Department of Production Engineering and Industrial Management Curriculum Structure & Detailed Syllabus (UG Program)
Department of Production Engineering and Industrial Management Curriculum Structure & Detailed Syllabus (UG Program)
Department of Production Engineering and Industrial Management Curriculum Structure & Detailed Syllabus (UG Program)
1
UG Program Structure of B. Tech. Production Engineering (Sandwich)
w.e.f AY 2019-20 and Applicable for batches admitted from AY 2019-20 to 2022-23
[M- Group: Mechanical, Civil, Metallurgy & Material Science, Production S/W]
List of Abbreviations:
Percentage of Credits
Abbreviati Title No of Credits % of
on courses Credits
BSC Basic Science Course 9 27
16.27
ESC Engineering Science Course 5 18
10.84
MLC Mandatory Learning Course 3 0
0.00
SLC Self Learning Course 2 4
2.41
HSMC Humanities/Social 6 7
Sciences/Management
Course
4.22
LLC Liberal Learning Course 1 1
0.60
SBC Skill Based Course 7 26
15.66
IFC Interdisciplinary Foundation 2 4
Course
2.41
IOC Interdisciplinary Open 2 4
Course
2.41
DEC Department Elective Course 2 6
3.61
PCC Program Core Course 17 49
29.52
LC Laboratory Course 19 20
12.05
75 166
2
Semester III [Odd Term]
3
Semester IV [Even Term]
Yellow Highlighted Text: AICTE recommended titles/Changed Title; Blue Highlighted Text:
New Course
Interdisciplinary Foundation Course (IFC): Every department shall offer one IFC course
each in semester III and IV. A department from M-Group can opt for an IFC course
offered by E-Group and vice versa.
4
Semester IV [For Direct Second Year Admitted Diploma Students]
Sr. Course Course Course Name Teaching Credits
No. Type Code Scheme
L T P
1 BSC Multi Variate Calculus and Differential 4 1 0 5
Equations
2 MLC Professional Laws, Ethics, Values and 1 0 0 0
Harmony
3 HSMC Innovation and Creativity 1 0 2 1
4 IFC Industrial Electronics and Electrical Drives 1 0 2 2
5 SBC Rapid Prototyping Practice 0 0 2 1
6 PCC Engineering Thermodynamics and Heat 3 0 0 3
Transfer
7 PCC Fluid Power 3 0 0 3
8 PCC Design of Machine Elements 3 0 0 3
9 PCC Machining Science and Technology 3 0 0 3
10 PCC Metrology and Quality Control 2 1 0 3
11 LC Engineering Thermodynamics and Heat 0 0 2 1
Transfer Lab
12 LC Fluid Power Lab 0 0 2 1
13 LC Metrology and Quality Control Lab 0 0 2 1
21 2 12 27
Total Academic Engagement and Credits
5
Semester-III
Course Outcomes:
6
Text Books:
• Thomas’ Calculus (14th edition) by Maurice D. Weir, Joel Hass, Frank R. Giordano,
Pearson Education.
• Advanced Engineering Mathematics (10th edition ) by Erwin Kreyszig, Wiley eastern Ltd.
Reference Books:
• Calculus for Scientists and Engineers by K.D Joshi, CRC Press.
• A Course in Multivariate Calculus and Analysis by Sudhir Ghorpade and Balmohan
Limaye, Springer Science and Business Media.
• Differential Equations with Applications and Historical notes by George Simmons, Tata
Mc-Graw Hill publishing company Ltd, New Delhi.
• Advanced Engineering Mathematics by C.R. Wylie, McGraw Hill Publications, New Delhi.
• Advanced Engineering Mathematics (7th edition) by Peter V. O’ Neil, Thomson.Brooks /
Cole, Singapore.
• Advanced Engineering Mathematics (2nd edition) by Michael D. Greenberg, Pearson
Education.
• Advanced Engineering Mathematics by Chandrika Prasad and Reena Garg, Khanna
Publishing Company Private Limited, New Delhi.
Note :All the Course outcomes 1 to 3 will be judged by 75% of the questions and outcomes 4
and 5 will be judged by 25 % of questions.
7
( ) Biology For Engineers
Course Outcomes:
Students will be able to:
1. Understand basic biological principles and organizational structure of living systems
at molecular level
2. Comprehend basic biological principles and organizational structure of living
systems at cellular level
3. Know Energy transformations and information processing in biological systems
4. Appreciate biological process with engineering perspective
5. Impart knowledge about the common corridors of biology and engineering and
biologically inspired technologies
Unit 1: (06Hrs)
Biomolecules and biopolymers: Structure and Function Organic and inorganic
molecules; Unique Properties of water, Vitamins and Minerals, Carbohydrates, Lipids,
Amino Acids and proteins, Nucleic Acids (DNA and RNA)
Unit 2 : (06Hrs)
Levels of organization of life: Cell as a basic unit of life, prokaryotic and eukaryotic
cells, microbes, plant and animal cells; Cell organelles – structure and function; Cell
membrane
Levels of organization: cells, tissues, organs, systems & organism
Unit 3: (06Hrs)
Energy transformations in Chloroplast: Photosynthesis (photochemical & biochemical
phase) and ATP generation, Aerobic and anaerobic systems
Energy transformations in Mitochondria: Cellular respiration (glycolysis and Kreb cycle)
and ATP generation
Bioenergetics: Thermodynamic principles applied to biology, negative entropy changes
in biological systems, Free Energy, Chemical Equilibrium
Unit 4: (06Hrs)
Expression and Transmission of Genetic Information: DNA replication, Enzyme
driven process of DNA cloning, Protein synthesis- Transcription & translation
Techniques for optimization:
a. At molecular level: Recombinant DNA Technology, DNA hybridization, PCR, DNA
microarray
8
Unit 5: (06Hrs)
Transport Phenomena in Biological Systems: Membrane channels and ion channels;
Fluid flow and mass transfer (nutrients & ions); In plants: Xylem and Phloem; In animals:
Blood and Lymph Transport of gases: Oxygen and Carbon dioxide
Heat Transport - Body temperature regulation.
Communication: Cell junctions, Cell-cell communications – cell signaling,
Hormones, Pheromones and cell behavior
Defense mechanisms:
In plants: Herbivory, secondary metabolites, In animals: Innate and Adaptive immune
systems
Unit 6: (06Hrs)
Engineering perspectives of biological sciences:
Biology and engineering crosstalk – At cell level: Hybridoma technology
At tissue level: Plant Tissue Culture, Animal Tissue Culture; Tissue Engineering: Principles,
methods and applications Introduction to Biomimetics and Biomimicry, nanobiotechnology
References:
• Lodish H, Berk A, Zipursky SL, et al. (2000) Molecular Cell Biology. W. H. Freeman.
• Lehninger, A. L., Nelson, D. L., & Cox, M. M. (2000). Lehninger
principles of biochemistry. New York: Worth Publishers.
• Rao CNR, et.al. Chemistry of Nanomaterials: Synthesis, Properties and
Applications.
• Eggins BR. (1006) Biosensors: An Introduction. John Wiley & Sons Publishers.
• Palsson B.O. and Bhatia S.N. (2009) Tissue Engineering. Pearson.
• Yoseph Bar-Cohen (2005). Biomimetics- Biologically Inspired Technologies
• Joseph D. Bronzino, John Enderle, Susan M. Blanchard (1999)
Introduction to Biomedical Engineering.
