Aisc - LRFD Punch Plate Connection For HSS

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20-May-21
DESIGN OF BRACING CALC ID Checked by REV Job No.
Title
CONNECTION (AISC LRFD) 0

Input

HSS 7.625X0.375 Grade A 500 Design Forces Factored

Fy = 315 N/mm2 PT = 150 KN


Min. Yield stress (HSS) Axial Tension
Fu = 410 N/mm2 PC = 200 KN
Min. Tensile strength(HSS) Axial Compression
A= 5148 mm2 Vz = 10 KN
Area of c/s (HSS) Major Shear force
D= 193.7 mm My = 0 KN.m
Over all Depth/Diameter (HSS) Major Bending Moment
mm

wall thickness of (HSS) t= 9.53 mm Splice Plate Grade A 572

td = 8.86 Fyp = 345 N/mm2


Design wall thickness=0.93t(HSS) Min. Yield stress
Grade A 572 Fup = 440 N/mm2
Punch plate Min. Tensile strength
Fyp = 345 N/mm2 ts = 6 mm
Min. Yield stress Thickness
Fup = 440 N/mm2 Ls = 110
Min. Tensile strength Length mm
tp = 10.00 mm Ws = 230 mm
Thickness Width
Li = 200 mm Leh,s = 60 mm
Length of Insertion Hor. edge distance
Lp = 316.00 mm Lev,s = 50 mm
Length Vertical edge distance
Wp = 230.00 mm
Width
Leh,p = 60 mm Grade A325-N
Hor. edge distance Bolts- ASTM
Lev,p = 50 mm Fn(b) = 330 N/mm2
vertical edge distance Nominal shear strength of bolt
Fw = 482.00 N/mm2 nr = 1
Electrode Strength for E70XX No. of bolt row(s)
tw1 = 6.00 mm nc = 2
Weld b/w HSS & Punch Plate No. of bolt column(s)
Sb1 = 10 mm p= 0 mm
Dist. b/w Punch plate& Gusset Pitch
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DESIGN OF BRACING CALC ID Checked by REV Job No.
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CONNECTION (AISC LRFD) 0

Dist. b/w cap pl. to Splice pl. edge Sb2 = 10 mm Gauge g= 110 mm
tp= tg = 10 mm d= 24 mm
Thickness (Gusset plate) Dia of bolt
tc = 6 dh = 27 mm
Thickness(Cap plate) mm Dia of bolt hole
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DESIGN OF BRACING CALC ID Checked by REV Job No.
Title
CONNECTION (AISC LRFD) 0

Results Over all capacity ratio 0.62

Capacity Load Unit Ratio

HSS:- Tensile yielding 1459.6 150 KN 0.10

HSS :-Tensile rupture 1057.5 150 KN 0.14

Punch plate:- Tensile yielding 714 150 KN 0.21

Punch plate:- Tensile rupture 580.8 150 KN 0.26

Punch Plate :- Axial -Block shear rupture 418 150 KN 0.36

Punch Plate : Compression 323.3 200 KN 0.62

Punch Plate :- flexure 38 3 KN.m 0.09

Punch Plate:- Interaction for flexure and Tension, comp (max values) 1.0 0.62 ratio 0.62

Bolt bearing 479.2 200 KN 0.4

Bolt Shearing 224.0 131 KN 0.58

splice plate:- Tensile yielding 428.5 75 KN 0.18

splice plate:- Tensile rupture 465 75 KN 0.2

Spilce plate : Axial Block shear 251.1 75 KN 0.30

Splice/Cover plates : Compression 283 100 KN 0.35

Shear of the weld metal and shear of the HSS

and Punch plate base metals 736 150 KN 0.20

Reference

1 Hollow structural section connections (steel design Guide 24 )

This calculation has been prepared based on above reference how ever few additional features

has been added such iclusion of shear and Moment even thouh it is nmaed as bracing connection.
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DESIGN OF BRACING CALC ID Checked by REV Job No.
Title
CONNECTION (AISC LRFD) 0

Resolution of forces

KN KN KN KN.m mm mm mm mm
PT = PC = Vz = My = nr = nc = p= g= sb1 = LeV,p = Φ= Lf =

150.0 200.0 10.0 0 1 2 0 110 10 50 0.75 280


Lf = Total width of Fin Plate.

