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Termotasajero 2  161.

6MW CFPP

AS-BUILT

AB SEP.14,2015 AS-BUILT S.H.RYU J.C.HONG J.H.LEE


2 NOV.21,2014 FOR CONSTRUCTION S.H.RYU J.C.HONG J.H.LEE
REV. DATE DESCRIPTION DSGN CHKD APPD
EMPLOYER :

Termotasajero S.AESP
CONTRACTOR :

PROJECT :

Termotasajero 2 161.6MW CFPP


DESIGNED BY DATE TITLE :

S.H.RYU SEP.14,2015 DESIGN CALCULATION :


CHECKED BY DATE COOLING TOWER BASIN
J.C.HONG SEP.14,2015

APPROVED BY DATE DOCUMENT NUMBER PROJECT NO. REV.

J.H.LEE SEP.14,2015 TT2-080-C300-00816 BEC01201 AB


CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
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CONTENTS

1.0 GENERAL
1.1 Description
1.2 Code, Specifications and Reference Documents
1.3 Design Data
1.4 Load Combination

2.0 GENERAL SKETCH


3.0 DESIGN DATA
3.1 Dead Load
3.2 Roof Live Load
3.3 Live Load
3.4 Wind Load
3.5 Earthquake Load
3.6 Earth pressure
3.7 Load Combination
3.8 Subgrade Reactions Modulus

4.0 MODELING
4.1 Modeling ISO View

5.0 STABILITY CHECK


5.1 Soil Bearing Check
5.2 Settlement Check
5.3 Differential settlement Check

6.0 FOUNDATION DESIGN


6.1 General Sketch
6.2 Design Result
6.3 Moment Contour of Slab
6.4 Reinforcement design

7.0 WALL DESIGN


7.1 General Sketch
7.2 Design Result
7.3 Moment Contour of Wall
7.4 Reinforcement design

8.0 SLAB FOR GANTRY CRANE DESIGN


8.1 General Sketch
8.2 Design Result
8.3 Moment Contour of Slab
8.4 Reinforcement design
8.5 Bracket Design

9.0 GANTRY CRANE FOUNDATION

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10.0 PIPE SUPPORT FOUNDATION 1

11.0 PIPE SUPPORT FOUNDATION 2

ATTACHMENT
1. Loading data for pump
2. Loading data for Upper structure
3. Loading data for Gantry Crane
4. Soil Bearing Calculation

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1.0 GENERAL

1.1 Description

The purpose of this calculation is to design the cooling tower basin for the TermoTasajero II 160MW CFPP project.
The cooling tower basin will be designed to withstand dead load, wind load and seismic load.

1.2 Code, Specifications and Reference Documents

The design shall comply with the noted edition and addenda, or revision of the following publications,
to the extent indicated by specific reference in the design criteria

1) American Concrete Institute (ACI)


ACI 318-11 : Building Code Requirements for Reinforced Concrete and Commentary
ACI 349 : Code Requirements for Nuclear Safety Related Concrete Structures

2) American Institute of Steel Construction (AISC)


360-10 : Specification for structural steel for buildings

3) American National Standards Institute (ANSI)


AISI(2008) : Specification for the design of cold-formed steel structural members

4) American Society of Civil Engineers (ASCE)


7-05 : Minimum design loads for buildings and other structures

5) American Society for Testing and Materials (ASTM)

6) Design Criteria for Civil and Building Works (Doc. No. TT2-080-C241-00701)

7) Soil Investigation Report (Doc. No. TT2-080-C111-00003)

1.3 Design Data

1) Concrete
Physical properties of concrete
Unit weight (γc) = 25.0 kN/m³
Modulus of elasticity (Ec) = 24,800 MPa (f’c = 28MPa)

The grade of concrete to be used for structures shall be as follows:


Concrete Type f'c (MPa) Type of Cement
Lean work slabs, fill, duct banks 14
general usage 28
general usage
28 ASTM C 150
(Mass concrete for lager placements and components)
Motar puddle 28
Structure grouting 35
The above strengths are minimum compressive strength at 28 days of cylinder specimen.

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2) Reinforcing bar

Reinforcing bar to be used in reinforced concrete shall be complying with ASTM A615M
Grade 60 with the following requirement:

Modulus of elasticity (Es) = 200,000 Mpa


Minimum yield strength (fy) = 420 Mpa

The strength of reinforcing bar shall be subject to local availability.


Welded wire fabric shall conform to ASTM A185 or A497.

3) Structural filling soil

Unit weight of soil (γs) = 20.0 kN/m³


Internal friction angle(° ) = 33.0 °

4) Allowable Settlement

Total settlement : 40mm for shallow foundations.


Differential settlement : 0.1% maximum slope between column support points.

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1.4 Load Combinations

The foundations are designed to withstand the following load conditions which are based on the ASCE 7-05 :

1) Unfactored Load Case for soil pressure and stability check

1) D
2) D+H+L
3) D + H + (Lr or R)
4) D + H + 0.75 L + 0.75 (Lr or R)
5) D+H+W
6) D + H + 0.7 E
7) D + H + 0.75 W + 0.75 L + 0.75 (Lr or R)
8) D + H + 0.75 (0.7 E) + 0.75 L + 0.75 (Lr or R)
9) 0.6 D + W + H
10) 0.6 D + 0.7 E + H

2) Factored Load Case for member Design

1) 1.4 D
2) 1.2 D + 1.6 (L + H) + 0.5 (Lr or R)
3) 1.2 D + 1.6 (Lr or R) + (L or 0.8 W)
4) 1.2 D + 1.6 W + 1.0 L + 0.5 (Lr or R)
5) 1.2 D + 1.0 E + 1.0 L
6) 0.9 D + 1.6 W + 1.6 H
7) 0.9 D + 1.0 E + 1.6 H

- Load Definition

D = dead load
E = earthquake load
H = load due to lateral earth pressure, ground water pressure, or pressure of bulk materials
L = live load
Lr = roof live load
R = rain load
W = wind load

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2.0 GENERAL SKETCH

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3.0 Design Data

3.1 Dead Load

3.1.1 Self Weight

- MIDAS GEN program has considered foundation self weight automatically

3.1.2 Upper Structure Load : Refer to the attachment 1.0 Loading Plan

3.1.3 Equipment

Main CWP = 452 kN/EA


Aux CWP = 13.23 kN/EA
CTBP = 3.59 kN/EA
Fire fighting pump = 4.41 kN/EA
Pipe Support CW-1722 = 3.236 kN
CW-1723 = 3.274 kN
CW-1724 = 3.206 kN
CW-913 = 8.468 kN

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3.1.4 Water weight

Pw = rw x h

Pw1 = 10.000 x 1.8 = 17.80 kN/m2 Cooling tower basin

Pw2 = 10.000 x 2.9 = 29.00 kN/m2 Screen room

Pw3 = 10.000 x 4.3 = 42.50 kN/m2 Pump room

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3.2 Roof Live Load

3.2.1 Upper Structure Load : Refer to the attachment 1.0 Loading Plan

3.3 Live Load

3.3.1 Walkways Load

= 5 kN/m2

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3.3.2 Gantry Crane Load

Wheel Load

PV PH PL
149 5.4 7.5 kN

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3.4 Wind Load

3.4.1 X-Dir
Upper Structure Load : Refer to the attachment 1.0 Loading Plan

3.4.2 Y-Dir

Upper Structure Load : Refer to the attachment 1.0 Loading Plan

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3.4.3 CWP

Wind pressure P = qz G Cf
Velocity pressure qz = 0.613 Kz Kzt Kd V2 I (N/m2) ; V in m/s
Basic Wind Speed V = 25.00 m/sec
Impotance factor I = 1.15
Wind directionality factor Kd = 0.85
Exposure Category C
Velocity pressure exposure coefficients (Kz)
z < 4.6 m : 2.01 ( 4.6/zg)2/α
4.6 m < z 2.01 ( z/zg)2/α
< zg :
Norminal height of the atmospheric boundary height (zg) 274.32 m
3-sec gust speed power low exponent (α) 9.5
Obtaining topographic factor Kzt = 1.00
Gust effect factor G = 0.85

Height Kz Kzt Kd qz
(m) N/m2
0 ~ 4.6 0.85 1.0 0.85 318.33
5.00 0.87 1.0 0.85 325.82
7.00 0.93 1.0 0.85 348.29

Wind force
Ft(main) = qz x G x Cf x Af =
0.348 x 0.85 x 1.30 x 12.62 = 4.86 kN
Force coefficients (Square section, h/D = 0.27) Cf = 1.30

Ft(aux) = qz x G x Cf x Af =
0.318 x 0.85 x 1.30 x 1.30 = 0.46 kN
Force coefficients (Square section, h/D = 0.38) Cf = 1.30

Ft(CTBP) = qz x G x Cf x Af =
0.318 x 0.85 x 1.30 x 0.81 = 0.28 kN
Force coefficients (Square section, h/D = 0.69) Cf = 1.30

where
Ft : design wind force for other structures
qz : velocity pressure evaluated at height z above ground
G : gust-effect factor
Cf : force coeffi cient to be used in determinationof wind loads for other structures
Af : area of open buildings and other structures either normal to the wind direction
or projected on a plane normal to the wind direction

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3.5 Earthquake Load

3.5.1 X-Dir
Upper Structure Load : Refer to the attachment 1.0 Loading Plan

3.5.2 Y-Dir
Upper Structure Load : Refer to the attachment 1.0 Loading Plan

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3.5.3 CWP

: Soil classification : C
: Importance Factor : 1.5
: Seismic system (R) : 2.50

: Seismic Coefficient
Peak horizontal acceleration coefficient Aa : 0.350
Peak horizontal velocity coefficient Av : 0.300
Short period response acceleration SDS : 0.919
1s period response acceleration SD1 : 0.540
Long period transition period TL : 3.600

: Structure Period (t)


Ct : 0.049 hn : 6.820 m
(RC moment resisting frame & Eccentrically braced frame)
T = Ct(hn)3/4 = 0.20679 sec

-Seismic response coefficient (Cs)

SDS
Cs = = 0.551
(R/I)

SD1
Cs(max) = = 1.567
T( R / I )

Cs(min) = 0.01

Cs(min) ≤ Cs ≤ Cs(max)

∴ Applied Design Base Shear (Vs) = 0.551 W

Weight Response Seismic base Seismic base


Remarks
(kN) coefficient shear (kN)x1.0 shear (kN)x0.3
452.00 0.551 249.23 74.77 Main CWP
13.23 0.551 7.30 2.19 Aux CWP
4.41 0.551 2.43 0.73 Fire fighting pump
3.59 0.551 1.98 0.59 CTBP
3.24 0.551 1.78 0.54 CW-1722
3.27 0.551 1.81 0.54 CW-1723
3.21 0.551 1.77 0.53 CW-1724
8.47 0.551 4.67 1.40 CW-913

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3.6 Earth pressure

- Coefficient of at-rest earth pressure

Ko = 1 - sinΦ = 0.455

- Surcharge Load for Live Load (LH)

Ph = Ko x q
= 0.455 x 5.0 = 2.28 kN/m2

- Earth pressure

Ph = Ko x r x h
q1 = 0.455 x 20.00 x 1.88 = 17.12 kN/m2 Cooling tower basin
q2 = 0.455 x 20.00 x 3.98 = 36.25 kN/m2 Screen room
2
q3 = 0.455 x 20.00 x 5.33 = 48.54 kN/m Pump room

where
r = 20.0 kN/m³
h1 = 1.88 m Cooling tower basin
h2 = 3.98
3 98 m Screen
S room
h3 = 5.33 m Pump room

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3.7 Load Combination

3.7.1 Elastic condition

Load Basic Load Combination


Com. DL LL Lr W(X) W(Y) E(X) E(Y) E(Z) H
SLC1 1.0
SLC2 1.0 1.0 1.0
SLC3 1.0 1.00 1.0
SLC4 1.0 0.75 0.75 1.0
SLC5 1.0 1.0 1.0
SLC6 1.0 -1.0 1.0
SLC7 1.0 1.0 1.0
SLC8 1.0 -1.0 1.0
SLC9 1.0 0.7 1.0
SLC10 1.0 -0.7 1.0
SLC11 1.0 0.7 1.0
SLC12 1.0 -0.7 1.0
SLC13 1.0 0.7 1.0
SLC14 1.0 -0.7 1.0
SLC15 1.0 0.75 0.75 0.75 1.0
SLC16 1.0
10 0.75
0 75 0.75
0 75 -0.75
0 75 1.0
10
SLC17 1.0 0.75 0.75 0.75 1.0
SLC18 1.0 0.75 0.75 -0.75 1.0
SLC19 1.0 0.75 0.75 0.525 1.0
SLC20 1.0 0.75 0.75 -0.525 1.0
SLC21 1.0 0.75 0.75 0.525 1.0
SLC22 1.0 0.75 0.75 -0.525 1.0
SLC23 1.0 0.75 0.75 0.525 1.0
SLC24 1.0 0.75 0.75 -0.525 1.0
SLC25 0.6 1 1.0
SLC26 0.6 -1 1.0
SLC27 0.6 1 1.0
SLC28 0.6 -1 1.0
SLC29 0.6 0.7 1.0
SLC30 0.6 -0.7 1.0
SLC31 0.6 0.7 1.0
SLC32 0.6 -0.7 1.0
SLC33 0.6 0.7 1.0
SLC34 0.6 -0.7 1.0

* Orthogonal effect of Seismic load was considered in the upper structure reaction force.

