ABB Medium Voltage Drives

ACS 2000 4kV Frames 1 & 2

Spare Parts Catalog
ACS 2000 Drive Manuals

General Manuals

ACS 2000 User’s Manual

−− Safety
− − Power Electronics and Cabinet Features
− − Control System
− − Transportation, Storage and Disposal
−− Mechanical Installation
− − Electrical Installation
− − Commissioning
−− Local Operation
− − CPD Control Panel
− − Troubleshooting and Maintenance

ACS 2000 Appendices

− − Maintenance Schedule
− − Fieldbus Adapters
−− Technical Data
− − Mechanical Drawings
− − Electrical Drawings
−− Spare Parts Manual
−− MV Switchgear Guide
−− Cable Specification
−− Induction Motor Specification
−− Pulse Encoder
−− Motor Temperature Supervision
−− Signal and Parameter Table
−− Troubleshooting Guide
−− DriveMonitorTM Manual

2 ACS 2000 technical data

Table of contents

Safety ............................................................................................................................ 4
Drive Identification .................................................................................................................. 5
Master spare parts list............................................................................................................. 7
Frame 1
Spare parts overview.............................................................................................................. 11
Incoming/Control section.........................................................................................................12
Front door...........................................................................................................13
Control swing frame............................................................................................14
IFU Section ...........................................................................................................................16
Resistor box components....................................................................................16
Inductor stack.....................................................................................................18
Phase module section.............................................................................................................19
NP Frame........................................................................................................... 20
Miscellaneous.......................................................................................................................... 21
Frame 2
Enclosure design.................................................................................................................... 22
Incoming/Control section........................................................................................................ 23
Front door........................................................................................................... 24
Control swing frame............................................................................................ 25
IFU Section ........................................................................................................................... 27
Right cabinet (Left Side)..................................................................................... 27
Right cabinet (Right Side)................................................................................... 28
Filter assembly.................................................................................................... 29
Left cabinet......................................................................................................... 30
Resistor box........................................................................................................ 31
Phase Module Section............................................................................................................ 32
NP Frame........................................................................................................... 33
Front................................................................................................................... 35

ACS 2000 technical data 3

Safety

Meaning of safety instructions

Safety instructions are used to highlight a potential hazard when
working on the equipment. Safety instructions must be strictly
followed! Noncompliance can jeopardize the safety of personnel, the
equipment and the environment.

DANGER
DANGER indicates a hazardous situation which, if not avoided, will result
in death or serious injury.

WARNING
WARNING indicates a hazardous situation which, if not avoided, could
result in death or serious injury.

CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.

NOTICE
NOTICE is used to address practices not related to personal injury.

The safety instructions are derived from the following standards:

– ISO 3864-2:2004 (E)
Graphical symbols – Safety colors and safety signs – Part 2:
Design principles for product safety labels
– ANSI Z535.6
American National Standard for Product Safety Information in
Product Manuals, Instructions, and Other Collateral Materials

4 ACS 2000 technical data

Drive Identification

To determine the proper spare parts, refer to the serial number nameplate attached to the inner door of the input/control section.

The ACS 2000 is currently available in two frame sizes. Frame 1 is available beginning at 300HP and ranges up to 1000HP, while Frame 2 is
available beginning at 1250HP and ranges up to 2000HP.

The chart below shows the rated input current and kW relative to the specific horse power rating for all drives in both frame sizes.

ACS 2000 technical data 5

Drive Identification

Use the following chart to interpret the type code found on the serial number nameplate.

Type Designation A C S 2 0 4 0 1 L A N 1 a x x
Subframe
*See subframe table below
Product Category Product Family
ACS - Std. drive 20 = ACS 2000 Type of motor
a = asynchronous motor
Motor Voltage
40 = 4 - 4.16kV Type of output filter
1 = floating ouput filter
Main frame size
1 = 1000MVA Cooling redundancy
2 = 2000MVA N = No redundancy
R = N+1 redundant cooling
Type of rectifier Cooling method
L = Direct to Line A = Air
Low Harmonic

*ACS 2000 Subframe Table

Maximum shaft power (no overload) [hp]

Type
4kV main frames
Subframe 1 (1 MVA) 2 (2 MVA)
Code
0 C 330
0 D 385
0 E 440
0 F 495
0 H 550
0 L 660
0 Q 770
0 R 880
0 T 990
0 V 1100
0 Z 1375
1 C 1650
1 F 1925
1 H 2200