• Routledge Taylor and Francis group (2012). Introduction to Bio-medical
Engineeering technologies
9
(IFC I ) Strength of Materials
Unit I [5Hrs]
Simple stresses and strains:
a) Concept of stress and strain (linear, lateral, shear and volumetric) Hooks law. Elastic
constants and their relationship. Generalized Hook’s law. b) Axial force diagram, stresses,
strains and deformation in determinate and indeterminate homogeneous and composite
bars under concentrated loads, self-weight and temperature changes.
Unit II [5Hrs]
Shear force & bending moment diagrams and Stresses due to bending
a) Shear force and bending moment diagrams Concept and definition of shear force and
Bending Moment in beams due to concentrated load, UDL, uniformly varying loads and
couples in determinate beams. Relation between SF, BM and intensity of loading, SF,
and BM diagrams for cantilevers, simple compound beams and bend. b) Stresses due to
bending Theory of simple bending, concept and assumptions, Derivation of Flexure
formula. Bending stress distribution diagram. Moment of resistance and section modules
calculations.
Unit IV [5Hrs]
a) Principal stresses and principal strain Normal and shear stresses on any oblique
planes and concept of principal planes and principal planes by analytical and graphical
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methods (Mohr’s circle of stress 2-D). b) Pressure Vessels. Stresses, strains and
deformation in thin walled seamless cylindrical and spherical vessels due to internal fluid
pressure. Change in volume, effects of additional fluid injected under pressure.
Unit V [4Hrs]
Axially loaded columns
a) Euler Formulae Concept of critical load and buckling, derivation of Euler’s formulae for
buckling load with hinged ends, concept of equivalent length for various end conditions.
a)Rankine’s Formula Rankine’s formulae, safe load on column, Limitations of Euler’s
formulae.
Unit VI [4Hrs]
Slope and Deflection of Determinate Beams
a) Concept and definition, relation between B.M., slope and deflection slope and
deflection by double integration method (McCauley’s method). b) Slope and Deflection in
determinate beams by Moment Area method
Text Books:
Text Book
1 “Strength of Materials” By S. Ramamrutham& R Narayanan, Dhanpat Rai publication,
New Delhi
2 “Mechanics of Structure” By S. B. Junnarkar and Advi, (Vol. I), Charotar publication.
Reference Books
1 “Introduction to Mechanics of Solids” by J.B. Popov, Prentice – Hall publication
2 “Mechanics of Materials” by James M.Gere (5th Edition) Brooks/Cole Thomson
Learning.
3 “Strength of Material” by F. L. Singer and Pytel, Harper and Row publication.
4 “Mechanics of Material” by Beer and Johnston, Mc Graw Hill publication.
11
(PE 293) Product and System Graphics Laboratory
Laboratory Outcomes:
At the end of the laboratory work, students will demonstrate the ability to:
1. Do dimensioning to the engineering drawings.
2. Represent machine components conventionally
3. Select the fits and tolerances for the designed components.
4. Draw the 2D and 3D views using software packages like AutoCAD and Catia.
5. Carryout part drawing and assembly of systems along with preparation of Bill of
Material.
List of Experiments/Assignments:
1. Four A4 size sheets (using drafting package) containing different I.S. conventional
representation for machine elements. Welded joints, screwed fasteners, tapers,
piping layouts, method of dimensioning. I.S. conventions for method of tolerancing,
fits, geometric tolerances, surface finish.
2. One imperial size sheet of drawing consisting of assembly & detail part drawings
of mechanical assemblies like valves, boiler mountings, couplings, vices, pumps,
engine sub-assemblies, jigs & fixtures, lathe tailstock, tool posts, gear boxes,
pulley blocks, revolving center etc.
3. A sketchbook containing the sketches of above parts.
4. Computer Aided Drafting exercises: Using any Solid Modelling package.
5. Working drawing, details & assembly of any one machine component such as
cotter joint, knuckle joint, flange joint, rigid & flexible coupling etc. with geometric
& dimensional tolerances, surface finish etc.
12
() Theory of Machines
Course Outcomes:
Teaching Scheme: Examination Scheme:
Lectures : 3 Hrs/week T1 and T2: 20 Marks each
End-Sem Exam: 60 Marks
Students will be able to:
1. Draw velocity and acceleration diagrams for simple and complex mechanisms.
2. Use graphical and analytical methods for solving problems in static and dynamic
force analysis.
3. Apply basic concepts and theory regarding friction, lubrication, belt, rope and chain
drives.
Unit I [7Hrs]
Fundamentals of Kinematics and mechanisms:Kinematic Link, Kinematic Pair,
Kinematic chain, Structure, mechanism, machine, Types of Constrained Motions,
Degrees of Freedom, Grubler’s Criterion for Plane Mechanisms, Equivalent linkage
Mechanism, Inversions of Four Bar Chain, Single Slider Crank Chain, Double Slider
Crank Chain Difference between Spatial and Planner Mechanism. Pantograph, Straight
Line Motion mechanisms.Hooke’s Joint / Universal Joint.
Unit II [7Hrs]
Velocity and Acceleration Analysis in Mechanisms:Relative Velocity (Velocity
polygon) for Kinematic link. Acceleration Diagram for a Link.Corioli’s component of
Acceleration.Velocity and acceleration in a Slider Crank Mechanism by Klein’s
construction.Instantaneous Centre of Rotation (ICR).Angular Velocity Ratio Theorem,
Methods of Locating ICR in a Mechanism.Velocity analysis of a Kinematic Link by ICR
Method, Body and Space Centrode.
13
Friction and Lubrication:Introduction, Types of Friction, Limiting Friction, Laws of
Friction, Coefficient of Friction, Limiting Angle of Friction, Screw Friction, Screw Jack,
Torque required to lift and lower the load by a Screw Jack, Efficiency of a Screw Jack,
Over Hauling and Self Locking Screws, Efficiency of Self Locking Screws, Rolling Friction,
Film Friction, Principles of Thick and Thin Film Lubrication, principles of hydrostatic and
hydrodynamic lubrication
Unit V [7Hrs]
Belt and Chain Drives:Introduction, Selection of a Belt Drive, Flat and V Belt Drives,
Open and cross Belt Drive. Materials used for Belts, Velocity Ratio of Belt Drive, Limiting
tension ratio, Slip of Belt, Creep of Belt, Length of Flat Belts, Angle of Contact, Power
Transmitted by a Belt, Maximum Power Transmitted by a Belt, Centrifugal Tension and
its effect on power transmission. Initial Tension in the Belt, Design of Belt Dimensions,
Chain Drive, Advantages and disadvantages of Chain drives, Terms used in Chain Drive,
Angular Velocity of the Sprocket.
Unit VI [7Hrs]
Introduction to Gears and Governors:Classification, Terminology, Gear
Characteristics, Gear Calculations, Gear Tooth Systems, Gear Tooth Profiles, Gear
Materials, Law of Gearing, , Gear trains and its types, Calculation of velocity ratio for
different gear trains, Gear Trains with bevel gears: Differential Gear Box.Governors:
Introduction, Types of governors, Terms used in Governor, Sensitiveness, Stability and
Hunting of Governor, Isochronous Governor, Governor effort and Governor power.
Text Books:
• R. S. Khurmi and J. K. Gupta, “A Text Book of Theory of Machines”, S. Chand,
14th Revised Edition, 2005.
• S.S. Ratan, “Theory of Machines”, Tata Mcgraw Hill Education Private Limited, 3 rd
Edition, 2009.
