MARTE II-h Tech 20150605 Haitian - High Speed

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Haitian MarsⅡ/h Series

HAITIAN INTERNATIONAL HOLDINGS LIMITED


Unit 1105 Level 11
Metroplaza Tower 2
Haitian Mars Series
223 Hing Fong RD Kwai Fong N.T
[email protected]
www.haitian.com
Specifications / high
1700-4800KN
NINGBO HAITIAN HUAYUAN MACHINERY CO., LTD.
Export Processing Zone, Ningbo 315800 China
+86-574-86177242
+86-574-86221864
[email protected]
www.haitian.com

Haitian Partner:
HT 20150605-IV
Haitian Mars Ⅱ /h Series
Higher Performance Injection Molding Machine
Haitian is dedicated in providing customers with new technology to improve the production of their plastic parts. Our close High injection speed
cooperation with customers provide a better understand for the challenges facing the injection molding industry Higher injection speeds provide a faster filling speed for thinner
walled products, reducing internal stress on the molded part.
The MA II/h series machine has a higher performance compared to the traditional standard injection molding machine. Designed
to provide a faster injection speed and reduced cycle times, the MA II/h series machines give a wider processing window for the
production of parts needing additional molding performance.

Injection speed (mm/s)


The MA II/h series machine has proved extremely successful in the production of thin-wall and multi-cavity products. The machine
is very versatile and is also used for standard products which require additional molding performance.
250

200

150

100

50

0
Standard IMM MAⅡ/h MAⅡ/p
Civilian products Packaging
application application

The injection speed chosen for an application depends on the product.

Reduced Dry Cycle Time

Dry cycle time(s)

4.5
MA 3300Ⅱ/1700h
4
_ +
3.5
1700 kN 4800 kN
3
We Create Advantage
2.5

2
Higher Process Control: Broader Process Window
With a higher injection speed and faster control response time, the molding process window is increased for parts requiring 1.5
a higher level of molding performance.
1
Stronger Mechanical Structure
The total structure of the machine is 30% higher than standard traditional injection molding machines. Designed to ensure 0.5
the MA II /h is fit for the demands of a higher performance machine.
0
Increased Productivity
The higher performance of the MA II/h series machine brings additional production benefit due to the reduced cycle time 170T 210T 270T 330T 390T 480T
and improved injection process control.
Standard IMM
Extremely Economical : Lower Cost MAⅡ/h
The Ma II/h series machine utilizes our Patented Servo Hydraulic Drive technology. Compared to traditional hydraulic systems
which use fixed speed motors and accumulators to achieve a higher machine performance. The MA II/h machine provides a
significant energy saving compared to other machines in the market.
Clamping efficiency increased by 20% compared to Standard IMM.

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Haitian Mars Ⅱ /h Series
Higher Performance Injection Molding Machine

① ② ⑤

③ ④

Our Commitment:
Professional All-round Service
Our highly qualified sales and service team provide to our customer a professional and efficient
before and after-sales support for our machines.
Figure ① Figure ③
Dynamic Clamping Unit Design: Self Lubricating High Load Bearings: Total Solution Package
The tie bars have been specially designed according The clamping unit utilizes special bearings for higher We can also offer to our customers additional equipment to enhance the customers production
the requirements of the higher performance load capacities and a longer working life. requirements.
machine. The unique shape significantly reduces the Automation using a customized solution for IML applications, Inserting or post molding applications.
stress on the tie bars during fast mold movements Figure④
and rapid clamp force buildup. Highly Responsive Hydraulic System: Professional Mold Testing
The hydraulic system has been design to provide a rapid We provide a mold testing service to our customers to ensure the selected equipment is according the
Figure ② response with a significant increase in oil flow to enable mold part application.
High Precision Double Guide Rail: higher overall performance.
The precision linear guide rails provide perfect Customized Solutions
alignment and reduced friction during the rapid Should our machines require adaption to meet a special molding application, we have the experience
Figure ⑤
injection filling stage of the molding cycle. Highly Rigid Machine Frame: to provide a modified solution to meet the customers requirements.
Finite element analysis software is used to ensure our
machine frames meet the higher performance demands
and ensure a long production life. The design has an
increased rigidity of is 30% compared to a standard
injection molding machine.

