Model 3741F12100G

Differential MEMS DC accelerometer, 27 mV/g, 100 g, 10 ft integral cable

Installation and Operating Manual

For assistance with the operation of this product,

contact the PCB Piezotronics, Inc.

Toll-free: 716-684-0001
24-hour SensorLine: 716-684-0001
Fax: 716-684-0987
E-mail: [email protected]
Web: www.pcb.com
Repair and Maintenance Returning Equipment
If factory repair is required, our representatives will
PCB guarantees Total Customer Satisfaction through its provide you with a Return Material Authorization (RMA)
“Lifetime Warranty Plus” on all Platinum Stock Products number, which we use to reference any information you
sold by PCB and through its limited warranties on all other have already provided and expedite the repair process.
PCB Stock, Standard and Special products. Due to the This number should be clearly marked on the outside of
sophisticated nature of our sensors and associated all returned package(s) and on any packing list(s)
instrumentation, field servicing and repair is not accompanying the shipment.
recommended and, if attempted, will void the factory
warranty.
Contact Information
Beyond routine calibration and battery replacements PCB Piezotronics, Inc.
where applicable, our products require no user 3425 Walden Ave.
maintenance. Clean electrical connectors, housings, and Depew, NY14043 USA
mounting surfaces with solutions and techniques that will
Toll-free: (800) 828-8840
not harm the material of construction. Observe caution
24-hour SensorLine: (716) 684-0001
when using liquids near devices that are not hermetically
General inquiries: [email protected]
sealed. Such devices should only be wiped with a
Repair inquiries: [email protected]
dampened cloth—never saturated or submerged.
For a complete list of distributors, global offices and sales
In the event that equipment becomes damaged or ceases
representatives, visit our website, www.pcb.com.
to operate, our Application Engineers are here to support
your troubleshooting efforts 24 hours a day, 7 days a
week. Call or email with model and serial number as well Safety Considerations
as a brief description of the problem.
This product is intended for use by qualified personnel
who recognize shock hazards and are familiar with the
Calibration precautions required to avoid injury. While our equipment
is designed with user safety in mind, the protection
Routine calibration of sensors and associated provided by the equipment may be impaired if equipment
instrumentation is necessary to maintain measurement is used in a manner not specified by this manual.
accuracy. We recommend calibrating on an annual basis,
after exposure to any extreme environmental influence, Discontinue use and contact our 24-Hour Sensorline if:
or prior to any critical test.
 Assistance is needed to safely operate equipment
PCB Piezotronics is an ISO-9001 certified company whose  Damage is visible or suspected
calibration services are accredited by A2LA to ISO/IEC  Equipment fails or malfunctions
17025, with full traceability to SI through N.I.S.T. In
addition to our standard calibration services, we also offer For complete equipment ratings, refer to the enclosed
specialized tests, including: sensitivity at elevated or specification sheet for your product.
cryogenic temperatures, phase response, extended high
or low frequency response, extended range, leak testing, Definition of Terms and Symbols
hydrostatic pressure testing, and others. For more
information, contact your local PCB Piezotronics The following symbols may be used in this manual:
distributor, sales representative, or factory customer
service representative. DANGER
Indicates an immediate hazardous
situation, which, if not avoided, may
result in death or serious injury.

Manual 21354 Rev E

ECN 50523
 CAUTION
Refers to hazards that could damage
the instrument.

NOTE
Indicates tips, recommendations and
important information. The notes
simplify processes and contain
additional information on particular
operating steps.

The following symbols may be found on the equipment

described in this manual:

This symbol on the unit indicates that

high voltage may be present. Use
standard safety precautions to avoid
personal contact with this voltage.

This symbol on the unit indicates that

the user should refer to the operating
instructions located in the manual.

This symbol indicates safety, earth

ground.

Manual 21354 Rev E

ECN 50523
 PCB工业监视和测量设备 - 中国RoHS2公布表
PCB Industrial Monitoring and Measuring Equipment - China RoHS 2 Disclosure Table
有害物质

汞 镉
部件名称 铅 (Pb) (Hg) (Cd) 六价铬 (Cr(VI)) 多溴联苯 (PBB) 多溴二苯醚 (PBDE)
住房 O O O O O O
PCB板 X O O O O O
电气连接器 O O O O O O

压电晶体 X O O O O O

环氧 O O O O O O

铁氟龙 O O O O O O

电子 O O O O O O
厚膜基板 O O X O O O
电线 O O O O O O

电缆 X O O O O O
塑料 O O O O O O
焊接 X O O O O O

铜合金/黄铜 X O O O O O

本表格依据 SJ/T 11364 的规定编制。

O： 表示该有害物质在该部件所有均质材料中的含量均在 GB/T 26572 规定的限量要求以下。
X： 表示该有害物质至少在该部件的某一均质材料中的含量超出 GB/T 26572 规定的限量要求。
铅是欧洲RoHS指令2011/65/ EU附件三和附件四目前由于允许的豁免。