Reference Books:
• Ulicker Jr., J.J., Penock, G.R. and Shigley, J.E. “Theory of Machines and
Mechanisms”, Tata Mcgraw Hill Education Private Limited.
• John Hannah and Stephens, R.C. “Mechanics of Machines: Advance Theory and
Examples” Edward Arnold London.
• Ramamurthy, V. “Mechanics of Machines”, Narosa Publishing House.
• Thomas Beven, “Theory of Machines”, Person Education Ltd.
14
(ME 209) Production Processes
Unit I [7Hrs]
Metal Cutting Machine Tools and Processes: Fundamentals of turning and boring,
lathe – construction, accessories, operations. Thread cutting – single and multistart
threading, Different tools, tool materials, tool geometry. Concept of speed, feed, depth of
cut.Capstan and Turret Lathe- Construction, Working and Applications.
Drilling & Milling Machines, Shaper, Planer and Slotting Machines: Drilling:
Fundamentals of drilling process, twist drill geometry, tool holders. Types of drilling
machines, operations performed on drilling machines. Types of drills.Reaming process,
reamers types, geometry.Introduction to boring machines – general arrangement and
nature of work done.Milling Machines: Fundamentals of milling process, cutters - types
and geometry. Operations performed on milling machines. Dividing head, methods of
indexing. Shaper, Planer and Slotting Machines: Construction, working of quick return
mechanism, operations performed
Unit III [7Hrs]
Abrasive Machining Processes and Surface Treatment Processes:Abrasive
Machining Processes: Abrasive machining, abrasives - types, size and geometry.
Grinding wheels, wheel marking, wheel selection, wheel mountings.Types of grinding
machines. Honing, Lapping, Super Finishing, Buffing. Surface Treatment Processes:
Importance of surface treatments, advantages, Honing, lapping, buffing, polishing,
Honing tools, lapping materials. Abrasive, buffing, polishing wheels and burnishing
15
processes. Introduction to super treatment processes.Electroplating, Electroless plating,
plasma coating, phosphating, galvanizing, metal spraying, anodizing, rubbling and
tumbling.
Unit IV [7Hrs]
Unit V [7Hrs]
Hot and cold working of metals:Principles of rolling, forging, drop, press, upset, roll
forging, extrusion, drawing, spinning, effects of hot working. Cold working processes,
Cold rolling, swaging, forging, extrusion- forward, backward and impact roll forming, tube
drawing, wire drawing, spinning, shot penning, High Energy Rate Forming.
Unit VI [7Hrs]
Text Books:
• S.K. HajraChoudhary and S.K. Bose, “Elements of workshop Technology” Volume
I, II, Asia Publishing House, 10th Edition 2000.
• P.N. Rao, “Manufacturing Technology”, Tata McGraw-Hill Publishing Limited,
2ndEdition, 2002.
Reference Books:
• Chapman W.A.J, “Workshop Technology”, Volume I, II, III, CBS Publishers and
distributors, 5th Edition,2002.
16
• Degarmo, Black and Kohser, “Materials and processes in Manufacturing”, Prentice
Hall of India. 2nd Edition, 1998.
• Milton Shaw, “Metal Cutting Principles”, Oxford University Press, 4th Edition, 2001.
• O.P. Khanna and M. Lal, “Production Technology”, Vol. I,II, Dhanpatrai Publication,
5th Edition, 1999.
• B.S. Raghuwanshi, “Workshop Technology”, Dhanpatrai Publication, 9th Edition,
1999.
17
(MT213) Material Science and Technology
Unit I [6Hrs]
Classification of Engineering Materials:Structure-property-processing correlation,
Amorphous and crystalline solids, Crystal systems and Bravais lattice, Imperfections in
solids, mechanisms of plastic deformation, Plastic deformation of polycrystalline metals,
Hot working, cold working.
Unit II [6Hrs]
Engineering Steels:Type of equilibrium diagrams in metals and alloys, lever rule. Iron -
Carbon equilibrium diagram, critical temperatures. Allotropy, cooling curve and volume
changes of pure iron. Microstructures of slowly cooled steels, estimation of carbon from
Microstructures, non-equilibrium cooling of steels, Structures -property relationship.
Unit IV [11Hrs]
Heat Treatment of Steels:Transformation products of austenite, Time temperature
Transformation diagrams, Critical cooling rate, continuous cooling transformation
diagrams. Heat treatment of steels, Cooling media. Annealing, normalizing,
hardening.Tempering, Carburising, nitriding, carbonitriding, Flame and Induction
18
hardening.Commercial heat treatment practice of gears of different sizes, tools, lathe
beds, springs, etc.
Unit V [5Hrs]
Cast Irons:Classification of Cast irons Gray cast irons, nodular cast irons, white cast
irons, malleable cast irons, chilled. Effect of various parameters on structure and
properties of cast irons, Applications of cast irons for different components of machine
tools, automobiles, pumps, etc.
Unit VI [8Hrs]
Mechanical Testing:Tension test - Engineering and true stress strain curves,
Compression test, Hardness Tests: Brinell, Rockwell, Vickers, Hardness conversions,
Impact test, Non Destructive Testing: Magnetic Particle test, Dye penetrant, ultrasonic
tests, radiography and eddy current testing.
Text Books:
• D. R. Askland& P. P. Phule, “Material Science & Engineering of Materials”,
Cengage Learning Center India Pvt Ltd. , Sixth Indian Edition, 2011.
• R. A. Higgins, Engineering Metallurgy Part-I, Applied Physical Metallurgy, ELBS
with Edward Arnold, Sixth Edition 1993.
Reference Books:
• V. Raghvan, “Materials Science & Engineering”, PHI 5th Edition, Prentice-Hall of
India (P) Ltd.
• W. Callister, “Materials Science & Engineering”, John Wiley & sons
• Clark D. S. and Varney W. R., “Physical Metallurgy for Engineers”, Affiliated East-
West Press, New Delhi.
• R. Balasubramaniam,Callister's Materials Science and Engineering, Wiley India
Pvt Ltd., 2008.
• A. K. Bhargava, Mechanical Behaviour and Testing of Materials by and C. P.
Sharma, Publication PHI, 2011.
19
() Production Processes Laboratory
Laboratory Outcomes:
At the end of the laboratory work, students will demonstrate the ability to:
1. Understand machine tools, mechanism and accessories used in various
production processes.
2. Make the job of turning & tapper turning operation using lathe.
3. Perform Forging and grinding of lathe tool with one knife and other end vee.
4. Prepare simple solid pattern involving wood turning.
5. Perform Welding using gas/arc welding process.
6. Understand Sand Casting process
List of Experiments/Assignments:
Each candidate shall be required to complete and submit the following term work:
Jobs:
1. Plain and Taper turning – one job
2. Forging and grinding of lathe tool with one knife and other end vee – one job
3. Making a simple solid pattern involving wood turning – one job
4. Welding (gas or arc) – one job
Journal & Demonstration: Assignments on machine tools will be in the form of a
journal based on demonstrations on machine tools. This should include sketches and
relevant descriptions as given below:
1. Block Diagrams (Any Two).
a) Lathe
b) Universal milling machine
c) Radial drilling machine
d) Cylindrical grinder
2. Mechanisms (Any Two).
a) All geared headstock of a center lathe.
b) Spindle arbor (assembly) drive of milling machine
c) Crank and slotted lever quick return drive of shaping machine.
d) Spindle assembly in a drilling machine
3. Accessories (Any Two).
a) Taper turning attachment for a center lathe.
b) Universal dividing head.
c) Milling cutters.