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Haitian Mars Ⅱ /h Series
Higher Performance Injection Molding Machine

Application for Retail and Household Industry Application for Thin-wall Packaging
Description: Simple clothes hanger Description: Disposable aviation cup
Material: PP Material: PS
Weight: 35g Weight: 10.3g
Mold cavity: 4 out of 1 Mold cavity: 8 out of 1
Higher Performance Machine: Higher Performance Machine :
MA 2700Ⅱ/1100h (Cycle time: 18 sec) MA 3300Ⅱ/h (Cycle time: 8.5 sec)
Standard machine : Standard Machine:
MA 2800Ⅱ/1350 (Cycle time: 22 sec) 320 T machine (Cycle time: 12.2 sec)

Description: Takeaway Food Container


Material: PP
Weight: 15.5g
Mold cavity: 4 out of 1
Higher Performance Machine :
MA 3300Ⅱ/h (Cycle time: 5.8 sec)
Standard Machine:
320 T machine (Cycle time: 8.1 sec)

Application for Retail and Household Industry Application for Medical Industry
Description: Needle guard
Description: Middle sized rectangular food storage box
Material: PP
Material: Transparent PP
Weight: 0.57g
Weight: 75g
Mold cavity: 228 out of 1
Mold cavity: 4 out of 1
Higher Performance Machine :
Higher Performance Machine : MA 3300Ⅱ/1700h (Cycle time: 22 sec)
MA 2700h (Cycle time: 11.4 sec)
Standard Machine : MA 3200Ⅱ/1700 (Cycle time: 26 sec)
Standard Machine:
280 T machine (Cycle time: 15.2 sec)

Description: 5ml Syringe


Material: PP
Weight: 2.5g
Mold cavity: 48 out of 1
Higher Performance:
MA 2700h (Cycle time: 10.2 sec)
Standard Machine:
250 T machine (Cycle time: 14.9 sec)

Remark: Different machine configurations are required for different applications. Remark: Different machine configurations are required for different applications.

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Specification
MA1700 Ⅱ MA2100 Ⅱ MA2700 Ⅱ
580h 510p 750h 580p 1050h 750p
INJECTION UNIT A B A B A B A B A B A B
Screw diameter mm 40 45 40 45 45 50 40 45 50 55 45 50
Screw L /D ratio L/D 25 23 25 23 25 23 25 23 25 23 25 23
Shot size (theoretical) cm3 251 318 251 318 334 412 251 318 471 570 334 412
Injection weight (PS) g 228 289 228 289 304 375 229 289 429 519 304 375
Injection rate (PS) g/s 156 197 250 316 230 284 255 322 257 311 353 436
Injection Speed mm/s 136 218 159 223 144 244
Injection pressure MPa 228 180 203 161 221 179 228 180 226 186 221 179
Plasticizing rate (PS) g/s 28 36 28 36 32 40 28 36 48 56 32 40
Screw speed rpm 300 300 300 300 300 300
CLAMPING UNIT
Clamp tonnage kN 1700 2100 2700
Toggle stroke mm 430 490 540
Space between tie bars mm 520X470 570X520 620X620
Max. mold height mm 520 550 600
Min. mold height mm 180 200 220
Ejector stroke mm 140 140 150
Ejector force kN 33 62 62
OTHERS
Max. pump pressure MPa 16 16 16
Pump motor power kW 22 30 30 42 42 13+42
Heater power kW 15.8 20.5 17.3 20.5 20 21.8
Machine dimension (l × w × h) m 5.53×1.56×2.18 5.53×1.56×2.18 5.93×1.63×2.28 5.93×1.63×2.28 6.54×1.72×2.28 6.54×1.72×2.28
Machine weight t 8.2 8.2 9.8 9.5 12.1 12
Hopper capacity kg 50 50 50 50 50 50
Oil tank capacity l 455 550 635

