INTERVAL COMPONENT EVENT

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D8R [DWJ]
Code Description
007 010 014 018 020 028 510
1000 ENGINE 12,000 12,000 - - 12,000 - -
1052 TURBOCHARGER 6,000 6,000 - - 6,000 - -
1256 FUEL TRANSFER PUMP 6,000 6,000 - - 6,000 - -
1290 UNIT INJECTOR 6,000 6,000 - - 6,000 - -
1353 RADIATOR 12,000 12,000 - - 12,000 - -
1361 WATER PUMP 6,000 6,000 - - 6,000 - -
1375 TC/TRANS OIL COOLER 6,000 6,000 - - 6,000 - -
1386 HYDRAULIC FAN MOTOR 8,000 8,000 - - 8,000 - -
1387 HYDRAULIC FAN PUMP 8,000 8,000 - - 8,000 8,000 -
1401 BATTERY - - - - - - 5,000
1405 ALTERNATOR 6,000 6,000 - - 6,000 - -
1453 ELECTRIC STARTING MOTOR 6,000 6,000 - - 6,000 - -
3010 TRANS, BEVEL & TFR GEARS 12,000 12,000 - - 12,000 12,000 -
3066 TRANSMISSION OIL PUMP 9,000 9,000 - - 9,000 - -
3101 TORQUE CONVERTER 12,000 12,000 - - 12,000 - -
3108 PUMP DRIVE 5,000 5,000 - - 5,000 - -
3253 DRIVE SHAFT 9,000 9,000 - - 9,000 - -
4050 FINAL DRIVE 13,000 13,000 - - 13,000 13,000 -
4131 DIFF STEERING DR & BRAKE 10,000 10,000 - - 10,000 10,000 -
4132 DIFF STRG PLAN & BRAKE 10,000 10,000 - - 10,000 10,000 -
4136 DIFF STEERING MOTOR 8,000 8,000 - - 8,000 8,000 -
4151 TRACK ROLLER FRAME - 6,000 - - - - -
4153 ROLLER FRAME PIVOT SHAFT 6,000 6,000 - - 6,000 - -
4154 CARRIER ROLLER 7,200 7,200 - - 7,200 - -
4155 SPROCKET SEGMENT - - - - - - 2,700
4157 TRACK ADJUSTER 6,000 6,000 6,000 - - - -
4159 IDLER/IDLER WHEEL 12,500 12,500 - - 12,500 - -
4170 TRACK ASSEMBLY - 5,000 - 5,000 - - 5,000
4172 TRACK SHOE - 5,000 - - - - -
4180 TRACK ROLLER 7,200 7,200 - - 7,200 - -
4306 STEERING PUMP 10,000 10,000 - - 10,000 10,000 -
5084 IMPLEMENT PUMP 10,000 10,000 - - 10,000 - -
5102 LIFT/HOIST CYLINDER 5,000 5,000 5,000 - 5,000 - -
5104 TILT CYLINDER 5,000 5,000 5,000 - 5,000 - -
5352 RIPPER LIFT CYLINDER 5,000 5,000 5,000 - 5,000 - -
5354 RIPPER PIN PUL CYLINDER 5,000 5,000 5,000 - 5,000 - -
5356 RIPPER TILT CYLINDER 5,000 5,000 5,000 - 5,000 - -
7206 EQUALIZER BAR 5,000 5,000 - - 5,000 - -

note:
-. 007 : RECONDITION AFTER FAILURE
-. 010 : REMOVE & INSTALL
-. 014 : REPLACE GASKET/RESEAL
-. 018 : TURN/REPOSITION
-. 020 : RECONDITION
-. 028 : REBEARING & RESEAL
-. 510 : REPLACE
 No Component Activity Hours
Engine & Related System
1 ENGINE Cleaning/washing 3
2 TURBOCHARGER Re-gasket 2
3 AFTERCOOLER Cleaning core 2
4 CYLINDER HEAD ASSEMBLY Re-gasket cylinder head, adjust valve 24
5 CRANKSHAFT -
6 PISTON & LINER -