20
() Material Science and Technology Laboratory
Laboratory Outcomes:
At the end of the laboratory work, students will demonstrate the ability to:
1. Carrying out Tensile test to evaluate characteristics of mild Steel and Aluminium.
2. Carrying out hardness test by Brinell and Rockwell methods for samples of ferrous
& nonferrous materials.
3. Carrying out Impact tests on various materials.
4. Non-Destructive tests like Magnaflux testing, Dye penetrant testing and Ultrasonic
testing.
5. Microstructure interpretation of different ferrous and non ferrous materials which is
important for engineers to establish correlation between properties and
applications.
List of Experiments/Assignments:
1. Tensile test on mild steel and aluminium test specimens.
2. Hardness test on samples of steel, cast iron, brass, aluminum, etc. by Brinell and
Rockwell methods.
3. Impact tests.
4. Non-Destructive tests: Magnaflux testing, Dye penetrant testing and Ultrasonic
testing.
5. Study and drawing of microstructures of mild steel, medium carbon steel, eutectoid
steel and hypereutectoid steel.
6. Study and drawing of microstructures of brass. Tin bronze, Al-bronze, Babbit
metal.
7. Study and drawing of microstructures of white malleable, gray and nodular cast
irons.
8. Study and drawing of microstructures of hardened steel, tempered steel.
21
(ME 213) Theory of Machines Laboratory
Laboratory Outcomes:
At the end of the laboratory work, students will demonstrate the ability to:
1. Determine Moment of Inertia of rigid bodies by bifilar or trifilar suspension method.
2. Verify displacement relation for different shaft angles for single Hook’s Joint.
3. Develop a computer program for velocity and acceleration of slider crank
mechanism Non-destructive tests like Magnaflux testing, Dye penetrant test and
Ultrasonic test.
4. Graphical solution to problems on velocity & acceleration in mechanisms by
Relative velocity & relative acceleration method including problem with Corioli’s
component of acceleration.
5. Analyzing Inertia force with graphical methods.
List of Experiments/Assignments:
List of Experiments (Any 3 experiments from the given list):
1. Determination of Moment of Inertia of rigid bodies by bifilar or trifilar suspension
method.
2. Compound Pendulum.
3. Experimental Verification of displacement relation for different shaft angles for
single Hook’s Joint.
4. Developing a computer program for velocity and acceleration of slider crank
mechanism.
List of drawing Sheets:
1. Graphical solution of problems on velocity & acceleration in mechanisms by
Relative velocity & relative acceleration method including problem with Corioli’s
component of acceleration.
2. Graphical solution of problems on velocity in mechanisms by ICR method.
3. Klein’s constructions for slider crank mechanism.
4. Inertia force analysis with graphical methods.
5. Straight line motion mechanisms.
22
(for Students Directly admitted to S.Y. after their Diploma)
Course Outcomes:
Students will be able to:
1. Know and recall core knowledge of the syllabus. (To measure this outcome,
questions may be of the type- define, identify, state, match, list, name etc.)
2. Understand basic concepts. (To measure this outcome, questions may be of the
type- explain, describe, illustrate, evaluate, give examples, compute etc.)
3. Analyze the problem and apply the appropriate concept. (To measure this outcome,
questions will be based on applications of core concepts)
4. Give reasoning. (To measure this outcome, questions may be of the type- true/false
with justification, theoretical fill in the blanks, theoretical problems, prove implications
or corollaries of theorems, etc.)
5. Apply core concepts to new situations. (To measure this outcome, some questions
will be based on self-study topics and also comprehension of unseen passages.)
23
Text Books:
• Thomas’ Calculus (14th edition) by Maurice D. Weir, Joel Hass, Frank R. Giordano,
Pearson Education.
• Advanced Engineering Mathematics (10thedition ) by Erwin Kreyszig, Wiley eastern
Ltd.
Reference Books:
• Introduction to Linear Algebra (2nd edition) by Serge Lang, Springer.
• Elementary Linear Algebra (10th edition) by Howard Anton and Chris Rorres, John
Wiley and sons.
• Calculus for Scientists and Engineers by K.D Joshi, CRC Press.
• A Course in Calculus and Real Analysis (1 st edition) by Sudhir Ghorpade and
Balmohan Limaye, Springer-Verlag, New York.
• Advanced Engineering Mathematics by C.R. Wylie, McGraw Hill Publications, New
Delhi.
• Advanced Engineering Mathematics ( 7 th edition ) by Peter V. O’ Neil,
Thomson.Brooks / Cole, Singapore.
• Differential Calculus by Shanti Narayan, S. Chand and company, New Delhi.
• Applied Mathematics Vol. I (Reprint July 2014) by P.N. Wartikar and J.N. Wartikar,
Pune Vidyarthi GrihaPrakashan Pune.
• Advanced Engineering Mathematics by Chandrika Prasad and Reena Garg, Khanna
Publishing Company Private Limited, New Delhi.
24
( ) Foundation of Physics
Course Outcomes:
Students will be able to:
1. Develop the understanding of laws of thermodynamics and their application in
various processes, Understanding optics and their applications.
2. Solve the problems in Classical Mechanics looking at the limitations of Classical
Mechanics.
3. Derive the Wave Mechanics of microscopic bodies
4. Formulate and solve the engineering problems on Electromagnetism.
Unit IV [5Hrs]
Introduction to Quantum Mechanics:Drawbacks of classical mechanics, Plank’s
quantum hypothesis, Dual nature of matter, De Broglie’s hypothesis, de Broglie’s
wavelength,Photoelectric effect, Davisson-Germer’s experiment, Heisenberg's
25
uncertainty principle, Illustrations of Heisenberg's uncertainty principle; electron
diffraction at a single slit
Unit V [6Hrs]
Unit VI [4Hrs]
Magnetostatics:Steady currents ( line current ,surface current,volume current) & current
densities, Magnetic field due to steady currents (Biot-Savert’s law) and it’s applications,
Line integral of B over a closed loop, Ampere's Law and its applications to simple
problems, Closed surface integral of B (Non-existence of magnetic monopole).
Reference Books:
• H. C. Verma&Halliday-Resnick (Sixth edition), B. B. Laud.
• Halliday-Resnick (Sixth edition) Optics by BrijLal (S. Chand Publication).
• by P. V. Panat, H. C. Verma, Halliday –Resnick, “Classical Mechanics”,6th Edition.
• David Griffith, “Classical Electrodynamics”,Pearson India limited.
26
FOR OTHER DEPARTMENTS
(IFC I ) Basics of Manufacturing Engineering
Unit I [5Hrs]
Drilling & Milling Machines, Shaper, Planer and Slotting Machines: Drilling:
Fundamentals of drilling process, twist drill geometry, tool holders. Types of drilling
machines, operations performed on drilling machines. Types of drills .Milling Machines:
Fundamentals of milling process, cutters - types and geometry. Operations performed on
milling machines
27
Unit IV [5Hrs]
Casting Processes:Expendable Mould Casting Processes:Sand Casting, types of
pattern materials, pattern making allowances, core prints, moulding sand-properties and
testing, hand and machine moulding, core, core boxes.
Unit V [5Hrs]
Hot and cold working of metals:Principles of rolling, forging, drop, press, upset, roll
forging, extrusion, drawing, spinning, effects of hot working. Cold working processes,
Cold rolling, swaging, forging, extrusion- forward, backward and impact roll forming, tube
drawing, wire drawing, spinning, shot penning, High Energy Rate Forming.
