P RO DUCT G UI DE

NCL INDUSTRIES LTD.

(Boards Division)
 Prr o d u c t Gu i d e
INDEX
S.NO. CONTENTS PA GE

1. UNDERSTANDING BISON PANEL 1

(Physical Properties, Star Features, Sizes,
Conditioning, Handling, Storage)

2. WORKING WITH BISON PANEL 4

(Tools, Fixing, Fixing Points, Jointing,
Binding, Painting, Lamination)

3. PARTITIONS 5
(Studs & Tracks, Openings, Board Fixing,
Services, Jointing, Flush Joints, Dwarf Partitions,
Timber Studs, Partitions requiring more movement,
Interior Partition Walls – requiring 3 to 5 mm gap,
Exterior Walls – requiring 5 to 10 mm gap,
Interior Walls for Tile Fixing, Timber Stud Partitions,
Gap filling in Boards, Thermal Properties)

4. PARTITIONS SYSTEM / FIRE RATING AND 10

SOUND REDUCTION
(Timber Studs Partitions, Steel Stud Partitions)

5. DOORS 11
(Panel Inserts, Flush Doors, Fire Doors)

6. FALSE CEILINGS 12
(Suspended Grid, Fixed Ceiling)

7. FLOORINGS 13
(Flooring for large areas, Floors with Ceramic Tiles)

8. WORKING LOADS AND RECOMMENDED THICKNESES 15

9. OTHER APPLICATIONS 16
(Decking, Wall Cladding, Sidings, Roof Underlay)

10. PANEL HOUSES WITH BISON PANEL 17

11. COMPARISION OF STANDARDS OF CEMENT 18

BONDED PARTICLE BOARDS

12. BISON LAM & DESIGNER BOARDS 19

Un
n d er s t an d i n g B i s o n Pan el
In t r o d u c t i o n
This manual contains general information and guidelines for understanding Bison
Panel to get best results in its application.

B i s o n Pan el c o n f o r m s t o IS 14276-1995
Bison Panel is a cement bonded particle board made out of 62% cement 28% wood. 62% 28% 10%
The wood used is of fast growing species like Eucalyptus and Casurina. Due to
adoption of special manufacturing process, the panel acquires the strength, the
durability of cement and easy workability of wood - a combination of qualities absent
Bison Panel
in other boards.

This multipurpose building board - a proven product in countries around the world is introduced in India by NCL with
imported technology from Bison Werke of Germany.

Ph y s i c al Pr o p er t i es
Density 1250 Kgs/m3 (1100 Kgs minimum as per BIS)

Moisture content 9% + 3% at Factory Point.

2
Modules of Elasticity (bending) 3000 N/mm
2
Bending strength 9N/mm

Transverse tensile strength (perpendicular to surface) 0.4 N/mm2

2
Compressive strength (perpendicular to surface) 15 N/mm

Surface Alkalinity pH Between 11 and 13

Nail holding power perpendicular to surface. 205 Kgs

Screw holding power perpendicular to surface 312 Kgs

Fii r e Res i s t an c e
Bison Panel is highly fire resistant and has been classified as incombustile material in
many countries around the globe.

Tested in accordance to BS 476, Fire test on building materials and structures - part 6,
7 classified it as class ‘
O’ building board with class 1 surface spread of flame.

Bison Panel can be used for the construction of fire resistent building elements to
satisfy the criteria of I.S.O. 834-1975 and I.S. 3809-1979 for 1/2 hour to 4 hours fire
rating.

Weat h er Res i s t an t
With cement constituting 62% of its composition the Bison Panel offers excellent
resistance to weather. The board has been subj ected to many cycles of soaking,
freezing and heating without any sign of disintegration.

The board should generally be painted for external application to provide a weather
seal.

1
Bii o l o g i c al
Due to mineralisation of wood particles by cement, Bison Panel is resistant to termite and
vermin attack. Itdoes not support fungus growth. Even untreated samples exposed to contact
with the ground surface for several years have shown no sign of rot or decay.

So u n d In s u l at i o n
Air borne sound reduction varies between 30 and 37 dB for the frequency range 100- 3150 HZ
according to thickness of Bison Panel. When used in stud partitioning, a reduction of over 60
dB can be achieved with suitable construction.

Thickness (mm) 6 8 10 12 16 18 20 30 40

Reduction (dB) 29 30 31 32 33 35 35 36 36

Ch
h em i c al l y St ab l e
Bison Panel is produced by an irreversible process combining cement and wood particles into a
chemically stable building material which maintains its strength with time and exposure to
elements.

The board is unaffected by many dilute chemicals such as brines, bleaches, detergents and
chlorine solutions.

Di m en s i o n al l y St ab l e
Bison Panel has excellent dimensional stability in variable ambient temperatures and humidity
conditions.

The swelling in thickness after 2 hours of immersion in water is 1% and after 24 hours
immersion is only 1.5% .

Longitudinal and transverse swelling will be approximately 0.3% for change in relative humidity of air from 30% to
95% at 20 deg C.

Wo o d Wo r k ab i l i t y
Bison Panel can be drilled, sawn and sanded with normal wood working tools.

For bulk volumes, the Bison Panel should be cut with Tungsten Carbide Tipped circular saw
and drilled with high speed steel drill bits.

Bison Panel can be fixed using screws and nails. Pre-drilling a hole slightly bigger than the
shank would be required.

Sm o o t h Su r f ac e
Bison Panel is light grey in colour with a smooth finish. It can be decorated with minimum
preparation. Bison Panel can be finished with Laminates, foils and paints using Alkaline
resisting adhesives, primers and paints.

Du
u r ab i l i t y
Due to dense monolithic structure, installations throughout the world show that even without sealing, the cement
bonded particle board suffers insignificant deterioration when exposed to extreme climatic conditions. The board can
withstand any temperatures from - 40 to + 90 deg. C.

Bison Panel contains no hazardous material like Asbestos or Formaldehyde. Its process dust is harmless. When
sawing, cutting or drilling the board, the use of a dust mask is recommended as power tools in particular can produce
fine nuisance dust.

