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View from the front of the car

Forward clutch Reverse clutch

Parking brake

0834-001

View from the left side of the car

Torque converter

Gearbox distributor

0834-002

- 1-
 1
A

B
6

C
3
C

8
4

A
T4GC-03-09-003C

1 - Breather 3 - Distributor 5 - Feed pump 7 - Rotation sensor (B)

2 - From oil cooler 4 - Oil supply port 6 - Rotation sensor (A) 8 - Machine motion sensor

- 2-
View from the right side of the car

Engine speed sensor.

(Speed sensor on
at the entrance

torque converter)

Intermediate shaft sensor

Speed sensor on
exit
torque converter
Motion Sensor

0834-003

View from the back of the car

Master disk

3 and 4 speed clutch Clutch 1 and 2 speeds

0834-004

- 3-
 1

Ｄ Ｄ

9E

8E

4
E 7 6

E (increased)
5

T4GC-03-09-004C

DD

1 - Engine speed sensor 4 - Filter mesh 7 - Hole for sensor

oil pressure
2 - Suction pipe 5 - To oil cooler 8 - Safety
valve
3 - Hose 6 - Boss for the weekend 9 - Spring
channel
torque converter

- 4-
Suction line strainer

0834-005

Feed pump

0834-006

- 5-
 3 21

4
5
3
6
7
10 8

9
eleven

Strainer on
suction line

T4GC-03-09-005C

1 - Measurement channel 4- Measurement channel 7- Measurement channel 10 - Liquid outlet channel

pressure at the inlet to clutch pressure pressure in the 2nd gear to turn off
the torque converter forward travel clutch parking brake
2 - Control valve 5- Measurement channel 8- Measurement channel 11 - Pressure sensor channel in
reverse clutch pressure pressure in the 3rd gear parking system
clutch brakes
3 - Output channel 6- Measurement channel 9- Measurement channel
pressure regulator 1st gear clutch pressure 4th gear clutch pressure

- 6-
Removal: Pump drive shaft

Pump drive shaft

0834-009

Removal: Drive disc

When removing, tap the shaft

plastic hammer

0834-011

- 7-
 44

Master disk

W4GC-03-02-169

- 8-
Pump drive shaft

0834-013

Pump drive shaft

0834-014

- 9-
 44

W4GC-03-02-169

- 10-
Removal: Distributor cover

1st and 2nd gear distributor cap

3rd and 4th gear distributor cap

0834-015

Sealing ring

Tapered roller bearing thrust surface

0834-016

- eleven-
 1
Sectional view of the gearbox

2
14

BB※

13

12

eleven

10

9
7 6

A.A.※
8
CC※ T4GC-03-09-006C
15 16

1 - Feed pump 5 - Parking brake 9 - Rear output shaft flange 13 - Torque converter

2 - Pump drive shaft 6 - Front flange 10 - Clutch 1st and 2nd gears 14 - Reverse clutch
output shaft
3 - Forward clutch 7- Output shaft 11 - Distributor cap 12 - 15 - Distributor cover 16 - 3rd
4 - Distributor cap 8 - Drain plug Intermediate shaft and 4th gear clutch

- 12-
Shims (to pre-adjust the clamping force when installing tapered roller bearings)

3rd and 4th gear clutch shaft Clutch shaft 1st and 2nd gears

Adjusting shim

0834-017

Distributor cap. Inside.

Clutch oil passages

0834-018

- 13-
- 14-
Removal: Torque converter housing

Frame
hydrotrans
formatter

Unscrew the bolt

0834-019

Unscrew the bolt

0834-020

- 15-
 13

10 eleven 12

外し 外し

4 3 2

6 5 A.A.※ T4GC-03-09-006RC

- 16-
Removal: Torque converter housing with eye bolts

3 point lift

0834-021

Torque converter housing (Bottom view)

Retainer

Guide
for lubrication

Primary gear

0834-022

- 17-
 33 34 35 36 37
124 38 39 40 41 42 43 44
32

45

46

47

48

49

126 141, 142

125 W4GC-03-02-003
Section AA

32 - Torque converter in 38 - Gear 44 - Shaft 124 - Shaft

collection

33 - Ball bearing 39 - Bearing 45 - Forward clutch in 125 - Bolt (9 pcs)

collection
34 - Feeder gear 40 - Spacer 46 - Intermediate shaft in 126 - Washer (9 pcs)
pump collection

35 - Feed pump shaft 41 - Retaining ring 47 - Adjusting 141 - Bolt (3 pcs)

gaskets
36 - Ball bearing 42 - Bearing 48 - Intermediate cover 142 - Washer (3 pcs)
shaft
37 - Retaining ring 43 - Retaining ring 49 - Stopper

