12 Tmss 11 r0 HV Link Box
12 Tmss 11 r0 HV Link Box
12 Tmss 11 r0 HV Link Box
TABLE OF CONTENTS
1.0 SCOPE
4.1 General
4.2 Design Criteria
4.3 Ratings
4.4 Link Box Location
4.5 Materials
4.6 Fabrication
4.7 Marking
5.0 TESTS
1.0 SCOPE
This Specification describes the design, fabrication, test, inspection and performance
requirements of a link box for bonding and grounding of the metallic sheath of
underground power cables, to be installed in the electrical system of the Saudi
Electricity Company (SEC), Saudi Arabia.
This Material Standard Specification shall be read in conjunction with the latest
revision of SEC General Specification No. 01-TMSS-01 titled "General
Requirements for All Equipment/Materials", which shall be considered as an integral
part of this TMSS. This TMSS shall also be read in conjunction with SEC
engineering standards No. TES-P-104.08 titled "Bonding & Grounding of Insulated
Metallic Sheath of Power Cables" and also with SEC Purchase Order or Contract
Schedules for project, as applicable.
3.4 IEEE C37.20.2 Standard for Metal-Clad and Station Type Cubicle
3.6 ICEA P-45-482 Short Circuit Performance of Metallic Shields and Sheaths of
Insulated Cable
3.7 Electra (28) CIGRE "The Design of Specially Bonded Cable Circuits (Part 1)
(Committee 21, Working Group 7) (May 1973)."
4.1 General
4.1.1 The link box shall be of manufacturer's standard design and shall meet or
exceed the requirements of this Specification in all respects.
4.1.2 Manufacturer's drawings shall show the outline of the link box, all
components inside together with all pertinent dimensions. Any variations in
these dimensions due to manufacturing tolerances shall be indicated.
4.1.3 The bonding method of the metallic sheath of the power cables inside the link
box shall be as specified in data schedule.
4.1.4 Special Link Boxes can be required when new substation are looped in from
the existing cable circuits.
4.2.1 The design temperature shall correspond to the site conditions referenced in
01-TMSS-01.
4.2.2 The link box design shall generally conform to IEC60298 or IEEE C37.20.2.
4.3 Ratings
4.3.1 The specific ratings of the link box and its components shall be as specified.
in this standard and the data schedule.
4.3.2 The electrical terminals inside the link box shall be insulated to withstand the
site test mentioned in clause 5.3.
4.3.3 The busbar, connecting link, ground connector and other fault current paths
shall be capable of carrying the fault current mentioned in the data schedule
for a fault duration or clearing time of 1 second. The minimum size of the
busbars, connecting links etc. shall be computed per ICEAP-45-482
according to the fault current mentioned in the data schedule and maximum
copper temperature of 250°C and provided for SEC review and approval.
4.3.4 The sheath voltage limiter (SVL), used within the link box shall be capable of
withstanding the following conditions:
b. In streets acceptable places for link box pit are either footpath or road
island.
b. For above ground, outdoor installation, the link box shall be pillar
type and pad-mounted as shown in Figure 1.
4.5 Materials
4.5.1 Bonding Links, Leads, Terminals, Nuts, Bolts, Washers and Cable Clamps
c. In cross bonding link boxes, the bonding leads shall be coaxial cable
with cross section of minimum 240 mm2.
d. In solid bonding earthing, the bonding leads shall be single core cable
with cross section of minimum 240 mm2.
e. Bonding links shall be removable tinned copper and designed for hi-
pot testing of the cable sheath. All links shall be insulated with sleeve.
Component assembly within the link box shall be per Fig. 2.
g. The bolts, nuts, washers and cable clamps shall be made of stainless
steel.
h. The terminals and cable lugs shall be made of tinned copper and shall
be supplied with the link box.
4.5.2 Busbars
4.5.4 Enclosure
ii. The outdoor link box shall have a snap-on apron plate. No
bolts shall be used for fixing the apron plate and it shall be
removable only after opening the door.
iii. Access to the front of the link box shall be by means of hinged
door which shall be fitted with two triangle-head locks and
one padlock provision per Figure 7. The padlocking provision
shall be made of 3mm thick stainless steel sheet.
v. The link box enclosure shall be painted with color per 01-
TMSS-01.
vi. The enclosure shall be labeled as "Link Box for SEC ( )kV
Cable". A danger sign plate, SEC logo plate and the name of
the cable circuit label shall be fixed on the front cover of the
link box per Figure 1. The labels and sign plates shall be fixed
by stainless steel screws.The labels shall be made of stainless
steel.
vii. Stainless steel gland plate with cable glands of adequate size
shall be provided at the bottom of the link box enclosure for
entry of bonding leads and grounding cable. Cable glands
shall be made of brass.
f. The SVL shall be of gapless, metal-oxide type per IEC60994 with tin-
plated copper terminals. The non-linear discharge resistors shall be
encapsulated with epoxy resin.
4.6 Fabrication
4.6.1 Unless otherwise agreed, SVLs shall be housed within the link boxes with
which they are associated; provision for such housing is made in the range of
standard preferred link boxes. SVLs must be so installed that they may be
readily disconnected to permit site high voltage d.c. testing on sheath
insulation, etc.
