Installation and Operation Manual: 2301A Speed Control With Ma Speed Setting Input

Installation and Operation Manual
2301A Speed Control

with mA Speed Setting Input
Manual 02302 (Revision B)

WARNING—DANGER OF DEATH OR PERSONAL INJURY
WARNING—FOLLOW INSTRUCTIONS
Read this entire manual and all other publications pertaining to the work to be performed
before installing, operating, or servicing this equipment. Practice all plant and safety
instructions and precautions. Failure to follow instructions can cause personal injury and/or
property damage.
WARNING—OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verify
that you have the latest revision, be sure to check the Woodward website:
www.woodward.com/pubs/current.pdf
The revision level is shown at the bottom of the front cover after the publication number. The
latest version of most publications is available at:
www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get
the latest copy.
WARNING—OVERSPEED PROTECTION
The engine, turbine, or other type of prime mover should be equipped with an overspeed
shutdown device to protect against runaway or damage to the prime mover with possible
personal injury, loss of life, or property damage.
The overspeed shutdown device must be totally independent of the prime mover control
system. An overtemperature or overpressure shutdown device may also be needed for
safety, as appropriate.
WARNING—PROPER USE
Any unauthorized modifications to or use of this equipment outside its specified
mechanical, electrical, or other operating limits may cause personal injury and/or property
damage, including damage to the equipment. Any such unauthorized modifications: (i)
constitute "misuse" and/or "negligence" within the meaning of the product warranty
thereby excluding warranty coverage for any resulting damage, and (ii) invalidate product
certifications or listings.
CAUTION—POSSIBLE DAMAGE TO EQUIPMENT OR PROPERTY

CAUTION—BATTERY CHARGING
To prevent damage to a control system that uses an alternator or battery-charging device, make
sure the charging device is turned off before disconnecting the battery from the system.
CAUTION—ELECTROSTATIC DISCHARGE
Electronic controls contain static-sensitive parts. Observe the following precautions to
prevent damage to these parts.
• Discharge body static before handling the control (with power to the control turned off,
contact a grounded surface and maintain contact while handling the control).
• Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit
boards.
• Do not touch the components or conductors on a printed circuit board with your hands
or with conductive devices.
IMPORTANT DEFINITIONS
• A WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
• A CAUTION indicates a potentially hazardous situation which, if not avoided, could result in
damage to equipment or property.
• A NOTE provides other helpful information that does not fall under the warning or caution
categories.
Woodward Governor Company reserves the right to update any portion of this publication at any time. Information
provided by Woodward Governor Company is believed to be correct and reliable. However, no responsibility is
assumed by Woodward Governor Company unless otherwise expressly undertaken.
© Woodward 1991
All Rights Reserved
Manual 02302 2301A Speed Control with mA Speed Setting Input
Contents
ELECTROSTATIC DISCHARGE AWARENESS ..................................................III

CHAPTER 1. GENERAL INFORMATION ........................................................... 1
Description..............................................................................................................1
Applications ............................................................................................................2
References .............................................................................................................3
CHAPTER 2. INSTALLATION.......................................................................... 4
Introduction.............................................................................................................4
Unpacking...............................................................................................................4
Selection of Speed Range......................................................................................4
Power Requirements ..............................................................................................5
Location Considerations.........................................................................................5
Electrical Connections............................................................................................5
Shielded Wiring ......................................................................................................5
External Adjustments..............................................................................................6
Switch Options........................................................................................................7
Installation Checkout Procedure ............................................................................9
CHAPTER 3. OPERATION AND ADJUSTMENT ............................................... 12
Introduction...........................................................................................................12
Initial Pre-Start Settings........................................................................................12
Tailoring the Speed Setting Input .........................................................................13
Start-up Adjustments ............................................................................................14
Adjust for Stable Operation ..................................................................................15
Dynamic Adjustment.............................................................................................15
Actuator Compensation Adjustment.....................................................................16
Start Fuel Limit Adjustment ..................................................................................18
Speed Sensor Check ...........................................................................................18
Droop Adjustment.................................................................................................18
CHAPTER 4. DESCRIPTION OF OPERATION ................................................. 21
Introduction...........................................................................................................21
Speed Control.......................................................................................................21
Auxiliary Inputs .....................................................................................................22
Actuator Circuit Protection....................................................................................23
Reverse Acting Controls.......................................................................................24
CHAPTER 5. TROUBLESHOOTING ............................................................... 25
CHAPTER 6. SERVICE OPTIONS ................................................................. 29
Product Service Options.......................................................................................29
Returning Equipment for Repair...........................................................................30
Replacement Parts ...............................................................................................31
How to Contact Woodward...................................................................................31
Engineering Services ...........................................................................................32
Technical Assistance............................................................................................33
Woodward i
2301A Speed Control with mA Speed Setting Input Manual 02302
Illustrations and Tables
Figure 1-1. 2301A Speed Control...........................................................................1

Figure 2-1. Speed Range Switch ...........................................................................4
Figure 2-2. Preparation of Shielded Cables ...........................................................6
Figure 2-3. Outline Drawing of Full Authority 2301A Speed Control....................10
Figure 2-4. Plant Wiring Diagram .........................................................................11
Figure 3-1. Speed Setting Setpoints ....................................................................13
Figure 3-2. Diesel Engine Performance Curve ....................................................17
Figure 3-3. Droop Adjustment ..............................................................................19
Figure 3-4. Droop Base Load with 5% Droop ......................................................20
Figure 4-1. Speed Control System .......................................................................21
Figure 4-2. Speed Control Adjustments ...............................................................23
Table 1-1. Part Number Descriptions .....................................................................1
ii Woodward
Electrostatic Discharge Awareness

All electronic equipment is static-sensitive, some components more than others.
To protect these components from static damage, you must take special
precautions to minimize or eliminate electrostatic discharges.
Follow these precautions when working with or near the control.
1. Before doing maintenance on the electronic control, discharge the static

electricity on your body to ground by touching and holding a grounded metal
object (pipes, cabinets, equipment, etc.).
2. Avoid the build-up of static electricity on your body by not wearing clothing
made of synthetic materials. Wear cotton or cotton-blend materials as much
as possible because these do not store static electric charges as much as
synthetics.
3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam

cups, cup holders, cigarette packages, cellophane wrappers, vinyl books or
folders, plastic bottles, and plastic ash trays) away from the control, the
modules, and the work area as much as possible.
4. Do not remove the printed circuit board (PCB) from the control cabinet
unless absolutely necessary. If you must remove the PCB from the control
cabinet, follow these precautions:
• Do not touch any part of the PCB except the edges.
• Do not touch the electrical conductors, the connectors, or the

components with conductive devices or with your hands.
• When replacing a PCB, keep the new PCB in the plastic antistatic
protective bag it comes in until you are ready to install it. Immediately
after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.
To prevent damage to electronic components caused by improper handling,
read and observe the precautions in Woodward manual 82715, Guide for
Handling and Protection of Electronic Controls, Printed Circuit Boards, and
Modules.
Woodward iii
iv Woodward
Chapter 1.
General Information
Description
The 2301A Full Authority Speed Control controls the speed or load of diesel or
gas engines, or steam or gas turbines according to the demand of a process or a
computer control signal of 4–20 mA or 1–5 Vdc.
The control is housed in a sheet-metal chassis and consists of a single printed

circuit board. All potentiometers are accessible from the front of the chassis.
The 2301A Full Authority Speed Control provides control in the isochronous
mode with droop available through an externally-wired potentiometer.
The isochronous mode is used for constant speed of the controlled prime mover
as long as it is able to satisfy the load. Isochronous is also used when load
sharing with a Woodward load sensor.
Table 1-1. Part Number Descriptions

