NXT Iii/Nxt Iiic NXT Iii/Nxt Iiic Quick Reference Quick Reference

NXT III/NXT IIIc Quick Reference
Basic Operation
R
REF-NXT3cOP-003E0
NXT3cOP-003E
Original Instructions
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of FUJI CORPORATION.
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FUJI CORPORATION accepts no responsibility for situations that may arise due to any of the following:
The use of third party parts.
The use of non-genuine Fuji parts.
Incorrect settings made by the customer.
Improper use of Fuji equipment.
Notice
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in the operation screen without notice.
Every effort has been made to ensure that this manual is correct in every detail. However, please contact Fuji in the unlikely
event that errors or omissions are detected.
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with the exception of problems that originate in our products.
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The following items are explained in this manual.
Machine Overview Changeover
1. Components ・・・・・・・・・・・・・・・・・・・・・・・ 1 1. Guidance Screen ・・・・・・・・・・・・・・31
・・・・・
2. Operation Panel Buttons ・・・・・・・・・・・・・・ 2 2. Job Changeover ・・・・・・・・・・・・・・・32
・・・・・
3. Supplying Power・・・・・・・・・・・・・・・・・・・・ 3 3. Changing Feeders ・・・・・・・・・・・・・33
・・・・・
4. Operation Screen ・・・・・・・・・・・・・・・・・・・ 4 34
4. Changing Trays (Tray unit-LT/LTC) ・
・・・・・
5. Touchscreen Panel Basic Operation ・・・・・ 7 5. Changing Trays (Tray unit-M) ・・・・・37
・・・・・
6. Opening the Front Door/Stopping the Buzzer ・・・ 8 6. Changing Nozzles ・・・・・・・・・・・・・38
・・・・・
7. Changing Backup Plates ・・・・・・ 43
・・・・・
・・
8. Changing Feeder Pallets ・・
・・・
・・・
・・・
・・ 46
Production Preparation
9. Changing Placing Heads ・・・・・
・・・
・・・
・・ 49
1. Transmitting Jobs ・・・・・・・・・・・・・・・・・・・ 10 10. Manual Commands ・・・・・
・・・
・・・
・・・
・・ 54
Production Pictograms
1. Starting Production ・・・・・・・・・・・・・・・・・・ 12 1. Changeover Related ・・・・・・

・・・
・・・
・・・
・ 55
2. Interrupting Production ・・・・・・・・・・・・・・・ 14 2. Operation Status ・・・・・・・・・
・・・
・・・
・・・
・ 59
3. Resupplying Parts ・・・・・・・・・・・・・・・・・・ 16 3. Parts Supply Related ・・・・・・
・・・
・・・
・・・
・ 61
4. Resupplying Trays (Tray unit-LT/LTC) ・・・・ 23 4. Manual Mode Related ・・・・・
・・・
・・・
・・・
・ 63
5. Resupplying Trays (Tray unit-M) ・・・・・・・・ 27 5. Error Guidance Related ・・・・
・・・
・・・
・・・
・ 66
6. Clearing Errors ・・・・・・・・・・・・・・・・・・・・・ 30 6. Error Clearance Related ・
・・・
・・・
・・・
・・・
・ 71
Machine Overview Production Preparation Production Changeover Pictograms

Machine Overview 1. Components
Placing head
Operation panel
Monitor Module Mark camera
Nozzle
Emergency Base
button
Operation buttons Tray unit
Tray unit-LTC Tray unit-LT Nozzle station
Feeder
Conveyor
Auto tool station
Parts camera
Feeder pallet
Machine Overview Production Preparation Production Changeover Pictograms 1

2
Machine Overview 2. Operation Panel Buttons
Starts production.
Changes the module to a wake or sleep state.
By pushing this button at the same time as START or

when changing jobs, the operation is performed for
all modules on the machine as a group.
Push this button after errors have been cleared.
If this button is pushed at the error removal guidance screen,
the error status will be cleared.
STANDBY Sends a command to interrupt the operation of the motor
axis of the module. Stop the module in between pick and
READY ON place cycles during production.
Indicates that power is being supplied to the module.
The machine stops operation immediately.

EMERGENCY
CYCLE STOP GROUP

START POWER
Machine Overview 3. Turning the Power On and Off
POWER button
Supplying Power
1 Turn main switch on 2 Push POWER button 3 AWAKE
NXT-3
Main switch
POWER button
Cutting Power
1 AWAKE 2 Push POWER button 3 Turn main switch oﬀ

for 4 seconds
NXT-3c
Main switch

4
Machine Overview 4. Operation Screen
Operation guidance display area

1 Parts of the Operation Screen This area shows the machine status and
any operations requested by the machine.
Operation guidance for changeover and
The machine operation panel screen is divided into 4 areas. maintenance is also displayed.
Switch screen buttons / Normal

standard settings button area
Production Changeover
screen Manual information Error
mode screen Vision
Screen processing
display
Status display area

Manual
This area displays information such as opreration
the module number and production mode.
Job display area

This area displays the job name, panel presence status, Adjustment
and number of panels produced for each lane. mode
Dual lane Single lane
Lane 2
Lane 1 Lane 1
1 Main types of screen displays
Waiting for START to be pushed No job Currently performing production
Production can be started. It is also possible to No job has been sent to the machine. This screen is displayed when the machine is
perform changeover or display the manual mode currently performing production.
screen.
Changeover Manual mode Error guidance
This is the changeover menu. This is the manual mode menu. This is the error guidance screen.
Select the appropriate menu item and perform Select the appropriate menu item and perform Perform the procedures displayed to clear
the procedures displayed. the procedures displayed. the error.

6
Machine Overview 4. Operation Screen
The following is an explanation of items for the changeover

2 Main types of screen displays menu and manual mode menu.
Changeover menu Manual mode menu
Feeder batch changeover Head changeover Head positioning Diagnosis

Production
Job changeover Backup plate changeover Cleaning management
Nozzle setup Feeders setup Trays setup Panel removal Head adjustment
Exchange Information
Press a menu item to select that operation.
Menu items with a dark grey background cannot be selected. Press a menu item to select that operation.
Can be selected Not possible to select

(Background: grey) (Background color:
dark grey)
Machine Overview 5. Touchscreen Panel Basic Operation
Pressing buttons Scrolling lists
Pictograms with a white border are buttons which can be Lists can be scrolled when the scroll bar is displayed.
pressed. Slide your finger up or down across the screen.
Press inside the white border.
Selected Can be Can be selected Not possible

selected Operation guidance to select
(Background color:white ) (grey) (blue) (dark grey)

8
Machine Overview 6. Opening the front door, stopping the buzzer
Opening the front door Stopping the buzzer
Open the front door when installing or removing units.
1. Check whether the machine has stopped.

2. Grasp the handle and life up the front door.
You can determine if there is a problem with the machine

Caution by the sound of the buzzer.
Press the screen anywhere to stop the buzzer.
Fully lift and open the front door as far as it will go.
The door may drop back down if it is not lifted and opened
completely.
Production Preparation 1. Transmitting Jobs
1 Start Director and then select 2 Select the job. 3 Drag and drop the selected
[Transmission Control]. job onto the NXT-3.
Transmit jobs from
Fuji Flexa to
the machine.
4 Select the line and lane to 5 Select the [Transmit to 6 Click [Send].
transmit the job. foreground/current] option
and check the machine.