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3.7.2 Ultimate condition

Load Basic Load Combination


Com. DL LL Lr W(X) W(Y) E(X) E(Y) E(Z) H
ULC1 1.4
ULC2 1.2 1.6 0.5 1.6
ULC3 1.2 1.0 1.6
ULC4 1.2 1.6 0.8
ULC5 1.2 1.6 -0.8
ULC6 1.2 1.6 0.8
ULC7 1.2 1.6 -0.8
ULC8 1.2 1.0 0.5 1.6
ULC9 1.2 1.0 0.5 -1.6
ULC10 1.2 1.0 0.5 1.6
ULC11 1.2 1.0 0.5 -1.6
ULC12 1.2 1.0 1.0
ULC13 1.2 1.0 -1.0
ULC14 1.2 1.0 1.0
ULC15 1.2 1.0 -1.0
ULC16 1.2 1.0 1.0
ULC17 1.2 1.0 -1.0
ULC18 0.9
09 1.6
16 1.6
16
ULC19 0.9 -1.6 1.6
ULC20 0.9 1.6 1.6
ULC21 0.9 -1.6 1.6
ULC22 0.9 1.0 1.6
ULC23 0.9 -1.0 1.6
ULC24 0.9 1.0 1.6
ULC25 0.9 -1.0 1.6
ULC26 0.9 1.0 1.6
ULC27 0.9 -1.0 1.6

Where, DL : Dead load


LL : Live load
Lr : Roof Live load
W: Wind load
E: Seismic load
H: Earth pressure

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3.9 Subgrade Reactions Modulus

1) Modulus of Subgrade Reaction

Kv = 25 x F x qa (by Bowles)
= 25 x 3 x 694.8
= 52109.6 kN/m3

Kh = 0.75 x Es / B (by Terzaghi))


0.75 x 24850 / 1 ("Geotechnical and foundation Ⅲ" ,
= 18637.5 kN/m3 José Jiménez Salas)

Where, F : Factors of Safety


qa : Allowable Soil Bearing Capacity
(For soil bearing calculation, refer to the Attachment #4)
Es : Elastic Modulus. kN/m2 (Refer to the P.37/375 of"Soil investigation report")

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4.0 MODELING

4.1 Modeling ISO View

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5.0 STABILITY CHECK

5.1 Soil Bearing Check

a) MAX SPRING FORCE = 97.02 kN (SPRING REACTION)


. (NODE NO. 2469 )

b) LUMPED AREA = 0.4641 m2 (REFER TO COMPUTER OUTPUT)

ELEMENT 9370 9371 20777 20778


AREA(m²) 0.619 0.619 0.206 0.206

c) SOIL BEARING CHECK

Qu = (a) / (b) = 97.018 / 0.4641 = 209.1 kN/m2

Qa = 694.8 kN/m2 (For soil bearing calculation, refer to the attachment #4.)

Qu = 209.1 < Qa = 694.8 O.K

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5.2 Settlement Check

Allowable Settlement = 40.00 mm

Max. Settlement = 2.97 mm ∴ O.K

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5.3 Differential settlement Check

Allowable Different Settlement = 0.10 %

Max. Settlement = 2.97 mm


Min. Settlement = 0.486 mm

Foundation Length = 112.00 m

Different Settlement = 0.00002 = 0.002 % ∴ O.K

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6.0 Top & BOTTOM SLAB DESIGN

6.1 General sketch

slab thk300

slab thk400

slab thk500

slab thk500

6.2 Design Result

Factored Condition Unfactored Condition


Item Classification Mxx Myy Vxx Vyy Mxx Myy
(kN·m/m) (kN·m/m) (kN/m) (kN/m) (kN·m/m) (kN·m/m)
SLAB Bottom 45.52 53.50 32.25 37.21
181.93 52.79
Thk.400 Top -20.10 -24.24 -14.36 -17.31
SLAB Bottom 55.75 109.85 39.82 90.01
182.25 204.06
Thk.500 Top -65.16 -79.93 -41.01 -57.09
TOP SLAB Bottom 35.72 35.72 24.28 30.14
92.53 130.59
Thk.300 Top -47.33 -120.45 -33.81 -93.22
TOP SLAB Bottom 80.41 147.57 61.91 113.68
119.03 242.73
Thk.500 Top -35.79 -132.26 -24.31 -93.22

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6.3 MOMENT CONTOUR OF SLAB

6.3.1 SLAB Thk. 400

1) Mx (Factored Condition)

2) My (Factored Condition)

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3) Mx (Unfactored Condition)

4) My (Unfactored Condition)

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5) Vx (Factored Condition)

6) Vy (Factored Condition)

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6.3.2 SLAB Thk. 500

1) Mx (Factored Condition)

2) My (Factored Condition)

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3) Mx (Unfactored Condition)

4) My (Unfactored Condition)

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5) Vx (Factored Condition)

6) Vy (Factored Condition)

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6.3.3 TOP SLAB Thk. 300

1) Mx (Factored Condition)

2) My (Factored Condition)

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3) Mx (Unfactored Condition)

4) My (Unfactored Condition)

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5) Vx (Factored Condition)

6) Vy (Factored Condition)

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6.3.4 TOP SLAB Thk. 500

1) Mx (Factored Condition)

2) My (Factored Condition)

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3) Mx (Unfactored Condition)

4) My (Unfactored Condition)

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5) Vx (Factored Condition)

6) Vy (Factored Condition)

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6.4 Reinforcement design

6.4.1 SLAB Thk.400

1) Rebar Design - Bottom

fy = 420 MPa
fc' = 28 MPa
Concrete Cover = 7.5 cm
Footing Depth = 0.40 m
Φ = 0.9
dpx= = 317.00 mm
dpy= = 301.00 mm

(1) X-direction

Mu(max) = 45.52 kN-m/m

a) Required reinforcement ratio

MU 45523000
Rn = =
Φ x b x d² 0.9
09 x 1000 x 317.0
317 0 ²

= 0.503 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.503
= 1 - 1 -
420 0.85 x 28
= 0.001211

Asreq'd = ρreq'd * bw * d = 3.84 cm2


4/3 Asreq'd = 5.12 cm2

b) Φ Calculation

T = As x fy = 1000 x 420 = 420000


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 = 17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 308.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 317 -
20.76 ) / 20.76 = 0.043

εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-37 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002500


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729
d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 400 / 100 / 2 = 6.00 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 6.00 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 32.25 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 31.70 ) = 0.0032
k 2 0.201
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 63.7 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 6.E+08 mm4
fs = n * Ms / Icr *(d-x) = 109.04 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 788.32 mm
Rs2 = 300 (280 / fs) = 770.39 mm
Rs = Min.(Rs1, Rs2) = 770.4 mm > @ 200 mm O.K

-38 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

(2) Y-direction

Mu(max) = 53.50 kN-m/m

a) Required reinforcement ratio

MU 53497000
Rn = =
Φ x b x d² 0.9 x 1000 x 301.0 ²

= 0.656 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.656
= 1 - 1 -
420 0.85 x 28
= 0.001584

Asreq'd = ρreq'd * bw * d = 4.77 cm2


4/3 Asreq'd = 6.36 cm2

b) Φ Calculation

T = As
A x fy
f 1000
= x 420 = 420000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 =17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 292.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 301 -
20.76 ) / 20.76 = 0.040
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833
ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002500


O.K

-39 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 400 / 100 / 2 = 6.00 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 6.36 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 37.21 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es
E /Ec
/E = 8
ρ = As / bd = 10 / ( 100 x 30.10 ) = 0.0033
k 2 0.206
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 61.9 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 5.E+08 mm4
fs = n * Ms / Icr *(d-x) = 132.72 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 614.16 mm
Rs2 = 300 (280 / fs) = 632.89 mm
Rs = Min.(Rs1, Rs2) = 614.2 mm > @ 200 mm O.K

-40 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

2) Rebar Design - Top

fy = 420 MPa
fc' = 28 MPa
Concrete Cover = 7.5 cm
Footing Depth = 0.40 m
Φ = 0.9
dpx= = 317.00 mm
dpy= = 301.00 mm

(1) X-direction

Mu(max) = 20.10 kN-m/m

a) Required reinforcement ratio

MU 20098000
Rn = =
Φ x b x d² 0.9 x 1000 x 317.0 ²

= 0.222 N/mm²

0.85 x fc' 2 x Rn
ρreq d
req'd = 1 - 1 -
fy 0.85
0 85 x fc'
f '
0.85 x 28 2 x 0.222
= 1 - 1 -
420 0.85 x 28
= 0.000532

Asreq'd = ρreq'd * bw * d = 1.69 cm2


4/3 Asreq'd = 2.25 cm2

b) Φ Calculation

T = As x fy 1000
= x 420 = 420000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 17.647
c = a / β1 17.647
= / 0.85 = 20.761 mm
jd = d - a / 2 = 308.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 317 -
20.76 ) / 20.76 = 0.043
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

-41 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb


= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002500
O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 400 / 100 / 2 = 6.00 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 6.00 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00
10 00 ㎠/m
㎠/ O.K
OK

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 14.36 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 31.70 ) = 0.0032
k = - ρn + √{ 2ρn +(ρn)2 } = 0.201
x = kd = 63.7 mm
Icr = b x3 / 3 + n As (d - x)2 = 6.E+08 mm4
fs = n * Ms / Icr *(d-x) = 48.54 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 2004.70 mm
Rs2 = 300 (280 / fs) = 1730.69 mm
Rs = Min.(Rs1, Rs2) = 1730.7 mm > 200 mm O.K

-42 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

(2) Y-direction

Mu(max) = 24.24 kN-m/m

a) Required reinforcement ratio

MU 24240000
Rn = =
Φ x b x d² 0.9 x 1000 x 301.0 ²

= 0.297 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.297
= 1 - 1 -
420 0.85 x 28
= 0.000712

Asreq'd = ρreq'd * bw * d = 2.14 cm2


4/3 Asreq'd = 2.86 cm2

b) Φ Calculation

T = As
A x fy
f 1000
= x 420 = 420000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 =17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 292.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 301 -
20.76 ) / 20.76 = 0.040
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85
0.85 β1 fc' 600
ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002500


O.K

-43 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 400 / 100 / 2 = 6.00 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 6.00 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 17.31 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es
E /Ec
/E = 8
ρ = As / bd = 10 / ( 100 x 30.10 ) = 0.0033
k 2 0.206
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 61.9 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 5.E+08 mm4
fs = n * Ms / Icr *(d-x) = 61.75 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 1535.55 mm
Rs2 = 300 (280 / fs) = 1360.30 mm
Rs = Min.(Rs1, Rs2) = 1360.3 mm > 200 mm O.K

3) Shear Check

a) X-direction

Vu = 181.93 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 301.0
= 203.07 kN O.K

b) Y-direction

Vu = 52.79 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 301.0
= 203.07 kN O.K

-44 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

6.4.2 SLAB Thk.500

1) Rebar Design - Bottom

fy = 420 MPa
fc' = 28 MPa
Concrete Cover = 7.5 cm
Slab Depth = 0.50 m
Φ = 0.9
dpx= = 417.00 mm
dpy= = 401.00 mm

(1) X-direction

Mu(max) = 55.75 kN-m/m

a) Required reinforcement ratio

MU 55748000
Rn = =
Φ x b x d² 0.9
09 x 1000 x 417.0
417 0 ²

= 0.356 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.356
= 1 - 1 -
420 0.85 x 28
= 0.000855

Asreq'd = ρreq'd * bw * d = 3.56 cm2


4/3 Asreq'd = 4.75 cm2

b) Φ Calculation

T = As x fy = 1000 x 420 = 420000


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 = 17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 408.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 417 -
20.76 ) / 20.76 = 0.057

εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-45 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002000


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 500 / 100 / 2 = 7.50
7 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

-46 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 39.82 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 41.70 ) = 0.0024
k 2 0.178
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 74.1 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 101.50 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 860.75 mm
Rs2 = 300 (280 / fs) = 827.57 mm
Rs = Min.(Rs1, Rs2) = 827.6 mm > @ 200 mm O.K

(2) Y-direction

Mu(max) = 109.85 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 109854000
Rn = =
Φ x b x d² 0.9 x 1000 x 401.0 ²

= 0.759 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.759
= 1 - 1 -
420 0.85 x 28
= 0.001837

Asreq'd = ρreq'd * bw * d = 7.37 cm2


4/3 Asreq'd = 9.82 cm2

b) Φ Calculation

T = As x fy 1000
= x 420 = 420000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 17.647
c = a / β1 17.647
= / 0.85 = 20.761 mm
jd = d - a / 2 = 392.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 401 -
20.76 ) / 20.76 = 0.055
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-47 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002000


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 500 / 100 / 2 = 7.50
7 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 9.82 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

-48 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 90.01 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 40.10 ) = 0.0025
k 2 0.181
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 72.5 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 238.85 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 257.97 mm
Rs2 = 300 (280 / fs) = 351.69 mm
Rs = Min.(Rs1, Rs2) = 258.0 mm > @ 200 mm O.K

2) Rebar Design - Top

fy = 420 MPa
ffc'' = 28 MPa
Concrete Cover = 7.5 cm
Footing Depth = 0.50 m
Φ = 0.9
dpx= = 417.00 mm
dpy= = 401.00 mm

