pressure is increased.
Control
Limits engine output when a wheel spin occurs in any of right and left drive wheels.
Vehicle behavior in If the accelerator is kept depressing during wheel spin, the engine revolution and vehicle speed are limited to
N
control a certain degree.
Normal return condi-
Wheel spin convergence returns the control to the normal control.
tion O
When the CVT fluid temperature is high, the gear shift permission maximum revolution and the maximum
Control
torque are reduced than usual to prevent increase of the oil temperature.
Vehicle behavior in
Power performance may be lowered, compared to normal control.
control
Normal return condi-
The control returns to the normal control when CVT fluid temperature is lowered.
tion
The reverse brake is controlled to avoid becoming engaged when the selector lever is set in “R” position while
Control
driving in forward direction at more than the specified speed.
Vehicle behavior in If the selector lever is put at “R” position when driving with the forward gear, the gear becomes neutral, not
control reverse.
Normal return condi- The control returns to normal control when the vehicle is driven at low speeds. (The reverse brake becomes
tion engaged.)
If multiple malfunction codes are detected at the same time, check each code according to the DTC check pri-
ority list below.
Items
Priority DTC Reference
(CONSULT screen terms)
P0863 CONTROL UNIT (CAN) TM-153, "DTC Description"
U0073 COMM BUS A OFF TM-94, "DTC Description"
U0100 LOST COMM (ECM A) TM-95, "DTC Description"
U0102 LOST COMM (TRANSFER) TM-96, "DTC Description"
U0140 LOST COMM (BCM) TM-97, "DTC Description"
U0141 LOST COMM (BCM A) TM-98, "DTC Description"
1
U0155 LOST COMM (IPC) TM-99, "DTC Description"
U0300 CAN COMM DATA TM-100, "DTC Description"
U1000 CAN COMM CIRC TM-101, "DTC Description"
U110F LOST COMM (ECM) TM-102, "DTC Description"
U1111 LOST COMM (CHASSIS CONT MDUL) TM-103, "DTC Description"
U1117 LOST COMM (ABS) TM-104, "DTC Description"
P0740 TORQUE CONVERTER TM-130, "DTC Description"
P0743 TORQUE CONVERTER TM-132, "DTC Description"
P0778 PC SOLENOID B TM-140, "DTC Description"
P0779 PC SOLENOID B TM-142, "DTC Description"
P0962 PC SOLENOID A TM-156, "DTC Description"
2
P0963 PC SOLENOID A TM-158, "DTC Description"
P0966 PC SOLENOID B TM-162, "DTC Description"
P0967 PC SOLENOID B TM-164, "DTC Description"
P2814 SELECT SOLENOID TM-171, "DTC Description"
P2815 SELECT SOLENOID TM-173, "DTC Description"
NOTE: J
• If multiple malfunction codes are detected at the same time, check each code according to the “DTC check
priority list”. Refer to TM-62, "DTC Inspection Priority Chart".
• The ignition counter is displayed in “FFD”. Refer to TM-47, "CONSULT Function".
K
DTC*1, *2 Perma-
Items nent DTC
CONSULT (CONSULT screen terms)
Trip MIL*3 Reference
GST group*4
L
(TRANSMISSION)
P062F P062F EEPROM 1 ON B TM-105
P0705 P0705 T/M RANGE SENSOR A 2 ON B TM-106 M
P0706 P0706 T/M RANGE SENSOR A 2 ON B TM-112
P0711 P0711 FLUID TEMP SENSOR A 2 ON A TM-115
P0712 P0712 FLUID TEMP SENSOR A 2 ON B TM-120 N
P0713 P0713 FLUID TEMP SENSOR A 2 ON B TM-122
P0715 P0715 INPUT SPEED SENSOR A 2 ON B TM-124
O
P0717 P0717 INPUT SPEED SENSOR A 2 ON B TM-127
P0740 P0740 TORQUE CONVERTER 2 ON B TM-130
P0743 P0743 TORQUE CONVERTER 2 ON B TM-132 P
P0744 P0744 TORQUE CONVERTER 2 ON B TM-134
P0746 P0746 PC SOLENOID A 2 ON B TM-136
P0776 P0776 PC SOLENOID B 2 ON B TM-138
P0778 P0778 PC SOLENOID B 2 ON B TM-140
P0779 P0779 PC SOLENOID B 2 ON B TM-142
DTC*1, *2 Perma-
Items nent DTC
CONSULT (CONSULT screen terms)
Trip MIL*3 Reference
GST group*4
(TRANSMISSION)
P0841 P0841 FLUID PRESS SEN/SW A 2 ON B TM-144
P0847 P0847 FLUID PRESS SEN/SW B 2 ON B TM-145
P0848 P0848 FLUID PRESS SEN/SW B 2 ON B TM-147
P084C P084C FLUID PRESS SEN/SW H 2 ON B TM-149
P084D P084D FLUID PRESS SEN/SW H 2 ON B TM-151
P0863 P0863 CONTROL UNIT (CAN) 1 ON B TM-153
P0890 P0890 TCM 1 ON B TM-154
P0962 P0962 PC SOLENOID A 2 ON B TM-156
P0963 P0963 PC SOLENOID A 2 ON B TM-158
P0965 P0965 PC SOLENOID B 2 ON B TM-160
P0966 P0966 PC SOLENOID B 2 ON B TM-162
P0967 P0967 PC SOLENOID B 2 ON B TM-164
P2765 P2765 INPUT SPEED SENSOR B 2 ON B TM-166
P2813 P2813 SELECT SOLENOID 2 ON B TM-169
P2814 P2814 SELECT SOLENOID 2 ON B TM-171
P2815 P2815 SELECT SOLENOID 2 ON B TM-173
U0073 U0073 COMM BUS A OFF 1 ON B TM-94
U0100 U0100 LOST COMM (ECM A) 1 ON B TM-95
— U0102 LOST COMM (TRANSFER) 1 — — TM-96
— U0140 LOST COMM (BCM) 1 — — TM-97
— U0141 LOST COMM (BCM A) 1 — — TM-98
— U0155 LOST COMM (IPC) 1 — — TM-99
— U0300 CAN COMM DATA 1 — — TM-100
— U1000 CAN COMM CIRC 1 — — TM-101
— U110F LOST COMM (ECM) 1 — — TM-102
LOST COMM (CHASSIS CONT
— U1111 1 — — TM-103
MDUL)
— U1117 LOST COMM (ABS) 1 — — TM-104
*1: These numbers are specified by SAE J2012/ISO 15031-6.
*2: The DTC number of the 1st trip is the same as the DTC number.
*3: Refer to TM-45, "DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)".
*4: Refer to TM-93, "Description".
WIRING DIAGRAM A
CVT CONTROL SYSTEM
Wiring Diagram INFOID:0000000012428080
B
TM
AADWA0346GB
AADWA0386GB
TM
AADIA0962GB
AADIA0806GB
TM
AADIA0807GB
AADIA0963GB
TM
AADIA0655GB
AADIA0964GB
TM
AADIA0809GB
AADIA0810GB
TM
P
AADWA0348GB
AADIA0648GB
TM
AADIA0649GB
BASIC INSPECTION
DIAGNOSIS AND REPAIR WORK FLOW
Work Flow INFOID:0000000012428082
NOTE:
“DTC” includes DTC at the 1st trip.
1.OBTAIN INFORMATION ABOUT SYMPTOM
Refer to TM-79, "Diagnostic Work Sheet" and interview the customer to obtain the malfunction information
(conditions and environment when the malfunction occurred) as much as possible when the customer brings
in the vehicle.
>> GO TO 2.
2.CHECK DTC
1. Before checking the malfunction, check whether any DTC exists.
2. If DTC exists, perform the following operations.
- Records the DTCs. (Print out using CONSULT and affix to the Work Order Sheet.)
- Erase DTCs.
- Check the relation between the cause found by DTC and the malfunction information from customer. TM-
185, "Symptom Table" can be used effectively.
3. Check the relevant information including STI, etc.
Do malfunction information and DTC exists?
Malfunction information and DTC exists.>>GO TO 3.
Malfunction information exists but no DTC.>>GO TO 4.
No malfunction information, but DTC exists.>>GO TO 5.
3.REPRODUCE MALFUCTION SYSTEM
Check the malfunction described by the customer on the vehicle.
Check if the behavior is fail safe or normal operation. Refer to TM-58, "Fail-safe".
Interview sheet can be used effectively when reproduce malfunction conditions. Refer to TM-79, "Diagnostic
Work Sheet".
Verify the relationship between the symptom and the conditions in which the malfunction described by the cus-
tomer occurs.
>> GO TO 5.
4.REPRODUCE MALFUNCTION SYMPTOM
Check the malfunction described by the customer on the vehicle.
Check if the behavior is fail safe or normal operation. Refer to TM-58, "Fail-safe".
Interview sheet can be used effectively when reproduce malfunction conditions. Refer to TM-79, "Diagnostic
Work Sheet".
Verify the relationship between the symptom and the conditions in which the malfunction described by the cus-
tomer occurs.
>> GO TO 6.
5.PERFORM “DTC CONFIRMATION PROCEDURE”
Perform “DTC CONFIRMATION PROCEDURE” of the appropriate DTC to check if DTC is detected again.
Refer to TM-62, "DTC Inspection Priority Chart" when multiple DTCs are detected, and then determine the
order for performing the diagnosis.
Is any DTC detected?
YES >> GO TO 7.
NO >> Follow GI-45, "Intermittent Incident" to check.
6.IDENTIFY MALFUNCTIONING SYSTEM WITH “DIAGNOSIS CHART BY SYMPTOM”
Revision: September 2015 TM-78 2016 Rogue NAM
DIAGNOSIS AND REPAIR WORK FLOW
< BASIC INSPECTION > [CVT: RE0F10D]
Use TM-185, "Symptom Table" from the symptom inspection result in step 4. Then identify where to start per-
forming the diagnosis based on possible causes and symptoms. A
>> GO TO 8.
7.REPAIR OR REPLACE THE MALFUNCTIONING PARTS B
>> GO TO 8.
8.FINAL CHECK TM
Perform “DTC CONFIRMATION PROCEDURE” again to make sure that the repair is correctly performed.
Check that malfunctions are not reproduced when obtaining the malfunction information from the customer,
referring to the symptom inspection result in step 3 or 4. E
Is DTC or malfunction symptom reproduced?
YES-1 (DTC is reproduced.)>>GO TO 5.
YES-2 (Malfunction is reproduced.)>>GO TO 6. F
NO >> Before delivering the vehicle to the customer, make sure that DTC is erased.
Diagnostic Work Sheet INFOID:0000000012428083
G
DESCRIPTION
There are many operating conditions that may cause a malfunction
of the transmission parts. By understanding those conditions prop- H
erly, a quick and exact diagnosis can be achieved.