770 840 910


630 700 700
560 560 560
490 60XM20 L45 420 60XM20 L45 420
420 280 280
350 140 140
80XM16 L35 280
140

Platen dimensions
Moving platen ø100 ø100
ø100

795
700
560
420
280
140

910
700
560
420
280
140
100
200
400

100
200
400
720
630
560
490
420
350
280
140

200

4-ø28
12-ø38 12-ø38

100 100
200 200 200
400 400

335 390 450


50 50 50
20 50 50 40 70 40

Platen dimensions
Mounting hole for robot/sprue picker top

ø3
ø3

ø3
107.5

190
view from fixed platen
125

190
ø160
ø125

ø160
SR10 SR10 SR10

4XM12 L25 4XM16 L32 4XM20 L40

490 200-550
430 180-520 540 220-600

5530 830 700 5935 890 735 6535 895 760


2865 335 3015 390 3230 450

Machine dimensions
2180

2290

2280
2080

2165

2140
1375

1410

1395
We reserve the right to make 950 970 1000
115

115

115
changes as a result of further 4775 1010 5025 1070 5460 1090
technical advantages.

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Specification
MA3300 Ⅱ MA3900 Ⅱ MA4800 Ⅱ
1600h 1050p 2250h 1600p 3150h 2250p
INJECTION UNIT A B A B A B A B A B A B
Screw diameter mm 60 65 50 55 65 70 60 65 70 80 65 70
Screw L /D ratio L/D 25 23 25 23 25 23 25 23 25 23 25 23
Shot size (theoretical) cm3 735 862 471 570 1061 1231 735 862 1423 1859 1061 1231
Injection weight (PS) g 669 785 429 519 966 1120 669 785 1295 1692 966 1120
Injection rate (PS) g/s 361 423 375 454 399 463 470 552 470 614 547 634
Injection Speed mm/s 140 210 132 183 134 181
Injection pressure MPa 216 184 226 186 212 183 216 184 223 170 212 183
Plasticizing rate (PS) g/s 61 70 48 56 76 88 61 70 82 101 76 88
Screw speed rpm 250 300 250 250 200 250
CLAMPING UNIT
Clamp tonnage kN 3300 3900 4800
Toggle stroke mm 640 730 780
Space between tie bars mm 720X720 760X760 830X830
Max. mold height mm 650 820 850
Min. mold height mm 240 300 320
Ejector stroke mm 160 180 200
Ejector force kN 85 110 110
OTHERS
Max. pump pressure MPa 16 16 16
Pump motor power kW 13+42 22+42 22+42 30+42 30+42 42+42
Heater power kW 27.3 25.1 30 39.5 33 46.5
Machine dimension (l × w × h) m 7.22×1.95×2.63 7.22×1.95×2.63 7.83×2.02×2.67 7.83×2.02×2.67 8.49×2.14×2.75 8.49×2.14×2.75
Machine weight t 16.7 16.5 19.2 19 21.8 21.5
Hopper capacity kg 50 50 100 50 100 100
Oil tank capacity l 805 855 965

1030 1110 1216


840 840 980
700 700 840
560 560 700
420 560
64XM20 L40 420 68XM20 L40 420
280 280 96XM20 L40
280

Platen dimensions
Moving platen
ø120
ø100 ø100

1216
840
700
560
420
280
980

100
150
200
400
1110
840
700
560
420
280

100
200
400
1030

100
200
400
840
700
560
420
280

4-ø58
12-ø38

12-ø38 100
12-ø38 200
100 100 400
200 200 700
400 400

470 500 600


50 50 50
75 140 75 140 105 140

Platen dimensions
Mounting hole for robot/sprue picker top
view from fixed platen
420

490

490
ø4

ø4

ø4
280

350

350
ø160

ø160

ø200
SR15 SR15 SR15

8XM20 L30 8XM20 L30 8XM20 L35

640 240-650 730 300-820 780 320-850

7225 1015 875 7825 1050 910 8490 1125 985


3530 470 3890 500 4125 600

Machine dimensions
2370

2400

2465
2625

2675

2755
1465

1490

1525
1100 1200 1200
We reserve the right to make
115

115

115
6365 1170 6775 1235 7330 1415
changes as a result of further
technical advantages.

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