6 ACS 2000 technical data

ACS 2000 4kV spare parts
Master list

Category ACS 2000 4KV Part Type Description F1 F2 Page

Power electronics
Semiconductors
2UEA001141 Phase Module Phase Module Frame 1 x 19
2UEA002083 Phase Module Phase Module Frame 2 x 34
2UEA001345 Phase Module Kit Phase Module with Removal Tool x
2UEA002570 Phase Module Kit Phase Module with Removal Tool x
2UEA001168 Crowbar Assembly Crowbar Assembly x 20
2UAE002082 Crowbar Stack Asm Crowbar Assembly x 28
2UEA000911 Diode Clamp Diode Clamp x x 20, 32
Resistors
2UEA000893 Resistor, DC Link Symmetry Resistor x 20
2UEA001348 Resistor, DC Link Symmetry Resistor x 28
2UEA000993 Resistor, IFU IFU Resistor x 17
2UEA001350 Resistor, IFU IFU Resisitor x 31
2UEA000711 Resistor, CM Filter Resistor, CM Filter x 17
2UEA001407 Resistor, CM Filter Resistor, CM Filter x 27
2UEA000004 Resistor, EMC Filter EMC Resistor x 17
2UEA001505 Resistor, EMC Filter EMC Rsistor x 31
2UEA000645 IFU Resistor Box IFU Resistor Box x 17
2UEA002379 IFU Resistor Box IFU Resistor Box x 27, 30, 31
2UEA000360 Resistor, Clamp Clamp Resistor x x 20, 32
3BHB024326R0001 Filter assembly Filter x x 17, 29
Capacitors
2UEA000005 Capacitor, EMC Filter EMC Capacitor x 17
2UEA001404 Capacitor, EMC Filter EMC Capacitor x 30
2UEA000358 Capacitor, DC Link DC Link x 19
2UEA001406 Capacitor, DC Link DC Link x 28
2UEA000357 Capacitor, Clamp Clamp x 20
2UEA0001405 Capacitor, Clamp Clamp x 32
2UEA000992 IFU Capacitor IFU Capacitor x 17
2UEA001352 IFU Capacitor IFU Capacitor x 29, 30
3BHB020698R0010 NP Grounding Capacitor Grounding Capacitor x x 17, 29
Inductors
Inductor Stack
2UEA001473 Inductor, Stack x 18
(SN>2121100004)
INductor Stack
2UEA002918 Inductor, Stack x
(SN<2121100004)
2UEA000886 Inductor, EMC Filter EMC Filter x 18
2UEA001351 Inductor, EMC Filter EMC Filter x 30
2UEA000883 Inductor, Clamp Clamp Inductor x 20
2UEA001403 Inductor, Clamp Clamp Inductor x 32
3BHB024327R0001 Inrestor Inrestor x x 18, 28
Charging unit
2UEA000967 High Voltage Relay High Voltage Relay x x 17, 29
2UEA000138 Charging transformer 400/460V, 4200V Charging Transformer x x 17, 30
Circuit Protection
2UEA001267 Fuse 80 Amp Fuse (300 - 400 HP) x 12
2UEA001268 Fuse 140 Amp Fuse (450 - 700 HP) x x 12, 23
2UEA002203 Fuse, 160A Power Fuse - 1550-1750hp x 23