10
Production Preparation 1. Transmitting Jobs
7 Transmission starts
Transmit jobs from
Fuji Flexa to
the machine.
Fuji Flexa Machine
8 The display changes once 9 Click [Close]. 10 The transmitted job

transmission is completed. displays.
NXT-3
Job names
Production 1. Starting Production
STEP Ensure that all of the production preparation items

1 have been completed.
Units have been set. Fuji Flexa and Fujitrax are Jobs have been transmitted.
running.
Heads
Nozzles
Feeder pallets, trays
Backup pins
Turning on the machine.
Accessory Software is running.
Jobs
Fuji Flexa

12
Production 1. Starting Production
STEP
Push START to begin production.
2
1 Push START. 2 Set the feeders.
The machine performs calibration
and nozzle checks.
If changeover is necessary,
the changeover menu is displayed
at the production screen.
3 Panels are supplied and production begins. 4 Production is completed.
Production screen
Production 2. Interrupting Production
There are three methods to stop the machine during production.
1 Finishing the current 1 Press the button to finish current 2 Production continues for the current
panel production and then stop. panel(s) in the module.
1 Panel unloading
Stops the module after
completing and unloading
the current panel(s). The module stops production once the Push START.
3 panel(s) in the module are completed and 4
unloaded.
2 Cycle stop
Stops the module after
the current cycle.
The machine
restarts production.
3 Emergency Stop
Stops the machine
immediately.
All modules stop.

14
Production 2. Interrupting Production
There are three methods to stop the machine during production.
2 Cycle Stop 1 Push CYCLE STOP. 2 Push START.
The machine The machine

stops after the restarts production.
current cycle.
3 Emergency Stop 1 Push EMERGENCY. 2 Turn EMERGENCY clockwise to release

and then push START.
Clear the reason for

the emergency stop. The machine
restarts
production.
The machine
stops immediately. 1
2
Production 3. Resupplying Feeder Parts
STEP
Refer to the guidance screen Switch screen buttons Slot information
1 The slot number at which parts resupply
is necessary is displayed.
The feeder name and device comment
A guidance screen is Refer to the guidance screen for the slot are displayed.
1
displayed when feeder Parts resupply is necessary.
parts resupply is necessary
during production. Information for slots for which resupply has
already been performed. This information
is displayed when the feeder set button on
the front cover of the module is pushed
<Panel display> after feeders have been set. The display is
cleared if the feeder set button is pushed
again.
Switch screen buttons

The parts out guidance screen contains both the panel display and the
list display. Information for slots and feeders for which resupply is
necessary is shown at both of these displays. Switch between the two
screens by pressing this button.
Switch screen buttons Slot information

The slot number at which parts resupply is
necessary is displayed.
Items such as slot feeder names and

device comments are displayed.
Parts resupply is necessary.

Information for slots for which resupply
has already been performed.
<List display>

16
STEP
Remove the feeder from the machine.
2
1 Remove the feeder from the slot. 2 Cut the cover tape. 3 Remove the feeder.
1 2
STEP
Setting parts on the feeder.
3
1 Turn on the feeder setting stand. 2 Mount the feeder on the jig. 3 Set the parts reel on the feeder.
PWR ERR
4 Advance the carrier tape. 5 Pull out the top film. 6 Run the top film over the rollers and
through the take up gears.
PWR
ERR
Do not pull the carrier tape.

Caution This may damage the feeder.

18
STEP
Setting parts on the feeder.
3
7 Carrier tape setting completed diagram
Refer to the FUJI Intelligent Feeder Manual for more information on setting feeders.
STEP
Adjusting the first pickup position
4
1 Change the pitch setting on the feeder 2 Push the advance button until the first part is
to match the carrier tape pitch. near the front of the feeder.
First part
W12 mm
or more W08b(c)
3 Press the forward button for a short time to advance slowly. 4 When the first part reaches the set position,
release the origin button.
Press for a short time W04b, W08b(c) W12 mm or more
2 mm Pitch 8 mm Pitch
The blue areas in

the diagrams are
4 mm Pitch 4 mm Pitch the first parts.
Refer to "3. Loading Tape Parts on the Feeder" in the FUJI Intelligent Feeder Manual for more
information on setting the first part in feeders.

20
STEP
Set the feeder with the parts on the machine.
5
1 Cut the extra carrier tape extending from the feeder. 2 Set the feeder in the position that was previously used.
Do not tear the tape by hand.
3 Slide the feeder into position. 4 Ensure that the power lamp is on. 5 Push the set button for that position.
When using Fujitrax

2 Verifier, the set button
does not need to be
pushed.
1
STEP When the machine is waiting for parts resupply to be

5 performed due to automatic changeover
1 Refer to the guidance screen. 2 Press the batch exchange button. 3 Set a PCU and then press
the operation button.
4 Replace the feeder pallet. 5 Push START.

Feeder batch
exchange button

22
Production 4. Resupplying Trays (Tray unit-LT/LTC)
Operation guidance/
STEP Switch screen buttons
Refer to the tray guidance screen. Device information
1
The tray guidance Refer to the guidance screen.
1
screen displays
when tray resupply is
necessary Slot
during production.
Slot
"A", "B" indicates the magazine position. (A: upper, B: lower)
Push the up and down arrow keys to select the slot (slot numbers 1 to 21). The background
color of the selected slot changes to blue.
Supply trays to the slots designated by the red mark. When setting trays in a slot is
completed, the red mark changes to green.
Original device Position from which pickup is

Check the slot at which a parts out condition exists. currently being performed
Alternate device Tray parts already set
Operation guidance/Device information

Necessary operations are displayed for the selected slot.
The slot number for the currently selected slot is displayed.
"A-2-1" represents the tray in the upper magazine, slot 2, subslot 1.
The device comment, pickup direction, and starting pickup point (1,1) are displayed
for the currently selected slot.
The estimated remaining time (minutes) for parts to run out for the selected slot is
displayed.
Setting tray parts
（Magazine A） Setting tray parts
Setting feeder parts （Magazine B）
Screen change guidance
Press the buttons to change the screen.
STEP Resupplying Tray Parts

2 ("Part resupply from a magazine with a shortage of parts" mode - when using Fujitrax Verifier)
1 Open the door. 2 Raise the drawer stopper. 3 Remove the empty tray from the drawer for
the specified slot and then set the new tray.
If it is necessary to specify the pickup point, press

the pickup point display (1, 1) on the screen to go
to the settings screen.
There are two front doors on the tray unit-LT/LTC.
Open the door for the area that you are supplying trays.
4 Press the set button. 5 Lower the tray drawer stopper. 6 Close the door and push COMPLETE.
If there is guidance for

setting trays in other slots,
then repeat steps 3 to 4.

24
STEP Resupplying Tray Parts

2 (”Part resupply from a magazine with a shortage of parts” mode - when using Fujitrax Verifier)
1 Open the door. 2 Raise the drawer stopper. 3 Verify the trays with Kit Handy.
Use Kit Handy when performing

tray pickup position settings.
There are two front doors on the tray unit-LT/LTC.
Open the door for the area that you are supplying trays.
4 Remove the empty tray from the drawer for 5 Lower the tray drawer stopper. 6 Close the door and push
the specified slot and then set the new tray. COMPLETE.

Refer to the Fujitrax Verifier User Manual "5. Verifying Tray Parts" for more information regarding verification.
STEP
Resupplying Tray Parts（Part supply from magazine A or magazine B mode)
2
1 Open the door for 2 Raise the drawer stopper. 3 Remove the tray drawer 4 Press the set button.
the supply magazine. from slot 12.
Shown here are operation procedures regarding "Supply from magazine B" mode with the tray unit-LT.
5 Gently set the tray drawer 6 Press the set button. 7 Lower the tray drawer 8 Close the door and push
in the appropriate slot. stopper. COMPLETE.
If it is necessary to specify the pickup point,

press the pickup point display (1, 1) on the
screen to go to the settings screen.

