Pre-Feasibility Report: Asahi Songwon Colors Ltd. (Unit-II)
Pre-Feasibility Report: Asahi Songwon Colors Ltd. (Unit-II)
Pre-Feasibility Report: Asahi Songwon Colors Ltd. (Unit-II)
of
Asahi
Proposed
Sr. Color
Color Name CAS No. Capacity
No. Index No.
(MT/month)
A Classical Azo Pigments
1. Pigment Yellow 1 2512-29-0 11680
2. Pigment Yellow 3 6486-23-3 11710
3. Pigment Yellow 12 6358-85-6 21090
4. Pigment Yellow 13 5102-83-0 21100
5. Pigment Yellow 14 5468-75-7 21095
6. Pigment Yellow 16 5979-28-2 20040
7. Pigment Yellow 17 4531-49-1 21105
8. Pigment Yellow 62 12286-66-7 13940
9. Pigment Yellow 65 6528-34-3 11740
10. Pigment Yellow 74 6358-31-2 11741
11. Pigment Red 2 6041-94-7 12310
12. Pigment Red 3 2425-85-6 12120 1000
13. Pigment Red 4 2814-77-9 12085
14. Pigment Red 8 6410-30-6 12335
15. Pigment Red 12 6410-32-8 12385
16. Pigment Red 31 6448-96-0 12360
17. Pigment Red 41 6505-29-9 21200
18. Pigment Red 48:2 7023-61-2 15865:2
19. Pigment Red 49:2 1103-39-5 15630:2
20. Pigment Red 53:2 67990-35-6 15585:2
21. Pigment Red 57:1 17852-98-1 15850:2
22. Pigment Red 63:2 35355-77-2 15880:2
23. Pigment Red 112 6535-46-2 12370
B High Performance Pigments
1. Pigment Orange 05 3468-63-1 12075
2. Pigment Orange 13 3520-72-7 21110
3. Pigment Orange 34 15793-73-4 21115
4. Pigment Orange 36 12236-62-3 11780
5. Pigment Orange 64 72102-84-2 12760
6. Pigment Yellow 83 5567-15-7 21108
45
7. Pigment Yellow 97 12225-18-2 11767
8. Pigment Yellow 110 5590-18-1 56280
9. Pigment Yellow 114 71872-66-7 21092
10. Pigment Yellow 138 56731-19-2 56300
11. Pigment Yellow 139 36888-99-0 56298
12. Pigment Yellow 150 68511-62-6 12764
5. MANPOWER REQUIREMENTS
Total manpower requirement at all level of plant will be 350.
6. ENERGY & FUEL REQUIREMENTS
Energy requirement for the proposed project will be 5128 kVA, and
will be sourced from Dakshin Gujarat Vij Company (DGVCL).
Coal requirement will be 60 TPD for boilers and thermic fluid heater.
Diesel requirement will be 50 Liter per hour (for each D.G. set of 500
kVA each)
7. RAW MATERIALS REQUIREMENTS
Sr. List of products List of raw materials Quantity
No. (MT/MT)
A Classical Azo Pigments
1 Pigment Yellow 1 4 methyl 2-nitrobenzeneamine 0.521
HCl (35%) 0.700
Sodium nitrite (40%) 0.420
Sodium hydroxide (50%) 0.080
Acetoacitanilide 0.507
8. MANUFACTURING PROCESS
Detailed manufacturing process is given in Annexure-II of Form-I.
9. WATER REQUIREMENTS AND WASTEWATER GENERATION
The total fresh water requirement will be 555 KL/day, which will fulfill by
GIDC water supply. The breakup of water consumption and wastewater
generation is given below.
Sr. Source Water Wastewater
No. Consumption Generation
(KLD) (KLD)
I Domestic 10 8
II Gardening 50 0
III Industrial
a) Process 1289 1290
b) Scrubber 6 0
c) Boiler 255 25
d) Cooling 200 50
e) Water treatment 40 40
f) Lab 5 5
g) Washing 100 100
Total Industrial 1895 1510
Total (I+II+III) 1955 1518
Recycle water 1400 --
Actual fresh water 555 --
requirement
Ice
Soak pit Live Steam Water
3.0 Reject
8 liquid 60 treatment
amm Water 495 40
(20%) retained
17 RM
39
Boiler Cooling
Total Volume Make up
255
1391 200
5 D. L.
101 Blow
down Bleed
25 Off
100 50
1290
ETP
5+1290+100+25+50+40=1510
OR
W/w To CETP-
1510 Dahej
RO
Permeate
1510 975*
Reject
535
MEE Condensate
535 425*