CHINA RoHS COMPLIANCE

Manual 21354 Rev E

ECN 50523
Component Name Hazardous Substances
Lead (Pb) Mercury (Hg) Cadmium (Cd) Chromium VI Polybrominated Polybrominated
Compounds Biphenyls (PBB) Diphenyl Ethers
(Cr(VI)) (PBDE)
Housing O O O O O O
PCB Board X O O O O O
Electrical Connectors O O O O O O
Piezoelectric Crystals X O O O O O
Epoxy O O O O O O
Teflon O O O O O O
Electronics O O O O O O
Thick Film Substrate O O X O O O
Wires O O O O O O
Cables X O O O O O
Plastic O O O O O O
Solder X O O O O O
Copper Alloy/Brass X O O O O O
This table is prepared in accordance with the provisions of SJ/T 11364.
O: Indicates that said hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement of GB/T 26572.
X: Indicates that said hazardous substance contained in at least one of the homogeneous materials for this part is above the limit
requirement of GB/T 26572.
Lead is present due to allowed exemption in Annex III or Annex IV of the European RoHS Directive 2011/65/EU.

Manual 21354 Rev E

ECN 50523
 General
OPERATING GUIDE
for use with

High Sensitivity DC ACCELEROMETERS

SPECIFICATION SHEET, INSTALLATION DRAWING

AND CALIBRATION INFORMATION ENCLOSED

PCB ASSUMES NO RESPONSIBILITY FOR DAMAGE CAUSED TO THIS PRODUCT AS A RESULT OF PROCEDURES THAT ARE
INCONSISTENT WITH THIS OPERATING GUIDE.

1.0 INTRODUCTION
Congratulations on the purchase of a quality, DC Lower range, higher sensitivity DC accelerometers, allow
acceleration sensor. PCB’s high sensitivity DC for simple 2 g turn-over testing as a means of determining
accelerometers provide optimal performance the health of the unit prior to use. By simply placing the
characteristics in a high quality package. In order to unit in a +1g position and noting the output, then turning
ensure the highest level of performance for this product, it the unit on its side to the null position and noting the 0g
is imperative that you properly familiarize yourself with output error, followed by the same technique, only in the
the correct mounting and installation techniques before -1g position, the user can verify the health of the
attempting to operate this device. If, after reading this accelerometer. The +1g, null and -1g values are now
manual, you have any additional questions concerning this apparent to the user.
sensor or its application, feel free to call a factory
Application Engineer at 716-684-0001 or your nearest General High Sensitivity DC Accelerometer Terms
PCB sales representative.
Excitation- + 10 V dc typical.
2.0 HIGH SENSITIVITY DC ACCELEROMETERS
Sensitivity- mV/g
High sensitivity DC accelerometers are devices which
require stable power. Unlike standard non-amplified ZMO- Zero Measurand Output (mV output with
piezoresistive accelerometer designs, this stable power is no acceleration applied)
provided by an internal voltage regulator. Therefore TSS- Thermal Sensitivity Shift (sensitivity
PCB’s high sensitivity DC accelerometers may be variation due to temperature change)
supplied with a positive unregulated DC supply voltage, TZS- Thermal Zero Shift (ZMO variation due to
temperature change)
provided it falls within the specified range of the
particular model number. The change in the silicon strain-
Resolution Minimum acceleration measurement
sensing element is approximately proportional to the
level based on output sensitivity and
applied acceleration. The sensor element is electrically
inherent noise floor of accelerometer
connected in a Wheatstone-bridge circuit. The integral
amplifier provides a low impedance output to follow-on
instrumentation. These particular accelerometers provide
a dc or steady state acceleration measurement capability
as opposed to a predetermined low frequency cut off
High Sensitivity DC Accelerometers typically have:
associated with charge or ICP® type accelerometers.
 Low-impedance output signal
Examples where High Sensitivity DC accelerometers may
 Steady-state acceleration measurement capability
be used:
 Stable operation over temperature
 Automotive Crash Simulation Sleds
 Low cross axis sensitivity
 Automotive Road / Load Rigs
 Aircraft Flutter, Load Testing
 Whole-Body Vibration Studies