Actuator Speed Set
Supply Voltage Forward Reverse
Current Input
10 to 40 dc 0–200 mA 4–20 mA 9905-144 9905-146
88-131 ac or
0–200 mA 4–20 mA 9905-145 9905-147
90-150 dc
10 to 40 dc 0–20 mA 4–20 mA 9905-194
88-131 ac or
0–20 mA 4–20 mA 9905-195
90-150 dc
10 to 40 dc 0–200 mA 1–5 Vdc 9905-148 9905-150
88-131 ac or
0–200 mA 1–5 Vdc 9905-149 9905-151
90-150 dc
10 to 40 dc 0–20 mA 1–5 Vdc 9905-794
Figure 1-1. 2301A Speed Control
Woodward 1
External droop is used for speed control as a function of load when a prime
mover is operating on an infinite bus or when two or more prime movers are in
parallel operation.
Programmable Logic Control (PLC) is easily adapted to engine control with the
use of the 4–20 mA speed-setting input. The low-limit setting can prevent engine
shutdown, even with loss of the PLC signal. Reverse-acting controls allow the
teaming of the electronic control with the ballhead backup/actuator feature found
in the EGB or PG-EG governor/actuator.
The 2301A system for a prime-mover requires:

• A 2301A full authority electronic speed control
• An external power source
• A speed-sensing device (MPU)
• A proportional actuator to position the fuel- or steam-metering device
Applications
2301A Full Authority Speed Controls are available for forward- or reverse-acting
actuators. High voltage models accept 88 to 132 Vac or 90 to 150 Vdc. Low
voltage models accept a 10 to 40 Vdc supply.
A listing of applications and controls is provided in Table 1-1.
Speed range is set on an internal dip switch, available inside the steel cover of
the control. Speeds are set according to the sensor output frequency. The
relationship between prime-mover speed and sensor-output frequency is
expressed in the formula: Sensor Frequency in Hz equals the number of teeth on
the speed-sensing gear times the revolutions per minute of the sensing gear,
times the ratio of the engine speed to the sensing gear speed, divided by 60.
⎛ No. of teeth x RPM ⎞ ⎛ Engine Speed ⎞

Hz = ⎜ ⎟ x ⎜⎜ ⎟⎟
⎝ 60 ⎠ ⎝ Sensing Gear Speed ⎠
Full Authority
The Full Authority control is designed for use with a process sensor which
provides a 4–20 mA or a 1–5 Vdc signal indicating the demand of the process, or
with a computer circuit which indicates the amount of power or speed needed
according to the program logic. The unit offers the features of a 2301A speed
control operating with a signal converter. Combining the features of a signal
converter with the speed control improves the efficiency and convenience of the
control system.
High and low limits may be used with the speed-setting signal to achieve special
control conditions such as minimum output, load limiting, and control in the
absence of the 1–5 Vdc or 4–20 mA signal usually used to set the speed
reference.
2 Woodward
Reverse Acting
Reverse acting 2301A Full Authority Speed Controls will operate Woodward EGB
governor/actuators. In reverse-acting systems, the actuator calls for more fuel
when the actuator current decreases. Complete loss of signal to the actuator will
drive the actuator to full fuel. This allows a backup mechanical-ballhead governor
to take control rather than shut down the prime mover as would a direct-acting
system.
External wiring connections for reverse-acting controls are identical to those for
direct-acting controls. However, changes must be made to the printed circuit
board should a control need to operate the opposite type of actuator. Contact
Woodward should it be necessary to change the type of control. Changing the
supply voltage rating requires exchanging the unit for the properly rated control.
References
The following Woodward publications contain additional product or installation
information on speed controls and related components. Publication ordering
information is provided on the back cover of this manual.
Manuals
25070 Electronic Control Installation Guide
82510 Magnetic Pickups & Proximity Switches for Electronic Controls
Product Specifications
82516 EG-3P/6P/10P Actuator
82575 EGB-1P/2P Governor/Actuator
02301 2301A Speed Control with 4-20 mA input
Woodward Application Engineers will assist you in the selection of the correct
control and answer questions.
Woodward 3
Chapter 2.
Installation
Introduction
This chapter contains general installation instructions for the 2301A Full Authority
Speed Control. Power requirements, environmental precautions, and location
considerations are included to determine the best location for the control.
Additional information includes unpacking instructions, electrical connections,
and an installation check-out procedure.
Unpacking
Before handling the control, read the Electrostatic Discharge Awareness section.
Be careful when unpacking the electronic control. Check the control for signs of
damage such as bent or dented panels, scratches, and loose or broken parts.
Notify the shipper of any damage.
Selection of Speed Range

A 4-pole mini-switch is located on the lower left-hand quarter of the printed circuit
board. This switch sets the controlling speed range as sensed by the MPU. The
speeds are related to the MPU frequency, which is proportional to engine rpm.
The control is shipped with Switch 3 "ON" for 2000 to 6000 Hz. Switch 1 provides
500 to 1500 Hz, Switch 2 provides 1000 to 3000 Hz, and Switch 4 provides 4000
to 12000 Hz. Select only one switch on to match the control to the MPU
frequency. Use the following equation to determine the proper speed range to be
set. If it is impossible to exactly match the speed range of the governor with the
engine-speed range expected to be used, select the speed range which
encompasses the highest frequency of the desired range of speed.
No. of teeth x RPM

Hz =
60
Figure 2-1. Speed Range Switch
4 Woodward
Power Requirements
High and low voltage models of 2301A Full Authority Speed Controls are
available.
Low voltage models require a supply of 10 to 40 Vdc, 12 W.
High Voltage models require a supply of 88 to 120 Vac or 90 to 150 Vdc., 12 W.

AC supply may be 50 to 400 Hz.
If a battery is used for operating power, an alternator or other battery charging

device is necessary to maintain a stable supply voltage.
CAUTION—BATTERY
To prevent damage to the control, make sure that the alternator or other
battery-charging device is not connected to the control when the battery is
disconnected from the control.
Location Considerations
Consider these requirements when selecting the mounting location:
• Adequate ventilation for cooling
• Space for servicing and repair
• Protection from direct exposure to water or to a condensation-prone
environment.
• Protection from high-voltage or high-current devices, or devices which
produce electromagnetic interference.
• Protection from excessive vibration.
• An ambient operating temperature range of –40 to +85 °C (–40 to +185 °F).
Do not mount the control on the engine.
Electrical Connections
External wiring connections and shielding requirements for a typical control
installation are shown in the plant wiring diagram, Figure 2-4. These wiring
connections and shielding requirements are explained in the balance of this
section.
Shielded Wiring
All shielded cable must be twisted conductor pairs. Do not attempt to tin (solder)
the braided shield. All signal lines should be shielded to prevent picking up stray
signals from adjacent equipment. Connect the shields to the grounding lug on the
chassis plate below Terminal 9. Keep grounding connections under 150 mm (6
inches) length. A solid ground connection must be made from "earth" or ground
to the grounding lug to provide proper chassis grounding. Refer to local wiring
codes for proper grounding methods.
Wire exposed beyond the shield should be as short as possible, not exceeding
150 mm (6 inches). The other end of the shields must be left open and insulated
from any other conductor. Do not run shielded signal wires with other wires
carrying large currents. See Application Note 50532, EMI Control for Electronic
Governing Systems, for more information.
Woodward 5
Where shielded cable is required, cut the cable to the desired length and prepare
the cable as instructed below and shown in Figure 2-2.
1. Strip outer insulation from both ends, exposing the braided or spiral wrapped
shield. Do not cut the shield on the control end. Cut off the shield on the end
away from the 2301A control.
2. Use a sharp, pointed tool to carefully spread the strands of the shield.
3. Pull the inner conductors out of the shield. Twist braided shields to prevent
fraying.
4. Connect lugs to the shield and to the control wires. Number 6 slotted or
round crimp-on terminals are used for most installations. Connect the wires
to the appropriate terminals on the control and the shield to the grounding lug
below terminal 9.
Installations with severe electromagnetic interference (EMI) may require shielded

