DT 25 (1986-1988)

PREFACE b. MODIFICATION NOTI@

A parts b u l l e t i n will be sent t o you on a l l occasions when changes i n p a r t s
occur, including interchangeable modifications between new p a r t s and old ones.
When it becomes necessary t o replace p a r t s on SUZWI OUTBOARD HDTWS, always
u s e SUZUKI GENUIM PARTS which have passed a strict Inspection which guarantees 4. NO_rZ
quality and performance. 5-1. There a r e sane d i f f e r e n t p a r t s fram those of production models among
Yhis parts catalogue covezs t h e list of a l l service parts f a r SUZUI 0725 spare p a r t s for t h e a h i n i s t r a t i v e reasons and c m n use of them u i t h
VGIVHJVY. other models.

5-2. In respect of rubber hoses and vinyl tubes, please be s u r e t o use them by
INSTRUCTIONS M R PWYINE THE CATiLOwE cutting off according to t h e length mentioned on p a r t s catalogue o r what
Is actually r e q u W on t h e vehicle.
1. masrw
D h n s i o n s OF the p a r t s i n t h i s catalogue are indicated i n u n i t millimeters. 5-5. Note t h a t t h e drawings on t h e i l l u s t r a t i o n paae are f a r ready reference
’
o f spare p a r t s nunber. not t e be used as an assembly manual.
2. --‘IAYIONs When assembling, use *SUZuCI SERVICE WW*.
Abbreviations used i n t h i s catalogue a r e a s follows:

PR : As required NY : Number of t e e t h
AS9 : Assembly OPT : Optional DY25 VG : 02503430947-
€.No. : Engine nunbe= 05 : Over slre DYZ M : o ~ i u 3 - 7 i m i - 7 2 0 ~ 7
F.Na. : Frame nlnnber STD : Standard DY25 VY : 02503-82021&.
d : Diamter of material T : Thickness
ID : Inslde diameter us : Under size 7. MLOR
00 : Outside diameter w : Width
L : Length S,L,UL,U : Transom type : Color No. : Color descriPtion
LH : Left hand side : om : Rrctic-Silver
RH : Right hand t i d e : OlY : Francois White-? :
-123456 : Up t o F.Na.02503-lZM56
123456- : From F.NO.02503-123456
x 2 Y 5.6 ....-*..
Figures Ln t h e description column
I ODi - iT(or
ID
- W,L) show t h e d h n s i o n s o f parts.

3. IMER PARTS OF ASSEMBLY

Parts number t h a t have a period (.) mark i n front o f the p a r t description
on a text page are separately serviced parts of t h e assembly.

CT25 VJ E3 -1-
 1
FIG.1 ( B- 2 ) CYLIWR
FIG. 1 Q’YY
REF. NO. PART NO. bESCRIPTION REMCiRKS
1 11161-96302-02!4 COVER, cylinder head 1
2 11162-36302 GASKET
3-L L1111-96511-02H CYLINDER HEAD 1 -614831
3-2 Lllll-%312-02H CYLINDER WAD 1 616052-
4 iii41-96302 wwr L
5 01107-08658 BOLT 1D
6 08321-21682 LOCK W A S t E R 10
7 68322-LpO82 WnYrR 10
8 01107-06252 BOLT 2
9 00321-21062 LOCK W R 2
10 . 08322-21062 WnWER 2
11 1130L-96306-02M CYLINDEC( m y
12 04211-09109 .PIN 2
13 01107-08552 .BOLT 4
14 01107-08452 .BOLT 2
15 0110748602 .B6LT 2
16 08321-21082 .uyXwny(ER 0
17 08322-11otu .wsbER 8
18 01Lo7-06252 .BDLY 4
19 08321-21062 .LOCKwAMR 4
20 08322-2lI362 .nAstER 0
21-1 mm-w301 THER#ISTAT (M-c) 1 modervG
u-2 17670-93962 -YAY (M’C) 1 madel W,VY
22 09343-03051 HCtSfI (3.l,~6.2~,33t!) 2
23 09Wlld6403 CUP 4
24 09404-06204 C W (L:65) 2
25 16710-96300 WEW VALVE 1
26 11400-96847 GASKET SEY 1 OPT

@
8T25 VJ E3
0725 VJ E3 -
 L

FIG.2 FIG.2 ( B- 3) tX#K%t~m

P'TY
REF.NO. PART NO. DESCRIPTION REUtRKS
1-2 12110-96303 PISTON, STO 2
1-2 12110-96353-025 PISTON, 05:0.25 2 .?T
1-3 12110-%353-050 PISYON, E:C.% 2 apr
2-1 12340-96501 RING SET, piston, STO 2
2-2 12140-%3S1-025 RING S Y , P l S t M . 0 S : O . Z 2 OPT
2-3 12240-%551-OM RING SET, piston, 05:O.M 2 OPT
3 12151-92501 2
4 09381-18002 Ir
5 09263-la16 2
6 09269-18001 4
7-1 12200-%3c)6 1 -717993
7-2 12200-96307 1 717996-
8 12161-96300 2
9 09263-26018 2
10 09181-24001 4
-
I -
11
12
32211-%311
122u-%ull
1
1
13 12221-96305 1
14 32232-%504 1
15 1223l-%~ 1
16 09160-502 1
12 17-1 l2240-%M5 1 -717393
17-2 12260-96310 1 Y 17996-
14 28 09262-30055 3
19 09289-58013 1
17 20 09283-3W11 1
21 09283-30042 1