7 FUEL TRANSFER PUMP Replace with reman 2
8 UNIT INJECTOR Replace injector sleve, replace injector assy reman 12
9 ENGINE OIL PUMP -
10 WATER PUMP Replace with reman 3
11 TC/TRANS OIL COOLER -
12 ENGINE OIL COOLER -
13 ALTERNATOR Replace with reman 2
14 ELECTRIC STARTING MOTOR -
15 RADIATOR Cleaning (Out site repair) 24
16 HYDRAULIC FAN MOTOR -
17 HYDRAULIC FAN PUMP -
18 BATTERY -
TRANSMISSION & DRIVE LINE
19 TRANS, BEVEL & TFR GEARS
20 BEVEL & TRANSFER GEARS
21 TRANSMISSION
22 TRANSMISSION CASE
23 TRANS HYDRAULIC CONTROL
24 TRANS, BEVEL & TFR GEARS
25 BEVEL & TRANSFER GEARS
26 TRANSMISSION
27 TRANSMISSION CASE
28 TRANS HYDRAULIC CONTROL
29 TRANSMISSION OIL PUMP
30 TORQUE CONVERTER
31 PUMP DRIVE
32 DRIVE SHAFT Replace spider joint 3
DRIVE TRAIN
33 FINAL DRIVE
34 DIFF STEERING DR & BRAKE
35 DIFF STEERING MOTOR
36 TRACK ROLLER FRAME Replace track roller 12
37 ROLLER FRAME PIVOT SHAFT
38 CARRIER ROLLER
39 SPROCKET SEGMENT
40 TRACK ADJUSTER RH Re-seal 6
 41 TRACK ADJUSTER LH Re-seal 6
42 IDLER/IDLER WHEEL
43 TRACK ASSEMBLY Remove install 2
44 TRACK SHOE Replace new shoe 24
45 STEERING PUMP
IMPLEMENT CONTROL
46 HYDRAULIC SYSTEM
47 IMPLEMENT PUMP
48 LIFT/HOIST CYLINDER RH Re-seal
49 LIFT/HOIST CYLINDER LH Re-seal
50 TILT CYLINDER Re-seal
51 RIPPER LIFT CYLINDER RH Re-seal
52 RIPPER LIFT CYLINDER LH Re-seal
53 RIPPER PIN PUL CYLINDER Re-seal
54 RIPPER TILT CYLINDER RH Re-seal
55 RIPPER TILT CYLINDER LH Re-seal
OTHER
56 EQUALIZER BAR Re-bushing
Manpower

2
1
1
3

1
3

1
 Man Standard Day 1 Day 2 Day 3 Day 4
No Component/Activity
Power Hrs 1 2 1 2 1 2 1
1 Washing unit 2 4 a
2 Reposition unit (Jacking & blocking) 3 4 a
3 Remove track link RH/LH 4 6 a
4 Remove blade assy 3 4 a
5 Remove, Lift cylinder RH 2 a
3
6 Remove, Lift cylinder RH 2 a
7 Remove, Lift cylinder tilt cylinder blade 2 a
3
8 Remove, Ripper lift cylinder RH 2 a
9 Remove, Ripper lift cylinder LH 2 a
10 Remove, Ripper pin pull cylinder 3 2 a
11 Remove, Ripper tilt cylinder RH 2 a
12 Remove, Ripper tilt cylinder LH 2 2 a
13 Remove track frame RH/LH 2 a
3
14 Reposition track frame, remove & install track roller 24 a
15 Remove engine upper guard 3 3
16 Remove cylinder head & replace injector sleeve 3 36
17 Replace gasket cylinder head 3 6
18 Install cylinder head, install new injector 36
3
19 Re-gasket turbocharger 4
20 Replace sleeve exhaust manifold 2 6
21 Adjust valve 2 3
22 Replace water pump assy 2 3
23 Replace alternator 1 3
24 Re-seal Lift cylinder RH 6
