Self Diagnosis

Supported model

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

REPAIR MANUAL
RB1G Chassis
Segment: LW

MODEL COMMANDER DESTINATION

KDL-42W650A RM-YD089 CND

KDL-42W650A

Version Date Subject

1.0 10/15/2013 Original Manual Release Date.

LCD Digital Color TV

9-883-551-01
TABLE OF CONTENTS
Cautions and Warnings ...................................................................................ii Section 4 - Exploded View/Part Number Information .................................18
6HFWLRQ 6SHFL¿FDWLRQV DQG /D\RXWV .........................................................1 KDL-42W650A.............................................................................................18
6SHFL¿FDWLRQV ................................................................................................1 6PDUW &RUH %ORFN ........................................................................................20
&KHFNLQJ WKH $FFHVVRULHV......................................................................................1 &RQQHFWRUV ..................................................................................................21
%RDUG /D\RXW .................................................................................................2 KDL-42W650A .....................................................................................................21
KDL-42W650A .......................................................................................................2 6PDUW &RUH %ORFN.................................................................................................22
6PDUW &RUH %ORFN...................................................................................................2 Screws .........................................................................................................23
Wire Dressing ................................................................................................3 Section 5 - Accesories/Part Number Information .......................................24
KDL-42W650A .......................................................................................................3 $FFHVVRULHV DQG 3DFNDJLQJ ........................................................................24
6PDUW &RUH %ORFN...................................................................................................3 0LVFHOODQHRXV ..............................................................................................24
Section 2 - Troubleshooting ...........................................................................4 2SWLRQDO $FFHVVRULHV ...................................................................................24
'LDJQRVLQJ WKH (UURU .....................................................................................4 5HPRWH &RPPDQGHU ...................................................................................24
9LHZLQJ WKH 6HOI &KHFN 'LDJQRVLV +LVWRU\ .............................................................4 $SSHQGL[ $ (QFU\SWLRQ .H\ &RPSRQHQWV ............................................... A-1
Triage Chart...................................................................................................5
)ORZFKDUWV DQG 'LDJUDPV ..............................................................................6
2YHUDOO %ORFN 'LDJUDP ...........................................................................................6
3RZHU DQG &RQWURO %ORFN 'LDJUDP.........................................................................7
1R 3RZHU )ORZFKDUW ..............................................................................................8
6WDQGE\ /(' %OLQNLQJ )ORZFKDUW ...........................................................................9
1R 9LGHR )ORZFKDUW .............................................................................................10
9LGHR 'LVWRUWLRQ )ORZFKDUW ................................................................................... 11
Section 3 - Repair Information......................................................................12
Repairing the TV..........................................................................................12
5HPRYLQJ WKH 7DEOH 7RS 6WDQG............................................................................12
5HPRYLQJ WKH &KDVVLV %R[..................................................................................12
5HSODFLQJ WKH 0DLQ %RDUG ...........................................................................13
5HPRYLQJ WKH 6SHDNHUV ..............................................................................16
Replacing the Switch Unit ...........................................................................16
5HPRYLQJ WKH 6PDUW &RUH %ORFN .................................................................17

KDL-42W650A i
CAUTIONS AND WARNINGS
CAUTION!! ATTENTION!!
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KDL-42W650A ii
 CAUTIONS AND WARNINGS

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KDL-42W650A iii
SECTION 1 - SPECIFICATIONS AND LAYOUTS

