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Material Selection Methods: A Review

Chapter · January 2019

DOI: 10.1007/978-3-030-04164-9_123

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 Material Selection Methods: A Review

M. B. Babanli1(&), F. Prima2, P. Vermaut2, L. D. Demchenko3,

A. N. Titenko4, S. S. Huseynov1, R. J. Hajiyev1,
and V. M. Huseynov1
1
Azerbaijan State Oil and Industry University, AZ1010 Baku, Azerbaijan
[email protected]
2
Chimie ParisTech, UMR CNRS 7045, 11 rue Pierre et Marie Curie,
75005 Paris, France
3
National Technical University of Ukraine “KPI”, Kiev 03056, Ukraine
4
Institute of Magnetism under NAS and MES of Ukraine, Kiev 03142, Ukraine

Abstract. Material selection is an important problem attracting theoretical and

practical interest. Nowadays, a lot of materials and alloys are designed. In most
alloys some properties are good and in compliance with the requirements, but
some of them are not acceptable. Generally, for material selection methods it is
necessary to have unique synergy of theoretical knowledge and practical
experiences data. Scientists used and developed some selection methods due to
all of these.

Keywords: Material selection method

Multi-criteria decision making (MCDM)
Fuzzy approach methods
Z-number

1 Introduction

Material selection includes three stages: initial screening, development and comparison
of alternatives, and final one is determination of best solution [1, 2]. A systematic study
of material selection in the mechanic field is provided in Ref. [2]. The author describe
the main categories of materials, their properties, and in general, evolution of material
selection study. The considered approaches mainly fall within the classical (analytical
equations based) optimization techniques, such that property limits, geometric
restrictions, material indexes (e.g. structural index), cost (cost and performance rela-
tion) and other criteria are considered. The book includes a series of important case
studies. A systematic study on quantitative approaches to material selection, including
analytical and some computer-aided approaches is also provided in [1]. In [1–3] it is
mentioned that two main kinds of information are relevant for selection: (i) Screening
and ranking information and, (ii) supporting information. The former one is commonly
related to shifting through the database due to the technical and economical require-
ments of design, whereas the latter one supporting information is based on knowledge
about microstructure, performance in specific environment and other issues [25]. In this
review, the main categories of material selection methods are compiled and classifed.

© Springer Nature Switzerland AG 2019

R. A. Aliev et al. (Eds.): ICAFS-2018, AISC 896, pp. 929–936, 2019.
https://doi.org/10.1007/978-3-030-04164-9_123
930 M. B. Babanli et al.

2 Multi-criteria Decision-Making (MCDM) Approaches

and the Related Techniques

One can say that using multi-criteria decision-making (MCDM) for selection of
materials is considered for new materials with complex application, and when each
material has a competitive advantage in performance criteria [4]. MCDM methods
include multiobjective optimization and multiattribute decision making (MADM).
MADM strategies can be fitted to material plan and improvement. MADM methods are
used to compare materials by using set of characteristics.
One of the approaches for initial screening is the Ashby method [2]. This method is
based on material selection charts where the axes for density and strength are used.
Various lines describing fixed ratios of these properties are drawn. Materials placed on
the line exhibit approximately the same ratio, those which are upper a line perform
better, and those that are below – perform worse. An application of the Ashby method
to initial screening in the framework of multiobjective optimisation is considered in [5].
Review of methods of material screening and choosing is provided in [6]. Authors
discuss the existing literature in the field, including potential application and various
approaches. Also, advantages and drawbacks of screening and choosing methods in
material selection is discussed in the paper. In [1] the simplest method for comparing
candidate materials referred to as weigthed properties method is described. According
to this method, each material characteristic is assigned a weight measuring the
importance for an alloy in a considered applied filed. Values of attributes are multiplied
by corresponding weigths and then summed to produce the overall performance of
alloy. Finally, an alloy with the highest overall performance is chosen as the best
option. In realm of MADM such approach is referred to as simple additive weighting
(SAW). This method is simple, but includes several well known disadvantages (mainly,
difficulty of assigning weights and additive aggregation). In order to problem of ade-
quate determination of weigths, a digital logic method (DLM) is used [1]. Weigths are
determined by using pairwise comparison of material properties. Only two properties
are considered at a time and provided that all possible pairs are analyzed, the correct
weight is found by using relative scalling.
As it is written in [7] many methods suffer from a lack of the support to the
selection of proper engineering criteria or parameters which are desired especially for
the new designers and those who have little knowledge about the operations in the
selection process. As it is mentioned in [29], one of the shortcomings of the existing
tools is that there is a need for defining a weighting method which is both user-friendly
and can clearly represent the project’s requirements. In this article, it is underlined
importance of ranking and selection of the optimal material during engineering design
process. The authors indicate tending to focus on cost and benefit criteria as minuses
for proposed methods of ranking in materials selection. According to the authors, due
to these financial aspects, some technical or biological properties are missing. In
response to this perceived gap, Technique for Order Preference by Similarity to Ideal
Solution (TOPSIS) method and objective weighting were used in this paper. Accord-
ingly, in this work the TOPSIS method was modified and updated. Further, the system
for objective weighting was developed for cases with target values of attributes, and its
 Material Selection Methods: A Review 931