1
PCB’s High Sensitivity DC accelerometers are designed condition for operation, bridge conditioning equipment
utilizing a MEMS (Micro-Electro-Mechanical Systems) typically has ZMO adjustment capability and standard
silicon sensor approach. The micro machining design connector accessories included which provide a “plug &
process provides sensor design flexibility, reliability & play” environment.
stability over time. Compared to standard strain gages,
silicon sensor accelerometers have a much higher gage Excitation input and Voltage output wiring conform to the
factor. The sensor element of the 3741 series features a following color coding practice.
proof mass, ringframe, and an attachment system between
the two. These features are micromachined from the same + Excitation input (red)
single-crystal silicon wafer. The sensor is connected as a – excitation input (black),
bridge element in the circuit. The electrical characteristics + signal output (yellow)
of one portion of the bridge increases while the other – signal output (white).
decreases, when exposed to acceleration. The sensor
element itself is kept small through the use of cutting edge
processes such as DRIE (Deep Reactive Ion Etching). Multi-pin connectors: For accelerometer versions with
Ruggedness is enhanced through the use of mechanical detachable cabling, make connection by inserting the
stops on the two outer wafers to restrict the travel of the sensor’s mating pins onto the cable connector’s mating
proofmass. Gas damping is used to mitigate high sockets. Then thread the connector into place by turning
frequency inputs. An on board voltage regulator allows a the cable connector’s outer shell onto the accelerometer’s
wide range in excitation voltage with low current draw. electrical connector.
The positive output signal line increases with acceleration
while the negative line decreases proportionally. The 4.1 SCREW MOUNT
output lines have a common mode voltage above circuit This mounting technique requires smooth, flat contact
ground. surfaces for proper operation and is recommended for
permanent and/or secure installations. Screw mounting is
recommended when testing at high frequencies.
Consult the individual accelerometer data sheet on how to
order the particular model most appropriate for your
application. Adhesive mounting plates and triaxial STEP 1: First, prepare a smooth, flat mounting surface,
mounting blocks are available. If you have any questions then drill and tap mounting holes for mounting as shown
or concerns regarding optional configurations, consult the in Figure 3 and in accordance with the enclosed
Vibration Division’s product catalog or contact a PCB Installation Drawing.
factory representative.

4.0 INSTALLATION OVERVIEW

PCB’s high sensitivity DC accelerometers are supplied

with a silicone jacketed, shielded, multi-conductor,
integral cable assembly. With each conductor being 30
AWG, Teflon coated. The supplied cable length for a
standard DC accelerometer is 10 ft. or 120 in. (~3 m).
Custom cable length requirements should be specified at
time of ordering. When applications involve very long
cable runs, the user is advised to take into consideration
the added resistance of the cable wires and additional
capacitance values, as this may affect the voltage available
at the accelerometers input voltage regulator. Ensure the
recommended torque is used for the supplied 4-40
mounting cap screws. Figure 3. Mounting Surface Preparation
The high sensitivity DC accelerometer output signal is
considered a differential signal which should be routed to
a differential amplifier or bridge conditioner (see Fig. 6).

The bridge conditioner should supply a regulated dc

supply and have proper amplification features. Although a
simple unregulated DC voltage supply is an acceptable

2
A precision-machined mounting surface with a minimum
finish of 32 in (0.0008 mm) is recommended. (If, and STEP 1: Prepare a smooth, flat mounting surface. A
only if, it is not possible to properly prepare the test minimum surface finish of 32 in (0.0008 mm) generally
structure mounting surface, consider adhesive mounting as works best.
a possible alternative). Inspect the area, checking that
there are no burrs or other foreign particles interfering STEP 2: Attach mounting screws of the sensor to the flat
with the contact surface. side of the appropriate adhesive mounting base according
to the guidelines set forth in STEPS 2 and 3 of the Screw
STEP 2: Wipe clean the mounting surface and spread on Mount Procedure presented above.
a light film of grease, oil, or similar coupling fluid prior to
installation.
Figure 5. Mounting Base: Adhesive Installation

Figure 4. Mounting Surface Lubrication

Adding a coupling fluid improves vibration

transmissibility by filling small voids in the mounting
surface and increasing the mounting stiffness. For semi-
permanent mounting, substitute epoxy or another type of
adhesive.
STEP 3: Place a small portion of adhesive on the
STEP 3: Attach supplied washers, insert screws through underside of the mounting base/block. Firmly press down
hole in accelerometer case, and torque to specified value on the assembly to displace any extra adhesive remaining
per Installation Drawing. under the base.
When the accelerometer/base/block assembly is to be
NOTE: It is important to use a torque wrench during this removed, unscrew the accelerometer from its’ mounting
step. Under torquing the sensor may not adequately base / block, prior to removal of base/block from test
couple the device; over torquing may result in screw article.
failure.

4.2 ADHESIVE MOUNT METHOD 2 - Direct Adhesive Mount

Adhesives like hot glue and wax perform well for Caution: It is recommended to use a mounting base
temporary installations whereas two-part epoxies and with high sensitivity DC accelerometers (Method 1), if at
quick-bonding gels (super glue) provide a more all possible! Method 2 should be avoided, as a general
permanent installation. PCB recommends mounting DC rule, to avoid damage to the accelerometer during
accelerometers via an adhesive mounting base. The base removal.
acts as a sacrificial part allowing safe removal of
accelerometer after test is completed. STEP 1: Prepare a smooth, flat mounting surface. A
minimum surface finish of 32 in (0.0008 mm) generally
NOTE: Adhesively mounted sensors often exhibit a works best.
reduction in high-frequency range. Generally, smooth STEP 2: Place a small portion of adhesive on the
surfaces and stiff adhesives provide the best high underside of the sensor. Firmly press down on the top of
frequency response. the assembly to displace any adhesive. Be aware that
excessive amounts of adhesive can make sensor removal
METHOD 1 - Adhesive Mounting Base difficult. Also, adhesive that may invade the mounting
holes in the sensor will compromise future ability to screw
This method involves attaching a base to the test structure, mount the unit.
then securing the sensor to the base. This allows for easy
removal of the accelerometer. Contact the PCB factory
representative for optional mounting plate details.