(1) X-direction

Mu(max) = 65.16 kN-m/m

a) Required reinforcement ratio

MU 65157000
Rn = =
Φ x b x d² 0.9 x 1000 x 417.0 ²

= 0.416 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.416
= 1 - 1 -
420 0.85 x 28
= 0.001000

Asreq'd = ρreq'd * bw * d = 4.17 cm2


4/3 Asreq'd = 5.56 cm2

-49 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

b) Φ Calculation

T = As x fy = 1000 x 420 = 420000


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 = 17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 408.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 417 -
20.76 ) / 20.76 = 0.057
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb


= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002000
O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 500 / 100 / 2 = 7.50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

-50 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 41.01 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 41.70 ) = 0.0024
k 2 0.178
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 74.1 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 104.53 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 830.38 mm
Rs2 = 300 (280 / fs) = 803.59 mm
Rs = Min.(Rs1, Rs2) = 803.6 mm > 200 mm O.K

(2) Y-direction

Mu(max) = 79.93 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 79926000
Rn = =
Φ x b x d² 0.9 x 1000 x 401.0 ²

= 0.552 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.552
= 1 - 1 -
420 0.85 x 28
= 0.001331

Asreq'd = ρreq'd * bw * d = 5.34 cm2


4/3 Asreq'd = 7.11 cm2

b) Φ Calculation

T = As x fy 1000
= x 420 = 420000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 17.647
c = a / β1 17.647
= / 0.85 = 20.761 mm
jd = d - a / 2 = 392.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 401 -
20.76 ) / 20.76 = 0.055
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-51 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002000


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 500 / 100 / 2 = 7.50
7 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

-52 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 57.09 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 40.10 ) = 0.0025
k 2 0.181
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 72.5 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 151.50 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 514.82 mm
Rs2 = 300 (280 / fs) = 554.46 mm
Rs = Min.(Rs1, Rs2) = 514.8 mm > 200 mm O.K

3) Shear Check

a) X-direction

Vu
V = 182.25
182 25 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 401.0
= 270.54 kN O.K

b) Y-direction

Vu = 204.06 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 401.0
= 270.54 kN O.K

-53 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

6.4.3 SLAB Thk.300

1) Rebar Design - Bottom

fy = 420 MPa
fc' = 28 MPa
Concrete Cover = 7.5 cm
Footing Depth = 0.30 m
Φ = 0.9
dpx= = 215.50 mm
dpy= = 195.00 mm

(1) X-direction

Mu(max) = 35.72 kN-m/m

a) Required reinforcement ratio

MU 35715000
Rn = =
Φ x b x d² 0.9
09 x 1000 x 215.5
215 5 ²

= 0.855 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.855
= 1 - 1 -
420 0.85 x 28
= 0.002072

Asreq'd = ρreq'd * bw * d = 4.47 cm2


4/3 Asreq'd = 5.95 cm2

b) Φ Calculation

T = As x fy = 1420 x 420 = 596400


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 25.059
c = a / β1 = 25.059 / 0.85 = 29.481 mm
jd = d - a / 2 = 202.971
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 215.5 -
29.48 ) / 29.48 = 0.019

εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-54 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.004733


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 300 / 100 / 2 = 4.50
4 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 5.95 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D19 @ 200 = 14.20 ㎠/m

USE = 14.20 ㎠/m O.K

-55 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 24.28 kN·m/m
As = 14.2 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 14.2 / ( 100 x 21.55 ) = 0.0066
k 2 0.276
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 59.5 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 3.E+08 mm4
fs = n * Ms / Icr *(d-x) = 87.40 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 1029.93 mm
Rs2 = 300 (280 / fs) = 961.13 mm
Rs = Min.(Rs1, Rs2) = 961.1 mm > @ 200 mm O.K

(2) Y-direction

Mu(max) = 35.72 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 35715000
Rn = =
Φ x b x d² 0.9 x 1000 x 195.0 ²

= 1.044 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 1.044
= 1 - 1 -
420 0.85 x 28
= 0.002542

Asreq'd = ρreq'd * bw * d = 4.96 cm2


4/3 Asreq'd = 6.61 cm2

b) Φ Calculation

T = As x fy 2550
= x 420 = 1071000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 45.000
c = a / β1 45.000
= / 0.85 = 52.941 mm
jd = d - a / 2 = 172.500
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 195 -
52.94 ) / 52.94 = 0.008
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-56 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.008500


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 300 / 100 / 2 = 4.50
4 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 6.61 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D25 @ 200 = 25.50 ㎠/m

USE = 25.50 ㎠/m O.K

-57 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 30.14 kN·m/m
As = 25.5 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 25.5 / ( 100 x 19.50 ) = 0.0131
k 2 0.365
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 71.1 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 4.E+08 mm4
fs = n * Ms / Icr *(d-x) = 68.99 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 1354.65 mm
Rs2 = 300 (280 / fs) = 1217.49 mm
Rs = Min.(Rs1, Rs2) = 1217.5 mm > @ 200 mm O.K

2) Rebar Design - Top

fy = 420 MPa
ffc'' = 28 MPa
Concrete Cover = 7.5 cm
Footing Depth = 0.30 m
Φ = 0.9
dpx= = 215.50 mm
dpy= = 195.00 mm

(1) X-direction

Mu(max) = 47.33 kN-m/m

a) Required reinforcement ratio

MU 47329000
Rn = =
Φ x b x d² 0.9 x 1000 x 215.5 ²

= 1.132 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 1.132
= 1 - 1 -
420 0.85 x 28
= 0.002764

Asreq'd = ρreq'd * bw * d = 5.96 cm2


4/3 Asreq'd = 7.94 cm2

-58 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

b) Φ Calculation

T = As x fy = 1420 x 420 = 596400


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 25.059
c = a / β1 = 25.059 / 0.85 = 29.481 mm
jd = d - a / 2 = 202.971
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 215.5 -
29.48 ) / 29.48 = 0.019
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb


= 0.729 x 0.02833 = 0.02064 > ρuse = 0.004733
O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 300 / 100 / 2 = 4.50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.18 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D19 @ 200 = 14.20 ㎠/m

USE = 14.20 ㎠/m O.K

-59 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 33.81 kN·m/m
As = 14.2 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 14.2 / ( 100 x 21.55 ) = 0.0066
k 2 0.276
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 59.5 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 3.E+08 mm4
fs = n * Ms / Icr *(d-x) = 121.68 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 686.92 mm
Rs2 = 300 (280 / fs) = 690.34 mm
Rs = Min.(Rs1, Rs2) = 686.9 mm > 200 mm O.K

(2) Y-direction

Mu(max) = 120.45 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 120452000
Rn = =
Φ x b x d² 0.9 x 1000 x 195.0 ²

= 3.520 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 3.520
= 1 - 1 -
420 0.85 x 28
= 0.009113

Asreq'd = ρreq'd * bw * d = 17.77 cm2


4/3 Asreq'd = 23.69 cm2

b) Φ Calculation

T = As x fy 2550
= x 420 = 1071000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 45.000
c = a / β1 45.000
= / 0.85 = 52.941 mm
jd = d - a / 2 = 172.500
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 195 -
52.94 ) / 52.94 = 0.008
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-60 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.008500


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 300 / 100 / 2 = 4.50
4 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 23.69 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
D25 @ 200 = 25.50 ㎠/m

USE = 25.50 ㎠/m O.K

-61 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 93.22 kN·m/m
As = 25.5 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 25.5 / ( 100 x 19.50 ) = 0.0131
k 2 0.365
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 71.1 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 4.E+08 mm4
fs = n * Ms / Icr *(d-x) = 213.40 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 311.09 mm
Rs2 = 300 (280 / fs) = 393.63 mm
Rs = Min.(Rs1, Rs2) = 311.1 mm > 200 mm O.K

3) Shear Check

a) X-direction

Vu
V = 92.53
92 53 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 195.0
= 131.56 kN O.K

b) Y-direction

Vu = 130.59 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 195.0
= 131.56 kN O.K

-62 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

6.4.4 SLAB Thk.500

1) Rebar Design - Bottom

fy = 420 MPa
fc' = 28 MPa
Concrete Cover = 7.5 cm
Slab Depth = 0.50 m
Φ = 0.9
dpx= = 415.50 mm
dpy= = 695.00 mm

(1) X-direction

Mu(max) = 80.41 kN-m/m

a) Required reinforcement ratio

MU 80410000
Rn = =
Φ x b x d² 0.9 x 1000 x 415.5 ²

= 0.518 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.518
= 1 - 1 -
420 0.85 x 28
= 0.001246

Asreq'd = ρreq'd * bw * d = 5.18 cm2


4/3 Asreq'd = 6.90 cm2

b) Φ Calculation

T = As x fy = 1420 x 420 = 596400


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 25.059
c = a / β1 = 25.059 / 0.85 = 29.481 mm
jd = d - a / 2 = 402.971
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 415.5 -
29.48 ) / 29.48 = 0.039

εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-63 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002840


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 500 / 100 / 2 = 7.50
7 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D19 @ 200 = 14.20 ㎠/m

USE = 14.20 ㎠/m O.K

-64 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 61.91 kN·m/m
As = 14.2 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 14.2 / ( 100 x 41.55 ) = 0.0034
k 2 0.208
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 86.5 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 112.75 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 756.16 mm
Rs2 = 300 (280 / fs) = 745.00 mm
Rs = Min.(Rs1, Rs2) = 745.0 mm > @ 200 mm O.K

(2) Y-direction

Mu(max) = 147.57 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 147570000
Rn = =
Φ x b x d² 0.9 x 1000 x 695.0 ²

= 0.339 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.339
= 1 - 1 -
420 0.85 x 28
= 0.000814

Asreq'd = ρreq'd * bw * d = 5.66 cm2


4/3 Asreq'd = 7.54 cm2

b) Φ Calculation

T = As x fy 2550
= x 420 = 1071000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 45.000
c = a / β1 45.000
= / 0.85 = 52.941 mm
jd = d - a / 2 = 672.500
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 695 -
52.94 ) / 52.94 = 0.036
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-65 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.005100


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 500 / 100 / 2 = 7.50
7 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.54 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D25 @ 200 = 25.50 ㎠/m

USE = 25.50 ㎠/m O.K

-66 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 113.68 kN·m/m
As = 25.5 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 25.5 / ( 100 x 69.50 ) = 0.0037
k 2 0.215
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 149.2 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 7.E+09 mm4
fs = n * Ms / Icr *(d-x) = 69.09 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 1352.53 mm
Rs2 = 300 (280 / fs) = 1215.81 mm
Rs = Min.(Rs1, Rs2) = 1215.8 mm > @ 200 mm O.K

2) Rebar Design - Top

fy = 420 MPa
ffc'' = 28 MPa
Concrete Cover = 7.5 cm
Footing Depth = 0.80 m
Φ = 0.9
dpx= = 715.50 mm
dpy= = 695.00 mm

(1) X-direction

Mu(max) = 35.79 kN-m/m

a) Required reinforcement ratio

MU 35790000
Rn = =
Φ x b x d² 0.9 x 1000 x 715.5 ²

= 0.078 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.078
= 1 - 1 -
420 0.85 x 28
= 0.000185

Asreq'd = ρreq'd * bw * d = 1.33 cm2


4/3 Asreq'd = 1.77 cm2

-67 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

b) Φ Calculation

T = As x fy = 1420 x 420 = 596400


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 25.059
c = a / β1 = 25.059 / 0.85 = 29.481 mm
jd = d - a / 2 = 702.971
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 715.5 -
29.48 ) / 29.48 = 0.070
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb


= 0.729 x 0.02833 = 0.02064 > ρuse = 0.001775
O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 500 / 100 / 2 = 7.50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D19 @ 200 = 14.20 ㎠/m

USE = 14.20 ㎠/m O.K

-68 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

e) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 24.31 kN·m/m
As = 14.2 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 14.2 / ( 100 x 71.55 ) = 0.0020
k 2 0.163
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 116.6 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 5.E+09 mm4
fs = n * Ms / Icr *(d-x) = 25.30 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 4017.69 mm
Rs2 = 300 (280 / fs) = 3319.89 mm
Rs = Min.(Rs1, Rs2) = 3319.9 mm > 200 mm O.K

(2) Y-direction

Mu(max) = 132.26 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 132260000
Rn = =
Φ x b x d² 0.9 x 1000 x 695.0 ²

= 0.304 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.304
= 1 - 1 -
420 0.85 x 28
= 0.000729

Asreq'd = ρreq'd * bw * d = 5.07 cm2


4/3 Asreq'd = 6.76 cm2

b) Φ Calculation

T = As x fy 2550
= x 420 = 1071000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 45.000
c = a / β1 45.000
= / 0.85 = 52.941 mm
jd = d - a / 2 = 672.500
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 695 -
52.94 ) / 52.94 = 0.036
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-69 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.003188


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 500 / 100 / 2 = 7.50
7 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
D25 @ 200 = 25.50 ㎠/m

USE = 25.50 ㎠/m O.K

-70 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 93.22 kN·m/m
As = 25.5 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 25.5 / ( 100 x 69.50 ) = 0.0037
k 2 0.215
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 149.2 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 7.E+09 mm4
fs = n * Ms / Icr *(d-x) = 56.65 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 1690.54 mm
Rs2 = 300 (280 / fs) = 1482.66 mm
Rs = Min.(Rs1, Rs2) = 1482.7 mm > 200 mm O.K