2
Sii zes

Dimensions 2440 X 1220 mm (8’ X 4’)

3050 X 1220 mm (10’ X 4’)
Thickness 6, 8, 10, 12, 16, 18, 20, 25, 30, 40 mm
Tolerance (Thickness) 6-10 mm + 0.7 mm
12-16 mm + 1 mm
20-40 mm + 1.5 mm
Length/Width + 5 mm
Squareness 2.5 mm on the width of the panel

No
o r m al Pac k i n g
Weight - 2 tons (approx) per pallet.

Thickness No. of boards

mm 2440 X 1220 mm 3050 X 1220 mm
(8’ X 4’) (10’ X 4’)
6 80 70
8 60 50
10 50 40
12 40 35
16 30 25
18 30 25
20 25 20
30 17 14
40 13 10

Co
onditioni ng
At the factory, the boards are stored under controlled environmental conditions, so that they are delivered with a
moisture content of 9% ±3% . On site they should therefore be stored dry within the area of application for a minimum
of 24 hours. This will allow the material an acclimatisation period prior to fixing, to adj
ust to its working condition.

Ha n d l i n g
Strapped pallets should preferably be handled by fork lifts. If crane is used, broad plastic or
fabric slings may be used, but not chain slings which can break the edges of the boards.

Bison Panels should be carried one by one and in vertical position. They should not be laid
down on their edges but always laid flat.

When moving single boards manually they must be carried on edge by 2 men.

St o r ag e
When storing Bison Panel, they must be laid flat on levelled surface. Ifout side, they must be
protected - top and sides with water proof sheeting. Panels must never be stored on edge or
leaned upright.

Bison Panel should be stored under cover in dry surroundings. Supports should be placed at
regular intervals and in sufficient numbers according to the panel length, to avoid any deformation

B i s o n - Mu l t i p u r p o s e b o ar d
Bison Panel has innumerable applications - internally, it can be used in all places where an ordinary particle board
can be used, for example :- Partitions, False Ceilings, Doors, Wall Cladings, Flooring, Kitchen Platforms, Table tops,
Stair Cases, Louvers, Cabinets, Cabins and many more.

3
Wo
o r k i n g w i t h B i s o n Pan el
To o l s
Working with Bison Panel is like working with any other particle board - Fastening is done in the
same way as any other board. No special tools are required.

However for large volumes of cutting work, an electric power saw is recommended. A Power
saw 1500 w - 4000 rpm with a blade of 250 mm dia provided with straight set teeth and tungsten
carbide tips is ideal for use.

Similarly a hand held electric drill with high speed steel bits will be
faster to work.

Fii x i n g
Bison Panel can be fixed to timber or steel supports. Thin cold roll formed
steel section in the form of studs and tracks are available in the market.

If timber studs are used choose a well seasoned wooden section of

1½”+3”or 2”x4”. Rolled steel sections like C-Sections and U-Sections
will be available in thickness 0.5 mm to 0.7 mm (galvanized). They can
be used for interior work under controlled humidity conditions.

They can be used with advantage for applications like partitions, false
ceilings, floors etc.

The boards must be supported on all four edges and at intermediate positions at centres not exceeding 610 mm.
The board j
oints should occur on the centre supports.

Rust proof fixings should be used for all external applications or when conditions of high
humidity and dampness are expected.

Nai l s an d Sc r ew s
Bison Panel upto 8mm thick can be nailed directly to timber supports with round wire nails. For
boards over 8mm thick, a pilot hole of 0.8 times the nail diameter must be predrilled. The nail
length should be approximately 3 times the thickness of the board.

Sc r ew s
Three types of screws will be available in the market - Wood screws, Metal
screws and Self tapping screws.

The wood screws are used for fixing Bison Panel to wooden supports. A
prehole of 1.2 times the diameter of the screw shank shall be provided in the
Panel before screwing. In case countersinking of head is necessary, slightly
oversize hole can be drilled to required depth. The length of the screws shall be 2.5 to 3 times
the thickness of the board.
Regarding metal screws, fully threaded self tapping type screws must be preferred. The size
of the screws will be according to thickness of the board and the guage of framing. Predrilling
of the board 1.2 times dia of shank is a must. The length of the screws shall be 2 to 21/2 times
the thickness of the board.

Fi x i n g Po i n t s
The recommended fixing distance between two fixing points around the perimeter is 200 to
300 mm. The fixing distance between two fixing points in the intermediate support is 300 to
600 mm.

The fixing point has to be 15 mm (Minimum) to 30 mm away from the edge of the board.
Similarly the fixing point shall be 40 mm to 75 mm away from the corner of the board.

4
 Bo o ar d Rec o m m en d ed Sp ac i n g o f Fi x i n g o n In t er m ed i at e
t h i c k n es s Fi x i n g aw ay f r o m ed g e f i x i n g Su p p o r t s
t h e ed g e A B
6 - 12 mm Away by 1½ times the 150 to 200 mm 300 - 400 mm
thickness of the board
best if 20 mm from the edge
16 mm and 18 mm Away by 1½ times the 200 - 300 mm 400 - 500 mm
thickness of the board
best if 30 mm from the edge
20 mm and above 1½ times the thickness 300 - 400 mm 500 - 600 mm
of the board

Jo
ointing
Bison Panel is subj ect to slight dimensional changes due to variations in temperatures and
relative humidity of air. Provision should be made in the joint by allowing a gap of 2 to 3 mm. The
gaps can be left as seams or sealed with cover strips as the case may be. These cover strips
could be PVC, Aluminium or wood ‘ T’ type profiles they are fixed in the gap by either screwing
them or fixing with a synthetic adhesive.

B i ndi ng
Bison Panel has an alkalinity pH value 11 to 13. So alkaline resistant glues or adhesives are to be
used for binding the panel. Please refer to adhesive manufacturer’s specifications.

Pai n t i n g
Bison Panel can be coated with any kind of paint including distempers, Acrylic resins, Acrylic
emulsions, Epoxy systems, Silicon emulsions, Polyurethanes and most other alkali resistant
Paints. The board has to be given a primer coat with cement primer / wood primer before applying
decorative paints.
All kinds of boards will show a tendency to warp when exposed to unequal conditions, i.e. when
one face is effectively sealed and the other face is left free. To avoid this, the other face must also be treated with a
coating of equivalent effect in order to balance the board against warping.
Painting should be done when the board is completely dry and atmospheric humidity is dry. Whenever the board is
subj ected to different humidity conditions, the absorption or release of moisture in the board is very slow. Hence a
minimum of 48 hours to 72 hours will have to be allowed to attain moisture equilibrium in the board.
Painting is not recommended when the moisture in the board is more than 12% , particularly in case of impermeable
paints. When the board received from the factory is protected well, the moisture content will be 12% or less.