wire run in conduit, double shielded wire, or other precautions. Contact
Woodward Governor Company for additional information.
Figure 2-2. Preparation of Shielded Cables
External Adjustments
Speed Setting Signal
The primary speed setting signal is provided by the appropriate 4–20 mA or 1–5
Vdc signal from a process sensor or from a Programmable Logic Control (PLC)
to terminals 11 (+) and 12 (–). The control can limit speed setting movement with
high and low limits and can also expand the control signal with the LEVEL and
RANGE adjustments to provide full range speed setting, even if the control signal
does not cover the complete signal range.
6 Woodward
Droop Potentiometer
A 2K potentiometer may be connected to provide a maximum of about 8% droop.
Connect the potentiometer (ccw) to terminal 15, (cw) to terminal 14, and wiper to
terminal 13. If droop is not desired, make no connections to terminals 13 and 14.
Switch Options
Minimum Fuel Contact
The minimum-fuel contact between terminals 2 and 3 on the low-power models
and 3 and 6 on the high-power models is intended as an optional means for a
normal shutdown of the prime mover. The contact is connected as shown on the
plant wiring diagram for the particular control. If a minimum fuel contact is not
used, the terminals must be permanently jumpered.
WARNING—EMERGENCY STOP
Do NOT use the minimum-fuel contact as a part of any emergency stop
sequence. The emergency may be caused by a governor or actuator
malfunction which would also cause a malfunction of the minimum-fuel
feature. Use of the minimum-fuel contact for an emergency stop sequence
could cause overspeed of the prime mover and mechanical damage and
personal injury, including death.
Failed Speed Signal Override

Circuits in the 2301A Speed Control constantly monitor the signal from the MPU.
Should this signal be below a minimum threshold the control sends a minimum
fuel signal to the actuator.
Before start-up of the prime mover, the speed signal is nonexistent, activating the
failed-speed-signal circuit. On units with cranking motors, the cranking speed is
usually sufficient to provide a speed signal, so an override contact is not needed
for starting. On some steam turbine systems, the Close for Override of Failed
Speed Signal contact must be closed to allow the actuator to open and provide
steam for starting.
The failed-speed-signal override switch should be a momentary switch so the

failed-speed-sensor circuit will be enabled after start up.
Start Fuel Limit Override

Connect a single-pole, single-throw switch to terminal 5 as shown on the
appropriate plant-wiring diagram. Close the contact to override the Start Fuel
Limit. When closed, 10 to 40 Vdc is applied to terminal 5, and the Start Fuel Limit
will not effect actuator position.
Woodward 7
Actuator Output
The actuator wires connect to terminals 9 (+) and 10 (–). Use shielded wires with
the shield connected to the grounded post on the panel. Do not connect the
shield to the actuator or to any other point. The shield must have continuity the
entire distance to the actuator and must be insulated from all other conductors.
NOTE
Electromagnetic Interference (EMI) can be an intermittent condition.
Improperly shielded installations can provide good control for a while and
then cause problems. For this reason it is important to be sure all shields
are properly installed.
Speed Setting Signal

The speed setting signal received at terminals 11 and 12 is capable of providing
full speed setting of the engine from idle to high limit. The Rated Speed/Low Limit
setting can set the minimum speed which can be attained by the speed setting
signal. This can be as high as rated or the setting can be turned completely out
of the way allowing full authority to the speed setting signal.
Speed and Phase Matching with an SPM-A Synchronizer

Connect the SPM-A (optional equipment) wires to terminals 15 (±) and 16 (com).
Use shielded wire and connect the shield to the ground.
Auxiliary Input
Terminals 17 (–) and 15 (+) are used for auxiliary input from a load sensor. Use
of the load sensor and parallel lines allow the 2301A Speed Control to be used in
isochronous load-sharing circuits. If the load sensor is not used, droop must be
used to share load. (An exception is a multiple engine installation in which one
engine is operated isochronously and all other engines are operated in droop.)
Speed Sensor
Connect a speed-sensing device (a magnetic pickup/MPU is normally used) to
terminals 8 and 7. No polarity is observed. Use shielded wire and connect the
shield only at the 2301A control. The shield must have continuity the entire
distance to the MPU. The shield is to be insulated from all other conductors and
from the MPU.
8 Woodward
Installation Checkout Procedure

When the installation is completed perform the following check-out procedure
before beginning the start-up adjustments in Chapter 3.
1. Visual Inspection:
a. Check the linkage between the actuator and the prime mover for
looseness or binding. Refer to the appropriate actuator manual, and
Manual 25070, Electronic Control Installation Guide, for additional
information on linkage.
WARNING—MINIMUM FUEL POSITION

The actuator lever should be near, but not at, the minimum position when
the fuel or steam rack is at the minimum position. This could avoid a
dangerous condition caused by an engine which will not shut down.
b. Check for correct wiring according the plant wiring diagram.
c. Check for broken terminals and loose terminal screws. Make sure all
terminal lugs are carefully and correctly installed. (Incorrectly installed
crimp-on terminals can cause governor failure.)
d. Check the speed sensor (MPU) for visible damage. Check the
clearance between the gear and the sensor, and adjust if necessary.
See Manual 82510, Magnetic Pickups & Proximity Switches for
Electronic Controls.
2. Check for Grounds.
With the power off, check for grounds by measuring the resistance between
each terminal and the grounding bolt located below terminal 9. Terminals 1
and 2 are power-input terminals. Either of these terminals may be grounded
in accordance with local codes or through other equipment powered from
the same supply. If either is grounded, a high resistance to ground will be
evident at terminals 1 through 5 on low voltage models and terminals 1
through 4 on high voltage models. grounds present on these terminals will
not normally affect operation, unless they interfere with the input power or
switching logic. Grounds on terminals 7 through 17, detected by readings
other than infinity, should be located and removed.
Woodward 9
LOW VOLTAGE MODEL
HIGH VOLTAGE MODEL
Figure 2-3. Outline Drawing of Full Authority 2301A Speed Control
10 Woodward
Figure 2-4. Plant Wiring Diagram
Woodward 11
Chapter 3.
Operation and Adjustment
Introduction
This chapter contains information on control calibration. It includes initial pre-start
up and start up settings and adjustments.
WARNING—OVERSPEED
Overspeed with resultant equipment damage, personal injury, or death is
possible when setting up a control system. Read this entire procedure
before starting the prime mover for the first time.
Initial Pre-Start Settings
1. RESET—Set at mid-position (1-turn pot).
2. GAIN—Set at mid-position (1-turn pot).
3. RATED SPEED/LOW LIMIT—Set at minimum (fully counterclockwise)

(10-turn pot).
4. HIGH LIMIT—Set at maximum (fully clockwise) (1-turn pot).
5. DROOP—Set optional external droop (if used) at minimum (fully

counterclockwise) (1-turn pot).
6. ACTUATOR COMPENSATION—(1-turn pot).

a. DIESEL, GAS TURBINE, FUEL-INJECTED GASOLINE PRIME
MOVERS: Set the ACTUATOR COMPENSATION potentiometer at 2
on the 0 to 10 scale.
b. CARBURETED GAS OR GASOLINE or STEAM TURBINE PRIME

MOVERS: Set the ACTUATOR COMPENSATION potentiometer at 6
on the 0 to 10 scale.
7. LEVEL—Set potentiometer at minimum, (fully counterclockwise) (25-turn

pot).
8. RANGE—Set potentiometer fully clockwise (25-turn pot).
9. START FUEL LIMIT—Set at maximum (fully clockwise) (1-turn pot).
10. Be sure the actuator is connected to terminals 9 (+) and 10 (–). (For bench
test purposes, a 35–40 Ω, 3 W minimum resistor may be used instead of an
actuator.)
NOTE
Range and Level adjustment potentiometers are 25-turn with slip clutches.
Rate speed/low limit adjustment is 10-turn with mechanical positive stops.
12 Woodward
Tailoring the Speed Setting Input