Moment due to eccentricity Me = 3 KN.m Vz*(sb1+Lev,p+((nr-1)*p)/2+Lf)

=(10.0×(10+50+(1-1)×0/2+280))/1000
Total moment about MT = 3.40 KN.m = Me + My
CG of bolt group
=3.40+0
Sum of square of radius of 2
∑r . = 6050 mm2 = nc * p 2 * nr3 - nr + nr * g 2 * nc3 - nc
all bolts 12 12

=(2×0^2×((1^3-1)/(12)))+(1×110^2×((2^3-2)/(12)))
2
Max. stress in bolt due to MT F = 562.0 N/mm2 = MT / ∑r .
MT

=3.4×1000×1000/6050
Extreme bolt distance from C.G. x1 = 0 mm = (nr - 1) * p / 2
of bolt group along pitch
=(1-1)×0/2
Extreme bolt distance from C.G. y1 = 55 mm = (nc - 1) * g / 2
of bolt group along gauge
=(2-1)×110/2
Vertical shear due to FMT Fvm = = FMT * x1 / 1000
0.00 KN
in extreme bolt
=562.0×0/1000
Horizontal shear due to FMT F = = FMT * y1 / 1000
hm 30.91 kN
in extreme bolt
=562.0×55/1000
Vertical shear per bolt Fv1 = 5.0 KN = Vz / (nr * nc)
Due to shear
=10.0/(1×2)
Horizontal shear per bolt Fh1 = 100.0 KN = max(PT , PC) / (nr * nc)
due to axial
=max(150,200)/(1×2)
Total vertical shear Fv = 5.0 KN = Fvm + Fv1
on extreme bolt
=0+5
Total Hor. Shear Fh = 130.9 KN = Fhm + Fh1
on extreme bolt
=30.91+100.0
Resultant shear on extreme bolt Fr = 131.0 kN =(Fv2 + Fh2 )

=√(5.0^2+130.9^2)

Design shear capacity of one bolt ΦRn = 224.0 kN = 2 * Φ * Fn(b) * (3.142 * d 2 / 4) / 1000

in double shear =2×0.75×330.00×(3.142×24.00^2/4)/1000


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CONNECTION (AISC LRFD) 0

> Fr ( 131.0 )KN……………………… safe

HSS:- Tensile yielding

mm2 N/mm2 KN
Ag = Fy = PT = ϕ=
5148 315 150 0.9

Pn = = Fy * Ag
The nominal tensile strength 1622 KN
ϕ
=315×5148

Available tensile strength ϕ Pn = 1460 KN = * Pn

=0.9×1621.738692
> PT ( 150 )KN……………………… safe

HSS :-Tensile rupture

mm2 mm mm mm N/mm2 mm KN

A= D= td = tp = Fu = Li = PT = ϕ=

5148 194 8.86 10.00 410 200.0 150 0.75


Ro HSS with single Punch

An = = A - 2 * tp * td
Net Area in Tension 4971 mm2
=5148-2×10×9
AISC specification -Table D3.1 -case 6

X= =D/p
Connection eccentricity 61.65 mm

Shear Lag factor U= 0.69 = if(Li>= 1.3 * D , 1 , 1 - X / Li)

Ae = = An * U
Eff. Area in Tension (HSS) 3439 mm2 AISC Sec.D 3.3

=4971×0.69
Pn = = Fu * Ae
Nominal Tensile strength 1410 KN
ϕ
=410×3439
ϕPn = = * Pn
Available Tensile strength 1057 KN =0.75×1410
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CONNECTION (AISC LRFD) 0

> PT ( 150 )KN……………………… Safe

Punch plate:- Tensile yielding

mm mm N/mm2 KN
Wp = tp = Fyp = PT = ϕ= nc = p= g=
230 10.00 345 150 0.9 2.00 0 110

Gross area of Punch plate Ag = 2300 mm2 =WpXtp

(Considering Whitmore section) =230×10


Rny = = Fyp * Ag / 1000
Nominal Tensile strength 794 KN
ϕ
=345×2300
ϕ Rny = = * Rny
Available tensile strength 714 KN

