5 4 3 2 1

D D

Page 2
Page 3 You must have J21 shorted or wire through
To Geckos
HOME/LIMIT a normally closed sw.
Dir step Com
J1 J2 J3 J4 J6 J7 J8 J9
EPO
1

J21
1
2
3

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3

1
2
3
2

Com One section of the EStop

xylotex J23 J24 1
2

Parallel port 1

J10
Gnd +5v 3

HOME/LIMIT
port 1
toParallel
DB25

C 1 C
2

J12
3

J2

Page 3
1
2
Sound Logic

RelayBrd

J13
3

1
PC-2-Route

J22
2

J11
3
Or Spindle feed back
To MPG encoder

5 wires SpindleSpeed M1 N1
J26

A & B MPG
J20 N/A 1

J15
+5
OneGnd

RELAYS out
sw Mode 2 Out1
JMP3 1

J16
F1 2 Out2

Page 4
115

Transformer
1

J18
J17

.5a
2 2 Out3
J14

B
115/220 in 1
1 B
Page 5

J19
CON2 220
2 Out4

to J20
5 wires
K1 K2 K3 K4
4 wires

Optional relay board

CW 4 10 amp relays
TO VFD

CCW
Com
0 to 10v
Analog gnd
A A

Optional Spindle Sound Logic

Speed board Title

Size
THC System drawing
Document Number Rev
B Breakout Board 1.9

Date: Monday, June 30, 2008 Sheet 1 of 1

5 4 3 2 1
 5 4 3 2 1

F2
1 Gnd
D D
2 +V
Motor phase A 3
Motor phase B A
4 B
FUSE Motor phase C 5
Motor phase D C
6 D
J4 Gecko 203
7 Disable
3 Dir 8
Step Dir
2 9
X 1 Com 10
Step
Com
11 IsetA
12 IsetB

+ motor Volts
R1 Gecko
F3 Selet motor current limit
1 Gnd
2 +V
Motor phase A 3
Motor phase B A
4 B
FUSE Motor phase C 5
Motor phase D C
6 D
J3 Gecko 203
7 Disable
Power supply

3 Dir 8
Step Dir
2 9 Step
C Y 1 Com 10
11
Com
IsetA
C

12 IsetB
R2 Gecko
Selet motor current limit
F4
Motor gnds

1 Gnd
2 +V
Motor phase A 3
Motor phase B A
4 B
FUSE Motor phase C 5
Motor phase D C
6 D
J2 Gecko 203
7 Disable
3 Dir 8
Step Dir
2 9
Z 1 Com 10
Step
Com
11 IsetA
12 IsetB
R3 Gecko
Selet motor current limit
F5
1 Gnd
B 2 +V B
Motor phase A 3
Motor phase B A
4 B
FUSE Motor phase C 5
Motor phase D C
6 D
J1 Gecko 203
7 Disable
3 Dir 8
Step Dir
2 9
A 1 Com 10
Step
Com
11 IsetA
12 IsetB
R4
Selet motor current limit Gecko

Use 16 gage wire for

all wiring.
A A

Title
Sound Logic
Size
THC System drawing
Document Number Rev
B 203 Gecko stepper 1.9

Date: Monday, June 30, 2008 Sheet 2 of 1

5 4 3 2 1
 5 4 3 2 1

SW4
SW2
SW1

3 Gnd

J9
X mapped to port1-11 2 Sig
1 +12v Amint/Home
D D

screw terminals J10 ,12,13,and 11 are parallel fucntion

XYmint/Home
Xlmint/Home

PCB side
3
Y mapped to port1-12 2 Open

J8
1
Floating Head switch For THC use
Method one
3 Gnd SW3
Z mapped to port1-13 2 Sig

J7
1 +12v

Zlmint/Home

You may use these terminals or the

Z mapped to port1-15 2

J6
1 Open

1
2
Gnd

J10
C 3 3 C
X mapped to port1-11 2 Sig

J9
1 +12v 1
2

J12
SW2 Xlmint/Home 3

J6,7,8,9 but not both.

PCB side

3 Gnd 1
Y mapped to port1-12 2 Sig XYmint/Home 2

J8
+12v

J13
1 3

Method Two SW3 1

2
Gnd

J11
3 3

J7
Z mapped to port1-13 2 Sig Zlmint/Home
1 +12v

SW4

3 Gnd
Z mapped to port1-15 2 Sig Almint/Home

J6
1 +12v

B B

or
3 Gnd 1
X mapped to port1-11 2 J9 Sig 2 ProxX
1 +12v 3
PCB side

3 Gnd 1
Y mapped to port1-12 2 Sig 2 ProxY
J8

1 +12v 3

Method Three
3 Gnd 1
J7

Z mapped to port1-13 2 Sig 2 ProxZ

1 +12v 3

3 Gnd 1
J6

Z mapped to port1-15 2 Sig 2 ProxA

1 +12v 3
A A

CON3

Title
Sound Logic
All switches need to be normally closed for noise immunity
Size
THC System drawing
Document Number Rev
B Home/Limits 1.9