SPECIFICATIONS
System Model name KDL-42W650A
Television system NTSC: American TV standard Power and others
ATSC (8VSB terrestrial): ATSC compliant 8VSB Power requirement
QAM on cable: ANSI/SCTE 07 2000 (Does not include CableCARD functionality) 19.5 V DC with AC adapter
Rating: Input 110-240 V AC, 50/60 Hz (U.S.A./Canada 120 V AC, 60 Hz)
Channel coverage Analog terrestrial: 2 - 69 / Digital terrestrial: 2 - 69
Analog Cable: 1 - 135 / Digital Cable: 1 - 135 Power in use 84 W
consumption in standby Less than 0.4 W with 120 V AC and less than 0.5 W with 240 V AC
Panel system LCD (Liquid Crystal Display) Panel
Screen size* 42 inches
Speaker output 8W+8W (inches measured diagonally)
Input/Output jacks Display resolution 1,920 dots (horizontal) × 1,080 lines (vertical)
CABLE/ANTENNA 75-ohm external terminal for RF inputs Dimensions* with stand (mm) 954 × 595 × 197
VIDEO IN 1 Video / Audio input (phono jacks) (inches) 37 5/8 × 23 1/2 × 7 7/8
COMPONENT IN YPBPR (Component Video): 1080p (60 Hz), 1080i (60 Hz), 720p (60 Hz), 480p, 480i without stand (mm) 954 × 568 × 69
Audio input (phono jacks) (inches) 37 5/8 × 22 3/8 × 2 3/4
VIDEO IN 2 Video input (common phono pin with Y input) wall-mount hole 283
HDMI IN 1/2 Video: 1080p (30, 60 Hz), 1080/24p, 1080i (60 Hz), 720p (30, 60 Hz), 720/24p, 480p, pattern (mm)
480i, PC Formats wall-mount screw
Audio: Two channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital size (mm) M6 (7 mm)
ARC (Audio Return Channel) (HDMI IN 1 only)
Mass* with stand 11 / 24. 3
MHL Video: 1080p (30 Hz), 1080/24p, 1080i (60 Hz ), 720p (30, 60 Hz), 720/24p, 480p, 480i (kg)/(lb)
(Common with HDMI IN 2) Audio: Two channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits, Dolby Digital without stand 9. 9 / 21. 9
AUDIO OUT/Headphones Stereo mini jack (kg)/(lb)
DIGITAL AUDIO OUT Digital optical jack (Two channel linear PCM, Dolby Digital) Others
(OPTICAL)
Optional accessories Connecting Cables
LAN 10BASE-T/100BASE-TX connector (Connection speed may differ depending on the network
environment. 10BASE-T/100BASE-TX communication rate and communication quality Support Belt Kit
are not guaranteed for this TV) Camera and Microphone Unit: CMU-BR200/CMU-BR100
USB / DLNA Refer to the i-Manual for supported formats USB Wireless LAN Adapter: UWA-BR100
AC adapter input (DC 19.5 V)
Operating temperature 32 ºF – 104 ºF (0 ºC – 40 ºC)
* Screen size, dimensions and mass are approximate values.
• Optional accessories availability depends on countries/region/TV model/stock.
• Design and specifications are subject to change without notice.

CHECKING THE ACCESSORIES

Remote Control (1) * 1 *1
Please refer to the model name printed on the
remote control.
Size AAA Batteries (2)
*2 Assembling the Table-Top Stand is required.
AC Power Cord (1) Refer to the supplied Table-Top Stand leaflet to
assemble the Table-Top Stand.
AC Adapter (1)
Cable Holder (1)
2
Table-Top Stand (1) *
Fixing screws for Table-Top Stand
(M5 × 16) (2)
Assembling screws for Table-Top Stand
(M5 × 16) (2)
Operating Instructions, other documents
and Wall-Mount Bracket accessories

KDL-42W650A 1
 SECTION 1 - SPECIFICATIONS AND LAYOUTS

BOARD LAYOUT

KDL-42W650A SMART CORE BLOCK

WLAN
MODULE
LD BOARD HIR BOARD

HSC BOARD

SMART CORE
BLOCK

MAIN BOARD
(BKX)

SWITCH
UNIT

KDL-42W650A 2
 SECTION 1 - SPECIFICATIONS AND LAYOUTS

WIRE DRESSING

KDL-42W650A SMART CORE BLOCK

KDL-42W650A 3
SECTION 2 - TROUBLESHOOTING Self Diagnosis
Supported model

DIAGNOSING THE ERROR

StandBy LED
Blink Count
%HIRUH VHUYLFLQJ WKH 7HOHYLVLRQ Date and Time Display*
Diagnosis
1. 9HULI\ WKH 79 KDV WKH V\PSWRP WKH FXVWRPHU LQGLFDWHG Item