3) Shear Check

a) X-direction

Vu
V = 119.03
119 03 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 415.5
= 280.32 kN O.K

b) Y-direction

Vu = 242.73 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 415.5
= 280.32 kN O.K

-71 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

7.0 WALL DESIGN

7.1 General sketch

Wall thk 300

Wall thk 500

7.2 Design Result

Factored Condition Unfactored Condition


Item Classification Mxx Myy Vxx Vyy Mxx Myy
(kN·m/m) (kN·m/m) (kN/m) (kN/m) (kN·m/m) (kN·m/m)
Wall Outside 26.59 9.60 18.99 5.88
58.25 82.33
Thk.300 Inside -31.06 -32.38 -20.29 -19.83
Wall Outside 74.24 121.12 51.16 81.07
219.06 260.40
Thk.500 Inside -123.39 -95.27 -82.43 -74.43

-72 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

7.3 MOMENT CONTOUR OF WALL

7.3.1 Wall Thk. 300

1) Mx (Factored Condition)

2) My (Factored Condition)

-73 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

3) Mx (Unfactored Condition)

4) My (Unfactored Condition)

-74 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

5) Vx (Factored Condition)

6) Vy (Factored Condition)

-75 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

7.3.2 Wall Thk. 500

1) Mx (Factored Condition)

2) My (Factored Condition)

-76 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

3) Mx (Unfactored Condition)

4) My (Unfactored Condition)

-77 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

5) Vx (Factored Condition)

6) Vy (Factored Condition)

-78 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

7.4 Reinforcement design

7.4.1 Wall Thk.300

1) Rebar Design - Bottom

fy = 420 MPa
fc' = 28 MPa
Concrete Cover = 7.5 cm
Wall Depth = 0.30 m
Φ = 0.9
dpx= = 217.00 mm
dpy= = 201.00 mm

(1) X-direction

Mu(max) = 26.59 kN-m/m

a) Required reinforcement ratio

MU 26589000
Rn = =
Φ x b x d² 0.9
09 x 1000 x 217.0
217 0 ²

= 0.627 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.627
= 1 - 1 -
420 0.85 x 28
= 0.001514

Asreq'd = ρreq'd * bw * d = 3.29 cm2


4/3 Asreq'd = 4.38 cm2

b) Φ Calculation

T = As x fy = 1000 x 420 = 420000


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 = 17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 208.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 217 -
20.76 ) / 20.76 = 0.028

εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-79 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.003333


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 300 / 100 / 2 = 4.50
4 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 4.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

-80 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 18.99 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 21.70 ) = 0.0046
k 2 0.237
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 51.5 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 3.E+08 mm4
fs = n * Ms / Icr *(d-x) = 95.04 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 932.08 mm
Rs2 = 300 (280 / fs) = 883.88 mm
Rs = Min.(Rs1, Rs2) = 883.9 mm > @ 200 mm O.K

(2) Y-direction

Mu(max) = 9.60 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 9602000
Rn = =
Φ x b x d² 0.9 x 1000 x 201.0 ²

= 0.264 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.264
= 1 - 1 -
420 0.85 x 28
= 0.000632

Asreq'd = ρreq'd * bw * d = 1.27 cm2


4/3 Asreq'd = 1.69 cm2

b) Φ Calculation

T = As x fy 1000
= x 420 = 420000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 =17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 192.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 201 -
20.76 ) / 20.76 = 0.026
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-81 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.003333


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 300 / 100 / 2 = 4.50
4 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 4.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

-82 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 5.88 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 20.10 ) = 0.0050
k 2 0.245
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 49.3 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 2.E+08 mm4
fs = n * Ms / Icr *(d-x) = 31.85 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 3153.56 mm
Rs2 = 300 (280 / fs) = 2637.68 mm
Rs = Min.(Rs1, Rs2) = 2637.7 mm > @ 200 mm O.K

2) Rebar Design - Top

fy = 420 MPa
ffc'' = 28 MPa
Concrete Cover = 7.5 cm
Footing Depth = 0.30 m
Φ = 0.9
dpx= = 217.00 mm
dpy= = 201.00 mm

(1) X-direction

Mu(max) = 31.06 kN-m/m

a) Required reinforcement ratio

MU 31058000
Rn = =
Φ x b x d² 0.9 x 1000 x 217.0 ²

= 0.733 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.733
= 1 - 1 -
420 0.85 x 28
= 0.001773

Asreq'd = ρreq'd * bw * d = 3.85 cm2


4/3 Asreq'd = 5.13 cm2

-83 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

b) Φ Calculation

T = As x fy = 1000 x 420 = 420000


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 = 17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 208.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 217 -
20.76 ) / 20.76 = 0.028
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb


= 0.729 x 0.02833 = 0.02064 > ρuse = 0.003333
O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 300 / 100 / 2 = 4.50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 5.13 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

-84 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 20.29 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 21.70 ) = 0.0046
k 2 0.237
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 51.5 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 3.E+08 mm4
fs = n * Ms / Icr *(d-x) = 101.55 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 860.30 mm
Rs2 = 300 (280 / fs) = 827.21 mm
Rs = Min.(Rs1, Rs2) = 827.2 mm > 200 mm O.K

(2) Y-direction

Mu(max) = 32.38 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 32376000
Rn = =
Φ x b x d² 0.9 x 1000 x 201.0 ²

= 0.890 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.890
= 1 - 1 -
420 0.85 x 28
= 0.002161

Asreq'd = ρreq'd * bw * d = 4.34 cm2


4/3 Asreq'd = 5.79 cm2

b) Φ Calculation

T = As x fy 1000
= x 420 = 420000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 17.647
c = a / β1 17.647
= / 0.85 = 20.761 mm
jd = d - a / 2 = 192.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 201 -
20.76 ) / 20.76 = 0.026
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-85 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.003333


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 300 / 100 / 2 = 4.50
4 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 5.79 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

-86 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 19.83 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 20.10 ) = 0.0050
k 2 0.245
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 49.3 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 2.E+08 mm4
fs = n * Ms / Icr *(d-x) = 107.45 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 802.71 mm
Rs2 = 300 (280 / fs) = 781.74 mm
Rs = Min.(Rs1, Rs2) = 781.7 mm > 200 mm O.K

3) Shear Check

a) X-direction

Vu
V = 58.25
58 25 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 201.0
= 135.61 kN O.K

b) Y-direction

Vu = 82.33 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 201.0
= 135.61 kN O.K

-87 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

7.4.2 Wall Thk.500

1) Rebar Design - Bottom

fy = 420 MPa
fc' = 28 MPa
Concrete Cover = 7.5 cm
Footing Depth = 0.50 m
Φ = 0.9
dpx= = 415.50 mm
dpy= = 396.50 mm

(1) X-direction

Mu(max) = 74.24 kN-m/m

a) Required reinforcement ratio

MU 74236000
Rn = =
Φ x b x d² 0.9 x 1000 x 415.5 ²

= 0.478 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.478
= 1 - 1 -
420 0.85 x 28
= 0.001149

Asreq'd = ρreq'd * bw * d = 4.78 cm2


4/3 Asreq'd = 6.37 cm2

b) Φ Calculation

T = As x fy = 1420 x 420 = 596400


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 25.059
c = a / β1 = 25.059 / 0.85 = 29.481 mm
jd = d - a / 2 = 402.971
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 415.5 -
29.48 ) / 29.48 = 0.039

εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-88 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002840


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 500 / 100 / 2 = 7.50
7 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D19 @ 200 = 14.20 ㎠/m

USE = 14.20 ㎠/m O.K

-89 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 51.16 kN·m/m
As = 14.2 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 14.2 / ( 100 x 41.55 ) = 0.0034
k 2 0.208
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 86.5 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 93.18 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 954.38 mm
Rs2 = 300 (280 / fs) = 901.49 mm
Rs = Min.(Rs1, Rs2) = 901.5 mm > @ 200 mm O.K

(2) Y-direction

Mu(max) = 121.12 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 121120000
Rn = =
Φ x b x d² 0.9 x 1000 x 396.5 ²

= 0.856 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.856
= 1 - 1 -
420 0.85 x 28
= 0.002076

Asreq'd = ρreq'd * bw * d = 8.23 cm2


4/3 Asreq'd = 10.98 cm2

b) Φ Calculation

T = As x fy 1420
= x 420 = 596400
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 25.059
c = a / β1 25.059
= / 0.85 = 29.481 mm
jd = d - a / 2 = 383.971
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 396.5 -
29.48 ) / 29.48 = 0.037
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-90 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002840


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 500 / 100 / 2 = 7.50
7 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 10.98 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D19 @ 200 = 14.20 ㎠/m

USE = 14.20 ㎠/m O.K

-91 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 81.07 kN·m/m
As = 14.2 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 14.2 / ( 100 x 39.65 ) = 0.0036
k 2 0.212
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 84.2 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 154.97 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 499.10 mm
Rs2 = 300 (280 / fs) = 542.05 mm
Rs = Min.(Rs1, Rs2) = 499.1 mm > @ 200 mm O.K

2) Rebar Design - Top

fy = 420 MPa
ffc'' = 28 MPa
Concrete Cover = 7.5 cm
Footing Depth = 0.50 m
Φ = 0.9
dpx= = 415.50 mm
dpy= = 396.50 mm

(1) X-direction

Mu(max) = 123.39 kN-m/m

a) Required reinforcement ratio

MU 123385000
Rn = =
Φ x b x d² 0.9 x 1000 x 415.5 ²

= 0.794 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.794
= 1 - 1 -
420 0.85 x 28
= 0.001923

Asreq'd = ρreq'd * bw * d = 7.99 cm2


4/3 Asreq'd = 10.66 cm2

-92 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

b) Φ Calculation

T = As x fy = 1420 x 420 = 596400


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 25.059
c = a / β1 = 25.059 / 0.85 = 29.481 mm
jd = d - a / 2 = 402.971
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 415.5 -
29.48 ) / 29.48 = 0.039
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb


= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002840
O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 500 / 100 / 2 = 7.50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 10.66 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D19 @ 200 = 14.20 ㎠/m

USE = 14.20 ㎠/m O.K

-93 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 82.43 kN·m/m
As = 14.2 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 14.2 / ( 100 x 41.55 ) = 0.0034
k 2 0.208
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 86.5 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 150.13 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 521.21 mm
Rs2 = 300 (280 / fs) = 559.51 mm
Rs = Min.(Rs1, Rs2) = 521.2 mm > 200 mm O.K

(2) Y-direction

Mu(max) = 95.27 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 95270000
Rn = =
Φ x b x d² 0.9 x 1000 x 396.5 ²

= 0.673 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.673
= 1 - 1 -
420 0.85 x 28
= 0.001627

Asreq'd = ρreq'd * bw * d = 6.45 cm2


4/3 Asreq'd = 8.60 cm2

b) Φ Calculation

T = As x fy 1420
= x 420 = 596400
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 25.059
c = a / β1 25.059
= / 0.85 = 29.481 mm
jd = d - a / 2 = 383.971
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 396.5 -
29.48 ) / 29.48 = 0.037
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-94 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002840


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 500 / 100 / 2 = 7.50
7 50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 8.60 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
D19 @ 200 = 14.20 ㎠/m

USE = 14.20 ㎠/m O.K

-95 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 74.43 kN·m/m
As = 14.2 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 14.2 / ( 100 x 39.65 ) = 0.0036
k 2 0.212
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 84.2 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 142.27 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 560.37 mm
Rs2 = 300 (280 / fs) = 590.43 mm
Rs = Min.(Rs1, Rs2) = 560.4 mm > 200 mm O.K

3) Shear Check

a) X-direction

Vu
V = 219.06
219 06 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 396.5
= 267.51 kN O.K

b) Y-direction

Vu = 260.40 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 396.5
= 267.51 kN O.K

-96 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

8.0 SLAB FOR GANTRY CRANE DESIGN

8.1 General sketch

GANTRY CRANE FDN#1

GANTRY CRANE FDN#2

8.2 Design Result

Factored Condition Unfactored Condition


Item Classification Mxx Myy Vxx Vyy Mxx Myy
(kN·m/m) (kN·m/m) (kN/m) (kN/m) (kN·m/m) (kN·m/m)
FDN Bottom 52.41 39.70 32.88 26.05
157.81 102.41
Thk.450 Top -42.38 -104.03 -31.03 -69.53

-97 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

8.3 MOMENT CONTOUR OF SLAB

8.3.1 Thk. 450

1) Mx (Factored Condition)

2) My (Factored Condition)

-98 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

3) Mx (Unfactored Condition)

4) My (Unfactored Condition)

-99 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

5) Vx (Factored Condition)

6) Vy (Factored Condition)

-100 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

8.4 Reinforcement design

8.4.1 FDN Thk.450

1) Rebar Design - Bottom

fy = 420 MPa
fc' = 28 MPa
Concrete Cover = 7.5 cm
Depth = 0.45 m
Φ = 0.9
dpx= = 367.00 mm
dpy= = 351.00 mm

(1) X-direction

Mu(max) = 52.41 kN-m/m

a) Required reinforcement ratio

MU 52407000
Rn = =
Φ x b x d² 0.9
09 x 1000 x 367.0
367 0 ²

= 0.432 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.432
= 1 - 1 -
420 0.85 x 28
= 0.001039

Asreq'd = ρreq'd * bw * d = 3.81 cm2


4/3 Asreq'd = 5.08 cm2

b) Φ Calculation

T = As x fy = 1000 x 420 = 420000


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 = 17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 358.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 367 -
20.76 ) / 20.76 = 0.050

εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-101 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002222


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 450 / 100 / 2 = 6.75
6 75 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 6.75 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

-102 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 32.88 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 36.70 ) = 0.0027
k 2 0.188
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 69.1 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 8.E+08 mm4
fs = n * Ms / Icr *(d-x) = 95.59 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 925.55 mm
Rs2 = 300 (280 / fs) = 878.73 mm
Rs = Min.(Rs1, Rs2) = 878.7 mm > @ 200 mm O.K

(2) Y-direction

Mu(max) = 39.70 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 39699000
Rn = =
Φ x b x d² 0.9 x 1000 x 351.0 ²

= 0.358 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.358
= 1 - 1 -
420 0.85 x 28
= 0.000859

Asreq'd = ρreq'd * bw * d = 3.01 cm2


4/3 Asreq'd = 4.02 cm2

b) Φ Calculation

T = As x fy 1420
= x 420 = 596400
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 25.059
c = a / β1 25.059
= / 0.85 = 29.481 mm
jd = d - a / 2 = 338.471
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 351 -
29.48 ) / 29.48 = 0.033
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-103 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.003156


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 450 / 100 / 2 = 6.75
6 75 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 6.75 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D19 @ 200 = 14.20 ㎠/m

USE = 14.20 ㎠/m O.K

-104 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 26.05 kN·m/m
As = 14.2 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 14.2 / ( 100 x 35.10 ) = 0.0040
k 2 0.224
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 78.7 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 56.48 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 1696.41 mm
Rs2 = 300 (280 / fs) = 1487.30 mm
Rs = Min.(Rs1, Rs2) = 1487.3 mm > @ 200 mm O.K

2) Rebar Design - Top

fy = 420 MPa
ffc'' = 28 MPa
Concrete Cover = 7.5 cm
Depth = 0.45 m
Φ = 0.9
dpx= = 367.00 mm
dpy= = 348.00 mm

(1) X-direction

Mu(max) = 42.38 kN-m/m

a) Required reinforcement ratio

MU 42379000
Rn = =
Φ x b x d² 0.9 x 1000 x 367.0 ²

= 0.350 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.350
= 1 - 1 -
420 0.85 x 28
= 0.000839

Asreq'd = ρreq'd * bw * d = 3.08 cm2


4/3 Asreq'd = 4.10 cm2

-105 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

b) Φ Calculation

T = As x fy = 1000 x 420 = 420000


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 = 17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 358.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 367 -
20.76 ) / 20.76 = 0.050
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb


= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002222
O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 450 / 100 / 2 = 6.75 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 6.75 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

-106 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 31.03 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 36.70 ) = 0.0027
k 2 0.188
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 69.1 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 8.E+08 mm4
fs = n * Ms / Icr *(d-x) = 90.22 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 991.87 mm
Rs2 = 300 (280 / fs) = 931.08 mm
Rs = Min.(Rs1, Rs2) = 931.1 mm > 200 mm O.K

(2) Y-direction

Mu(max) = 104.03 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 104027000
Rn = =
Φ x b x d² 0.9 x 1000 x 348.0 ²

= 0.954 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.954
= 1 - 1 -
420 0.85 x 28
= 0.002320

Asreq'd = ρreq'd * bw * d = 8.07 cm2


4/3 Asreq'd = 10.76 cm2

b) Φ Calculation

T = As x fy 1420
= x 420 = 596400
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 25.059
c = a / β1 25.059
= / 0.85 = 29.481 mm
jd = d - a / 2 = 335.471
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 348 -
29.48 ) / 29.48 = 0.032
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

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c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.003156


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 450 / 100 / 2 = 6.75
6 75 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 10.76 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
D19 @ 200 = 14.20 ㎠/m

USE = 14.20 ㎠/m O.K

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f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 69.53 kN·m/m
As = 14.2 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 14.2 / ( 100 x 34.80 ) = 0.0041
k 2 0.225
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 78.3 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 152.10 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 512.04 mm
Rs2 = 300 (280 / fs) = 552.26 mm
Rs = Min.(Rs1, Rs2) = 512.0 mm > 200 mm O.K

3) Shear Check

a) X-direction

Vu
V = 157.81
157 81 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 348.0
= 234.78 kN O.K

b) Y-direction

Vu = 102.41 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 348.0
= 234.78 kN O.K

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8.5 Bracket Design

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9.0 GANTRY CRANE FOUNDATION

9.1 Gantry Crane FDN#1

9.2 Design Data

9.2.1 Dead Load

Self Weight

- MIDAS GEN program has considered foundation self weight automatically

AUX. LEG RAIL

Pv = 14.9 Ton = 149 kN


Ph = 0.54 Ton = 5.4 kN
Pl = 0.75 Ton = 7.5 kN

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9.3 STABILITY CHECK

9.3.1 Load Summation

Consider the load in the X - Direction


Load Moment arm MOMENT (kN·m/m)
VER. HOR. RESISTANCE OVER-TURNING
VER. Arm HOR. Arm
LOAD(kN) LOAD(kN) (Mr) (Mo)
FDN 199.69 1/2 0.5 99.84 0.00
Dead 149 5.4 0.25 1.15 37.25 6.21
SUM 348.69 5.4 137.09 6.21

9.3.2 Load Combination

Load com.
Dead
Case
1 1

9.3.3. Check of Over Turnning

Safty Factor Criterion = 1.5


Load com. Overturning Moment Resisting Moment
Safety Factor Check
case (kN·m) (kN·m)
LS01 6.21 137.09 22.08 O.K

9.3.4 Check of Sliding

Safty Factor Criterion = 1.2


Friction factor μ = tan(Ø x 2/3) = 0.44
Load com. Sliding Force Resisting Force
Safety Factor Check
case (kN) (kN)
LS01 5.40 155.16 28.73 O.K

9.3.5 CHECK OF SOIL BEARING CAPACITY

1. Normal Soil Pressure


∑Ma = Mr - Mo = = 130.88 kN·m
∑V = 348.7 kN

d = ∑Ma/∑V = = 0.38 m
e = B/2 - d = = 0.12 m where B = 1.00

qmax = ∑V/BL (1+6e/B) = 34.34 kN/m2


qmin = ∑V/BL (1-6e/B) = 87.93 kN/m2

2. Check of Soil Reaction Pressure (refer to the attachment #4 "Soil bearing calculation")
Qu = 34.34 kN/m2 < Qa = 261.0 kN/m2 O.K

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9.3.6 Settlement Check

Allowable Settlement = 40.00 mm

Max. Settlement = 3.14 mm ∴ O.K

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9.3.7 Differential settlement Check

Allowable Different Settlement = 0.10 %

Max. Settlement = 3.14 mm


Min. Settlement = 0.111 mm

Foundation Length = 10.00 m

Different Settlement = 0.00030 = 0.030 % ∴ O.K

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9.4 Gantry Crane FDN#2

9.5 Design Data

9.5.1 Dead Load

Self Weight

- MIDAS GEN program has considered foundation self weight automatically

AUX. LEG RAIL

Pv = 14.9 Ton = 149 kN


Ph = 0.54 Ton = 5.4 kN
Pl = 0.75 Ton = 7.5 kN

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9.6 STABILITY CHECK

9.6.1 Load Summation

Consider the load in the X - Direction


Load Moment arm MOMENT (kN·m/m)
VER. HOR. RESISTANCE OVER-TURNING
VER. Arm HOR. Arm
LOAD(kN) LOAD(kN) (Mr) (Mo)
FDN 349.45 1.75/2 0.875 305.77 0.00
Dead 149 5.4 0.25 1.15 37.25 6.21
SUM 498.45 5.4 343.02 6.21

9.7.2 Load Combination

Load com.
Dead
Case
1 1

9.7.3. Check of Over Turnning

Safty Factor Criterion = 1.5


Load com. Overturning Moment Resisting Moment
Safety Factor Check
case (kN·m) (kN·m)
LS01 6.21 343.02 55.24 O.K

9.7.4 Check of Sliding

Safty Factor Criterion = 1.2


Friction factor μ = tan(Ø x 2/3) = 0.44
Load com. Sliding Force Resisting Force
Safety Factor Check
case (kN) (kN)
LS01 5.40 221.80 41.07 O.K

9.7.5 CHECK OF SOIL BEARING CAPACITY

1. Normal Soil Pressure


∑Ma = Mr - Mo = = 336.81 kN·m
∑V = 498.5 kN

d = ∑Ma/∑V = = 0.68 m
e = B/2 - d = = 0.20 m where B = 1.75

qmax = ∑V/BL (1+6e/B) = 27.01 kN/m2


qmin = ∑V/BL (1-6e/B) = 51.55 kN/m2

2. Check of Soil Reaction Pressure (refer to the attachment #4 "Soil bearing calculation")
Qu = 27.01 kN/m2 < Qa = 261.0 kN/m2 O.K

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9.7.6 Settlement Check

Allowable Settlement = 40.00 mm

Max. Settlement = 2.55 mm ∴ O.K

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9.7.7 Differential settlement Check

Allowable Different Settlement = 0.10 %

Max. Settlement = 2.55 mm


Min. Settlement = 0.12 mm

Foundation Length = 10.00 m

Different Settlement = 0.00024 = 0.024 % ∴ O.K

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9.8 Reinforcement design

9.8.1 Gantry Crane FDN#1

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9.8.2 Gantry Crane FDN#2

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10.0 PIPE SUPPORT FOUNDATION

10.1 Pipe Support Fdn Type-1

10.2 Design Data

10.2.1 Dead Load

Self Weight

- MIDAS GEN program has considered foundation self weight automatically

Pipe Weight

Pv = 16500 kg = 165.00 kN / 2 ea = 82.50 kN


Px = 5000 kg = 50.00 kN / 2 ea = 25.00 kN
Py = 7000 kg = 70.00 kN / 2 ea = 35.00 kN

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10.3
10 3 STABILITY CHECK

10.3.1 Load Summation

Consider the load in the X - Direction


Load Moment arm MOMENT (kN·m/m)
VER. HOR. RESISTANCE OVER-TURNING
VER. Arm HOR. Arm
LOAD(kN) LOAD(kN) (Mr) (Mo)
FDN 80.19 2.8/2 1.4 112.26 0.00
Soil 15.55 2.8/2 1.4 21.77 0.00
Dead 82.50 25.00 1.3 2.15 103.13 53.75
Dead 82.50 25.00 1.3 2.15 103.13 53.75
SUM 260.73 50.00 340.28 107.50

10.3.2 Load Combination

Load com.
Dead
Case
1 1

10.3.3 Check of Over Turnning

Safty Factor Criterion = 1.5


Load com. Overturning Moment Resisting Moment
Safety Factor Check
case (kN·m) (kN·m)
LS01 107.50 340.28 3.17 O.K

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10.3.4 Check of Sliding

Safty Factor Criterion = 1.2


Friction factor μ = tan(Ø x 2/3) = 0.44
Load com. Sliding Force Resisting Force
Safety Factor Check
case (kN) (kN)
LS01 50.00 116.02 2.32 O.K

10.3.5 CHECK OF SOIL BEARING CAPACITY

1. Normal Soil Pressure


∑Ma = Mr - Mo = = 232.78 kN·m
∑V = 260.7 kN

d = ∑Ma/∑V = = 0.89 m
e = B/2 - d = = 0.51 m where B = 2.80

qmax = ∑V/BL (1+6e/B) = 91.41 kN/m2


qmin = ∑V/BL (1-6e/B) = -2.89 kN/m2

2. Check of Soil Reaction Pressure (refer to the attachment #4 "Soil bearing calculation")
Qu
Q = 91.41
91 41 kN/m2 < Qa
Q = 261.0
261 0 kN/m2 O.K
OK

10.3.6 Load Summation

Consider the load in the Y - Direction


Load Moment arm MOMENT (kN·m/m)
VER. HOR. RESISTANCE OVER-TURNING
VER. Arm HOR. Arm
LOAD(kN) LOAD(kN) (Mr) (Mo)
FDN 80.19 2.126/2 1.063 85.24 0.00
Soil 15.55 2.126/2 1.063 16.53 0.00
Dead 82.50 35.00 1.85 2.15 152.71 75.25
Dead 82.50 35.00 0.28 2.15 22.69 75.25
SUM 260.73 70.00 277.16 150.50

10.3.7 Load Combination

Load com.
Dead
Case
1 1

10.3.8 Check of Over Turnning

Safty Factor Criterion = 1.5


Load com. Overturning Moment Resisting Moment
Safety Factor Check
case (kN·m) (kN·m)
LS01 150.50 277.16 1.84 O.K

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10.3.9 Check of Sliding

Safty Factor Criterion = 1.2


Friction factor μ = tan(Ø x 2/3) = 0.44
Load com. Sliding Force Resisting Force
Safety Factor Check
case (kN) (kN)
LS01 70.00 116.02 1.66 O.K

10.3.10 CHECK OF SOIL BEARING CAPACITY

1. Normal Soil Pressure


∑Ma = Mr - Mo = = 126.66 kN·m
∑V = 260.7 kN

d = ∑Ma/∑V = = 0.49 m
e = B/2 - d = = 0.58 m where B = 2.13

qmax = ∑V/BL (1+6e/B) = 115.15 kN/m2


qmin = ∑V/BL (1-6e/B) = -36.29 kN/m2

2. Check of Soil Reaction Pressure (refer to the attachment #4 "Soil bearing calculation")
Qu
Q = 115.15
115 15 kN/m2 < Qa
Q = 261.0
261 0 kN/m2 O.K
OK