L am i n at i o n s
Bison Panel can be used for cold pressing or low temperature laminating. The surface of the board can take wood
veneer, PVC, foils, melamine laminate and paper over lay etc. Prior to lamination, the board should be acclimatised
for atleast 48 hours before providing decorative laminates. Itshould always be balanced by applying a compensating
laminate on the other side. To control absorption of adhesive, the surface of the board may need to be primed with a
dilution of the adhesive.
Prelaminated Bison Panels are manufactured by NCL under the brand name BisonLam. They are available in
thickness ranging from 6 mm to 16mm. They are available in popular shades like Natural Teak, Sea Beach, Ivory and
white. For more details contact helpline.

Par t i t i o n s
The excellent qualities of fire resistance and acoustic insulation apart from natural resistance to
weather, fungus, termite and vermin attack, makes the Bison Panel an ideal choice for partitions, in
residential, commercial, industrial complexes and public buildings.
Bison Panel is an ideal material for many types of dry wall partitions including double skin, single
skin, with steel and timber studs. These partitions are light in weight and economical.

St eel St u d s
Steel stud partitions are very light and provide highvalues of fire resistance and sound insulation.
The basic system can be adopted to achieve upto 4 hours fire rating by the incorporation of thermal
insulation materials and by providing various thicknesses of Bison Panel.
A typical partition wall is constructed by conventional stud and track method, which is known to most of the
carpenters.

5
Galvanised steel studs (C section) 48 mm x 35 mm & 8 mm lip or 70 mm x 35 mm & 8 mm lip with
suitable tracks (channel sections) are available in the market.

The tracks are fixed to the floor and ceiling by means of masonary nails or screws.

The vertical studs are cut to size and fitted (gripped) between the top and bottom tracks at 610
mm centres.

The length of the stud shall be 2 to 3 mm shorter to allow for expansion. When the partition is
constructed between masonry walls, the starter stud and end studs will be fixed to the walls by
screws spaced at 400mm centres. The Board is fixed on the studs with a gap of 2 to 3 mm to
allow for expansion.

Op
p en i n g s
Openings required for doors and windows are marked on the studs and blockouts left while
fixing the boards. Upon completion of board fixing, the doors and window frames are fixed with screws.

B o ar d Fi x i n g
The boards are cut slightly shorter than the over all floor to ceiling height. The board fixing is
commenced from a fixed point with a full width board on the outside.

The board is fixed around the perimeter with self tapping self embedding screws fixed at
400mm centres duly maintaining minimum edge clearance.
The board is not fixed to intermediate studs until the boards on the other side have been fixed
into place. This is to allow for adj
ustments to suit the width.

The process is continued till one side of the partition wall is complete. Wherever openings
occur, the boards are cut to suit the frame of the opening. The installation of all services are completed at this stage.

Then the other side of the system is started with a board cut to half width. (This will ensure staggering of the vertical
j
oints of inside and outside boards). Boards are fixed to the metal studs as previously described. The securing of the
boards to the intermediate studs can now take place using recommended fixing centres.

Ser v i c es
The vertical studs are normally provided with slots for running service lines.
When services are to be installed within the system, care is taken to ensure that fire resistance and sound insulation
performance are not impaired.

Jointing
The grooves in the j oints can either be painted neatly or covered with metal or plastic tee sections. In case flush j
oints
are required, the following procedure is to be adopted using proprietary jointing compound.

Fl u s h J o i n t s
The board should be fixed with a ‘
gap’ of 1-2 mm and in any case not exceeding 3 mm.
Edges of the Bison Panel should be recessed to a width of 70 mm and a depth of 1.5 mm -
2.0 mm.

Ensure the moisture content of Bison Panel is within the stated specification of 9% + 3%
before j ointing commences. Use only the Alltek j ointing/scrim materials and proceed as
follows :
1. Lightly sand cut edges of boards to remove wood flakes and other irregularities. Apply
an oil based alkaline resistant primer to the recess and immediate surrounding, say 2-
3”either side of surfaces of boards which are to be j oined. - Allow to dry.
2. Apply a thin layer of ‘ Alltek flex’ to j oint areas and embed a layer of the 65 mm wide
‘
Jointing scrim’ by covering with a further layer of ‘ Alltek flex’. Allow to dry for 24 hours.
For better results leave it for 4 or 5 days.
3. Apply a full coat of ‘ Alltek flex Fine’ to j oint and level off in a manner to leave slightly ‘ Proud’. Allow to dry for 24
hours and sand down to a flat smooth surface level with boards.
4. Nail and screw heads should be ‘ spotted’ i.e. the impression over the heads should be filled flush with the boards
surface. This is done with one or two application of the ‘ Alltek Flex Fine’ filler.
Alternatively polysulfide sealents available in the market can be used.

6
Dw
w ar f Par t i t i o n s (Hal f Par t i t i o n s )
Double skin dwarf partitions are effective space dividers for work stations in offices and
commercial buildings.
In the absence of the top fixing, the stability of the dwarf partitions depends only on the
strength of bottom track. Hence the bottom track is strengthened either by using higher
thicknesses of tracks or by stuffing the tracks with wooden scantlings. Anchoring to the
floor is with deep screws and plugs spaced at closer intervals (300 mm).

Ti m b er s t u d s
Timber studs can be used in place of steel studs. In this case the frames are first assembled on the ground and then
fixed between the floor and the roof. Boards are fixed only after completing the frame work.

Pa r t i t i o n s r e q u i r i n g m o r e m o v e m e n t i n t h e b o a r d
Bison Panel is stabilized in the factory with a moisture content of 9% +3% . During its application at site of work, the
moisture condition may vary according to ambient humidity and temperature in the atmosphere. Itmay take 24 to 72
hours to acclimatize with site conditions. So it is necessary to allow some time ranging from 24 hours to 72 hours as
acclimatization period before it is put to use.

Even after fixing or put to use, the board will loose or gain some moisture due to atmospheric changes of temperature
and humidity. This is common with wood or any other particle boards.
When such changes are taking place the board will have a movement due to expansion or contraction. So care as to
be taken by providing adequate gaps at the board j oints.

