This document is a periodic service check sheet for a Caterpillar D6R bulldozer. It contains 38 items to check during periodic maintenance at 250, 500, 1000 and 2000 hour intervals. These include replacing filters, changing fluids, checking fluid levels, belts, hoses, wiring and components for leaks, damage, wear or abnormal noise.
This document is a periodic service check sheet for a Caterpillar D6R bulldozer. It contains 38 items to check during periodic maintenance at 250, 500, 1000 and 2000 hour intervals. These include replacing filters, changing fluids, checking fluid levels, belts, hoses, wiring and components for leaks, damage, wear or abnormal noise.
This document is a periodic service check sheet for a Caterpillar D6R bulldozer. It contains 38 items to check during periodic maintenance at 250, 500, 1000 and 2000 hour intervals. These include replacing filters, changing fluids, checking fluid levels, belts, hoses, wiring and components for leaks, damage, wear or abnormal noise.
This document is a periodic service check sheet for a Caterpillar D6R bulldozer. It contains 38 items to check during periodic maintenance at 250, 500, 1000 and 2000 hour intervals. These include replacing filters, changing fluids, checking fluid levels, belts, hoses, wiring and components for leaks, damage, wear or abnormal noise.
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PSCS
UNIT ENGINE PERIODICAL SERVICE CHECK SHEET Model Serial No. Code no. Model Serial no.
PERIODICAL SERVICE TYPE
HOUR METER READING 250 500 1000 2000 CATERPILLAR MACHINE LOCATION DATE START ACTION CAT - D6R STOP ACTION
BERI TANDA " v " JIKA KONDISI BAIK DAN " X " JIKA KONDISI TIDAK BAIK SERVICE TYPE NO DESCRIPTION 250 500 1000 2000 Pic Act Pic Act Pic Act Pic 1 Replace Fuel Filter 2 Replace Water Sparator 3 Change Oil Engine 4 Replace Engine Oil Filter 5 Replace Filter Transmisi 6 Replace Hydraulik Oil filter 8 Replace Air Cleaner Outer 7 Change Oil Final drive 8 Replace Air Cleaner Inner and Outer 9 Replace AC Filter 10 Change Oil Transmision 11 Change Oil Final drive 12 Change Oil Damper 13 Change Oil Hydraulik 14 Check Oil Level in Final Drive Case 15 Check Oil Level in Hydraulik Tank 16 Check Fan Belt Tension 17 Drain Water and Sedimen from Fuel Tank 18 Check and Added of battery Elektrolyte 19 Lubricating All Point of Nipple grease 20 Check and Adjust Track Tension 21 Clean & Inspect Radiator Fins, Oil Cooler Fins 22 Check Brake Performance 23 Check and Added Water coolant at Radiator 24 Check Level Fuel 25 Check All Wiring Elektrik Sistem 26 Check AC ( Compressor, Evap, Dryer, Condensor ) 27 Check Working lamp 28 Check Horn 29 Check All Tightening Point of Engine Exhaust Pipe 30 Grease Brake Pedal 31 Greae Equalizer Bar 1 place 32 Clean Transmisi Case Breather 33 Greasing Universal Joint ( 2 Places ) 34 Clean and Check Turbocharger 35 Clean Engine Breather 36 Check Alternator and Starting Motor 37 Check Vibration Damper 38 Check Water Pump Note :
CHECKED BY / SERVICE 250 500 1000 2000 INSPECTION REPORT D8R / D6R Machine Inspected by Hm (when Location Model C/N Mechanic name inspect) Condition BULLDOZER MBB SITE D8R OK BAD Remarks Comp No ITEM TO BE CHECK CHECK POINT 1 Radiator core & pin and grill Dirty,Leak,damage Radiator and sub tank
2 Radiator mounting bolts Damage,loosen