26
Production 5. Resupplying Trays (Tray unit-M)
STEP Operation guidance/

Switch screen buttons Device information
Refer to the guidance screen.
1
A guidance screen is Refer to the guidance screen.
1
displayed when tray
resupply is necessary
during production. Slot
Slot
"A" and "B" represent the position in which the tray unit-M is set on the feeder
pallet (A: left, B: right).
"A" is not displayed when operation is being performed with the tray unit-M set on
only one side.
Push the up and down arrow keys to select the slot (slot numbers 1 to 21).
The background color of the selected slot changes to blue.
Supply trays to the slots designated by the red mark. When setting trays in a slot is
completed, the red mark changes to green.
currently being performed

"A-1" is slot 1 of the tray unit set on the left.
The device comment, pickup direction and starting pickup point (1,1) are displayed for
the currently selected slot.
displayed.
Setting tray parts
（Position A） Setting tray parts
Setting feeder parts （Position B）
STEP
Resupplying Tray Parts (Verify is not being used)
2
1 Open the door. 2 Raise the tray stopper. 3 Remove the empty tray and set the
new tray in the same position.
If it is necessary to specify the pickup point, press

the pickup point display (1, 1) on the screen to go
to the settings screen.
4 Press the set button. 5 Lower the tray stopper. 6 Close the door and push COMPLETE.


28
STEP
Resupplying Tray Parts (Verify is being used)
2
1 Open the door. 2 Raise the tray stopper. 3 Use Kit Handy to verify the tray.
If necessary, use Kit Handy to specify

the pickup position for the tray.
4 Remove the empty tray and set the 5 Lower the tray stopper. 6 Close the door and push
new tray in the same position. COMPLETE.

Refer to the Fujitrax Verifier User Manual "5. Verifying Tray Parts" for more information regarding verification.
Production 6. Clearing Errors
Use the information in the error screen Cause of the error Information
to help clear the error cause.
1 Refer to the error guidance 3 Push READY ON.

screen.
Procedures for clearing the error

This is an example of an error guidance screen.
Cause of the error
A pictogram representing the cause of the error or the unit at which
the error occurred is displayed.
In the example shown above, air leakage is the cause of the error.
More detailed information about the error can be obtained by using

Accessory Software to search for this error code.
Perform necessary measures Information

2 Information such as the status of the I/O at the place where the error
for the error.
occurred and the name of the unit at which the error occurred is
displayed.
Follow the procedures displayed
to clear the error. Procedures for clearing the error
Follow the procedures displayed to clear the error.
In the example shown above, the following
1. Press the [Remove module] button and pull the module forward.
2. Contact maintenance personnel to resolve the problem.
3. Connect the air hose.
4. Return the module.

30
Changeover 1. Guidance Screen Display
There are two different methods of displaying the guidance screen.
A. Performing changeover after calibration B. Selecting changeover from the menu.

Push START. If necessary, the guidance Press the button to Select a pictogram from
1 2 1 change to the changeover 2
screen will display. information screen. the menu.
The machine begins

calibration. 3 The guidance screen for the selected menu item is displayed.

32
Changeover 2. Changing Jobs
Select the job changeover pictogram from

the menu and perform job changeover.
Job name
The job names for jobs in the background
are displayed.
1 Select the job changeover 2 Press the job 　 Upper box: Lane 2
pictogram. changeover button. Lower box: Lane 1
3 Job changeover is
performed.
Job changeover pictograms
The job is changed.
Job name
In order for job changeover to be performed, a job must have already been sent to the background of the machine.
Changeover 3. Changing Feeders
STEP Refer to the feeder replacement Switch screen buttons Slot information
1 guidance screen. The slot number at which parts
resupply is necessary is displayed.
The feeder name and device comment
1 The feeder replacement
for the slot are displayed.
guidance screen displays.
has already been performed.
This information is displayed when the
feeder set button on the front cover of
<Panel display> the module is pushed after feeders have
been set. The display is cleared if the
feeder set button is pushed again.
Switch screen buttons

The parts out guidance screen contains both the panel display and the
list display. Information for slots and feeders for which resupply is
necessary is shown at both of these displays. Switch between the two
screens by pressing this button.
Switch screen buttons Slot information

The slot number at which parts resupply is
necessary is displayed.
The device comment for the slot is displayed.

For details on setting feeder parts, refer to step 2 and
later of the section listed below. has already been performed.
Production 3. Resupplying Feeder Parts <List display>

34
Changeover 4. Changing Trays (Tray unit-LT/LTC)
STEP Refer to the tray parts resupply

Operation guidance/
1 guidance screen. Switch screen buttons Device information
1 The tray parts resupply

Slot
Slot
"A", "B" indicates the magazine position. (A: upper, B: lower)
Push the up and down arrow keys to select the slot (slot numbers 1 to 12).
The background color of the selected slot changes to blue.
Supply trays to the slots designated by the red mark. When setting trays in a slot is completed,
the red mark changes to green.

currently being performed
There are two methods for setting trays in a tray unit-LT/LTC.
Setting tray parts in each slot Changing magazines The magazine and slot number for the currently selected slot is displayed.
"A-2-1" represents the tray in the upper magazine, slot 2, subslot 1.
The device comment, pickup direction and starting pickup point (1,1) are displayed for
the currently selected slot.
displayed.

Refer to the section "Step 2. Setting trays Setting tray parts Setting tray parts
Refer to the section shown below for in the tray unit-LT/LTC. (Changing （Magazine A）（Magazine B）
the method on setting tray parts. Setting feeder parts
magazines)"
on the next page for changing magazines.
STEP Shown here are operation procedures for

Setting trays in the tray unit-LT/LTC. (Changing magazines)
2 the tray unit-LT, which are the same as for
the tray unit-LTC.
1 Push the MAGAZINE CLAMP button. 2 Open the front door. 3 Slide the magazine stopper over.
The magazine
is unclamped.
There are two front doors on the tray unit-LT/LTC. Open the door for the area that you are supplying trays.
4 Pull forward the plate that the magazine is set on. 5 Remove the magazine from the tray unit-LT/LTC.
Magazine
Plate
Be carefuls to not drop magazine

Caution when changing them.

36

Caution
STEP When handling a magazine with trays
Setting trays in the tray unit-LT/LTC. (Changing magazines) loaded in it, handle it gently so the
2 tray parts are not scattered.
6 Gently set the magazine on the tray 7 Move the lever and gently push the 8 Magazine that has tray parts set in it.
unit-LT/LTC plate. magazine in.
Magazine that has tray
parts set in it.
Lever
9 Check the tray parts in slots with a flashing LED and press the set button. 10 Close the door and push
COMPLETE.
LED
If one more magazine is to be changed in
Return to step 9 and repeat for all slots the unit then repeat all of the previous
that require trays. steps up to this point.
Changeover 5. Changing Trays (Tray unit-M)
STEP Refer to the tray parts resupply Switch screen buttons

Operation guidance/
Device information
1 guidance screen.
1 The tray parts resupply

Slot
Slot
"A" and "B" represent the position in which the tray unit-M is set on the feeder pallet
(A: left, B: right).
"A" is not displayed when operation is being performed with the tray unit-M set on only one
side.
Push the up and down arrow keys to select the slot (slot numbers 1 to 10). The background
color of the selected slot changes to blue. The background color of the selected slot changes
to green.
Supply trays to the slot designated by the red mark. When setting trays in a slot is completed,
the red mark changes to green.
Original device Slot from which pickup is currently being performed

"A-1" is slot 1 of the tray unit set on the left.
The device comment, pickup direction and starting pickup point (1,1) are displayed for the currently
selected slot.
The estimated remaining time (minutes) for parts to run out for the selected slot is displayed.
For details on setting tray parts, Setting tray parts
refer to the section listed below. （position A） Setting tray parts
Setting feeder parts （position B）
5. Resupplying Trays Screen change guidance
Production Press the buttons to change the screen.
(Tray unit-M)