Unit VI [5Hrs]
Text Books:
• S.K. HajraChoudhary and S.K. Bose, “Elements of workshop Technology” Volume
I, II, Asia Publishing House, 10th Edition 2000.
• P.N. Rao, “Manufacturing Technology”, Tata McGraw-Hill Publishing Limited,
2ndEdition, 2002.
Reference Books:
• Chapman W.A.J, “Workshop Technology”, Volume I, II, III, CBS Publishers and
distributors, 5th Edition,2002.
• Degarmo, Black and Kohser, “Materials and processes in Manufacturing”, Prentice
Hall of India. 2nd Edition, 1998.
• Milton Shaw, “Metal Cutting Principles”, Oxford University Press, 4th Edition, 2001.
• O.P. Khanna and M. Lal, “Production Technology”, Vol. I,II, Dhanpatrai Publication,
5th Edition, 1999.
• B.S. Raghuwanshi, “Workshop Technology”, Dhanpatrai Publication, 9th Edition,
1999.
28
Semester-IV
Course Outcomes :
Students will be able to:
1. Know and recall core knowledge of the syllabus. (To measure this outcome,
questions may be of the type- define, identify, state, match, list, name etc.)
2. Understand basic concepts. (To measure this outcome, questions may be of the
type- explain, describe, illustrate, evaluate, give examples, compute etc.)
3. Analyze the problem and apply the appropriate concept. (To measure this outcome,
questions will be based on applications of core concepts)
4. Give reasoning. (To measure this outcome, questions may be of the type- true/false
with justification, theoretical fill in the blanks, theoretical problems, prove implications
or corollaries of theorems, etc.)
5. Apply core concepts to new situations. (To measure this outcome, some questions
will be based on self-study topics and also comprehension of unseen passages.)
Text Books:
29
• Thomas’ Calculus (14th edition) by Maurice D. Weir, Joel Hass, Frank R. Giordano,
Pearson Education.
• Advanced Engineering Mathematics ( 10th edition ) by Erwin Kreyszig, Wiley eastern
Ltd.
Reference Books:
• Advanced Engineering Mathematics by C.R. Wylie, McGraw Hill Publications, New
Delhi.
• Functions of several variables by Wendell Fleming, Springer-Verlag, New York.
• Partial Differential Equations (4th edition) by Fritz John, Springer.
• Advanced Engineering Mathematics (7th edition) by Peter V. O’ Neil,
Thomson.Brooks / Cole, Singapore.
• Advanced Engineering Mathematics (2nd edition) by Michael D. Greenberg, Pearson
Education.
• Advanced Engineering Mathematics by Chandrika Prasad and Reena Garg, Khanna
Publishing Company Private Limited, New Delhi.
30
Professional Laws, Ethics, Values and Harmony
Course Outcomes:
1. Students will be able to:
2. Aware about Professional Ethics and Human Values.
3. Contribute to societal and human well-being.
4. Aware about social responsibility at the personal, professional and corporate
levels.
5. Understand and appreciate concept of gender diversity and related issues from an
ethical viewpoint.
6. Appreciate and deal with ethical dilemmas while discharging duties in professional
life.
Unit I [4 Hrs]
Human Values:Morals, Values and Ethics, Integrity, Work Ethic, Honesty, Commitment
, Courage, Empathy, Self-Confidence, Character, Caring and Sharing, Empathy and
Leadership.
Unit II [5Hrs]
Professional Ethics:Introduction to and history of Ethics, Profession and
professionalism, Professional roles played by an engineer, Engineering ethics (supported
by case studies), Moral / ethical dilemma, moral autonomy, consensus and controversy,
etc., Codes of conduct and codes of ethics, Gender diversity at the workplace, women’s
empowerment, sexual harassment at work, etc.
Unit IV [5 Hrs]
Engineering as Social Experimentation:Meaning of experimentation in engineering,
Engineers’ role as responsible social, experimenters to benefit society, R&D efforts
31
towards ethically and environmentally sustainable design of products and systems, A
balanced view towards legal, ethical and business aspects of technology use.
Unit V [5Hrs]
Safety, Responsibilities and Rights:Knowledge of safety and risk and the ethical need
to reduce it, Uncertainty of design,Need for testing product and system designs for safety,
Concept of risk benefit analysis, Ethical issues in cost-benefit analysis, Protecting
employee rights, human rights and human responsibilities, Case studies involving natural
and manmade disasters, (e.g. Chernobyl, Bhopal Gas Tragedy, floods in Uttarakhand,
Kashmir, etc.
Unit VI [3Hrs]
Whistle Blowing:Meaning and brief history of whistle blowing, Internal and external
whistle blowing, Ethical and legal issues involved in whistle blowing, Managing whistle
blowing, Case studies involving whistle blowers like Manjunath, SatyendraDubey, etc.
Reference Books:
• H. C. Verma&Halliday-Resnick (Sixth edition), B. B. Laud.
• Halliday-Resnick (Sixth edition) Optics by BrijLal (S. Chand Publication).
• by P. V. Panat, H. C. Verma, Halliday –Resnick, “Classical Mechanics”,6th Edition.
• David Griffith, “Classical Electrodynamics”, Pearson India limited.
32
( ) Innovation and Creativity
Course Outcomes:
At the end of the Course, Student will be able to:
1. Discover the creative / innovative side within herself/himself.
2. Hone entrepreneurial and leadership skills within his/her personality.
3. Develop new ways of thinking and Learn the entire innovation cycle from Ideation
to Go-To-Market.
4. Study frameworks, strategies, techniques and business models for conceived
ideas.
5. Develop skills for evaluating, articulating, refining, and pitching a new product or
service.
Syllabus
Introduction to Innovation, Personal thinking preferences, ‘Innovation’ mind set, Everyday
creativity and eliminating mental blocks, Introduction to Innovation, Creative thinking
techniques, Innovation types, Idea management and approaches, Teaming techniques
for creativity, Idea Conception, Idea Scoping, SelfEvaluation, Idea Brainstorming
sessions, Idea Verification, Market Evaluation, Concept Evaluation, Idea Verification,
Prototype Evaluation, Protection/Patent review, Innovation Case Study, Idea
Presentations, Idea Incubation, Product and Market Plan, Product and Market
Development, Innovation Case Studies, Idea Incubation and Product Launch, Marketing
and selling, Post Launch Review
Reference Books:
• Jeff Dyer, Hal Gregersen, Clayton M. Christensen, " The Innovator's DNA:
Mastering the Five Skills of Disruptive Innovators, Harvard Business Review
Press, 2011.
• Paddy Miller, Thomas Wedell-Wedellsborg, "Innovation as Usual: How to Help
Your People Bring Great Ideas to Life , Harvard Business Review Press, Kindle
Edition.