- 18 (.g.g$j 22 ~za2-~soo4 2

22
-if
22

@ b
OT25 VJ 55
DT25 VJ E3 -__ I__
 FIG.3
REENO. PART NO. DESCRXPTION REHARKS
1 01317-06252 =T 8
2 08316-L60&2 HUT 2
3 12681-%3034a( CnSE, inlet 1
6 13125-93006 CAS(E1, carburetor 1
5 0161L-06202 STUO BOLT 2
b 01621-06202 STUI BOLT 2
7 D150-9630i3 REED VALVE ASSY 1
8 13152-96300 .STOfFfR, reed valve 6
9 13153-%uW .VALVE, reed 6
LO oZL12-Om2 .swEw 12
11 08321-2l032 .lax WAUER 12
12 02122-06362 SCREW 1
13 08316-16082 NUT 2
14 16151-96500 W T , exhaust cover 2
15 14231-36361 PLATE, exhaust 1
16-1 1 412700
16-2 1 6UM1-
17 12
18 1
1
17
19 3
2rl 3

I
19
0725 VJ E3
 FICA ( B- 5 ) CARBLJREYOR
F1G.4 P'TY
1 REF.NO. PART NO. DESCRIPTION REMRKS
I 1 13200-96323 c.hR%mEYW ASSY 1
2 09492-4wlo2 .XT, a h (90) 3
3 13271-93311 .SPRING, alr screw 1
4 13269-93313 .SmEw, pirot a i r 1
5 l3%-96300 .No= 1
6 13237-94400 .NozuE 1
7 13250-93032 .FLOAT 1
8 l.3251-933la .GIIlKET, float chamber 1
9 33254-93610 .PIN, Il-t 1
10 13370-?8310 .VALVE ASSY. needle 1
11 13268-%llO .SPRING, throttle stop 1
12 135M-96300 .5iXW, throttle stop 1
u 09491-28012 .XI, main Clb2.5) 1

--
5 14 13392-58600 . G W E T 9 valve seat 1
Is 13be1-96m .LEVER, choke 1
16 ~%!-%300 .WT 1
17 02112-05202 I
4
1s 08321-2l052 .w wny*R 4
19-1 09691-29006 XY, Wain (145) 1 WT
19-2 09491-28610 33, nain 1140) 1 WY
19-3 09491-26009 SET, main (UO) 1 WY
19-4 139493-251324 Z Y . mein il1U) 1 WT
20 13651-93500 WO& starter 1
21 OQMS-C14005 Buy( 1

0725 VJ E3
 Q'TY
REEND. PART NO. DESCRIfTION REUARK!j
1 11411-96361 IUIUSIffi, upper oil seal L
2 11413-96300 WXET 1
3 02122-06202 SCREW 4
4 31911-96U12-OM E#ncKEY, starter 1 ELECTRICSTARYEI?
5 01107-08252 BOLT 4 ELECTRICSTARTER
6 08321-2L082 UXK U A Sm 4 ELECTRYCSTJWZTER
7 08522-11082 WAyER 4 ELECTRIC SIJWZTER

UY25 VJ E3
B6
 6

FIG.6 FK.6 ( 8- 7) FOEL W

18 P'TY
REENO. PART NO. DESCRXPTIM RENARKS
'17
A
1 15LM-913oY. w PSSY. fuel 1
2 15170-943U 1
3 15183-94301 2
4 15186-94500 2
5 l5851-903Do 3
6 01107~2 2
7 08321-21062 2
8 15321-99700 1
9 0954345147 1 L:195
10 09343-05147 1 L:195
11 b040149402 6
12 15410-934W 1
13 L541s-934M 1
14 W32-93400 1
15 mu-93600 1
16 15616-93600 1
17 08322-21082 1
ie 08510-22082 1
19 0954345149 I L:3m
m 09404-06204 1
21 U331-94300 2

DY25 VJ ES
0725 VJ E3
___
FIG. 7 FIG.7 ( 5 8 ) WATER Pup

a*w
R&F.NO. PART Na DESCRIPTION RMhRKS
L 1
2-1 1 5TWE
2-2 1 LTYPE
3 2
4 1
5 1
6 1
7-1 1 STYPE
7-2 1 L W
8 1
9 1
10 1
11 1
12 6
13 4
14 4
15 1
16 1
1v 1
18 1
19 1
20 2
23 2
22 1
23 1 WY

16

DTZ5 VJ ES
B8
 t"n
REKNO. PARY NO. DESCRIPTION REUARKS
1 1811M-%W STARTER A S Y , recoil 1
2 18120-%301 .REEL 1
3 18131-96301 .RnYMT 1
4 18US-%S& .SPRING 1
5 18351-%301 .RATE 1
6 18142-%wyl .SPRING 1
7 18191-95202 .PLATE 1
8 38192-95204 .m,
protector 1
9 18195-9520[3 .RING 1
10 18355-96360 .wisHm 1
11 18162-96Joo .wisHm 1
12 18U5"%Ml .SPRING 1
u 18124-96W .mJsn 1
14 18144-%3iM .PLAK 1
u 18332-96300 .WILT 1
16 013321-31068 .uyx WnYER 1
17 181%-95ooo .SPRING, prctector 1
-1 18 18200-95203 .QW A!%Y 1 ,
19 18210-9Wl ..WIP 1
20 38281-96306 .LEM1. stoppar 1
P 18282-36300 .AI#, stopper 1
n 19294-96m .SPRING 1
23 18348-96300 .PIN 1
26 18131-96502 .w,starter 1
25 18255-'9&Mo .SNAP CLIP 1
26 18291-06Sw) .-, cable 1
27 18342-96JOo .scww 1
28 18156-96500 .SPACER 1