4.6.5 Unbolting of the nuts and bolts from outside the link box shall not be
possible.
4.6.6 The busbars shall be spaced and staggered in such a way that installation of
the cables can be achieved without any difficulty using common hand tools.
4.6.7 Electrical clearances between phase conductors and from any phase
conductor to ground shall be as given below:
4.6.8. When the above clearances cannot be obtained or special risks exist, adequate
solid insulation partitions shall be provided.
4.7 Marking
The flowing labels shall be provided for each link box. The labels shall be
anticorrosive material and the wording on plates shall be legibly printed and
weather-proofed.
The word 'DANGER' should read on danger label in Arabic & English, size
of the letters shall not be less than 12 mm. In addition; the wording of
“connections inside subject to high voltage DO NOT OPEN without having
Permit to Work (P.T.W.) / Sanction for Test (S.F.T.)" in Arabic & English
shall be read on danger label; size of letters shall not be less than 5 mm.
All letters shall be black on red background. The plate and colours shall be
corrosion, weather and ageing proof; the minimum size of the plates is
100 mm x 200 mm and shall be screwed in blind holes drilled on link box top
cover.
This label shall identify the number of the box for the concerned circuit,
which shall be same number provided in the schematic diagram submitted to
SEC for the same circuit. Size of the label shall not be less than30 mm x 60
mm. The label shall also be screwed in blind holes on top of the link box
cover.
The sheaths of the respective phases shall be identified by the labels fixed
with suitable glue at the points where bonding leads enter into the link box,
the size of the label shall be 20 mm x 30 mm and the written shall be in black
on white plate.
The cross bonding inside each cross-bonding link box shall be identified by a
label to avoid wrong cross bonding after maintenance. The label size shall be
20 mm x 30 mm and shall be screwed in blind holes underneath the box
cover.
Inside each cross bonding link box, the adjacent link boxes sides should be
identified by labels fixed with suitable glue inside link box to identify the
sheath section between link boxes. The size of this label should be
10 mm x 30 mm and the writing should be in black on white plate.
Cover lifting holes shall be superficial ones so as not to allow water to leak.
The following engraved title shall be written on the pit cover: "SEC -High
Voltage Cable ".
Material of cover shall be heavy duty cast iron to withstand 45 tonne moving
load.
It shall be installed inside the pit on three walls.(one for “Name of circuit No.
Of link boxes, the other two walls shall give the direction of the location of
the respective substations).
4.7.7 Nameplate
A nameplate of size 150 x 150 x 1.5 mm shall be fixed outside the link box.
The nameplate shall give the following information:
f. Year of manufacture
5.0 TESTS
All test results shall be provided for review and approval by SEC.
The type tests prescribed below shall be performed per IEC 60298 and IEC 60529 or
IEEE C37.20.2 on a complete functional assembly of the link box without SVLs.
The busbars and bonding links assembly in the link box shall be
capable of withstanding the rated symmetrical short-circuit current
specified in data schedule for one second.
5.1.4 Sheath Voltage Limiters (SVLs) shall be type tested per IEC 60099-4.
After installation, during the testing of the power cable jacket integrity, the
insulation between terminals normally connected by links shall be able to
withstand 10 kV dc for 1 minute per Electra (47) CIGRE Study Committee
21.
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.1 General
Single point/
Sheath bonding method Cross
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3 Ratings
Continuous Service
*
Voltage(kVrms)
Rated Voltage(kVrms) *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
Maximum Residual
Voltages(kVpeak) at 8/20µs
lightning impulse discharge current
of:
2.5kA *
5kA *
10kA *
Maximum Residual
Voltages(kVpeak) at long duration
2000µs discharge current of:
0.25kA *
0.5kA *
1k *
Maximum Residual
Voltages(kVpeak) at 1/>2µs steep
impulse discharge current of:
5kA *
10kA *
Insulation resistance at
2500Vdc(MΩ.) *
Cantilever strength(Nm) *
Creepage length(mm) *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.3.4(Cont’d.) Weight(Kg) *
Manufacturer *
Type designation *
4.5 Materials
Connecting Links
Material *
Finish *
Size (mm2) *
Contact resistance of
*
connections(µohm)
Cable Lug
Material *
Finish *
Size (mm2) *
Busbar
Material *
Finish *
Thickness of tin plating(µm) *
Size (mm2) *
Ground Terminal
Material *
Finish *
Size (mm2) *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
4.5(Cont’d.) Enclosure
Height (mm) *
Width (mm) *
Depth (mm) *
Sheet Material(Fiber Glass/
Brass/ Stainless Steel)
Stainless Steel Grade 304L
Sheet Thickness (mm)
Net Weight (Kg) *
Gross Weight (Kg) *
Painting System *
Color of Interior *
Color of Exterior *
Insulating Material
Type *
Size *
Voltage rating(kV) *
Insulation resistance
between links (MΩ.) *
links to ground (MΩ.) *
4.7 Marking
Phase Identification Label
Provided? *
REFERENCE
SECTION NO. DESCRIPTION 'A' 'B' 'C'
Official Seal/Stamp
of the Company &
Date