ACS 2000 technical data 7

ACS 2000 4kV spare parts list
Master list

Category ACS 2000 4KV Part Type Description F1 F2 Page

2UEA000093 Fuse 200 A Fuse (800 - 1000 HP) x x 12, 23
2UEA000149 Surge Arrestor Surge Arrestor x x 12, 23
Control electronics
Printed circuit boards
3BHE024577R0101 PP C907 BE: AMC 34 - PCB Varnished Application and Motor Control x x 15, 26
3BHE024855R0101 UF C921 A101: INT-2 Board Varnished Interface board x x 15, 26
3BHE024747R0101 Crowbar Drive Crowbar Drives x x 20, 28
3BHE032285R0102 HVD Board Varnished. High voltage Divider x x 17, 29
3BHE009017R0102 VLSCD-Board, Coated, Type XV C724 BE Short Circuit Detection x x 20, 32
3BHE005555R0101 LD SYN-01 Sync Board x x 17, 29
3BHE020959R0127 IPS Single Voltage 27V IGBT Power Supply x x 17, 29
3BHE006373R0101 OEI-Board Optical Electrical Interface x x 17, 29
I/Os
3BHB003041R0101 IOEC IO IO Module x x 15, 26
2UEA000843 IOEC Connector-3 Position IO Module x x 15, 26
2UEA000861 IOEC Connector-7 Position IO Module x x 15, 26
2UEA000845 IOEC Connector-10 Position IO Module x x 15, 26
Transducers
2UEA000988 Current Transducer LEM CT x 17
2UEA001456 Current Transducer LEM CT x 27
Power supplies
Main Power Supply , 24VDC 120/240AC
2UEA001288 Power Supply x
(+SPC01)
Main Power Supply , 24VDC 120/240AC
2UEA002709 Power Supply x
(+SPC01)
Cont. Voltage Transformer (+AUX40,
2UEA000762 Transformer x
+AUX60)
Cont. Voltage Transformer (+AUX40,
2UEA002169 Transformer x
+AUX60)
2UEA000936 20A 3 Phase Buffer Module Power Supply Buffer x x 15, 26
3BHE032593R0002 IPS Power Supply IGBT Power Supply x x 17, 28
+24VDC Main Power Supply, 40A
2UEA002224 Power Supply x x 26
480AC
2UEA001960 UPS Battery UPS Battery 24VDC (+CPR02) x x
2UEA001961 Main UPS Main UPS 24VDC (+CPR02) x x
User interface
2UEA000987 Control Panel, CDP312R Control Panel, CDP312R x x 13, 24
3BHL000764P0001 Control Panel Control Panel Interface, NDPI-02 x x 13, 24
2UEA000986 Control Panel Keypad Frame x x 13, 24
2UEA000570 Connector CDP312 Connector plug x x 13, 24
2UEA000572 Y-Connector, RJ12 Control Panel x x 13, 24
2UEA000950 Operator pushbutton, white Push Button, White 30MM x x 13, 24
2UEA000958 Contact and lamp block with holder kit Adapter x x 13, 24
2UEA000962 LED, white Led x x 13, 24
2UEA000951 Operator pushbutton, green Push Button, Green 30MM x x 13, 24
2UEA000963 LED, green Led x x 13, 24
2UEA000952 Operator, yellow Push Button, Yellow 30MM x x 13, 24
2UEA000959 lamp block with holder kit Adapter x x 13, 24
2UEA000964 LED, yellow Led x x 13, 24
2UEA000953 Operator, blue Push Button, Blue 30MM x x 13, 24