In the previous paras general application of the board for making partitions in ideal conditions is discussed. Slight
loose holes in screw fixing points and a gap of 2 to 3 mm at the j
oints normally take's care of small movement in the
board. The stress developed in the board due to movement will be distributed among all fixing points with out
causing any stress concentration and consequent cracking. But in extreme cases where the movement in the board
is predominantly more (say more than 3mm,) the method of construction of supporting frame for the partitions is
discussed in the following paras.

In t er i o r Par t i t i o n Wal l s (d o u b l e s k i n ) r eq u i r i n g a g ap o f 3 t o 5 m m at t h e b o ar d j o i n t s
In this case the edges of the boards at the j
oints are provided with independent C studs. This will allow necessary
edge distance (20 to 30 mm) for screw fixing.

Internal Partition

No
o t es :
?Minimum Thickness of
Studs and Track 0.6 mm
240 cm
?Double studs at joints
?Gap between boards 3 to 5
mm
?No gap between double
studs
?No screw fixing on tracks

7
Screws fixing for the board is done on the vertical studs only (spaced at 610 cm or 2 feet). The board is not screwed
to U-tracks provided at the bottom and top of the frame.

By this arrangement entire board along with the vertical studs will slide in the
tack when the movement in the board has taken place due to expansion or
contraction without causing any stress to the board.

This method of fixing is called sliding frame or moving frame method.

Exx t er i o r w al l s (d o u b l e s k i n ) r eq u i r i n g g ap o f 5 t o 10 m m at
t h e b o ar d j o i n t s
In this case also sliding frame method will have to be adopted. For external applications the thickness of Bison
Panel shall be 12mm or 16mm as the case may be.

Exterior Wall Sliding Type

No
o t es :
? Minimum Thickness
of Studs and Track
1.6 mm
? Double studs at
240 cm board j oints
? Gap between boards
5 to 10 mm
? No gap between
double studs
? Screws only in
verticle direction
? No screws on tracks

The galvanized studs and tracks should have a thickness of 1.6mm or 2 mm.

Note: In sliding frame method since the edges of the boards are provided with double studs at the j
oints, the
staggering of the board j
oints will not be possible.

In t er i o r w al l s f o r t i l e f i x i n g
For tile fixing minimum thickness of Bison Panel should be 12mm. When tiles are to be fixed on internal walls the
following procedure is recommended.

The supporting frame should be rigid. The vertical studs should be

spaced at 2' -0 or 610 mm centers. Horizontal studs should be spaced
at 4'-0 or 1220 mm centers. Double studs are to be provided at the
board j oints. The entire frame including double studs should be
tightly fixed to each other either by proper screwing or by welding.
Similarly the frame is also rigidly fixed to top and bottom tracks. The
board is screwed to frame both in vertical as well as horizontal
direction as per the recommended spacing.

On the other side of the board a water repellent paint may be coated to
avoid moisture ingress or pick up by the board.

8
 Tile Flying on Walls

No
o t es :
?All frame j
oints are
tightly fixed
?Double studs at board
244mm
j
oints
?Gap between tiles 1½
to 2mm, fill it with
flexible adhesive.
?No tiling on board
joints
?Provide nominal gap
of 1.5 mm between
boards.

Two types of permanently elastic adhesives are available in the market. One is acrylic and the other cement based.

If acrylic adhesive is used it may be applied as per user' s guide on the board and the tiles fixed with a gap of 2mm.
The gaps can be filled with highly elastic tile adhesive. Tiling on the board j
oints should be avoided.

When cement mortar is used for tile fixing, a wire mesh be spread and fixed on the surface of Bison panel with
screws. Tiles can be fixed on the board with 15mm to 20mm thick mortar bed. Tilling is also possible on the board
joints in this case.
The supporting frame for Bison Panel for tile fixing shall have a minimum thickness of 1.6mm. To ensure rigidity of
the frame it is better to provide vertical and horizontal studs at closer intervals particularly in case Acrylic tile
adhesive is used for tile fixing.

Tii m b er s t u d p ar t i t i o n s (d o u b l e s k i n ) f o r i n t er i o r s
Bison Panel 8mm or 10 mm can be used for internal partitions. The frames can be made with seasoned wooden
reapers of size 1½”x 3”or 45 x 75mm. The spacing of the wooden studs shall be 610 x 610mm or 2'x 2' . Double
studs are provided at the board j
oints. The frame shall be sliding type in U tracks fixed at floor and sofit. The gap
between the boards can be 3 to 5mm as required.

Interior Wall Timber Frame

No
o t es :
?Make the frame with
1½”- 3”studs
240 cm
?Provide GItrack if
possible to make the
frame slide
?No screws on
horizontal members

9
Ga
ap f i l l i n g i n b o ar d j o i n t s Polysulfide

Flush j
oint with Alltek Flex is effective for gaps up to 3mm. For gaps between 5mm
and 10mm or more a sealant like polysulfide has to be used. It is available in the
market in white and light grey colour.

For thicker boards polystyrene foam bars can be filled in bottom of the gaps to save Polystyrene Rod

consumption of polysulfide sealant.

Th er m al Pr o p er t i es
Thickness Thermal Heat Critical
of Bison Resistance Transmission Value of Fire
Panel R:M2k/W Co-efficient Resistance
2
K:w/m R in Hours

6 mm 0.0231 3.722 -
8 mm 0.0308 3.666 0.07
10 mm 0.0385 3.565 0.15
12 mm 0.0461 3.471 0.21
16 mm 0.615 3.295 0.31
20 mm 0.769 3.136 0.38
40 mm 0.1538 2.527 0.61

A d v an t ag es o f B i s o n Pan el Par t i t i o n s
They are highly fire resistant, fire
l rating upto 4 hours is possible with suitable construction arrangement.
Good sound proof.
l
Moisture & Weather resistant
l
Termite proof
l
Economical, durable & elegant.
l

Pa
ar t i t i o n Sy s t em s : Fi r e Rat i n g A n d So u n d Red u c t i o n
The supporting frames for fire rated partitions is same as described in previous paras where the interior gaps at j
oints
are up to 5 mm and exterior gaps are up to 10mm.

In both the cases sliding frame method using light structural steel studs and tracks having 1.6 to 2.3 mm thick
may be used.