0125 VJ E3
DT25 VJ E3
I
 FIG. 8
Q”YY
REENO. PART NO. bESCRIPTION REn4RKs
29 18290-96301 CABLE, MI 1
3u 18YU-%M3-02F( BRncE, recall starter STBD 1
31 01517-I#202 BOLT 2
32 0152746252 BOLT 2
33 01517-08252 BOLY 1
36 18m-p63I1342HERncE, recoil starter, WRY 1 p(
L wnLs
T l
u ?m
35 01107-08252 BOLT 2
31 x 083u-21m2 uyx uA!jlU? 2
I 37 oa322-13082 WIwOs: 2

0725 YJ E3
0725 VJ E3
 10
FIC.9 ( C- 2) CLUTCH
Q'TY
REF.NO. PART NO. DESCRIPTION REnARKS
/ 1 21230-%300 SHAFT, clutch 1.
2 09i603-0soia WASHER (5.5~10~0.8) 1
3 09204-0100l. COTYER PIN 1
4 09200-05006 PIN 1
5 21311-96300 HDLDER. clutch shaft 1
6 aisi7-~b207 eolr (ma) 4
7 231ll-%W ROD. clutch 1
8 wi4a-wo4 ' 1 NUT 1
i-9
I 9-1 25111-%310 ROD, s h i f t 1 STrn
9-2 25111-96300 i ROD, s h i f t 1 LprpE
LO 25222-96300 BOOT, shift rod 1
11 G9260-a8005 0 RING 1
12 25211-%501 WIDE. s h i f t rod 1
13 09280-uo115 ,' 0 RING 1
14 0920565621 SPRING PIN 1
15 252lS-%ulr SnmXFt, shift md guide 1
16 scsw 2
17 09205-02004 SPRING PIN 1
18 25311-96303 CAW, s h i f t 1
19 233ll-94500 T l J W U X U , clutch rod 1
20 23131-w4500 BOOT, crutch rad 1
u 22Lll-%3oz-azw LEVER, crutch 1
22 wia3-06033 BOLT cm) 1
23 09260-1OW5 STEEL Bnu 1
24 5904047022 SPRING 1
25 09305-10Mll Buyl 2
26 2ll20-%30l. PLATE, clutch notch 1
27 09204-01002 COTTER PIN 2
28 21241-96305 ROD, crutch e n 1
29 25231-%301 SPACER, mewet 1
30 z232-%3oi w r 1
31 21121-93300 PLATE 1

@
DT25 VJ E3 OT25 VJ E3
 FIG. 10
26
REENO. PART NO. DESCRIPTION REHARKS
1 19l21-%301 LEVER, throttle control 1
2 19131-95502 COMECYOR. thrcttk lever 2
3 19131-%306 RETAINER. rod connector 1
4 19U2-95500 c(p$*CTOR 1
5 19US-96301 Roo 1
6 19141-96301 W, throttle 1
7 1%54-%u10 m 1
8 3%56-%300 m 1
9 19720-96502 SHAFl, remo-cm throttle 1
10 39761-96300 SYAY. throttle cable 1
11 19811-9630L-02M L3MITYER. throttle 1
12 19851-96301 LEVER, &I 1
13 10861-%301 SYAY, NSI cable 1
14 09100-06131 &IT Cbxl2) 1
l.5 09100-061)83 BOLT (6x30) 1
16 a910(1~3 eolY(6xxl) 1
17 09103-&X!49 B a T (6XrZ) 1
la w119-05010 BOLT 1
19 031t;O-o6046 WXR (6.5~20~1.5) 3
20 0918O-IX105 SPAER (6 .Lrlbt14} 2
21 0920594002 SPRINGPIN 1
22 093%-16001 BWH 1
23 083111-11052 MJT 2
21 19151-%3[wd2w EETAINER, stator 1
25 19161-WSOl SPACER, stator 3
26. 39172-%302 STOPPER, stator 1
0-223 27 a 9 i ~ 9 - 3 ~ ~ 0mu 1
28 oP139-ot;OU SCREW 1
29 099140-06000 NUT 1
30 0934347140 CUSHION 1
31 D9329-oc;oO2 CUSHION 1
I 32 01107-05102 KLY 2
33 08322-21052 WASHER 2

0725 VJ €3
0125 VJ E3
YL -
 12

FIG. 1 1 FI'C.11 ( C- 4) STARTING MoTIyc

P'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 31100-96323 WTW ASSY, starter 1
2 3U20-96300 1
3 31320-%300 1
4 31312-96300 1
5 31360-96300 1
6 31273-%301 1
7 31132-96300 1
8 31132-96300 1
9 3113E%300 2
10 31281-93340 2
11 bllD7-08252 2
12 68321-21062 2
u 08322-11082 2
14 31800-94400 3
15 31805-96350 1
16 0110746202 1
17 m3u-23062 1
18 38422-94510 1
7
9
6
5

1 DT2.5 VJ EY
DTZ5 VJ E3
~ ~~
 u
t
1
!
FIG. 1 2 FIG.12 ( C- 5 ) M Y 0

REKNO. PART NO. DESCRIPTION REMARKS

L 32101-%340 STATOR ASSY 1 '
2-1 32120-%3M 1 ELECTRIC STARTER
2-2 32120-%310 1 ~ S T I \ R T E R
3 02112-05252 2
6 GZ..L-;?1052 2
5 3
2l4
0-9
6m 1
6 02112-05206 2
7 D8321-2lD52 2
a 32150-36310 1
9 0211244122 2
LO 08321-21042 2
11 321M-%MO 1
12 021rp-OSi22 3
11
u 08341-3lM9 1
14 09160-18011 1
u 08310-22182 1