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10.3.11 Settlement Check

Allowable Settlement = 40.00 mm

Max. Settlement = 3.21 mm ∴ O.K

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10.3.12 Differential settlement Check

Allowable Different Settlement = 0.10 %

Max. Settlement = 3.21 mm


Min. Settlement = 0.055 mm

Foundation Length = 3.52 m

Different Settlement = 0.00090 = 0.090 % ∴ O.K

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10.4 SLAB FOR GANTRY CRANE DESIGN

10.4.1 General sketch

THK.500

10.4.2 Design Result

Factored Condition Unfactored Condition


Item Classification Mxx Myy Vxx Vyy Mxx Myy
(kN·m/m) (kN·m/m) (kN/m) (kN/m) (kN·m/m) (kN·m/m)
FDN Bottom 72.79 15.41 51.99 11.01
149.67 67.79
Thk.500 Top -22.52 -13.35 -16.14 -9.55

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10.5 MOMENT CONTOUR OF SLAB

10.5.1 Thk. 500

1) Mxx (Factored Condition)

2) Myy (Factored Condition)

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3) Mxx (Unfactored Condition)

4) Myy (Unfactored Condition)

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5) Vxx (Factored Condition)

6) Vyy (Factored Condition)

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10.6 Reinforcement design

10.6.1 FDN Thk.500

1) Rebar Design - Bottom

fy = 420 MPa
fc' = 28 MPa
Concrete Cover = 7.5 cm
Depth = 0.50 m
Φ = 0.9
dpx= = 417.00 mm
dpy= = 401.00 mm

(1) X-direction

Mu(max) = 72.79 kN-m/m

a) Required reinforcement ratio

MU 72790000
Rn = =
Φ x b x d² 0.9
09 x 1000 x 417.0
417 0 ²

= 0.465 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.465
= 1 - 1 -
420 0.85 x 28
= 0.001118

Asreq'd = ρreq'd * bw * d = 4.66 cm2


4/3 Asreq'd = 6.22 cm2

b) Φ Calculation

T = As x fy = 1000 x 420 = 420000


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 = 17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 408.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 417 -
20.76 ) / 20.76 = 0.057

εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

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c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
600 +
600 +
0.85 x 0.85 x 28 1 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002000


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 500 / 100 / 2 = 7.50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 51.99 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 41.70 ) = 0.0024
k 2 0.178
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 74.1 mm
Icr = b x3 / 3 + n As (d - x)2 = 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 132.52 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 615.37 mm
Rs2 = 300 (280 / fs) = 633.85 mm
Rs = Min.(Rs1, Rs2) = 615.4 mm > @ 200 mm O.K

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(2) Y-direction

Mu(max) = 15.41 kN-m/m

a) Required reinforcement ratio

MU 15410000
Rn = =
Φ x b x d² 0.9 x 1000 x 401.0 ²

= 0.106 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.106
= 1 - 1 -
420 0.85 x 28
= 0.000254

Asreq'd = ρreq'd * bw * d = 1.02 cm2


4/3 Asreq'd = 1.36 cm2

b) Φ Calculation

T = As
A x fy
f 1000
= x 420 = 420000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 =17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 392.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 401 -
20.76 ) / 20.76 = 0.055
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

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= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002000


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 500 / 100 / 2 = 7.50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 11.01 kN·m/m
As = 10 cm2/m
Ec
E = 24800 MPa
MP
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 40.10 ) = 0.0025
k 2 0.181
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 72.5 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 29.22 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 3454.22 mm
Rs2 = 300 (280 / fs) = 2875.04 mm
Rs = Min.(Rs1, Rs2) = 2875.0 mm > @ 200 mm O.K

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2) Rebar Design - Top

fy = 420 MPa
fc' = 28 MPa
Concrete Cover = 7.5 cm
Depth = 0.50 m
Φ = 0.9
dpx= = 417.00 mm
dpy= = 401.00 mm

(1) X-direction

Mu(max) = 22.52 kN-m/m

a) Required reinforcement ratio

MU 22520000
Rn = =
Φ x b x d² 0.9 x 1000 x 417.0 ²

= 0.144 N/mm²

0.85 x fc' 2 x Rn
ρreq d
req'd = 1 - 1 -
fy 0.85
0 85 x fc'
f '
0.85 x 28 2 x 0.144
= 1 - 1 -
420 0.85 x 28
= 0.000344

Asreq'd = ρreq'd * bw * d = 1.43 cm2


4/3 Asreq'd = 1.91 cm2

b) Φ Calculation

T = As x fy 1000
= x 420 = 420000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
=23800 x a
T = C Since, a = 17.647
c = a / β1 17.647
= / 0.85 = 20.761 mm
jd = d - a / 2 = 408.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 417 -
20.76 ) / 20.76 = 0.057
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb


= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002000
O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 500 / 100 / 2 = 7.50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00
10 00 ㎠/m
㎠/ O.K
OK

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 16.14 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 41.70 ) = 0.0024
k = - ρn + √{ 2ρn +(ρn)2 } = 0.178
x = kd = 74.1 mm
Icr = b x3 / 3 + n As (d - x)2 = 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 41.14 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 2398.70 mm
Rs2 = 300 (280 / fs) = 2041.74 mm
Rs = Min.(Rs1, Rs2) = 2041.7 mm > 200 mm O.K

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No. CALCULATION REF.

(2) Y-direction

Mu(max) = 13.35 kN-m/m

a) Required reinforcement ratio

MU 13350000
Rn = =
Φ x b x d² 0.9 x 1000 x 401.0 ²

= 0.092 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.092
= 1 - 1 -
420 0.85 x 28
= 0.000220

Asreq'd = ρreq'd * bw * d = 0.88 cm2


4/3 Asreq'd = 1.18 cm2

b) Φ Calculation

T = As
A x fy
f 1000
= x 420 = 420000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 =17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 392.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 401 -
20.76 ) / 20.76 = 0.055
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb 0.729 ρb

-137 -
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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.002000


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 500 / 100 / 2 = 7.50 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 7.50 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 9.55 kN·m/m
As = 10 cm2/m
Ec
E = 24800 MPa
MP
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 40.10 ) = 0.0025
k 2 0.181
= - ρn + √{ 2ρn +(ρn) } =
x = kd = 72.5 mm
Icr = 3
b x / 3 + n As (d - x) 2
= 1.E+09 mm4
fs = n * Ms / Icr *(d-x) = 25.34 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 4010.96 mm
Rs2 = 300 (280 / fs) = 3314.58 mm
Rs = Min.(Rs1, Rs2) = 3314.6 mm > 200 mm O.K

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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

3) Shear Check

a) X-direction

Vu = 149.67 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 401.0
= 270.54 kN O.K

b) Y-direction

Vu = 67.79 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 401.0
= 270.54 kN O.K

-139 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
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No. CALCULATION REF.

11.0 PIPE SUPPORT FOUNDATION 2

11.1 Pipe Support Fdn Type-2

11.2 Design Data

11.2.1 Dead Load

Self Weight

- MIDAS GEN program has considered foundation self weight automatically

Pipe Weight

Pv = 500 kg = 5.00 kN
PH = 5.00 x 30 % = 1.50 kN

-140 -
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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

11.3
11 3 STABILITY CHECK

11.3.1 Load Summation

Consider the load in the X - Direction


Load Moment arm MOMENT (kN·m/m)
VER. HOR. RESISTANCE OVER-TURNING
VER. Arm HOR. Arm
LOAD(kN) LOAD(kN) (Mr) (Mo)
FDN 13.65 0.7/2 0.35 4.78 0.00
Dead 5.00 1.5 0.3 1.285 1.50 1.93
SUM 18.65 1.5 6.28 1.93

11.3.2 Load Combination

Load com.
Dead
Case
1 1

11.3.3 Check of Over Turnning

Safty Factor Criterion = 1.5


Load com. Overturning Moment Resisting Moment
Safety Factor Check
case (kN·m) (kN·m)
LS01 1.93 6.28 3.26 O.K

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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

11.3.4 Check of Sliding

Safty Factor Criterion = 1.2


Friction factor μ = tan(Ø x 2/3) = 0.44
Load com. Sliding Force Resisting Force
Safety Factor Check
case (kN) (kN)
LS01 1.50 8.30 5.53 O.K

11.3.5 CHECK OF SOIL BEARING CAPACITY

1. Normal Soil Pressure


∑Ma = Mr - Mo = = 4.35 kN·m
∑V = 18.7 kN

d = ∑Ma/∑V = = 0.23 m
e = B/2 - d = = 0.12 m where B = 0.70

qmax = ∑V/BL (1+6e/B) = 44.42 kN/m2


qmin = ∑V/BL (1-6e/B) = -0.03 kN/m2

2. Check of Soil Reaction Pressure (refer to the attachment #4 "Soil bearing calculation")
Qu
Q = 44.42
44 42 kN/m2 < Qa
Q = 261.0
261 0 kN/m2 O.K
OK

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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

11.3.6 Settlement Check

Allowable Settlement = 40.00 mm

Max. Settlement = 1.73 mm ∴ O.K

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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

11.3.7 Differential settlement Check

Allowable Different Settlement = 0.10 %

Max. Settlement = 1.73 mm


Min. Settlement = 0.45 mm

Foundation Length = 1.39 m

Different Settlement = 0.00092 = 0.092 % ∴ O.K

-144 -
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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

11.4 SLAB DESIGN

11.4.1 General sketch

THK.650

11.4.2 Design Result

Factored Condition Unfactored Condition


Item Classification Mxx Myy Vxx Vyy Mxx Myy
(kN·m/m) (kN·m/m) (kN/m) (kN/m) (kN·m/m) (kN·m/m)
FDN Bottom 2.99 2.95 2.14 2.11
26.04 16.77
Thk.650 Top -3.84 -0.07 -2.74 -0.05

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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

11.5 MOMENT CONTOUR OF SLAB

11.5.1 Thk. 650

1) Mxx (Factored Condition)

2) Myy (Factored Condition)

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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

3) Mxx (Unfactored Condition)

4) Myy (Unfactored Condition)

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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

5) Vxx (Factored Condition)

6) Vyy (Factored Condition)

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CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

11.6 Reinforcement design

11.6.1 FDN Thk.650

1) Rebar Design - Bottom

fy = 420 MPa
fc' = 28 MPa
Concrete Cover = 7.5 cm
Depth = 0.65 m
Φ = 0.9
dpx= = 567.00 mm
dpy= = 551.00 mm

(1) X-direction

Mu(max) = 2.99 kN-m/m

a) Required reinforcement ratio

MU 2990000
Rn = =
Φ x b x d² 0.9
09 x 1000 x 567.0
567 0 ²

= 0.010 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.010
= 1 - 1 -
420 0.85 x 28
= 0.000025

Asreq'd = ρreq'd * bw * d = 0.14 cm2


4/3 Asreq'd = 0.19 cm2

b) Φ Calculation

T = As x fy = 1000 x 420 = 420000


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 = 17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 558.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 567 -
20.76 ) / 20.76 = 0.079

εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

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CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.001538


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 650 / 100 / 2 = 9.75
9 75 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 9.75 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

-150 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 2.14 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 56.70 ) = 0.0018
k = - ρn + √{ 2ρn +(ρn)2 } = 0.154
x = kd = 87.6 mm
Icr = b x3 / 3 + n As (d - x)2 = 2.E+09 mm4
fs = n * Ms / Icr *(d-x) = 3.98 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 26551.87 mm
Rs2 = 300 (280 / fs) = 21110.03 mm
Rs = Min.(Rs1, Rs2) = 21110.0 mm > @ 200 mm O.K

(2) Y-direction

Mu(max) = 2.95 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 2950000
Rn = =
Φ x b x d² 0.9 x 1000 x 551.0 ²

= 0.011 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.011
= 1 - 1 -
420 0.85 x 28
= 0.000026

Asreq'd = ρreq'd * bw * d = 0.14 cm2


4/3 Asreq'd = 0.19 cm2

b) Φ Calculation

T = As x fy 1000
= x 420 = 420000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 =17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 542.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 551 -
20.76 ) / 20.76 = 0.077
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

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CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.001538


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 650 / 100 / 2 = 9.75
9 75 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 9.75 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

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CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 2.11 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 55.10 ) = 0.0018
k = - ρn + √{ 2ρn +(ρn)2 } = 0.157
x = kd = 86.2 mm
Icr = b x3 / 3 + n As (d - x)2 = 2.E+09 mm4
fs = n * Ms / Icr *(d-x) = 4.04 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 26147.82 mm
Rs2 = 300 (280 / fs) = 20791.04 mm
Rs = Min.(Rs1, Rs2) = 20791.0 mm > @ 200 mm O.K

2) Rebar Design - Top

fy = 420 MPa
ffc'' = 28 MPa
Concrete Cover = 7.5 cm
Depth = 0.65 m
Φ = 0.9
dpx= = 567.00 mm
dpy= = 551.00 mm

(1) X-direction

Mu(max) = 3.84 kN-m/m

a) Required reinforcement ratio

MU 3840000
Rn = =
Φ x b x d² 0.9 x 1000 x 567.0 ²

= 0.013 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.013
= 1 - 1 -
420 0.85 x 28
= 0.000032

