The Impact of Stock Management On The Performance of Manufacturing Firms Case Study of Rwenzori Beverages (U) LTD
The Impact of Stock Management On The Performance of Manufacturing Firms Case Study of Rwenzori Beverages (U) LTD
The Impact of Stock Management On The Performance of Manufacturing Firms Case Study of Rwenzori Beverages (U) LTD
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DECLARATION
I declare that this research proposal is my own original effort and that it has not been submitted
to any other higher learning institutions
NAME: AINEBYONA COLLINS MATEEKA
REG.NO: 1173-05014-12957
Sign………………………………… Date………………………
i
APPROVAL
I certify that this research proposal was done under my supervision and is now ready for
submission to the College of Economics and Management.
SUPERVISOR
Sign………………………………… Date………………………
MR. NUWAGIRA KENNETH
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DEDICATION
I dedicate this work to my wonderful and supportive parents Mr. Behumbiza Justus (father) Ms
Assimwe Josephine and Asiimwe Ruth mothers, friends Kizito Francis and my siblings.
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ACKNOWLEDGEMENTS
I wish to thank God almighty for making it possible for me to complete this research proposal
despite the various constraining factors.
I would also wish to thank my supervisor Mr. Nuwagira Kenneth for a detailed and instructive
review of my research.
In this research proposal, I received full cooperation from various persons and therefore I would
wish to thank them for their kind assistance to me.
Finally, I am contented to express my immediate gratitude to whoever reads this paper.
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LIST OF ACRONYMS
Ltd Limited
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ABSTRACT
The study on the Impact of Stock Management on organizational success was conducted in
Mukono district using Rwenzori Beverages (U) Ltd as a case study. A total of 30 respondents were
selected as representative sample departments of purchasing, production and stores. The objectives
of the study were, to establish the inventory management systems and techniques in place, to find
out the costs associated with holding stock in an organization, to establish the measure of success
in an organization and to establish the relationship between stock management and organizational
success. The findings indicate that Rwenzori Beverages hold stock. The findings reveal that there
is formal stock management and several techniques are applied to manage stock which includes
stock taking and inventory level tracking. The research further reveals that many factors combine
to bring the organizations success a reality. These according to the research findings are; total cost
reduction, increase in daily sales and sales turnover, reduced waste, customer satisfaction and profit
levels. Stock Management has got a big impact on the success of an organization. Therefore
organizations need to put enough emphasis on the stores department
The research forwards some recommendations such as;
Costs
Management needs to be aware that there are a number of costs directly or indirectly attributed to
stock. These costs range from acquisition, storage and disposal costs. These costs need to be
eliminated to absolute minimum.
Monitoring and evaluation;
Precautionary measures therefore need to be put in place to guard against certain occurrences such
as fire and theft. The researcher also put forward areas for further research and these are;
1. Procurement and materials acquisition and organizational efficiency
2. The relationship between stores department and other departments
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TABLE OF CONTENT
DECLARATION..............................................................................................................................i
APPROVAL.....................................................................................................................................ii
DEDICATION................................................................................................................................iii
ACKNOWLEDGEMENTS............................................................................................................iv
LIST OF ACRONYMS...................................................................................................................v
ABSTRACT...................................................................................................................................vi
TABLE OF CONTENT.................................................................................................................vii
CHAPTER ONE............................................................................................................................1
1.0 INTRODUCTION.....................................................................................................................1
1.1 BACKGROUND TO THE STUDY..........................................................................................1
1.2 STATEMENT OF THE PROBLEM..........................................................................................4
1.3 PURPOSE OF THE STUDY.....................................................................................................4
1.4 RESEARCH OBJECTIVES......................................................................................................4
1.5 RESEARCH QUESTIONS.......................................................................................................4
1.6 SCOPE OF THE STUDY..........................................................................................................4
1.6.1 Content Scope......................................................................................................................4
1.6.2 Geographical scope..............................................................................................................6
1.6.3 Period Scope...........................................................................................................................6
1.7 SIGNIFICANCE OF THE STUDY..........................................................................................6
1.8 OPERATIONAL DEFINITION OF TERMS............................................................................6
CHAPTER TWO...........................................................................................................................8
LITERATURE REVIEW..............................................................................................................8
2.0 INTRODUCTION.....................................................................................................................8
2.1 STOCK MANAGEMENT........................................................................................................8
2.1.1 Types of stocks held in organizations.....................................................................................8
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2.1.2 Raw materials.........................................................................................................................9
2.1.3 Work in process.......................................................................................................................9
2.1.4 Finished goods........................................................................................................................9
2.1.5 Maintenance repair and Operating Supplies (MRO)..............................................................9
2.1.6 Transit stock............................................................................................................................9