In general, perception of a problem varies depending on individuals.
Ask the customer about his/her concerns carefully. It is important to I
understand the phenomenon or status. To systemize all the informa-
tion for the diagnosis, prepare the question sheet referring to the
question points.
J
In some cases, multiple conditions that appear simultaneously may
cause a DTC to be detected.
SEF907L
K
Worksheet Sample
Question sheet L
Registration Initial year Year Month
Customer's number registration day
MR/MS
name
Vehicle type Chassis No. M
Year Month
Storage date Engine Mileage km/mile
day
Symptom Vehicle does not start. ( R position D position L position) N
Upshifting does not occur. Downshifting does not occur.
Lock-up malfunction
O
Shift point is too high. Shift point is too low.
Shift shock ( N⇒D Lock-up R, D, and L)
Slip ( N⇒D Lock-up R, D, and L) P
Noise Vibration
When selector lever position is shifted, shift pattern does not change.
Other
( )
First occurrence Recently (as from month of year )
Frequency of occurrence Always Under certain conditions Sometimes ( time(s)/day)
Always perform the following items when the TCM is replaced. For work procedure, refer to TM-81, "Work Pro- B
cedure".
TCM PROGRAMMING
• Since vehicle specifications are not yet written in a new TCM, it is necessary to write them with CONSULT. C
CAUTION:
When replacing TCM, save TCM data on CONSULT before removing TCM.
SAVING AND WRITING OF TCM DATA TM
• TCM performs accurate control by retrieving data (inherent characteristic value) of each solenoid. For this
reason, it is necessary to save data of current TCM in CONSULT before replacing the TCM. After this, the
saved data must be written in new TCM. E
Work Procedure INFOID:0000000012428085
>> GO TO 4. O
4.WRITE TCM DATA (VEHICLE SPECIFICATIONS)
With CONSULT P
1. Select “Programming”.
2. Perform programming according to the CONSULT display.
>> GO TO 5.
5.WRITE TCM DATA (IP CHARACTERISTICS VALUE)
NOTE:
Perform the following work after the transaxle assembly is replaced. For work procedure, refer to TM-83, B
"Work Procedure".
WRITING TCM DATA
• TCM performs accurate control by retrieving data (inherent characteristic value) of each solenoid. For this C
reason, after replacing transaxle assembly, it is necessary to write new data in TCM.
ERASING OF CVT FLUID DEGRADATION LEVEL DATA
• TCM records the degradation level of the CVT fluid calculated from the vehicle driving status. Therefore, if TM
the transaxle assembly is replaced, it is necessary to erase the CVT fluid degradation level data recorded by
TCM.
Work Procedure INFOID:0000000012428087
E
K
JSDIA6075GB
L
>> GO TO 2.
2.WRITE TCM DATA (IP CHARACTERISTICS VALUE)
NOTE: M
Write data of new solenoid in TCM according to the following instructions:
With CONSULT
CAUTION: N
When the work is interrupted, obtain data again from the supplied CD.
1. Shift the selector lever to the P position.
2. Turn ignition switch OFF and wait for 10 seconds.
3. Turn ignition switch ON. O
4. Insert the supplied CD into CONSULT.
5. Select “Work Support” in “TRANSMISSION”.
6. Select “WRITE IP CHARA - REPLACEMENT AT/CVT”. P
7. Check that the serial number displayed on CONSULT screen and those written in the memo agree.
8. Write data in TCM according to the instructions on the CONSULT screen.
NOTE:
When writing is complete, the shift position indicator of the combination meter displays P.
>> GO TO 3.
With CONSULT
1. Turn ignition switch OFF. G
2. Turn ignition switch ON.
3. Select “Re/programming, Configuration”.
4. Select “AT/CVT”.
NOTE: H
If “AT/CVT” is not displayed and TCM data cannot be saved on CONSULT, GO TO 2.
5. Select “Programming”.
6. Save TCM data on CONSULT according to the CONSULT display. I
>> GO TO 2.
2.REPLACE TCM AND TRANSAXLE ASSEMBLY J
>> GO TO 3. L
3.WRITE TCM DATA (VEHICLE SPECIFICATIONS)
With CONSULT
1. Select “Programming”. M
2. Perform programming according to the CONSULT display.
>> GO TO 4. N
JSDIA6075GB
>> GO TO 5.
5.WRITE TCM DATA (IP CHARACTERISTICS VALUE)
NOTE:
Write data of new solenoid in TCM according to the following instructions:
With CONSULT
CAUTION:
When the work is interrupted, obtain data again from the supplied CD.
1. Shift the selector lever to the P position.
2. Turn ignition switch OFF and wait for 10 seconds.
3. Turn ignition switch ON.
4. Insert the supplied CD into CONSULT.
5. Select “Work Support” in “TRANSMISSION”.
6. Select “WRITE IP CHARA - REPLACEMENT AT/CVT”.
7. Check that the serial number displayed on CONSULT screen and those written in the memo agree.
8. Write data in TCM according to the instructions on the CONSULT screen.
NOTE:
When writing is complete, the shift position indicator of the combination meter displays P.
Whenever an automatic transaxle is repaired, overhauled, or replaced, the CVT fluid cooler mounted in the B
radiator must be inspected and cleaned.
Metal debris and friction material, if present, can be trapped or be deposited in the CVT fluid cooler. This
debris can contaminate the newly serviced CVT or, in severe cases, can block or restrict the flow of CVT fluid.
In either case, malfunction of the newly serviced CVT may occur. C
Debris, if present, may deposit as CVT fluid enters the cooler inlet. It will be necessary to back flush the cooler
through the cooler outlet in order to flush out any built up debris.
CVT FLUID COOLER CLEANING PROCEDURE TM
1. Position an oil pan under the transaxle's inlet and outlet cooler hoses.
2. Identify the inlet and outlet fluid cooler hoses. E
3. Disconnect the fluid cooler inlet and outlet rubber hoses from the
steel cooler tubes or bypass valve.
NOTE:
Replace the cooler hoses if rubber material from the hose F
remains on the tube fitting.
4. Allow any CVT fluid that remains in the cooler hoses to drain into
the oil pan. G
H
SCIA4421E
SCIA4424E
6. Insert the tip of an air gun into the end of the cooler outlet hose.
7. Wrap a shop rag around the air gun tip and end of cooler outlet
hose.
8. Blow compressed air regulated to 5 to 9 kg/cm2 (70 to 130 psi)
through the cooler outlet hose to force any remaining CVT fluid
into the coffee filter.
9. Remove the coffee filter from the end of the cooler inlet hose.
10. Perform “CVT FLUID COOLER INSPECTION PROCEDURE”.
SCIA4425E
SCIA2967E
SCIA7031E
TM
CVT FLUID COOLER FINAL INSPECTION
After performing all procedures, ensure that all remaining oil is cleaned from all components.
E
INSPECTION
1. Check the engine oil level. Replenish if necessary. Refer to LU-7, "Inspection".
2. Check for leak of the CVT fluid. Refer to TM-189, "Inspection".
3. Drive for about 10 minutes to warm up the vehicle so that the CVT fluid temperature is 50 to 80°C (122 to
176°F).
4. Be sure to apply the parking brake and block the tires.
5. Start the engine, depress the brake pedal and put the selector lever to the D position.
6. While depressing the brake pedal, depress the accelerator pedal gradually.
7. Read the stall speed quickly. Then, release your foot from the accelerator pedal quickly.
CAUTION:
Do not depress the accelerator pedal for 5 seconds or more during the test.
1. Turn ON the ignition switch with the shift selector at the “P” position. B
2. Press the shift selector button with the brake pedal depressed, and confirm that the shift selector can be
moved to positions other than “P”. Also confirm that movement is not allowed from the “P” position to other
position without depressing the brake pedal. C
3. Move the shift selector and check for “excessive effort”, “sticking”, “noise” or “rattle”.
4. Confirm that shift selector stops at each position with the feel of engagement when it is moved through all
the positions. Check whether or not the actual position the shift selector is in matches the position shown TM
by the transaxle body.
5. Make sure that the shift selector is moved to all the shift posi-
tions in the manner shown. E
• (A): Press shift selector button to operate shift selector, while
depressing the brake pedal.
• (B): Press shift selector button to operate shift selector.
• (C): Shift selector can be operated without pressing the shift F
selector button.
6. When the shift selector button is pressed without applying for-
ward/backward force to the shift selector at “P”, “R”, “N”, “D”, "L" G
or "M" positions, there should be no “sticking” on the shift selec-
tor button operation.
7. Check that the back-up lamps do not illuminate when the shift H
selector is in the “P” position.
CAUTION:
Check the lighting without pressing shift button.
I
8. Check that the engine can be started with the shift selector in
the “P” and “N” positions only.
9. Check that the transaxle is locked completely when the shift
selector is in the “P” position. J
10. The relationship between shift selector, engine starting ability,
and shift position indicator lighting should satisfy the conditions
of the following table. K
ALDIA0518ZZ
Shift selector Load direction to the shift Applied load to the shift
Engine starting ability Shift position indicator lighting
position selector selector L
P P (over stroke) ← P → R Start P indicator shall be illuminated
R P←R 29.4 N (3.00 kg, 6.61 lb) Not start R indicator shall be illuminated
M
R←N —
N N indicator shall be illuminated
— — Start
D — — Not start D indicator shall be illuminated N
L — — Not start L indicator shall be illuminated
M — — Not start M indicator shall be illuminated
O
Adjustment INFOID:0000000012428093
CAUTION:
Hold the manual lever securely in the "P" position when tightening control cable nut.
TM
DTC/CIRCUIT DIAGNOSIS
U0073 COMMUNICATION BUS A OFF
DTC Description INFOID:0000000012428095
POSSIBLE CAUSE
Harness or connector (CAN communication line is error)
FAIL-SAFE
• Selector shock is large
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another “DTC CONFIRMATION PROCEDURE” occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine and wait for at least 5 seconds.
2. Check the DTC.
Is “U0073” detected?
YES >> Go to TM-94, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428096
For the diagnosis procedure, refer to LAN-20, "Trouble Diagnosis Flow Chart".
POSSIBLE CAUSE TM
• ECM
• Harness or connector (CAN communication line is open or shorted)
E
FAIL-SAFE
• Selector shock is large
• Start is slow
• Acceleration is slow F
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
G
1.PREPARATION BEFORE WORK
If another “DTC CONFIRMATION PROCEDURE” occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test. H
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE I
L
For the diagnosis procedure, refer to LAN-20, "Trouble Diagnosis Flow Chart".
POSSIBLE CAUSE
• AWD control unit
• Harness or connector (CAN communication line is open or shorted)
FAIL-SAFE
Not changed from normal driving
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another “DTC CONFIRMATION PROCEDURE” occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Start the engine and wait for at least 5 seconds.