8 ACS 2000 technical data

ACS 2000 4kV spare parts
Master list

Category ACS 2000 4KV Part Type Description F1 F2 Page

2UEA000965 LED, blue Led x x 13, 24
2UEA000956 Operator, Red Lens, Red 30MM (+FDPL05) x x
2UEA000966 LED, Red LED, red (+FDPL05) x x
2UEA000957 Potentiometer Operator Potentiometer (+FDSP01) x x
2UEA000961 Adaptor Potentiometer Contact Block (+FDSP01) x x
2UEA000954 Switch Switch Contact Block (+FDSP01) x x
Switch Contact Block (+FDSS01,
2UEA000960 Adaptor x x
+FDSS02)
2UEA000131 Emergency Stop Emergency Stop Protective Collar x x 13, 24
2UEA000130 Emergency Stop Emergency Stop Pushbutton x x 13, 24
2UEA000126 Emergency Stop Contact Block Holder x x
2UEA001312 Emergency Stop Contact Block x x 13, 24
Electrical general
2UEA000761 Fuse, 4A Fuse X03 x x 15, 26
2UEA001336 Circuit Breaker, 2 Pole 10A 480V Circuit Breaker, 2 Pole 10A 480V x x 15, 26
2UEA000791 Circuit Breaker, 3 Pole 4A 480V Circuit Breaker, 3 Pole 4A 480V x x 15, 26
2UEA002101 Circuit Breaker, IPS Supply Circuit Breaker, 2 Pole 20A 24VDC x x 26
Main Power Supply Breaker 120V/240V
2UEA001289 Circuit Breaker x x
(+SPC01)
Motor Heater Circuit Breaker 6A
2UEA002192 Circuit Breaker x x
(+MPH01)
2UEA001978 Aux Contact Motor Heater Aux contact(+MPH01) x x
2UEA002193 Relay, Motor Heater Motor Heater Relay (+MPH01) x x
2UEA000733 Relay, Run Lamp Run Lamp Relay (+FDPL05) x x
2UEA000793 Relay, Fan Motor 480V Fan Relay, 24VDC Coil, NO Aux x x 15, 26
2UEA001449 Manual Starter, Fan Manual Fan Starter, 6.3A x x 15, 26
2UEA001450 Contactor, Fan Fan Contactor 21A x x 15, 26
2UEA001453 Fan Aux Contact Fan Aux Contact x x 15, 26
Cabinet Heater Circuit Breaker 8A
2UEA000790 Circuit Breaker x x
(+SHT01)
Cabinet Heater CB Aux contact
2UEA002194 Aux Contact x x
(+SHT01, +SHT01)
Cabinet Heater Circuit Breaker 4A
2UEA001562 Circuit Breaker x x
(+SHT02)
2UEA001556 Cabinet Heater 230V Cabinet Heater (+SHT01, +SHT02) x x
2UEA001301 Cabinet Heater 110V Cabinet Heater (+SHT01, +SHT02) x x
2UEA001292 RTD Power Block PT100 Power Block (+TSM05, +TSM08) x x
2UEA001293 RTD Bridge Block PT100 Power Block (+TSM05, +TSM08) x x
2UEA000846 RTD transmitter RTD transmitter (+TSM05, +TSM08) x x
2UEA001338 RTD Plug RTD Plug x x
2UEA001138 RTD Socket RTD Socket x x
Terminal Block X03, X04, X09, X10 and
2UEA000630 Terminal Block x x 15, 26
X11
2UEA000632 Terminal Block Terminal Block x x 15, 26
2UEA000633 Terminal Block, Fuse Clip Terminal Block X03 x x 15, 26
2UEA000772 Terminal Block Terminal Block X01 and X02 x x 26
2UEA000773 Terminal Block Terminal Block x
2UEA001451 Terminal Block Terminal Block x x 15
2UEA000145 Terminal Block Terminal Block, Earthing x x 15

ACS 2000 technical data 9

ACS 2000 4kV spare parts list
Master List

Category ACS 2000 4KV Part Type Description F1 F2 Page

2UEA000142 Terminal Block Terminal Block, Earthing x x
2UEA000651 64 Conductor Ribbon Cable Ribbon Cable x x 15, 26
Miscellaneous
Mechanics
2UEA000463 Handle For Grounding Switch Grounding Switch x x 21
3BHB021516R0001 Grounding Switch Grounding Switch x x 19, 27
2UEA001078 Pressure Switch Pressure Switch x x 21
2UEA001051 Cooling Fan Cooling fan x x 17, 30
2UEA001026 Filter Converter Door Filter x 21
2UEA001042 Filter IFU Section Door Filter x 21
2UEA001704 Filter Converter Door Filter x
2UEA001694 Filter IFU Section Door Filter x
2UEA001629 Door Hinge Door HInge x x 13, 24
2UEA001135 Door Hinge Door Hinge x
2UEA001303 Air Plenum Phase Module Plenum x
2UEA001770 Air Plenum Phase Module Plenum x 34
2UEA001362 Phase Module Exchange Tool Phase Module Exchange Tool x 21
2UEA002275 Phase Module Exchange Tool Phase Module Exchange Tool x
2UEA002371 Phase Module Lift Hoist Phase Module Lift Hoist x
2UEA002535 Hoist Frame Hoist Frame x
2UEA002151 Hoist Bracket Hoist Bracket x
3BHB026563R0001 Phase Module Contact Phase Module Contact Receptacle x
2UEA001800 Phase Module Contact Phase Module Contact Receptacle x
2UEA002175 Key Low Voltage Controls Door Key x x
2UEA002174 Key Phase Module Door Key x x
Drive Options
2UEA000983 Modbus Module Modbus Module NMBA-01 (+FAMM0) x x
2UEA001290 Controlnet Module Controlnet Module (+FAMAC) x x
2UEA001065 Device Net Module Device Net Module (+FAMAD) x x
2UEA001063 Ethernet Module Ethernet Module NETA-01 (+FAME0) x x
2UEA001064 Ethernet Adaptor Module Ethernet IP Adaptor Module (+FAMAE) x x
2UEA001291 NPBA-12 Module Profibus NPBA-12 Module (+FAMP0) x x
Speed Measurement NTAC-02
58976008 Speed Measurement x x
(+ENCS0)
3BHB0290257R0001 Drive Monitor Drive Monitor 3000 (+DMN01) x x