2.1.7 Theoretical inventory............................................................................................................11
2.2 REASONS WHY ORGANIZATIONS HOLD STOCK..........................................................11
2.3 STOCK MANAGEMENT METHODS..................................................................................11
2.3.1 Manual Stock Management..................................................................................................11
2.3.2 Computerized Systems.........................................................................................................12
2.4 STOCK TAKING....................................................................................................................12
2.4.2 Continuous Stock taking.......................................................................................................12
2.4.3 Stock Discrepancies..............................................................................................................14
2.5 COSTS INVOLVED IN STOCK MANAGEMENT..............................................................14
2.5.1 Carrying costs /holding costs................................................................................................14
2.5.2 Purchasing costs....................................................................................................................14
2.5.3 Quality costs.........................................................................................................................14
2.6 DETERMINATION OF STOCK LEVELS.............................................................................15
2.6.1 Reorder level.........................................................................................................................15
2.6.2 Minimum level......................................................................................................................15
2.6.3 Maximum level.....................................................................................................................15
2.6.4 Buffer stock / safety stock....................................................................................................15
2.7 FACTORS AFFECTING STOCK LEVELS...........................................................................17
2.8 MODERN TECHNIQUES IN STOCK MANAGEMENT.....................................................17
2.8.1 Just in Time stock management technique (JIT)..................................................................17
2.8.2 Vendor Managed Inventory..................................................................................................17
2.8.3 Material Requirement Planning (MRP)................................................................................17
2.9 ORGANIZATIONAL SUCCESS............................................................................................19
2.10 THE RELATIONSHIP BETWEEN STOCK MANAGEMENT AND.................................19
2.11 CONCLUSION......................................................................................................................20
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CHAPTER THREE.....................................................................................................................21
METHODOLOGY......................................................................................................................21
3.0 INTRODUCTION...................................................................................................................21
3.1 RESEARCH DESIGN.............................................................................................................21
3.2 STUDY POPULATION..........................................................................................................21
3.3 SOURCE OF DATA................................................................................................................21
3.4 SAMPLING PROCEDURE....................................................................................................21
3.4.1 Sample size...........................................................................................................................23
3.5. DATA COLLECTION............................................................................................................23
3.5.1. Questionnaires.....................................................................................................................23
3.6 STUDY VARIABLES.............................................................................................................24
3.7 DATA PROCESSING AND ANALYSIS................................................................................24
3.7.1 Coding...................................................................................................................................24
3.7.2 Analysis.................................................................................................................................24
3.7.3 Editing...................................................................................................................................24
3.8 DATA PRESENTATION AND CONCLUSION.....................................................................24
3.9 LIMITATIONS OF THE STUDY...........................................................................................25
REFERENCES............................................................................................................................26
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CHAPTER ONE
1.0 INTRODUCTION
This chapter covers the background of the study, statement of the problem, objectives of the study,
the scope of the study, significance of the study and the operational definition of terms.
1.1 BACKGROUND TO THE STUDY
1.1.1Historical perspective
Stock management globally meant too much inventory and too little management or too little
inventory and too much management. There can be severe penalties for excesses in either
direction (Smith, 2012).
Stock management problem proliferated, as technological progress increased the organization
ability to produce goods in greater quantities, faster and with multiple designs. According to
Godan (2014), the public compounded the problem by its receptiveness to varieties and
frequency design changes. There was no doubt that since the mid 80s, the strategic benefits of
inventory management, production planning and scheduling have become obvious.
For many organizations, there was no doubt that inventory management enhanced their
operations. Organizations with high levels of inventories such as raw material worked in process
and finished good; sustained production, ensured free flow of materials and offered a wide range
of products, which made easy the delivery of goods to the customers.
Globally, many organizations in that do not have proper stock management systems in their
operations face a lot of challenges most of which include dependency on the efficiency of the
supplier, missed sales in case of stock outs, high costs of obtaining materials and poor customer
service. However, organizations have recently found it as having a great impact on the success of
the organizations (Frazelle, 2002; Jessop, 1986). Good stock management by a firm will lower
costs, improve efficiency and ensure production while at the same time meet fluctuations in
customer demand. It will give the firm a competitive advantage as more efficient production can
feed through to lower prices and also customers are always satisfied as products will be available
on demand.