2. Check the DTC.
Is “U0102” detected?
YES >> Go to TM-103, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428100
For the diagnosis procedure, refer to LAN-20, "Trouble Diagnosis Flow Chart".
>> GO TO 2. H
For the diagnosis procedure, refer to LAN-20, "Trouble Diagnosis Flow Chart". L
POSSIBLE CAUSE
• IPDM E/R
• Harness or connector (CAN communication line is open or shorted)
FAIL-SAFE
Not changed from normal driving
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another “DTC CONFIRMATION PROCEDURE” occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Start the engine and wait for at least 5 seconds.
2. Check the DTC.
Is “U0141” detected?
YES >> Go to TM-98, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428104
For the diagnosis procedure, refer to LAN-20, "Trouble Diagnosis Flow Chart".
>> GO TO 2. H
For the diagnosis procedure, refer to LAN-20, "Trouble Diagnosis Flow Chart". L
POSSIBLE CAUSE
Control unit other than TCM
FAIL-SAFE
• Selector shock is large
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another “DTC CONFIRMATION PROCEDURE” occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine and wait for 5 seconds or more.
2. Check the DTC.
Is “U0300” detected?
YES >> Go to TM-100, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428108
CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle mul- B
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links
with other control units during operation (not independently). In CAN communication, control units are con-
nected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission C
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
DTC Description INFOID:0000000012428110
TM
CAN (Controller Area Network) is a serial communication line for real-time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent malfunction detection ability.
Many electronic control units are equipped onto a vehicle, and each control unit shares information and links E
with other control units during operation (not independently). In CAN communication, control units are con-
nected with 2 communication lines (CAN-H line, CAN-L line) allowing a high rate of information transmission
with less wiring. Each control unit transmits/receives data but selectively reads required data only.
F
DTC DETECTION LOGIC
>> GO TO 2.
L
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine and wait for at least 5 seconds. M
2. Check the DTC.
Is “U1000” detected?
YES >> Go to TM-101, "Diagnosis Procedure". N
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428111
O
For the diagnosis procedure, refer to LAN-20, "Trouble Diagnosis Flow Chart".
P
POSSIBLE CAUSE
• ECM
• Harness or connector (CAN communication line is open or shorted)
FAIL-SAFE
Not changed from normal driving
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another “DTC CONFIRMATION PROCEDURE” occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Start the engine and wait for at least 5 seconds.
2. Check the DTC.
Is “U110F” detected?
YES >> Go to TM-103, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428113
For the diagnosis procedure, refer to LAN-20, "Trouble Diagnosis Flow Chart".
>> GO TO 2. H
For the diagnosis procedure, refer to LAN-20, "Trouble Diagnosis Flow Chart". L
POSSIBLE CAUSE
• ABS actuator and electric unit (control unit)
• Harness or connector (CAN communication line is open or shorted)
FAIL-SAFE
Not changed from normal driving
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Start the engine and wait for 5 seconds or more.
2. Check the DTC.
Is “U1117” detected?
YES >> Go to TM-104, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428117
For the diagnosis procedure, refer to LAN-20, "Trouble Diagnosis Flow Chart".
TCM compares the calculated value stored in the flash ROM with the value stored in TCM. If the calculated B
value does not agree with the stored value, TCM judges this as a malfunction.
DTC Description INFOID:0000000012428119
C
TCM compares the calculated value stored in the flash ROM with the value stored in TCM. If the calculated
value does not agree with the stored value, TCM judges this as a malfunction.
DTC DETECTION LOGIC TM
POSSIBLE CAUSE F
• TCM (Flash ROM)
• Harness or connector [TCM power supply (back-up) circuit is open or shorted]
FAIL-SAFE G
Not changed from normal driving
DTC CONFIRMATION PROCEDURE H
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test. I
>> GO TO 2.
J
2.CHECK DTC DETECTION
1. Start the engine.
2. Check the DTC. K
Is “P062F” detected?
YES >> Go to TM-105, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident". L
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428120
M
1.REPLACE TCM
Replace the TCM. Refer to TM-202, "Removal and Installation".
N
POSSIBLE CAUSE
• Harness or connector (Short circuit between transmission range switch and TCM)
• Transmission range switch
FAIL-SAFE
• Shift position indicator on combination meter is not displayed
• Selector shock is large
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
1. Turn ignition switch ON.
2. Shift the selector lever through entire positions from “P” to “L”. (Hold the selector lever at each position for
5 seconds or more.)
3. Check the first trip DTC.
Is “P0705” detected?
YES >> Go to TM-106, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428122
Without CONSULT
1. Turn ignition switch OFF.
TM
2. Disconnect TCM connector.
3. Turn ignition switch ON.
4. Shift the selector lever from “P” to “L” and check voltage between TCM harness connector terminals and
ground. E
+
TCM − Condition Voltage F
Connector Terminal
Selector lever: “ L” position 10 – 16 V
2 G
Other than the above Approx. 0 V
Selector lever: “D” position 10 – 16 V
4
Other than the above Approx. 0 V H
Selector lever: “N” position 10 – 16 V
F75 5 Ground
Other than the above Approx. 0 V
I
Selector lever: “R” position 10 – 16 V
6
Other than the above Approx. 0 V
Selector lever: “P” position 10 – 16 V J
7
Other than the above Approx. 0 V
Is the inspection result normal?
K
YES >> INSPECTION END
NO-1 [“D POSITION SW” is “ON” when selector is not in “D” position. (Or connector terminal 4 is at power
voltage.)]>>GO TO 2.
NO-2 [“N POSITION SW” is “ON” when selector is not in “N” position. (Or connector terminal 5 is at power L
voltage.)]>>GO TO 4.
NO-3 [“R POSITION SW” is “ON” when selector is not in “R” position. (Or connector terminal 6 is at power
voltage.)]>>GO TO 6. M
NO-4 [“P POSITION SW” is “ON” when selector is not in “P” position. (Or connector terminal 7 is at power
voltage.)]>>GO TO 8.
NO-5 [“L POSITION SW” is “ON” when selector is not in “L” position. (Or connector terminal 2 is at power
voltage.)]>>GO TO 10. N
2.CHECK D POSITION SW CIRCUIT (PART 1)
1. Turn ignition switch OFF. O
2. Disconnect TCM connector.
3. Check continuity between TCM harness connector terminals.
P
TCM
Continuity
Connector Terminal
2
5
F75 4 Not existed
6
7
+
Voltage
TCM −
(Approx.)
Connector Terminal
F75 4 Ground 0V
Is the inspection result normal?
YES >> GO TO 12.
NO >> Repair or replace malfunctioning parts.
4.CHECK N POSITION SW CIRCUIT (PART 1)
1. Turn ignition switch OFF.
2. Disconnect TCM connector.
3. Check continuity between TCM harness connector terminals.
TCM
Continuity
Connector Terminal
2
4
F75 5 Not existed
6
7
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace malfunctioning parts.
5.CHECK N POSITION SW CIRCUIT (PART 2)
1. Disconnect transmission range switch connector.
2. Turn ignition switch ON.
3. Check voltage between TCM harness connector terminal and ground.
+
Voltage
TCM −
(Approx.)
Connector Terminal
F75 5 Ground 0V
Is the inspection result normal?
YES >> GO TO 12.
NO >> Repair or replace malfunctioning parts.
6.CHECK P POSITION SW CIRCUIT (PART 1)
1. Turn ignition switch OFF.
2. Disconnect TCM connector.
3. Check continuity between TCM harness connector terminals.
TCM A
Continuity
Connector Terminal
2
B
4
F75 7 Not existed
5
6 C
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace malfunctioning parts. TM
7.CHECK P POSITION SW CIRCUIT (PART 2)
1. Disconnect transmission range switch connector. E
2. Turn ignition switch ON.
3. Check voltage between TCM harness connector terminal and ground.
F
+
Voltage
TCM −
(Approx.)
Connector Terminal G
F75 7 Ground 0V
Is the inspection result normal?
H
YES >> GO TO 12.
NO >> Repair or replace malfunctioning parts.
8.CHECK R POSITION SW CIRCUIT (PART1) I
1. Turn ignition switch OFF.
2. Disconnect TCM connector.
3. Check continuity between TCM harness connector terminals. J
TCM
Continuity
Connector Terminal K
2
4
F75 6 Not existed L
5
7
Is the inspection result normal? M
YES >> GO TO 9.
NO >> Repair or replace malfunctioning parts.
9.CHECK R POSITION SW CIRCUIT (PART 2) N
+
Voltage P
TCM −
(Approx.)
Connector Terminal
F75 6 Ground 0V
Is the inspection result normal?
YES >> GO TO 12.
NO >> Repair or replace malfunctioning parts.
TCM
Continuity
Connector Terminal
4
5
F75 2 Not existed
6
7
Is the inspection result normal?
YES >> GO TO 11.
NO >> Repair or replace malfunctioning parts.
11.CHECK L POSITION SWITCH CIRCUIT (PART 2)
1. Disconnect transmission range switch connector.
2. Turn ignition switch ON.
3. Check voltage between TCM harness connector terminal and ground.
+
Voltage
TCM −
(Approx.)
Connector Terminal
F75 2 Ground 0V
Is the inspection result normal?
YES >> GO TO 12.
NO >> Repair or replace malfunctioning parts.
12.CHECK TRANSMISSION RANGE SWITCH
Check transmission range switch. Refer to TM-110, "Component Inspection".
Is the check result normal?
YES >> INSPECTION END
NO >> Repair or replace malfunctioning parts.
Component Inspection INFOID:0000000012428123
POSSIBLE CAUSE
• Harness or connector (Open circuit between ignition switch and transmission range switch/open circuit
between transmission range switch and TCM)
• Transmission range switch
• Control cable
Harness or connector (CAN communication line is error)
FAIL-SAFE
• Shift position indicator on combination meter is not displayed
• Selector shock is large
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Turn ignition switch ON.
2. Shift the selector lever through entire positions from “P” to “L”. (Hold the selector lever at each position for
40 seconds or more.)
3. Check the first trip DTC.
Is “P0706” detected?
YES >> Go to TM-112, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428125
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
With CONSULT
1. Turn ignition switch ON.
2. Select “Self Diagnostic Results” in “TRANSMISSION”.
3. Touch “Erase”.
4. Perform “DTC CONFIRMATION PROCEDURE". Refer to TM-112, "DTC Description".
Is “P0706” detected?
>> GO TO 2.