33
(IFC) INDUSTRIAL ELECTRONICS AND ELECTRICAL DRIVE SYSTEMS
Teaching Scheme: Examination Scheme:
Lecture: 1 hr/week T1 and T2: 20 marks each
Practical: 2 hrs/week End-Sem Exam: 60 marks
Course Outcomes:
At the end of this course, the students should be able to,
1. Select a suitable power electronics converter for various industrial applications.
2. Choose the electrical motors and drive for various industrial application.
3. Understand and analyze various industrial electronics systems.
4. Use a appropriate sensor for various industrial applications.
35
Rapid Prototyping Practice
Laboratory Outcomes:
Students will be able to
1. Understand how CAD technology can be leveraged in the additive manufacturing
process
2. Compare and distinguish the difference between Solid model syntax with .STL file.
3. Understand the concept like process chain of Rapid Prototyping and its necessity
in manufacturing of real life components
4. Learn the use of 3D printing software and effect of various process parameters
5. Learn the printing process on 3D printers by varying the process parameters and
evaluate the quality of 3d printed components
List of Experiments/Assignments:
1. Introduction to CAD: This experiment will focus on the development of 3D Part
with the help of CAD Modelling software
2. Introduction to .STL File: This experiment will cover conversion of solid model
into .stl file, syntax of .stl file, errors in .stl file etc.
3. Introduction to Additive Manufacturing Technology and AM Process Flow:
This experiment will cover the major concepts like Introduction to AM, History of
AM, its various types and Process flow of AM based FDM Technology
4. Study of 3D Printing Software: This experiment will focus on learning of 3D
Printing software and various process parameters and its effect on printing quality
5. Printing of 3D components on FDM printer: This experiment will give hands-on
experience of using 3D printer to build the components
6. Introduction to Post Processing techniques: This experiment will cover the
concept of Post processing, its need and actual demonstration on Post Processing
machines
7. Demonstration of various technologies under Additive Manufacturing: This
experiment will cover the learning of basic Additive Manufacturing techniques and
its different industrial applications
Text Books
1. Chua Chee Kai, Leong Kah Fai, “Rapid Prototyping: Principles and Applications”, World
scientific, 2003.
2. Ian Gibson, David W Rosen, Brent Stucker., “Additive Manufacturing Technologies:
Rapid Prototyping to Direct Digital Manufacturing”, Springer, 2010
36
3. Ali K. Kamrani, Emand Abouel Nasr, “Rapid Prototyping: Theory and Practice”, Springer,
2006.
Reference Books
37
(ME 208) Engineering Thermodynamics and Heat Transfer
Unit I [7Hrs]
Unit II [7Hrs]
Vapour power cycles Steam Generation and its properties, Measurement of dryness
fraction, Carnot Cycle, Application of Gas laws to vapour processes. Ideal Rankine Cycle,
Calculation of Thermal Efficiency, Specific Steam Consumption, Work ratio.
Steam Turbines: Types, construction, working, compounding, velocity diagram, &
diagram efficiency (No numerical).
Unit IV [7Hrs]
38
Indicated power, Brake power, Thermal efficiency, Specific fuel consumption(Elementary
Numerical).
Unit V [7 Hrs]
Heat Transfer:
Introduction and Basic Concepts of Conduction: Application areas of heat transfer in
manufacturing and machine tools, Modes and Laws of heat transfer, thermal conductivity,
thermal diffusivity, Heat conduction in plane wall, composite slab, composite cylinder,
composite sphere, electrical analogy, concept of thermal resistance, overall heat transfer
coefficient, conduction, critical radius of insulation for cylinders and spheres, economic
thickness of insulation. (elementary numerical)
Fundamentals of convection: Concept Laminar and turbulent flow, Reynold Number,
Prandlt number, Grashoff number, Nusselt Number. Mechanism of natural and forced
convection, local and average heat transfer coefficient, concept of velocity & thermal
boundary layers.
•Fundamentals of Radiation: Fundamental concepts of radiation, different laws of
radiation, Concept of: shape factor, radiation between two black and diffuse gray
surfaces and radiation shields. (no numerical)
Unit VI [7 Hrs]
•Heat Exchangers:Introduction to heat exchangers, classification and applications; Heat
exchanger analysis – LMTD for parallel and counter flow heat exchanger, concept of
effectiveness, NTU method for parallel and counter flow heat exchanger (elementary
level/ introduction, no numerical).
Text Books:
• R.K. Rajput,“Thermal Engineering”, Laxmi Publications.
• R. S. Khurmi and Gupta,“Thermal Engineering”, S. Chand Publication.
Reference Books:
• S.P. Sukhatme,“Heat Transfer”, Orient Longman.
• Y.A. Cengel,“Thermodynamics – an Engineering approach”, Tata McGraw Hill.
• Eastop, A. Mc’conkey,“Applied Thermodynamics”, Pearson Publishers.
• Holman J.P.,“Heat Transfer”, Tata McGraw Hill.
39
() Fluid Power
Unit I [6Hrs]
Unit II [5Hrs]
Hydraulic System elements: Pumps: Classification, principle of working and
constructional details of vane pumps, gear pumps, radial and piston pumps, power and
efficiency calculations, characteristics curves, selection of pumps for hydraulic Power
transmission.Accumulators and Intensifiers: Types, working and Industrial applications.
Unit IV [4Hrs]
Unit VI [10Hrs]
Principle of Pneumatics: Laws of compression, types of compressors, selection of
compressors, comparison of Pneumatics with Hydraulic power transmissions, FRL unit,
Pneumatic system control elements: Direction control valves- types and working, flow
control valves, quick exhaust valve, time delay valve and shuttle valve, basic pneumatic
circuit, selection of components, Application of pneumatics in low cost automation and in
industrial automation.
Text Books:
• H. L. Stewart, “Hydraulic and Pneumatic Power for Production”, Industrial
Publishing Corporation, 1963.
• S. R.Majumdar, “Pneumatic Systems-Principles and Maintenance”, Tata McGraw-
Hill Education, 1996.
Reference Books:
• A. Esposito,“Fluid Power with Applications”, Pearson.
• R.K.Bansal,“Fluid mechanics”, Laxmi publications, New Delhi.
• S. R. Majumdar,“Oil Hydraulic Systems”,TMH.
• Vickers Sperry,“Industrial Hydraulics Manual”.
• “Hydraulic Text Book Basic Level”, Festo Controls Pvt. Ltd. Bangalore.
• “Pneumatic Text Book Basic Level”, Festo Controls Pvt. Ltd. Bangalore.
• H. L. Stewart,“Pneumatics and Hydraulics”, Taraporwala.
• Andrew Parr, “Hydraulics and Pneumatics”, A Technician’s and Engineer’s Guide,
JAICO Publications.
41
() Design of Machine Elements
Unit I [6Hrs]
Unit II [8Hrs]
Design against Static Loading: Types of loads, types of stresses; tensile, compressive,
direct and torsional shear, bending stresses, Design of cotter joint, knuckle joint, theories
of failure.
Unit III [6Hrs]
Shafts, Keys and Couplings: Types of shafts, materials, standard sizes of transmission
shaft, Design of shafts subjected to bending, twisting moment, Design based on rigidity
basis, Design of keys and splines, Design of couplings.
Unit IV [6Hrs]
Threaded Joints and Power Screws: Standard threads, stresses in screw fastenings,
Design of bolted joints, Design of power screws, stresses in power screws, Design of turn
buckle.
Unit V [6Hrs]
Welded Joints: Strength of transverse fillet and parallel fillet welded joints, strength of
42
butt joints, stresses in welded joints, axially loaded unsymmetrical welded sections, welds
subjected to bending and torsional moment
Unit VI [5 Hrs]
Design of springs: Spring configurations, materials, design of helical compression,
Extension and Torsion springs. Design of leaf springs.Nipping of spring.
Text Books:
• V. B. Bhandari,“Design of Machine Elements”, Tata McGraw Hill Publication.
• R. S. Khurmi, J.K. Gupta, “A text book of Machine Design”, S. Chand publication.