3 Fan (blade, and tension pully) Loose,worn,usual noise 4 Water Pump,Corrossion filter and valve drain Leak,deformasion,jammed 5 Oil cooler,piping and hose Leak,damage 6 Water level sensor Disconnection,mulfunction 7 Cap,pressure valve Dirty,Leak,damage 8 Sub tank,water gauge and drain valve Connection and mounting 1 Lubrication oil and plug Level,deterioration and loosen 2 Lub.oil piping and hoses Leak,loose,crack,deformation 3 Air cleaner,rubber and connection Clogged,crack,cap lost,deformation 4 Exh.manifold,mufler,and temp.sensor Leak,loose,crack,deformation 5 Turbocharger,clamp and mounting bolt Leak,loose,crack,unusual noise Engine
6 Cyl.head,return fuel line,rocker arm cover Leak,loose,unusual noise
7 Cyl.Block,Oil cooler,front seal,oil pres. sensor Leak,crack 8 Oil filter,bracket,piping and hoses Leak,loost,damage,deformasion 9 Fuel filter,fuel tank,water sparator & breather Leak,loost,damage,deformasion 10 Fuel Pump,coupling and mounting bolt Leak,crack,loose,lost, 11 Performance test Unusual noise,knocking,Low power 12 Exhaust smoke Excess color (black,blue,white) 1 Lubrication oil Level,deterioration 2 Lubricating oil piping and hose Leak,loose,crack,deformation TRANSMISSION MODULE
3 Trans.T/C pump and mounting bolt Leak,loose,crack,mulfunction
4 Trans.solenoid valve,cover and mounting bolt Leak.loose 5 T/C control valve and mounting bolt Leak,loose,crack,deformation 6 Oil cooler,piping and hose Leak,loose,crack,deformation 7 Seal input and out put shaft Leak,loose 8 Universal joint and mounting bolt Loose,no lub,unusual noise 9 Test run * Check data and actual machine condition 10 Steering brake valve,hose and mounting bolt Oil leak,loose,crack,mulfunction 11 Pump and connection hose Oil leak,loose,crack,mulfunction 1 Lubrication oil Level,Deterioration 2 hydraulic tank and mounting bolt Leak,loose,crack Hydraulic
3 Hydraulic control valve Leak,loose,crack,mulfunction
4 Hoist cyl.piping and hose Leak,loose,crack,mulfunction 5 Pump,piping hose and mounting bolt Leak,loose,crack 6 Tilt cylinder and hoses Leak,loose,crack 7 Cylinder ripper Leak,loose,crack 1 Battery electrolit Level and low Ph (basa) Electricel system
2 Battery,clamp and cable Low current,loose,crack,dirty
3 Battery relay,St.motor,Alternator,St.Switch Damage,mulfunction 4 Gauge,pannel lamp,fuse,relay and wiring Damage,loose,mulfunction 5 Service meter,buzzer,wipper,horn,switch Damage,mulfunction 6 Warning lamp & working lamp Damage,mulfunction 7 Air condition system Damage,mulfunction Autolube & Fire Supression
1 Grease lubricating Level and contaminition
2 Botle,Pump and mounting bolt Clogged,brocken and loosen of bolt 3 Piping,hoses,distributor and mounting bolt Leak,clogged and loosen of bolt 4 Seting timer Over,low,mulfunction 5 Botle extinguisher and mounting bolt Clogged,brocken and loosen of bolt 6 Fire supression pressure Mulfunction of nozzle spray 7 Hoses,Clamp,Nozzle and mounting bolt Leak,clogged and loosen of bolt 8 Nitrogen cylinder,mecahnical actuator Damage,mulfunction 9 Automatic sensor Electrition connection 1 Lubrication oil level Level,deterioration and loosen of Plugs 2 Idler mounting Abnormal wear of idler 3 Carrier roller mounting Abnormal wear of carrier roller and oil Leak 4 Track roller mounting Abnormal wear of rollers and oil Leak 5 Track guard mounting Damage,loosen and mounting bolt 6 Teeth Sprocet Abnormal wear of teeths,loosen of bolts 7 Diagonal brace cap (D8R) Abnormal wear and mounting bolt FINAL DRIVE