2.INSPECTION START
P
CVT fluid temperature before engine start Driving time
−40°C (−40°F) – −31°C (−23.8°F) 20 minutes or more
−30°C (−22°F) – −21°C (−5.8°F) 18 minutes or more
−20°C (−4°F) – −11°C (−12.2°F) 14 minutes or more
−10°C (14°F) – −1°C (30.2°F) 10 minutes or more
2. CHECK CIRCUIT BETWEEN TCM AND CVT UNIT (CVT FLUID TEMPERATURE SENSOR) (PART 1) A
1. Disconnect the TCM connector.
2. Check continuity between TCM harness connector terminals and CVT unit harness connector terminals.
B
TCM CVT unit
Continuity
Connector Terminal Connector Terminal
11 18 C
F75 F74 Existed
12 12
Is the inspection result normal?
TM
YES >> GO TO 3.
NO >> Repair or replace damaged parts.
3. CHECK CIRCUIT BETWEEN TCM AND CVT UNIT (CVT FLUID TEMPERATURE SENSOR) (PART 2) E
Check continuity between TCM harness connector terminals and ground.
TCM F
— Continuity
Connector Terminal
11
F75 Ground Not existed G
12
Is the inspection result normal?
YES >> INSPECTION END H
NO >> Repair or replace damaged parts.
4. CHECK DTC (TCM)
I
With CONSULT
1. Perform “DTC CONFIRMATION PROCEDURE”. Refer to TM-115, "DTC Description".
2. Select “Self Diagnostic Results” in “TRANSMISSION”.
J
Is “P0711” detected?
YES >> There is a malfunction of the CVT fluid temperature sensor. Replace the transaxle assembly.
Refer to TM-222, "Removal and Installation".
NO >> INSPECTION END K
POSSIBLE CAUSE
• Harness or connector (CVT fluid temperature sensor circuit is shorted to ground)
• CVT fluid temperature sensor
FAIL-SAFE
• Engine coolant temperature when engine start: Temp. ≥ 10°C (50°F)
- Start is slow
- Acceleration is slow
• Engine coolant temperature when engine start: −35°C (−31°F) ≤ Temp. < 10°C (50°F)
- Selector shock is large
- Start is slow
- Acceleration is slow
• Engine coolant temperature when engine start: Temp. < −35°C (−31°F)
- Selector shock is large
- Start is slow
- Acceleration is slow
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine and wait for 10 seconds or more.
2. Check the first trip DTC.
Is “P0712” detected?
YES >> Go to TM-120, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428130
TCM
— Continuity
Connector Terminal
F75 12 Ground Not existed
Is the inspection result normal?
YES >> GO TO 2.
POSSIBLE CAUSE
• Harness or connector (CVT fluid temperature sensor circuit is open or shorted to power supply)
• CVT fluid temperature sensor
FAIL-SAFE
• Engine coolant temperature when engine start: Temp. ≥ 10°C (50°F)
- Start is slow
- Acceleration is slow
• Engine coolant temperature when engine start: −35°C (−31°F) ≤ Temp. < 10°C (50°F)
- Selector shock is large
- Start is slow
- Acceleration is slow
• Engine coolant temperature when engine start: Temp. < −35°C (−31°F)
- Selector shock is large
- Start is slow
- Acceleration is slow
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.PERFORM DTC CONFIRMATION PROCEDURE
1. Start the engine.
2. Maintain the following condition for 10 seconds or more.
E
+
Voltage
TCM −
(Approx.)
Connector Terminal F
F75 12 Ground 0V
Is the inspection result normal?
YES >> GO TO 3. G
NO >> Repair or replace malfunctioning parts.
3.CHECK CVT FLUID TEMPERATURE SENSOR H
1. Turn ignition switch OFF.
2. Check resistance between CVT unit connector terminals.
I
CVT unit Resistance
Condition
Connector Terminal (Approx.)
POSSIBLE CAUSE
• Harness or connector (Primary speed sensor circuit is open or shorted)
• Primary speed sensor
FAIL-SAFE
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
CAUTION:
Be careful of the driving speed.
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
1. Start the engine.
2. Drive the vehicle.
3. Maintain the following conditions for 10 seconds or more.
Check continuity between primary speed sensor harness connector terminal and ground.
I
Primary speed sensor
— Continuity
Connector Terminal
F76 1 Ground Existed J
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning parts. K
+
Frequency
TCM − Condition
(Approx.)
Connector Terminal
700 Hz
JSDIA1905GB
>> GO TO 2. P
+
Input speed sensor − Voltage
Connector Terminal
F73 3 Ground 10 – 16 V
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 6.
2.CHECK INPUT SPEED SENSOR GROUND CIRCUIT
Check continuity between input speed sensor harness connector terminal and ground.
880 Hz
G
• Shift position: “L” position
F75 24 Ground
• Vehicle speed: 20 km/h (12 MPH)
H
JSDIA3769GB
POSSIBLE CAUSE
• Harness or connector (Torque converter clutch solenoid valve circuit is open or shorted to power supply)
• Torque converter clutch solenoid valve
FAIL-SAFE
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
CAUTION:
Be careful of the driving speed.
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.PREPARATION BEFORE OPERATION
With CONSULT
1. Start the engine.
2. Select “Data Monitor” in “TRANSMISSION”.
3. Select “FLUID TEMP”.
4. Confirm that the CVT fluid temperature is in the following range.
With GST
1. Start the engine.
2. Set the CVT fluid to 20°C (68°F) or more.
NOTE:
When the ambient temperature is 20°C (68°F), the CVT fluid usually increases to 50 to 80°C (122 to
176°F) with driving in an urban area for approximately 10 minutes.
Is the CVT fluid 20°C (68°F) or more?
YES >> GO TO 3.
NO >> 1. Warm the transaxle.
2. GO TO 3.
3.CHECK DTC DETECTION
1. Drive the vehicle.
2. Maintain the following conditions for 10 seconds or more.
Check resistance between CVT unit harness connector terminal and ground.
H
CVT unit
— Condition Resistance
Connector Terminal
CVT fluid temperature: 20°C (68°F) 5.5 – 7.0 Ω I
F209 5 Ground CVT fluid temperature: 50°C (122°F) 6.0 – 8.0 Ω
CVT fluid temperature: 80°C (176°F) 6.5 – 8.5 Ω
J
Is the inspection result normal?
YES >> INSPECTION END
NO >> There is malfunction of torque converter clutch solenoid valve. Replace transaxle assembly. Refer K
to TM-222, "Removal and Installation".
POSSIBLE CAUSE
• Harness or connector (Torque converter clutch solenoid valve circuit is shorted to ground)
• Torque converter clutch solenoid valve
FAIL-SAFE
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
CAUTION:
Be careful of the driving speed.
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.PREPARATION BEFORE OPERATION
With CONSULT
1. Start the engine.
2. Select “Data Monitor” in “TRANSMISSION”.
3. Select “FLUID TEMP”.
4. Confirm that the CVT fluid temperature is in the following range.
With GST
1. Start the engine.
2. Set the CVT fluid to 20°C (68°F) or more.
NOTE:
When the ambient temperature is 20°C (68°F), the CVT fluid usually increases to 50 to 80°C (122 to
176°F) with driving in an urban area for approximately 10 minutes.
Is the CVT fluid 20°C (68°F) or more?
YES >> GO TO 3.
NO >> 1. Warm the transaxle.
2. GO TO 3.
3.CHECK DTC DETECTION
1. Drive the vehicle.
2. Maintain the following conditions for 10 seconds or more.
CVT unit H
— Condition Resistance
Connector Terminal
CVT fluid temperature: 20°C (68°F) 5.5 – 7.0 Ω
F209 5 Ground CVT fluid temperature: 50°C (122°F) 6.0 – 8.0 Ω I
CVT fluid temperature: 80°C (176°F) 6.5 – 8.5 Ω
Is the inspection result normal? J
YES >> INSPECTION END
NO >> There is malfunction of torque converter clutch solenoid valve. Replace transaxle assembly. Refer
to TM-222, "Removal and Installation".
K
POSSIBLE CAUSE
• Torque converter clutch solenoid valve
• Control valve assembly
• Torque converter
FAIL-SAFE
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
CAUTION:
Be careful of the driving speed.
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.PREPARATION BEFORE OPERATION
With CONSULT
1. Start the engine.
2. Select “Data Monitor” in “TRANSMISSION”.
3. Select “FLUID TEMP”.
4. Confirm that the CVT fluid temperature is in the following range.
With GST
1. Start the engine.
2. Set the CVT fluid to 20°C (68°F) or more.
NOTE:
When the ambient temperature is 20°C (68°F), the CVT fluid usually increases to 50 to 80°C (122 to
176°F) with driving in an urban area for approximately 10 minutes.
Is the CVT fluid 20°C (68°F) or more?
YES >> GO TO 3.
NO >> 1. Warm the transaxle.
2. GO TO 3.
3.CHECK DTC DETECTION
1. Drive the vehicle.
2. Maintain the following conditions for 30 seconds or more.
>> GO TO 2.
2.CHECK DTC DETECTION
1. Start the engine.
2. Drive the vehicle.
3. Maintain the following conditions for 10 seconds or more.
POSSIBLE CAUSE
Secondary pressure solenoid valve
FAIL-SAFE
• When a malfunction occurs on the low oil pressure side
- Selector shock is large
- Start is slow
- Acceleration is slow
- Lock-up is not performed
- Vehicle speed is not increased
• When a malfunction occurs on the high oil pressure side
- Selector shock is large
- Start is slow
- Acceleration is slow
- Lock-up is not performed
DTC CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed.
POSSIBLE CAUSE
• Harness or connector (Secondary pressure solenoid valve circuit is shorted to ground)
• Secondary pressure solenoid valve
FAIL-SAFE
• Selector shock is large
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed.
1.PREPARATION BEFORE WORK
If another “DTC CONFIRMATION PROCEDURE” occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
1. Start the engine and wait for 5 seconds or more.
2. Check the first trip DTC.
Is “P0778” detected?
YES >> Go to TM-140, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428148
TCM
— Continuity
Connector Terminal
F75 39 Ground Not existed
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace damaged parts.
2.CHECK CIRCUIT BETWEEN CVT UNIT AND GROUND
Check continuity between CVT unit harness connector terminal and ground.
CVT unit A
— Condition Resistance
Connector Terminal
CVT fluid temperature: 20°C (68°F) 5.5 – 7.0 Ω
B
F209 3 Ground CVT fluid temperature: 50°C (122°F) 6.0 – 8.0 Ω
CVT fluid temperature: 80°C (176°F) 6.5 – 8.5 Ω
Is the inspection result normal? C
YES >> INSPECTION END
NO >> There is malfunction of secondary pressure solenoid valve. Replace transaxle assembly. Refer to
TM-222, "Removal and Installation". TM
POSSIBLE CAUSE
• Harness or connector (Secondary pressure solenoid valve circuit open or shorted to power supply)
• Secondary pressure solenoid valve
FAIL-SAFE
• Selector shock is large
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
1. Start the engine.
2. Drive the vehicle.
3. Maintain the following conditions for 5 seconds or more.
CVT unit
— Condition Resistance
Connector Terminal C
CVT fluid temperature: 20°C (68°F) 5.5 – 7.0 Ω
F209 3 Ground CVT fluid temperature: 50°C (122°F) 6.0 – 8.0 Ω
CVT fluid temperature: 80°C (176°F) 6.5 – 8.5 Ω
TM
POSSIBLE CAUSE
• Harness or connector (Secondary pressure sensor circuit is open or shorted)
• Harness or connector (Primary pressure sensor circuit is open or shorted)
• Secondary pressure sensor
FAIL-SAFE
Not changed from normal driving
DTC CONFIRMATION PROCEDURE
CAUTION:
Always drive vehicle at a safe speed.