10 ACS 2000 technical data

Frame 1 overview

The ACS 2000 4KV has three sections, The Incoming/Control Parts can be ordered online at www.abbnow.com or by calling
section, the input filter (IFU) section and the Phase Module 1-800-752-0696 (US Only) or 1-262-785-3200 (International)
section. This manual is divided, by frame size, into those sections Option 1.
showing the spare parts in each section.

ABB reserves the right to change part numbers at any time.

If you have difficulty identifying the part you need, please feel free
to contact Technical Support.

Incoming / Control IFU Phase Module

Section Section Section

ACS 2000 technical data 11

Incoming/Control Section

1.2

1.1

Picture 1: View from back of incoming section

Item Part number Cabinet Qty Description Notes

1.1 2UEA000149 3 Surge Arrestor
1.2 2UEA001267 3 Fuse, 80 Amp 300-400 HP
1.2 2UEA001268 3 Fuse, 140 Amp 450-700 HP
1.2 2UEA000093 3 Fuse, 200 Amp 800-1000 HP

12 ACS 2000 technical data

Incoming/Control Section
Front Door

1.5 1.4

1.3 1.19
1.6
1.9
1.7 1.8
1.7 1.10

1.14
1.11 1.12 1.15
1.12 1.13
1.16

1.17 1.18
Picture 2: Front view of incoming section

Item Part number Cabinet Qty Description Notes

1.3 2UEA000987 1 CDP-312R Control Panel Equivalent to 68281059
1.4 3BHL000764P0001 1 Control Panel Interface NDPI-02 Equivalent to 58914444
1.5 2UEA000986 1 Keypad Frame Equivalent to 68228344
1.6 2UEA000950 1 Pushbutton-White, 30MM
1.7 2UEA000958 2 Contact & Lamp Block w/Holder

1.8 2UEA000962 1 LED-White

1.9 2UEA000951 1 Pushbutton-Green, 30MM

1.10 2UEA000963 1 LED-Green

1.11 2UEA000952 1 Pushbutton-Yellow, 30MM
1.12 2UEA000959 2 Lamp Block w/Holder
1.13 2UEA000964 1 LED-Yellow
1.14 2UEA000953 1 Pushbutton-Blue, 30MM
1.15 2UEA000965 1 LED-Blue
1.16 2UEA000131 1 Emergency Stop Protective Collar
1.17 2UEA000130 1 Emergency Stop Pushbutton
1.18 2UEA001312 1 Contact Block and Holder
1.19 2UEA000572 1 Y-Connector, RJ12

ACS 2000 technical data 13

Incoming/Control Section
Control swing frame

1.21 1.20
1.34
1.22
1.21

1.23 1.35

1.38 1.36
1.24
1.42
1.40 1.37
1.25
1.29
1.26
1.28
1.27

1.30
1.39 1.41
1.31
1.43

1.32

1.33

Picture 3A: Swing frame - Front Picture 3B: Swing frame - Back

14 ACS 2000 technical data

Incoming/Control Section

Item Part number Cabinet Qty Description Notes

1.20 3BHE024577R0101 2 AMC 34 Control Board Equivalent to 68281059
1.21 3BHE024855R0101 2 INT-2 Board Equivalent to 58914444
1.22 2UEA000651 2 64 Conductor Ribbon Cable
1.23 2UEA000633 6 Terminal Block, Fuse Clip