=0.9×794
> PT ( 150 )KN……………………… OK

Punch plate:- Tensile rupture

mm mm mm2 mm mm N/mm2 KN
Wp = tp = Ag = nc = dh = Fu = PT = U= ϕ= p= g=
230 10.00 2300 2 27 440 150 1 0.75 0 110

AISC specification -Table D3.1 -case 1

An = = ([{Ag - n c * dh * tp}])
Net Area of Punch Plate 1760 mm2 AISC Sec.D 3.2

(Considering Whitmore section) =2300-2×27×10

Eff. Area of Punch plate Ae = 1760 mm2 = min(An * U , 0.85 * A g) AISC Sec.D 3.3

= min(1760*1,0.85*2300)

Nominal tensile strength Rnr = 774.4 KN = Fu * A e


ϕ
=440×1760
ϕRnr = 580.8 KN = * Rnr

=0.75×774
> 150 KN……………………… OK
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CONNECTION (AISC LRFD) 0

Punch plate:- Governing Tensile strength


ϕ ϕ

ϕRnT = = min( Rny , Rnr)


581 KN

=max(714, 580.8)

Punch Plate : Compression

KN mm mm mm mm mm mm Table. C-C2.2 N/mm2 mm


PC = nr = p= Lev = tp = Wp = tg2 = k= Fyp = E= ϕb = ϕc = sb2 =

200 1 0 50 10 230.00 10.00 1.2 345 200000 0.9 0.9 10

Unsupported Length Lp = 66 mm = (nr - 1) * p + 2 * Lev

(B/W punch through plate weld =(1-1)×0+2×50

and bolt row near cap plate)

Governing Radius of gyration r= 3 mm = tp /  (12)

=10/sqrt(12)

slenderness ratio λ= 27.44 = k * Lp / r

=1.2×66/3

Ecc. of compressive force e= 0 mm

Ag = = min([Wp * t p] , [{(2 * tan[{p / 180} * 30] * p) + ([n c - 1] * g)}] * tp )


Gross area of Punch plate 1100 mm2

(Considering Whitmore section)


2 2
Elastic critical Buckling stress Fe = 2622 N/mm2 = round( p * E / [λ] , 2)

=3.14^2×200000/(27.44)^2

Critical stress Fcr = 327 N/mm2 = if(λ<= 25 , F yp , if[λ<= 4.71 * E , 0.658 F yp F e


* F yp , 0.877 * F e])
F yp

=if(λ<=25,&M311&, if(λ<=4.71*sqrt(200000/345),

(0.658^(345/2622.4))*345, 0.877*2622.4

Nominal compressive Pn = 359 KN = Fcr * Ag

strength =327×1100

Available compressive Pc = 323 KN

strength =0.9×359

> Axial Compression 200 KN ………. OK


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CONNECTION (AISC LRFD) 0

Punch Plate :- Axial -Block shear rupture

mm mm mm mm mm mm mm KN/m2 KN/m2
nr = nc = p= g= Lev = Leh = dh = Wp = tp = Fyp = Fup =

1 2 0 110 50 60 27 230 10 345 440

KN KN
PT = Pc = Ubs = Ф=

150 200 1 1

Length of shear plane LgV = 50.00 mm = (nr - 1) * p + Lev

=(1-1)×0+50.00
Area of shear plane Agv = 1000 mm2 = 2 * LgV * tp

=2×50.00×10.00
Net area of shear plane Anv = 730 mm2 = 2 * ([{n r - 1} * p + Lev ] - [{nr - 1} + 0.5] * dh) * tp

=2×(((1-1)×0+50.00)-((1-1)+0.5)×27.00)×10.00 Spec.
Gross tension area Agt = 2300 mm 2 = Wp * tp Eq. J 4.5
=230.00×10.00
Net tension area Ant = 830 mm2 = min([{(nc - 1) * g - (nc - 1) * dh} * tp] , 0.85 * A gt)

=min((((2-1)×110-(2-1)×27.00)×10.00),0.85×2300.00)
Rnleft = 558 KN = 0.6 * Fup * Anv + Ubs * Fup * Ant

=(0.6×440×730+1.00×440×830)/1000
Rnright = 572 KN = 0.6 * Fyp * Agv + Ubs * Fup * Ant