1.PREPARATION BEFORE WORK
If another “DTC CONFIRMATION PROCEDURE” occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
1. Start the engine.
2. Drive the vehicle.
3. Maintain the following condition for 10 seconds or more.
POSSIBLE CAUSE
E
• Harness or connector (Secondary pressure sensor circuit is open or shorted to ground)
• Secondary pressure sensor
• Control valve assembly
F
FAIL-SAFE
Not changed from normal driving
DTC CONFIRMATION PROCEDURE G
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at H
least 10 seconds, then perform the next test.
>> GO TO 2. I
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine. J
2. Select “Data Monitor” in “TRANSMISSION”.
3. Select “FLUID TEMP”.
4. Maintain the following conditions for 10 seconds or more. K
+
TCM − Condition Voltage
Connector Terminal
• After engine warm up
F75 16 Ground • Selector lever: “N” position 1.23 – 1.25 V
• At idle
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK CIRCUIT BETWEEN TCM AND CVT UNIT (PART 1)
1. Turn ignition switch OFF.
2. Disconnect TCM connector and CVT unit connector.
3. Check continuity between TCM harness connector terminals and CVT unit harness connector terminals.
TCM
— Continuity
Connector Terminal
16
F75 Ground Not existed
26
Is the inspection result normal?
YES >> There is malfunction of secondary pressure sensor. Replace transaxle assembly. Refer to TM-
222, "Removal and Installation".
NO >> Repair or replace malfunctioning parts.
POSSIBLE CAUSE E
• Harness or connector (Secondary pressure sensor circuit is shorted to power supply)
• Secondary pressure sensor
• Control valve assembly F
FAIL-SAFE
Not changed from normal driving
G
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
H
If another "DTC CONFIRMATION PROCEDURE" occurs just before, the ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
I
>> GO TO 2.
2.CHECK DTC DETECTION
With CONSULT J
1. Start the engine.
2. Select “Data Monitor” in “TRANSMISSION”.
3. Select “FLUID TEMP”. K
4. Maintain the following conditions for 10 seconds or more.
+
TCM − Condition Voltage
Connector Terminal
• After engine warm up
F75 16 Ground • Selector lever: “N” position 1.23 – 1.25 V
• At idle
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK SECONDARY PRESSURE SENSOR POWER CIRCUIT
1. Turn ignition switch OFF.
2. Connect TCM connector.
3. Disconnect CVT unit connector.
4. Turn ignition switch ON.
5. Check voltage between CVT unit harness connector terminal and ground.
+
Voltage
CVT unit −
(Approx.)
Connector Terminal
F74 22 Ground 5.0 V
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning parts.
3.CHECK SECONDARY PRESSURE SENSOR SIGNAL CIRCUIT
Check voltage between CVT unit harness connector terminal and ground.
+
Voltage
CVT unit −
(Approx.)
Connector Terminal
F74 14 Ground 0V
Is the inspection result normal?
YES >> There is malfunction of secondary pressure sensor. Replace transaxle assembly. Refer to TM-
222, "Removal and Installation".
NO >> Repair or replace malfunctioning parts.
POSSIBLE CAUSE
E
• Harness or connector (Primary pressure sensor circuit is open or shorted to ground)
• Primary pressure sensor
• Control valve assembly
F
FAIL-SAFE
Not changed from normal driving
DTC CONFIRMATION PROCEDURE G
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at H
least 10 seconds, then perform the next test.
>> GO TO 2. I
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine. J
2. Select “Data Monitor” in “TRANSMISSION”.
3. Select “FLUID TEMP”.
4. Maintain the following conditions for 10 seconds or more. K
+
TCM − Condition Voltage
Connector Terminal
• After engine warm up
F75 17 Ground • Selector lever: “N” position 0.75 – 0.82 V
• At idle
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK CIRCUIT BETWEEN TCM AND CVT UNIT (PART 1)
1. Turn ignition switch OFF.
2. Disconnect TCM connector and CVT unit connector.
3. Check continuity between TCM harness connector terminals and CVT unit harness connector terminals.
TCM
— Continuity
Connector Terminal
17
F75 Ground Not existed
26
Is the inspection result normal?
YES >> There is malfunction of primary pressure sensor. Replace transaxle assembly. Refer to TM-222,
"Removal and Installation".
NO >> Repair or replace malfunctioning parts.
POSSIBLE CAUSE
E
• Harness or connector (Primary pressure sensor circuit is open or shorted to ground)
• Primary pressure sensor
• Control valve assembly
F
FAIL-SAFE
Not changed from normal driving
DTC CONFIRMATION PROCEDURE G
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at H
least 10 seconds, then perform the next test.
>> GO TO 2. I
2.CHECK DTC DETECTION
With CONSULT
1. Start the engine. J
2. Select “Data Monitor” in “TRANSMISSION”.
3. Select “FLUID TEMP”.
4. Maintain the following conditions for 10 seconds or more. K
+
TCM − Condition Voltage
Connector Terminal
• After engine warm up
F75 17 Ground • Selector lever: “N” position 0.75 – 0.82 V
• At idle
Is the inspection result normal?
YES >> INSPECTION END
NO >> GO TO 2.
2.CHECK PRIMARY PRESSURE SENSOR POWER CIRCUIT
1. Turn ignition switch OFF.
2. Connect TCM connector.
3. Disconnect CVT unit connector.
4. Turn ignition switch ON.
5. Check voltage between CVT unit harness connector terminal and ground.
+
Voltage
CVT unit −
(Approx.)
Connector Terminal
F74 22 Ground 5.0 V
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace malfunctioning parts.
3.CHECK PRIMARY PRESSURE SENSOR SIGNAL CIRCUIT
Check voltage between CVT unit harness connector terminal and ground.
+
Voltage
CVT unit −
(Approx.)
Connector Terminal
F74 13 Ground 0V
Is the inspection result normal?
YES >> There is malfunction of primary pressure sensor. Replace transaxle assembly. Refer to TM-222,
"Removal and Installation".
NO >> Repair or replace malfunctioning parts.
POSSIBLE CAUSE TM
TCM
FAIL-SAFE
E
• Selector shock is large
• Start is slow
• Acceleration is slow
• Lock-up is not performed F
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK G
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
H
>> GO TO 2.
2.CHECK DTC DETECTION I
1. Start the engine.
2. Check the DTC.
Is “P0863” detected? J
YES >> Go to TM-153, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
K
Diagnosis Procedure INFOID:0000000012428162
1.REPLACE TCM L
Replace TCM. Refer to TM-202, "Removal and Installation".
M
>> WORK END
POSSIBLE CAUSE
• Harness or connector [TCM power supply (back-up) circuit is open or shorted]
• TCM
FAIL-SAFE
• Selector shock is large
• Start is slow
• Acceleration is slow
• Lock-up is not performed
• Vehicle speed is not increased
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
1. Start the engine and wait for 5 seconds or more.
2. Check the DTC.
Is “P0890” detected?
YES >> Go to TM-154, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428164
+
TCM − Voltage
Connector Terminal
45
F75 Ground 10 – 16 V
46
Is the inspection result normal?
YES >> Replace TCM. Refer to TM-202, "Removal and Installation".
NO >> GO TO 2.
2.DETECT MALFUNCTIONING ITEMS
Revision: September 2015 TM-154 2016 Rogue NAM
P0890 TCM
< DTC/CIRCUIT DIAGNOSIS > [CVT: RE0F10D]
Check the following items:
• Open circuit or short circuit in harness between battery positive terminal and TCM connector terminals 45, A
and 46.
• 10A fuse (No.59, located in the fuse and fusible link block). Refer to PG-67, "Terminal Arrangement".
Is the inspection result normal? B
YES >> INSPECTION END
NO >> Repair or replace malfunctioning parts.
C
TM
POSSIBLE CAUSE
• Harness or connector (Line pressure solenoid valve circuit is shorted to ground)
• Line pressure solenoid valve
FAIL-SAFE
• Selector shock is large
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
1. Start the engine and wait for 5 seconds or more.
2. Check the first trip DTC.
Is “P0962” detected?
YES >> Go to TM-156, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428166
TCM
— Continuity
Connector Terminal
F75 30 Ground Not existed
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace damaged parts.
2.CHECK CIRCUIT BETWEEN CVT UNIT AND GROUND
Check continuity between CVT unit harness connector terminal and ground.
CVT unit A
— Condition Resistance
Connector Terminal
CVT fluid temperature: 20°C (68°F) 5.5 – 7.0 Ω
B
F209 1 Ground CVT fluid temperature: 50°C (122°F) 6.0 – 8.0 Ω
CVT fluid temperature: 80°C (176°F) 6.5 – 8.5 Ω
Is the inspection result normal? C
YES >> INSPECTION END
NO >> There is malfunction of line pressure solenoid valve. Replace transaxle assembly. Refer to TM-
222, "Removal and Installation". TM
POSSIBLE CAUSE
• Harness or connector (Line pressure solenoid valve circuit is open or shorted to power supply)
• Line pressure solenoid valve
FAIL-SAFE
• Selector shock is large
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
1. Start the engine and wait for 5 seconds or more.
2. Check the first trip DTC.
Is “P0963” detected?
YES >> Go to TM-158, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428168
CVT unit A
— Condition Resistance
Connector Terminal
CVT fluid temperature: 20°C (68°F) 5.5 – 7.0 Ω
B
F209 1 Ground CVT fluid temperature: 50°C (122°F) 6.0 – 8.0 Ω
CVT fluid temperature: 80°C (176°F) 6.5 – 8.5 Ω
Is the inspection result normal? C
YES >> INSPECTION END
NO >> There is malfunction of line pressure solenoid valve. Replace transaxle assembly. Refer to TM-
222, "Removal and Installation". TM
POSSIBLE CAUSE
• Harness or connector (Primary pressure solenoid valve circuit is open or shorted)
• Primary pressure solenoid valve
FAIL-SAFE
• When a malfunction occurs on the low oil pressure side
- Selector shock is large
- Start is slow
- Acceleration is slow
- Lock-up is not performed
• When a malfunction occurs on the high oil pressure side
- Selector shock is large
- Lock-up is not performed
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
>> GO TO 2.