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Stock management has been defined by different scholars but all drive to the same meaning. The
international dictionary of management (1995) defines stock management as the use of
management techniques designed to determine and implement the holding of optimum levels of
stock, whether raw materials stocks, bought out goods, work in progress, or finished goods. Stock
availability is the most important aspect of customer service.
Firm Performance: An assessment of how performance is on three specific areas of firm outcomes:
financial performance, market performance, and customer value added (Richard, Devinney, Yip, &
Johnson, 2009).
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study aimed at helping us understand the choices of inventory management techniques that are
made by managers in order to improve the organizational performance of manufacturing firms in
terms of profitability, quality, efficiency, optimal production, production targets and on time
delivery.
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known and was regarded to be constant; that the lead time cycle was well-known and considered
constant; the price per unit was also considered constant; the replenishments made immediately,
the entire batch was delivered promptly and that the stock-outs are not allowed. One challenge of
EOQ was that it tends to ignore the necessity to have shield stocks, which are preserved in order
to cater for deviations during lead-time and demand making, and as such, it makes it complex to
be practiced. The EOQ model demanded that for each item that is preserved in a store, it is
critical to establish the point of ordering, which was considered the most cost operative quantity
of ordering. The model made an assumption that all other variables were constant and
disregarded the fact that uncertainties were frequent and ordinary in all firms. For instance,
uncertainty comprised of change in the level of demand, damage while transporting an item and
holdups during the delivery process. In this case, uncertainty in the level of demand would
consequently compel EOQ to be attuned so as to shield against uncertain business situation.
Due to doubts experienced in business environment, adjusted economic order quantity was an
EOQ model that should be adopted in the event fluctuation in demand was a widespread
phenomenon in this study, it was crucial to understand to what extent EOQ model was
implemented by consumer goods manufacturing firms in Nairobi, as well as the impact of EOQ
model on performance of consumer goods manufacturing firms in Nairobi.
An example of effective stock management system is given by W. H. Smith who sells 100,000
product lines every year and more than a million orders are placed around 2,000 different suppliers
to keeping the shelves stocked at precisely the right level is an exciting task. By feeding sales
information directly in the computer, it enables stock to be replenished automatically and quickly
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and frees staff to help customers and increase sales which in turn lead to success (Daily Monitor 10
October 2004 p 21). Firms that have not embraced the use of stock management in their operations
have been reported to miss the chances of maximizing sales. So poor performing industries look to
stock management to drive down costs improve performance and revolutionalise traditional
systems of production.
It is against this background that firms have realized the importance of stock management towards
organizational success Lewis and Trevin (2000). Firm performance is the ability of an organization
to do something well, (Longman Dictionary, 1987). Performance measures are necessary for
organizations because they show whether organizations are achieving their target set at strategic
and operational levels (Kermally, 1997).
The performance of an organization can also be implied on how the organization achieves its
mission and satisfy its customers’ needs in the most competitive way. The organization is said to be
successful when it can satisfy all its target customers in time, handle customer order in the right
time and use the available resources effectively and efficiently.
Rwenzori Beverages (U) Ltd is one of the biggest mineral water Manufacturing Company in
Uganda as well as East Africa. It is the first company in Uganda to manufacture Mineral water and
have 80% market share in mineral water industry in Uganda. The factory is located on plot 588,592
block 111 Kiwanga Mukono District. It is 16kms from Kampala city centre on the road to Jinja.
Rwenzori focuses its future on innovation and excellence in business. It has a well – equipped PET
bottling plant, which can produce over 400,000 bottles per day. The water bottling lines can
produce over 300,000 bottles per day. This reflects Rwenzori’s desire to keep a pace with
technological advances.
The company keeps different categories of stock including raw materials, finished products and
maintenance repair and operations supplies (MROs), some of which include 500 ml, 1000 ml and
1500 ml water bottles, PET bottles for soft drinks, Plastic containers for cosmetics, chemicals and
plastic bottles for medicines. Rwenzori looks forward to strengthening its market leadership
through constant enhancement of excellence of its products through innovative manufacturing and
marketing, reinvestments and an efficient countrywide distribution network and focuses on
extending its market leadership up to at least 95% courtesy of company profile. The company has
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however not achieved the extra desired 15% of the market share probably because of poor stock
management system in place. It is therefore feared that stock management could impact on the
success of this organization (Rwenzori Internal Report, 2018)
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1.6 Scope of the study
1.6.1 Content Scope
The study will encompass stock management as an independent variable while organizational
success as the dependent variable. The study will specifically focused on stock taking, and also
investigated stock levels in organization.
