Zain Ali Zain L1F17BSCE0003 Pavement and Foundation Engineering Lab Experiment # 03

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ZAIN ALI ZAIN

L1F17BSCE0003
PAVEMENT AND FOUNDATION ENGINEERING LAB
EXPERIMENT # 03
Experiment # 3
Marshall Mix Design Method

Objective:
 Design mix using marshal mix design method.

Apparatus:
 Balance
 Sieves

Introduction:
Marshall Mix Design:
It is an approximate method for calculating bituminous mix for road construction design for
different climatic and traffic conditions.
Marshall Stability:
The maximum value of load at which the test specimen fails.
Flow Value:
The deformation up-to the maximum load value at which the specimen fails.

Design Procedure to follow:


 Aggregate Selection
 Specimen preparation
 Compaction of specimen
 Determination of stability and flow value
 Void’s calculation
 Determination of optimum content of bitumen
Observations and Calculations:
Sieve Analysis:
Total Weight
Sr No. Sieve size % age Retained
(gm)
1 25.0 mm 0 0
2 19.0 mm 0 0
3 12.5 mm 15.38 307.69
4 9.5 mm 30.76 615.38
5 4.75 mm 53.84 1076.92
6 2.38 mm 34.37 171.88
7 0.475 mm 28.12 140.63
8 0.177 mm 18.75 93.75
9 0.75 mm 18.75 93.75
10 Filler 100 200
Total 2700

% Total
Description Weight (gm)
Weight
Coarse
2000 65
Aggregate
Fine Aggregate 500 32
Filler 200 3

Bitumen Percentages:
Weight of
% of Bitumen
Bitumen
3.5 94.5
4 108
4.5 121.5
5 135
5.5 148.5
Stability and Flow:
Void
Weight of Theoretica Bulk
Air Void in filled
% Specimen (g) l Specific specifi Flow
void mineral with
bitu Gravity of c Stability (0.25
presen aggregate bitume
men the mix gravity mm)
In t (Vv) (VMA) n
In air (Gmm) (Gm)
water (VFB)
3.5 1209.5 696.4 2.593 2.321 10.5 17.67 40.55 10.18 2.1
4 1171.6 675.4 2.563 2.351 8.26 17.02 51.44 10.52 2.37
4.5 1221.4 710.2 2.524 2.378 5.78 16.5 64.98 12.56 2.9
5 1187 697.4 2.493 2.403 3.62 16.08 77.5 10.79 3.14
5.5 1211.7 707.5 2.441 2.397 1.82 16.74 89.12 9 3.54

Graphs:

Binder content against maximum


stability
14
12
Maximum Stability (KN)

10
8
6
4
2
0
3 3.5 4 4.5 5 5.5 6
Binder Content %
Binder content against maximum bulk
specific gravity (Gm)
2.41
2.4
2.39
2.38
2.37
Gm

2.36
2.35
2.34
2.33
2.32
2.31
3 3.5 4 4.5 5 5.5 6
Binder Content %

Binder content against specified percent


air voids (Vv)
12

10

8
Vv

0
3 3.5 4 4.5 5 5.5 6
binder Content %

Comments:
In this experiment Marshall Mix Design method was used for mix design. From the graphs
attached above the average value of bitumen content is calculated as 4.33% and from the table
the average value of flow is calculated as 2.81 mm and that of stability is 10.61.

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