1.24 2UEA000761 6 Fuse, 4A

1.25 2UEA000630 23 Terminal Block

1.26 2UEA000632 3 Terminal Block
1.27 2UEA000145 4 Terminal Block, Earthing
1.28 2UEA001336 1 Circuit Breaker, 2 Pole 10A 480V
1.29 2UEA000791 1 Circuit Breaker, 3 Pole 4A 480V
1.30 2UEA000793 1 480V Relay, 24VDC Coil, NO Aux Qty may differ based on options
1.31 2UEA000936 2 20A 3 Phase Buffer Module Qty may differ based on options
1.32 2UEA002224 1 Power Supply, 24V
1.33 2UEA001960 0 Battery, 24VDC, 12 Ah Optional Equipment
1.34 3BHB003041R0101 1 IOEC Control Module Qty may differ based on options
1.35 2UEA000843 6 IOEC Connector-3 Position
1.36 2UEA000845 3 IOEC Connector-10 Position
1.37 2UEA000861 2 IOEC Connector-7 Position
1.38 2UEA001449 1 Manual Starter Qty may differ based on options
1.39 2UEA001450 1 Contactor Qty may differ based on options
1.40 2UEA001451 1 Terminal Block Qty may differ based on options
1.41 2UEA001452 0 Aux. Block, 4 Pole Qty may differ based on options
1.42 2UEA001453 1 Aux. Contact. Manual Starter Qty may differ based on options
1.43 2UEA001961 0 UPS, DC, 24Vdc, 40A Qty may differ based on options

ACS 2000 technical data 15

IFU Section
Middle - Resistor box components

2.1

Part Number 2UEA000645 - Resistor box assembly

2.9 2.11 2.10 2.4

2.7

2.3

2.2

Picture 5B: Top of resistor box -

Input filter capacitor assembly

2.8 2.6 2.5

16 ACS 2000 technical data

IFU Section
Middle - Resistor box components

2.13
2.14

2.15

2.16
2.12
Picture 5A: Resistor box section

Item Part number Cabinet Qty Description Notes

2UEA000645 1 RESISTOR BOX ASSEMBLY
2.1 2UEA000992 1 IFU CAPACITOR
2.2 2UEA000138 1 CHARGING TRANSFORMER
2.3 2UEA000967 1 HIGH VOLTAGE RELAY
2.4 3BHE032593R0002 1 IPS
2.5 3BHE032285R0102 1 HVD BOARD
2.6 3BHE005555R0101 1 LD SYN-01
2.7 3BHE020959R0127 1 IPS Single Voltage
2.8 3BHE006373R0101 1 Optical Electrical Interface (OEI) Board
2.9 2UEA001051 1 Fan
2.10 3BHB020698R0010 1 NP Grounding Capacitor
2.11 3BHB024326R0001 1 Input Filter Capacitor Assembly
2.12 2UEA000005 3 EMC FILTER CAPACITOR
2.13 2UEA000004 3 EMC FILTER RESISTOR
2.14 2UEA000993 3 IFU RESISTOR
2.15 2UEA000711 1 NP CM Filter Resistor
2.16 2UEA000988 3 LEM CURRENT TRANSDUCER

ACS 2000 technical data 17

IFU Section
Bottom half

2.18

2.19

2.17

Picture 6: Front view of inductor stack

Item Part number Cabinet Qty Description Notes

2.17 2UEA001473 1 INDUCTOR STACK
2.18 2UEA000886 1 INDUCTOR, EMC FILTER
2.19 3BHB024327R0001 2 INRESTOR

18 ACS 2000 technical data

Phase Module Section

3.2

3.3

3.1

Picture 7: Front view of phase module cabinet

Item Part number Cabinet Qty Description Notes

3.1 3BHB021516R0001 1 GROUNDING SWITCH
3.2 2UEA001141 6 PHASE MODULE
3.3 2UEA000358 1 DC LINK CAPACITOR

ACS 2000 technical data 19

Phase Module Section
NP Frame

3.8 3.9

3.7 3.6

3.10
3.11
3.4
3.5
Picture 8A: Top Half of NP Frame Bottom Half of NP Frame

Item Part number Cabinet Qty Description Notes

3.4 2UEA000893 2 DC LINK RESISTOR
3.5 2UEA001168 1 CROWBAR ASSEMBLY
3.6 2UEA000360 4 CLAMP RESISTOR
3.7 2UEA000357 4 CLAMP CAPACITOR
3.8 2UEA000911 4 CLAMP DIODE
3.9 2UEA000883 4 CLAMP INDUCTOR
3.10 3BHE009017R0102 4 VLSCD BOARD
3.11 3BHE024747R0101 1 CROWBAR DRIVE PCB

20 ACS 2000 technical data

Miscellaneous

Item Part number Cabinet Qty Description Notes

4.1 2UEA001362 N/A Frame 1 Phase Module Removal Tray

4.2 2UEA001026 2 Converter Door Filter Material
4.3 2UEA001042 1 IFU Panel Filter Material
4.4 2UEA000463 1 Handle for Grounding Switch
4.5 2UEA001078 2 Pressure Switch