=(0.6×345×1000+1.00×440×830)/1000
Nominal block shear rupture Rn = 558 KN = min(Rnleft , Rnright) [Equation 2]

min(557.92,572.20)
Available block shear rupture ФRn = 418 KN = Ф * Rn

=0.75×557.92
> Axial Tension 150 KN ………. OK

Shear of the weld metal and shear of the HSS and Punch plate base metals

mm mm mm mm N/mm2 N/mm2 N/mm2 KN rad


Li = tp = t= tw1 = Fexx = Fyp = Fup = PT = Фw = ФBMy = ФBMr = ϑ=

200 10.0 9.53 6.0 482.00 345.00 440.00 150 0.75 1 0.75 0

= Fyp / Fup
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CONNECTION (AISC LRFD) 0
Fyp/Fup = 0.79
= Fyp / Fup

=345/440

Minimum thickness for tmin-y = 4.45 mm = (tw1 * Ф w * [Fexx / Fyp]) / (ФBMy * 20.5)

tensile yielding =(6×0.75×(482/345))/(1×2^0.5)

Minimum thickness for tmin-r = 4.65 mm = (tw1 * Ф w * [Fexx / Fup]) / (ФBMr * 20.5)

tensile rupture =(6×1×(482/440))/(1×2^0.5)

Governing tmin = 4.65 mm


= if(Fyp / Fup<0.75 , tmin - y , tmin - r)

= if(0.785 <0.75, 4.446,4.648)

9.30 mm
= 2 * tmin

=2×5

< 10.000
ϑ
Shear strength of weld metal
1.5
Nominal strength of weld Fw = 289 N/mm2 = 0.6 * Fexx * (1 + sin[ ] )

per unit area =0.6×482×(1+sin(0)^1.5)

Effective area of weld Aw = 3394 mm2


= 4 * Li * 0.707 * tw1

=4×200×0.707×6
Rnw = 981 kN
= Fw * A w

=289×3394/1000
= Ф w * Rnw
Available shear strength of ФwRn = 736 kN

weld metal =0.75×981

C/s Area of Base metal ABM = 4000 mm2


= 2 * Li * tp

at the weld =2×200×10.000

Mominal strength of base FBMy = 207 N/mm2


= 0.6 * Fyp Equation J 2.2

metal/ unit area =0.6×345

Nominal shear strength Rny = 828 KN


= FBMy * ABM

of base metal =207×4000

Available strength of ФRny = 828 KN


= ФBMy * Rny

base metal for the limitstate =1.00×828

shear yielding

Mominal strength of base FBMr = 264 N/mm2


= 0.6 * Fup Equation J 2.2

metal/ unit area =0.6×440


= FBMr * ABM / 1000
Nominal shear strength Rnr = 1056 KN

of base metal =264×4000/1000

Available strength of ФRnr = 792 KN


= ФBMr * Rnr

base metal for the limitstate =1×1056


shear yielding
= min(ФRnr , ФRny , ФwRn)
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DESIGN OF BRACING CALC ID Checked by REV Job No.
Title
CONNECTION (AISC LRFD) 0
= min(ФRnr , ФRny , ФwRn)
Available Shear strength ФRn = 736 KN

=min(792,828,736)

> 150 KN …………………… OK

Bolt bearing

mm mm mm mm mm mm mm KN KN
tp = d= dh = nc = nr = p= g= Lev = Fup = PT = PC = ϕ=

10.00 24.00 27.00 2.00 1 0 110 50.00 440.00 150.0 200.0 0.75

Lc = = Lev - dh / 2
For Exterior bolts 36.5 mm

=50-27/2
Rn = = min(1.2 * Lc * tp * Fup , 2.4 * d * tp * Fup)
Nominal bearing strength 193 KN
ϕ
=min(1.2×36.500×10×440,2.4×24×10×440)
ϕRn(e) = = * Rn
Available bearing strength 145