U725 VJ E3
 FIG. 1 3 FIG.13 ( C- 6) IGNITION
P'TY
REENO. PART NO. DESCRIPTION REUARKS
1 32900-96540 CDI UNIT / IGNITIW COIL ASSY 1
2 092Bo-62001 0 RING 1
3 33510-95510 CAP, Spark Plug 2
4 0948260269 S P N PLUG (8%) 2
5 32890-%M1 HOUIER, electric parts 1.
6 3665Q-%rn COVER. junction box 1
7 01107-06122 BM;T 3
8 09160-06054 WAsla 3
9 092600-l2O20 Wnyuz C12.5r26wl.6) 3
10 09320-Lzoll CUSHION 3
11 32800-95720 RECTIFIER A5sY 1
12 OZl.33245252 SUEU 1
l3 CIBJLU-11052 NUT 1
14 08321-21052 Loa;(w\yoz 1

DT25 VJ ES
DT25 VJ E3
 15
FlG. 14 FIG.16 ( G- 7) ELECTRICAL
a’Ty
REF.NU. PART NO. REWARKS
1 36610-96302 1
2 36619-96304 1
9 3 09103-06050 2
a 36760-95252 1
5 09481-2oc01 1
8 6 35810-96305 1
‘ 7 33811-96500 1
8 338U-94501 1
9 09103-(#009 1
10 33816-96300 1
’ 11 63242-06259 1
12 37600-93950 1
u xs99-96302
16 09103-06049
15-1 38423-95501 1
15-2 33833-951500

DTZ5 VJ ES
c7
DT25 VJ E3
I FIG. 1 5
16
FIG.15 ( C- 8) ElECTRlCnL (ELECTRIC STARTER)
t P'TY
REENO. PART NO. DESCRIPTION RDURKS
1 37160-%310 SWITCH. start 1 OPT
2 37142-94302 WASHER, ipnition switch 2 OPT
3 37721-96554 SWITM. neutraL I
4 37725-95500 ACTUATOR, neutral switch I
5 37726-96301 BRIUXEY. neutral switch 1
6 09100-05104 1
7 091*045001 NUT L
8 58600-%301 SOLENOID, chuke 1
9 o910045m BOLY (5x12) 2
PO 091m4Xl10 WAWER (5.5wloW0.8) 2
Ll 09162415662 UyxwnsHUz 2
8

i d

DTZS VJ E3
DT25 VJ E3
_- -.- .______
 If
FIG. 16
FIG.16 ( 0- 2) CLACP W E T
P'TY
? 1 3' RELNO. PART NO. DESCRIPTION REUARKS
1 1
2 1
3 2
I, 0920546012 2
5 09503-11662 1
6-1 41211-93920 2
6-2 41211-33910 20pt
6-3 61211-9390il 201r1
7-1 41222-96310 1 -717568
7-2 41222-%311 1 717549-
8 41215-98100 2
9 41221-%300 1
10 09140480U 2
11 D9162-08007 2
12 ~140-08082 4
13 09100-08239 2
16 W18O-QSti16 2
15 091UObBL% 1
16-1 4UlO-%u16 1 nadeP VG,W
16-2 41310-96501 1 rnodelVJ
17 0936268007 1
181 Wl40-08016 1
. 19 wu9-2Mo3 1

29
I

DT25 VJ E3
DT25 VJ E3
 18
FEC, 1 6 PIC.16 ( 0- 5 ) C W
awn
31 REF.NO. PART NO. DESCRIPTION REHARKS
I
20 41130-96330 WFT, clamp bracket (L:282) 1
21 41151-94500 CAP, shaft 2
22 41153-%MO CAP, bolt 2
23 09580-12005 SPRING L
24 45700-96301 SHntLOw m1VE nssY 1 laodcl VC.W
25 15720-96301 .sHnFT, shallow water drive 1
26 45725-9*rroo .w 1
27 65730-96301 .PLATE. shellow uater drive 1
28 09Wtl-17Ml .SPRING L
29 w3-68005 .SPRING 1
M 55320-95310 ZINC SET, protection 1
31 368911-95200 LEAD 1
32 09125-05050 !XSW 2
53 031614M14 WnSHER 2
w (15420-96510 PIN. tilt 1adc 1 modelVJ
35 09443-17ol31 .spRINc 1 modelVJ