3
 One cable type cannot satisfy all applications. Industrial
4.2-1 ADHESIVE MOUNT REMOVAL (other than wax) applications often require shielded, twisted-pair cables to
reduce the effects of EMI and RFI that is present near
Caution: It is usually difficult or near impossible to electrical motors and machinery. Teflon-jacketed cabling
remove a direct adhesive mounted high sensitivity DC may be necessary to withstand corrosive environments
transducer without damaging it. That is, adhesive mounted and higher temperatures. Feel free to contact a factory
with cyanoacrylate or epoxy, without use of an representative for a specific recommendation on cables
intermediary mounting base. However, adhesive mounting that are best suited for your application.
is often used for temporary installation or when the test
object surface cannot be adequately prepared for screw STEP 2: Connect the cable to the accelerometer.
mounting.
A small amount of thread-locking compound placed on
NOTE: A chemical debonder should always be used to the connector threads prior to attachment helps secure the
avoid sensor damage. Care should be exercised to avoid cable during testing. In wet, oily, or dirty environments,
excessive force being applied to case body during the connection can be sealed with silicone rubber sealant,
removal. O-rings, and flexible, heat-shrink tubing.

To avoid damaging the accelerometer, a de-bonding agent Multi-Conductor Cables: Make accelerometer cable
must be applied to the adhesive prior to sensor removal. connection to appropriate connector plug via soldering or
With so many adhesives in use (everything from super crimping leads to plug sockets. Specific instructions for
glues, dental cement, epoxies, etc), there is no universal this activity are completely dependant on the plug
de-bonding agent available. The de-bonder for the Loctite required (D-sub, circular, Lemo, Fischer, etc.) to mate to
454 adhesive that PCB offers is Acetone. If you are using follow-on conditioning equipment’s input receptacle.
anything other than Loctite 454, you will have to check Refer to instrumentation interface guidelines for proper
with the individual manufacturers for their de-bonding mating of accelerometer cabling.
recommendations. The de-bonding agent must be allowed
to penetrate the surface in order to properly react with the Pigtail Connections: Certain high sensitivity DC
adhesive, so it is advisable to wait a few minutes before accelerometers are provided with lightweight cables
removing the sensor. having “Pigtail” connections. This type of connection
reduces overall weight and incidence of connection
After the de-bonding agent has softened the adhesive, use intermittency under shock conditions. In the event of a
a gentle shearing (or twisting) motion (by hand only) to cable or connection failure, the cables may be repaired in
remove the sensor from the test structure. the field simply by re-soldering the stripped leads to the
exposed pins on the sensor. (Check the Installation
Drawing to determine pin functions). In many cases, it is
5.0 CABLING also helpful to protect the solder joint with heat-shrink
tubing or epoxy. It should be noted that cable breaks too
5.1 Units with integral connectors close to the accelerometer case, may not be repairable due
to insufficient cable material for repair.
Care and attention to cable installation and cable
condition is essential as the reliability and accuracy of any NOTE: If you do not have the experience or resources to
measurement system is no better than that of its weakest attach pigtail leads, consult PCB to discuss factory
link. Due to the nature of vibration and shock attachment. Damage to internal electronics may be
measurements, all sensor cables will ultimately fatigue caused by excessive heat during soldering and such
and fail. Good installation practice will extend the life of failure is not covered by warranty.
a cable, however, it is highly recommended to keep spare
cables on hand to enable continuation of the test in the STEP 3: Route the cable to the signal conditioner, making
event of a cable failure. certain to relieve stress on the sensor/cable connection.
Also, minimize cable motion by securing it with tape,
STEP 1: Ascertain that you have the correct cable type. clamps or ties at regular intervals.
Note: Most high sensitivity DC accelerometers have Common sense should be used to avoid physical damage
integral cable connections; therefore the cable leads at the and minimize electrical noise. For instance, avoid routing
opposite end from the accelerometer are the main focus cables near high-voltage wires. Do not route cables along
and will apply to the specific connector plugs associated floors or walkways where they may be stepped on or
with follow-on electronics/signal conditioning equipment. become contaminated. To avoid ground loops, shielded
cables should have the shield grounded at one end only,
typically at the signal conditioner.
4
STEP 4: Finally, connect the remaining cable end to the
signal conditioner.