For Exterior bolts =0.75×193


Lc = = min(p , g) - dh
For interior bolts 83 mm

=min(0,110)-27
Rn(i) = = min(1.2 * Lc * tp * Fup , 2.4 * d * tp * Fup)
Nominal bearing strength 253 KN
ϕ
For Interior bolts =min(1.2×83×10×440,2.4×24×10×440)
ϕRn(i) = = * Rn(i)
Available bearing strength 190 KN
ϕ ϕ
=0.75×253
ϕ.Rn = = 1 * nc * Rn(e) + (nc * nr - nr) * Rn(i)
Bearing capacity of All bolts 479 KN

=1×2×145+(2×1-1)×190

> = max( Pc , PT) Max(150,200) ……. OK

splice plate:- Tensile yielding

in in N/mm2
Ws = ts = Fyp = PT = ϕ=

230.00 6.00 345 75 1

Ag = = Ws * ts
Gross area of Punch plate 1380 mm2

=230×6

= Fyp * A g
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DESIGN OF BRACING CALC ID Checked by REV Job No.
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CONNECTION (AISC LRFD) 0
Rn = = Fyp * A g
Nominal Tensile strength 476 KN
ϕ
=345×1380
ϕ Rn = = * Rn
Available tensile strength 428 KN

=0.9×476
> Axial Tension 75 KN …….. OK

splice plate:- Tensile rupture

mm mm mm2 mm mm N/mm2 KN
Ws = ts = Ag = nc = dh = Fup = PT = U= ϕ=

230.00 6.00 1380 2 27 440 75 1 0.75

AISC specification -Table D3.1 -case 1

An = = round([A g - nc * dh * ts] , 2)
Net Area of Punch Plate 1056 mm2 AISC Sec.D 3.2

=1380-2×27×6
Ae = = min(A n * U , 0.85 * A g)
Eff. Area of Punch plate 1056 mm2 AISC Sec.D 3.3

= min(1056*1,0.85*1380)
Rn = = Fup * A e
Nominal tensile strength 465 KN

=440×1056
> 75 KN OK

Spilce plate : Axial Block shear

mm mm mm mm mm mm mm N/mm2 N/mm2
nr = nc = p= g= Levs = Lehs = dh = Ws = ts = Fyp = Fup =

1 2 0 110 50.00 60.00 27.00 230.00 6.00 345 440

KN KN
PT = Pc= Ф= Ubs = Ubs =1 , Since the tension is uniform

75 100 0.75 1

= (nr - 1) * p + Lev
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DESIGN OF BRACING CALC ID Checked by REV Job No.
Title
CONNECTION (AISC LRFD) 0
LgV = = (nr - 1) * p + Lev
Length of shear plane 50 mm

=(1-1)×0+50

Agv = = 2 * LgV * ts
Area of shear plane 600 mm2

=2×50×6
Anv = = 2 * ([{nr - 1} * p + Lev ] - [{nr - 1} + 0.5] * dh) * ts
Net area of shear plane 438 mm2

=2×(((1-1)×0+50)-((1-1)+0.5)×27)×6
Agt = = Ws * ts
Gross tension area 1380 mm2

=230×6
= ([{nc - 1} * g - {nc - 1} * dh] * ts )
Net tension area Ant = 498 mm2
=(((2-1)×110-(2-1)×27.00)×6.00)
Rnleft = = 0.6 * Fup * Anv + Ubs * Fup * Ant
335 KN

=0.6×440×438+1×440×498
Rnright = = 0.6 * Fyp * Agv + Ubs * Fup * Ant
343 KN

=0.6×345×600+1×440×498
Rn = = min(Rnleft , Rnright)
Nominal block shear rupture 335 KN

min(335,343)
ФRn = = Ф * Rn
Available block shear rupture 251 KN

=0.75×335
75 KN OK
> Axial Tension ……….