1
i
24

0725 VJ €3
 19
FIG. 1 7 FIG.17 ( D- 4) SWIVEL W E T
a 'TY
REF.NO. PART NO. DESCRIPTION RENARKS
1-1 431lZ-96311-02H W U E T , swivel 1 model VG.W
1-2 45111-96320-02U WACXEY, swivel 1 mode1VJ
2 22511-99001 NIPPlE, clutch body 4
3 43711-96301 Buy(, steering upper 1
4 437U-WMl Buy(, steering under 1
5 43T21-96301 PLATE. upper bush 1
6 43741-%302-02H SHAFT. pilot 1
7 43751-96303-02w B W X Y , steering 1
8 09ia0-40005 W~SHER (40u5ex2) 1
9 09306-m Buyl 2
10 091D3-08123 BbLT 4
11 434ll-%%l ADJUSTER, steering 1
12 434U-%301 BUSH 1
33 03119-DBoM BOLT 1
14 09460-UM5 SPRING 1
u 45231-96303 AM, revera Lock 1
16 45246-96302 SPACER 1
17 45241-96503 LIW, reverselock am 3
18 95252-96302 LIW. release lever 1
19 45255-96300 KNo8, release laver 1
20 415257-96300 BUSH, %lease lever 1
21 45260-%300 LEYER, release 1
22 45311-9&30262M BRPSXET, release lever 1
23 09100450Ll BOLT (5w12) 2
24 D91604MlO WnYlER 2
25 09111-10034 BOLT 2
26 09145-10032 NUT 2
27 0916tlo-t)4012 WAYlER (4.2xlDxl) 1
28 09~dS011 PIN 1
29 09M4dlOX MlYYER PIN 1
30 09319-04001 WSH 1

OY25 VJ E3
FIG. 1 7
FIG.17 ( 0- 5 ) SWIVEL BRACKET
Q'TY
REENO. PART NO. DESCRIPYION REHARKS
31 09440-04021 SPRING 1
32 034L3-oU)u SPRING 1
33 ~3-09016 SPRING 1
34 45706-%3ll yu\uow WATER WIVE SET L model VY
35 45255-95500 .MOB, shallow drive 1
36 45731-96310 .RATE, shallow drive 1
37 091L1-10032 .BOLT 2
38 09160-ob113 .BOLT L
39 09162dboU1 .w WnSwER 1
40 09443-08031 .sNzING 1
41 67100-%wM AYTna)lENT SET 1 OPT
62 43?55-%Ml .ATrACHZNT, steering bracket 1 OPT
43 091M-06224 .NU (8x35) 2 OPT
44 09162-08w17 .LIxx WAsKR 2 OPT
45 09340-08016 .NUT 2 OPT

O W VJ ES
 21
FIG. 1 8 FIC.16 ( D- 6 ) UOWLST TUBE
P'TY
REENO. PART NO, DESCRIPTION REHARKS
1 11433-%302 G4SKET. lower oll seal housing L
2 11431-96310 HOUSING. under oil seal 1
3 52113-%304 GASKEY. drlve shaft housing 1
4-1 14211-96350 TUBE, exhaust 1 LnPE
4-2 14231-96540 TueE, exhaust L s m
5 t9100-06117 BOLT (6x35) 5
6 osl62-060M WCK wA!%ER 5

DTES VJ E3 DT25 VJ E3
 22
FIG.19 ( 0- 7) WIVEWFT HOUSING
FIG. 1 9 Q'TY
RELNO. PART NO. DESCRIPTION REUARM.
1 09202-060Y5 PIN 2
2 09160980U WAYrR 8
3 09162-08007 LOCK WAYLEFl 8
4 09100-06203 BOLT (8x85) 4
5 09100-08204 BOLT (8x50) 4
6-1 52111-9632162H HOUSING, drive shaft ( 5 ) 1 414534
52111-%322-Oa(
W/52117-%400
6-2 52111-%322-02H HOUSING, drive shaft (5) 1 614535.720217
6-3 52111-%525-0zW HOUSING, drive shaft IS) 1 lnodel VJ
6-4 52111-%350-02U HOUSING, drive shaft (L) 1 414549
5u-96331-02w
W/5UlY-~
6-5 52l11-%33142M HOUSING. drive shaft (L) 1 614550-720217
6-6 52ll1-96332-02M drive shaft (L)
HousIffiJG, 1 madel VJ
Y 54lZl-96300 WNYING, upper thrust reverse 1
6 w100-06102 6a.Y 4
9 0926256OiX LOW WASHER 4
10 54U7-%30162U WVER, upper mounting 2
11 54130-96310 MUNYXNG, upper 2
12-1 w~oo-iom BDLT (iws) 2 MdeL VG
32-2 09100-m BOLT 2 madel VH.VJ
13 t)9160-10062 WASHER (10.5X1W) 4
16 09159-10050 NUT 2
u 54160-96310 W I N G , lover 2
16 54165-96310 M R , reverse stopper 2
17 561666-96301 &oLY, Lower mounting 2
16 09140-30032 NUT 2
19 09160-10083 WASHER (10.5X30~3.2) 2
20 54221-%301-02M COVER. lower mounting 2

31

0725 VJ E3
DT25 VJ E3
_I__---. --
 Lh

CAT- 2 pf
CAT- C Sf
f 4c
z fC
2 Zf
T Tf
T OI:
2 52
T 82
T LZ
T 92
z n
z Qt
t n
rl zz
TZ
 24

FIG. 2 0 3C

REF.NO.
___. RWRKS
1 1
2 1
5 1
4 1
5 1
6 1
Y 1
0 3
9 3
10 6
11 6
12 2
U-1 1
l3-2 1
u-3 1
l3-4 1
u-5 1
u-6 1
U-7 1
1

14 1
15-1 1 PW1
15-2 f Plml
u-3 1 PllOl
u-4 1 Plzbl
u-5 1 p1301
15-6 1 PlirDl
15-7 1 PlMl
u-8 1 PSL3M).Stalrtless Steel
16 1
17-1 1 far Ref.No.u
17-2 1 for Ref.No.U
18 1