2.CHECK DTC DETECTION B
POSSIBLE CAUSE
• Harness or connector (Primary pressure solenoid valve circuit shorted to ground)
• Primary pressure solenoid valve
FAIL-SAFE
• Selector shock is large
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
1. Start the engine and wait for 5 seconds or more.
2. Check the first trip DTC.
Is “P0966” detected?
YES >> Go to TM-162, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428172
TCM
— Continuity
Connector Terminal
F75 40 Ground Not existed
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace damaged parts.
2.CHECK CIRCUIT BETWEEN CVT UNIT AND GROUND
Check continuity between CVT unit harness connector terminal and ground.
CVT unit A
— Condition Resistance
Connector Terminal
CVT fluid temperature: 20°C (68°F) 5.5 – 7.0 Ω
B
F209 2 Ground CVT fluid temperature: 50°C (122°F) 6.0 – 8.0 Ω
CVT fluid temperature: 80°C (176°F) 6.5 – 8.5 Ω
Is the inspection result normal? C
YES >> INSPECTION END
NO >> There is malfunction of primary pressure solenoid valve. Replace transaxle assembly. Refer to
TM-222, "Removal and Installation". TM
POSSIBLE CAUSE
• Harness or connector (Primary pressure solenoid valve circuit open or shorted to power supply)
• Primary pressure solenoid valve
FAIL-SAFE
• Selector shock is large
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
1. Start the engine and wait for 5 seconds or more.
2. Check the first trip DTC.
Is “P0967” detected?
YES >> Go to TM-164, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428174
CVT unit A
— Condition Resistance
Connector Terminal
CVT fluid temperature: 20°C (68°F) 5.5 – 7.0 Ω
B
F209 2 Ground CVT fluid temperature: 50°C (122°F) 6.0 – 8.0 Ω
CVT fluid temperature: 80°C (176°F) 6.5 – 8.5 Ω
Is the inspection result normal? C
YES >> INSPECTION END
NO >> There is malfunction of primary pressure solenoid valve. Replace transaxle assembly. Refer to
TM-222, "Removal and Installation". TM
POSSIBLE CAUSE
• Harness or connector (Output speed sensor circuit is open or shorted)
• Output speed sensor
FAIL-SAFE
• Start is slow
• Acceleration is slow
• Lock-up is not performed
DTC CONFIRMATION PROCEDURE
CAUTION:
Be careful of the driving speed.
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test.
>> GO TO 2.
2.CHECK DTC DETECTION
1. Start the engine.
2. Drive the vehicle.
3. Maintain the following conditions for 10 seconds or more.
+
G
Output speed sensor − Voltage
Connector Terminal
F77 3 Ground 10 – 16 V H
Is the inspection result normal?
YES >> GO TO 2.
NO >> GO TO 6. I
2.CHECK OUTPUT SPEED SENSOR GROUND CIRCUIT
Check continuity between output speed sensor harness connector terminal and ground. J
+
Frequency
TCM − Condition
(Approx.)
Connector Terminal
200 Hz
JSDIA1904GB
Selector lever : N→ D, N → R, P→ R
3. Check the first trip DTC.
Is “P2813”detected?
YES >> Go to TM-170, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428178
POSSIBLE CAUSE
• Harness or connector (Select solenoid valve circuit shorted to ground) E
• Select solenoid valve
FAIL-SAFE
Selector shock is large F
DTC CONFIRMATION PROCEDURE
CAUTION:
Be careful of the driving speed. G
1.PREPARATION BEFORE WORK
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at H
least 10 seconds, then perform the next test.
>> GO TO 2. I
2.CHECK DTC DETECTION
1. Start the engine.
2. Maintain the following conditions. (Keep 5 seconds or more after the selector lever shifted.) J
Selector lever : N → D, N → R, P → R
3. Check the first trip DTC. K
Is “P2814” detected?
YES >> Go to TM-171, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident". L
NO-2 >> Confirmation after repair: INSPECTION END
Diagnosis Procedure INFOID:0000000012428180
M
CVT unit
— Condition Resistance
Connector Terminal
CVT fluid temperature: 20°C (68°F) 5.5 – 7.0 Ω
F209 4 Ground CVT fluid temperature: 50°C (122°F) 6.0 – 8.0 Ω
CVT fluid temperature: 80°C (176°F) 6.5 – 8.5 Ω
Is the inspection result normal?
YES >> INSPECTION END
NO >> There is malfunction of select solenoid valve. Replace transaxle assembly. Refer to TM-222,
"Removal and Installation".
POSSIBLE CAUSE
E
• Harness or connector (Select solenoid valve circuit open or shorted to power supply)
• Select solenoid valve
FAIL-SAFE F
Selector shock is large
DTC CONFIRMATION PROCEDURE
1.PREPARATION BEFORE WORK G
If another "DTC CONFIRMATION PROCEDURE" occurs just before, turn ignition switch OFF and wait for at
least 10 seconds, then perform the next test. H
>> GO TO 2.
2.CHECK DTC DETECTION I
1. Start the engine.
2. Maintain the following conditions. (Keep 5 seconds or more after the selector lever shifted.)
J
Selector lever : N → D, N → R, P → R
3. Check the first trip DTC.
K
Is “P2815” detected?
YES >> Go to TM-173, "Diagnosis Procedure".
NO-1 >> To check malfunction symptom before repair: Refer to GI-45, "Intermittent Incident".
NO-2 >> Confirmation after repair: INSPECTION END L
M
1.CHECK CIRCUIT BETWEEN TCM AND CVT UNIT
1. Turn ignition switch OFF.
2. Disconnect TCM connector and CVT unit connector. N
3. Check continuity between TCM harness connector terminal and ground.
CVT unit
— Condition Resistance
Connector Terminal
CVT fluid temperature: 20°C (68°F) 5.5 – 7.0 Ω
F209 4 Ground CVT fluid temperature: 50°C (122°F) 6.0 – 8.0 Ω
CVT fluid temperature: 80°C (176°F) 6.5 – 8.5 Ω
Is the inspection result normal?
YES >> INSPECTION END
NO >> There is malfunction of select solenoid valve. Replace transaxle assembly. Refer to TM-222,
"Removal and Installation".
+
TCM − Voltage TM
Connector Terminal
45
F75 Ground 10 – 16 V E
46
Is the inspection result normal?
YES >> GO TO 2. F
NO >> GO TO 4.
2.CHECK TCM POWER CIRCUIT (PART 2)
G
Check voltage between TCM harness connector terminals and ground.
+ H
TCM − Condition Voltage
Connector Terminal
Ignition switch ON 10 – 16 V I
47
Ignition switch OFF Approx. 0 V
F75 Ground
Ignition switch ON 10 – 16 V
48 J
Ignition switch OFF Approx. 0 V
Is the inspection result normal?
YES >> GO TO 3. K
NO >> GO TO 5.
3.CHECK TCM GROUND CIRCUIT
L
Check continuity between TCM harness connector terminals and ground.
TCM M
— Continuity
Connector Terminal
41
F75 Ground Existed
42 N
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-45, "Intermittent Incident".
O
NO >> Repair or replace malfunctioning parts.
4.DETECT MALFUNCTION ITEMS (PART 1)
Check the following items: P
• Open circuit or short circuit in harness between battery positive terminal and TCM connector terminal 45,
and 46.
• 10A fuse (No.59, located in the fuse and fusible link block). Refer to PG-67, "Terminal Arrangement".
Is the inspection result normal?
YES >> Check intermittent incident. Refer to GI-45, "Intermittent Incident".
NO >> Repair or replace malfunctioning parts.
and Installation". TM
SYMPTOM DIAGNOSIS A
CVT CONTROL SYSTEM
Symptom Table INFOID:0000000012428195
B
• The diagnosis item number indicates the order of check. Start checking in the order from 1.
• Perform diagnoses of symptom table 1 before symptom table 2.
C
Symptom Table 1
H
Engine system
Power supply
Control valve
CVT position
I
Stall test
J
PG-25, STR-7
TM-196
TM-175
TM-205
TM-191
EC-130
TM-63 TM-90
K
Engine system
Power supply
Control valve
CVT position
Stall test
PG-25, STR-7
TM-196
TM-175
TM-205
TM-191
EC-130
TM-90
TM-63
No creep at all. 2 4 3 7 8 9 10 11 12 5 6 13 14 1
Vehicle cannot run in any position. 8 2 5 6 7 9 10 11 3 4 12 13 1
With selector lever in D position,
8 2 5 6 7 9 10 11 3 4 12 13 1
driving is not possible.
With selector lever in R position,
8 2 5 6 7 9 10 11 3 4 12 13 1
driving is not possible.
Judder occurs during lock-up. 2 6 3 4 5 7 8 1
Strange noise in D position. 2 3 4 1
Strange noise in R position. 2 3 4 1
Strange noise in N position. 2 3 4 1
Vehicle does not decelerate by en-
7 3 4 5 6 2 8 1
gine brake.
Maximum speed low. 2 3 5 6 7 8 9 11 4 10 1
Parking mechanism
Reverse brake
Planetary gear
Symptom C
Oil pump
Bearings
TM
TM-225
TM-183
TM-182
TM-193
TM-222
Parking mechanism
Forward clutch
Reverse brake
Planetary gear
Symptom
Oil pump
Bearings
TM-225
TM-183
TM-182
TM-193
TM-222
No creep at all. 1 6 2 4 5 3
Vehicle cannot run in all posi-
1 2 4 5 3 6
tions.
With selector lever in D position,
1 2 4 3 5
driving is not possible.
With selector lever in R position,
1 2 4 3 5
driving is not possible.
Judder occurs during lock-up. 1
Strange noise in D position. 1 2 4 3 5
Strange noise in R position. 1 2 4 3
Strange noise in N position. 1 2 3
Maximum speed low. 1 5 2 4 3
With selector lever in P position,
vehicle does not enter parking
condition or, with selector lever in 1
Other another position, parking condi-
tion is not cancelled.
Vehicle runs with CVT in P posi-
2 1
tion.
Vehicle runs with CVT in N posi-
2 3 1
tion.
Engine stall. 1
Engine stalls when selector lever
1
shifted N → D or R.
When brake pedal is depressed
with ignition switch ON, selector
1 2 3
lever cannot be shifted from P po-
sition to other position.
When brake pedal is not de-
pressed with ignition switch ON,
1 2 3
selector lever can be shifted from
P position to other position.
PERIODIC MAINTENANCE A
CVT FLUID
Inspection INFOID:0000000012428196
B
FLUID LEAKAGE
• Check transaxle surrounding area (oil seal and plug etc.)for fluid C
leakage.
• If anything is found, repair or replace damaged parts and adjust
CVT fluid level. Refer to TM-191, "Adjustment".