6.0 Signal Conditioning

For optimum performance and flexibility, high sensitivity

DC accelerometers benefit from a good stable, low noise
dc power supply for excitation (Fig. 6). It should be
regulated and stable to within 0.1% or better. Noise and
ripple should be equally low, since noise will be
transmitted directly to the signal leads of the bridge.
However, an unregulated DC supply may be used due to
the high sensitivity DC accelerometer having its’ own on- Figure 7. Typical High Sensitivity DC Accelerometer
board voltage regulator. The signal should be connected System Schematic
to a good instrumentation grade differential input
amplifier. The amplifier should have high input In general, battery-powered devices offer versatility for
impedance (>1 MΩ) and good common mode rejection. portable, low-noise measurements, whereas line-powered
The amplifier should also have adequate bandwidth to units provide the capability for continuous monitoring.
accommodate the measurement application. Note; High sensitivity DC Accelerometers feature on-
board differential amplification.
NOTE: Damage to the sensor elements resulting from the
application of incorrect power, or the use of an
unapproved power source, is NOT covered by warranty. 7.0 OPERATING

NOTE: Always operate the accelerometer within the

limitations listed on the enclosed Specification Sheet.
Operating the device outside these parameters can cause
temporary or permanent damage to the sensor.

8.0 ACCELEROMETER CALIBRATION

Accelerometer calibration provides, with a definable

degree of accuracy, the necessary link between the
physical quantity being measured and the electrical signal
generated by the sensor. In addition, other useful
information concerning operational limits, physical
parameters, electrical characteristics, or environmental
influences may also be determined. Without this link,
analyzing data becomes a nearly impossible task.
Fortunately, most sensor manufacturers provide a
calibration record that documents the exact characteristics
of each sensor. (The type and amount of data varies
depending on the manufacturer, sensor type, contractual
regulations, and other special requirements).

Under normal conditions, high sensitivity DC sensors are

Figure 6. Typical DC Accelerometer Signal Conditioning extremely stable, and their calibrated performance
System Schematic characteristics do not change over time. However, the
sensor may be temporarily or permanently affected by harsh
environments influences or other unusual conditions that
may cause the sensor to experience dynamic phenomena
outside of its specified operating range.
5
For these reasons, it is recommended that a recalibration
cycle be established for each accelerometer. This schedule
is unique and is based on a variety of factors, such as: extent
of use, environmental conditions, accuracy requirements,
trend information obtained from previous calibration
records, contractual regulations, frequency of “cross-
checking” against other equipment, manufacturer Figure 9. Reference Standard Accelerometer
recommendation, and any risk associated with incorrect
readings. International standards, such as ISO 10012-1, These high-accuracy devices, which are directly traceable to
provide insight and suggest methods for determining a recognized standards laboratory, are designed for stability,
recalibration intervals for most measuring equipment. as well as configured to accept a test accelerometer. By
With the above information in mind and under “normal” mounting a test accelerometer to the reference standard and
circumstances, PCB conservatively suggests a 12- to 24- then connecting this combination to a suitable vibration
month recalibration cycle for most piezoresistive source, it is possible to vibrate both devices and compare
accelerometers. the data as shown in Figure 10. (Test set-ups may be
automated and vary, depending on the type and number of
NOTE: It is good measurement practice to verify the accelerometers being calibrated).
performance of each accelerometer with a calibration
device before and after each measurement.

8.1 RECALIBRATION SERVICE

PCB offers recalibration services for our piezoresistive

accelerometers, as well as units produced by other
manufacturers. Our internal metrology laboratory is
certified to ISO 9001, accredited by A2LA to ANSI/IEC
17025 and ANSI/NCSL Z540-1, complies with ISO
10012-1 (and former MIL-STD-45662A), and uses
equipment directly traceable to NIST. Our investment in Figure 10. Typical Back-to-Back Calibration System
equipment, traceability and conformance to industry
standards ensures accurate calibration against relevant Because the acceleration is the same on both sensors, the
specifications, in a timely fashion. ratio of their outputs (VT/VR) must also be the ratio of
their sensitivities. With the sensitivity of the reference
standard (SR) known, the exact sensitivity of the test
sensor (ST) is easily calculated by using the following
8.2 BACK-TO-BACK CALIBRATION THEORY equation:
ST = SR (VT/VR)
Many companies choose to purchase the equipment
necessary to perform the recalibration procedure in house. By varying the frequency of the vibration, the sensor may
While this may result in both a savings of time and be calibrated over its entire operating frequency range.
money, it has also been attributed to incorrect readings The typical response of an unfiltered accelerometer is
and costly errors. Therefore, in an effort to prevent the shown in Figure 11.
common mistakes associated with customer-performed
calibration, this document includes a broad overview of
the Back-to-Back Calibration technique. This technique
provides a quick and easy method for determining the
sensitivity of a test accelerometer over a wide frequency
range.

Back-to-Back Calibration is perhaps the most common Figure 11. Typical Test Accelerometer Response
method for determining the sensitivity of piezoresistive
accelerometers. This method relies on a simple 8.3 PCB CALIBRATION PROCEDURE
comparison to a previously calibrated accelerometer, Numerous precautions are taken at PCB to insure accurate
typically referred to as a reference standard. and repeatable results. This section provides a brief
overview of the primary areas of concern.

