Ingegneria dei materiali/Materials Engineering surface treatment specification STS 030

Electrostatic painting with epoxy-polyester powder paints

treatment description Powder paint application with an equipment that contains a 60...90 kV electrostatic
generator, wich sends the negatively charged powder particles to the positively
charged object to paint. The powder reticulation takes place in a ventilated oven at
180° C in 15 minutes. Sometimes, with special paints, it's possible to decrease the
reticulation temperature or the time.

application Specimens prepared with chemical conversion spray based on iron phosphates (STS
16) or nanotechnological conversion using zirconium and/or trivalent chrome

base material Iron, zinc plated iron, aluminized zinc plated iron (FE 81,FE 56,FE 70,FE 71,FE 72) and aluminum (AL 04P)

LO
adhesion GT0...1 ISO 2409

L
RO
Finish designation Paint cod. Standard nominal notes
thickness/coating
color tolerance DIN 6174/DYI ASTM D 1925
mass
(a)

NT
UNI EN ISO 2360
corrosion resistance
gloss
UNI ISO 9227 CO ISO 2813

Colors in MN VE 12 STD colors in MN VE 12 60÷90 µm

(halfbright and bright) codes in MN >80 gloss (60°)
A

DE cmc 1:1 <1.5; DYI <2 (a)

VE 12
on steel based RM: 250 h with corrosion
A

penetration with adhesion loss < 6 mm along

TT

the notch (both sides)

GE

Colors in MN VE 13 STD colors in MN VE 13 60÷110 µm

(orange peel bright) codes in MN (b) gloss not
DE cmc 1:1 <1.5; DYI <2 (a)
VE 13 measurable
G

on steel based RM: 250 h with corrosion

penetration with adhesion loss < 6 mm along
SO

the notch (both sides)

E'

Dark grey (bright) STD 820000 ver. A 60÷90 µm

820000 DL* ± 0.6; Da* ± 0.5; Db* ±0.6; DYI <2 (a) >80 gloss (60°)
N

on steel based RM: 250 h with corrosion

penetration with adhesion loss < 6 mm along
NO

the notch (both sides)

A

Pebble gray STD 00035732 BH ver. A 60÷110 µm

Orange peel bright 00035732BH DL* ± 0.6; Da* ± 0.4; Db* ± 0.5; DYI <2 (a) (b) gloss not
AT

on steel based RM: 250 h with corrosion measurable

penetration with adhesion loss < 6 mm along
MP

the notch (both sides)

A

White RAL 9003 STD Bianco Flatwall RAL 9003 ver. C 60÷90 µm
8685
ST

Silking DL* ± 0.9; Da* ± 0.6; Db* ±0.7; 5÷10 gloss (60°)
DYI <2 (a)
on steel based RM: 250 h with corrosion
A

penetration with adhesion loss < 6 mm along

PI

the notch (both sides)

CO
LA

revision date rev. author approval

10-02-20 24 MR Spini Alberto Costa pag. 1
Questo documento e' stato approvato sotto controllo informatico da Alberto Costa ed e' percio' valido anche in assenza di firme autografe
Ingegneria dei materiali/Materials Engineering surface treatment specification STS 030
Light grey (bright) STD 8690 ver. B 60÷90 µm
8690 DL* ± 0.6; Da* ± 0.4; Db* ± 0.5; DYI <2 (a) >80 gloss (60°)
on steel based RM: 250 h with corrosion
penetration with adhesion loss < 6 mm along
the notch (both sides)

Light tech grey (silking) STD 29 GREY LIGHT v.A 60÷90 µm Reference color
8696 15÷25 Gloss (60°) plastic
DL* ±0.6; Da* ±0.4; Db* ±0.5;
DE cmc 1:1 <1; DYI <2 (a)
on steel based RM: 250 h with corrosion
penetration with adhesion loss < 6 mm along
the notch (both sides)

LO
Light grey (silking) STD 50 GREY RAL 7035 v.A 60÷90 µm Reference color
8695

L
15÷25 gloss (60°) plastic

RO
DL* ±0.6; Da* ±0.4; Db* ±0.5;
DE cmc 1:1 <1; DYI <2 (a)
on steel based RM: 250 h with corrosion

NT
penetration with adhesion loss < 6 mm along
the notch (both sides) CO
on aluminum: 350 h with corrosion penetration
with adhesion loss < 2 mm along the notch
(both sides)
A

Metallic grey STD Grigio Met Zuc ver A 80÷110 µm

A

8699 DE cmc 1:1 < 2.5 (c); DYI <1 (a) gloss not
TT

on steel based RM: 250 h with corrosion

measurable
penetration with adhesion loss < 6 mm along
GE

the notch (both sides)