2. &KHFN WR VHH LI WKH ODWHVW 6RIWZDUH LV LQVWDOOHG

SELF CHECK
a. ,I QRW LQVWDOO WKH ODWHVW YHUVLRQ
000 RESERVED --------------------- --------------------- --------------------- 00
3. 'HWHUPLQH WKH UHSODFHPHQW SDUW UHTXLUHG 000 RESERVED --------------------- --------------------- --------------------- 00
002 MAIN_POWE --------------------- --------------------- --------------------- 00
003 DC_ALERT --------------------- --------------------- --------------------- 00
VIEWING THE SELF CHECK DIAGNOSIS HISTORY 003 AUD_PROT --------------------- --------------------- --------------------- 00
:KHQ DQ HUURU LV GHWHFWHG WKH 6HOI &KHFN VFUHHQ UHFRUGV WKH QXPEHU RI 003 HDMI_EQ --------------------- --------------------- --------------------- 00
003 TU_DEMOD --------------------- --------------------- --------------------- 00
WLPHV WKH HUURU RFFXUUHG 7KLV LV KHOSIXO LQ FRQ¿UPLQJ SDVW RFFXUUHQFHV RI
004 VLED --------------------- --------------------- --------------------- 00
DQ HUURU DQG IRU GHWHUPLQLQJ LI DQ HUURU LV LQWHUPLWWHQW ZKHQ WKH FXVWRPHU LV 004 LD_ERR --------------------- --------------------- --------------------- 00
QRW VXUH ZKDW LV FDXVLQJ WKH WHOHYLVLRQ WR VKXW GRZQ ,I WKH VFUHHQ GLVSOD\V 005 HFR_ERR --------------------- --------------------- --------------------- 00
D ³ ´ QR HUURU KDV RFFXUUHG 005 TCON_ERR 120123132522 120123113645 --------------------- 02 Error Count
(00-99)
005 P_ID-ERR --------------------- --------------------- --------------------- 00
1. Press POWER WR WXUQ RQ WKH 79 DQG WKHQ WXUQ LW RII DJDLQ 006 BACKLITE --------------------- --------------------- --------------------- 00
007 TEMP_ERR --------------------- --------------------- --------------------- 00
2. 3UHVV WKH IROORZLQJ EXWWRQV RQ WKH Remote Commander within 1
007 FAN_ERR --------------------- --------------------- --------------------- 00
VHFRQG RI HDFK RWKHU 010 EMITTER --------------------- --------------------- --------------------- 00
101 VPC_WDT --------------------- --------------------- --------------------- 00
DISPLAY Channel 5 9ROXPH - POWER
102 MEPS_WDT --------------------- --------------------- --------------------- 00
103 HOST_WDT --------------------- --------------------- --------------------- 00
104 STBY_WDT --------------------- --------------------- --------------------- 00
127( 7KLV GLIIHUV IURP DFFHVVLQJ 6HUYLFH $GMXVWPHQWV 0RGH 9ROXPH
00345 000333 06789

Panel operation time by hour (MAX:65535)

Boot count (MAX:65535)
Total operation time by hour (MAX:65535)

*Format of Error History = YYMMDDhhmmss example 120123132522= Jan 23, 2012 13:25:22 (1:25:22PM)
NOTE: date and time must be set for this to work

SAMPLE SELF CHECK DIAGNOSIS PAGE

KDL-42W650A 4
 SECTION 2 - TROUBLESHOOTING

TRIAGE CHART
8VH WKLV JHQHUDO 7ULDJH &KDUW WR GHWHUPLQH ZKDW PD\ SRVVLEO\ EH FDXVLQJ WKH HUURU EHIRUH JRLQJ RXW WR WKH FXVWRPHUV ORFDWLRQ

1. Confirm the symptom from the customer. Red Dot: (Primary) Most likely defective part.
2. Select that symptom from the chart. Blue Triangle: (Secondary) Possible defective part.
3. Bring the primary component listed for that symptom.
4. Follow the associated flowcharts in the Training Manual to isolate the board.
5. Chart Color Code.

Protection Modes LAN Power Video Audio

Board Whole Isolated
No No
2X 3X 4X 5X 6X 7X 8X Dead set
Video
Screen Area No Audio
WIFI Distortion Distortion

MAIN BOARD z z* x x x x z z
LCD PANEL z z
TCON z z x x
SERVICE BULLETIN z x
SOFWARE UPDATE z z
WLAN z
LD BOARD z
*NOTE: REFER TO LCD PANELS SERVICE MANUAL IN z* Immediate Shutdown After Power ON & 7X
REFERENCE LIBRARY DATABASE FOR CORRECT
REPLACEMENT PARTS BASED ON SERIAL NUMBER.

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KWWS ZZZ VRQ\ FRP DVS.