Asreq'd = ρreq'd * bw * d = 0.18 cm2


4/3 Asreq'd = 0.24 cm2

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CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

b) Φ Calculation

T = As x fy = 1000 x 420 = 420000


C = 0.85 x fck x a x b = 0.85 x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 = 17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 558.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c = 0.003 x( 567 -
20.76 ) / 20.76 = 0.079
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb = 0.729 ρb


= 0.729 x 0.02833 = 0.02064 > ρuse = 0.001538
O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003 * b * h = 0.003 x 1000 x 650 / 100 / 2 = 9.75 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 9.75 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
1layer D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

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CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 2.74 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 56.70 ) = 0.0018
k = - ρn + √{ 2ρn +(ρn)2 } = 0.154
x = kd = 87.6 mm
Icr = b x3 / 3 + n As (d - x)2 = 2.E+09 mm4
fs = n * Ms / Icr *(d-x) = 5.09 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 20696.53 mm
Rs2 = 300 (280 / fs) = 16487.40 mm
Rs = Min.(Rs1, Rs2) = 16487.4 mm > 200 mm O.K

(2) Y-direction

Mu(max) = 0.07 kN-m/m

a)) Required
R i d reinforcement
i f t ratio
ti

MU 70000
Rn = =
Φ x b x d² 0.9 x 1000 x 551.0 ²

= 0.000 N/mm²

0.85 x fc' 2 x Rn
ρreq'd = 1 - 1 -
fy 0.85 x fc'
0.85 x 28 2 x 0.000
= 1 - 1 -
420 0.85 x 28
= 0.000001

Asreq'd = ρreq'd * bw * d = 0.00 cm2


4/3 Asreq'd = 0.00 cm2

b) Φ Calculation

T = As x fy 1000
= x 420 = 420000
C = 0.85 x fck x a x b 0.85
= x 28 x a x 1000
= 23800 x a
T = C Since, a = 17.647
c = a / β1 =17.647 / 0.85 = 20.761 mm
jd = d - a / 2 = 542.176
εy = fy / Es = 420 / 200000 = 0.0021
εt = 0.003 x (dt - c) / c 0.003
= x( 551 -
20.76 ) / 20.76 = 0.077
εt ≥ 0.0050 Because the tension is the dominant cross-section Φ = 0.9 Shall apply

-155 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

c) Maximum reinforcement ratio

if fc' < 28Mpa then β1 = 0.85


else
β1 = 0.85 - 0.007 ( fc' - 28.0 ) = 0.85
Use, β1 = 0.85

0.85 β1 fc' 600


ρb = x
fy 600 + fy
0.85 x 0.85 x 28 600
= x
420 600 + 420
= 0.02833

ρmax = ρ/ρb x ρb 0.729 ρb

= 0.729 x 0.02833 = 0.02064 > ρuse = 0.001538


O.K
* ρ/ρb = [0.003+(fy/Es)]/0.007 = 0.729

d) temp & shrinkage reinforcement

As,T&S = 0.003
0 003 * b * h = 0
0.003
003 x 1000 x 650 / 100 / 2 = 9.75
9 75 cm2

e) Use As

if Asreq'd> Max(Asmin1,Asmin2) then Asreq'd = 9.75 cm2


else Max [ Min { Max (Asmin1,Asmin2),4/3 Asreq'd} ,As,T&S]
D16 @ 200 = 10.00 ㎠/m

USE = 10.00 ㎠/m O.K

-156 -
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
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HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

f) Check Maximum Reinforcement Spacing

Ms = Maximum Moment at service loads


= 0.05 kN·m/m
As = 10 cm2/m
Ec = 24800 MPa
Es = 200000 MPa
n = Es /Ec = 8
ρ = As / bd = 10 / ( 100 x 55.10 ) = 0.0018
k = - ρn + √{ 2ρn +(ρn)2 } = 0.157
x = kd = 86.2 mm
Icr = b x3 / 3 + n As (d - x)2 = 2.E+09 mm4
fs = n * Ms / Icr *(d-x) = 0.10 N/mm2
Rs1 = 380 (280 / fs) - 2.5 * Cc = 1111163.05 mm
Rs2 = 300 (280 / fs) = 877382.02 mm
Rs = Min.(Rs1, Rs2) = 877382.0 mm > 200 mm O.K

3) Shear Check

a) X-direction

Vu
V = 26.04
26 04 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 551.0
= 371.74 kN O.K

b) Y-direction

Vu = 16.77 kN

Vc = φs x 0.17 x fc' x b x d
= 0.75 x 0.17 x 28 x 1000 x 551.0
= 371.74 kN O.K

-157 -
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ATTACHMENT
1. Loading data for pump
2. Loading data for Upper structure
3. Loading data for Gantry Crane
4. Soil Bearing Calculation

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4.0 Soil Bearing Calculation(COOLING TOWER BASIN FDN)

4.1 Applied Equation

1) Meyerhof, 1963

- Braja M.Das: Principles of Foundation Engineering 4th Edition, p166

qult = cNcscdcic + 1/2γBNrsrdrir + q'Nqsqdqiq

where, c: cohesion
q' : effective stress at the level of the bottom of the foundation
γ : unit weight of soil
B : width of foundation(=diameter for a circular foundation)
sc, sr, sq : shape factors
dc, dr, dq : depth factors
ic, ir, iq : load inclination factors
Nc, Nq, Nr : bearing capacity factors

2) Bowles, 1977

- Braja M.Das: Principles of Foundation Engineering 4th Edition, p259

qa(kN/㎡) = 19.16 NcorFd(Se/25.4) for B ≤ 1.22m

qa(kN/㎡) = 11.98 Ncor((3.28B+1)/3.28B)2 Fd(Se/25.4) for B > 1.22m

where,
Fd : depth factor = 1 + 0.33(Df/B) ≤ 1.33
Se : tolerable settlement, in mm

BH-005

Clayey sand with some gravels, brown, dry


0
39
Rounded to subangular gravels in sandy matrix, 1
yellow to brown, moist

2 60
F.G.L=E.L 258.25m
Fine sand with some gravels, brown, moist, dense to
3
very dense
4
E.L 256.37m
5
N>100
6

G.W.L=E.L 253.502m 7
8
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4.2 Bearing Capacity - Meyerhof, 1963

1) Design Factor

B L c φ γt Load
Classification Water Table F.S Df
(m) (m) (KN/㎡) (deg) (KN/㎥) Inclination
Shallow
17.00 112.00 82.74 28 20.0 EL. 253.5 3 0 1.88
Foundation

2) THE GENERAL BEARING CAPACITY EQUATION (Meyerhof, 1963)

qult = cNcscdcic + 1/2γBNrsrdrir + q'Nqsqdqiq = 3852.9 KN/㎡ , qa = 1284.3 KN/㎡

where, q' : effective stress at the level of the bottom of the foundation
γ : unit weight of soil
B : width of foundation(=diameter for a circular foundation)
sc, sr, sq : shape factors
dc, dr, dq : depth factors
ic, ir, iq : load inclination factors
Nc, Nq, Nr : bearing capacity factors

1) Bearing Capacity Factors

Nq = eπtanΦtan2(45+Φ/2) = 14.7
Nc = (Nq-1)cotΦ = 25.8
Nr = (Nq-1)tan(1.4Φ) = 11.2

2) Shape, Depth, and Inclination Factors

① shape factors
sc = 1 + 0.2Kp(B/L) = 1.100
sr = sq = 1.0 = 1.000 (Φ = 0o)
sr = sq = 1 + 0.1Kp(B/L) = 1.000 (Φ ≥ 10o)
2
where, Kp = tan (45+Φ/2) = 2.8

② depth factors
dc = 1 + 0.2Kp1/2(Df/B) = 1.000
dr = dq = 1.0 = 1.000 (Φ = 0o)
dr = dq = 1 + 0.1Kp1/2(Df/B) = = 1.000 (Φ ≥ 10o)

③ load inclination factors


ic = iq = (1-α/90o)2 = 1.000
ir = (1-α/Φ)2 = 1.000
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4.3 Bearing Capacity - Bowles, 1977

qa(kN/㎡) = 11.98 Ncor((3.28B+1)/3.28B)2 Fd(Se/25.4) for B > 1.22m


3.28 x 17.0 + 1 25.4
= 11.98 x 54 ( )2 x 1.04 x ( )
3.28 x 17.0 25.4
= 694.8 KN/m2

where, Ncor= 54.0 (Investigations p.12)


B : width of foundation = 17.0 m
Df : depth of foundation = 1.88 m
Fd : depth factor = 1 + 0.33(Df/B) = 1.04 m
Se : tolerable settlement = 25.4 mm

4.4 Bearing capacity From Soil Investigation Report

TABLE 23. Allowable bearing capacity, qa (sandstone)

B (m) qa (kPa)
<2 439
3 475
4 523
5 575
6 630
7 687
8 744
B = Foundation lower dimension
qa = Allowable bearing capacity for rectangular footing (B/L=0.15)

4.5 Comparison table for bearing capacity

Meyerhof Bowles Soil Investigation report


2 2
qa = 1284.3 kN/m qa = 694.8 kN/m qa = 744.0 kN/m2

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4.6 Soil Bearing Calculation(GANTRY CRANE FDN#1)

4.7 Applied Equation

1) Meyerhof, 1963

- Braja M.Das: Principles of Foundation Engineering 4th Edition, p166

qult = cNcscdcic + 1/2γBNrsrdrir + q'Nqsqdqiq

where, c: cohesion
q' : effective stress at the level of the bottom of the foundation
γ : unit weight of soil
B : width of foundation(=diameter for a circular foundation)
sc, sr, sq : shape factors
dc, dr, dq : depth factors
ic, ir, iq : load inclination factors
Nc, Nq, Nr : bearing capacity factors

2) Bowles, 1977

- Braja M.Das: Principles of Foundation Engineering 4th Edition, p259

qa(kN/㎡) = 19.16 NcorFd(Se/25.4) for B ≤ 1.22m

qa(kN/㎡) = 11.98 Ncor((3.28B+1)/3.28B)2 Fd(Se/25.4) for B > 1.22m

where,
Fd : depth factor = 1 + 0.33(Df/B) ≤ 1.33
Se : tolerable settlement, in mm

BH-005
0
silty sand with gravels, brown, dry
39
Rounded to subangular gravels in sandy matrix,
1
yellow to brown, moist
2 60
F.G.L=E.L 258.25m
3
E.L 257.25m
4
Fine sand with some gravels, brown, moist, dense to
very dense
5
N>100
6

G.W.L=E.L 253.502m 7
8
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4.8 Bearing Capacity - Meyerhof, 1963

1) Design Factor

B L c φ γt Load
Classification Water Table F.S Df
(m) (m) (KN/㎡) (deg) (KN/㎥) Inclination
Shallow
1.00 17.75 82.74 28 20.0 EL. 253.5 3 0 0.6
Foundation

2) THE GENERAL BEARING CAPACITY EQUATION (Meyerhof, 1963)

qult = cNcscdcic + 1/2γBNrsrdrir + q'Nqsqdqiq = 2817.3 KN/㎡ , qa = 939.1 KN/㎡

where, q' : effective stress at the level of the bottom of the foundation
γ : unit weight of soil
B : width of foundation(=diameter for a circular foundation)
sc, sr, sq : shape factors
dc, dr, dq : depth factors
ic, ir, iq : load inclination factors
Nc, Nq, Nr : bearing capacity factors

1) Bearing Capacity Factors

Nq = eπtanΦtan2(45+Φ/2) = 14.7
Nc = (Nq-1)cotΦ = 25.8
Nr = (Nq-1)tan(1.4Φ) = 11.2

2) Shape, Depth, and Inclination Factors

① shape factors
sc = 1 + 0.2Kp(B/L) = 1.000
sr = sq = 1.0 = 1.000 (Φ = 0o)
sr = sq = 1 + 0.1Kp(B/L) = 1.000 (Φ ≥ 10o)
2
where, Kp = tan (45+Φ/2) = 2.8

② depth factors
dc = 1 + 0.2Kp1/2(Df/B) = 1.200
dr = dq = 1.0 = 1.000 (Φ = 0o)
dr = dq = 1 + 0.1Kp1/2(Df/B) = = 1.100 (Φ ≥ 10o)

③ load inclination factors


ic = iq = (1-α/90o)2 = 1.000
ir = (1-α/Φ)2 = 1.000
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4.9 Bearing Capacity - Bowles, 1977

qa(kN/㎡) = 11.98 Ncor((3.28B+1)/3.28B)2 Fd(Se/25.4) for B > 1.22m


3.28 x 1.0 + 1 25.4
= 11.98 x 54 ( )2 x 1.20 x ( )
3.28 x 1.0 25.4
= 1,319.6 KN/m2

where, Ncor= 54.0 (Investigations p.12)


B : width of foundation = 1.0 m
Df : depth of foundation = 0.6 m
Fd : depth factor = 1 + 0.33(Df/B) = 1.20 m
Se : tolerable settlement = 25.4 mm

4.10 Bearing capacity From Soil Investigation Report

TABLE 23. Allowable bearing capacity, qa (sandstone)

B (m) qa (kPa)
<2 261
3 315
4 372
5 430
6 488
7 547
8 606
B = Foundation lower dimension
qa = Allowable bearing capacity for rectangular footing (B/L=0.25)

4.11 Comparison table for bearing capacity

Meyerhof Bowles Soil Investigation report


2 2
qa = 939.1 kN/m qa = 1,319.6 kN/m qa = 261.0 kN/m2

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4.12 Soil Bearing Calculation(GANTRY CRANE FDN#2)