G

Grey RAL 7016 STD 8691 RAL 7016 bucciato ver. A 60÷100 µm
8691
Orange peel bright DL* ± 0.8; Da* ± 0.7; Db* ± 0.7; DYI <2 (a) (b) gloss not
SO

on steel based RM: 250 h with corrosion

measurable
penetration with adhesion loss < 6 mm along
the notch (both sides)
E'
N

Dark Grey 7016 paint STD Sputnik RAL 7016 ver. A 60÷90 µm
Silking NW00030AA <10 gloss (60°)
NO

DL* ± 1.0; Da* ± 0.6; Db* ±0.6; DYI <1.5

(a)
on steel based RM: 250 h with corrosion
A

penetration with adhesion loss < 6 mm along

the notch (both sides) on CR and HR
AT

micro textured white RAL STD RAL 9016 EKINOX3 ver B 70÷100 µm
MP

9016 NW00045AA DL* ± 0.8; Da* ± 0.5; Db* ±0.9; 14÷24 gloss (60°)
DYI <2 (a)
A

on steel based RM: 250 h with corrosion

ST

penetration with adhesion loss < 6 mm along

the notch (both sides)
A
PI
CO
LA

revision date rev. author approval

10-02-20 24 MR Spini Alberto Costa pag. 2
Questo documento e' stato approvato sotto controllo informatico da Alberto Costa ed e' percio' valido anche in assenza di firme autografe
Ingegneria dei materiali/Materials Engineering surface treatment specification STS 030
Black RAL 9005 STD NERO RAL 9005 satinato ver B 60÷90 µm
Silking NW00038AA DL* ± 1.7; Da* ± 0.6; Db* ±1.0; DYI <2.0 <10 gloss (60°)
(a)
on steel based RM: 250 h with corrosion
penetration with adhesion loss < 6 mm along
the notch (both sides)

Grey RAL 7016 STD GRIGIO RAL 7016 bucciato ver. A 60÷100 µm Approved for India
Orange peel bright NW00043AA DL* ± 0.8; Da* ± 0.7; Db* ± 0.7; DYI <2 (a) (b) gloss not
on steel based RM: 250 h with corrosion
measurable
penetration with adhesion loss < 6 mm along
the notch (both sides)

LO
White RAL 9003 Orange STD BIANCO RAL 9003 bucciato ver A 60÷100 µm Approved for India
Peel NW00042AA (b) gloss not
DL* ± 0.9; Da* ± 0.6; Db* ±0.7;

L
DYI <2 (a) measurable

RO
on steel based RM: 250 h with corrosion
penetration with adhesion loss < 6 mm along
the notch (both sides)

NT
White RAL 9003 Smooth STD BIANCO RAL 9003 liscio ver A 60÷100 µm Approved for Mexico
CO
NW00044AA DL* ± 0.9; Da* ± 0.6; Db* ±0.7; 70÷90 gloss at 60°
DYI <2 (a)
A

on steel based RM: 250 h with corrosion

penetration with adhesion loss < 6 mm along
A

the notch (both sides)

TT

Grey ANSI 49 STD GRAY COLOR ANSI 49 ver. A 60÷100 µm Approved for Mexico
GE

Smooth NW00041AA 50÷70 gloss at 60°

DL* ± 0.6; Da* ± 0.6; Db* ± 0.6; DYI <2 (a)
on steel based RM: 250 h with corrosion
G

penetration with adhesion loss < 6 mm along

the notch (both sides)
SO

notes
E'

Buchholz hardness UNI 8358 > 80 on silkings and brights products

Ruling resistance UNI 9395 > 400g on silkings and brights products
N

(a) DYI ASTM D 1925 (QUV without condensate UVA 351nm; 0,6 W/m2 nm; 50°C; 96 hours)
NO

(b) The particoular superficial finishing "orange peel" doesn’t allow the measurament of brightness, Buchholz hardness and
ruling resistance. The aesthetic aspect is visually checked with a physical standard.
(c) Specimens painted with powder "Gray Metallic Zuc" can be matched to samples painted with the a liquid paint that has a
A

similar finishing. So it's important to have a small difference between the two products, if possible less than the expected color
AT

tolerance.
MP

Variations since last revision:

Revision adjournment of Ekinox 9016 paint and its raw material code correction
A
ST
A
PI
CO
LA

revision date rev. author approval

10-02-20 24 MR Spini Alberto Costa pag. 3
Questo documento e' stato approvato sotto controllo informatico da Alberto Costa ed e' percio' valido anche in assenza di firme autografe