Bitumastic: Bitumen Rubber Mastic Sealant

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Bitumastic

Bitumen rubber mastic sealant


Flexible joint sealant for filling gaps of pipes / roof flashing and termination of
waterproofing membranes.

DUBAI GREEN BUILDING REGULATIONS


Certificate No. CL17020460

CHARACTERISTICS
► Flexible joint sealant
► Stability at high ambient temperatures
► Excellent adhesion, strong durable bond
► Single component

1K

TDS_Bitumastic_GCC_0519
flexible one component

DESCRIPTION
Bitumastic is a single component, solvent based bitumen
rubber mastic joint sealant. The sealant on curing forms
a tough and flexible seal. It has excellent adhesion to
concrete, brickwork, asphalt and most construction material
substrates. The mastic sealant is modified with non asbestos 1
fibres to make the sealant thixotropic and slump free when
applied on vertical areas.
FIELDS OF APPLICATION Masking
Prior to application of primer and sealant, apply masking
Bitumastic is ideally suited for sealing and filling gaps and tape to the adjacent sides of the joints for getting a neat
joints on roofs, pointing horizontal chases for waterproofing finish and to avoid the spilling over of the sealant on the
membranes and felts. Sealing around roof/wet service edges.
pipes. Pointing between brickwork and roof flashings.
Sealing cracks in asphalt and concrete pavements. Filling Priming
horizontal joints in concrete and asphalt where movements Under normal circumstances priming is not required.
are not expected. However, for very dry and porous surfaces, it is
recommended to apply one coat of a solvent based bitumen
COMPOSITION primer (Polyprime SB)*. Similarly for joints subjected to
Bitumastic is a blend of rubber and high quality bitumen continuous immersion, priming is recommended.
carried in a hydrocarbon solvent to improve the application Application
properties. Black in color and exhibiting a non slump The sealant can be applied by means of a spatula or trowel.
consistency it cures by solvent release, to form a tough As the product is solvented, it is recommended to mix the
flexible waterproof seal. contents of the pail with a paddle mixer for a few minutes
APPLICATION INSTRUCTIONS prior to the application to ensure a homogenous mix. Sealant
application should start form the bottom of the joint/groove
Surface preparation and continued to the top. Immediately tool the joint with the
Surface must be free from all dirt, dust and loose material. spatula or putty knife to smoothen and compress the sealant
Any oil and grease contamination must be removed to effect total contact with joint surfaces. The putty knife shall
completely. The surface must be made dry prior to the be moistened with a cleaning solvent to prevent the sealant
application of the sealant. to adhere to the knife and ensuring a smooth and neat finish.
Where masking tape has been employed to keep building
surfaces clean, it is advisable to remove them at the moment
the sealant filling is completed.
CURING TIME SUPPLY
The sealant cures on solvent release. The initial surface Bitumastic 20kg pail
skinning will occur within 24-48 hour, however full cure
Polyprime SB 20L pail & 200L drum
depends on relative humidity. A 10mm depth of seal will
typically cure within 14- 21 days @23°C @50% RH. *Refer to website for TDS

CLEANING TECHNICAL SPECIFICATION


Tools and equipment should be cleaned immediately after PROPERTIES VALUES TEST
use with a cleaning solvent. Hardened materials can be STANDARDS
cleaned mechanically only. Color Black -
STORAGE & SHELF LIFE Form Paste -
The pails and drums must be stored in a covered, dry and Solid content, [%] >80 ASTM D 2939
shaded area, away from direct sunlight, UV and other Slump Nil -
sources of heat and protected from extreme temperatures. Density, [g/cc] 1.1 ± 0.05 ASTM D 1475
The shelf life of the product is up to 12 months if stored as
Initial set @ standard 24 -48
per the recommendations. Excessive exposure to sunlight
condition, [hours]
and UV will result in the deterioration of the quality of the
product and reduce its shelf life. Full cure @ standard 14-21 days
condition, [days] (10mm)
HEALTH & SAFETY Chemical resistance Sea water,
Bitumastic contains petroleum distillate, is flammable. chlorides and
Keep away from fire, sparks or other source of ignition. sulphate ions. ASTM D 543
Wear protective clothing, rubber gloves, mask and safety Service temperature, [°C] 0 to 80
goggles.
TDS_Bitumastic_GCC_0519

Application temperature, [°C] 5 to 40


1. Fire - flammable when wet.
2. Skin - avoid repeated or prolonged contact. Remove All values given are subject to 5-10% tolerance
bitumen stains with a suitable cleaner that is able to Apart from the information given here it is also important to observe the relevant
remove oil or grease and then clean with soap and guidelines and regulations of various organisations and trade associations as
water. well as the respective standards. The aforementioned characteristics are based
on practical experience and applied testing. Warranted properties and possible
3. Eyes - contact could cause irritation. Flush with copious uses which go beyond those warranted in this information sheet require our
amount of clean water. written confirmation. All data given was obtained at an ambient and material
temperature of +23°C and 50 % relative air humidity at laboratory conditions
2 4. Inhalation - can cause dizziness. If difficulty in breathing unless specified otherwise. Please note that under other climatic conditions
persists, administer oxygen. hardening can be accelerated or delayed.
The information contained herein, particularly recommendations for the
ESTIMATION handling and use of our products, is based on our professional experience.
As materials and conditions may vary with each intended application, and
Theoretical coverage: linear meter per kg of sealant thus are beyond our sphere of influence, we strongly recommend that in each
case sufficient tests are conducted to check the suitability of our products
for their intended use. Legal liability cannot be accepted on the basis of the
Joint Width(mm) contents of this data sheet or any verbal advice given, unless there is a case
of wilful misconduct or gross negligence on our part. This technical data sheet
6 10 12 15 20 25 30 40 supersedes all previous editions relevant to this product.
6 27.7 16.6 14 11 8.3 6.6
Joint depth (mm)

8 12.5 10.4 8.3 6.2 5 4.1


10 10 8.3 6.6 5 4 3.3 2.5
12 6.9 5.5 4.1 3.3 2.7 2
15 4.4 3.3 2.6 2.2 1.6
20 2.5 2 1.6 1.3

Henkel Polybit Industries Ltd.; PO Box: 293, Umm Al Quwain, UAE


Tel:+971(6)76 70 777; Fax:+971(6)76 70 197; [email protected]
Henkel Polybit Industries Ltd.; PO Box: 5911, Dammam-31432, KSA
Tel:+96613808 4061 / 62, Fax: +966 13 812 1164; [email protected]
www.henkelpolybit.com

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