ACS 2000 technical data 21

Frame 2 Parts

Incoming / Control IFU Sections Phase Module

Section (Left & Right) Section

22 ACS 2000 technical data

Incoming/Control Section

1.2

1.1

Picture 9A: View from back of incoming section

Item Part number Cabinet Qty Description Notes

1.1 2UEA000149 3 Surge Arrestor
1.2 2UEA001268 6 Fuse, 140 Amp 1250 HP
1.2 2UEA002203 6 Fuse, 160 Amp 1500-1750 HP
1.2 2UEA000093 6 Fuse, 200 Amp 2000 HP

ACS 2000 technical data 23

Incoming/Control Section
Front Door

1.5 1.3 1.4

1.6 1.7
1.8

1.9 1.10 1.9

1.11 1.12
1.15

1.14 1.13 1.14

1.16 1.17
1.20

1.19 1.18 1.21

Picture 10: Front view of incoming section

Item Part number Cabinet Qty Description Notes

1.3 2UEA000987 1 CDP-312R Control Panel Equivalent to 68281059
1.4 3BHL000764P0001 1 Control Panel Interface NDPI-02 Equivalent to 58914444
1.5 2UEA000986 1 Keypad Frame Equivalent to 68228344
1.6 2UEA000570 1 CDP312 Connector Plug
1.7 2UEA000572 1 Y-Connector, RJ12
1.8 2UEA000950 1 Pushbutton Operator - White, 30MM

1.9 2UEA000958 2 Contact and lamp block with holder kit

1.10 2UEA000962 1 LED - White

1.11 2UEA000951 1 Pushbutton Operator - Green, 30MM
1.12 2UEA000963 1 LED-Green
1.13 2UEA000952 1 Operator, Yellow
1.14 2UEA000959 2 Lamp Block w/Holder
1.15 2UEA000964 1 LED-Yellow
1.16 2UEA000953 1 Operator, Blue
1.17 2UEA000965 1 LED-Blue
1.18 2UEA000131 1 Emergency Stop Protective Collar
1.19 2UEA000130 1 Emergency Stop Pushbutton
1.20 2UEA001312 1 Emergency Stop Contact Block
1.21 2UEA001629 10 Door Hinge

24 ACS 2000 technical data

 Incoming/Control Section
Control Swing Frame

1.22

1.23
1.24
1.30
1.25
1.39 1.38
1.40 1.26

1.41 1.27

1.42 1.39 1.35

1.36
1.31
1.37

1.32 1.29

1.34
Picture 11A: Swing frame - Front
Picture 11B: Swing frame - Back

1.33
1.28

ACS 2000 technical data 25

Incoming/Control Section
Control Swing Frame

Item Part number Cabinet Qty Description Notes

1.22 3BHE024577R0101 2 Application and Motor Control Board
1.23 3BHE024855R0101 2 Interface Board
1.24 3BHB003041R0101 2-4 IOEC Module
1.25 2UEA000843 6 IOEC Connector - 3 Position
1.26 2UEA000861 2 IOEC Connector - 7 Position
1.27 2UEA000845 3 IOEC Connector - 10 Position
1.28 2UEA002224 1 +24VFD main Power Supply, 40A 480AC
1.29 2UEA000936 1 Power Supply Buffer
1.30 2UEA000651 2 Ribbon Cable
1.31 2UEA001336 1 Circuit Breaker, Charging
1.32 2UEA000791 1 Circuit Breaker, Main Power Supply
1.33 2UEA002101 1 Circuit Breaker, IPS Supply
1.34 2UEA000793 1 Relay, Fan Motor
1.35 2UEA001449 2 or 3 Manual Starter, Fan
1.36 2UEA001450 2 or 3 Contactor, Fan
1.37 2UEA001453 1 Fan Aux Contact
1.38 2UEA000761 9 Fuse, 4A
1.39 2UEA000936 8 Terminal Block, Fuse Clip
1.40 2UEA000630 31 Terminal Block X03, X04, X09, X10 and X11
1.41 2UEA000633 8 Terminal Block X03
1.42 2UEA000772 16 Terminal Block X01 and X02