2
25 Re-seal Lift cylinder RH 6
26 Re-seal Lift cylinder tilt cylinder blade 6
2
27 Re-seal Ripper lift cylinder RH 6
28 Re-seal Ripper lift cylinder LH 6
2
29 Re-seal Ripper pin pull cylinder 6
30 Re-seal Ripper tilt cylinder RH 6
2
31 Re-seal Ripper tilt cylinder LH 6
32 Install Lift cylinder RH 4
3
33 Install Lift cylinder RH 4
34 Install cylinder tilt cylinder blade & connecting blade 3 4
35 Install Ripper lift cylinder RH 4
3
36 Install Ripper lift cylinder LH 4
37 Install Ripper pin pull cylinder 4
38 Install Ripper tilt cylinder RH 3 4
39 Install Ripper tilt cylinder LH 4
40 Re-seal pivot shaft RH/LH 3 12
41 Reseal track adjuster RH/LH 3 12
42 Install track frame RH/LH 3 24
43 Install track link RH/LH 3 12
44 Adjust track & finishing 3 3
45 Service 6000 Hrs 8
46 Download data 3 1
47 Pre-release & finishing 3
315
Day 4 Day 5 Day 6 Day 7 Day 8 Day 9 Day 10 Day 11 Day 12 Day 13 Day 14 Day 15 Day 16

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 LIST MIDLIFE PART WDZ003 (D8R)
No MOL P Number P Description Qty Uom FPB PO Supply BO
1 1001425 3145462 SEGMENT 10 PCS 2470
2 1001425 5P7665/7H36BOLT/Nut 70 PCS 2470
3 1001425 2460779 TRACK ROLLER 8 PCS 2470
4 1001425 2460775 TRACK ROLLER 8 PCS 2470
5 1001425 5P8249 WASHER 20 PCS
6 1001425 6V5841 WASHER (NORD LOCK) 70 PCS
7 1001425 3J7354 O-RING 15 PCS 2507
8 1001425 4J3477 O-RING 15 PCS 2507
9 1001425 6V8398 O-RING 15 PCS 2507
10 1001425 6T1140 BOLT TRACK ROLLER 64 PCS 2470
11 1001428 0S0484 BOLT 16 PCS 2468
12 1001428 5P7213 WASHER 16 PCS 2468
13 1001430 2195743 PIN 1 PCS 2469
14 1001430 3T5294 SPACER 2 PCS 2469
15 1001430 8S2331 BOLT 2 PCS 2469
16 1001430 8T2502 BOLT 2 PCS 2469
17 1001430 2195735 PIN 2 PCS 2469
18 1001430 2M3530 BOLT 4 PCS 2469
19 1001430 2S1356 NUT FULL 4 PCS 2469
20 1001430 7X0531 WASHER 8 PCS 2469
21 1001482 1835106 COMPRESSOR GP REFRIGERANT 1 PCS 2513
22 1001482 10R9097 ALTERNATOR - Reman 1 PCS 2513
23 1001482 2292759 SEAL KIT 1 PCS 2513
24 1001482 2292759 SEAL KIT 1 PCS 2513
25 1001482 20R1525 PUMP GP TRANSFER 1 PCS 2513
26 1001482 2442067 SEAL KIT 1 PCS 2513
27 1001482 2442067 SEAL KIT 1 PCS 2513
28 1001482 2404819 SEAL KIT 1 PCS 2513
29 1001482 2442050 SEAL KIT 1 PCS 2513
30 1001482 2442050 SEAL KIT 1 PCS 2513
31 1001482 1J2674 RING WEAR 1 PCS 2513
32 1001482 8C5245 RING WEAR 1 PCS 2513
33 1001482 8T1790 SEAL AS 1 PCS 2513
34 1001482 8T8381 SEAL AS 1 PCS 2513
35 1001482 1583027 RING BACKUP 1 PCS 2513