The 2301A control can extend the range of the control signal by a 3:1 ratio. (A
signal of 8 to 15 mA [2 to 4 V] can be expanded to cover the full 4–20 mA [1–5
volt] range.) This expansion of range allows full speed control over a more limited
control-signal range. Working the other direction the control can compress an
input signal by a 50:1 ratio. This ratio makes the range adjustment in the reduced
output direction much more critical than in the expanded output direction.
The adjustable high and low limits can be used to limit the speed or load change
controlled by the control signal input. The limits allow the control to lock at a low
or high level, should the control-signal input leave the band between the high-
and low-limit setting.
The four adjustments which must be matched with the speed-setting signals are
labeled: RANGE, LEVEL, RATED SPEED / LOW LIMIT, and HIGH LIMIT.
RANGE determines the amount of change in speed setting for a given amount of
control signal.
LEVEL matches the 2301A to the lowest control signal to be used.
RATED SPEED/LOW LIMIT sets the low limit which the control will allow the
speed-setting signal to effect engine speed or load.
HIGH LIMIT sets the high limit which the control will allow the speed-setting
signal to effect engine speed or load.
Figure 3-1. Speed Setting Setpoints
1. Determine the high and low input signals which the control will receive from
the speed/load setting source.
2. Attach a meter capable of reading signals from 0 to 200 mA in series with the
actuator terminals 10 (–) and 9 (+). Jumper between terminals 2 and 3 (low
voltage) or 6 and 3 (high voltage).
3. Close the switch between terminals 2 and 4 for low voltage models, or 6 and
4 for high voltage models.
4. Provide the lowest signal that can be expected to terminals 11 and 12 (not
less than 2.0 mA or 0.5 Vdc).
5. Use a signal generator to provide the minimum input frequency to terminals 7

and 8.
Woodward 13
6. Adjust the Level pot until the signal at terminals 9 and 10 just starts to drop.
7. Increase the control signal to the maximum signal that can be expected (no
more than 20 mA or 5 Vdc).
8. Use a signal generator to provide the maximum input frequency.
9. Adjust the Range pot until the signal at terminals 9 and 10 just starts to
change.
10. Repeat steps 4 through 9 until additional adjustment is not needed.
11. Open the switch between terminals 2 and 4 for low voltage models, or 6 and
4 for high voltage models.
12. Set the speed signal at the lowest limit.
13. Use a signal generator to provide a signal at the low-limit frequency. Adjust
the Low Limit potentiometer until the signal at terminals 9 and 10 just starts
to change.
14. Set the speed signal at the highest limit.
15. Use a signal generator to provide a signal at the high-limit frequency. Adjust
the High Limit potentiometer until the signal at terminals 9 and 10 just starts
to drop. Then turn the adjustment clockwise until the signal increases.
Start-up Adjustments
1. Complete the installation checkout procedure in Section 3, and the initial
prestart settings above. Do not move the Level, Range, or High and Low limit
settings.
2. If the external droop feature is being used it should already be set at

isochronous, fully counterclockwise.
3. Apply input power to the control.
4. Set the signal generator for the frequency of the speed sensor at rated
speed, and connect it to terminals 7 and 8. (The rated speed frequency in Hz
equals the rated engine speed in rpm times the number of teeth on the
speed sensing gear, times the ratio of engine speed to speed-sensing-gear
speed, divided by 60.) Connect a dc analog voltmeter to terminals 9 (+) and
10 (–) to read actuator voltage. Actuator must be connected.
5. Close the override Start Fuel Limit, Override Failed Speed Signal, and the
Open for Minimum Fuel switches.
6. Attach an appropriate 4 to 20 mA or 1 to 5 Vdc source to the speed-setting

input terminals 11 and 12. Apply the minimum current or voltage to the
terminals and measure the actuator output signal from terminals 9 and 10.
The output should be at less than 10 mV.
7. Remove the signal generator from terminals 7 and 8 and attach the magnetic
pickup leads to these terminals. Install a frequency sensor across terminals 7
and 8 before proceeding.
14 Woodward
8. Open the "Close to Override Start Fuel Limit" contacts. Open the "Close to
Override Failed Speed Signal" contacts. Open the "Open for Minimum Fuel"
contacts.
9. Check the speed sensor.
Minimum voltage required from the speed sensor to operate the electronic
control is 1.0 Vrms, measured at cranking speed or the lowest controlling
speed. For this test, measure the voltage while cranking, with the speed
sensor connected to the control. Before cranking, be sure to prevent the
prime mover from starting. At 5% of the lower value of the control's speed
range, the failed speed-sensing circuit is cleared. For example 100 Hz is
required on the 2000 to 6000 Hz speed range (2000 Hz x .05 = 100 Hz).
10. When the above test is completed, close the "Open for Minimum Fuel"
contacts. This will put the 2301A in the "run" mode. The "Override Failed
Speed Signal" and "Override Start Fuel Limit" contacts should be open
during normal operation.
WARNING—START-UP
Be prepared to make an emergency shutdown when starting the engine,
turbine, or other type of prime mover, to protect against runaway or
overspeed with possible personal injury, loss of life, or property damage.
Adjust for Stable Operation

Start the engine with the minimum speed setting input (4 mA or 1 Vdc). Speed
setting must be acceptable before proceeding to adjust for stable operation.
If prime-mover operation is stable disturb the setting or the actuator position and
allow the governor to return the engine to stable condition.
(Gain and Reset Adjustments are explained in more detail on the following pages.)
If the prime mover is hunting at a rapid rate, slowly decrease the gain (turn the
potentiometer counterclockwise) until performance is stable. Adjusting the gain
may cause a momentary speed change which can be minimized by turning the
gain potentiometer slowly.
If the prime mover is hunting at a slow rate, increase the RESET setting (turn the
potentiometer clockwise) until the prime mover stabilizes. If increasing the
RESET potentiometer setting does not stabilize the prime mover, it also may be
necessary to either:
• Slowly decrease the GAIN (turn the potentiometer counterclockwise) or
• Slowly decrease the GAIN and increase the ACTUATOR
COMPENSATION.
Dynamic Adjustment
The object of the GAIN AND RESET potentiometer adjustments is to obtain the
optimum, or desired, stable prime-mover-speed response.
NOTE
Adjusting the GAIN may cause momentary changes in speed which can be
minimized by turning the GAIN potentiometer slowly.
Woodward 15
Increasing the setting of the GAIN potentiometer provides faster transient
response (decreases the magnitude of the speed change from a sudden change
in load). To achieve optimum response, slowly increase the GAIN (turn the
potentiometer clockwise) until the actuator becomes slightly unstable, then slowly
turn the GAIN back counterclockwise as necessary to stabilize the actuator. Step
load the generator, or bump the actuator terminal shaft, to make sure that the
prime mover returns to the proper speed with little overshoot or undershoot of the
speed setting. To reduce overshoot, increase the RESET setting (turn the
potentiometer clockwise).
When the RESET potentiometer is in the lower part of its adjustment (0 to 3 on

the scale), increasing the RESET clockwise may require decreasing the GAIN
(turning the GAIN potentiometer counterclockwise) to maintain stable operation.
If the prime mover is slow in returning to the proper speed, decrease the RESET
by turning the potentiometer counterclockwise.
Figure 3-1 illustrates prime mover starts with the RAMP TIME potentiometer fully
counterclockwise (no ramp), step loadings at four different RESET potentiometer
settings, and stable, steady-state running conditions. These are typical
performance curves on a naturally aspirated (non-turbo charged) diesel engine.
NOTE
Optimum performance is not necessarily obtained with the GAIN
potentiometer at the maximum stable clockwise position. In some cases, the
gain must be reduced slightly to ensure stability under widely varying
conditions.
Actuator Compensation Adjustment