Ti m b er St u d s
10 mm Bison Panel each side of 75 mm x 50 mm timber Studs at 610 mm centres with 25 mm
3
thick Fibre Glass (12 kg/m ) to cavity :- 1/2 hour : 44dB at 100 - 3150 Hz.

16 mm Bison Panel each side of 75 mm x 50 mm timber studs at 610 mm centres :- 1/2 hour :
45dB at 100 - 3150 Hz.

12 mm Bison Panel each side of 75 mm x 50 mm timber studs of 610 mm centres with 40 mm

thick Rockwool (43 kgs/m3) to cavity :- 1 hour : 46 dB at 100 - 3150 Hz.

16 mm Bison Panel each side 75 mm x 50 mm timber studs at 610 mm centres with 40 mm

Rockwool (43 kgs/m3) to cavity :- 11/2 hours : 47 dB at 100 - 3150 Hz.

3
As above but with 75 mm rockwool (43 mgs/m ) to cavity :- 2 hours : 47 dB at 100 - 3150 Hz.

10
Two layers of 10 mm Bison Panel each side of 100 mm x 50 mm timber studs at 610 mm
3
centres with 100 mm thick Rockwool (60 Kgs/m ) to cavity :- 4 hours : 48 dB at 100 - 3150 Hz.

Stt eel St u d s
10 mm Bison Panel each side of 48 mm x 32 mm Galvanised steel studs at 610 mm centres
faced with 100 mm x 10 mm Bison Panel strips with 25 mm thick Fibre Glass (60 kgs/m3) to
cavity 1/2 hours : 45 dB at 100 - 3150 Hz.

12 mm Bison Panel each side of 48 mm x 32 mm Galvanised steel studs at 610 mm centres

3
faced with 100 mm x 12 mm Bison Panel strips with 50 mm thick Fibre Glass (60 kgs/m ) to
cavity 1 hour : 52 dB at 100 - 3150 Hz.

16 mm Bison Panel each side of 48 mm x 32 mm Galvanised steel studs at 610 mm centres

3
faced with 100 mm x 16 mm Bison Panel strips with 50 mm thick Fibre Glass (60 Kgs/m ) to
cavity 11/2 hours : 53 dB at 100 - 3150 Hz.

20 mm Bison Panel each side of 70 mm x 32 mm Galvanised steel studs at 610 mm centres

faced with 100 mm x 20 mm Bison Panel strips with 2 layers of 50 mm thick Rock wool (60 kgs/
3
m ) to cavity :- 21/2 hours : 53 dB at 100 - 3150 Hz.

Two layers of Bison Panel outer 12 mm and Inner 20 mm each side of 146 mm C stud boxed
3
with 18 mm x 120 mm fillet at 610 mm centres with 100 mm Mineral wool *85 kgs/m ) to cavity :-
4 hours : 55 dB at 100 - 3150 Hz.

Do o r s
Bison Panel is excellent for doors and window shutters. Itis durable and economical. The board is
used both as panel inserts and as flush doors. In door shutter making the following guidelines will
help to get best results.

A s p an el i n s er t s
Bison Panel 8 mm, 10 mm and 12 mm are used as panel inserts depending on the size of the door.
A thickness equal to 3 to 3.5 times the thickness of the panel insert is recommended for the wooden
frame. This will ensure sufficient thickness of wood on either sides of the grooves. Ofcourse, the
section used for the main frame is also depends on the size of door shutter.

The depth of the grooves for the panel inserts shall be 1.5 times the thickness of the panel insert.
While inserting the panel in the groove, a depth of 1 to 1.5 mm is left free for taking care of
expansion in the board if any.

The size of the groove should be j

ust as much required for the tight fit of the panel.

The panel inserts shall be deep primed with a coat of primer paint in dry condition.

Lamination if any shall be provided on both sides of the panel inserts.

A s F l u s h Do o r s
Bison Panel 16 mm thick with lipping can be directly used as door shutters. The lipping can be
either with steel, timber or plastic.

When butt hinges are used wooden lipping provided for the board shall be as thin as possible to
ensure maximum depth of penetration of screw into the board.

In case of light guage steel lipping, channel sections shall be preferred. This will protect the
sharp edges of the board during misuse of the door shutter. Lip fixing shall be by screws, nails
and also by glue.

11
Surface hinges or Tee hinges are preferred for Bison Panel shutters. However in case butt
hinges have to be used, the screw holes of the hinges shall be located in the centre line of the
thickness of the board.

The screws shall be as thin as possible (dia not exceeding 25% of the thickness of the board)
and the length of the screw shall be sufficient to allow a minimum depth of penetration i.e. 2 to
2.5 times the thickness of the board.

The board shall be deep primed either with cement primer or wood primer.

When laminated or finished with emulsion paints, same type of decoration shall be given on
both sides of the board.

Fii r e Do o r s :
Bison Panels has an inherent fire resistant property, having a thermal conductivity of 0.25 Kcal/
Hr/0C/M. This property can be technically utilised in the manufacture of Fire Resistant Doors.

Half an hour fire resistant doors with Bison Board have been successfully tested at the
Central Building Research Institute Roorkee. Shutter Frame is made out of hard wood
with top, bottom, middle & intermediate rails and two vertical members, providing an air
gap of about 25 mm. Bison Panels 12 mm thick, protected with a special coating are
fixing on either side of the shutter frame.

Door Frame is also made of hard wood suitably painted with a special coating alround.
Shutter is hung with 4 hinges from the door frame.

Doors to cater to fire rating up to 1 hr also can be manufactured from Bison Panel, with
special insulating material mats filled in the core.

These doors are very cost effective as compared to any other fire resistant doors.
For further details, please contact the technical cell of NCL Industries Limited, Hyderabad.

Fal s e Cei l i n g s
The ceiling system adopted for Bison Panel is the usual suspended
ceiling system which has gained popularity in the building industry. The
usual methods adopted for any other suspension ceiling also will hold
good for the Bison Panel.

The thickness of the Bison Panel for false ceiling can be 6 mm or 8 mm

depending on the requirement of thermal comfort.

The false ceiling can be either ‘

T’ grid type or flush j
ointed type. In either
case the longitudinal supports shall be spaced at 610 mm intervals and
cross supports at 610 mm or 1220 mm centres.