36 1001483 3119316 SEAL AS BUFFER 1 PCS 2514
37 1001483 3119317 SEAL U CAP 1 PCS 2514
38 1001483 5P7593 SEAL ORING 1 PCS 2514
39 1001483 7J3297 BEARING 1 PCS 2514
40 1001483 1U2182 BUSHING 2 PCS 2514
41 1001483 3119318 SEAL WIPER 1 PCS 2514
42 1001483 1M1571 RING WEAR 4 PCS 2514
43 1001483 8T2185 SEAL U CAP 2 PCS 2514
44 1001483 9W6074 RETAINER 2 PCS 2514
45 1001483 8H8830 RING RETAINING 2 PCS 2514
46 1001483 7G7379 BEARING 2 PCS 2514
47 1001483 9X4584 SEAL AS 2 PCS 2514
48 1001483 3T5898 RING RETAINING 2 PCS 2514
 49 1001483 9W3301 RING RETAINING 2 PCS 2514
50 1001483 20R8047 INJECTOR 6 PCS 2514
51 1001483 9P0356 SPIDER JOINT 2 PCS 2514
52 1001483 10R0484 Pump Gp Water (Reman) 1 PCS 2514
53 1001537 3299268 SHOE TRACK 88 PCS
54 1001537 6V1723 BOLT TRACK 344 PCS
55 1001537 7G6442 NUT TRACK 344 PCS
56 1001537 9S8258 SEAL O-RING 4 PCS
57 1001537 4K1388 SEAL O-RING 4 PCS
58 1001537 2D1690 SEAL RING 4 PCS
59 1001537 8E0719 RING THRUST 4 PCS
60 1001537 5P5374 SEAL O-RING 4 PCS
61 1001537 7T1151 SEAL AS 4 PCS
62 1001537 6V3263 SEAL O-RING 4 PCS
63 1001538 1065534 DRYER 1 PCS 2612
64 1001538 4542948 FAN AS CONDENSOR 2 PCS 2612
65 1001538 4702179  CONDENSOR GP REFRIGRANT 1 PCS 2612
66 1001538 4741947 HOSE AS 1 PCS 2612
67 1001538 3270282 SEAL INTEGRAL 3 PCS 2612
68 1001538 4922894 HOSE AS 1 PCS 2612
69 1001538 9X7383 SEAL O-RING 4 PCS 2612
70 1001538 4922895 HOSE AS 1 PCS 2612
71 1001538 4923473 HOSE AS 1 PCS 2612
72 1001538 9X7380 SEAL O-RING 4 PCS 2612
73 1001538 4923475 HOSE AS 1 PCS 2612
74 1001538 9X7378 SEAL O-RING 4 PCS 2612
75 1001538 4876269 HOSE AS 1 PCS 2612
76 1001538 9X7381 SEAL O-RING 1 PCS 2612
77 1001538 4J0520 SEAL O-RING 10 PCS 2612
78 1001538 2385080 SEAL O-RING 4 PCS 2612
79 1001538 2147568 SEAL O-RING 4 PCS 2612
80 1001538 2287090 SEAL O-RING 8 PCS 2612
81 1001538 1075769 SEAL O-RING 4 PCS 2612
82 1001538 3J8500 RING RETAINING 2 PCS 2612
83 1001538 3533679 SEAL LIP TYPE 2 PCS 2612
84 1001538 5F3106 SEAL ORING 2 PCS 2612
85 1001538 1618068 SEAL ORING 3 PCS 2612
86 1001538 2682960 CLAMP COMPRESOR 1 PCS 2612
87 1001538 9N2038 CLAMP TURBINE 1 PCS 2612
88 1001538 3571752 GASKET TURBOCHARGER 1 PCS 2612
89 1001538 3570351 STUD TUPPERLOCK 4 PCS 2612
90 1001538 2287091 SEAL ORING 3 PCS 2612
91 1001538 2385080 SEAL ORING 3 PCS 2612
92 1001538 3752467 LOCKNUT FLANGE 4 PCS 2612
93 1001538 2109246 SEAL O-RING 3 PCS 2612
94 1001538 7N7559 GASKET 1 PCS 2612
95 1001538 4P4460 GASKET 1 PCS 2612