38
Changeover 6. Changing Nozzles
STEP Refer to the nozzle changeover Exchange guidance Nozzle list
1 guidance.
1 The nozzle changeover

guidance displays.
Procedures
Exchange guidance
Changeover to the displayed nozzle station type is necessary.
If nozzle station changeover is not necessary, only the currently set nozzle station
type displays.
The status of the nozzle set in each nozzle cavity is displayed.
The background color varies depending on the status of the nozzle.
Check the nozzles and nozzle stations

which require changeover. 1 Blue: Nozzle used in production. Changeover is required.
30
Black: Nozzle for production already set.
Set a jig nozzle.
1 Red: An error occurred during 2D barcode reading, or a statistical error occurred
for the nozzle. Clean the 2D barcode or exchange the nozzle with another nozzle
of the same type.
Nozzle list
The nicknames of all nozzles that should be set displays.
The colored circle is used to distinguish between nozzle types.
The same colored circle appears on the flange surface of the nozzle.
Procedures
Necessary procedures are shown by pictograms.
The pictograms should be read from left to right.
STEP
Set the nozzles.
2
1 Press the operation 2 Gently pull the module 4 Set the required nozzles in the station.
button. forward.
When setting nozzles,
manually slide
open the cover.
Do not insert hands

or other body parts
between modules and bases.
If a tray unit is attached to the machine, then guidance for removing the tray unit
is displayed. Remove the tray unit from the machine by following the guidance.
Cutout
3 Pull the lever forward and remove the nozzle station.

Pit
Pin
1
2
Caution
Align the nozzle cutout with the nozzle station pin.

Failure to align the cutout will result in a nozzle exchange error.

40
STEP
Set the nozzles.
2
5 Return the nozzle station.
1 2
When the backup plates also

need to be exchanged, perform
that action from this point.
Do not insert hands under the station.

Caution
6 Return the module. When using DX heads, it is required to set the auto-tools for the DX head in addition
to nozzles.
Details are described in "Removing and Attaching Auto-tools" in
"4. Basic Operation" of the DynaHead(DX) Instruction Manual.
If a tray unit was removed from
the module, then set the tray unit
back in the module.
Do not insert hands or other body parts between

Caution modules and bases.
Nozzle H24 H08(Q)/H12HS(Q) V12 DX nozzle

Color
Nozzle list size nozzle nozzle nozzle R12 R4 S1
φ 0.3 2AGKNX0019xx AA1ATxx AA1ATxx - -
φ 0.35 2AGKNX0024xx - - - -
φ 0.4 2AGKNX0027xx AA056xx AA056xx - -
Nozzles can be distinguished by a φ 0.5 2AGKNX0029xx 2AGKNG0041xx (S60) - - -
φ 0.5c - 2AGKNG0149xx (S63) - - -
color circle on the flange surface. φ 0.5cs - 2AGKNG0208xx (S60) - - -
φ 0.7 2AGKNX0031xx AA057xx AA057xx - -
φ 0.8 2AGKNX0033xx - - - -
φ 1.0 2AGKNX0035xx AA058xx AA058xx 2AGKNM0002xx 2AGKNL0173xx
φ 1.3 2AGKNX0017xx AA20Axx AA20Axx 2AGKNM0003xx 2AGKNL0139xx
φ 1.3MELF 2AGKNX0040xx AA064xx AA064xx 2AGKNM0017xx 2AGKNL0187xx
φ 1.8 2AGKNX0037xx AA20Bxx AA20Bxx 2AGKNM0004xx 2AGKNL0174xx
φ 1.8MELF 2AGKNX0041xx AA19Gxx AA19Gxx 2AGKNM0018xx 2AGKNL0188xx
φ 2.5 2AGKNX0039xx AA20Cxx AA20Cxx 2AGKNM0005xx 2AGKNL0140xx
φ 2.5MELF 2AGKNX0042xx AA065xx AA065xx 2AGKNM0019xx 2AGKNL0189xx
φ 2.5G 2AGKNX0014xx AA0WTxx AA0WTxx 2AGKNM0011xx 2AGKNL0180xx
φ 3.7 - AA20Dxx AA20Dxx 2AGKNM0006xx 2AGKNL0175xx
H08 Nozzle φ 3.7G - AA18Cxx AA18Cxx 2AGKNM0012xx 2AGKNL0181xx
φ 5.0 - AA20Exx AA20Exx 2AGKNM0007xx 2AGKNL0141xx
φ 5.0G - AA063xx AA063xx 2AGKNM0013xx 2AGKNL0182xx
φ 7.0 - - - 2AGKNM0008xx 2AGKNL0176xx
φ 7.0G - - - 2AGKNM0014xx 2AGKNL0183xx
φ 10.0 - - - 2AGKNM0009xx 2AGKNL0177xx
φ 10.0G - - - 2AGKNM0015xx 2AGKNL0184xx
φ 15.0 - - - - 2AGKNL0178xx
φ 15.0G - - - - 2AGKNL0185xx
φ 20.0 - - - - 2AGKNL0179xx
φ 20.0G - - - - 2AGKNL0186xx
Jig - AA06Axx(J01) AA06Axx(J01) 2AGKNM0045xx 2AGKNL0119xx
2AGKN0045xx(J44) -
(J35) (J57)
Jig (for angle - - AA4ZLxx(J06) AA4ZLxx(J06) AA4ZLxx(J06) - -
correction)
Jig (for HBC) - 24GKNX0004xx(J34) AA7AGxx(J16) AA7AGxx(J16) AA7AGxx(J16) 2AGKNM0043xx 2AGKNL0118xx
(J39) (J60)
H01 Nozzle 2AGKNM0042xx 2AGKNL0117xx
(J41) (J59)
R12, R4, S1: Auto-tools
HBC: Hybrid calibration

42
Color H08M(Q) H04 H04S(F) H01/H02(F)

Nozzle size
nozzle nozzle nozzle nozzle
Nozzle list φ 0.4 AA8LSxx - - -
φ 0.7 AA8DXxx - - -
φ 0.8 - - - -
Nozzles can be distinguished by a color circle on
φ 1.0 AA8LTxx AA06Wxx AA8WTxx AA0ASxx
the flange surface.
φ 1.3 AA8DYxx AA06Xxx AA8TExx AA0AXxx
φ 1.3MELF AA8MNxx - AA9NZxx AA0MZxx
φ 1.8 AA8LWxx AA06Yxx AA8WWxx AA0HSxx
φ 1.8MELF AA8MRxx - AA9RAxx AA11Rxx
φ 2.5 AA8LXxx AA06Zxx AA8WXxx AA0HTxx
φ 2.5MELF AA8MSxx - 2AGKNY0014xx AA0MLxx
φ 2.5G AA8MExx AA07Fxx AA8XAxx AA084xx
φ 3.7 AA8LYxx AA07Axx AA93Wxx AA0HWxx
φ 3.7G AA8MFxx AA07Gxx AA8XBxx AA085xx
H08 Nozzle
φ 5.0 AA8LZxx AA07Bxx AA93Xxx AA0HXxx
φ 5.0G AA8MGxx AA07Hxx AA8XCxx AA072xx
φ 7.0 AA8MAxx AA07Cxx AA93Yxx AA080xx
φ 7.0G AA8MHxx AA07Kxx AA8XDxx AA073xx
φ 10.0 AA8MBxx AA07Dxx AA8WYxx AA081xx
φ 10.0G AA8MKxx AA07Lxx AA8XExx AA074xx
φ 15.0 AA8MCxx AA07Exx AA8WZxx AA082xx
φ 15.0G AA8MLxx AA07Mxx AA8XFxx AA075xx
φ 20.0 AA8MDxx - - AA083xx
φ 20.0G AA8MMxx - - AA076xx
Jig - AA8KKxx(J23) AA0EXxx(J02) AA0EXxx(J02) AA05Zxx(J03)
Jig (for angle -
- AA4ZMxx(J07) AA4ZMxx(J07) AA50Sxx(J08)
correction)
H01 Nozzle AA7AHxx(J17) AA7AHxx(J17) AA78Exx(J11)
Jig (for HBC) -
AA7AGxx(J16) AA7AKxx(J18) AA7AKxx(J18) AA78Fxx(J12)
HBC: Hybrid calibration