Date: Monday, June 30, 2008 Sheet 3 of 1

5 4 3 2 1
 5 4 3 2 1

LS1

5 VFD RUN
3
J15
4
1 Relay1 Coil 1
Out1 2 +12v 2
MG1 Spindel
D D
RELAY SPDT 1 2

VFD

COM
LS2

5 CW
3
CCW VFD DIR
J18 4
1 Relay2 Coil 1
+12v
Out2 2 2

RELAY SPDT

C C

115 VAC L1

LS3

5
3
J16
4
1 Relay3 Coil 1
+12v
Out3 2 2
MG3 Coolant

RELAY SPDT 1 2 neutral L2

B B

LS4

5
3
J19
4
1 Relay4 Coil 1
+12v
Out4 2 2

RELAY SPDT
Motor
Power
Supply

A A

Title
Sound Logic
Size
THC System drawing
Document Number Rev
B Relay out 1.9

Date: Monday, June 30, 2008 Sheet 4 of 1

5 4 3 2 1
 5 4 3 2 1

D D

Breakout borad
Page 1

J14

to relay
C board C

Page 4
connector
115/220 AC in

Power ON sw
CB1 LS4 X axis Motor Power +V
J5
3 L1 1 2 4
2 3
1 L2 CIRCUIT BREAKER 5 L1 Y axis Motor Power +v
8
6
CON3 7 L2
1
2 Z axis Motor Power +v
SW DPDT
Motor power Supply
RELAY DPDT
to relay Page 6 A axis Motor Power +V
+12v
board Gecko Motors
Page 4 Out 4
Page 2
B Out4 on Breakout board B

Page 4 X axis Motor Power GND

XYaxis Motor Power GND

Z axis Motor Power GND

XAaxis Motor Power GND

A A

Title
Sound Logic
Size
THC System drawing
Document Number Rev
B Power IN 1.9

Date: Monday, June 30, 2008 Sheet 5 of 1

5 4 3 2 1
 5 4 3 2 1

F6

FUSE

F7 J17
D D

1
J22 2
3
FUSE
1
2
TO LS4 ON 4

3 F8
4 CON4
Power In page
CON4
FUSE

F9

BR1

4
T1
L1 1 5 FUSE

3 - + 1
R5 R6 R7 R8
L2 4 8 R R R R
C C
Bridge
TRANSFORMER

2
C1
CAP D5 D6 D7 D8
LED LED LED LED

J20

1
2
3
4

CON4

B B

A A

Title
Sound Logic
Size
THC System drawing
Document Number Rev
B DC Power Distribution 1.9

Date: Monday, June 30, 2008 Sheet 6 of 1

5 4 3 2 1
 5 4 3 2 1

Plasma Machine
SW6

Plasma
power In
D SW SPDT
electronics D

1
2
Use either the Current transformer
on J12&13 or the ArcOk sw input J4 & J5 from

3
3
the plasma machine but never both. Tip Volts
do not apply voltage to J4 & J5

2
1

4
DB25

+v

Torch Switch
C C

18 guage wire
THC300 is on the 2nd parallel port R9
15 ohm 5 watt 600v insulation

ArcOK sw
300VDC

ArcOK V
Open circuit

Current Transformer

J10
J11
J13
J12
J4
J5

TipVolts
10 pin header J7

Not Used
Parallel port 2

Front Panel Sensor

26 pin header

Fault

DB9

J14
B
8" Ribbon 25' shielded cable
B
Meter Cal

TP5 torch

TipVolts
8 " ribbon DB9 relay
Sensor board J3
TP8
12 " Ribbon
16 pin header 139 Mount close or in side the plasma unit

16 pin header

A PWR A

The THC300-A is not in a cabinet.

The THC300-B has a different front panel
and is in a cabinet. Title
Sound Logic
Size
THC System drawing
Document Number Rev
B Plasma Hook UP 11

Date: Monday, June 30, 2008 Sheet 7 of 1

5 4 3 2 1
 5 4 3 2 1

+5v +5v +5v +5v

J23 J24 J25 J26

1 1 1 1
Enc A 2 Enc A 2 Enc A 2 Enc A 2
Enc B 3 Enc B 3 Enc B 3 Enc B 3
4 4 4 4
5 5 5 5
D D
ENC X ENC Y ENC Z ENC A

X axis
F2
Mgnd pin 1
+Mvolts pin 2

Gecko 320
Motor Arm - pin 3
Motor Arm +pin 4
FUSE Err/rst pin 5
ENC- pin 6
ENC+ pin 7
X Enc A pin 8
J4 X ENC B pin 9
3 Dir pin 10
X Page 2 Step
Com
pin 11
pin 12
1 1

+ motor Volts Y axis

F3

Gecko 320
C C
Mgnd pin 1
+Mvolts pin 2
Motor Arm - pin 3
Motor Arm +pin 4
FUSE Err/rst pin 5
ENC- pin 6
ENC+ pin 7
Page 6
Power supply

X Enc A pin 8
Y Page X ENC B
Dir
pin 9
6 3
2 Step
Pin 10
Pin 11
1 Com Pin 12

Z axis
F4

Gecko 320
Motor gnds

Mgnd pin 1
+Mvolts pin 2
Motor Arm - pin 3
Motor Arm +pin 4
FUSE Err/rst pin 5
ENC- pin 6
ENC+ pin 7
X Enc A pin 8
B
Z Page J2 X ENC B
Dir
Pin 9
B

6 3
2 Step
Pin 10
Pin 11
1 Com Pin 12

A axis

Gecko 320
F5 Mgnd pin 1
+Mvolts pin 2
Motor Arm - pin 3
Motor Arm + pin 4
FUSE Err/rst pin 5
ENC- pin 6
ENC+ pin 7
X Enc A Pin 8
J1 X ENC B Pin 9
3 Dir Pin 10
2 Step Pin 11
1 Com Pin 12

Fuses are on Page 6

A A

Use 16 gage wire for Sound Logic

all wiring. Title

Size
THC System drawing
Document Number Rev
B Gecko 320 1.9

Date: Monday, June 30, 2008 Sheet 8 of 1

5 4 3 2 1
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