TM
SMA146B
F
Replacement INFOID:0000000012428197
G
Recommended fluid and fluid capacity : Refer to TM-228, "General Specification".
CAUTION:
• Always use shop paper. Never use shop cloth. H
• Replace a drain plug gasket with new ones at the final stage of the operation when installing.
• Use caution when looking into the drain hole as there is a risk of dripping fluid entering the eye.
• After replacement, always perform CVT fluid leakage check. I
1. Select “Data Monitor” in “TRANSMISSION” using CONSULT.
2. Select “FLUID TEMP” and confirm that the CVT fluid temperature is 40°C (104°F) or less.
3. Check that the selector lever is in the “P” position, then completely engage the parking brake. J
4. Lift up the vehicle.
5. Remove the drain plug and drain the CVT fluid from the oil pan. Refer to TM-205, "Exploded View".
6. Install the drain plug to oil pan. K
CAUTION:
Drain plug gasket use the old one.
7. Remove the overflow plug from converter housing. L
: Vehicle front
M
JSDIA3714ZZ
O
C
Recommended fluid and fluid capacity : Refer to TM-228, "General Specification".
CAUTION:
• During adjustment of the CVT fluid level, check CONSULT so that the oil temperature may be main- TM
tained from 35 to 45°C (95 to 113°F).
• Maintain specified engine idle speed during CVT fluid level adjustment. Refer to EC-504, "Idle
Speed".
• Use caution when looking into the drain hole as there is a risk of dripping fluid entering the eye. E
1. Check that the selector lever is in the “P” position, then completely engage the parking brake.
2. Start the engine.
F
3. Adjust the CVT fluid temperature to be approximately 40°C (104°F).
NOTE:
The CVT fluid is largely affected by temperature. Therefore be sure to use CONSULT and check the
“FLUID TEMP” under “TRANSMISSION” in “Data Monitor” while adjusting. G
4. While depressing the brake pedal, shift the selector lever to the entire position from “P” to “L”, and shift it
to the “P” position.
NOTE: H
Hold the lever at each position for 5 seconds.
5. Lift up the vehicle.
6. Check that there is no CVT fluid leakage. I
7. Remove the overflow plug from converter housing.
: Vehicle front J
L
JSDIA3714ZZ
8. Install the charging pipe set (KV311039S0) (A) into the overflow
M
plug hole.
CAUTION:
Tighten the charging pipe by hand.
9. Install the ATF changer hose (B) to the charging pipe. N
CAUTION:
Press the ATF changer hose all the way onto the charging
pipe until it stops. O
10. Fill approximately 0.5 liter (1/2 US qt, 1/2 lmp qt) of the CVT
fluid.
11. Remove the ATF changer hose from the charging pipe, and JSDIA3713ZZ
P
check that the CVT fluid drains out from the charging pipe. If it
does not drain out, perform charging again.
CAUTION:
Perform this work with the vehicle idling.
12. When the flow of CVT fluid slows to a drip, remove the charging pipe from the converter housing.
13. Tighten the overflow plug to the specified torque. Refer to TM-205, "Exploded View".
CAUTION:
TM
AWDIA1214ZZ J
REMOVAL
1. Apply the parking brake. M
CAUTION:
Make sure the vehicle cannot move with the parking brake applied.
2. Move the shift selector with the following procedure.
N
• Remove shift lock override button cover (1) using suitable tool.
: Front
O
ALDIA0499ZZ
: Front
ALDIA0530ZZ
JSDIA4144ZZ
7. Disconnect the tip (A) of control cable and remove socket (B)
from the shift selector assembly.
JSDIA4145ZZ
JSDIA1797ZZ
TM
10. Remove the shift selector assembly nuts (A) and remove the
shift selector assembly from the vehicle.
E
G
AWDIA1317ZZ
INSTALLATION H
Installation is in the reverse order of removal.
Shift Selector
• Pay attention to the following when connecting the control cable to the shift selector assembly. I
1. When connecting the control cable (1) to the shift selector
assembly (2), face the grooved surface of the rib (A) up and
insert the control cable until it stops.
NOTE: J
Apply multi-purpose grease to control cable eye before installa-
tion.
K
L
JSDIA1624ZZ
JSDIA1810ZZ P
JSDIA3654ZZ
4. Pull and hold the shift selector handle button (A) in the direction
shown ( ) using a suitable tool and insert shift selector handle
(B) into the shift selector assembly (C) until a slight touch is felt.
5. Release shift selector handle button (A) and continue to push
down ( ) on shift selector handle (B) into shift selector assem-
bly (C) until you feel it click into place.
CAUTION:
Do not strike the selector lever handle to press it into place.
AWDIA1253ZZ
6. After installing shift selector handle (A), pull the handle in the
direction shown ( ) to check that it does not become discon-
nected.
AWDIA1254ZZ
Inspection INFOID:0000000012428201
TM
G
AWDIA1324ZZ
CAUTION:
Always apply the parking brake before performing removal and installation. J
REMOVAL
1. Apply the parking brake.
CAUTION: K
Make sure the vehicle cannot move with the parking brake applied.
2. Remove battery tray. Refer to PG-81, "Removal and Installation (Battery Tray)".
3. Remove the control cable nut (A) and remove the control cable L
(1) from the manual lever (2).
: Front M
O
AWDIA1319ZZ
: Front
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: Front
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7. Remove the center console assembly. Refer to IP-19, "Removal and Installation".
8. Disconnect the tip (A) of control cable and remove the socket
(B) from the shift selector assembly in the direction shown ( ).
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3. Install cable (1) to bracket (2) in the direction shown ( ).
CAUTION:
Check that the pulling on the socket does not disconnect it. E
G
ALDIA0653ZZ
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REMOVAL
CAUTION:
Always apply the parking brake before performing removal and installation.
1. Move shift selector to the “N” position.
2. Remove the shift selector knob.
3. Move shift selector to the “P” position.
4. Remove the center console assembly. Refer to IP-19, "Removal and Installation".
5. Press the pawls (B) of the key interlock cable slider (A) while
sliding it in the direction of the casing cap (C), and separate the
adjusting holder (D) and slider (A).
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8. Remove instrument lower panel LH. Refer to IP-23, "Removal and Installation".
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INSTALLATION
Installation is in the reverse order of removal.
• While pressing the detent rod (B) down, slide the key interlock
cable slider (A) toward the key interlock rod (D) side, and install the E
adjusting holder (C) and key interlock rod.
CAUTION:
• Do not squeeze the pawls on the key interlock cable slider F
when holding the slider.
• Do not apply force in a perpendicular direction to the key
interlock rod when sliding the slider.
G
:Interlock cable in lock position
K
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• Install the adjusting holder (A) onto the key interlock rod (B), then L
install the casing cap (C) onto the shift selector cable bracket (D).
CAUTION:
• When installing the key interlock cable, do not bend or twist
the cable forcefully. M
• After connecting the key interlock cable to the shift selector
cable bracket, be sure to check that the casing cap is com-
pletely fastened to the cable bracket. If the casing cap is N
easily displaced, replace the key interlock cable.
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Inspection INFOID:0000000012428207
JSDIA5129GB
CAUTION:
• Do not impact the TCM when removing or installing TCM.
• When replacing TCM and transaxle assembly simultaneously, perform "ADDITIONAL SERVICE
WHEN REPLACING TCM AND TRANSAXLE ASSEMBLY". Refer to TM-85, "Description".
• Before replacing TCM, save TCM data using "ADDITIONAL SERVICE WHEN REPLACING TCM".
Refer to TM-81, "Description".
• When replacing TCM, note the “CVTF DETERIORATION DATE” value displayed on CONSULT “CON-
FORM CVTF DETERIORATION” in MAINTENANCE BOOKLET, before start the operation.
REMOVAL
1. Disconnect the battery negative terminal. Refer to PG-80, "Exploded View".
2. Remove the air duct (inlet). Refer to EM-26, "Exploded View".
3. Disconnect the TCM harness connector (A).
(1) : TCM
: Front
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A
ADJUSTMENT AFTER INSTALLATION
Perform "ADDITIONAL SERVICE WHEN REPLACING TCM". Refer to TM-81, "Description".
B
TM
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REMOVAL
1. Remove air cleaner and air duct. Refer to EM-26, "Removal and Installation".
2. Remove air breather hose from transaxle assembly.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not bend the air breather hose to prevent damage to the hose.
• Insert air breather hose to the end of air breather.
• Insert air breather hose (1) to air breather tube (2) all the way
to the curve of the tube.
• Insert air breather hose to air breather tube so that the paint
mark (A) is facing upward.
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AWDIA0652ZZ
J
1. Transaxle assembly 2. Oil pan gasket 3. Oil pan
4. Drain plug 5. Drain plug gasket 6. Magnet
7. Overflow plug 8. O-ring K
L
REMOVAL
1. Remove engine under cover. Refer to TM-205, "Removal and Installation".
2. Remove drain plug from oil pan and then drain the CVT fluid. M
3. Remove drain plug gasket.
4. Remove the oil pan bolts, and then remove the oil pan and oil pan gasket.
5. Remove the magnets from the oil pan. N
INSTALLATION
Installation is in the reverse order of removal. O
CAUTION:
• Do not reuse drain plug gasket.
• Do not reuse O-ring.
• Completely clean the iron powder from the magnet area of oil pan and the magnets. P
Install the oil pan to the transaxle case with the following procedure.
1. Install the oil pan gasket to the oil pan.
CAUTION:
• Completely wipe out any moisture, oil, and old gasket from the oil pan gasket surface and bolt
hole of oil pan and transaxle case.
• Do not reuse oil pan gasket.
2. Install the oil pan assembly to the transaxle case, and then temporarily tighten the oil pan bolts.
: Front
4. Tighten the oil pan bolts again clockwise from (1) shown to the
specified torque.
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Inspection INFOID:0000000012428215
TM
G
JSDIA4131GB
REMOVAL I
1. Remove battery tray. Refer to PG-81, "Removal and Installation (Battery Tray)".
2. Remove the starter motor. Refer to STR-21, "Removal and Installation".
3. Disconnect the input speed sensor harness connector. J
4. Remove the input speed sensor bolt and remove the input speed sensor.
5. Remove the O-ring from the input speed sensor.
K
INSTALLATION
Installation is in the reverse order of removal.
CAUTION: L
• Do not reuse O-ring.
• Apply CVT fluid to the O-ring.
Inspection and Adjustment INFOID:0000000012428218 M
JSDIA5141GB
REMOVAL
1. Remove the engine undercover. Refer to EXT-36, "ENGINE UNDER COVER : Removal and Installation".
2. Disconnect the primary speed harness connector.
3. Remove the primary speed sensor bolt and remove the primary speed sensor.
4. Remove the O-ring from the primary speed sensor.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse O-ring.
• Apply CVT fluid to the O-ring.