DT2S VJ E3 D9
 25
FIC.20 ( D-30) GZPR CnJE
FIG. 20 .r
P'M
REENO. PART NO. DESCRIFRON REMARKS
19 09160-14MB WGHf3 (14.5WX2.5) 1
20 09159-14031 NUT 1
21 092[)4-03004 COTTERPIN 1
22 17631-%310 FILTER. water 2
23 03142-04259 TAPPING 2
24 55360-95500 ZXNC ASSY, protectrM 1 B T
25 55181-95200 A'lYI\CMWT, flush how 1

-5

DY25 VJ U
 FIG.21
REENO. PART NO. DESCRIPTION REHARKS
1-1 M,drive 1 STWE
1-2 M.drive 1 LTYPE
2 1)(Rusl kaER 1
3-1 XASIER (T:O.S) 1
3-2 WAYLR (T:0.9) 1
3-3 WAYul (1:1.0) 0-1
34 WASHER (Y:l.l) 0-1
3-5 WASHUZ (TA.2) 0-1

b
3-6 wl\yw (Y:1.3) 0-1
3-7 WlSlER (1:1.4) 0-1
5-8 WAYur (1:l.S) 0-1
41 CIRCUP 1
1 5 SPRING 1
6 WAYlER 1
7 wsn3 1
8 SPACER, preload spring 1
9 m m 1
10 PINIOlJ 1
U-1 WAStEK (T:1.7) 0-1
11-2 WSlER (T:r.a) 0-1
u-3 WmER (T:l.9) 0-1
u.4 WmER (7:2.0) bl
51-5 WISER (T:2.1) a-1
ll-6 MwER (T:2.2) 0-1
12 NUT 1
u 0 RPWG 1
14 m,P d 1
u YWDl [1:1.5) 1
16 m. PU* 1
17 PIN 1
18 WIRER. clutch tJo~ 1
19 PIN . 1
20 SPRTNG 1
0I
21 SPRING 1
22 y(AR, propeller 1
16 3
I 27
I FIG. 21 FIG-21 ( D12) TRIWSC(ISSI0H
P’TY
RENO. PART NO.
DESCRIPTION REMARKS
23-1 08221-20256 wny(ER [Y:o.8)
23-2
23-3
25-4
23-5
234
24
25-1
25-2
3-3
25-4
26
27
28
29
50
31

16 3

DTZS VJ U
 28
FIG.22 E- 2) W R COVER
FIG. 22 P'TY
REENO. PART NO. DESCRIPTION RHARKS
1 61110-%304-OW COVER, engine under 1
2 6llL3-96300 SEAL. under cover 1
3 0932O-lCnJ31 CUSHION, under cover 4
'5
4 09180-06112 SPACER (6.8X10~11.5) 4
5 09105-D6094 BOLT (6x25) 4
6 092xJ-t)81J07 w,cushion 2
7-1 61631-96301 W, under cover 1 model. VC,W
7-2 6U31-94410 Hww(, uwks cover 1 nadeLV3

v5
e3,
8
9
30
09r64-uo05
09306-13Do2
61633-960U2-02M
WjIm
Buyl
LEVER. hook
L
1
1
11 0110746102 BOLT 1
8 - 4 ? 'P 12 08322-21062 Ksm 1
u m2 5-943 00 cnp 1 '
14 225U-99001 N I W . dutch notch L
IS CILu&%ML COVER,*eter 1
16 wl25-06069 SCRRJ 2

I
E l
6
 29
FIG.23 ( E- 3) ENGIM COVER
FIG. 23 Q'TY
- ..

REF.NO. PART NO. DESCRIPTION REllARKS

1-1 61401-96850-0~~ COW SET, engine 1 model -.
~ _ ...
V6.W_
1-2 61401-96831-02H COVER SET , engine 1 m0delVY
2 61431-%301-02~4 .HIwoLE, tilt w 1
3 0324246169 .SCREW 3
4 61422-93930-706 .MIX, emblem. Prunt 1
5 61443-96380-2G .LEU, side STm 1
6 61653-%380-2G .DEW, side PORT 1
7 61435-%380-7OC .EM3LEu, r w 1
0 21131-96003 .MAW, clutch shift 1
9 61441-96310 .DB1M. side 2
10-1 61610-96502 .FASYEt&3 1 -1 VG,W
10-2
11
61610-96310
01107-0b122
.FASTEN3
.BOLT
1
1
hadeLVY

12 083U-2l062 .uxXwnyER 1
u 08322-21062 .WASHER 1
14 61132-96302 RUBBER. wder cover L
15 61622-96301 SEAL, tubber, recoil starter 1
14 68110-95210 'COMR, weather 1 OPr
17 0980041800 TMLSET 1

DY25 VJ E3
OT25 VJ E3
P __ __
. . . .. -- __ .
 30
FIG. 24 FIG.24 ( E- 4) HANolE
P'TY
REENO. PART NO. DESCRIPTION REHARKS
1 63121-96302-0a4 MWER, t i l l e r handle 1
2 63114-94500 SPI\IxR, handle cover 1
3 09108-08147 STUD B a T 2
4 Q9162-08oO7 LOCK wc\sHER 2
5 09140-08016 NUT 2
6 63lLL-%311-024 HnNocE, t i l l e r 1
7 63115-%M1 1
8 63625-%300 1
9 63610-%301 2
10 63W-952aO 1
11 63240-96300 1
12 09440-12027 1
l3 63227-93200 1 L:14
14 63223-93202 1
- u 0916346001 1
16 09J.26-06oO6 1
17 63220-93901 1
18 63220-96300 1
19 632115-93400 1
20 63U7-96300 l.
21 63300-93900 1 m