KDL-42W650A 5
 SECTION 2 - TROUBLESHOOTING

FLOWCHARTS AND DIAGRAMS

OVERALL BLOCK DIAGRAM

MAIN BOARD
L
IC4601
AMP
R

RF TUNER OPTICAL
AUDIO OUT
VIDEO 1 CVBS
HEAD PHONES
VIDEO 2 CVBS/COMP OUT

IC9000 LOCAL DIMMING

HDMI 1 IC5009
HDMI A/V LD
SWITCH DECODER
HDMI 2 EQ VIDEO
PROCESS LED BACKLIGHTS

ETHERNET
LVDS HFR
USB TCON

BLX
LCD PANEL
SMART CORE

SWITCH IR RX
WIFI LED’s
UNIT
HIR
HSC

AC IN AC ADAPTER

KDL-42W650A 6
 SECTION 2 - TROUBLESHOOTING

POWER AND CONTROL BLOCK DIAGRAM

MAIN BOARD

LOCAL DIMMING

CN8202 CN1001
1, 2 19.5V IP_REF 1
3, 4 GND LD_ERR 2 1 LED 1

5 PWM_DIMMER LD_MODE_SW 3 2 LED 2

6 VLED LD_STBY 4 3 LED 3 LED

7 LD_STBY FB_REF 5 4 LED 4 BACKLIGHTS

8 LD_MODE_SW PWM 6 5 ~ 10 NC

9 LD_ERR GND 7, 8 11 ~ 14 LED_VCC

10 DC_DIMMER VCC_IN 9, 10

DC IN
LD

BLX

KDL-42W650A 7
 SECTION 2 - TROUBLESHOOTING

NO POWER FLOWCHART

No Power

Substitute 19.5V AC
Adapter with another.

No No
Does TV turn ON? Is red light blinking Main Board*
on front of TV?

Yes Yes

AC Adapter* See protection

flowchart

)RU 3DUW 1XPEHU LQIRUPDWLRQ UHIHU WR ³6HFWLRQ ([SORGHG 9LHZ 3DUW 1XPEHU ,QIRUPDWLRQ´ RQ SDJH 18.

KDL-42W650A 8
 SECTION 2 - TROUBLESHOOTING

STANDBY LED BLINKING FLOWCHART

Protect
Shutdown.
Standby LED
Blinking

Yes
2X Main Board*

No

Yes
3X Main Board*

No

No No No After a while
4X N/A 5X 6X 7X Check ventilation

Yes Yes Immediately

TCON*
LD Board* Main Board*
(LCD Panel)

)RU 3DUW 1XPEHU LQIRUPDWLRQ UHIHU WR ³6HFWLRQ ([SORGHG 9LHZ 3DUW 1XPEHU ,QIRUPDWLRQ´ RQ SDJH 18.

KDL-42W650A 9
 SECTION 2 - TROUBLESHOOTING

NO VIDEO FLOWCHART

No Video

No Locate No No
Backlights Zero volts at Zero volts at
CN8202 on LCD Panel*
turned on? Pin 5? Pin 1?
Main Board.

Yes Yes Yes

SONY logo
appears
Yes TCON*
Main Board* Main Board*
momentarily? (LCD Panel)

No

LCD Panel*

)RU 3DUW 1XPEHU LQIRUPDWLRQ UHIHU WR ³6HFWLRQ ([SORGHG 9LHZ 3DUW 1XPEHU ,QIRUPDWLRQ´ RQ SDJH 18.

KDL-42W650A 10
 SECTION 2 - TROUBLESHOOTING

VIDEO DISTORTION FLOWCHART

Video Distortion

Lines
Is distortion Yes Improper or No Yes move when Yes
across entire Vertical lines Main Board*
missing wide-mode
screen? or bars?
colors? changed?

No Yes No No

TCON*
Main Board*
(LCD Panel)

Yes
Any horizontal LCD Panel*
lines?

No

Any single or Yes

isolated vertical LCD Panel*
lines?

No

Yes
More than 1 TCON*
vertical band? (LCD Panel)

)RU 3DUW 1XPEHU LQIRUPDWLRQ UHIHU WR ³6HFWLRQ ([SORGHG 9LHZ 3DUW 1XPEHU ,QIRUPDWLRQ´ RQ SDJH 18.