Changeover 7. Changing Backup Plates
STEP
1 Exchange guidance
1 The backup plate change

guidance displays. Procedures
Exchange guidance
Changeover for the displayed backup plate type is necessary.
Auto This indicates backup plates which support automatic backup pin allocation.
The example screen shown above displays backup plate exchange guidance for
dual lane production. When single lane production is performed, only lane 1 is displayed.
Procedures
Necessary procedures are shown by pictograms. The pictograms should be read from
The backup plates for which changeover is necessary are displayed. left to right.
When changing backup plates inside Caution

the module, attach the protective
cover to the shaft of the linear The following caution points should be observed
motor after ensuring that the shaft when performing operations around the Y-axis linear
has cooled to room temperature. motor in each modules.
Keep objects such as magnetic cards,
wristwatches and other precision items far away
from the linear motor.
Do not touch the linear motor after operation has
begun. Severe burns will occur due to the high
temperature of the linear motor.
People using a heart pacemaker should stay far
away from the Y-axis of the linear motor.

44
STEP
Set the backup plate. (NXT-3)
2
1 Press the operation 2 Gently pull the module 3 Remove the current backup plates.
button. forward.
Do not insert
hands or other body
parts between modules and bases.
If a tray unit is attached to the machine, then guidance for removing the tray unit is displayed.
Remove the tray unit from the machine by following the guidance.
4 Attach the new backup plates. 5 Press the operation 6 Return the module.
button.
1 When the head and/or nozzles
also need to be exchanged,
2 perform those actions from this
point.
Do not insert
hands or other body
At modules with tray units, guidance displays to attach the tray unit. Follow the guidance to attach the tray unit.
Refer to "Removing/Attacing Backup Plates" in the "4. Basic Operation" chapter in the NXT III Mechanical Reference manual for details on setting backup plate.
STEP
Set the backup plate. (NXT-3c)
2
1 Press the operation 2 Gently pull the module 3 Remove the current 4 Move the backup plate
button. forward. backup plates. position.
1
1
3
3
2
Do not insert 2
hands or other body
parts between modules and bases. Lane 1 Lane 2
If a tray unit is attached to the machine, then guidance for removing the tray unit is displayed.
Remove the tray unit from the machine by following the guidance.
5 Attach the new backup plates. 6 Press the operation 7 Return the module.
button.
When the head and/or nozzles
also need to be exchanged,
2 perform those actions from this
point.
1 Do not insert
hands or other body
Refer to "Removing/Attacing Backup Plates" in the "4. Basic Operation" chapter in the NXT IIIc Mechanical Reference manual for details on setting backup plate.

46
Changeover 8. Changing Feeder Pallets
STEP
1
1 The feeder pallet exchange

guidance displays.
Procedures
Procedures

A PCU-2/PCU-2c (Pallet Change Unit) is required to batch change

feeders.
PCU-2/PCU-2c <Bucket-type feeders>
NXT-3: PCU-2
NXT-3c: PCU-2c
STEP
Remove the feeder pallet from the machine.
2
1 Gently insert the front rollers on the PCU-2(c) into 2 Set the PCU-2(c) in the module. 3 Press the operation button.
the grooves in the PCU guide.
Guidance for removing the tray unit is displayed at modules which have a tray unit attached.
Follow the guidance to remove the tray unit.
4 Pull the feeder pallet forward and 5 Squeeze the lever and
set it on the PCU-2(c). gently pull out the PCU-2(c)+.
Refer to section "4. Preparing Production" in the NXT III/NXT IIIc System Reference for details regarding batch feeder exchange.

48
STEP
Set the new feeder pallet in the module.
3
1 Gently insert the front rollers on the PCU-2(c) 2 Set the PCU-2(c) in the module. 3 Press the foot pedal and
into the grooves in the PCU guide. insert the feeder pallet.
4 Squeeze the lever and 5 Push the set buttons for the feeders.
gently pull out the PCU-2(c).
Push the set button for

all slots with red lights.
Refer to "4. Preparing for Production" chapter in the NXT III/NXT IIIc System Reference manual
for details on the batch changeover of feeders.
Changeover 9. Changing Placing Heads
STEP Refer to the head exchange

1 guidance. Exchange guidance
1 The head exchange

guidance displays. Procedures
Exchange guidance
The head type for which changeover is necessary is displayed.
Picker Parts Sensor
This indicates heads which are This indicates heads which are
equipped with a picker for backup pins. equipped with a parts presence
check sensor.
Procedures
The heads for which changeover is necessary are displayed.
Caution
Linear motor
The following caution points should be observed
when performing operations around the Y-axis linear
motor in each modules.
Do not allow items such as magnetic cards,
watches or precision instruments to be held close
to the linear motor.
Frame Do not directly touch the linear shaft or coil section
Linear scale after operation. These areas are very hot and may
cause burn injuries.
People who use a heart pacemaker must not come
into close contact with the Y-axis.

50
STEP
Remove the placing head from the machine.
2 Refer to page 52 for details on removing V12, H08Q,
H08MQ, H12HSQ and H24 heads.
(heads with part side recognition)
1 Press the operation button. 2 Gently pull the module 3 Remove the connectors.
forward.
<DX head>
Do not insert
hands or other body
If a tray unit is attached to the machine, guidance for removing the tray unit is displayed.
Remove the tray unit by following the displayed guidance.
4 Remove the head. Caution

Do not use any commands other than the head exchange command to
1 2 remove or mount heads. The heads can be damaged if the power is not
disconnected properly.
3
When the backup plates also Set the nozzle station on

STEP 3 need to be exchanged,
6
Set the new placing head in the module. the machine.
3 perform that action from this
point.
1
Attach the head. Connect the connectors. 4 Prepare a nozzle station that
1 2 is compatible with the new
head. 2
Caution
Do not insert hands under the station.
5 Set nozzle jigs in the 7 Return the module.

nozzle station.
2
1 Nozzle jig
H08/H12HS Head
H04 Head
Caution
3
Do not use any commands other than
H01/H02 Head
head replacement to remove or
mount the head. The head can be Set the same number of
damaged if the power is not nozzle jigs in the nozzle Do not insert hands
station as there are or other body parts
disconnected properly. holders on the head. between modules and bases.

52
STEP Remove the placing head from the machine.

2 (V12、H08Q、H08MQ、H12HSQ、H24 Head)
1 Press the operation button. 2 Gently pull the module 3 Check the conveyor width.
forward.
231 mm or more Go to step 4
If the maximum panel width is set to 230 mm

or less in [Machine Configuration] in Accessory
Software, move the head.
230 mm or less
Do not insert hands
or other body parts
between modules and bases. Move the head to the correct
If a tray unit is attached to the machine, guidance for removing the tray unit is displayed.
exchange position.
Remove the tray unit by following the displayed guidance.
1 Remove the nozzle station.
4 Reconnect the connectors. 5 Remove the head.
2 Pull the XY slide by hand and move
the head above the nozzle changer.
2
1
3 Set a cushion on the nozzle changer.
1
3
2
Continue from step 4.
Caution
3 Do not use any commands other than the
head exchange command to remove or
For more details on removing the V12 head, refer to section "4. Preparing Production" mount heads. The heads can be damaged
in the NXT III/NXT IIIc System Reference for details if the power is not disconnected properly.
STEP Attach the new placing head. (V12、 Caution 7 Set the nozzle station
Do not use any commands other in the module.
3H08Q、H08MQ、H12HSQ、H24 Head) than head replacement to remove
or mount the head.
The head can be damaged if the 1
power is not disconnected properly.
3
Check the conveyor width. Attach the head. When the backup plates
1 2 4 also need to be
exchanged, perform that
2
action from this point. 2
1
5 Prepare a nozzle station

Caution
that is compatible with
the new head. Do not insert hands under the station.
3
6 Set nozzle jigs in 8 Return the module.

the nozzle station.
231 mm or more
Go to step 2
If the maximum panel width is set to 3 Connect the connectors.
230 mm or less in [Machine Configuration]
in Accessory Software, move the head.
3
1
2
230 mm or less
Set the same number of nozzle
Refer to the previous page to move jigs in the nozzle station as
the head to the correct position for there are holders on the head. Do not insert hands
exchange, then proceed from step 2. or other body parts
between modules and bases.