drawbacks are addressed. Also it has been shown that the offered normalization
technique is not only able to account for the impact of criteria, but also for the criteria
goal values. TOPSIS method in this work was applied for several cases for validation
of the proposed model results. One of the most famous MADM methods is AHP
method [8]. In this approach a decision problem is considered within three-level
hierarchy: the aim of choice, criteria, and alternatives. Criteria evaluations and weights
are determined by using pairwise comparison matrices. This comparison increases
reliability of computation results but complicates the decision procedures. AHP method
is widely applied for material selection purposes. In [8] they apply this method for
analysis of Al/SiC composite material properties and making decisions. Paper [9] is
devoted to application of AHP for semiconductor switching devices. In [10] an alu-
minum alloy was chosen by using AHP with the aim to minimize environmental impact
in screw manufacturing. The paper [11] suggests that the designers can be able to work
without preparing material selection decision matrices and can mainly stress on finding
the most important criterion controlling the entire selection process. In the article, five
material selection problems are examined from different point of views. VIKOR,
TOPSIS and PROMETHEE methods are used. The comprehension of the matter hints
at the impact of the criteria having maximum priority weight on the working efficiency
of VIKOR, TOPSIS and PROMETHEE techniques. [12] is devoted to material
selection for flywheel. The application of a flywheel can be hindered by sudden failure.
In order to ensure continuous work of a flywheel it is needed to delay the time to failure
which is due to fatigue and/or brittle structure. Performance index in this particular case
will be the ratio of fatigue limit over the material density [13]:
If the failure occurs due to the brittle structure of the material, then the fracture
toughness (Kic) of the material will be the most important parameter to consider. The
fragmentability (F) is also very important parameter while considering time to failure
because if it is possible to break the flywheel into small parts such that the risk of the
hazards can be minimized [14]. It is demonstrated that both methods VIKOR and
ELECTRE II have determined the same optimal material for the flywheel design [13].
These methods have a great potential to solve such kind of material selection problems
(Table 1).

Table 1. Quantitative data of material selection for flywheel [13].

Sl. № rlimit/q KİC/q C/m F
300M (A1) 100 8.6125 4200 3
2024-T3 (A2) 49.6454 13.4752 2100 3
7050-T73651(A3) 78.0142 12.5532 2100 3
Ti-6Al-4 V (A4) 108.8795 26.0042 10500 3
E glass-epoxy FRP (A5) 70 10 2735 9
S glass-epoxy FRP (A6) 165 25 4095 9
Carbon-epoxy FRP (A7) 440.2516 22.0126 35470 7
Kevlar 29-epoxy FRP (A8) 242.8571 28.5714 11000 7
Kevlar 49-epoxy FRP (A9) 616.4384 34.2466 25000 7
932 M. B. Babanli et al.

In [15] 10 MCDM methods are compared in solving material selection problems

for 3 various purposes. Among the considered methods, PROMETHEE II
(EXPROM2), complex proportional of with gray relations (COPRAS-G), ORESTE
(Organization, Rangement Et Synthese De DonnesRelationnelles), VIKOR and oper-
ational competitiveness rating analysis (OCRA) are used. All these methods indicate
selected materials which are best and worst. It is shown that for selection of any type of
material with various criteria and number of alternatives the named methods can be
efficiently used. The VIKOR method is proven to be the best method amongst these
methods because of relatively better performance.
However, in [16] it is argued that though VIKOR method is quite a comprehensive
tool for solving the problems of material selection it still does not account for con-
straints and goals of design with continuous variables. [17] is devoted to comparıson of
VIKOR and ELECTRE methods in selection of materials for engineering purpose.
VIKOR is a compromise ranking method and ELECTRE is an outranking method. At
the same time both of them are used to compare materials with under considered
requirements.
One of the novel methods of material selection, referred to as Z-transformation
method is applied in [18]. In the process of designing of every product the selection of
materials is considered very important. Different researchers have offered and applied
approaches in selection of various materials with the quantitative and qualitative
properties. But some of these methods are complex. That is why modified digital logic
(MDL) method is suggested to normalize the criteria. Three cases in mechanical design
and lightweight naval structures have been carried out to compare capabilities of this
new technique with MDL. Advantages of Z-transformation methods are illustrated to
be compared with MDL method where it is difficult to identify any superiority of
material properties when their selecting. Designers evaluated this advantage of the Z-
transformation method because trades try to make use of the lower ranked materials.
Despite a wide range of studies on materials selection using different MCDM methods
exist, Indian scientists suggested a new approach of MCDM [19]. As it is mentioned in
this paper, applicability and capability of new methods (for a given engineering
application): (a) evaluation of mixed data (EVAMIX), and (b) complex proportional
assessment (COPRAS) methods. Also, statistic information for two illustrative exam-
ples given this work could be used which proves that these two methods can be
successfully applied to solve parctical problems in material selection. The main
advantage of EVAMIX, is that it different mathematical models are used to deal with
the ordinal and cardinal decision. On the other hand, COPRAS method can be easily
applied to evaluate the alternatives and select the optimal material, even if the physical
meaning of the decision making process is not known. Two illustrative examples and
comparison of MCDM methods provided in the work to test the capability, accuracy
and applicability of EVAMIX and COPRAS for complex material selection problems
with ordinal and cardinal criteria. The authors of the article [20] use EXPROM2,
COPRAS-G, ORESTE, OCRA methods ın gear materıal selectıon. They have con-
sidered 9 different materials as the candidates for the gear design and amongst them
were 5 selection criteria.
 Material Selection Methods: A Review 933

It was observed that the results obtained with COPRAS-G and EXPROM 2 are very
similar to that obtained by the two most popular MCDM methods VIKOR and
PROMETHEE II [15].