Gr i d Sy s t em
Grid can be made either with steel or aluminium Tee sections or with timber with suitable wall line supports. The
l
suspension arrangement can be with G.I.wires of adequate guage taken to required level from the sofit.
Bison Panels 6 mm and 8 mm thick are recommended for false ceilings.
l
The grid shall be 610 x 610 mm or 610 x 1220 mm (2’0 x 2’0 or 2’0 x 4’0.)
l
In case, Aluminium T-sections are used for the grid, the minimum thickness of the section shall be 1.2 mm and
l
size 30 x 35 mm.
Suspenders can be either 8 swg G.I.wire or 0.7 x 12 mm G.I.flats. They are available in the market as coils.
l
The maximum distance allowed between suspenders in longitudinal direction and cross direction is 1220 mm or
l
4’0. Closer intervals may be adopted depending on the sofit conditions.
Itis necessary to introduce a turn buckle in the suspender for easy and faster levelling of the grid. Ordinary G.I.J-
l
bolt can serve as turn buckle.
Itis important to fix wall rest perfectly level, as the level of the entire grid depends on the level of wall rest.
l

12
In areas where change in humidity and temperature are appreciable and frequent, it is
l
desirable to provide a lock pin on the top of the panels to ensure structural integrity of the
grid and the panel. The lock pin can be either a headless nail or a screw taken across the
web of the Tee section (please refer sketch). This will avoid lifting of the Board in the grid
due to thermal expansion that may take place in the material of the grid or the Board.
Wherever the lighting points occur, extra suspenders will have to be provided to take the
l
load of the outfits.
The panels will have to be painted in dry condition on both sides and the ends in
l
particular before inserting them in the grid.
A clearance of 1-2 mm shall be given between the board and the grid on all sides for
l
taking care of thermal expansion if any.

Fii x ed Cei l i n g
Fix light steel box section beams 100mm X 50mm and 1.6mm / 2mm thick at 4'
-0 or 1220mm intervals across the
walls or suspend them by means of suitable clamps fixed on the sofit.

Fix principal C studs 75 X 50 X 20 – 1.6mm thick below the beams with screws.

Fix common studs between principal studs at 4 feet intervals with suitable clamps.

The board will have to be fixed on principal j oists as well as common j

oists with 3 to 5mm gap. The gap can be filled
with Acrylic filler or polysulfide as the case may be.

Provide independent principal studs at the edge of the boards.

Painting for the board has to be done on both sides and edges.

When timber studs are used the same procedure may be followed.

Fl o o r i n g s
Bison Panel is the first choice, in many countries, as an alternative to wooden
flooring, to suit different climatic conditions - as a thermal insulating floor, as a
covering for under floor heating systems, hollow flooring, floating floors and
mezzanine flooring.

For application as basic flooring, the following guidelines are recommended:

1. The minimum thickness for flooring shall be with 16 mm panels.

2. The supporting rafters are to be spaced at 610 mm centre to centre or less. The
edges of the boards are to be fully supported and fixed to rafters with screws at 400
mm centres. Oversize holes are to be drilled into the board for allowing expansion.

3. The supporting rafters should be of non twisting type, since the screws may be
forced out by continuous traffic loads.
Curved and round supports are not permitted.

4. No gaps need be given for board j oints. They can be fixed flush. But, a gap of about 10 to 15 mm must be left on
the periphery of the floor next to walls to allow for expansion. The gap can be concealed by a skirting board.

5. When laid, the boards should be staggered lenghwise preferably by half their length, but atleast by a third of their
length from row to row, it does not matter whether they are cavity floors or floated floors.

6. The j
oint between the boards must always be positioned over a support. In addition to screwing, it is better to
bond the j oints, with alkaline resistant adhesives as this will hold the panels more firmly together and increase
overall rigidity.

7. In order to avoid creaking, the edges will have to be provided with tongue and groove.

13
8. The choice of either steel or timber supports depends mainly on the thermal insulation, fire rating and sound
insulation requirements.
9. The boards may be deep primed with a coat of primer and kept in dry condition. If damp boards are used for
flooring, the water vapour will collect and will cause the floor coverings (PVC etc) to become loose from the
boards.

Fll o o r i n g f o r l ar g e ar eas
For large floors the gap given at periphery at the wall line may not be sufficient to accommodate the movement in the
boards. So in addition to gap at the periphery of the walls, Board j oints will have to be provided in the supporting
frame. This is explained below.

Light guage steel sections like C studs 100 X 50 X 20 – 2.3mm thick or 150 X 75 X 20 – 3.2mm thick may be selected
to have required strength as per the plan of the supporting RCC beam or R.S.Js provided in the structure.

Place Principal Joist across the beams at 60 or 40mm

l Interior Floor
apart and common j oists at 60 or 40mm apart as
1 2
required.
Provide independent j
l oists at the board j oints. A

Fix boards (minimum 20mm thick) only on the principal

l
joists with a gap of 3 to 5mm.
Fill the gap with Acrylic filler or Polysulfide.
l
This will have a sliding frame effect and takes care of the
l
movement in the board.
Decorate the floor with lacquer spray, clear
l
polyurethane or clear epoxy as desired.

B
Fl o o r s w i t h c er am i c t i l es
The minimum thickness panel shall be 20mm or 25mm.
l
Light guage steel sections of 2.3 or 3.2mm thick may be
l
selected as required.
The Principle j
l oists may be at 400 or 600cm and common j oists at 120mm. Provide double frame at j
oint
between boards.
Provide control j
l oints at 4.8 M or 6M ant also around the
periphery of the room.
Lay the boards in staggered pattern and fix the boards
l Interior Tiled Floor
on principle as well as common j oists.
Control Joint
Use elastic tile adhesive as per the users guide for fixing
l
the tiles. Fill the tile j
oints with highly elastic filler. Avoid
tile fixing on board j oints.
Control j
l oints may be filled with polysulfide or elastic
filler.
Itis better if a coat of water repellant paint is given on the
l
back side of the panels before fixing the panels on the
frames.

Cem en t b as ed c er am i c t i l e f i x
When tile fixing is done with cement mortar. First a coat
l
of water repellant paint has to be given on both the Steel Reinforced steel beam
surfaces of the board.
The tile fixing has to be done on cement mortar bed of
l
30mm reinforced with wire mesh.
Tile fixing in this case can be done on the boards j
l oints also.