54
Changeover 10. Manual Commands
STEP
It is possible to change units by using the manual commands.
1
1 Press the manual command mode 2 Select the unit exchange pictogram. 3 Select an exchange item.
button.
Press the production mode button to The following items can be selected.
return to the original screen.
Feeder pallet exchange
Nozzle exchange
Placing head exchange
Backup plate exchange
(exchange both lanes at one time)
Backup plate exchange
(exchange each lane separately)
Pictograms 1. Changeover Related
Basic explanations for pictograms are provided below. The background color of pictograms changes depending
on the operation state of the machine.
Cancel guidance. Display the image monitor. Placing head display.
Push READY ON. Push START. Head exchange is required.
Remove the nozzle station. Display the production mode.

Place the nozzle(s) in the nozzle
station.
The nozzle station is full. Attach the nozzle station.
Remove the nozzle(s) from the Display of tray unit-Ms loaded on Close the front door of the tray
nozzle station. both sides of the feeder pallet. unit-M.
Display of a tray unit-M loaded on Attach the feeder pallet.

one side of the feeder pallet.
Change the feeder pallet.
Supplying a feeder pallet loaded
with feeders with a PCU.
Set the spliced feeder.
Remove the feeder pallet. Feeder removal guidance display.

56
Remove the tray from the tray unit. Push SUPPLY COPLT for the tray
Close the door.
unit-M.
Push SUPPLY COPLT for the tray Attach the tray unit-LT/LTC to
unit-LT/LTC. the machine.
Tray parts display.
Wipe clean the glue check plate. Load the glue check unit.
Unclamp the feeder pallet which Unclamp the feeder pallet which
Unclamp the tray unit-LT/LTC. has been set with two tray unit-Ms. has been set with one tray unit-M.
Unclamp the feeder pallet which
has been set with two tray unit-Ms.
Unclamp the feeder pallet. Attach the tray unit-LT/LTC. Attach the device pallet.
Load two tray unit-Ms onto the

feeder pallet. Attach one tray unit-M.
Backup plate display.
Load the tray feeder unit on the Remove the flux dip unit from the
feeder pallet. feeder pallet.
Display the manual commands

Start device height measurement.
menu.
Check the positions of the backup Remove backup plate(s).

Attach the backup plate(s).
pin.
Shut the right side cover. Shut the left side cover. Shut the front cover.
Pull both modules in the pair

Open the front cover. Return the module.
forward slowly.
Displays when no job exists in the

Pull the module forward slowly.
machine.
Change the job.
Replace the parts camera. Downloading the job.
When feeder set guidance displays,

Unclamp the feeder pallet after
you can switch between detailed Produce one panel and stop the
feeder information and a list. the machine stops.
machine.
Production cannot be performed Production cannot be performed because Otherwise, the machine is in the
because the panel height sensor is not the panel height sensor is attached. state of one board production.
attached. Attach the panel height sensor. Remove the panel height sensor.
Begin idle operation
A statistical warning has occurred. Begin idle operation
(no vision processing, no feeder
Push START to begin production. (VT253, no panel conveyance).
indexing).

58
Begin pass mode operation. Perform backup pin position Unload the panel. (When in
check. backup pin allocation check mode)
Perform easy creation of the Performs module camera Proper Start parts camera measurement.
manual offset file. data measurement.
Panel height laser exposure position Unclamp the feeder pallet which
measurement is performed. has been set with IH controler. Attach the IH controler.
Display the changeover information. Display the error guidance. Display the error details. (Scenario)
Display the error details. Display the screen to create the

Display the direct load menu.
(Unit information) offset file.
Display the screen to select PAM PAM for placing mode. PAM for placing and measurement
mode. mode.
Read the QR code of the nozzle. This is a nozzle which cannot

Clean the nozzle
be attached
Set a new roll of paper to Open the shutter of the Close the shutter of the
the glue check unit. auto-tool station auto-tool station
Pictograms 2. Operation Status
Both lanes set to pass mode. Lane 1 is set to pass mode, while Lane 1 is set to production mode,
lane 2 is set to production mode. while lane 2 is set to pass mode.
Both lanes set to production mode. Single lane pass mode. Single lane production mode.
Stop the next panel from loading

Single lane idle mode. Board skip production.
due to glue management.
Production using the automatic

A holder is skipped. Communicating.
changeover function (HELPS).
Saving the error image to A statistical warning has occurred A statistical warning has occurred
Accessory Software. for feeder parts. for tray parts.
An interval stop (production stop Settings for nozzle statistical errors Operation stopped because the
specified by user) has been set. or simple periodic nozzle glue temperature has exceeded
changeover have been specified. the set temperature range.
Glue application temperature The glue application temperature

The glue application temperature
control is not being used is -3 degrees Celsius or lower
is within range.
than the set temperature.
The glue application temperature The glue application temperature The glue application temperature
is +3 degrees Celsius or higher is -1 to -3 degrees Celsius from is +1 to +3 degrees Celsius from
than the set temperature. the set temperature. the set temperature.

60
Pictograms 2. Operation Status
Waiting for the module to start. Waiting for the right module to
Waiting for the left module to start.
start.
There is no waste tape box, or it The battery in the module CPU box The battery in the base CPU box
is pulled out. is low. is low.
Install a waste tape box.
The temperature is high in The temperature is high in

Clean the waste tape box.
the module CPU box. the base CPU box.
An electric error occurred with tape. An electric error occurred

Display the pressure.
at the contacting section.
This is displayed when an auto-tool

which could not returned due to some
reason is attached to the head.
Pictograms 3. Parts Supply Related
Compare the parts barcode. Exchange the parts reel. Exchange trays.
Compare the parts barcode. Exchange the feeder. Exchange trays.
Displays when a warning occurs The reel has run out of parts. Parts supply is complete. The
for the parts out warning. Device check status is "parts out". feeder status is "Set OK".
Displays when a warning occurs

Parts have run out. Press the feeder set button.
for the parts out warning.
A parts pickup error has occurred. A vision processing error has

Perform splicing verification. Device check status is "pickup occurred.
error".
Advance the shutter if the

Splicing limit display. Splicing limit warning.
pitch is 24 mm or less.
A feeder mark reading error has The floor life for dry components Guidance for specifying the tray
occurred. has expired. pickup position.
Tape indexing holes cannot be

Retract the shutter if the pitch The part is stored in the dry box. recognized with W08b/W08c
is greater than 24 mm. feeders.

62
Pictograms 3. Parts Supply Related
Supply trays from the front door Move the shuttle of the tray feeder Move the shuttle of the tray feeder
of the tray unit. unit to the retracted position. unit to the advanced position.
Supply parts to the tray feeder Display information for the tray A discrepancy exists with the remaining
parts count. The tray pickup position
unit. feeder unit. must be specified again.
An error stop occurred because the tray An error stop occurred because the tray
Raise the stopper for the tray height detected was higher than the height detected was higher than the
unit-M. maximum acceptable height. maximum acceptable height.
Attach a magazine to the tray The waste tray box is full.