6
Since the Back-to-Back Calibration technique relies on For stud-mount sensors, always mount the accelerometer
each sensor experiencing an identical acceleration level, directly to the reference standard. Ensure that the mounting
proper mounting of the test sensor to the reference surfaces are smooth, flat, and free of any burrs. Always use a
standard is imperative. Sensors with mounting holes are coupling fluid, such as silicone grease, in the mounting
attached directly to the reference standard with a stud interface to maintain a high mounting stiffness. Mount the
tightened to the recommended mounting torque. A sensor according to the manufacturer’s recommended
shouldered mounting stud is typically used to prevent the mounting torque.
stud from “bottoming out” in the hole. Both mounting
surfaces are precision-machined and lapped to provide a
smooth, flat interface according to the manufacturer’s
specification. A thin layer of silicone grease is placed
between the mating surfaces to fill any imperfections and
increase the mounting stiffness. The cables are stress-
relieved by first routing them to the shaker head, then to a
nearby stationary location. This reduces cable motion and
helps to prevent extraneous motion or stresses from being
imparted into the system. A typical set-up is shown in
Figure 12.
Figure 13. Stud Mounting

For adhesive mount sensors, use a thin, stiff layer of

temporary adhesive such as quick-bonding gel or superglue.
DO NOT use excessive amounts of glue or epoxy, as the
mounting stiffness may be reduced and compromise high-
frequency performance. It may also damage the sensor
during removal.

Figure 12. Typical Calibration Set-Up

Adhesively mounted sensors use similar practices. Figure 14. Incorrect Adhesive Mounting
However, in this case, a small portion of quick-bonding
gel, or similar temporary adhesive, is used to attach the Triaxial accelerometers should always be mounted
test sensor to a reference standard designed with a smooth, directly to the reference standard. Use of adaptors may be
flat mounting surface. required for calibration of three individual accelerometers
oriented in a triaxial arrangement. The vibration at the test
In addition to mounting, the selection of the proper sensor’s sensing element may differ from the vibration at
equipment is critical. Some of the more important the reference standard due to a “cantilever” effect, seen in
considerations include: 1) the reference standard must be Figure 15.
specified and previously calibrated over the frequency
and/or amplitude range of interest; 2) the shaker should be
selected to provide minimal transverse (lateral) motion
and minimal distortion; and 3) the quality of the meters,
signal generator, and other devices should be selected so
as to operate within the limits of permissible error.

8.4 COMMON MISTAKES

Most calibration errors are caused by simply overlooking
some of the fundamental principals of dynamics. This section
attempts to address some of the more common concerns.
Figure 15. Mounting Triaxial Sensors (Incorrect)

7
 Understand Back-to-Back Calibration limitations. Do not time, and risk associated with self-calibration versus
expect the uncertainty of calibration to be any better than utilizing the services of an accredited laboratory.
2%. (In fact, the uncertainty may be as high as 3% or
4% for frequencies <10 Hz or >2 kHz.) Since large
sensors may affect high-frequency accuracy, verify that
the test sensor does not mass load the reference standard.
Validate your calibration system with another 9.0 SERVICE
accelerometer prior to each calibration session. Check
with the manufacturer for exact system specifications. See the supplement sheet, contained in this manual, for
information on our warranty, service, repair, and return
policies and instructions.

When unexpected measurement problems arise, call our

24-hour SensorLineSM to discuss your immediate dynamic
8.5 CONCLUSIONS instrumentation needs with a factory representative.
Dial 716-684-0001.
Without an adequate understanding of dynamics,
determining what, when, and how to test a sensor is a
difficult task. Therefore, each user must weigh the cost,

3425 Walden Avenue, Depew, NY 14043-2495 USA Vibration Division toll-free 888-684-0013
24-hour SensorLineSM 716-684-0001 FAX 716-685-3886 E-mail [email protected] Website www.pcb.com

ISO 9001 CERTIFIED A2LA ACCREDITED to ISO 17025

© 2018 PCB Piezotronics, Inc. In the interest of constant product improvement, specifications are subject to change
without notice. PCB®, ICP®, Swiveler®, Modally Tuned®, and IMI® with associated logo are registered trademarks
of PCB Piezotronics, Inc. in the United States. ICP® is a registered trademark of PCB Piezotronics Europe GmbH in
Germany and other countries. UHT-12™ is a trademark of PCB Piezotronics, Inc. SensorLine℠ is a service mark of
PCB Piezotronics. Inc. SWIFT® is a registered trademark of MTS Systems Corporation in the United States.