Wo r k i n g l o ad s
The working loads for different thickness of Bison Panel are given in the following table. As 610 mm is recommended
as optimum span, loads corresponding to 600 mm may be adopted. The values given under L/300 corresponds to
safe loads allowing a deflection of 1 in 300 in the board.

14
 Saf e Wo r k i n g L o ad s
Thickness Span 2 to 3 Multiple
in mm in mm supports supports

L Max load L Max Load L

Kgs/Sq.M 300 Kgs/Sq.M 300
10 mm 300 267 148 333 185
400 150 63 188 79
500 96 32 120 40
600 66 19 83 24

12 mm 300 391 278 457 457

400 220 117 257 257
500 141 60 164 145
600 96 83 114 84

16 mm 300 697 659 812 812

400 392 278 457 457
500 251 143 293 293
600 174 35 203 199
18 mm 300 915 895 1067 1067
400 514 421 600 600
500 329 215 430 384
600 228 125 266 264
20 mm 300 1088 1088 1269 1269
400 612 543 714 714
500 392 278 547 457
600 272 161 317 317

30 mm 300 2411 2411 2812 2812

400 1356 1356 1582 1582
500 868 865 1012 1012
600 603 539 703 703

40 mm 300 2720 2720 3182 3182

400 1625 1625 1909 1909
500 972 960 1142 1142
600 680 635 795 795

Re
ec o m m en d ed Th i c k n es s
Application Panel thickness in MM
6 8 10 12 16 20 30 40
Partitions - - - - -
Fire Rated - - - - - - -
Partitions - - - -
Special Applications

Wall cladings - - - -
False Ceiling - - - - -
Facia Panels - - - -
Floors - - - -
Almirah Planks - - - -
Furniture - - -
Sign boards - - - - -
Doors - - -

15
De
ec k i n g
Bison Panel is ideal for Duct covers, Decking for Catwalk Bridges, Decking for operation platforms, Planking for
steps, Parquet floors, Dance floors, Attics etc.,

Wal l Cl ad d i n g (Do u b l e Sk i n ) Sidings

Wall cladding procedure is similar to exterior wall procedure i.e.
sliding frame method. If provision for bottom and top track
fixing is not possible, a box section or a hat profile may run
along the wall for fixing the U – tracks.

B i s o n Pan el Wal l Si d i n g
Panel sidings present a maj estic and oriental look for the
building walls. Bison Panel 12mm or 16mm thick is best for
creating wall sidings. The sidings can be made with 8”to 12”
widths in suitable lengths.

C Studs or timber studs, 2 feet or 610mm apart can be screwed to the structure. The installation can be done with an
over lap of 30 to 50 mm.

For bottom most strip suitable packing equal to the thickness of the board strip can be given on the support to get
required elevation. Ifrequired 8mm thick Bison panel can be used as under lay.

R o o f u n d er l ay s o r D ec k i n g
Bison Panel 8 mm to 10 mm can be used for roof under lays or decking for fixing tiles or shingles.
Roof under lays will serve to offer better thermal comfort and sound reduction. The panels are fixed on purlins over
trusses spaced at designed intervals. C Sections, Box Sections or Timber Studs can be used as purlins.
However spacings of trusses and purlins will have to be decided on the covering material used and as per the
Structural Designer’s recommendations.

Roof underlay

Shingles/Tiles

Bison Panel
8 to 10 mm

Purlin

Rafter

16
Pa
an el Ho u s es w i t h B i s o n Pan el s
Bison panel is extensively used in countries abroad as the chief material for the construction of modular houses for
dwelling purpose. The board is used for dry wall construction as well as on under lay
for roofs.

NCL developed most innovative designs of Prefab Shelters using Bison Panel to
suit Indian conditions. Thousands of shelters were supplied to many prestigious
customers in the country in private and public sectors including Defence and Para
military forces.

The models developed by NCL include Farm houses, Dwelling houses, Row houses, Proj ect houses, Rest houses,
Guest houses, Hill resorts, Store sheds, Pent houses, Security cabins, Mobile check posts, Industrial sheds, shelters
for disaster management, Defence barracks, School buildings etc.

NCL has adopted simple track and panel system for accurate alignment of walls required for
the shelters. The wall panels are inserted in bottom track fixed on foundation with screws
and self expanding plugs. The panel walls, 4 feet width are inserted in ' W'profile are then
aligned in the bottom track. Special panels are made to accommodate doors and windows.
Another track channel is fixed on the top of the wall panels to make the walls stable.

Separate light weight steel box sections are provided as vertical posts for fixing trusses over
which roof underlay sheets or GCIsheets are fixed.

The advantages of NCL Prefab shelters are many:

· The shelters are made in small components for easy transportation even to
difficult terrains.
· As structures are light, they require very little foundation. They can be erected
on any firm base or on stilts.
· The erection is simple and fast and requires no high skills.
· These shelters can be dismantled and re-erected with minimum loss of
materials.
· They are comfortable, durable and cost effective since they save lot of proj
ect time.

No t e: - NCL executes bulk orders at Proj

ect sites. Please contact NCL Prefab Division for supply or technical
guidance.

B ISON PA NEL : VOL UME & WEIGHT

Thickness Volume per board Weight per board

(8 ’ x 4’) (10’ x 4’) (8 ’ x 4’) (10’ x 4’)

2440 x 1220 mm 305 0 x 1220 mm 2440 x 1220 mm 305 0 x 1220 mm

(C u. mtrs) (in Kgs)

6 mm 0.017 9 0.0223 23.22 29 .02

8 mm 0.0238 0.029 7 30.9 5 38 .6 9
10 mm 0.029 7 0.037 2 38 .6 9 48 .36
12mm 0.035 7 0.0446 46 .43 5 8 .03
16 mm 0.047 6 0.05 9 5 6 1.9 0 7 7 .38
20 mm 0.05 9 5 0.07 44 7 7 .38 9 6 .7 3
30 mm 0.08 9 2 0.1116 116 .06 145 .08
40 mm 0.119 0 0.148 8 15 4.7 5 19 3.44

17
 Comparison of Standards of “Cement Bonded Particle Boards
B.S.I. Bs 5 6 6 9 Bison D IN Bison P anel
Sl. N o. N ame of the P roperties ISO (8 335 ) 19 8 7
P art 4 19 8 9 Standads (P resent Result)