- 18-
Removal: Primary gear bearing

Bearing

Primary gear

0834-025

Primary gear and related parts

Bearing

Spacers
Gear Retaining ring

0834-026

- 19-
 33 34 35 36 37
124 38 39 40 41 42 43 44
32

45

46

47

48

49

126 141, 142

125 W4GC-03-02-003
A.A.

32 - Torque converter in 38 - Gear 44 - Shaft 124 - Shaft

collection
33 - Ball bearing 39 - Bearing 45 - Forward clutch in 125 - Bolt (9 pcs)
collection

34 - Feeder gear 40 - Spacer 46 - Intermediate shaft in 126 - Washer (9 pcs)

pump collection

35 - Feed pump shaft 41 - Retaining ring 47 - Adjusting 141 - Bolt (3 pcs)

gaskets
36 - Ball bearing 42 - Bearing 48 - Intermediate cover 142 - Washer ((3 pcs)
shaft
37 - Retaining ring 43 - Retaining ring 49 - Stopper

- 20-
Lubrication guide

Gear and
guide
for lubrication

0834-027

- 21-
 33 34 35 36 37
124 38 39 40 41 42 43 44
32

45
Guide

46

47

48

49

Gear bearing lubrication

126 141, 142

125 W4GC-03-02-003
A.A.

32 - Torque converter in 44 - Gear 44 - Shaft 124 - Shaft

collection
33 - Ball bearing 45 - Bearing 45 - Forward clutch in 125 - Bolt (9 pcs)
collection

34 - Feeder gear 46 - Spacer 46 - Intermediate shaft in 126 - Washer (9 pcs)

pump collection

35 - Feed pump shaft 47 - Retaining ring 47 - Adjusting 141 - Bolt (3 pcs)

gaskets
36 - Ball bearing 48 - Bearing 48 - Intermediate cover 142 - Washer ((3 pcs)
shaft
37 - Retaining ring 49 - Retaining ring 49 - Stopper

- 22-
Dismantling: Stopper

Reverse gear lubrication

nozzle

Reverse gear lubrication

nozzle

0834-028

Dismantling: torque converter assembly (after removing the

stopper)
Torque converter

- 23-
 0834-029

33 34 35 36 37
124 38 39 40 41 42 43 44
32

45

46

47

48

49

126 141, 142

125 W4GC-03-02-003
A.A.

32 - Torque converter in 38 - Gear 44 - Shaft 127 - Shaft

collection

33 - Ball bearing 39 - Bearing 45 - Forward clutch in 128 - Bolt (9 pcs)

collection

34 - Feeder gear 40 - Spacer 46 - Intermediate shaft in 129 - Washer (9 pcs)

pump collection

35 - Feed pump shaft 41 - Retaining ring 47 - Adjusting 141 - Bolt (3 pcs)

gaskets
36 - Ball bearing 42 - Bearing 48 - Intermediate cover 142 - Washer ((3 pcs)
shaft
37 - Retaining ring 43 - Retaining ring 49 - Stopper

- 24-
Torque converter oil channels

Inlet oil channel

Pump drive gear

0834-030

Oil drain channel

Breather pipe

Gear
Feed channel pump drive
oils

0834-031

- 25-
 Oil supply

Oil drain

W4GC-03-02-059

- 26-
 Pump gear lubrication nozzle

0834-032

Torque converter check valve

Check valve

0834-033

- 27-
 13

25 14

15
24
16
23
17
22
18

123

19
21

120, 121
20

129

W4GC-03-02-002

Grease guide

Back
valve

FF W4GC-03-02-005A

- 28-
Torque converter check valve

Spring Saddle Ball

0834-034

Breather

Filter

0834-035

- 29-
 101 102 103 104

97 96 95 94

105

106 E.E.

FF
98 99 100
W4GC-03-02-005B

90 - Reverse clutch 95 - Ball 99 - Spring seat 103 - Reverse gear

collection

91 - Bearing 96 - Spring 100 - Saddle 104 - Spacer

92 - Overdrive 97 - O-ring 98 - Plug 101 - Ball 105 - Shaft
93 - Clutch 3rd and 4th gears 102 - Bearing 106 - Adjusting
collection gaskets

94 - Bracket

- thirty-
Couplings
3rd and 4th gear clutch

Rear clutch
1st and 2nd gear clutch progress

Intermediate
shaft

Forward clutch

Reverse gear

0834-036

Removal: Intermediate gear

0834-037

- 31-
 Gear
Primary
reverse
gear

Forward clutch
Reverse clutch

Intermediate
gear

1st and 2nd gear clutch 3rd and 4th gear clutch

Secondary
gear

T4GC-03-09-002

Transmission Gears (View from

the front of the machine)

- 32-
Intermediate shaft assembly.