26 ACS 2000 technical data

IFU Section
Right Cabinet

2.3

2.2

2.4

2.1

Picture 12A : Right Cabinet Left Side

Item Part number Cabinet Qty Description Notes

2.1 2UEA002379 1 IFU Resistor Box
2.2 2UEA001407 1 Resistor, CM Filter
2.3 2UEA001456 3 Current Transducer
2.4 3BHB021516R0001 1 Grounding Switch

ACS 2000 technical data 27

IFU Section
Right Cabinet
2.10
2.7

2.5

2.8 2.9

2.6

Picture 12B: Right Cabinet

Item Part number Cabinet Qty Description Notes

2.5 2UEA002082 1 Crowbar Stack Asm
2.6 2UEA001406 1 Capacitor, DC Link
2.7 3BHE024747R0101 1 Crowbar Driver Board
2.8 2UEA001348 2 Resistor, DC Link
2.9 3BHB024327R0001 2 Inrestor
2.10 3BHE032593R0002 1 IPS Power Supply

28 ACS 2000 technical data

IFU Section
Filter Assembly

2.13
2.17
2.18

2.11

2.16

2.14
2.15
2.12
Picture 13A: IFU Filter Assembly

Item Part number Cabinet Qty Description Notes

2.11 3BHB024326R0001 1 Filter Assembly
2.12 2UEA001352 1 IFU Capacitor
2.13 3BHB020698R0010 1 NP Grounding Capacitor
2.14 2UEA000967 1 High Voltage Relay
2.15 3BHE005555R0101 1 Sync Board
2.16 3BHE020959R0127 1 IGBT Power Supply Board
2.17 3BHE006373R0101 1 Optical Electrical Interface
2.18 3BHE032285R0102 1 High Voltage Divider Board

ACS 2000 technical data 29

IFU Section
Left Cabinet

2.23

2.24 2.20

2.25
2.22

2.21
2.19

Picture 14A: Left IFU Cabinet

Item Part number Cabinet Qty Description Notes

2.19 2UEA002379 1 IFU Resistor Box
2.20 2UEA001352 1 IFU Capacitor
2.21 2UEA002554 1 Inductor Stack
2.22 2UEA001351 1 Inductor, EMC Filter
2.23 2UEA000138 1 Charging Transformer
2.24 2UEA001051 2-3 Cooling Fan
2.25 2UEA001404 3 EMC Capacitor

30 ACS 2000 technical data

IFU Section
Resistor Box

2.27

2.26
2.28

Picture 14A: Resistor Box -

view from the top

Item Part number Cabinet Qty Description Notes

2.26 2UEA002379 1 IFU Resistor Box
2.27 2UEA001350 1 IFU Resistor
2.28 2UEA001505 3 EMC Resistor

ACS 2000 technical data 31

Phase Module Section
NP Frame

3.2

3.1

3.3

3.4

Picture 15A: NP Frame Top

3.9
3.5

3.10

3.8

3.6

3.7

Picture 15B: NP Frame Bottom

32 ACS 2000 technical data

Phase Module Section
NP Frame

NP Frame Top

Item Part number Cabinet Qty Description Notes

3.1 2UEA000911 8 Clamp Diode
3.2 2UEA000360 8 Clamp Resistor
3.3 2UEA001405 4 Capacitor, Clamp
3.4 2UEA001403 4 Inductor, Clamp
3.5 3BHE009017R0102 4 Short Circuit Detection Board

NP Frame Bottom

Item Part number Cabinet Qty Description Notes

3.6 2UEA000911 8 Clamp Diode
3.7 2UEA000360 8 Clamp Resistor
3.8 2UEA001405 4 Capacitor, Clamp
3.9 2UEA001403 4 Inductor, Clamp
3.10 3BHE009017R0102 4 Short Circuit Detection Board

ACS 2000 technical data 33

Phase Module Section
Front

3.12

3.11

Item Part number Cabinet Qty Description Notes

3.11 2UEA002083 6 Phase Module
3.12 2UEA001770 2 Air Plenum

34 ACS 2000 technical data

 ACS 2000 technical data 35
Contact us

ABB Inc.

Copyright 2012 ABB. All rights reserved. Specifications subject to change without notice. 2UEB000131 REV B
Medium Voltage Drives
16250 W. Glendale Drive
New Berlin, WI 53151
Tel: 800-752-0696
Fax: 262-648-2072
E-Mail: [email protected]

www.abb.us/drives