Splice/Cover plates : Compression

KN mm mm mm mm mm Table. C-C2.2
PC = nr = p= Levs = tp = Wp = Sb1 = k= Fyp = E= ϕb = ϕc =

100 1 0 50.00 6 230.00 10.00 1.2 345 205000 0.9 0.9

= 2 * Levs + Sb1
Unsupported Length Lp = 110 mm

=2×50.00+10.00
= tp /  (12)
Governing Radius of gyration r= 2 mm

=6/sqrt(12)
= k * Lp / r
slenderness ratio λ= 76.21

=1.2×110/2
Ag = = mi n(W p * tp , [{(2 * ta n p * 30 * Lp) + ([n c - 1] * g)}] * tp)
Gross area of Punch plate 1380 mm2
180

(Considering Whitmore section) =min(230.00×6, (((2×tan(π)/(180))×30)×110)+((2-1)×110))×6

= round( p2 * E / [λ] 2 , 2)
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20-May-21
DESIGN OF BRACING CALC ID Checked by REV Job No.
Title
CONNECTION (AISC LRFD) 0
Fe = = round( p2 * E / [λ] 2 , 2)
Elastic critical Buckling stress 348 N/mm2

=3.14^2×205000/(76)^2

{F yp} / {F e }
Fcr = = if(λ<= 4.71 * [{E} / {F yp}] , 0.658 * Fyp , 0.877 * F e)
Critical stress 228 N/mm2

= if(λ<=4.71*sqrt(205000/345),

(0.658^(345/348.4))*345, 0.877*348.4

Nominal compressive Pn = 315 KN


strength =228×1380

Available compressive Pc = 283 KN

strength =0.9×315

> Axial Compression 100 KN ………. OK

Punch plate : Flexural capacity

mm mm mm mm mm mm mm mm mm KNm
Wp = tp = Lp = Li = nr = nc = p= g= dh = Lev,p = sb1 = MT =

230 10 316 200 1 2 0 110 27 50 10 3.4

Fy = E= cb = ϕ=

345 200000 1 0.9


= tp * (W p2 - p 2 * nr * [nr2 - 1] * dh / W p) / 4
3
Plastic section modulus Z= 1E+05 mm
=10×(230^2-0^2×1×(1^2-1)×27/230)/4
= tp * (W p2 - p2 * nr * [nr2 - 1] * dh / W p) / 6
Elastic section modulus S= 9E+04 mm3 AISC

=10×(230^2-0^2×1×(1^2-1)×27/230)/6 F11
= Lp - Li
Lb = 116 mm

=316-200
== LLbb ** W
Wpp
LbWp/tp2.. = 267
tp2

=116×230/10^2
== 0.08 * E
46
Fy
=0.08×200000/345
== 1.9 * E
1101
Fy

= Fy * S / 1000000
Yield Moment Mny = 30
=345×88167/1000000
= Fy * Z / 1000000
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20-May-21
DESIGN OF BRACING CALC ID Checked by REV Job No.
Title
CONNECTION (AISC LRFD) 0
= Fy * Z / 1000000
Plastic Moment Mnp = 46

=345×88167/1000000

= 1.9 * E * c b / (Lb * W p / tp 2 )
Buckling stress Fcr = 1424 N/mm 2

=1.9×200000×1/(116×230/10^2)

= ([Fy * S / 1000000 + 1.6 * Mny])


if LbWp/tp2<= 0.08E/Fy Mn1 = 79.1 KN.m
(Yielding) =min((345×88167/1000000, 1.6×30))

= min([c b * 1.52 - 0.274 * LLbb ** W


Wpp * Fy * Mny] , Mnp)
if 0.08E/Fy<LbWp/tp2)<1.9E/Fy Mn2 = 42.4 KN.m 2
tp E
(Lateral torsional buckling case a)

=min(((1×(1.52-0.274×(116×230/10^2)×(345/200000))×30),46)
= mi n(F cr * S , Mnp)
LbWp/tp2>1.9E/Fy Mn3 = 45.6 KN.m

(Lateral torsional buckling case b) =min(1424×88167, 46)

Nom. flexural strength Mn = 42.4 KN.m (Refer highlighted Mn in above cases )


ϕ
Lateral torsional buckling case a
= * Mn
ϕMn = 38.2 KNm

=0.9×42.4

> 3.4 KN………………….. OK

Punch plate : Interaction b/w Axial and Flexure

KN KN KN KN KN.m KN.m
PT = ϕPn = Pc = ϕPn = My = ϕMn =

150 581 200.0 323.3 0 38

ϕ ϕ ϕ
= max PP
P TT
T ,, P c + My
0.62
Pn Pn Mn

=max(150)/(581), (200.0)/(323.3)), ((0)/(38))

< 1.0 KN………………….. safe

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