0834-038

Reverse gear shaft. Selection of tuning shims

- 33-
 0834-039

Intermediate shaft
collection

W4GC-03-02-003

- 34-
Removal: Reverse gear shaft

Reverse hammer

Gear shaft
reverse

0834-040

Reverse gear shaft

Lubrication channel
bearing

Ball

0834-041

- 35-
 W4GC-03-02-166R

101 102 103 104

105

106 Section EE
W4GC-03-02-005

101 - Ball 103 - Reverse gear 105 - Shaft

102 - Bearing 104 - Spacer 106 - Adjustment
pad

- 36-
Removal: Reverse clutch

0834-042

Reverse gear and related parts

Reverse gear

Spacer Bearing Spacer Bearing

0834-043

- 37-
When dismantling the reverse clutch assembly, you must carefully remove the reverse gear as shown in the
figure.

- 38-
Forward clutch shaft assembly

0834-044

Reverse clutch shaft assembly

0834-045

- 39-
Sectional view of the gearbox

Reverse clutch
coupling
forward travel

BB※

T4GC-03-09-006RCA

- 40-
3rd and 4th gear clutch shaft

0834-046

3rd and 4th gear clutch shaft

Lubrication channel
(small hole)

0834-047

- 41-
Sectional view of the gearbox

BB※

Stub

A.A.※
3rd and 4th gear clutch T4GC-03-09-006C

CC※

- 42-
Clutch shaft 1st and 2nd gears

0834-048

Clutch shaft 1st and 2nd gears

Lubrication channel
(big hole)
0834-049

- 43-
Sectional view of the gearbox

BB※

Stub

1st and 2nd gear clutch

A.A.※
T4GC-03-09-006C

CC※

- 44-
Secondary gear
Secondary gear 3rd and 4th
gear

Secondary gear 1st and 2nd

gear

3rd and 4th gear output shaft

0834-050

Secondary Flange (Rear of Machine)

0834-051

- 45-
 Primary
gear Reverse gear

Forward clutch

coupling
reverse

Intermediate
gear

1st and 2nd gear clutch 3rd and 4th gear clutch

Secondary
gear

T4GC-03-09-002

Secondary gear 1st and 2nd

gear

Secondary gear 3rd and 4th

gear

3rd and 4th gear clutch assembly

1st and 2nd gear clutch assembly

Rear flange
secondary shaft
91

93CC 92
W4GC-03-02-170 W4GC-03-02-005D
Gear secondary
3rd and 4th gear shaft Gear secondary
1st and 2nd gear shaft

- 46-
 Sealing ring

0834-052

Spacer

0834-053

- 47-
- 48-
 Retaining ring

0834-054

Parking brake

Parking brake

0834-055

- 49-
 1
Sectional view of the gearbox

2
14

BB※

13

Parking
brake

12

eleven

Piston
10

9
7 6

A.A.※
8
CC※ T4GC-03-09-006C
15 16

1 - Feed pump 5 - Parking brake 9 - Rear flange 13 - Torque converter

secondary shaft
2 - Pump drive shaft 6 - Front flange 10 - Clutch 1st and 2nd gears 14 - Reverse clutch
secondary shaft
3 - Forward clutch 7 - Secondary shaft 11 - Distributor cap 12 - 15 - Distributor cover 16 - 3rd
4 - Distributor cap 8 - Drain plug Intermediate shaft and 4th gear clutch

- 50-
Piston

Piston

0834-056

Disc hub

1st and 2nd gear shaft

Disc hub

0834-057

- 51-
 50 53 54 56

57

62(Disc hub)
63

52

W4GC-03-02-170

- 52-
Disc hub

End cap

Hub
disk

0834-058

Discs and end cap

End cap Disk

0834-059

- 53-
- 54-
Lid

Lid

0834-060

Cover (inside)

Blind holes

0834-061

- 55-
 Lid
ATTENTION: Since the spring force is high,
57
Loosening the bolts (133) quickly can be
dangerous. Loosen bolt (133) gradually 133
until spring force decreases.