8 Nut for adjustment hub sprocket (D8R) Oil Leak and loosen of Nut 9 Main Cap and cover shaft Abnormal wear of cap 10 F/D housing,Cover Mounting bolt and torque 11 Track adjuster tension and cover Track tension 12 Main Frame condition Crack,deformation 13 Frame posisition (D8R) Check TO IN or TO OUT of Frame 14 Pivot Shaft oil level Oil level check 15 Equalizer Bar Abnormal wear of the bushing 16 Bogie ass'y Abnormal wear and Leak 17 Running condition unusual noise 1 Blade Crack, wear 2 Attachment
3 Chasis and frame Worm,loose,crack Mechanic comment :PART RECOMMENDED TGL NO PART NUMBER PART NAME COMPONEN QUANTITY CAUSE TGL INSTAL REMAKS
Notes : V : Good Condition Approved by Inspected by X : Bad Condition X Good after Rep. ( ) ( ) SPV / Foreman Mechanic REVISI : 0 PT. MANDIANGIN BATU BARA TEMPIRAIPROJECT D8R/D6R PSCS Segment : Carrier roller : Track Roller : Front Idler : Rear Idler : Track Link : Track Shoe : Frame :
FM/BPP/PLANT/004 REV.00 BATTERY INSPECTION FORM Job Site / Location : Battery Details Machine Details Model : Unit No. : Voltage : Model : Battery Rate CCA/AH : Unit HM : Last fitted :
Visual Inspection OK Not OK N/A Remarks (If Not OK)
1 Battery Brakcet and Mounting bolt 2 Battery Case/body 3 Battery Guard/Cover 4 Battery Poles 5 Battery Vent Caps and Vent Holes Battery Electrolyte Levels 6 (if not Free Maintenance Type) 7 Battery Cells and Partitions 8 Battery Terminals and Connector 9 Battery Cables - & + (clamps and route) Technical Inspection Specifications
Electrolyte Specific Gravity Average
10 (Hydrometer) ...……………………s AVERAGE : 1.220 - 1.270s
Alternator Output Voltages When Engine
11 Running ………………....vdc 25.5 - 28.5 vdc
Battery Voltages When Engine Running
12 (UnLoaded ) ………………....vdc 25.5 - 28.5 vdc
Battery Voltages When Engine Running (Full
13 Loaded) ………………....vdc 27 - 25 vdc
Battery Voltages When Engine Off
14 ………………....vdc 25.2 vdc, Total Battery
Any Discurrent / Case Drain (Kebocoran Arus)
15 ? …………...……..mA < 20mA Multimeter set on 35mA Battery Load Testing (Must be Carried out ) > 9,6 vdc, Per Battery Loaded with 200Afor 10-15sec) 16 (AVERAGE)_Rheostat Load tester type ………..………..vdc
Battery Analyser reading status
Inspected by : Position 1 2 3 4 Measured CCA/AH Electrician : Read result Name and signature Position 5 6 7 8 Measured CCA/AH Electrician : Read result Name and signature Note : Battery need to be Replaced if
Recommendation Action by Electric Supervisor/Leading Hand ~ Point 2,4 & 7 : Badly damage ~ Point 16 : < 6,5 vdc or < 300A Replace the Battery ? Yes No ~ Batt. analyser result : BAD
Battery need to be Recharged if
~ All Visual Inspection OK ~ Point 16 in Range : 6,5vdc - 9,6 vdc ~ Batt. Analyser read : Good need to Recharge or Charge and test
Name and Signature
SCHEDULED BREAKDOWN UNITS
JOB DONE DESCRIBTION
BACK LOG AND PENDING JOB DESCRIBTION
REQUIRED PARTS
NO PART NUMBER DESCRIPTION QTY REMARKS
Service. Name/Signature Service. Sup'v
Mech. Name/Signature Mech. Sup'v
Elect. Name/Signature Elect. Sup'v
Tyre. Sup'v KWB : Known Work Book PRF : Part Recommended Form Note: N/A : Not Available Date :