Stock management as the use of management techniques designed to determine and implement
the holding of optimum levels of stock, whether raw materials stocks, bought out goods, work in
progress, or finished goods.
7
Firm Performance: An assessment of how performance is on three specific areas of firm
outcomes: financial performance, market performance, and customer value added (Richard,
Devinney, Yip, & Johnson, 2009).
8
CHAPTER TWO
LITERATURE REVIEW
2.0 Introduction
This chapter consists of related literature on stock management following the research objectives
set in chapter one. It shows what has been written about stock management and how it impacts on
the organization. The chapter covers the meaning of stock management, types of stock held in an
organization, reasons why organizations hold stocks, stock management methods, costs involved in
stock management, determination of stock levels, factors affecting stock levels, modern techniques,
contribution of stock management, conclusion.
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Due to doubts experienced in business environment, adjusted economic order quantity was an
EOQ model that should be adopted in the event fluctuation in demand was a widespread
phenomenon in this study, it is crucial to understand to what extent EOQ model is implemented
by manufacturing firms in Uganda used, as well as the impact of EOQ model on performance of
manufacturing firms in Uganda.
Stock Management
The international dictionary of management (1995) defines stock management as the use of
management techniques designed to determine and implement the holding of optimum level of
stock, whether stock, bought out goods, work in progress or finished goods. Lewis and Trevin
(200) also define stock management as the process of regulating and monitoring the amount of
goods available for sale so that there are always sufficient to meet demand. Stock management is
essentially concerned with ensuring that the acquisition, storage, holding and usage of all types of
stock are fully controlled at all times. That is making sure that firm has the right quantity of stock
at the right place and at the right time.
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2.1.3 Work in process
This generally include all materials that has been released for initial processing up to materials that
has been completely processed and is awaiting final inspection and acceptance before inclusion
into final goods. Any item that has apparent but is not raw materials is considered to be work in
process.
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work in process item has to wait in a buffer. Theoretical stock is a measure of minimum stock
needed to flow through the system without waiting.
2.2 REASONS WHY ORGANIZATIONS HOLD STOCK
According to Baily (2002), firms hold more stock that it is currently necessary to ensure that firms
operate properly. He however identifies other reasons for holding stock as;
According to Harngren, Bhiman, Forster, and Daer (1999), stock can be checked by physical
checking and counting at the interval sufficient to an organization. This process is known as taking
and establishes the actual quantity and hence the value of the stock will be included in the balance
sheet. Many firms have used manual cards for a long time now. The time involved and risk of
errors increases and the number of items that needs to be handled increase. This has led to
automated or computerized system.
In computerized systems, the computer will automatically print a purchase requisition when stock
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reaches their re-order point (Drury, 1996). Stock management is an ideal activity to computers.
Computers save time and take the ordering processor order processing easy. All tills are connected
to a master computer. Deliveries are fed into computer, and then as sales are recorded, stock levels
are adjusted.
2.4.1 Periodic Stock taking Periodic stock taking is “a process whereby stock items are physically
counted and then valued” (CIMA official terminology). This is usually carried out annually and the
objective is to count all items of stock on a specific date.
2.4.2 Continuous Stock taking
Continuous stock taking is “the process of counting and valuing selected items at different times on
a rotating basis” (CIMA official terminology). This involves a specialist team counting and
checking at least once a year. The advantages of this system compared to periodic stocktaking are
as follows;
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2.4.3 Stock Discrepancies
CIMA (1998) explain that stock discrepancies are different between the physical amounts of an
item in store and the amount shown in the stock records. He explained that these can be disclosed
by stock checks/stocktaking.
Incorrect entries on the bill card from the goods received note, material requisition and material
returned note.
Pilferage, short issues, excess issues, returning of materials to the wrong bin or placing materials to
the wrong bin ordinarily. CIMA raises concern that when discrepancies occur, the causes should be
investigated and appropriate action be taken to ensure that it does not happen again.
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costs, internal failure costs and external costs.
15
Drury (2002), safety stocks are the amount of stock that is carried in excess of the expected use
during the lead time to provide cushion against running out of stock.
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inventory levels can be kept at a very low level; a necessary for complete item with dependent
demand.