46. Place the brake assembly on the workbench. Loosen the 56

bolts (132 / 2 pcs.) one by one and remove the cover (57)
from the piston body (56). W4GC-03-02-04

：19 mm

- 56-
Springs

Piston Spring

Piston body
0834-062

Piston

Surface/Pressure
disinhibition

Half rings

0834-063

- 57-
 60(Spring)

61(Piston)

56(Piston body)

W4GC-03-02-045

- 58-
Piston body

Channel for supplying brake release pressure

0834-064

Output shaft flange (front of machine)

0834-065

- 59-
 56(Piston body)

61(Piston)
64(Half ring)

65(Half ring)

66(Sealing
ring)

Front output
flange

W4GC-03-02-170

- 60-
 0834-066

Seal cover

0834-067

- 61-
 68(Flange)

71(Output shaft)

Seal cover W4GC-03-02-170

78

- 62-
Removing the output shaft

0834-070

The outlet flange must be removed before pressing.

0834-071

- 63-
Push the output shaft using a hydraulic press as shown in the figure.

The flange, seal cover, spacer ring and retaining ring can be removed before removing the output shaft.

Refer to pages 51 and 55.

Seal cover

Flange

Hydraulic force
press

Intermediate ring
(Shaft)

W4GC-03-02-170
Retaining ring

- 64-
Lay sleepers for shock absorption.

Sleepers

0834-072

Output shaft

0834-073

- 65-
Transmission section
1

2
14

Section BB※

13

12

eleven

10

9
(Shaft)
7

These parts remain in the back cover

Section AA※
T4GC-03-09-006RCA

- 66-
Bearing removal

0834-074

Output shaft & other parts

Bearing Intermediate Shaft

ring

0834-076

- 67-
- 68-
Rear body

Release bolt

0834-078

0834-079

- 69-
 Connector plane

50

71

76
77
W4GC-03-02-170

79 78

- 70-
Back cover

Gears 3.4 gears

Gears 1,2 gears

Gear
downward
transfers

Plate
oil deflector

0834-082

Oil deflector plate

Increasing
Downward broadcast
broadcast

0834-083

- 71-
 (Gears 1,2 gears)

(Downgrade
broadcast)

(Increasing Oil deflector

broadcast) W4GC-03-02-004

- 72-
Downshift

0834-084

Reduction gear (Output shaft)

Spacer

0834-085

- 73-
- 74-
Output shaft 3.4 gears and overdrive
Output shaft 3.4 gears

Overdrive

0834-086

Overdrive (Output Shaft)

0834-087

- 75-
- 76-
Gear 3.4 gears

0834-088

Gear 3.4 gears

0834-089

- 77-
- 78-
Gear 1.2 gears

0834-090

Gear 1.2 gears

Hole for
spline lubrication

0834-091

- 79-
- 80-
Gear 1.2 gears

0834-092

Output shaft bearing

0834-093

- 81-
The gap-fitted bearing (its outer ring) can be removed manually.

- 82-
Bearing

0834-094

Bearing

Output shaft Bearing

0834-095

- 83-
The bearing is fitted with an interference fit (inner ring)

- 84-
Removal: idle shaft cover

idle shaft cover

0834-096

Washers (preload of idle shaft bearings)

Gaskets idle shaft cover

0834-097

- 85-
 Gaskets

Idle shaft cover

141,142

W4GC-03-02-169

- 86-
Gaskets

0834-098

Forward and reverse distributor caps

0834-099

- 87-
 Gaskets for applying tension force on the idle shaft.

Reverse distributor cap

Pad

Lid
distributor
forward travel

143, 144

W4GC-03-02-169

W4GC-03-02-166

- 88-
Forward and reverse distributor cap

Sleeve Gaskets

0834-100

Reverse distributor cap

Gaskets Sleeve

0834-101

- 89-
- 90-
Sleeve

Sleeve

0834-102

Disassembling the torque converter

Retaining ring

Spacer

Seal

0834-103

- 91-
Purpose:
Transfers pressure from the coupling to the distributor caps.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

W4GC-03-02-059

34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18

1- Retaining ring 10 - Pump wheel 11 - 19 - Bearing 28 - Retaining ring 29 - O-ring

2- Half coupling Washer（24 pcs.） 20 - Puck 30 - Retaining ring 31 - Spacer
3- Bolts (15 pcs.) 12 - Spring Washer（24 used） 21 - Retaining ring 22 - O-ring
4- Bearing 13 - Bolt（24 pcs.） 14 - Pump 23 - Retaining ring
5- Entrance plate hub 32 - Seal
wheels
6 - Frame 15 - Drive gear 24 - Sleeve 33 - Spacer
pump
7 - Turbine wheel 16 - Bolts (8 pcs.) 17 - Reactor 25 - O-ring 26 - Bearing 34 - Retaining ring
8 - Retaining ring (2 pcs.) holder 18 - Turbine wheel
9 - Reactor shaft 27 - Reactor hub

- 92-
Turbine wheel shaft

0834-104

Sealing ring

0834-105

- 93-
- 94-