If the ACTUATOR COMPENSATION is set as described under INITIAL
PRESTART SETTINGS, no further adjustment is normally required. If a slow,
periodic instability remains, slightly decrease the ACTUATOR COMPENSATION
(turn the potentiometer counterclockwise) and repeat the GAIN and RESET
adjustments. Continue to increase the ACTUATOR COMPENSATION and
readjust the GAIN and RESET until stability is achieved.
If a fast instability or an extremely active actuator is evident, slightly increase the

ACTUATOR COMPENSATION (turn the potentiometer clockwise). If necessary,
the ACTUATOR COMPENSATION may be set fully clockwise. This may be
required when engine torsionals cause excessive fuel-linkage movement.
NOTE
Make certain that the prime-mover speed is controlled by the LOW IDLE
SPEED potentiometer in a range above the minimum-fuel position
(mechanical stop) of the actuator or engine fuel rack.
16 Woodward
Figure 3-2. Diesel Engine Performance Curve
Woodward 17
Start Fuel Limit Adjustment

NOTE
Start-fuel limit is not recommended for use with reverse-acting controls.
With loss of speed signal, the reverse acting control will position the
actuator at the start-fuel level if the failed-speed-signal override is activated.
Reverse-acting systems normally require the control to demand full fuel on
loss of speed signal to allow the mechanical backup governor to control the
system. The Start Fuel Limit can be deactivated by turning the potentiometer
fully clockwise.
With the prime mover operating at desired speed and no load, record the voltage
across the actuator terminals 9 (+) and 10 (–). Shut down the prime mover and
activate the Failed Speed Signal Override by closing the override contact. The
voltage to the actuator should now be adjustable by the START FUEL LIMIT
potentiometer. Set the actuator voltage about 30 percent higher than the voltage
obtained at rated speed for forward-acting controls and 30 percent lower than
rated speed voltage for reverse-acting controls. Remove the Failed Speed Signal
Override contact if not required to start the prime mover.
Start the prime mover and observe the start time, overshoot of speed setting,
and exhaust smoke obtained. If the prime mover does not start, turn the START
FUEL LIMIT potentiometer slightly clockwise until the prime mover starts. The
START FUEL LIMIT may be adjusted as required to optimize the prime-mover
starting characteristics. The fuel-limiting function is turned off automatically when
the speed control takes over.
NOTE
For prime movers not requiring start-fuel limiting, the START FUEL LIMIT
function can be deactivated by turning the potentiometer fully clockwise.
Speed Sensor Check

If the sensor is a magnetic pickup, measure the voltage across terminals 7 and 8
to be sure there is a minimum of 1.0 volts at cranking speed, and a maximum of
30 Vrms at rated speed. If the voltage exceeds 30 V, increase the gap of the
speed sensor, and be sure that there is still a minimum of 1.0 V at cranking
speed.
Droop Adjustment
The amount of droop is not critical in many installations. If the engine needs to
run in droop but the amount is not critical set the droop potentiometer in mid-
position, then adjust load with the Rated Speed/Low Limit potentiometer or the
speed setting signal..
When paralleled with an infinite bus, the generator frequency cannot change,
and unless a load- sensing module is being used, the control must be in droop to
maintain stable operation. With the droop potentiometer at mid-position, parallel
the generator, then increase the Rated Speed/Low Limit potentiometer until the
desired amount of load on the engine is achieved.
Too much droop will cause the engine to overspeed should the load be suddenly
lost. Excessive droop will also cause the engine to be sluggish in response to
load changes.
18 Woodward
Too little droop will cause instability, similar to that experienced with improperly
adjusted GAIN and RESET.
Units running against an isolated bus often need droop set to a particular level, to
prevent excessive off speed when load changes. Droop is usually expressed as
a percentage and calculated by the following formula:
No Load Speed-Full Load Speed

% Droop= X 100
No Load Speed
To set a specified amount of droop using an isolated bus for the load:
1. Set the droop potentiometer to mid-position. (Use a 2K potentiometer,

connected to terminal 14 (cw), 13 (wiper) and 15 (ccw).
2. Start the prime mover and adjust the SPEED SETTING INPUT SIGNAL for
rated speed with no load.
3. Apply full load.*
4. Adjust the droop potentiometers to give desired speed.
5. Remove the load and repeat steps 2 though 4 until engine speed returns to
60 Hz when the load is removed.
Example: Operating at
60 Hz, 57 Hz at full load indicates 5 percent droop.
* If only 50 percent loading is possible, 58.5 Hz would indicate 5 percent droop.

See Figure 3-3.
Figure 3-3. Droop Adjustment
To set a specified amount of droop on an infinite bus load:
1. With the generator not paralleled, adjust the SPEED SETTING INPUT
SIGNAL to give a speed setting above 60 Hz by the percent of droop
required.
Example: Droop of 5 percent would require raising the speed to 63 Hz.
2. Record the speed setting input, then adjust the SPEED SETTING INPUT for
60 Hz.
3. Turn the external droop potentiometer full CW for maximum droop.

Woodward 19
Figure 3-4. Droop Base Load with 5% Droop
4. Synchronize the generator with the bus and close the tie-breaker.
5. Return the SPEED SETTING INPUT to the input recorded in step 2.
6. Load the generator by turning the droop potentiometer counterclockwise until

full load is achieved..
7. Unload the generator by lowering the SPEED SETTING INPUT until no load
is achieved.
8. Open the tie-breaker and repeat steps 1 though 6 until no further adjustment
of the external droop is required in step 6.
NOTE
Droop is 10% per volt.
Auxiliary is 3% per volt.
Synchronizer Input is 0.667 of 1% per volt.
20 Woodward
Chapter 4.
Description of Operation
Introduction
The 2301A Speed Control monitors prime-mover speed and maintains it at the
operating level determined by the speed setting input or by the low or high limit
setting. With the addition of a load sensor the system will share the load with
other generators when two or more systems are running in parallel.
Speed Control
The system, as shown in Figure 4-1, consists of:
• A magnetic pickup (MPU), to sense the speed of the prime mover.
• A frequency to voltage converter, to convert MPU frequency to a voltage for
use in the 2301A internal circuits.
• A speed reference to which the prime mover speed is compared. (High and
Low Limit speed references are provided by the 2301A Speed Control. The
speed reference between these limits is provided by the remote 4–20 mA or
1–5 Vdc signal.)
• A speed summer/amplifier with an output proportional to the amount of fuel
or steam required to maintain the reference speed at any given load.
• An actuator to position the fuel or steam mechanism (injector rack or steam
valve) of the prime mover.
Figure 4-1. Speed Control System
The MPU generates an ac signal with a frequency proportional to prime-mover

speed.
The frequency-to-voltage converter receives the MPU frequency signal and

changes it to a proportional dc voltage.
The speed-reference circuit generates a dc reference voltage to which the speed

signal voltage is compared.
Woodward 21
The speed-signal voltage is compared to the reference voltage at the summing
point. If the speed-signal voltage is lower or higher than the reference voltage, a
signal is sent by the control amplifier calling for an increase or decrease in
speed. The actuator is controlled by this signal, repositioning the fuel valve or
rack until the speed-signal voltage and the reference voltage are equal.
Auxiliary Inputs
Terminals 11 through 17 are used for auxiliary inputs which change the reference
voltage and thus the output of the speed control. These inputs include the speed-
setting signal, droop, SPM synchronizer, and the auxiliary input, (usually from a
load sensor and parallel lines).
Failed Speed Signal Circuit