4.13 Applied Equation

1) Meyerhof, 1963

- Braja M.Das: Principles of Foundation Engineering 4th Edition, p166

qult = cNcscdcic + 1/2γBNrsrdrir + q'Nqsqdqiq

where, c: cohesion
q' : effective stress at the level of the bottom of the foundation
γ : unit weight of soil
B : width of foundation(=diameter for a circular foundation)
sc, sr, sq : shape factors
dc, dr, dq : depth factors
ic, ir, iq : load inclination factors
Nc, Nq, Nr : bearing capacity factors

2) Bowles, 1977

- Braja M.Das: Principles of Foundation Engineering 4th Edition, p259

qa(kN/㎡) = 19.16 NcorFd(Se/25.4) for B ≤ 1.22m

qa(kN/㎡) = 11.98 Ncor((3.28B+1)/3.28B)2 Fd(Se/25.4) for B > 1.22m

where,
Fd : depth factor = 1 + 0.33(Df/B) ≤ 1.33
Se : tolerable settlement, in mm

BH-005
0
silty sand with gravels, brown, dry
39
Rounded to subangular gravels in sandy matrix,
1
yellow to brown, moist
2 60
F.G.L=E.L 258.25m
3
E.L 257.25m
4
Fine sand with some gravels, brown, moist, dense to
very dense
5
N>100
6

G.W.L=E.L 253.502m 7
8
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4.14 Bearing Capacity - Meyerhof, 1963

1) Design Factor

B L c φ γt Load
Classification Water Table F.S Df
(m) (m) (KN/㎡) (deg) (KN/㎥) Inclination
Shallow
1.75 17.75 82.74 28 20.0 EL. 253.5 3 0 0.6
Foundation

2) THE GENERAL BEARING CAPACITY EQUATION (Meyerhof, 1963)

qult = cNcscdcic + 1/2γBNrsrdrir + q'Nqsqdqiq = 2884.8 KN/㎡ , qa = 961.6 KN/㎡

where, q' : effective stress at the level of the bottom of the foundation
γ : unit weight of soil
B : width of foundation(=diameter for a circular foundation)
sc, sr, sq : shape factors
dc, dr, dq : depth factors
ic, ir, iq : load inclination factors
Nc, Nq, Nr : bearing capacity factors

1) Bearing Capacity Factors

Nq = eπtanΦtan2(45+Φ/2) = 14.7
Nc = (Nq-1)cotΦ = 25.8
Nr = (Nq-1)tan(1.4Φ) = 11.2

2) Shape, Depth, and Inclination Factors

① shape factors
sc = 1 + 0.2Kp(B/L) = 1.100
sr = sq = 1.0 = 1.000 (Φ = 0o)
sr = sq = 1 + 0.1Kp(B/L) = 1.000 (Φ ≥ 10o)
2
where, Kp = tan (45+Φ/2) = 2.8

② depth factors
dc = 1 + 0.2Kp1/2(Df/B) = 1.100
dr = dq = 1.0 = 1.000 (Φ = 0o)
dr = dq = 1 + 0.1Kp1/2(Df/B) = = 1.100 (Φ ≥ 10o)

③ load inclination factors


ic = iq = (1-α/90o)2 = 1.000
ir = (1-α/Φ)2 = 1.000
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4.15 Bearing Capacity - Bowles, 1977

qa(kN/㎡) = 11.98 Ncor((3.28B+1)/3.28B)2 Fd(Se/25.4) for B > 1.22m


3.28 x 1.8 + 1 25.4
= 11.98 x 54 ( )2 x 1.11 x ( )
3.28 x 1.8 25.4
= 992.9 KN/m2

where, Ncor= 54.0 (Investigations p.12)


B : width of foundation = 1.8 m
Df : depth of foundation = 0.6 m
Fd : depth factor = 1 + 0.33(Df/B) = 1.11 m
Se : tolerable settlement = 25.4 mm

4.16 Bearing capacity From Soil Investigation Report

TABLE 23. Allowable bearing capacity, qa (sandstone)

B (m) qa (kPa)
<2 261
3 315
4 372
5 430
6 488
7 547
8 606
B = Foundation lower dimension
qa = Allowable bearing capacity for rectangular footing (B/L=0.25)

4.17 Comparison table for bearing capacity

Meyerhof Bowles Soil Investigation report


2 2
qa = 961.6 kN/m qa = 992.9 kN/m qa = 261.0 kN/m2

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4.18 Soil Bearing Calculation(PIPE SUPPORT 1)

4.19 Applied Equation

1) Meyerhof, 1963

- Braja M.Das: Principles of Foundation Engineering 4th Edition, p166

qult = cNcscdcic + 1/2γBNrsrdrir + q'Nqsqdqiq

where, c: cohesion
q' : effective stress at the level of the bottom of the foundation
γ : unit weight of soil
B : width of foundation(=diameter for a circular foundation)
sc, sr, sq : shape factors
dc, dr, dq : depth factors
ic, ir, iq : load inclination factors
Nc, Nq, Nr : bearing capacity factors

2) Bowles, 1977

- Braja M.Das: Principles of Foundation Engineering 4th Edition, p259

qa(kN/㎡) = 19.16 NcorFd(Se/25.4) for B ≤ 1.22m

qa(kN/㎡) = 11.98 Ncor((3.28B+1)/3.28B)2 Fd(Se/25.4) for B > 1.22m

where,
Fd : depth factor = 1 + 0.33(Df/B) ≤ 1.33
Se : tolerable settlement, in mm

BH-005
0
silty sand with gravels, brown, dry 39
Rounded to subangular gravels in sandy matrix,
1
yellow to brown, moist
2 60
F.G.L=E.L 258.25m
E.L 257.6m 3
4
Fine sand with some gravels, brown, moist, dense to
very dense
5
N>100
6
G.W.L = E.L 253.502m 7
8
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4.20 Bearing Capacity - Meyerhof, 1963

1) Design Factor

B L c φ γt Load
Classification Water Table F.S Df
(m) (m) (KN/㎡) (deg) (KN/㎥) Inclination
Shallow
2.16 2.80 82.74 28 20.0 EL. 253.5 3 0 0.7
Foundation

2) THE GENERAL BEARING CAPACITY EQUATION (Meyerhof, 1963)

qult = cNcscdcic + 1/2γBNrsrdrir + q'Nqsqdqiq = 3699.3 KN/㎡ , qa = 1233.1 KN/㎡

where, q' : effective stress at the level of the bottom of the foundation
γ : unit weight of soil
B : width of foundation(=diameter for a circular foundation)
sc, sr, sq : shape factors
dc, dr, dq : depth factors
ic, ir, iq : load inclination factors
Nc, Nq, Nr : bearing capacity factors

1) Bearing Capacity Factors

Nq = eπtanΦtan2(45+Φ/2) = 14.7
Nc = (Nq-1)cotΦ = 25.8
Nr = (Nq-1)tan(1.4Φ) = 11.2

2) Shape, Depth, and Inclination Factors

① shape factors
sc = 1 + 0.2Kp(B/L) = 1.400
sr = sq = 1.0 = 1.000 (Φ = 0o)
sr = sq = 1 + 0.1Kp(B/L) = 1.200 (Φ ≥ 10o)
2
where, Kp = tan (45+Φ/2) = 2.8

② depth factors
dc = 1 + 0.2Kp1/2(Df/B) = 1.100
dr = dq = 1.0 = 1.000 (Φ = 0o)
dr = dq = 1 + 0.1Kp1/2(Df/B) = = 1.100 (Φ ≥ 10o)

③ load inclination factors


ic = iq = (1-α/90o)2 = 1.000
ir = (1-α/Φ)2 = 1.000
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4.21 Bearing Capacity - Bowles, 1977

qa(kN/㎡) = 11.98 Ncor((3.28B+1)/3.28B)2 Fd(Se/25.4) for B > 1.22m


3.28 x 2.2 + 1 25.4
= 11.98 x 54 ( )2 x 1.10 x ( )
3.28 x 2.2 25.4
= 926.1 KN/m2

where, Ncor= 54.0 (Investigations p.12)


B : width of foundation = 2.2 m
Df : depth of foundation = 0.7 m
Fd : depth factor = 1 + 0.33(Df/B) = 1.10 m
Se : tolerable settlement = 25.4 mm

4.22 Bearing capacity From Soil Investigation Report

TABLE 23. Allowable bearing capacity, qa (sandstone)

B (m) qa (kPa)
<2 261
3 315
4 372
5 430
6 488
7 547
8 606
B = Foundation lower dimension
qa = Allowable bearing capacity for rectangular footing (B/L=0.25)

4.23 Comparison table for bearing capacity

Meyerhof Bowles Soil Investigation report


2 2
qa = 1233.1 kN/m qa = 926.1 kN/m qa = 261.0 kN/m2

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4.24 Soil Bearing Calculation(PIPE SUPPORT 2)

4.25 Applied Equation

1) Meyerhof, 1963

- Braja M.Das: Principles of Foundation Engineering 4th Edition, p166

qult = cNcscdcic + 1/2γBNrsrdrir + q'Nqsqdqiq

where, c: cohesion
q' : effective stress at the level of the bottom of the foundation
γ : unit weight of soil
B : width of foundation(=diameter for a circular foundation)
sc, sr, sq : shape factors
dc, dr, dq : depth factors
ic, ir, iq : load inclination factors
Nc, Nq, Nr : bearing capacity factors

2) Bowles, 1977

- Braja M.Das: Principles of Foundation Engineering 4th Edition, p259

qa(kN/㎡) = 19.16 NcorFd(Se/25.4) for B ≤ 1.22m

qa(kN/㎡) = 11.98 Ncor((3.28B+1)/3.28B)2 Fd(Se/25.4) for B > 1.22m

where,
Fd : depth factor = 1 + 0.33(Df/B) ≤ 1.33
Se : tolerable settlement, in mm

BH-005
0
silty sand with gravels, brown, dry
39
Rounded to subangular gravels in sandy matrix,
1
yellow to brown, moist
2 60
F.G.L=E.L 258.25m
E.L 257.75m 3
4
Fine sand with some gravels, brown, moist, dense to
very dense
5
N>100
6
G.W.L = E.L 253.502m 7
8
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4.26 Bearing Capacity - Meyerhof, 1963

1) Design Factor

B L c φ γt Load
Classification Water Table F.S Df
(m) (m) (KN/㎡) (deg) (KN/㎥) Inclination
Shallow
0.70 1.20 82.74 28 20.0 EL. 253.5 3 0 0.5
Foundation

2) THE GENERAL BEARING CAPACITY EQUATION (Meyerhof, 1963)

qult = cNcscdcic + 1/2γBNrsrdrir + q'Nqsqdqiq = 3575.9 KN/㎡ , qa = 1192.0 KN/㎡

where, q' : effective stress at the level of the bottom of the foundation
γ : unit weight of soil
B : width of foundation(=diameter for a circular foundation)
sc, sr, sq : shape factors
dc, dr, dq : depth factors
ic, ir, iq : load inclination factors
Nc, Nq, Nr : bearing capacity factors

1) Bearing Capacity Factors

Nq = eπtanΦtan2(45+Φ/2) = 14.7
Nc = (Nq-1)cotΦ = 25.8
Nr = (Nq-1)tan(1.4Φ) = 11.2

2) Shape, Depth, and Inclination Factors

① shape factors
sc = 1 + 0.2Kp(B/L) = 1.300
sr = sq = 1.0 = 1.000 (Φ = 0o)
sr = sq = 1 + 0.1Kp(B/L) = 1.200 (Φ ≥ 10o)
2
where, Kp = tan (45+Φ/2) = 2.8

② depth factors
dc = 1 + 0.2Kp1/2(Df/B) = 1.200
dr = dq = 1.0 = 1.000 (Φ = 0o)
dr = dq = 1 + 0.1Kp1/2(Df/B) = = 1.100 (Φ ≥ 10o)

③ load inclination factors


ic = iq = (1-α/90o)2 = 1.000
ir = (1-α/Φ)2 = 1.000
CONTRACTOR TERMOTASAJERO 2 CFPP PROJECT
REV.AB
HYUNDAI TITLE : DESIGN CALCULATION : COOLING TOWER BASIN

No. CALCULATION REF.

4.27 Bearing Capacity - Bowles, 1977

qa(kN/㎡) = 11.98 Ncor((3.28B+1)/3.28B)2 Fd(Se/25.4) for B > 1.22m


3.28 x 0.7 + 1 25.4
= 11.98 x 54 ( )2 x 1.24 x ( )
3.28 x 0.7 25.4
= 1,647.4 KN/m2

where, Ncor= 54.0 (Investigations p.12)


B : width of foundation = 0.7 m
Df : depth of foundation = 0.5 m
Fd : depth factor = 1 + 0.33(Df/B) = 1.24 m
Se : tolerable settlement = 25.4 mm

4.28 Bearing capacity From Soil Investigation Report

TABLE 23. Allowable bearing capacity, qa (sandstone)

B (m) qa (kPa)
<2 261
3 315
4 372
5 430
6 488
7 547
8 606
B = Foundation lower dimension
qa = Allowable bearing capacity for rectangular footing (B/L=0.25)

4.29 Comparison table for bearing capacity

Meyerhof Bowles Soil Investigation report


2 2
qa = 1192.0 kN/m qa = 1,647.4 kN/m qa = 261.0 kN/m2

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