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    Inspection and Test Plan For Induction Motor

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    muhammad wafi
    The document outlines an inspection and test plan for the manufacturing of an induction motor. It lists 40 separate inspection and test activities to be performed at various stages of manufacturing from pre-inspection to final testing. The plan specifies the reference documents, acceptance criteria, verification documents required, and responsibilities of the manufacturer, third party inspector, and client for each test and inspection activity. An abbreviations key at the bottom explains the different responsibility codes used in the plan such as hold points, witness points, and document reviews.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Inspection and Test Plan For Induction Motor

    Uploaded by

    muhammad wafi
    932 views5 pages
    The document outlines an inspection and test plan for the manufacturing of an induction motor. It lists 40 separate inspection and test activities to be performed at various stages of manufacturing from pre-inspection to final testing. The plan specifies the reference documents, acceptance criteria, verification documents required, and responsibilities of the manufacturer, third party inspector, and client for each test and inspection activity. An abbreviations key at the bottom explains the different responsibility codes used in the plan such as hold points, witness points, and document reviews.

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    Inspection and Test Plan for Induction Motor

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    The document outlines an inspection and test plan for the manufacturing of an induction motor. It lists 40 separate inspection and test activities to be performed at various stages of manufacturing from pre-inspection to final testing. The plan specifies the reference documents, acceptance criteria, verification documents required, and responsibilities of the manufacturer, third party inspector, and client for each test and inspection activity. An abbreviations key at the bottom explains the different responsibility codes used in the plan such as hold points, witness points, and document reviews.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    932 views5 pages

    Inspection and Test Plan For Induction Motor

    Uploaded by

    muhammad wafi
    The document outlines an inspection and test plan for the manufacturing of an induction motor. It lists 40 separate inspection and test activities to be performed at various stages of manufacturing from pre-inspection to final testing. The plan specifies the reference documents, acceptance criteria, verification documents required, and responsibilities of the manufacturer, third party inspector, and client for each test and inspection activity. An abbreviations key at the bottom explains the different responsibility codes used in the plan such as hold points, witness points, and document reviews.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    The document outlines an inspection and test plan for induction motors. It details various tests to be conducted at different stages of manufacturing along with acceptance criteria and verification documents.

    The inspection and test plan is to ensure quality control during the manufacturing of induction motors. It aims to check if the motors meet design specifications and standards at each stage of production.

    Some of the main inspections mentioned are material inspection, assembly inspection, motor tests like resistance test, dielectric test, vibration test, temperature rise test etc. and final inspection which includes checks for markings, packaging etc.

    www.inspection‐for‐industry.

    com
     Inspection and Test Plan for Induction Motor
    Activity By Remark
    No. Inspection and Test Plan Reference Document  Acceptance Criteria Verifying Document
    Manuf. TPI Client ‐

    1 Pre‐Inspection Meeting Spec. Spec. MOM H H H ‐

    Before Manufacturing 

    DWG, Design, DWG,
    2 IEC, ISO  IEC, ISO  H R A ‐
    Calculation Document Calculation book

    Motor Winding Resistance 
    3 IEC, ISO  IEC, ISO  Procedure H R A
    Test Procedure

    Motor No Load Test 
    4 IEC, ISO  IEC, ISO  Procedure H R A
    Procedure

    Motor Locked Rotor Test 
    5 IEC, ISO  IEC, ISO  Procedure H R A
    Procedure

    Motor Low Frequency 
    6 Locked Rotor Test  IEC, ISO  IEC, ISO  Procedure H R A
    Procedure

    Motor Determination of 
    7 IEC, ISO  IEC, ISO  Procedure H R A
    Characteristics Procedure

    Motor Temperature Rise 
    8 IEC, ISO  IEC, ISO  Procedure H R A
    Test Procedure

    1
    www.inspection‐for‐industry.com
    Motor Resistance Test 
    9 IEC, ISO  IEC, ISO  Procedure H R A
    Procedure

    Motor Dielectric Test 
    10 IEC, ISO  IEC, ISO  Procedure H R A
    Procedure

    Motor Vibration Test 
    11 IEC, ISO  IEC, ISO  Procedure H R A
    Procedure

    Motor Noise Test 
    12 IEC, ISO  IEC, ISO  Procedure H R A
    Procedure

    13 Painting Procedure SSPC SSPC Procedure H R A ‐

    Materials

    Original Material
    14 Raw Material Inspection ASTM ASTM H H ‐ ‐
    Certificates

    15 Review of Certificates ASTM ASTM Certificates H H ‐ ‐

    16 Material Identification ASTM ASTM Report H H ‐

    During Fabrication

    17 Assembly Inspection DWG DWG Report H SW ‐

    2
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    Checking of Outline 
    Dimensions, Interface 
    Dimensions, Bus Bar 
    18 DWG DWG Report H SW ‐
    Dimensions and 
    Clearances and other 
    Specified Dimensions

    Tightness/Torque of 
    19 Terminals and Degree of  DWG/Spec DWG/Spec Report H SW ‐
    Protection

    Checks that all 
    Instruments, Control 
    Switches, and etc. are 
    20 DWG/Spec DWG/Spec Report H SW ‐
    Correctly Rated and are 
    Correctly Located, with 
    Specified Labeling.

    Motor Winding Resistance 
    21 Procedure Procedure Report H H ‐
    Test 

    22 Motor No Load Test  Procedure Procedure Report H H ‐

    23 Motor Locked Rotor Test  Procedure Procedure Report H H ‐

    Motor Low Frequency 
    24 Procedure Procedure Report H H ‐
    Locked Rotor Test 

    3
    www.inspection‐for‐industry.com
    Motor Determination of 
    25 Procedure Procedure Report H H ‐
    Characteristics 

    26 Motor Temperature Rise  Procedure Procedure Report H H ‐

    27 Motor Resistance Test  Procedure Procedure Report H H ‐

    28 Motor Dielectric Test  Procedure Procedure Report H H ‐

    29 Motor Vibration Test  Procedure Procedure Report H H

    30 Motor Noise Test  Procedure Procedure Report H H ‐

    Final Inspection
    Final Visual &
    31 DWG DWG Report H H ‐ ‐
    Dimensional Check
    Surface Preparation and
    32 Procedure Procedure Report H W ‐ ‐
    Painting
    33 Check of Final Book Spec. Spec. DWG/ P.O H R ‐

    Documentation

    34 Inspection Reports Spec./DWG Spec./DWG Report H R ‐ ‐

    35 NCR Spec./DWG Spec./DWG Report H R ‐ ‐

    36 Review Final Data Report Spec./DWG Spec./DWG Report H R ‐ ‐

    Pre‐Shipment Inspection

    37 Preservation and Packing Spec./DWG Spec. Report H H ‐ ‐

    4
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    38 Marking Spec. Spec. Report H H ‐ ‐

    39 Loading Inspection Spec. Spec. Report H H ‐ ‐


    Shipping Document
    40 Procedure Spec. Packing List H H ‐ ‐
    Control
    Abbreviations: 

    H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test
    W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production;
    Client can waive this inspection based on his discretion and informs TPI Inspector accordingly.

    R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc.
    A: Approval 
    SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring; 
    For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.
    MOM: Minute of Meeting 

    P.O: Purchase Order

    for more information review following articles:
    http://www.inspection‐for‐industry.com/third‐party‐inspection‐for‐induction‐motor.html
    http://www.inspection‐for‐industry.com/inspection‐and‐test‐plan‐for‐induction‐motor.html

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