A failed-speed-signal circuit monitors the speed-signal input from the MPU.
When no signal is detected, it calls for minimum fuel. The minimum-fuel signal is
sufficient to cause the actuator to go to the minimum position. Incorrect linkage
adjustments or other restrictions in the external system may prevent prime-mover
shutdown.
For controls with actuator current of 20 to 160 mA, minimum fuel is defined as:
• Actuator current of less than 10 mA for forward-acting controls.
• Actuator current greater than 180 mA for reverse-acting controls.
For controls with actuator current of 4 to 20 mA, minimum fuel is defined as:
• Actuator current of less than 2 mA for forward acting controls.
• Actuator current of more than 36 mA for reverse-acting controls.
A contact to override the failed-speed-signal circuit can be connected in series

with terminal 4 and low voltage dc power. (This power is available on terminal 2
for units supplied with 10 to 40 Vdc power and from terminal 6 on those units
supplied with about 120 Vac or dc power.) Closing the contact overrides the
failed-speed-signal circuit as required for start-up.
The control must be tuned to each system for optimum performance. The
potentiometers for setting and adjusting these circuits are located in the upper
right corner of the control as shown in Figure 4-2. They include:
• The RATED SPEED/LOW LIMIT potentiometer, adjusted so the converter-

speed voltage and the reference-speed voltage are equal at the desired
minimum operating speed. This may be set as high as rated speed, if
desired, limiting the ability of the process or computer speed setting to
reduce speed. If needed, the low-limit setting can be used to control engine
operation on loss of the speed-reference signal.
• The HIGH LIMIT potentiometer, sets the maximum speed reference that can
be demanded by the control signal. This prevents control signals in excess
of normal from causing overspeed.
22 Woodward
• The START FUEL LIMIT potentiometer provides a means of limiting the
fuel-rack position when starting diesel engines. Adjustment of the
potentiometer sets the maximum actuator position from no speed until the
speed reaches the current speed-reference setting. The limit is
automatically placed in the circuit whenever the speed-monitor input
declines below the Failed Speed Signal level. Setting the Start Fuel Limit
potentiometer full CW will raise the limit above the maximum fuel position,
making the limit non-effective.
• RESET, GAIN, and ACTUATOR COMPENSATION potentiometers adjust

the control amplifier to accommodate various types of prime-movers. Reset
adjustment affects reaction time when recovering after a sudden load
change. The magnitude of the speed change resulting from a sudden
change in load is controlled by adjusting the Gain potentiometer. Actuator
Compensation compensates for the time the actuator and prime-mover
system take to react to signals from the control.
• The LEVEL potentiometer sets the base signal expected from the speed
setting source.
• The RANGE potentiometer sets the level of the highest signal expected
from the speed setting source. Level and Range settings combine to permit
a complete control of the speed-setting function with less than the full 4–20
mA or 1–5 V speed setting signal.
NOTE
The Droop setting changes at 10% of the existing reference per volt. The
Auxiliary input causes a 3% speed change per volt. The Synchronizer input
causes a 0.666% change of reference speed per volt. The Speed Setting
Signal provides a linear change throughout the set range.
Figure 4-2. Speed Control Adjustments
Actuator Circuit Protection

The speed control is protected from shorts or overloads in the actuator circuit at
terminals 9 and 10 by an automatic circuit breaker. The circuit breaker will reset
automatically after the short or overload is corrected and the control has a few
minutes to cool down.
Woodward 23
Reverse Acting Controls

The reverse-acting 2301A Full Authority Speed Control and its actuator are
designed so that zero voltage to the actuator corresponds to maximum fuel to the
prime mover. The actuator usually used with a reverse-acting control has a
mechanical governing mechanism included. The speed setting of this mechanical
governor is slightly higher than the speed setting of the 2301A. Should the
electronics fail, the actuator will try to go to maximum fuel but will be stopped
when it gets to the speed setting of the mechanical governor, providing continued
operation of the prime mover, although at a speed which is slightly higher than
the electronic control speed reference.
24 Woodward
Chapter 5.
Troubleshooting
The following troubleshooting guide is an aid in isolating trouble to the control

box, actuator, plant wiring, or elsewhere. The guide assumes that the system
wiring, soldering connections, switch and relay contacts, and input and output
connections are correct and in good working order. Make the checks in the order
indicated.
NOTE
The wrong voltage can damage the control. When replacing a control, check
the power supply, battery, etc., for the correct voltage as indicated on the
name tag on the control. Both high-voltage and low-voltage models of 2301A
speed controls are available. The low-voltage model will be damaged if
connected to a high-voltage supply. The high-voltage model will not operate
with a low-voltage supply.
Symptom Cause Remedy

Prime mover will not start. DC supply voltage polarity reversed, Check for supply voltage within limits
Actuator not moving to start- no supply voltage, or supply voltage indicated on control name tag. Reverse
fuel position. is low. leads if dc polarity is incorrect.
Actuator not responding to input If there is a voltage output at terminals 9
signal from control. and 10, but the actuator does not move,
the wiring to the actuator should be
NOTE: Hydraulic actuators must checked for opens or shorts. With the
have oil pressure and either gear EG3P actuator, remember that terminals
rotation or oil motor rotation to C and D of the mating plug must be
operate. jumpered.
Coil resistance in a Woodward actuator
with terminals 9 and 10 disconnected, is
about 35 ohms.
Start fuel limit set too low. Turn start fuel limit cw until prime mover
starts.
Check actuator and linkage for proper
installation and operation. Problems may
be oil supply, direction of rotation,
insufficient drainage, linkage, worn
actuator components, or improper
adjustment.
Woodward 25

Prime mover will not start. No actuator voltage at terminals 9 Stop cranking. Check for shorted or
Actuator not moving to start- and 10 while cranking. grounded actuator leads by removing
fuel position. wires to terminals 9 and 10. Close
terminal 4, short terminal 11 to 12. Check
for 18 to 22 volts at terminals 9 and 10 for
forward acting controls and 0 to 1 volts
for reverse acting controls.
While cranking, check for at least 1 Vrms

at terminals 7 and 8, and at least 30 to 80
Hz.
If these readings are not available close

terminal 4 to override failed-speed signal
while cranking.
MPU sensor spaced too far from gear.

Make sure there are no metal chips on
end of pickup. Check MPU wiring and
shields.
Speed setting too low on initial start.

Control may be set for the wrong speed
range. Rated Speed/Low Limit may be
lower than cranking speed. Increase
setting clockwise (cw).
Be sure and return setting full ccw if

adjusting cw does not produce the correct
output.
HIGH LIMIT setting may be too low. Adjust HIGH LIMIT potentiometer cw.
Minimum Fuel contact open. See Check switch at terminal 3. Minimum-fuel
"MINIMUM FUEL CONTACT" in contact must be closed for normal
Chapter 2. operation. Check for 0 to 3 Vdc from
terminal 2 (+) to 3 (-) on low-voltage
If voltage exceeds 3 volts, the switch controls. (Between terminals 6 (+) and 3
or wiring is faulty. (-) on high-voltage controls.)
MPU not supplying signal to control. Check MPU wiring for proper connection,
check shields for proper installation.
Magnetic pickup may be open-circuit or
shorted. Check resistance with the leads
disconnected from the control.
Resistance should be about 100 to 300
ohms.
Terminals 11 and 12 are open. Verify that terminals 11 and 12 are
receiving signal and that Level and
Range settings have tailored the signal to
the control.
Faulty 2301A Speed Control. Replace unit.
26 Woodward