This part cannot be used based unit-LT/LTC.
on the user host. Ask a user
host administrator. There is a tray not to be used in There is a tray not to be used in
production in subslot 2 which may production in subslot 1 which may
interfere with the head. interfere with the head.
Tray direction 0 display. Tray direction 90 display. Tray direction 180 display.
Parts pickup order is based on Parts pickup order is based on Parts pickup order is based on
the arrow. the arrow. the arrow.
Tray direction 270 display. Glue in the syringe for the GL head The 2D code on the bottom of the
Parts pickup order is based on is low. part does not match.
the arrow.
Supply tray drawers to the supply

section and push SUPPLY COPLT.
Pictograms 4. Manual Mode Related
Exchange the backup plates for

both lanes. Clear the current production count.
Cleaning.
Change the production count to 0.

Diagnosis function.
Position head. Exchange the feeder pallet.
Move the head to the back of the Exchange the unit. Remove the backup plate for
module. lane 1.
Move the head to the front left. Move the head to the front right. Head adjustment.
Adjust the conveyors to maximum Move the conveyor for lane 2 Adjust the conveyors to maximum
width and replace the backup forward and replace the backup width and replace the backup
plates for both lanes. plate for lane 2. plates for both lanes.
Remove the panel from the conveyor
Replace the backup plate. Replace the backup plate for in the upward direction. Be sure to
lane 2. return the slide for the conveyor rail
to the original position.

64
Reset the panel count specified by

Pickup test. Perform production management. the user when using the interval
stop function.
Use the head cleaning unit to clean all
nozzles and thermal compensation marks Measure the needle offset
Unclamp the panel (single lane).
for both the head and nozzle station. command.
Use the head cleaning unit to

Clean the needle for the GL Check the condition of the glue
clean all nozzles and thermal
head. application for the GL head.
compensation marks for the head.
Base information display. Feeder information display.

Release any air trapped in the
GL head.
Conveyor information display. Tray unit-M information display.
Nozzle information display. Feeder pallet information display. Parts camera information display.
Inspection unit information

display. No panel exists in the machine. Fiducial mark help function.
Set a panel on the lane. Information on the auto-tool Information on the auto-tool station
displays. displays.
Nozzle station information Tray unit-LT/LTC information

Information.
display. display.
Return the tape which was

advanced during the pickup test.
Pressure calibration unit Module information display.
information display. Advance the tape so that the
pickup test can be performed.
Perform matrix measurement. Set a panel for matrix measurement.

Remove the hybrid calibration
chip jig from the jig holder.
Remove the panel for matrix
measurement. IPerform operation using the IH
controller.
Start the camera lens distortion (supervisor level staff only).
Calibration menus for the measurement for the inspection
inspection head display. head.
Start the PZT motor movement Start the accuracy measurement

adjustment of the inspection head. of the inspection head.

66
Pictograms 5. Error Guidance Related
Module air pressure error. Module clamp error. The panel edge cannot be detected.
The backup plate may be dirty.
The tray barcode cannot be read. Backup pins cannot be found. A machine control fuse has blown.
Encoder battery alarm. The servo motor encoder cable has Backup pin picker error.
become disconnected.
Backup pin stocker error. An error occurred when returning

backup pins to the backup pin A tray has fallen from the remover.
stocker.
The remover has fallen from the

head.
The panel fiducial mark is Servo deviation error. The head is not connected.
unreadable or cannot be found.
The nozzle station position check The parts camera position check
Machine reference marks are
mark or the 2D code is unreadable mark is unreadable or cannot be
unreadable or cannot be found. or cannot be found. found.
The position check mark for the The position check mark for the A head mark or vision processing
Z0 height sensor is unreadable or pressure calibration unit is
cannot be found. error occurred.
unreadable or cannot be found.
There is an error with the backup An error occurred when pulling

Module clamp status error.
pin(s) set in the stocker. forward the module.
A panel is stuck at the exit side of The XS-axis is not in a safe

Flux unit error.
the module. position.
The XS-axis is not in a safe The position check mark for the tray The position check mark for the
position. unit-M is unreadable or cannot be tray unit-LT/LTC is unreadable or
found. cannot be found.
The reject parts unit or the reject

part conveyor is full. The remover cannot be found. A chipped nozzle was detected.
A safety relay was cut due to the A pallet was detected at slot 21 of
An error occurred with the conveyor.
adjacent module. the tray unit-LT/LTC.

68
A panel is protruding from the side A part has fallen inside the
A panel exists in the machine.
of the module. machine.
Amplifier power disconnected. The number of modules pulled Encoder backup error.
forward exceeds the maximum.
Network connection is A communication error occurred Overload

for the servo motor. (maximum continuous load
disconnected. exceeded).
Servo axis software limit

Statistical error. Vacuum pressure error.
(overtravel).
Nozzle stack error. An error occurred for the base file Y-axis linear motor error.
system or for an individual file.
Nozzle Z-axis lowering lever error. The nozzle cannot be returned to

Nozzle statistical error.
the nozzle station.
Production stopped at one of the paired Production stopped at one of the paired
modules, which caused production to modules, which caused production to Backup pins are missing.
stop at the other paired module. stop at the other paired module.
The backup pin picker cannot be The backup pin picker cannot be A communication error occurred
lowered. raised. between the machine and the host.
Communication error between the A communication error occurred

with the previous module while A duplicate IP address was detected.
machine and the host. performing remote board skip.
The fiducial mark for the tray feeder The revolution speed of the cooling
unit is unreadable or cannot be fan has decreased, or the fan has A panel conveyance error occurred.
located. stopped.
A reduction in the vacuum pressure A panel conveyance error occurred. A panel conveyance error occurred.
used for panel clamping was detected. Insert the panel into the current Insert the panel into the current
The panel may not be clamped correctly. module. module.
A panel conveyance error occurred.
A panel conveyance error occurred. A panel conveyance error occurred. Move the panel so that it is in the area
Insert the panel into the current Insert the panel into the next module. between the current module and
module. the module to the left.
A panel conveyance error occurred. A panel conveyance error occurred.
A panel conveyance error occurred. Move the panel so that it is in the area Move the panel so that it is in the area
Insert the panel into the current between the current module and the between the current module and
module. module to the right. the module to the right.
A panel conveyance error occurred.
A panel conveyance error occurred. Move the panel so that it is in the area A serious error has occurred for
Insert the panel into the current between the current module and the
module. the part placed on the panel.
module to the left.
An error occurred during hybrid
calibration. A broken panel error was detected. A reading error occurred during
It is possible that the panel is broken. panel height measurement.
1. Vision processing of the reference
mark on the jig unit failed.
2. Could not locate the jig part. A warped panel that exceeds the A reading error occurred while
3. The jig unit vacuum sensor did not specification range was detected reading the 2D code on the panel
respond. during panel height measurement. height calibration block.

70
Failed to exchange nozzles. A command to stop the machine A foreign object was detected during
Manually clear the interference between was issued from the user host. changing the conveyor width at the
the head and nozzle station. Ask a user host administrator. reference side.
A raised feeder has been detected. An error occurred with the conveyor
A feeder may not be set correctly. Unable to reject the part.
motor at the reference side.
There is a foreign object on the There is a foreign object on the

conveyor mark at the adjustable The mark camera failed to read the
conveyor mark at the reference side
side or the mark is dirty. or the mark is dirty. 2D code on the part top.
Return the waste tape box to the A nozzle error occurred. An error occurred between the base
machine. and module.
The position check mark for

The temperature of the base CPU The temperature of the module the auto-tool station is dirty
box is high. CPU box is high. or cannot be found
The 2D mark for the auto-tool or the Failed to exchange the auto-tool An auto-tool which cannot be
Q-axis gear position recognition mark Manually solve the interference returned is attached to the head
is dirty or cannot be found between the head and auto-tool station
An error occurred with the

picker tool
Pictograms 6. Error Clearance Related
Return the backup pin(s) to the Reboot the machine, or turn off the
Clean the backup plate.
stocker. machine.
Call a technical engineer. Replace the backup plate. Replace the control box fuse.
Remove any parts that have fallen Adjust air pressure or vacuum
Clean the conveyor fiducial marks.
into the flux reservoir. pressure.
Add flux to the syringe. Push the error clear button to clear Push the error clear button at the
the flux unit error. flux unit.
Release the EMERGENCY

button to restart operation. Remove the pallet from slot 21.
Call maintenance personnel.
Replace the nozzle for which the
Clean the nozzle. error occurred with another nozzle
of the same type.
Remove the tray which could not Perform push placement for parts
Open the backup pin picker. be removed using the tray remover. which have unstable placement.
Dispose of the tray. Reattach the fallen remover to the

Attach the remover to the lifter.
lifter.