Dii v i s o n al To l er an c e:
1. Length (mm) ± 5 .0 mm ± 5 .0 mm ± 5 .0 mm ± 5 .0 mm

2. Width (mm) ± 5 .0 mm ± 5 .0 mm ± 5 .0 mm ± 5 .0 mm

3. Thickness (U nsanded)
6 mm to 15 mm 6 to 12 mm ± 1.0 mm 6 to 15 mm ± 0.9 mm 4 to 10 mm ± 0.7 mm 4 to 10 mm ± 0.7 mm

16 to 27 mm 12 to 20 mm ± 1.5 mm 16 to 27 mm ± 1.2 mm 12 to 20 mm ± 1.0 mm 12 to 20 mm ± 1.0 mm

28 to 49 mm 20 to 40 mm ± 2.0 mm 28 to 40 mm ± 1.7 mm 22 to 40 mm ± 1.5 mm 22 to 40 mm ± 1.5 mm

Thickness (Sanded)

All thicknesses in mm ± 0.3 mm ± 0.4 mm ± 0.3 mm ± 0.3 mm

4. E dge Straightness (mm/mm) ± 1.0 mm 1/1000 mm/mm ± 3.0 mm ± 3.0 mm

5. Squarness ± 2.0 mm 2/1000 mm/mm ± 2.5 mm ± 2.5 mm

Mech. C haracteristics

1. D ensity (Kg/m3) N ot less than 1000 kg/m

3
125 0 ± 10% kg/m
3
125 0 ± 10% kg/m
3

3 3
(N ot less than 1200 kg/m ) (N ot less than 1200 kg/m )
2
2. Bending Strengths Min. 9 .0 N /mm Min. 10 N /mm2 Min. 9 N /mm
2
U pto 12 mm 11.5 N /mm
2

(Modulus of rupture)
U pto 30 to 40 mm
2
9 to 10 N /mm
2
3. Modulus of E lasticity (MD E ) 3000/N /mm 45 00/N /mm2 Min 3000 mm
2
Min 3000 mm
2

4. Sw elling in thickness % 2% 1.5 % to 1.8 % Max. 1.5 % 0.5 to 1.0%

24 hours after immersion
2
5. Tensil strength (P erpendicular - Min. 0.45 N /mm Min. 0.4 N /mm
2
0.6 to 0.9 N /mm
2

to the Surface)

6. Moisture (% ) 6 to 12% 6 to 12% 6 to 12% 7 to 11%

7. Screw H olding(N )
(a) Surface - - Min 125 0 N 125 0 N to 16 00 N

(b) E dge - 45 0N Min. 8 5 0N Min. 1200 N

8. Impact Strength mm/mm Record 20 mm/mm Min. 18 .0 mm/mm 25 mm/mm

BIISON PA NEL - PRECA UTIONS

1. HA NDL ING : Carry the Panel vertically as the Panel may break due to sag and swing if carried horizontally. Do not lift the board
when it is wet.
2. STORING : Stack the boards flat on a level ground or on level supports to avoid bending of the boards due to self-weight.
3. EDGE SUPPORTS : While fixing the board on a frame work all the edges of the board are to be fully supported. Unsupported
edges may chip off.
4. NA IL ING/SCREWING : Drill a Prehole 0.8 times Dia before Nailing or 1.2 times in dia before Screwing to avoid local cracks.
5. EDGE CL EA RA NCE : Nail holes shall be away from the edge of the board by a minimum of 12 mm and away from the corner by
a minimum of 40 mm
6. EDGE SCREWING : Screwing through the thickness of the board is not recommended for Boards less than 12 mm thick.
7. FIXING : Fix the Panels on flat frame. Do not fix on curved surfaces like pipes.
8. PA INTING : Bison Panel can be painted with variety of paints over a thick coat of cement primer/wood primer. Painting should
not be done when the board is in wet condition.
9. B A L A NCING : When one side of the board is painted or laminated, the other side also requires painting / lamination to arrest
warping in the board.
10. J OINTS : When ever the boards are fixed on the frame, a gap of 3 to 5 mm will have to be provided between board j oints to take
care of the movement in the board due to atmosphere changes in humidity.

18
BIISON L am : Prelaminated Bison Panels are manufactured by NCL under the Brand name BISON Lam.
Bison Lam contributes to exterior grade qualities like fire, water, termite and fungus resistance of the plain Bison
Panel with a beautiful look and finishes of Laminated Board.

Bison Lam is available in thicknesses viz., 6 mm, 10 mm, 12 mm and 16 mm in shades like Natural Teak, Light Gray,
Sea Beach and Ivory.

The Lamination surface is impermeable to moisture and highly resistant to staining from Tea, Coffee, Washing
Powder, Detergents etc. The surface can be cleaned with a wet cloth.

Ot h er L am i n at i o n s Av ai l ab l e i n Mar k et
Bison Panel can be laminated with PVC and other laminates available in market.

Pr o c ed u r e:
Bison Panel has to be sanded, and then a coat of PVA (Polyvinyl Acetate) glue like “Fevicol”is to be applied. The
laminate thereafter should be kept pressed uniformly for 18 to 24 hours for drying.

B ISON Des i g n er B o ar d is a top quality product with the same physical properties and virtues of NCL’s highly
successful Bison Panel. These boards have diverse applications ranging from partitions to False ceilings, Wall
Claddings and Building Facades. The boards are available in a range of self-embossed designs. Keeping aesthetics
and practicality in mind, Bison Designer Boards have been designed to complement and enhance the ambience of
the structures they grace, be it an office or a home. The boards are primer coated and ready for decorative paints of
your choice.

The boards are strong, durable and offer a quality finish. These boards are available in Dimensions: 10x4 (3050 x
1220mm) and Thickness : 6 mm, 8mm, 10mm, 12mm, 16mm. For more details contact the dealer.

The information presented in the document is a general

guide to good practice and is no form of warranty.

Prepared by Technical Cell,

NCL Industries Ltd., (Revised : Sept., 2011)

19
 In
n s t an t
Ho u s i n g
So l u t i o n s
 CONFERENCE ROOM ST
TA IR CA SE WA
A RD ROB E

FL OORING BO
OOK RA CK WA
A L L CL A DDING

From floor to roof and everything in between