Inspection and Test Plan For Battery Charger PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 5
At a glance
Powered by AI
The document outlines an inspection and test plan for a battery charger before manufacturing. It details various inspections and tests that will be conducted at different stages of manufacturing to ensure quality.

The inspection and test plan is to ensure that the battery charger is manufactured according to specifications and design. It aims to check for quality at various stages from raw material inspection to final product inspection before shipping.

The different types of inspections mentioned are raw material inspection, assembly inspection, welding inspection, dimensional checks, insulation resistance tests, withstand voltage tests, etc.

www.inspectionforindustry.

com
InspectionandTestPlanforBatteryCharger
ActivityBy Remark
No. InspectionandTestPlan ReferenceDocument AcceptanceCriteria VerifyingDocument
Manuf. TPI Client

1 PreInspectionMeeting Spec. Spec. MOM H H H

BeforeManufacturing

DWG,Design, DWG,
2 IECandISO IECandISO H R A
CalculationDocument Calculationbook

3 WPS&PQR ASMEIX ASMEIX WeldingBook H R A


WelderQualification
4 ASMEIX ASMEIX Certificates H R
Certificates
5 NDTprocedures ASMEV ASMEV Procedures H R A
NDEPersonnel
6 ASMEIX ASMEIX Certificates H R
Certificates
InsulationResistanceTest
7 IECandISO IECandISO Procedure H R A
Procedure

WithstandVoltageTest
8 IECandISO IECandISO Procedure H R A
Procedure

9 SequenceTestProcedure IECandISO IECandISO Procedure H R A

ProtectionRelayTest
10 IECandISO IECandISO Procedure H R A
Procedure

TemperatureRiseTest
11 IECandISO IECandISO Procedure H R A
Procedure

1
www.inspectionforindustry.com
OperationalTest
12 IECandISO IECandISO Procedure H R A
Procedure
Performanceand
13 Functional IECandISO IECandISO Procedure H R A
TestProcedure
14 PaintingProcedure SSPC SSPC Procedure H R A

Materials

OriginalMaterial
15 RawMaterialInspection ASTM ASTM H H
Certificates

16 ReviewofCertificates ASTM ASTM Certificates H H

17 MaterialIdentification ASTM ASTM Report H H

DuringFabrication

18 AssemblyInspection DWG DWG Report H SW

WeldingInspectionfor
19 RequiredWelding WPS WPS Report H SW
Components

CheckingofOutline
Dimensions,Interface
Dimensions,BusBar
20 DWG DWG Report H SW
Dimensionsand
Clearancesandother
SpecifiedDimensions

2
www.inspectionforindustry.com
Tightness/Torqueof
21 TerminalsandDegreeof DWG/Spec DWG/Spec Report H SW
Protection

checksthatall
instruments,
compartments,control
22 switchesetc.arecorrectly DWG/Spec DWG/Spec Report H SW
ratedandarecorrectly
located,withspecified
labeling.

23 InsulationResistanceTest Procedure Procedure Report H H

WithstandVoltageTest
24 Procedure Procedure Report H H
(DielectricTest)

25 SequenceTest Procedure Procedure Report H H

26 ProtectionRelayTest Procedure Procedure Report H H

27 TemperatureRiseTest Procedure Procedure Report H H

28 OperationalTest Procedure Procedure Report H H

Performanceand
29 FunctionalTest Procedure Procedure Report H H

FinalInspection

3
www.inspectionforindustry.com
FinalVisual&
30 DWG DWG Report H H
DimensionalCheck
SurfacePreparationand
31 Procedure Procedure Report H W
Painting
32 CheckofFinalBook Spec. Spec. DWG/P.O H R

Documentation

33 InspectionReports Spec./DWG Spec./DWG Report H R

34 NCR Spec./DWG Spec./DWG Report H R

35 ReviewFinalDataReport Spec./DWG Spec./DWG Report H R

PreshipmentInspection

36 PreservationandPacking Spec. Spec. Report H H

37 Marking Spec. Spec. Report H H

38 LoadingInspection Spec. Spec. Report H H


ShippingDocument
39 Procedure Spec. PackingList H H
Control

Abbreviations:

H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest
W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;
ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.

R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.
A:Approval
SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;
ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.
MOM:MinuteofMeeting

4
www.inspectionforindustry.com
P.O:PurchaseOrder

formoreinformationreviewfollowingarticles:
http://www.inspectionforindustry.com/thirdpartyinspectionforbatterycharger.html
http://www.inspectionforindustry.com/inspectionandtestplanforbatterycharger.html

You might also like