72
Use the engineering panel to check Remove the panels from both lanes.
the status of the machine or the Return the conveyor rail slideto the Remove the nozzle from the head.
error condition. original position when done.
A nozzle load error occurred.

Check the condition of the board Replace the cooling fan. Remove the fallen part.
which was produced.
Return the XS-axis to position 2 Return the XS-axis to position 2 Return the panel to the center of
or position 3. or position 3. the module.
Return the panel to the center of The head is not attached correctly. Remove parts from the reject parts
the module. Re-attach the head. conveyor.
Refer to the error details for the displayed

Move the panel as directed by Unclamp the panel. guidance and check the condition of the
the displayed guidance. panel. Remove the panel if there is an
error with the solder.
Manually remove the parts or
Use MEdit to edit the part data of the part foreign objects from the nozzle tip. Set the jigs for hybrid calibration.
for which a vision processing error
occurred. Vision processing will be
performed againfor the part. Clean the hybrid calibration Remove the separated reject
stage and jigs. parts box from the machine.
Remove the parts inside the Attach the separated reject parts Rotate the auto-tool set in the
separated reject parts box. box to the machine. head to the specified position
Remove thebackup
Return the auto-tool set to the
pin(s) Reboot the machine, or turn off the
Open
Clean the
the picker
backup plate.
on the head
stocker. machine.
Call a technical engineer. Replace the backup plate. Replace the control box fuse.
Remove any parts that have fallen Adjust air pressure or vacuum
Clean the conveyor fiducial marks.
into the flux reservoir. pressure.
Add flux to the syringe. Push the error clear button to clear Push the error clear button at the
the flux unit error. flux unit.
Release the EMERGENCY

button to restart operation. Remove the pallet from slot 21.
Call maintenance personnel.
Replace the nozzle for which the
Clean the nozzle. error occurred with another nozzle
of the same type.
Remove the tray which could not Perform push placement for parts
Open the backup pin picker. be removed using the tray remover. which have unstable placement.
Dispose of the tray. Reattach the fallen remover to the

Attach the remover to the lifter.
lifter.

73
72
74
Use the engineering panel to check Remove the panels from both lanes.
the status of the machine or the Return the conveyor rail slideto the Remove the nozzle from the head.
error condition. original position when done.
A nozzle load error occurred.

Check the condition of the board Replace the cooling fan. Remove the fallen part.
which was produced.
Return the XS-axis to position 2 Return the XS-axis to position 2 Return the panel to the center of
or position 3. or position 3. the module.
Return the panel to the center of The head is not attached correctly. Remove parts from the reject parts
the module. Re-attach the head. conveyor.
Refer to the error details for the displayed

Move the panel as directed by Unclamp the panel. guidance and check the condition of the
the displayed guidance. panel. Remove the panel if there is an
error with the solder.
Manually remove the parts or
Use MEdit to edit the part data of the part foreign objects from the nozzle tip. Set the jigs for hybrid calibration.
for which a vision processing error
occurred. Vision processing will be
performed againfor the part. Clean the hybrid calibration Remove the separated reject
stage and jigs. parts box from the machine.
Remove the parts inside the Attach the separated reject parts Rotate the auto-tool set in the
separated reject parts box. box to the machine. head to the specified position
About NXT III/NXT IIIc manuals
How to perform basic operations NXT III/NXT IIIc Quick Reference

Basic Operation (this manual)
How to perform basic preventive NXT III Preventive Maintenance

maintenance NXT IIIc Preventive Maintenance
How to set up the machine NXT III Setup Manual

NXT IIIc Setup Manual
How to use Fuji Flexa and Fujitrax NXT series Programming Manual
How to operate the machine NXT III/NXT IIIc System Reference
Machine configuration and how to NXT III Mechanical Reference

perform maintenance NXT IIIc Mechanical Reference
How to handle feeders Fuji Intelligent Feeder Manual

The PDF manuals for this machine are on the machine application software installation disk.
Install the online manuals on the accessory server Installed PDF manuals can be viewed by clicking
computer. [Online Manual] in Accessory Software.
The latest editions of the PDF manuals can be downloaded from the Fuji Technical Information website.
Contact your Fuji representative for details regarding manuals and how to register for the Technical
Information website.
NXT III/NXT IIIc Quick Reference Basic Operation
FUJI CORPORATION Copyright c

2018 by FUJI CORPORATION
19 Chausuyama Yamamachi, Chiryu, Aichi, Printed in Japan
472-8686 Japan
April 30, 2015

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Machine Overview Changeover

1. Starting Production ・・・・ ・・・・・・ ・・・・・・ ・・ 12 1. Changeover Related ・ ・・・・・

Machine Overview Production Preparation Production Changeover Pictograms

Monitor Module Mark camera

Operation buttons Tray unit

Tray unit-LTC Tray unit-LT Nozzle station

Auto tool station

Machine Overview Production Preparation Production Changeover Pictograms 1

Machine Overview 2. Operation Panel Buttons

Changes the module to a wake or sleep state.

By pushing this button at the same time as START or

Indicates that power is being supplied to the module.

The machine stops operation immediately.

CYCLE STOP GROUP

1 Turn main switch on 2 Push POWER button 3 AWAKE

1 AWAKE 2 Push POWER button 3 Turn main switch oﬀ

Machine Overview Production Preparation Production Changeover Pictograms 3

Machine Overview 4. Operation Screen

Operation guidance display area

Switch screen buttons / Normal

Status display area

Job display area

Waiting for START to be pushed No job Currently performing production

Changeover Manual mode Error guidance

Machine Overview Production Preparation Production Changeover Pictograms 5

Machine Overview 4. Operation Screen

The following is an explanation of items for the changeover

Changeover menu Manual mode menu

Feeder batch changeover Head changeover Head positioning Diagnosis

Can be selected Not possible to select

Pressing buttons Scrolling lists

Selected Can be Can be selected Not possible

Machine Overview Production Preparation Production Changeover Pictograms 7

Machine Overview 6. Opening the front door, stopping the buzzer

Opening the front door Stopping the buzzer

Open the front door when installing or removing units.

1. Check whether the machine has stopped.

You can determine if there is a problem with the machine

Machine Overview Production Preparation Production Changeover Pictograms 9

Production Preparation 1. Transmitting Jobs

Fuji Flexa Machine

8 The display changes once 9 Click [Close]. 10 The transmitted job

STEP Ensure that all of the production preparation items

Turning on the machine.

Accessory Software is running.

Machine Overview Production Preparation Production Changeover Pictograms 11

Production 1. Starting Production

3 Panels are supplied and production begins. 4 Production is completed.

There are three methods to stop the machine during production.

Machine Overview Production Preparation Production Changeover Pictograms 13

Production 2. Interrupting Production

There are three methods to stop the machine during production.

2 Cycle Stop 1 Push CYCLE STOP. 2 Push START.

The machine The machine

3 Emergency Stop 1 Push EMERGENCY. 2 Turn EMERGENCY clockwise to release

1. Starting Production ・・・・・・・・・・・・・・・・・・ 12 1. Changeover Related ・・・・・・