COLORBOND® XRW steel

Technical Data Sheet Document No. TDS 001 Revision - 08 March 2018
This literature supersedes all previous issues.
Product Standard
COLORBOND® XRW prepainted steel (Exterior Roofing and Walling) Paint Coating*: AS / NZS 2728 Type 4 / ASTM A755M / IS15965
has been specifically designed by Tata BlueScope Steel to provide a class 3
highly durable roofing and wall cladding material for general use. Substrate**: AS 1397 / ASTM A792M / IS 15961
*COLORBOND® XRW steel is possible against other standards also
**Substrate: ZINCALUME® steel G550 / 550 class1 / YS550 or G350 / 340Class2 / YS350 or
G300 / YS300 with metallic coating of 150 g/m2 minimum

Cross Section View of COLORBOND® XRW steel

Top Coat# paint with Super Durable Polyester Resin (Nominal 20μm)##
Universal Corrosion Inhibitive Primer (Nominal 5μm)##
Conversion Coating

ZINCALUME® - AZ150 steel substrate

Conversion Coating
Universal Corrosion Inhibitive Primer (Nominal 5μm)##
Backing Coat (Nominal 5μm)## (Refer Note 4)
# The top coat is incorporated with THERMACTECH™ solar reflectance technology (Refer
note 10), inorganic pigments and is free of Lead.
## Triple spot minimum coat thickness - 80% of nominal value.

Properties of Steel Base (other steel base possible on agreement)

Chemical Element Guaranteed Maximum (%) Guaranteed Minimum

G550*/ G300*/ 340 G350* Mechanical Property G550#/ 550**/ G300*/ 340 G350*/

550**/ YS300# Class2** YS350# YS550# YS300# Class2** YS350#
YS550# Yield Strength, MPa 550 300 340 350
Carbon (C) 0.2 0.25 0.25 0.25 Tensile Strength, MPa 570 340 - 420
Elongation on 80 mm GL 2 18 12 14
Manganese (Mn) 1.2 1.6 1.35 1.6
(≥ 0.60 mm), %
Phosphorus (P) 0.04 0.05 0.04 0.05 Transverse Bend Test - 2t - t
Sulphur (S) 0.03 0.035 0.04 0.035 (1800 Bend)
Note: *AS 1397, **ASTM A792M, IS 15961
# **ASTM A792M (i) GL of 50mm, (ii) grade 550 in class 1, (iii) grade 340 in class 2
Note: Mechanical properties are guaranteed at ambient/room temperature | Tensile test in longitudinal
direction

Dimension Range & Tolerances

Base Metal Thickness (mm) Width (mm)
Range Tolerance Range Tolerance
Width ≤ 1200 Width > 1200
0.03 - 0.50 ± 0.03 ± 0.04 < 900 (in slit edge) +1 / -0
0.51 - 0.80 ± 0.04 ± 0.05 914 - 1000 +4 / -0
0.81 - 1.2 ± 0.05 ± 0.06 1001 - 1220 +5 / -0
> 1.20 ± 0.06 ± 0.07
a) Specific requirement is possible on agreement b) Other dimension & shape tolerances as per AS 1365/ ASTM A568M / ASTM 924M/ IS/ISO 16163

Paint Line Tested Properties of Top Coat

Property Measured By Test Method Results
Hardness Pencil AS/NZS 1580.405.1 / IS 15965 HB or Harder
Reverse Impact AS/NZS 2728 (App.E) / IS 15965 (Annex B) ≥ 10 Joule
Adhesion
T - Bend AS/NZS 2728 (App.F) / IS 15965 (Annex B) Maximum 5T
Specular Gloss 600 meter AS/NZS 1580.602.2 / ASTM D 523 / IS 101 (Part 4/ Sce 4) Nominal +/-10unit
COLORBOND® XRW steel
Technical Data Sheet Document No. TDS 001 Revision - 08 March 2018

Expected Product Service Performance (Top Coat)