Reference Books:
• J.E. Shigley and CR. Mischke, “Mechanical Engineering Design”, 5th Edition,
McGraw Hill Publication.
• Hall and Helowenko, “Machine Design”, Schaum Series.
• M.F. Spotts,“Design of Machine Elements”, Prentice Hall Publication.
• Phela,“Fundamentals of Machine Design”, McGraw Hill Publication.
• “Design data” compiled by Faculty of Mech. Engg., PSG College of
Tech.,Coimbatore.
43
() Machining Science and Technology
Course Outcomes:
Students will be able to:
1. Demonstrate understanding of metal cutting principles and mechanism to solve
the problems based on cutting force analysis and tool life.
2. Understand the design procedure of various tools and solve the problems based
on tool design.
3. Understandbroachingmachines, toolsusedinthe process and design methodology
to solve the problems based on broach tool design
4. Understand the various methods of gear manufacturing and thread manufacturing.
5. Classify the various non-conventional machining processes and learn its industrial
applications.
Unit I [8Hrs]
Theory of Metal Cutting : Cutting tools, tool geometry,Conceptofspeed,feed,depth of cut
and cutting action and effect of these on cutting forces.Types of Chips. Merchant’s circle
of forces. Shear angle, Shear Strain, Mechanics of metal cutting,Theories of shear angle.
Velocity vector diagram, estimation of cutting forces. Empirical Relations,Tool Force
dynamometers, Measurement of cutting forces and power required. Heat Generation in
Metal Cutting, Cutting Fluids.
Unit II [6Hrs]
Cutting Tool Materials.HeatTreatmen tof Tool s and alloys. Machinability Tool Life and
Tool Wear, New technology in metal cutting for higher productivity. Compliance test.
Unit IV [6Hrs]
Gear Manufacturing: Gear cutting process forming and generation. Gear cutting on
milling. Gear hobbing. Gear shaping. Gear shaving, Lapping and Grinding.Various
machinesused for gear manufacturing.
44
Unit V [6Hrs]
Thread Manufacturing: Thread cutting internal and external, chasers, dies, thread
milling, rolling, lapping and grinding.
Unit VI [10Hrs]
Non-conventional Machining Processes: Introduction, principle, setup, operation and
applications- Chemical machining, Electrochemical machining, Electric discharge
machining, Electron Beam machining, Ion Beam machining, Plasma Arc machining, Laser
Beam Machining, Abrasive Jet machining,Ultrasonic Machining.
Text Books:
• P. N. Rao, “Manufacturing Technology”, Tata McGraw-Hill Publishing Limited, IIE
dition, 2002.
• P. K. Mishra, “Non Conventional Machining”, Narosa Publishing House (January
15, 2001), ISBN: 978-81-7319-138-1, Reprint 2008.
Reference Books:
• Donaldson, Lecain and Goold,“Tool Design”,Tata McGraw Hill, Edition:III.
• “Advanced Machining Processes”,Vijay K. Jain Allied Publishers Pvt. Ltd.,Edition I
2007.
• Prakash Joshi,“Cutting Tools”,Wheeler Publishing, ISBN 81-85814-53-8, Edition I
1996.
• David A Stephenson, John S Agapiou ,“Metal Cutting Theory and Practice”, CRC
Press Edition II.
45
(PCC) Metrology and Quality Control
Teaching Scheme Examination Scheme
Lectures : 3 hrs/week 100 marks: Continuous evaluation-
Assignments /Quiz/T1/T2 - 40 Marks, End
Sem Exam- 60 marks
Course Outcomes:
1. Able to understand different linear and angular measuring instruments and
measurement system analysis.
2. Design limit gauges as per the manufacturing requirements.
3. Select appropriate measurement techniques for geometric features.
4. Understand screw thread and gear metrology and automated inspection systems.
5. Develop an ability of problem solving and decision making. Suggest measures to
improve the quality of product and reduce cost.
6. Carryout data collection and use statistical tools for analysis.
Unit I [8 hrs]
Introduction: Meaning of Metrology, Precision, Accuracy, Methods and Errors in
Measurement, Calibration.
Limits, Fits and Tolerances: Meaning of Limit, Fits and Tolerance, Cost – Tolerance
relationship, concept of Interchangeability, Indian Standard System.
Linear Measurement: Standards, Line Standards, End Standard, Wavelength Standard,
Classification of Standards, Precision and Non Precision Measuring instruments and their
characteristics, Slip Gauges.
Measurement System Analysis:-Introduction, Influence of temperature, operator skills
and the instrument errors etc. on the MSA, Gauge R and R study.
Unit II [8 hrs]
Design of limits Gauges: Types, Uses, Taylor’s Principle, Design of Limit Gauges, Three
surface Generation.
Interferometry: Introduction, Flatness testing by interferometry, NPL Flatness
Interferometer.
Study of Measuring Machines, Recent Trends in Engineering Metrology, use of
interferometery for length angle and surface roughness measurement
Angle Measurement: Sine bars, Sine Centers, Uses of sine bars, angle gauges, Auto
Collimator Angle Dekkor, Constant deviation prism.
46
Surface Finish Measurement: Surface Texture, Meaning of RMS and CLA values,
Roughness Measuring Instruments, Tactile and Non-tactile measuring instruments,
difference between waviness and roughness, Grades of Roughness, Specifications,
Assessment of surface roughness as per IS, Relationship between surface roughness
and Manufacturing Processes.
Unit IV [8hrs]
Screw Thread Metrology: External Screw Thread terminology, Floating Carriage
Instruments, Pitch and flank Measurement of External Screw Thread, Application of Tool
Maker’s Microscope, Use of Profile Projector.
Gear Metrology: Spur Gear Parameters, Gear tooth thickness measurement: Gear tooth
Vernier calliper, Constant chord method, Span Micrometer.
Measuring Machines:-Theory of Co-ordinate Metrology, Universal Measuring Machines,
Co-ordinate Measuring Machines (CMM), different configurations of CMM, Principle,
Error involved, calibration, Probing system, automated inspection system.
Unit V [5hrs]
Introduction: Meaning of Quality, Approaches- Deming’s Approach, Juran’s Approach,
Quality of Product, Quality of Service, Cost of Quality, Value of Quality, and Difference
between Inspection, Quality Control and Quality Assurance, Role of Quality in Present
day environment.
Introduction to Quality Control: 1) Meaning of quality Control 2) 100% Inspection and
Selective Inspection 3) Statistics in Selective inspection.
Total quality management (T.Q.M):-7 tools of Problem Solving, Like Cause and Effect
Diagram, Pareto Analysis etc., Q.F.D., Quality Circles, Kaizen, six sigma, 5S System, ISO
standards.
Unit VI [5hrs]
Introduction to Statistical Quality Control: Interpretation of SPC Charts, benefits for
use on shop floor, Control charts- Attribute (P, nP, C, U) and Variable (X bar, R chart and
X&R chart), Sampling inspection, OC Curves and Sampling Plan, Process Capability
Index (Cp, Cpk), Concept, Methods of determining Cp and Cpk.
Reliability Engineering: Concept, Definitions of MTTF, MTBF, FEMA.
Text Books:
• R. K. Jain, A Text book of Engineering Metrology, Khanna Publications. Pvt. Ltd.18th
Edition, 2002
• S.P.Gupta, Statistical Methods, Danpat Rai and Sons, New Delhi, 2007
Reference Books:
• John S. Oahland, Total Quality Management, Elsevier Publications, 3rd Edition 2006.
