Electrical Inspection Procedure
Electrical Inspection Procedure
Electrical Inspection Procedure
1.0 SCOPE
This manual covers the procedures for field inspection and testing of Electrical Works and
installation prior to commissioning.
2.0 REFERENCES
The following specification and procedure shall be referred to as necessary when this
manual:
3.0 GENERAL
3.1 Witness
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The inspections and tests for commissioning shall be witnessed by --------- and Client and
according to Field Inspection Procedure.
2) Use rubber gloves when working on electrical equipment power on rated above 50
Volts. Always wear shoes with good electrical insulating properties, i.e. with rubber
soles.
4) Unauthorized personnel must be kept away from test work. Rope off the
area if necessary. Erect warning signs. Plan ahead and think before acting. One good
way to avoid trouble is to write down the sequence before proceeding with a complex
or hazardous inspection or test.
3.2.2 Transformers
1) Remember that certain test equipment, such as megger and dielectric test sets,
can cause painful. If not lethal, shocks. Be careful when working with
transformers, low voltages applied to the secondary windings can procedure
extremely high voltages if theirs primaries are excited.
3) All secondary of power transformers should be short circuit whenever their loads
are removed. For example, an ammeter may be required for calibration. The
current transformer to which the ammeter is connected should be short circuited
when the ammeter is removed.
1) When working on any circuit, be sure to positively identify the specific source
breaker (s) and then lock it open and tag it. In the case of draw out or vertical lift
type gear, draw out the breaker from its operating position. Make sure that
personnel working on the equipment are familiar with the test procedures. Make
sure that the breaker is locked open.
3.2.4 Cables
1) Establish that the circuit is dead by testing in with a high voltage detector (glow
stick) or, in the case of low voltage circuit, use a voltage tester.
3) In addition to these test, the source circuit breaker should be opened and tagged.
Only after these precautions have been taken, the testing and checking or circuits
can begin.
4) When a long cable is impressed with a voltage and megger used during tests, the
cable can still give a painful kick after the source is removed. Before allowing
personnel to work on the cable, the cable must be discharge by connecting an
insulated wire to ground.
3.2.5Motors
Before any work is done a motor, ensure that the motor controller has been
disconnected and tagged out. If possible, ground the motor feeder.
4.1 Purpose
The inspection and test described in this manual shall be carried out at suitable
occasions, both during and after the installation or erection of the electrical facilities.
The standard inspection items for commissioning tests are shown on the Field
Inspection Procedure.
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4.2 Transformer
This section describes the requirements for high tension and low tension
distribution boards and motor control boards. The following shall be checked,
inspected or tested:
4.6 Cables
1) The cable tray and trench clean and free from foreign object, sharp edges
2) The size and installation correct against the approved drawings
3) The circuit indication and terminal numbering correct and firm
4) The cable glands complete and tight
5) The clamps and connections of the single conductor cables tight and
suitable for magnetic flux
6) Dressing the cables
7) The cable termination and connections correct and tight
8) The cable protection for mechanical damage
9) The cable tray correct and rigid
10) High voltage test for cables (those rated above 600 V)
11) Measure the insulation resistance
12) The electrical continuity and no cross connection of conductors for parallel
feeders
13) The grounding connections complete
14) The underground cable joints complete and meet instruction
4.9 Miscellaneous
4.9.1 Capacitors
The following shall be checked, inspected, or tested :
1) The enclosure for area classification
2) The rating and location correct with the approved drawing
3) The rating of the use correct
4) Measure the insulation resistance
3) Increase the voltage gradually to the required valve. Refer to Section 6 for the
voltage to be applied.
4) Read and record the voltage and the leakage current when the voltage steadies
at required voltage.
5) Maintain the voltage for the time specified in Section 6.
6) Shut of the voltage, and discharge any residual voltage
7) Measure the insulation resistance before.
8) Complete a high – voltage test data sheet for every test.
5.3.3 Complete a grounding resistance test data sheet for every test.
Before back-filling the grounding wiring, make a visual check of the underground
connections. Measure the electric continuity with a circuit tester, according to the
following sequence:
1) Apply the circuit tester between all grounding electrodes, as shown in the
following Figure 5 (1st step).
2) Apply the circuit tester between the grounding electrode and the nearest
connected equipment, as shown in the figure, (2 nd step).
3) Apply the circuit tester between adjacent connected equipment, as shown in the
figure (3rd step).
4) Using the same procedure, check the resistance between all connected
equipment and grounding electrodes.
5) Complete a grounding Continuity test data sheet for every test.
5.5 Electrical Continuity Test
Measure electrical continuity with a circuit tester, according to the following
procedure:
1) Bond the conductor and metal sheet at one end of the cable with a wire clip.
2) Apply the circuit tester between the same conductor and metal sheath.
3) Using the same procedure, check the electrical continuity between all procedure.
4) Complete a cable test data sheet for every test.
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A – a …..…………………….. V
A – b ………………………… V
B – a ………………………… V
B – b ………………………… V
1) Complete a power transformer polarity test data sheet for every test.
This test shall be applied to electrical insulation oil. Two samples shall be taken from the
insulating oil. Each sample shall be tested according to the following procedure:
1) Make the connection:
The testing vessel electrodes shall be cleaned, dried, and rinsed with a little of the
insulating oil to be tested.