96 1001538 2303728 SEAL O-RING 6 PCS 2612
97 1001538 2303775 SEAL O-RING 6 PCS 2612
98 1001538 9X7317 SEAL O-RING 6 PCS 2612
99 1001538 2429537 SEAL-VALVE COVER 6 PCS 2612
100 1001538 6I4421 PLATE SPACER 1 PCS 2612
101 1001538 1422329 SEAL 1 PCS 2612
102 1001538 2245122 GASKET CYLINDER HEAD 1 PCS 2612
103 1001538 2720390 SEAL COVER VALVE 1 PCS 2612
104 1001538 2818261 SLEEVE AS EXHAUST 6 PCS 2612
105 1001538 2N2766 LOCKNUT FLANGE 12 PCS 2612
106 1001538 1061792 STUDTAPERLOCK 12 PCS 2612
107 1001538 1W3088 CLAMP MUFFLER 1 PCS 2612
108 1001538 9N1941 CLAMP TURBINE 1 PCS 2612
109 1001538 2634920 SLEEVE INJECTOR 6 PCS 2612
110 1001538 9X7430 SEAL O-RING 6 PCS 2612
111 1001538 1662904 SEAL O-RING 12 PCS 2612
112 1001538 0S0484 BOLT 16 PCS 2612
113 1001538 5P7213 WASHER 16 PCS 2612
114 1001538 9M3786 SEAL -ORING 2 PCS 2612
115 1001538 1223772 SEAL -ORING 2 PCS 2612
116 1001538 1090077 SEAL -ORING 2 PCS 2612
TOTAL COST
 Unit price Total price
Rp 650,000 Rp 6,500,000
Rp 45,000 Rp 3,150,000
Rp 3,900,000 Rp 31,200,000
Rp 4,150,000 Rp 33,200,000
Rp -
Rp -
Rp -
Rp -
Rp -
Rp 90,000 Rp 5,760,000
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp 16,646,071 Rp 16,646,071
Rp 16,010,570 Rp 16,010,570
Rp 4,831,392 Rp 4,831,392
Rp 4,831,392 Rp 4,831,392
Rp 3,692,220 Rp 3,692,220
Rp 6,473,386 Rp 6,473,386
Rp 6,473,386 Rp 6,473,386
Rp 1,842,641 Rp 1,842,641
Rp 6,403,152 Rp 6,403,152
Rp 6,403,152 Rp 6,403,152
Rp 770,587 Rp 770,587
Rp 191,868 Rp 191,868
Rp 1,045,008 Rp 1,045,008
Rp 169,920 Rp 169,920
Rp 563,568 Rp 563,568
Rp 573,197 Rp 573,197
Rp 420,694 Rp 420,694
Rp 128,148 Rp 128,148
Rp 7,636,205 Rp 7,636,205
Rp 909,780 Rp 1,819,560
Rp 498,149 Rp 498,149
Rp 408,233 Rp 1,632,932
Rp 471,386 Rp 942,772
Rp 23,506 Rp 47,012
Rp 116,537 Rp 233,074
Rp 3,329,441 Rp 6,658,882
Rp 5,508,948 Rp 11,017,896
Rp 1,961,302 Rp 3,922,604
Rp 917,710 Rp 1,835,420
Rp 12,705,060 Rp 76,230,360
Rp 1,867,279 Rp 3,734,558
Rp 11,951,748 Rp 11,951,748
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
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Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
Rp -
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Rp -
Rp -
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Rp -
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Rp -
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Rp -
Rp -
Rp -
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Rp -
Rp 285,441,524