• P. N. Mukerjee,Total Quality Management, Prenice Hall of India Publications, 2nd
Edition 2005.
• Amitava Mitra, Fundamental of Quality Control and improvement, Prenice Hall of
India Publications, 2nd Edition 2006.
47
• G.M.S. De Silva, Basic Metrology for ISO 9000 Certification Elsevier Publications,
3rd Edition 2002.
• I.C.Gupta, A Text book of Engineering Metrology, Dhanpat Rai Publications Pvt.
Ltd.6th Edition, 2004
48
(ME 212) Engineering Thermodynamics and Heat Transfer Laboratory
Laboratory Outcomes:
At the end of the laboratory work, students will demonstrate the ability to:
1. Understand and study MPFI and Bish fuel injection pump
2. Analyze I.C. engines and determine thereparmeters.
3. Perform various test on parallel and counter flow heat exchanger.
List of Experiments/Assignments:
Term work consists of following experiments (Any Eight)
1. Determination of dryness fraction of steam.
2. Trial on bomb calorimeter.
3. Study of MPFI and Bosh fuel injection pump
4. Study of High Pressure Boilers.
5. Test on Diesel/Petrol engine to determine BP, bsfc, Brake thermal efficiency.
6. Trial on reciprocating air compressor.
7. Determination of thermal conductivity of insulating material.
8. Test on parallel & counter flow heat exchanger.
9. Determination of Emissivity of a Test Plate.
49
(ME 214)Fluid Power Laboratory
Laboratory Outcomes:
At the end of the laboratory work, students will demonstrate the ability to:
1. Understand basics of fluid power and application to a particular requirement
2. Measure of viscosity by using Redwood viscometer and also calculate losses of
flow.
3. Study and understand functioning of different types of actuators, valves and
pumps, pressure regulations
4. Know speed regulations and use of hydraulic trainer kit to develop hydraulic
circuit for a given operation
5. Understand basics of fluid power and application to a particular requirement
6. Study and understand functioning of various components of hydraulic and
pneumatic system.
List of Experiments/Assignments:
The term work consists of the following experiments (Any 6 experiment)
1. Assignment on ISO symbols for different components of Hydraulic and Pneumatic
system
2. Verification of Bernoulli’s theorem
3. Following experiments to be done on hydraulic trainer:
a. Regenerative circuit
b. Speed control circuit
c. Sequencing circuit
d. Transverse and feed circuit
4. Following experiments to be done on pneumatic trainer:
a. Automatic reciprocating circuit
b. Speed control circuit
c. Pneumatic circuit involving shuttle valve/ quick exhaust valve
d. Electro pneumatic valves and circuit
5. Design of simple hydraulic systems for a given application and selection of
components from Commercial catalogs.
6. At least one industrial visit to study industrial applications of hydraulics and
pneumatics with Submission of the relevant report.
50
7. Study of pressure, direction and flow control valves in hydraulics and pneumatics
using cut section models.
51
(LC) Metrology and Quality Control Laboratory
Teaching Scheme Examination Scheme
Practical:2 Hrs/week Term-work: 50 marks
Oral: 50 Marks
Course Objectives:
1. To introduce practical aspects of metrological instruments to the students
2. To train the students in dimensional and surface metrology
3. To impart Basic knowledge of measurement system analysis
4. To impart the knowledge of control charts and quality control in
manufacturing environment
Assignments
1. Assignments on t, F and Chi Square distributions
2. Assignments on Correlation and Regression
Course Outcomes:
1. Understand principle, construction and working of various measuring
instruments,
2. Selection of proper instruments for measurement.
3. Calculation of least count of instrument, take reading using the instrument
4. Interpret the observations & results.
5. Collection and recording of data and analysis of data.
52
For other departments
53
SIMO chart, and micro motion study. Development, definition and installation of the
improved method, brief concept about synthetic motion studies.
Unit IV [5Hrs]
Work Measurements: Definition, objectives and benefit of work measurement. Work
measurement techniques.Work sampling - need, confidence levels, sample size
determinations, random observation, conducting study with the simple problems.Time
study - definition, time study equipment, selection of job, steps in time study. Breaking
jobs into elements, recording information. Rating and standard rating, standard
performance, scales of rating, factors affecting rate of working, allowances and standard
time determination.
Unit V [5Hrs]
Personnel Management: Concept, Importance, objectives, functions of personnel
management. Recruitment and Selection: Recruitment Policy, Sources of recruitment,
Selection Procedure, Steps in selection.Employee Training: Need, Aims, Importance,
Steps in Training programme, methods of training, training evaluation.Performance
Appraisal: Meaning, Purposes, Methods, Ethics in appraisal.Wage and Salary
Administration: Nature and purpose of wage and salary administration, methods of wage
payment, Time, Piece, incentive systems, Halsey, Rowan, and Taylor's differential piece
rate plan.
Unit VI [5Hrs]
Ergonomics: Introduction, areas of study under ergonomics, system approach to
ergonomics model, man-machine system. Components of man- machine system and
their functions - work capabilities of industrial worker, study of development of stress in
human body and their consequences.
Text Books
1) Basu S.K., Sahu K.C and B. Rajiv, Industrial Organization and Management –. PHI
New Delhi, 2012.
2) Edited by George Kanavaty, Introduction to Work Study-ILO, , Fourth Revised Edition,
1992
Reference Book
1) M.S. Sanders and E.J. McCormick, "Human Factors in Engineering Design", VI Edition,
McGraw Hill
2) R.M. Barnes, "Motion and Time Study", Wiley International, 1980
3) S. Dalela and Sourabh, "Work Study and Ergonomics". Standard Publishers, Latest
Edition
54
(MA ) Multivariate Calculus and Differential Equations
Unit I [9 Hrs]
Unit II [7Hrs]
Laplace Transforms, its properties, Unit step function, Dirac delta functions, Convolution
Theorem, periodic functions, solving differential equations using Laplace transform
Functions of several variables, level curves and level surfaces, partial and directional
derivatives, differentiability, chain rule, local extreme values and saddle points.
Vector differentiation, gradient, divergence and curl, line and surface integrals, path
independence, statements and illustrations of theorems of Green, Stokes and Gauss.
Unit VI [7 Hrs]
\
Text Books:
• Thomas’ Calculus (14th edition) by Maurice D. Weir, Joel Hass, Frank R. Giordano,
Pearson Education.
• Advanced Engineering Mathematics (10th edition ) by Erwin Kreyszig, Wiley eastern
Ltd.
Reference Books:
• Calculus for Scientists and Engineers by K.D Joshi, CRC Press.
• A Course in Multivariate Calculus and Analysis by Sudhir Ghorpade and Balmohan
Limaye, Springer Science and Business Media.
• Differential Equations with Applications and Historical notes by George Simmons,
Tata Mc-Graw Hill publishing company Ltd, New Delhi.
• Functions of several variables by Wendell Fleming, Springer-Verlag, New York.
• Partial Differential Equations (4th edition) by Fritz John, Springer.
• Advanced Engineering Mathematics by C.R. Wylie, McGraw Hill Publications, New
Delhi.
• Advanced Engineering Mathematics (7th edition ) by Peter V. O’ Neil,
Thomson.Brooks / Cole, Singapore.
• Advanced Engineering Mathematics (2nd edition) by Michael D. Greenberg,
Pearson Education.
• Advanced Engineering Mathematics by Chandrika Prasad and Reena Garg, Khanna
Publishing Company Private Limited, New Delhi.
56