KDL-42W650A 11
SECTION 3 - REPAIR INFORMATION

REPAIRING THE TV REMOVING THE CHASSIS BOX

,I WKH ODWHVW 6RIWZDUH GRHV QRW FRUUHFW WKH LVVXH FRPSOHWH WKH IROORZLQJ 1. 5HPRYH VFUHZ IURP %UDFNHW 7RS 8VLQJ D ÀDW SODVWLF REMHFW VHSDUDWH
EUDFNHW DQG JUDVS DV VKRZQ WR GHWDFK
1. 9HULI\ WKH WHOHYLVLRQ KDV WKH V\PSWRP WKH FXVWRPHU LQGLFDWHG
2. 5HSODFH SDUW FDXVLQJ WKH V\PSWRP
3. ,QVWDOO WKH ODWHVW YHUVLRQ RI 6RIWZDUH 5HTXLUHG IRU $// UHSDLUV
4. 3HUIRUP WKH UHTXLUHG VHUYLFH DGMXVWPHQWV DQG FKHFNV
5. 9HULI\ WKH UHSDLU UHVROYHG WKH LVVXH
2. /RFDWH DQG GLVFRQQHFW FRQQHFWRUV
REMOVING THE TABLE-TOP STAND
1. 5HPRYH VFUHZV IURP &KDVVLV %R[ DQG SXOO GRZQ DV VKRZQ WR GHWDFK

3. 3UHVV GRZQ WKH ORFNLQJ FOLSV DQG SXOO /9'6 FDEOH WR UHOHDVH

&$87,21 'R QRW XVH WKH 7DEOH 7RS 6WDQG 4. /RFDWH DQG UHPRYH VFUHZV
WR KROG RU FDUU\ WKH 79

KDL-42W650A 12
 SECTION 3 - REPAIR INFORMATION

5. $IWHU UHPRYLQJ VFUHZV ¿UPO\ JUDVS DV VKRZQ WR VHSDUDWH &KDVVLV %R[ 3. 6OLGH EUDFNHWV WR GHWDFK IURP 0DLQ %RDUG
IURP 79 BRKT SIDE DC

BRKT UNDER
BRKT SIDE TUNER

4. /RFDWH DQG UHPRYH VFUHZV WKHQ OLIW WKH 0DLQ %RDUG WR GHWDFK
6. *UDVS DQG SXOO XSZDUGV RQ OHIW DQG ULJKW VLGH RI &KDVVLV %R[ WR UHOHDVH
FOLSV /LIW LW XSZDUGV WR GHWDFK

5. ,QVWDOO WKH QHZ 0DLQ %RDUG DQG VFUHZV

6. 5HFRQQHFW WKH /9'6 &DEOH DQG DOO RWKHU FRQQHFWRUV

REPLACING THE MAIN BOARD

7KH 0DLQ %RDUG XVHG LQ WKHVH PRGHOV LV DYDLODEOH IRU UHSDLU )RU 3DUW
1XPEHU LQIRUPDWLRQ UHIHU WR 6HFWLRQ ([SORGHG 9LHZ 3DUW 1XPEHU
,QIRUPDWLRQ RQ SDJH 18.

7. 8SGDWH WKH 6RIWZDUH

1. 5HPRYH +DUQHVV DQG VFUHZV IURP WKH 0DLQ %RDUG %UDFNHW
After ALL repairs 83'$7( WKH 62)7:$5( WR WKH ODWHVW YHUVLRQ
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KDL-42W650A 15
 SECTION 3 - REPAIR INFORMATION

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KDL-42W650A 16
 SECTION 3 - REPAIR INFORMATION

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KDL-42W650A 17
SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

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 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

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 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

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KDL-42W650A 21
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

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KDL-42W650A 22
 SECTION 4 - EXPLODED VIEW/PART NUMBER INFORMATION

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P/N DESCRIPTION KDL-42W650A

4-159-298-01 SCREW, +PSW M4X10 Chassis Box (4)

2-990-421-41 SCREW (+PSW) (M3X6) Main Board (5)

Chassis Box (5), Switch Unit (2),

7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3 Smart Core Block (1),
Main Board Bracket (4)

4-459-864-01 SCREW, +PSWTP2 4X10 Speaker Box Right (2), Speaker Box Left (2)

4-462-169-01 SCREW, M4X8 LOCK Stand Neck (2)

4-449-743-01 SCREW, +PSW 5X16 Table Top Stand to TV (2)

KDL-42W650A 23
SECTION 5 - ACCESORIES/PART NUMBER INFORMATION
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is a trademark of Sony Electronics.

Reproduction in whole or part without written permission is prohibited. All rights reserved.
Sony Corporation
Sony LCSC English
Technical Services 2013JJ74WEB-1
9-883-551-01 Service Publications Department © 2013.10

KDL-42W650A A- 1