3 Fuzzy Logic and Soft Computing Based Approaches

The methods based on fuzzy logic and soft computing have a capability to deal with
complexity and uncertainty of real-world problems in material selection. In the present
study, we will consider some of these works to reflect the findings in the field.
In the research [21] they used fuzzy VIKOR as a tool to select alternative material
for instrument panel of electric car. The fuzzy VIKOR is used to deal with linguistic
evaluations provided by a decision maker. In [22] they applied fuzzy logic and genetic
algorithm to develop shape memory alloy (SMA) actuators with the ability to take the
required shape while heating and having a lot of application fields. Playing the main
role in the system design actuators are based on hydraulic, electric, and pneumatic
technology and have driving mechanism property. Physical changes of the actuators
result in “memorization” of a specific shape displaying significant hysteresis. Delays
and inaccuracy of the motion control of actuators are the result of hysteresis behavior.
The authors have presented geometrical implementation based numerical Preisach
model for the hysteresis in SMA. This model is used in a PID control strategy. The
genetic algorithm is used to derive optimal values of PID parameters in computer
simulation.
In [23] it is mentioned that engineers and designers have to make right materials
choice meeting product requirements, such as weight saving, higher product perfor-
mance, and cost reduction. The goal of the research is to suggest a new, interval-valued
intuitionistic fuzzy sets (IVIFSs) and multi attributive border approximation area
comparison (MABAC) based approach. It is used to settle material selecting problems
with incomplete weight data. The authors offer that polypropylene is the best for the
automotive instrument panel and Co–Cr alloys-wrought alloy is the optimal variant for
hip prosthesis. IVIF-MABAC and other relevant representative methods have been
compared and it was concluded that alternative materials are in a good agreement with
the before derived ones. This new approach can be used to solve other material
selection problems with robustness and efficiency. In [24] for selecting materials of an
automotive instrument panel Fuzzy PROMETHEE (Preference Ranking Organization
Method for Enrichment Evaluation) and PROMETHEE II (EXPROM2) methods are
used. These methods are based on trapezoidal fuzzy interval numbers. The comparison
of fuzzy PROMETHEE method with other three various fuzzy MCDM methods (fuzzy
VIKOR, fuzzy TOPSIS, and fuzzy ELECTRE) is shown. The fuzzy methods including
fuzzy multicriteria approaches, fuzzy inference, fuzzy expert systems and other
methods are successively used for such problems as automotive component material
selection [21], piezoelectric material selection [2], material selection in the electronics
industry [3], material selection in concurrent product design [25] and other problems.
[26] is devoted to fuzzy logic based material selection in an applied field. The
author reviews the main methods for material selection including classical MADM
methods, MODM methods, expert systems and justify use of fuzzy logic. The proposed
934 M. B. Babanli et al.

approach is based on expert-driven fuzzy If-Then rules with inputs describing

important characteristics as price, corrosion resistance, yield strength, toughness and
others. The author uses some simplifying techniques to reduce number of fuzzy rules.
Approximately 20–40 candidate alloys are compared to choose the best alternative in
each case study. For validation of the proposed fuzzy logic based approach, the
comparison with classical SAW method is used. The comparison is based on analysis
of minimal, maximal and average performance indexes produced by the classical and
fuzzy approaches for each case study. The results of comparison show that two
methods provide close results In [27] Zadeh proposed a concept of Z-number to
account for fuzziness and partial reliability of real-world decision relevant information.
The first approach for material selection problem under Z-number valued information is
proposed in [28]. The problem of material selection is formulated as a MADM prob-
lem. Criteria values and weights measuring properties of candidate alloys and the
related importance are characterized by partial reliability. The solution approach is
based on aggregation of Z-number-valued information and Z-number ranking proce-
dures. Application of the proposed approach to selection of an optimal titanium alloy
on the basis of three criteria is considered.

4 Conclusion

Based on the comprehensive review on the material selection subsection, fuzzy

approach is a very good choice in material selection. Applying linguistic values by
using fuzzy logic gives this method an advantage in comparison with other methods.
However, the proposed newest method, solving the problem of material selection in
the Z-environment with Z-numbers by taking into account the partial reliability of the
relevant information. As mentioned above the main advantage of this method is for-
mulation of material selection problem as a MADM problem. Criteria values and
weights measuring properties of candidate alloys and the related importance are
characterized by partial reliability. The solution approach is based on aggregation of Z-
number-valued information and Z-number ranking procedures.

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