Prime mover overspeeds RATED SPEED/LOW LIMIT setting Set RATED SPEED\LOW LIMIT as
only on starts. too high. described in Chapter 3.
Amplifier adjustment. 2301A may be adjusted for sluggish
operation, causing overspeed on start.
Slowly adjust GAIN for fastest stable
response. RESET may be adjusted too
low. Increase RESET setting.
Engine is malfunctioning. Verify that the fuel rack is not binding and
the linkage is properly adjusted.
Determine if the fuel rack is quickly
following the actuator input voltage.
Verify proper operation of overspeed

protection devices to determine if a
shutdown is occurring without an
overspeed condition.
2301A Speed Control. If the control does not cut back the
actuator voltage when the speed setting
is completely ccw the 2301A control may
be faulty, or may have the wrong speed
range. If the voltage is cut back,
(increased on reverse acting controls)
look for a problem in the linkage or
actuator.
Prime mover overspeeds Prime mover. Check for proper operation of prime-
after operating at rated mover fuel system. If actuator moves
speed for some time. toward minimum fuel during overspeed,
problem is in fuel system.
MPU and 2301A control. Check MPU voltage at speeds above idle
(at least 1.0 Vrms). If MPU fails and the
switch at terminal 4 is closed, the 2301A
will call for maximum fuel.
2301A dynamics adjustment. Control the prime mover manually at
rated speed and adjust the RATED
SPEED setting fully ccw. If the output
voltage is not zero, replace the control.
(Voltage should be about 7 volts for 0-
200 mA reverse acting controls or
maximum current time actuator
resistance for controls of other ratings.)
Prime mover has momentary GAIN adjustment made too quickly. Make GAIN adjustment slowly.
speed change when Momentary speed change when adjusting
adjusting GAIN. GAIN is normal.
Woodward 27

Low speed is not regulated NOTE: On carbureted prime movers, The Low Limit setting may be below the
by LOW LIMIT the minimum fuel stop rpm setting min-fuel position of the actuator or prime-
potentiometer. will vary with prime mover mover fuel stop. In this case, the output
temperature. An improper cold voltage to the actuator will be zero
setting may interfere with the Low (maximum for reverse acting controls).
Limit Setting when the prime mover The engine will be maintained at the min-
is hot. fuel position by the actuator or the prime
mover min-fuel stop. The conditions
indicate that the min-fuel position should
be decreased by linkage adjustment
(diesel) or low-idle set screw (gas
engine), or the LOW LIMIT setting should
be raised. If this does not correct the
problem, the 2301A control may be faulty.
LOW LIMIT potentiometer. If adjustment of the LOW LIMIT
potentiometer causes erratic behavior,
replace the control.
Prime mover does not Faulty Open for Min Fuel contact or The voltage from terminal 5 (-) to 2 (+) on
decelerate when Open for wiring. low voltage controls or 5 (-) to 6 (+) on
Min Fuel contact is open. high voltage controls must be less than 2
volts. Replace the contact or wiring as
necessary.
LOW LIMIT set fully cw. Turn LOW LIMIT setting ccw with
terminal 5 open.
Prime mover will not stabilize 2301A Speed Control. Adjust GAIN, RESET, and ACTUATOR
at rated no-load speed. The COMPENSATION as described in
instability may occur at no "Adjust for Stable Operation" and
load or it may vary with load. "Dynamic Adjustment" in Chapter 3.
Control may be erratic. Speed setting controls. If changes in speed setting signal causes
instability, check signal with ohmmeter for
erratic behavior. (Turn power off).
Improper linkage adjustment. Make sure the actuator moves about 2/3
of its travel from no load to full load. Be
sure linkage provides a proportional
change in power for every change in
actuator terminal- shaft position. Refer to
the actuator manual for more detailed
linkage instructions.
Necessary wires not properly Electrical noise, caused by wiring
shielded. carrying an ac voltage or stray magnetic
fields, can be picked up by improperly
shielded wire.
Noise will cause instability. See
"Shielding" in Chapter 2.
Prime Mover will not Prime mover not receiving fuel as Check actuator linkage to fuel-controlling
stabilize. called for by the actuator. mechanism for lost motion, binding, or
excessive loading. Check for a steady
fuel pressure of proper value.
Prime mover not operating properly. Prime mover may be causing speed
variations. Control engine manually to
determine if instability is in prime mover
or governor/actuator control.
Input voltage low. Check voltage supply.
Prime mover unstable or will EGB governor/actuator. Verify that mechanical speed setting of
not accept full load. EGB governor/actuator is above the set
electronic speed reference at full load.
Mechanical droop can cause speed
setting of ballhead governor to be below
electronic speed setting at full load.
28 Woodward
Chapter 6.
Service Options
Product Service Options

The following factory options are available for servicing Woodward equipment,
based on the standard Woodward Product and Service Warranty (5-01-1205)
that is in effect at the time the product is purchased from Woodward or the
service is performed:
• Replacement/Exchange (24-hour service)
• Flat Rate Repair
• Flat Rate Remanufacture
If you are experiencing problems with installation or unsatisfactory performance

of an installed system, the following options are available:
• Consult the troubleshooting guide in the manual.
• Contact Woodward technical assistance (see “How to Contact Woodward”
later in this chapter) and discuss your problem. In most cases, your problem
can be resolved over the phone. If not, you can select which course of
action you wish to pursue based on the available services listed in this
section.
Replacement/Exchange
Replacement/Exchange is a premium program designed for the user who is in
need of immediate service. It allows you to request and receive a like-new
replacement unit in minimum time (usually within 24 hours of the request),
providing a suitable unit is available at the time of the request, thereby
minimizing costly downtime. This is also a flat rate structured program and
includes the full standard Woodward product warranty (Woodward Product and
Service Warranty 5-01-1205).
This option allows you to call in the event of an unexpected outage, or in

advance of a scheduled outage, to request a replacement control unit. If the unit
is available at the time of the call, it can usually be shipped out within 24 hours.
You replace your field control unit with the like-new replacement and return the
field unit to the Woodward facility as explained below (see “Returning Equipment
for Repair” later in this chapter).
Charges for the Replacement/Exchange service are based on a flat rate plus
shipping expenses. You are invoiced the flat rate replacement/exchange charge
plus a core charge at the time the replacement unit is shipped. If the core (field
unit) is returned to Woodward within 60 days, Woodward will issue a credit for
the core charge. [The core charge is the average difference between the flat rate
replacement/exchange charge and the current list price of a new unit.]
Return Shipment Authorization Label. To ensure prompt receipt of the core,

and avoid additional charges, the package must be properly marked. A return
authorization label is included with every Replacement/Exchange unit that leaves
Woodward. The core should be repackaged and the return authorization label
affixed to the outside of the package. Without the authorization label, receipt of
the returned core could be delayed and cause additional charges to be applied.
Woodward 29
Flat Rate Repair

Flat Rate Repair is available for the majority of standard products in the field.
This program offers you repair service for your products with the advantage of
knowing in advance what the cost will be. All repair work carries the standard
Woodward service warranty (Woodward Product and Service Warranty
5-01-1205) on replaced parts and labor.
Flat Rate Remanufacture

Flat Rate Remanufacture is very similar to the Flat Rate Repair option with the
exception that the unit will be returned to you in “like-new” condition and carry
with it the full standard Woodward product warranty (Woodward Product and
Service Warranty 5-01-1205). This option is applicable to mechanical products
only.
Returning Equipment for Repair

If a control (or any part of an electronic control) is to be returned to Woodward for
repair, please contact Woodward in advance to obtain a Return Authorization
Number. When shipping the item(s), attach a tag with the following information:
• name and location where the control is installed;
• name and phone number of contact person;
• complete Woodward part number(s) and serial number(s);
• description of the problem;
• instructions describing the desired type of repair.
To prevent damage to electronic components caused by improper handling,
read and observe the precautions in Woodward manual 82715, Guide for
Handling and Protection of Electronic Controls, Printed Circuit Boards, and
Modules.
Packing a Control
Use the following materials when returning a complete control:
• protective caps on any connectors;
• antistatic protective bags on all electronic modules;
• packing materials that will not damage the surface of the unit;
• at least 100 mm (4 inches) of tightly packed, industry-approved packing
material;
• a packing carton with double walls;
• a strong tape around the outside of the carton for increased strength.
30 Woodward
Return Authorization Number