Property Measured After Test Method Results
Adhesion Natural well washed AS/NZS 1580.457.1 No flaking or peeling. Refer note 9.
exposure (10 years)
Flexibility T - Bend ASTM D 4145 Maximum 10T (no cracking). Refer note 5.
ASTM G 154 ∆E cielab 2000 -
QUV (2000 hours)
ASTM D 2244 Intermediate Color: ≤ 5 units
Resistance to
colour change Natural well washed ASTM D 2244 ∆E cielab 2000 - Refer Note 9.
exposure (10 years) AS/NZS 1580.457.1 Light Color: ≤ 4 units
Int. Color: ≤ 6 units, Dark color: ≤ 10 units
ASTM G 154
QUV (2000 hours) AS/NZS 1580.481.1.11 Chalk Rating: ≤ 4
(Method B)
Resistance to chalking
Natural well washed AS/NZS 1580.457.1 Chalk Rating: ≤ 4. Refer Note 9.
exposure (10 years) AS/NZS 1580.481.1.11
(Method B)
ASTM B117,
ASTM D 1654, AS 2331.3.1 Blister density: ≤ 2
Resistance to corrosion Salt Spray (1500 hours) AS/NZS 2728 (App. I) Blister size: ≤ S3
AS/NZS 1580.481.1.9 (Blisters) Undercut from a score: ≤ 2 mm
AS/NZS 1580.408.4 (Adhesion) No loss of adhesion or corrosion
IS 15965 (Annex D)
ASTM D 4585, ASTM D 2247 Blister density: ≤ 3
Resistance to humidity 1000 hours AS/NZS 1580.481.1.9 Blister size: ≤ S2
AS/NZS 1580.408.4 No loss of adhesion or corrosion
IS 15965 (Annex D)
Resistance to acids ASTM D 1308
AS/NZS 1580.481.1.9 No discoloration or blistering. Refer note 6.
Resistance to alkalies Exposure
ASTM D 2244
Resistance to solvents
Resistance to heat Exposure 1000 C ASTM D 2244 Colour Change ΔE cielab 2000: ≤ 3 units
continuous (500 hours)
Index Range Rating
Ignitability 0-20 0
Resistance to fire Exposure AS/NZS 1530.3 Spread of flame 0-10 0
Heat evolved 0-10 0
Smoke developed 0-10 0-1
Taber Abraser - 1000 g AS/NZS 1580. 403.2 ≤ 20 mg per 100 cycles
Resistance to abrasion CS 10 wheels
Scratch AS 2331.4.7 Typically 2000 g
Note:
1) COLORBOND® XRW steel may not be suitable for use in abnormally corrosive environments; in areas not washed by rain, or in applications where it will be wholly or partly buried in the ground. Before purchase, check suitability
by contacting Tata BlueScope Steel sales office.
2) Results mentioned are for standard colours of COLORBOND® XRW steel under normal well washed conditions of exposure away from marine location.
3) The product is supplied with a nominal 25 unit (600) gloss Top Coat.
4) Backing Coat - a thin coating applied to the reverse surface of the prepainted coil. It also gives additional durability to the reverse surface during the service life of the product, but for aesthetic reasons it is not recommended
for exposure to sunlight. Performance Requirements are generally not applicable to backing coats. The backer coat in specific color and with foam adhesion properties is possible on agreement.
5) The minimum internal bend diameter for forming process to achieve no paint cracking (visibility using x10 magnification) and to avoid paint adhesion issues are specified by T-Bend flexibility and T-Bend adhesion results
respectively - where 1T equals the Total Painted Thickness (TPT) in mm of the material. These results are based on testing at 20-250 Celsius.
6) COLORBOND® XRW steel has good resistance to accidental spillage of solvents such as methylated spirits, white spirit, mineral turpentine, toluene, trichloroethylene, dilute mineral acids and alkalis. However, all spillages
should be immediately removed by water washing and drying.
7) For most products, the metallurgical ageing process which is inherent in the paint stoving cycle will result in some loss of ductility compared with unpainted product. However, minimum strength levels designated by relevant
standards will still be qualified.
8) Improper storage or the use of un-approved roll-forming lubricants may adversely affect colour. Material which becomes wet while in stacks or bundles must be separated and dried (refer AS/NZS 2728 Appendix L).
9) Values quoted are for panels exposed in accordance with AS/NZS 2728. Variations for in-situ performance may occur due to complexity of building design and location.
10) COLORBOND® XRW steel colours are incorporated with THERMACTECH™ solar reflectance technology. THERMACTECH™ technology lowers surface temperature by absorbing lesser heat from the sun, thereby reducing
the heat radiation travelling downwards into the building and thus keeping both the roof and building cooler.

Note: Tata BlueScope Steel Limited

“©2018 Tata BlueScope Steel Ltd. All rights reserved. This brochure and its content is copyright of Tata BlueScope Steel Ltd. CIN : U45209PN2005PLC020270
CS/PM/4.2/0218

No part of this brochure may be reproduced or transmitted in any form or by any means, electronic or mechanical including Regd. Office: The Metropolitan, Final Plot No. 27,
photocopy, recording, or any information storage and retrieval system, without permission in writing from Tata BlueScope Survey No. 21, Wakdewadi, Shivaji Nagar,
Steel Ltd “ Pune - 411005. INDIA. Tel: +91 20 6621 8000
ZINCALUME® steel and COLORBOND® steel are the registered trademarks of BlueScope Steel Limited under license to Website: www.tatabluescope-cs.com
Tata BlueScope Steel Limited. Email: [email protected]