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2.9 ORGANIZATIONAL SUCCESS
Success is the ability of a person or machine or an organization to do something well. Success
needs a lot of work, effort and preparation (Longman Dictionary, 1987). Success measures are
necessary for organizations because they show whether organizations are achieving their target set
at strategic and operational levels (Kermally, 1997). Success of an organization is measured basing
on many variables regarding customer satisfaction, sales volume, total cost reduction and meeting
industry standards. According to Host (1992), sales volume and growth rate of change in sales are
used to evaluate organizational success. They are determined by evaluating marketing factors that
influence sales, including marketing strategies, competition, promotional programs and distribution
decisions. Sales problems are determined in order to understand seasonal variations, turnover rates
for merchandise and customer profiles. In human resource management of an organization when
determining success, human relations must be evaluated to establish capabilities of employees,
compensation trends, employee turnover. Better human resource management creates order, proper
resource utilization and overall control of the organization, (Sransfield, Hawkins, Hudion and
Daries, 1996)
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2.11 CONCLUSION
Analysis of literature indicates that most writers neglect pointing out the appropriate stock
management methods while others do not recognize the added advantage of stock management.
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CHAPTER THREE
METHODOLOGY
3.0 INTRODUCTION
This chapter presents the research design, study population, study sample, instrument, sources of
data administration, data analysis and limitations of the study.
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3.4.1 Sample size
The research will target 30 respondents; that is, 13 from stores department, 12 from Procurement
department and 8 from Production and 7 Accounting Department also a sample of 28
respondents whereby 11will come from stores, 10 from procurement, 4 from production and 3 from
Accounting Department.
The Sloven’s Formula will be used here to determine the sample size;
N
n= 2
1+ N (e)
30
n=
1+30 (0.05)2
30
n=
1+30 (0.0025)❑
30
n= ¿
1+0.075 ¿❑
30
n= ¿
1.075 ¿❑
Therefore n = 28 Respondents
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because they will give time to the respondents to fill the questionnaire without supervision. They
are also free from bias because the data will be given directly by the respondents without any
interference.
3.7.1 Coding
The data collected will be arranged in groups of similar questions from different questionnaires as
answers will be given unique looks to make the job easier.
3.7.2 Analysis
Percentages and tables will be used for quantified items into frequencies and judgmental facts.
Other methods will be used to enhance simplicity and good understanding.
3.7.3 Editing
The data collected will be edited for accuracy and completeness and to find out how well
respondents answered the questions. This was done in line with due considerations paid to
questionnaires sent to the respondents so as to detect the gaps which may have been left to ensure
data quality of this study.
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3.9 LIMITATIONS OF THE STUDY
Research might be a very lengthy exercise which may involve procedures to be undertaken. The
researcher met several problems indicated below.
Difficulties in meeting the intended respondents. Some respondents may be unwilling to give
information needed by the researcher
Financial costs, the financial requirements of this research may be so high due to the distance
between the researcher and the study area. Other costs to be incurred prior to the completion of the
state, printing, photocopying, phone calls for making appointments with the respondents.
There might be little time to carry out the research because of conflict between work, studies and
research itself.
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REFERENCES
Baily et al (1996) Purchasing Principles and Management 7th Edition
Charles T. Horngren, Alnoor Bhimani, George Foster and Srikant M. Datar. 1999 CIMA (1998)
Cost Accounting and Quantitative Methods (Stage 1, Paper 2) B.P.P Publishing Limited London.
International Thomas Business press London Colin Drury (2000) Management and Cost
Accounting 5th Edition
David H. (1992) Entrepreneurship (Eastern Economists edition). Prentice Hall Inc. New Jessy
USA
David Jessop and Morrison (1986) Management and Control of Stock, 4th Edition Pitman
Publishing 128 Long Acre India
Hano Johnson and G. Terry (1995) International Dictionary of Management 5th Edition
Thomas Nelson and Sons Ltd. United Kingdom Longman Dictionary (1987) of contemporary
English (New Edition) Longman UK
Lyson Kenneth (2000) Purchasing and Supply Chain Management 5th Edition Lyson Kenneth
(2002)
25
Purchasing and Supply Chain Management 6th Edition Management and Cost Accounting (10th
Edition) Prentice Hall Europe
Rogers Lewis and Roger Trevil (2000) Business Vocational (3rd); Stanly Thornes Ltd United
Kingdom.
Shane Mariarity and Carl. P. Allen (1984) Cost Accounting Harper and Row Publishers Inc
United States of America
Sultan Kermally (1977) Management Ideas. Reed Educational and Professional Publishing Ltd
Welle
Arjan van (2003) Purchasing and Supply Chain Management 2nd Edition New Dhelhi India.
Thomson Learning
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