Manual Number: 32258 VIB-High Sensitivity DC MANUAL-

ECN Number: 49096 Printed in U.S.A Manual Revision: B

8
 Model Number Revision: A
3741F12100G DC RESPONSE ACCELEROMETER ECN #: 49164

Performance ENGLISH SI OPTIONAL VERSIONS

Sensitivity(± 3 %) 27 mV/g 2.75 mV/(m/s²) [6] Optional versions have identical specifications and accessories as listed for the standard model
Measurement Range ± 100 g pk ± 980.7 m/s² pk except where noted below. More than one option may be used.
Frequency Range(± 5 %) 0 to 1500 Hz 0 to 1500 Hz
Frequency Range(± 10 %) 0 to 2500 Hz 0 to 2500 Hz
Resonant Frequency 8.5 kHz 8.5 kHz [2]
Phase Response(100 Hz) <10 ° <10 °
Broadband Resolution(0.5 to 100 Hz) 3.5 mg rms .034 m/s² rms [2]
Non-Linearity ≤ 1 % FS ≤ 1 % FS [7]
Transverse Sensitivity ≤3% ≤3%
Environmental
Overload Limit(Shock) ± 5000 g pk ± 49,050 m/s² pk NOTES:
Temperature Range(Operating) -65 to 250 °F -54.0 to 121 °C [1] Offset tolerance is based on manufacturers supplied cable length.
Temperature Range(Storage) -65 to 250 °F -54.0 to 121 °C [2] Typical.
Temperature Coefficient of Sensitivity ± 2.5 % ± 2.5 % [4] [3] Case and shield to mounting surface or cable leads.
Zero g Offset Temperature Coefficient ± 1.5 % FSO ± 1.5 % FSO [5][4] [4] -65 to +250 °F, ref. 75 °F (-54 to +121 °C, ref. 24 °C)
Base Strain Sensitivity 0.002 g/µε .02 (m/s²)/µε [2] [5] FSO = Full Scale Output over the Measurement Range (8VDC).
[2] [6] Measured at 100 Hz, 10 grms.
Magnetic Sensitivity 40 µg/gauss 3.9 (m/s²)/Tesla [7] Zero-based, least-squares, straight line method.
Electrical [8] See PCB Declaration of Conformance PS027 for details.
Excitation Voltage 5 to 32 VDC 5 to 32 VDC
Current Consumption ≤ 5 mA ≤ 5 mA
Output Impedance ≤ 120 Ohm ≤ 120 Ohm
Offset Voltage(0 g) ± 20 mVDC ± 20 mVDC [1]
Common Mode Voltage(± 0.1 VDC) +1.65 VDC +1.65 VDC
Spectral Noise(1 to 100 Hz) 500 µg/√Hz 4905 (µm/sec2)/√Hz [2]
Electrical Isolation(Case) >108 Ohm >108 Ohm [3]
Physical
Housing Material Anodized Aluminum Anodized Aluminum
Sealing Epoxy Epoxy
SUPPLIED ACCESSORIES:
Size (Height x Length x Width) 0.30 in x 1.00 in x .85 in 7.62 mm x 25.4 mm x 21.6 mm Model 081A103 Mounting screw (2)
Weight(without cable) 0.35 oz 9.92 gm [2] Model ACS-172 Phase and Amplitude Calibration from 5 Hz to +5% frequency range (1)
Electrical Connector Integral Cable Integral Cable Model M081A103 Mounting screw and washer, M3 x 0.5 thread (2)
Electrical Connection Position Side Side
Cable Termination Pigtail Ends Pigtail Ends
Cable Type 010 4-cond Shielded 010 4-cond Shielded
OPTIONAL ACCESSORIES:
Model 080A208 Triaxial mounting block
Cable Length 10 ft 3m
Mounting Through Holes (2) Through Holes (2)

Entered: LK Engineer: NJF Sales: WDC Approved: NJF Spec Number:

Date: 2/15/2019 Date: 2/15/2019 Date: 2/15/2019 Date: 2/15/2019 69814

[8]
All specifications are at room temperature unless otherwise specified.
In the interest of constant product improvement, we reserve the right to change specifications without notice. Phone: 716-684-0001
This model, designated with an RH prefix, is RoHS compliant. For further details, and to obtain PCB's RoHS Fax: 716-684-0987
Statement of Conformance, please visit http://www.pcb.com 3425 Walden Avenue, Depew, NY 14043 E-Mail: [email protected]
 4 3 2 1
PCB Piezotronics Inc. claims proprietary rights in
the information disclosed hereon. Neither it nor any REVISIONS
reproduction thereof will be disclosed to others
without the written consent of PCB Piezotronics Inc.
REV DESCRIPTION DIN
CABLE A ADD SENSING AXIS 51175
TERMINATE TO PIGTAIL
70535

2X .129 [3.28] THRU

4
+ OUTPUT (YELLOW) POWER (RED)

B B
.50 [12.7] 2
1.000 [25.40]
- OUTPUT (WHITE) POWER/SIGNAL
.825 [20.96] GROUND (BLACK)