E4
 31
FLG.25 ( E- 5 ) NEL TAN( <ti?33EL VG,W)
FiG. 25
25 P‘TY
I REENO. PART’ NO. DESCRIPTION REMARKS
1 65000-95201 TAN( SET. fuel (23L) 1 6 a.m./ 5 W.W.
2 65510-98507 .CAP nssY 1
3 65S61-98502 .GI\sKET 1
4 65871-93010 .GQSKET. fuel gauge 1
5 OZlS2-06162 .SCREW 3
6 02112-06402 .SCR€W 1
7 09168-0&lO2 .wAyIER 4
8 65850-95506 .wmy, fuel 1
9 65740-95500 ..CONNECTOR, male fuel 1 Wl2,OO:U
LO 65855-93001 ..GASKET, strainer 1
L1 65853-9-1 . .sTRnrm 1
12 0w2-04208 .SCREW 2
13 65864-95200 .. m y 1
14 65830-95500 ..FILTER, outlet 1
Ls 09168-12c01 ..GASKET (lZ.Sx20rl) 1
l6 65700-95206 I@€, fuel 1
17 65750-38505 .coHsCToR, female fuel i ID:U
18 65750-9W .coHJEFIw, femele fuel 1 I0:13
19 65781-98500 .CLIP 4
m 65770-99703 .w,squeeze 1
u m:u
22
23
6572o-985m
083U-ZU02
0 8 Y 1O-p102
CONJECIOR, male fuel
UKxwAYul .
i
2

WT 1
24 657cO-9527L HOSE, fuel jafnt L O P T
25 65720-98590 W C I O R , mle fuel 1 OPT”LU2-21

Refer t o FPG.26 (€4)

for FUEL (MOEL VJ)

DY25 VJ €3
I F6G. 26
32

f FIG.26 ( E- 6) RlEL TAW (WWL VJ)

P'TY
REENO. PART NO, DESCRIPTION REUARKS
6
1 65800-92820 TAW SET. fuel (24L) 1 6.3 U.S W 5 . 3 Twp W
2 65510-92Mo .CAP ASSY, separate tank 1
3 6556L-92WO ..GEXET, tank cap 1
4 W2-06162 .SCREW 4
5 091688-06002 .WAYER 4
6 65720-94410 .CChWECTCR, f u e l 1
7 0916a-12001 .CASKET. connector 1
8 65850-92000 .muGE A S Y , rue1 1
9 65855-92000 ..covER'!3awe 1
10 L585ii-92010 ..GASKET 1
11 65853-= ..LENS 1
12 65854-9ZlXto ..cnsKEY. lens 1
13 03221-06086 . .s€R€n 2
14 65860-32WO . .rulAT 1
15 6s-921110 ""NUT, push 1
K 65871-92000 ..u\sKET, P W 1 1
17 655co-87015 Hoy. fuel 1
18 657,750-94403 -.OR, fuel 2
19 65770-95503 .PUP, squeeze 1
20 65781-98500 .CUP 4
ZL 65720-p4600 CotwCYoR, fuel 1
22 68320-22102 hlllT 1
23 08321-21102 umC.MsH€R 1

DY25 VJ E3 0725 VJ E3
 33
FIG. 27 ~1c.27 ( F- 21 wrIm : ELECTRICAL (FOR MANUAL STARTER)
P'TY
REENO. PART NO. DESCRIPTION REHARKS
4 3 1 31101-9630 MCTCft SET, starter 1
2 33800-%303 SWITCH, starterlcable set 1
3 32102-%380 FLWEEL L
4 32801-%Mo RECTIFIER SET L
5 3679l.-952OO .W.JER 1
6 36898-93300 .LEN), w i r e 1
7 33815-94500 PROIECTW, cable 1
8 09103-Ddo49 BOLT (6x12) L

1
I

Dl25 VJ E3
F2
 34

- FIG. 28 FIG.28 ( F- 3) OPTIONAL : ELECTRICAL (FOR ELECTRIC STARTER)

Q'TY
REENO. PART NO. DESCRIPTION REHARKS
1 32500-95722 REGUUTOR, voltage 1
2 01107-06128 BOLT 2
3 08322-UO67 WAStER 2
4 36620-87020 WIRING tiWESS, extension 1
5 36630-96330 WIRING HnwIIEsS, r m - c b n 1
6 36631-94300 .W, temo-con harness 1
7 36639-94300 GRou&T 1
8 36632-95501 Claw, connector grannet 1
9 37100-95210 PAEL S Y , switch 1
I0 37820-95355 SWITCH B Y . emergency i
11 37139-93251 .PANEL, switch 1
12 371M-933M .HouER 1 HZ7.1
u 37101-93310 .WI Panel 2
14 37330-95210 .SWITCH. wprgency 1
15-1 37243-93W .*KEY, Spare (8511) 1
15-2 3714195310 ..KEY, spare (8512) I
15-3 37141-93320 ..KEY, spare (8553) 1
Ls-4 37141-93330 ""KEY, spare (8611) L
15-5 37141-93340 ..KEY, spare (a612) 1
l5-6 37141-933% ..KEY, rpsre (a6W 1
16 OJU2-06120 SCBW b
17 366l2-94301 1
C;W)*(ET, 1
18 36633-94306 GRUWT. 2 1
19 37820-94620 W T W A S Y , emergency 1

0725 VJ U
 35
FIC.29 ( F- I ) OPTIONAL : ELECTRICAL
FIG. 29
Q'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 ' TACMMYERASSY 1
2 .BULB (lZv,3.4W) 1
3 SPEEW#TER ASSY 1
4 .BULB CWJ.4W) 1
5-1 MYW ASSY, hour II.
5-2 KYER S S Y , hour 1 PWRYZ
6 MYER ASSY, voltage 1
7 .BULB (lZv,3.4W) 1
8 SWITCH. heat 1
3 SOPWRTW, unit 1.
10 CLACP (L:52) 1
ll W ~ uarnlng
. 1
12 W, warning buzzer 1
13 ScIEw 2
14 SWITCH ASS, meter 1
15 LEnD, meter extensim 1.