When returning equipment to Woodward, please telephone and ask for the
Customer Service Department [1 (800) 523-2831 in North America or
+1 (970) 482-5811]. They will help expedite the processing of your order through
our distributors or local service facility. To expedite the repair process, contact
Woodward in advance to obtain a Return Authorization Number, and arrange for
issue of a purchase order for the item(s) to be repaired. No work can be started
until a purchase order is received.
NOTE
We highly recommend that you make arrangement in advance for return
shipments. Contact a Woodward customer service representative at
1 (800) 523-2831 in North America or +1 (970) 482-5811 for instructions and
for a Return Authorization Number.
Replacement Parts
When ordering replacement parts for controls, include the following information:
• the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
• the unit serial number, which is also on the nameplate.
How to Contact Woodward

In North America use the following address when shipping or corresponding:
Woodward Governor Company
PO Box 1519
1000 East Drake Rd
Fort Collins CO 80522-1519, USA
Telephone—+1 (970) 482-5811 (24 hours a day)

Toll-free Phone (in North America)—1 (800) 523-2831
Fax—+1 (970) 498-3058
For assistance outside North America, call one of the following international
Woodward facilities to obtain the address and phone number of the facility
nearest your location where you will be able to get information and service.
Facility Phone Number

Brazil +55 (19) 3708 4800
India +91 (129) 230 7111
Japan +81 (476) 93-4661
The Netherlands +31 (23) 5661111
You can also contact the Woodward Customer Service Department or consult
our worldwide directory on Woodward’s website (www.woodward.com) for the
name of your nearest Woodward distributor or service facility.
Woodward 31
Engineering Services
Woodward Industrial Controls Engineering Services offers the following after-
sales support for Woodward products. For these services, you can contact us by
telephone, by email, or through the Woodward website.
• Technical Support
• Product Training
• Field Service
Contact information:
Telephone—+1 (970) 482-5811
Toll-free Phone (in North America)—1 (800) 523-2831
Email—[email protected]
Website—www.woodward.com
Technical Support is available through our many worldwide locations or our

authorized distributors, depending upon the product. This service can assist you
with technical questions or problem solving during normal business hours.
Emergency assistance is also available during non-business hours by phoning
our toll-free number and stating the urgency of your problem. For technical
support, please contact us via telephone, email us, or use our website and
reference Customer Services and then Technical Support.
Product Training is available at many of our worldwide locations (standard

classes). We also offer customized classes, which can be tailored to your needs
and can be held at one of our locations or at your site. This training, conducted
by experienced personnel, will assure that you will be able to maintain system
reliability and availability. For information concerning training, please contact us
via telephone, email us, or use our website and reference Customer Services
and then Product Training.
Field Service engineering on-site support is available, depending on the product

and location, from one of our many worldwide locations or from one of our
authorized distributors. The field engineers are experienced both on Woodward
products as well as on much of the non-Woodward equipment with which our
products interface. For field service engineering assistance, please contact us
via telephone, email us, or use our website and reference Customer Services
and then Technical Support.
32 Woodward
Technical Assistance
If you need to telephone for technical assistance, you will need to provide the following information.
Please write it down here before phoning:
General
Your Name
Site Location
Phone Number
Fax Number
Prime Mover Information

Engine/Turbine Model Number
Manufacturer
Number of Cylinders (if applicable)
Type of Fuel (gas, gaseous, steam, etc)
Rating
Application
Control/Governor Information
Please list all Woodward governors, actuators, and electronic controls in your system:
Woodward Part Number and Revision Letter
Control Description or Governor Type
Serial Number
Serial Number
Serial Number
If you have an electronic or programmable control, please have the adjustment setting positions or
the menu settings written down and with you at the time of the call.
Woodward 33
We appreciate your comments about the content of our publications.
Send comments to: [email protected]
Please include the manual number from the front cover of this publication.
PO Box 1519, Fort Collins CO 80522-1519, USA

1000 East Drake Road, Fort Collins CO 80525, USA
Phone +1 (970) 482-5811 • Fax +1 (970) 498-3058
Email and Website—www.woodward.com
Woodward has company-owned plants, subsidiaries, and branches,

as well as authorized distributors and other authorized service and sales facilities throughout the world.
Complete address / phone / fax / email information for all locations is available on our website.
06/5/F

Installation and Operation Manual: 2301A Speed Control With Ma Speed Setting Input

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Installation and Operation Manual: 2301A Speed Control With Ma Speed Setting Input

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Installation and Operation Manual

2301A Speed Control

Manual 02302 (Revision B)

CAUTION—POSSIBLE DAMAGE TO EQUIPMENT OR PROPERTY

ELECTROSTATIC DISCHARGE AWARENESS ..................................................III

Illustrations and Tables

Figure 1-1. 2301A Speed Control...........................................................................1

Table 1-1. Part Number Descriptions .....................................................................1

Electrostatic Discharge Awareness

Follow these precautions when working with or near the control.

1. Before doing maintenance on the electronic control, discharge the static

3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam

• Do not touch any part of the PCB except the edges.

• Do not touch the electrical conductors, the connectors, or the

The control is housed in a sheet-metal chassis and consists of a single printed

Table 1-1. Part Number Descriptions

Figure 1-1. 2301A Speed Control

The 2301A system for a prime-mover requires:

A listing of applications and controls is provided in Table 1-1.

⎛ No. of teeth x RPM ⎞ ⎛ Engine Speed ⎞

Selection of Speed Range

No. of teeth x RPM

Figure 2-1. Speed Range Switch

Low voltage models require a supply of 10 to 40 Vdc, 12 W.

High Voltage models require a supply of 88 to 120 Vac or 90 to 150 Vdc., 12 W.

If a battery is used for operating power, an alternator or other battery charging

Do not mount the control on the engine.

Installations with severe electromagnetic interference (EMI) may require shielded

Figure 2-2. Preparation of Shielded Cables

Failed Speed Signal Override

The failed-speed-signal override switch should be a momentary switch so the

Start Fuel Limit Override

Speed Setting Signal

Speed and Phase Matching with an SPM-A Synchronizer

Installation Checkout Procedure

WARNING—MINIMUM FUEL POSITION

b. Check for correct wiring according the plant wiring diagram.

2. Check for Grounds.

LOW VOLTAGE MODEL

HIGH VOLTAGE MODEL

Figure 2-3. Outline Drawing of Full Authority 2301A Speed Control

Figure 2-4. Plant Wiring Diagram

Initial Pre-Start Settings

1. RESET—Set at mid-position (1-turn pot).

2. GAIN—Set at mid-position (1-turn pot).

3. RATED SPEED/LOW LIMIT—Set at minimum (fully counterclockwise)

4. HIGH LIMIT—Set at maximum (fully clockwise) (1-turn pot).

5. DROOP—Set optional external droop (if used) at minimum (fully

6. ACTUATOR COMPENSATION—(1-turn pot).

b. CARBURETED GAS OR GASOLINE or STEAM TURBINE PRIME

7. LEVEL—Set potentiometer at minimum, (fully counterclockwise) (25-turn

8. RANGE—Set potentiometer fully clockwise (25-turn pot).

9. START FUEL LIMIT—Set at maximum (fully clockwise) (1-turn pot).

Tailoring the Speed Setting Input

LEVEL matches the 2301A to the lowest control signal to be used.

Figure 3-1. Speed Setting Setpoints

5. Use a signal generator to provide the minimum input frequency to terminals 7

8. Use a signal generator to provide the maximum input frequency.

10. Repeat steps 4 through 9 until additional adjustment is not needed.