POWER: (RED)
CONNECT TO DC VOLTAGE
2 .425 [10.80] POWER SUPPLY, SEE
SPECIFICATION SHEET FOR
.425 [10.80] PROPER EXCITATION
VOLTAGE
.850 [21.59]
1 MODEL 081A103 SHIELD:
MOUNTING SCREW CASE GROUND
ASSEMBLY
(2 SUPPLIED)

1 FOR "M" OPTION

MODEL M081A103
MOUNTING SCREW
ASSEMBLY
(2 SUPPLIED)

.30 [7.7]

.13 [3.3] 2 4

MOUNTING HOLE PREPARATION: FOR METRIC OPTION

.089 [2.26] .22 [5.6] MIN MOUNTING HOLE PREPARATION:
4-40 UNC-2B .15 [3.8] MIN 3 .098 [2.45] .39 [10.0] MIN
A A
5.) SEE SHEET 2 OF 2 FOR CABLE STRAIN RELIEF INFORMATION M3x0.5 - 6H .18 [4.6] MIN

4 LASER MARK: PCB LOGO, PCB MODEL #, UNIQUE SN. "XXX" IN MODEL NUMBER INDICATES
FS RANGE (eg 3741B12200G). SEISMIC MASS LOCATIONS AND SENSING AXIS ARE NOT MARKED
UNLESS OTHERWISE SPECIFIED TOLERANCES ARE: DRAWN CHECKED ENGINEER

3 RECOMMENDED MOUNTING SURFACE SHOULD BE FLAT TO WITHIN .003[.08] TIR DIMENSIONS IN INCHES DIMENSIONS IN MILLIMETERS
KSR 10/13/20 KSR 10/13/20 NF 10/13/20
[ IN BRACKETS ]
OVER Ø1.32[33.3] WITH A SURFACE FINISH OF 32[.08] FOR BEST RESULTS 3425 WALDEN AVE. DEPEW, NY 14043
DECIMALS XX ±.01 DECIMALS X ± 0.3 TITLE
XXX ±.005 XX ± 0.13 (716) 684-0001 E-MAIL: [email protected]
2 CG-CENTER OF SEISMIC MEASUREMENT, TOLERANCE ±.03[.8] INSTALLATION DRAWING
ANGLES  2 DEGREES ANGLES  2 DEGREES CODE DWG. NO.
MODEL 3741F SERIES
1 RECOMMENDED MOUNTING TORQUE ON CAP SCREW, 6 in-LB[65 Ncm] DC ACCELEROMETER
IDENT. NO.
52681 70535
FILLETS AND RADII FILLETS AND RADII
.003 - .005 0.07 - 0.13 SCALE: 2X SHEET 1 OF 2
4 3 2 1
 4 3 2 1
PCB Piezotronics Inc. claims proprietary rights in
the information disclosed hereon. Neither it nor any REVISIONS
reproduction thereof will be disclosed to others
without the written consent of PCB Piezotronics Inc.
REV DESCRIPTION DIN

-SEE SHEET 1-
70535

B B

TYPE, PETRO WAX OR "SERVICE LOOP" TO ALLOW

EQUIVALENT (TYPICAL) MOTION WITHOUT PULLING CABLE
1

2 - 3 [51 - 76] 3 - 4 [76 - 102]

TEST STRUCTURE

A A

UNLESS OTHERWISE SPECIFIED TOLERANCES ARE: DRAWN CHECKED ENGINEER

DIMENSIONS IN INCHES DIMENSIONS IN MILLIMETERS
[ IN BRACKETS ] KSR 10/13/20 KSR 10/13/20 NF 10/13/20
1 FASTEN CABLE TO TEST STRUCTURE TYPICALLY WITHIN 2-3 [51-76] OF SENSOR, THEN FASTEN AGAIN WITHIN 3-4 DECIMALS XX ±.01 DECIMALS X ± 0.3 TITLE
3425 WALDEN AVE. DEPEW, NY 14043
[76-101] OF PREVIOUS ATTACHMENT, BETWEEN THE TEST STRUCTURE AND A FIXED STRUCTURE, ALLOW A SERVICE XXX ±.005 XX ± 0.13 (716) 684-0001 E-MAIL: [email protected]
LOOP LARGE ENOUGH TO PREVENT PULLING OF THE CABLE WHEN SHAKING, MORE ATTACHMENT POINTS WILL INSTALLATION DRAWING
ANGLES  2 DEGREES ANGLES  2 DEGREES CODE DWG. NO.
MODEL 3741F SERIES
PROVIDE LESS NOISE IN THE RESULTING DATA, LOOSE CABLES OR PARTS ELSEWHERE ON THE TEST STRUCTURE CAN
ALSO GENERATE "NOISE" ON THE SIGNAL RECEIVED FROM THE MODEL 3741 SERIES DC ACCELEROMETER
IDENT. NO.
52681 70535
FILLETS AND RADII FILLETS AND RADII
.003 - .005 0.07 - 0.13 SCALE: 1.5X SHEET 2 OF 2
4 3 2 1