2) Take a sample of the insulating oil from the transformer etc. Do not uncork the
sample until its temperature equals the ambient temperature at the place of test.
3) Maintain the ambient temperature during the test at 15 – 35 oC.
4) Fill the testing vessel with the sample and wait approximately 3 minutes, until oil
bubbles have disappeared.
5) Increase the test voltage by 3 kV per second until breakdown occurs.
6) Repeat the procedure five times for the same in the testing vessel and record the
results.
7) Complete an insulation oil test data sheet for every test.
The breakdown voltage of the insulating oil shall be determined by calculating the
arithmetical average of five breakdown voltage recorded are not used in the
calculation.
With the switch-gear control circuit energized, each circuit breaker shall be checked, at any
positions and again at the operating position, according to the following procedure:
1) Close the circuit breaker and open it from the control switch and remote control panel.
2) Trip the circuit breaker by each electrically operated trip-device.
3) Test the lockout device in the closing circuit for proper operation by simulating
conditions in which a lockout would occur.
4) Complete a sequence test data sheet for every test.
Each current transformer shall be individually tested to verify that the primary and
secondary polity markings are correct. A low voltage battery is issued, via a single-
pole push-button switch to energize the primary winding. When polarity are as shown
below, on closing the push-button, the DC ammeter should give a positive flick and
on opening, a negative flick.
1) This check usually carried out during the primary injection tests.
2) Current passed through the primary conductors and is measured on the test set
ammeter (A1) as below.
3) The secondary current is measured on the (A2) and the ratio of the reading on A1
to that on A2 should approximate to the ratio marked on the current transformer
name plate.
4) Connect injection leads on the primary circuit of CT using primary junction device.
NOTE : To prevent burn-out of low-energy type relay coil, temporary jumper wire
shall be connected as shown above.
1) Injection the current as same value of CT primary (as possible) and confirm the
CT ratio measuring the CT’s secondary current.
1) The voltage transformer polarity can be checked with the test described for the
current transformer.
2) Care must be taken to connect the battery supply to primary winding, with the
polarity ammeter connected to the secondary winding.
1) This test can be carried out when main circuit is first made alive.
2) The voltage input to main circuit is compared with the secondary voltage of the
reference voltage transformer as bellow.
1) With the main circuit alive, the secondary voltage between the phases and
neutral must be measured to verity that the phase relationship is correct.
2) Check the phase rotation with a phase rotation meter connected across three
phase.
3) Record the test result and complete the test report.
1) Using a relay tester with a third harmonic filter, set the relay in accordance
with the Relay Setting List
3) Confirm the relay tap on the time dial per setting record. Note relay unit
should be separately confirmed functionally good before this test.
4) The minimum pick up to the relay, and the calibration of the relay, shall be
tested as follows:
Rotate the armature disk by hand to the midpoint of its full travel. Mark a
red target line both on the disk and on a stationary part.
Increase the input current to the set up value and monitor the armature
disk when it starts to rotate.
If the disk does not start to rotating at the set tap current, increase the
current slightly.
Check the disk to stop movement at the centre where red marks to match
to each other.
5) Optional Test
Set the cycle counter and input the 300 % current through the coil. Count
the time duration of operation.
2) Input current of the set tap value and confirm the relay to pick-up
4.8.1 The procedure of this test shall be the same as that for the insulation
resistance test, except for the applied voltage of 2500 V.
4.8.2 For motors and generator rated below 1,100 kW, take readings at 30
second and 60 second intervals to determine the electric absorption ratio.
4.8.3 For motors and generator of 1,100 kW and larger, take readings at one
minute of 10 minutes intervals to determine the polarization index.
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60 second reading
30 second reading
2) Polarization Index:
10 minutes reading
1 minute reading
4.8.5 Depending of the type of test, complete a dielectric absorption ratio data sheet, for
every test.
After satisfactory insulation resistance values have been obtained, the lighting
circuit shall be tested according to the following procedure:
1) Turn of all the branch switches in the lighting panel.
3) Check the voltage between all panels, and between each phase and the
neutral conductor, at the buses of the of the lighting panel.
4) Turn on one branch circuit switch and check the illuminated lighting fitting
in accordance with the lighting drawing.
5) Check all the branch circuits one by one, using the same procedure.
6) Check and record the illumination level on a plot plan drawing of the area
involved showing the illumination level data. Marked points on the map.
Test level shall equal at least the values in service. As minimum, these
check points shall include:
b) One point in each area where personnel may walk; also between
exchanger, vessels, or pump.
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d) Every in pump row, pipe alley, opening area not less than 1.0 meter
from directly underneath a luminaries.
e) Four points in each room of a control building and four points in each
miscellaneous building.
4.10 Electrical Distribution System Phase Rotation Check and Polarity Test.
Before energize the electrical panel by permanent power phase rotation and
polarity shall be checked at the following point by using the temporary low voltage
power.
a) Between 6.3 kV normal line and 6.3 kV emergency line from Diesel Engine
Generator Set.
A DC test voltage shall be applied for 10 minutes to cables. The test voltage
should be applied between conductors and conductors to ground as follows:
Notes :
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3) The nominal system voltage is defined as the line to line voltage for
which the system is designated and installed. This is the voltage by
which a system is generally known, and is not necessary the same as
the rated voltage of every piece of apparatus connected to that system.
5.6Polarization Index
The polarization index is as follows :
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