Inspection and Adjustment INFOID:0000000012428221
TM
G
JSDIA5033GB
REMOVAL I
1. Remove engine undercover. Refer to TM-209, "Removal and Installation".
2. Disconnect the output speed sensor harness connector.
3. Remove the output speed sensor bolt and remove the output speed sensor. J
4. Remove the O-ring from the output speed sensor.
INSTALLATION K
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse O-ring.
L
• Apply CVT fluid to the O-ring.
Inspection and Adjustment INFOID:0000000012428224
M
INSPECTION AFTER INSTALLATION
Check for CVT fluid leakage. Refer to TM-189, "Inspection".
ADJUSTMENT AFTER INSTALLATION N
Adjust the CVT fluid level. Refer to TM-191, "Adjustment".
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1. Transaxle assembly 2. Differential side oil seal (left side) 3. Differential side oil seal (right side)
(FWD models only)
REMOVAL
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
1. Remove front drive shaft. Refer to FAX-19, "Removal and Installation (LH)" (FWD) or FAX-57, "Removal
and Installation (LH)" [LH (AWD)] or FAX-61, "Removal and Installation (RH)" [RH(AWD)].
2. Remove differential side oil seal (1) using suitable tool (A).
CAUTION:
Be careful not to scratch transaxle case and converter
housing.
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INSTALLATION
Note the following, and installation is in the reverse order of removal.
CAUTION:
When inserting the drive shaft, be sure to use Tool.
CAUTION: TM
• Do not reuse differential side oil seal.
• Put a mark on the measurement area and measure height of seal lip at four points diagonally
using suitable tool. E
NOTICE:
Since seal lips have a tolerance of ± 0.3 mm (± 0.012 in) at maximum due to manufacturing tolerances or
packing conditions, it is necessary to measure the seal lip height beforehand to clarify the tolerance.
2. As an indicator of the parallelism and insertion depth, cut a F
masking tape (1) to specified width [add 1 mm (0.04 in) to the
value calculated from the tip of differential side oil seal lip] and
affix to the differential side oil seal. G
3. Install the differential side oil seal using a drift [outer diameter:
53 mm (2.09 in), inner diameter: 50 mm (1.97 in)] according to
the guide of the masking tape (1). H
CAUTION:
• If differential side oil seal is inserted deeper than the ref-
erence value, use a new differential side oil seal and per-
form the steps again. I
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• Apply ATF to the differential side oil seal lip and around
the oil seal.
NOTE: J
A hub cap (Part No. 43234 1HA0A) can be used as substitute for drift. To use a hub cap, be sure to pre-
pare a new one specifically for patting seal.
4. Remove masking tape. K
5. Adjust as instructed below to optimize the protrusion size and parallelism.
CAUTION:
If differential side oil seal is inserted deeper than the reference value, use a new differential side L
oil seal and perform the steps again.
• Protrusion size (A)
CAUTION:
Protrusion must fall within ± 0.5mm (0.020 in) of calculated M
size.
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CAUTION:
• Do not reuse differential side oil seal.
• Put a mark on the measurement area and measure height of seal lip at four points diagonally
using suitable tool.
NOTICE:
Since seal lips have a tolerance of ± 0.3 mm (± 0.012 in) at maximum due to manufacturing tolerances or
packing conditions, it is necessary to measure the seal lip height beforehand to clarify the tolerance.
2. As an indicator of the parallelism and insertion depth, cut a
masking tape (1) to specified width [add 1 mm (0.04 in) to the
value calculated from the tip of differential side oil seal lip] and
affix to the differential side oil seal.
3. Install the differential side oil seal using a drift [outer diameter:
53 mm (2.09 in), inner diameter: 50 mm (1.97 in)] according to
the guide of the masking tape (1).
CAUTION:
• If differential side oil seal is inserted deeper than the ref-
erence value, use a new differential side oil seal and per-
form the steps again. JSDIA4817ZZ
• Apply ATF to the differential side oil seal lip and around
the oil seal.
NOTE:
A hub cap (Part No. 43234 1HA0A) can be used as substitute for drift. To use a hub cap, be sure to pre-
pare a new one specifically for patting seal.
4. Remove masking tape.
5. Adjust as instructed below to optimize the protrusion size and parallelism.
CAUTION:
If differential side oil seal is inserted deeper than the reference value, use a new differential side
oil seal and perform the steps again.
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TM
• Parallelism at four diagonal points ( )
CAUTION:
The difference among four diagonal points must be within 0.3 E
mm (0.012 in).
NOTE:
If differential side oil seal is uneven while installing, tilt suitable tool. F
G
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JSDIA5142GB
REMOVAL
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter
turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Perform when the engine is cold.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
1. Remove battery tray. Refer to PG-81, "Removal and Installation (Battery Tray)".
2. Remove engine under cover. Refer to EXT-36, "ENGINE UNDER COVER : Removal and Installation".
3. Remove CVT fluid charging pipe. Refer to TM-222, "Exploded View".
4. Remove fender protector side cover. Refer to EXT-29, "FENDER PROTECTOR : Exploded View".
5. Remove water hose A, B, C, and heater thermostat.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Do not reuse hose clamps.
• Do not reuse hose clip
Inspection INFOID:0000000012428230
L
INSPECTION AFTER REMOVAL
Heater Thermostat
M
1. Fully immerse the heater thermostat in a container (A) filled
with water. Continue heating the water while stirring.
2. Continue heating the heater thermostat for 5 minutes or more
after bringing the water to a boil. N
P
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3. Quickly take the heater thermostat out of the hot water, measure the heater thermostat within 10 seconds.
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H
1. Transaxle assembly 2. Fluid cooler hose A 3. Hose clamp
4. Fluid cooler hose B 5. CVT oil warmer
A. To radiator
I
Removal and Installation INFOID:0000000012428232
REMOVAL J
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing. K
1. Remove engine under cover. Refer to EXT-36, "ENGINE UNDER COVER : Removal and Installation".
2. Remove fender protector side cover. Refer to EXT-29, "FENDER PROTECTOR : Exploded View".
3. Remove fluid cooler hoses. L
INSTALLATION
Installation is in the reverse order of removal.
M
CAUTION:
• Do not reuse hose clamp.
• Securely install fluid cooler hose A clip to the radiator core support.
• Refer to the followings when installing fluid cooler hoses. N
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Inspection INFOID:0000000012428233
TM
G
JSDIA5055GB
REMOVAL I
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter J
turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Perform when the engine is cold.
K
1. Remove engine under cover. Refer to EXT-36, "ENGINE UNDER COVER : Removal and Installation".
2. Remove air duct. Refer to EM-26, "Removal and Installation".
3. Remove fender protector side cover. Refer to EXT-29, "FENDER PROTECTOR : Exploded View". L
4. Disconnect water hoses from CVT oil warmer. Refer to TM-214, "Exploded View".
5. Disconnect fluid cooler hoses from CVT oil warmer. Refer to TM-217, "Exploded View".
6. Remove CVT oil warmer bolts (A) and remove CVT oil warmer M
(1) from transaxle assembly.
AWDIA1320ZZ P
INSTALLATION
Installation is in the reverse order of removal.
Inspection INFOID:0000000012428236
TM
H
JSDIA3622GB
REMOVAL J
1. Partially remove front fender protector (LH). Refer to EXT-29, "FENDER PROTECTOR : Exploded View".
2. Remove the plug and O-ring.
K
INSTALLATION
Installation is in the reverse order of removal.
CAUTION: L
• Do not reuse O-ring.
• Apply CVT fluid to O-ring.
Inspection and Adjustment INFOID:0000000012428240 M
JSDIA5144GB
REMOVAL
WARNING:
Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter
turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
• Perform when the engine is cold.
• When replacing the TCM and transaxle assembly as a set, replace the transaxle assembly first and
then replace the TCM. Refer to TM-81, "Description".
• When replacing the transaxle assembly, perform "ADDITIONAL SERVICE WHEN REPLACING TRAN-
SAXLE ASSEMBLY." Refer to TM-83, "Description".
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
1. Remove engine and transaxle assembly. Refer to EM-86, "Removal and Installation (FWD)" (FWD) or
EM-90, "Removal and Installation (AWD)" (AWD).
2. Remove the CVT water hoses from engine side. Refer to TM-214, "Removal and Installation".
3. Remove the transaxle to engine and engine to transaxle bolts.
JSDIA6075GB
CAUTION: I
• When replacing an engine or transaxle you must make sure any dowels are installed correctly during
re-assembly
• Improper alignment caused by missing dowels may cause vibration, oil leaks or breakage of drive J
train components.
• Do not reuse O-rings or copper sealing washers.
• When turning crankshaft, turn it clockwise as viewed from the front of the engine.
• When tightening the nuts for the torque converter while securing the crankshaft pulley bolt, be sure K
to confirm the tightening torque of the crankshaft pulley bolt. Refer to EM-50, "Removal and Installa-
tion".
• After converter is installed to drive plate, rotate crankshaft several turns to check that CVT rotates L
freely without binding.
• When installing the CVT to the engine, align the matching mark on the drive plate with the matching
mark on the torque converter.
M
• When installing the drive plate to torque converter nuts, tighten them temporarily. then tighten the nuts to the
specified torque.
• Install the transaxle assembly and engine assembly mounting bolts according to the following standards. N
-
O
Bolt No. (A) (B) (C) (D) (E) (F)
Transaxle to en-
Insertion direction Engine to transaxle
gine
P
Number of bolts 3 1 1 1 2 2
Bolt length 45 45 45 45 45 35
“ ”mm (in) (1.77) (1.77) (1.77) (1.77) (1.77) (1.38)
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B : Scale
C : Straightedge
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JSDIA4173ZZ
G
Disassembly INFOID:0000000012428245
J
1. Remove transaxle assembly. Refer to TM-222, "Removal and Installation".
2. Remove torque converter from transaxle assembly.
CAUTION: K
Never damage the bushing on the inside of torque converter sleeve when removing torque con-
verter.
3. Remove O-ring from input shaft. L
4. Remove converter housing oil seal using a suitable tool.
CAUTION:
Be careful not to scratch converter housing. M
Assembly INFOID:0000000012428246
: Transaxle assembly
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SCIA7909J
SCIA7907J
Inspection INFOID:0000000012428247
B : Scale
C : Straightedge B
JPDIA0115ZZ
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Engine QR25DE
Applied model
Axle FWD/AWD
Transaxle model RE0F10D
D position 2.648 – 0.380
Transaxle gear ratio R position 1.973
Final drive 5.694
Recommended fluid
Refer to MA-11, "Fluids and Lubricants".
Fluid capacity liter (US qt, Imp qt)
Unit: rpm
Unit: rpm
Unit: mm (in)
Dimension “A” between the converter housing and torque converter 14.4 (0.567)