DT25 VJ E3
DT25 VJ E3 w
 36
FIG.N) c F- 5 ) WYIW : ~ u c m r w[mHI\MIAL STARTER)
FIG. 30 4' TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 3290-95722 REouLI\YoR, voltage 1
2 0110746L28 BOLT 2
3 08322-23067 WnsHER 2
4 39600-93900 CONSENT sEr 1
5 36632-9Sxll . C W 1
6 39601-93902 .CONSENT ASSY, lenp 1
7 39602-93900 .PUG ASSY, lam@ cord L
8 39603-939od .GR(WIET 1

I
47

8 5

DT25 V3 U
 37
FXG.31 ( F- 6 ) BTIOIJAL : REMITE C M R M PARTS
FIG031 Q'TY
REENO. PART NO. DESCRIPTION REUARKS
1 67UO-963DZ-O% REMOTE CMRDL PARTS ASSY 1
2 67341-94M1 . W R . remo-con cable 2
3 67440-93701 .UJXoE. clutch cable 1
4 oP205-02006 ..SPRING PIN 1
5 ~ - 0 9 0 1 2 ..SPRING 1
1 6 00160-D6015 .wnMR (6.5xUxl) 2
I 7 002M)-06115 .BOLT (6xU) 2
0 67466-95200 .CONNECTOR, remo-con cabla 1
9 1
10 091W3-061u 1
11 09360-06515 1
12 09119-06047 1
l3-1 67320-95500 2
13-2 67320-95510 2
l3-3 67320-95520 2
u-4 6732093530 2
u-5 67320-95540 2
u-6 67320-95550 2
u-7 67320-95560 2
13-8 67320-95570 2
u-9 67320-95580 2
U-M 67320-95590 2
u-11 67520-95600 2
u-12 6?320-35610 2
l3-u 67320-95620 2
13-14 67320-9!5,630 2
lEl5 67520-956hU 2
U-16 G7320-95650 2
11 67200-95203 1
15 67200-95213 1
16 672M-95871 BDX ASSY, t w i n remaeon &

[IT25 VJ E3
. __ -.
I 38
I FIG. 32 1
FIG.32 ( F- 7) OPTIoNnL : REMITE CONTROL
I
P’TY

18
14
’? I -
REENO.
1-1
PART NO. DESCRIPTION
672CU-WLO-OBi RE!WTE CQIClRa 8ox S S Y
REHARKS
1 model vG,w
W i t h ELECTRIC START PARTS
1-2 mdel VJ
With ELECTRIC START PARTS
1-3 67200-93960 1 Y(m r\lg T m m W Y
2 67232-95600 1
5 67232-95620 1
4 67296-95600 3
3 67294-95600 3
6 67288-94510 3
7 t)914O-W&34 3
8 67232-95610 2
9 0253-9- 1
10 67252-956kM 2
11 o9im-oeiiz 1
Lz-1 67296-94300 3

12-2 6723&94300 .sCfEw 2

13 67241-95650 -LEVER’ f t t h~b t 1
14 09326-O5&l3 .soREw 2
15 67243-95600 .Buy( 1
16 67220-956m .PLATE ASSY 1
17 67273-95600 .END, eeble 2
18 67223-95600 .KNOB, brake AW 1
19 67292-94500 .E RINS 3
20 67267-95610 .CWER, uire 1
21 6.7296-95610 .SCREW 7
22 6725745610 .W. lever 1
23 67256-95600 .HOLLER, neut lock 1
24 67251-95650 .LEVER, handle 1

* 67200-93960 includes ReP.No.2-U)

Dl25 VJ E3
I! 39
PIG. 32 I
FIG.52 ( F- 8 ) W T I W : RWOTE UnJTRM.
~

I
Q'TY
REF.NO. PART NO. DESCRIPTION REUARKS
18 25 67297-95600 .W 2
26 67273-95600
27 37820-WO2
20 37823-94400
29 67255-95600
30 67261-95650
31 672144-915600

32 37721-94600
33 37110-94600
344 37143-94400 ..KEY (101) 1
34-2 37141-94410 ..KEY (102) 1
34-3 37141-94420 ..KEY (103) 1
34-4 37141-944M ..KEY (104) 1
34-5 37141-94440 . .KEY (105) 1
3t-6 37142-94450 ..KEY (106) 1
35-1 3am-87m .Buzzl? 1 lmdel VG.W
35-2 3850047010 .m
36 %20-94610
37 677140-956C~l
38 67282-95610

0725 VJ E3
t 60
1 FIG. 33 FI6.35 ( F- 9 ) O P T I W : WnG LYM
P'TY
REF.NO. PART NO. DESCRIPTION REMARKS
1 67701-%XtO DRI\C LYW asSV 1
43755-%301 1.
67721-90300 1 .
6776-90500 1
67726-94500 2
091W-08U4 2
091.40-08016 2
67728-90501) 3
09162-08007 2

0725 VJ €3
 FIG. 34

9
1

tIv2.5 VJ ES
0125 VJ E3 ~