MOTORCYCLES

Bajaj Auto Limited

Akurdi Pune 411 035 India Spare Parts Catalogue
Notice
All information contained in this manual is based on the latest
product information at the time of publication. Bajaj Auto Limited
accepts no liability for any inaccuracies or omissions in this
publication, although every possible care has been taken to
make it as complete and accurate as possible. All procedures
and specifications subject to change without prior notice. The
right is reserved to make such changes at any time without prior
notice and without incurring an obligation to make such changes
to product manufactured previously. Contact your authorized
Bajaj Dealer for the latest information on product improvements
incorporated after this manual was issued.

DOC. NO.: REV. MARCH 17

Foreword Instructions
We have pleasure in presenting the Spare Parts Catalogue for ‘Pulsar DTS-I 1. How to Read the Catalogue : Open the catalogue and from the pictorial
180 BS IV ’ Motorcycle. This catalogue has been specially designed to assist index locate the group in which the part you want to find is present. Turn
over to the concerned page number (as given by pictorial index). Now
you in selecting the correct parts for procurement to maintain 100%
find out the figure of the part you wish to order. Write down the part
availability. number against that particular figure number from the text.
In case, if you have the part number and you need the other details, the
The Bajaj spares are subjected to the stringent quality control standards to part index can be used. The part index (at the end of the catalogue) will
ensure longer life of the vehicle. It is therefore necessary that only the give you the figure and page number of the part you wish to order.
Genuine Bajaj Spares are used.
2. How to Order Spare Parts : The part number and the description of the
part required should be invariably mentioned in the order as per the
In a continual effort to improve Performance and Efficiency of the vehicles, catalogue text.
Specifications, Diagrams, Illustrations and Part Numbers can change without
The latest part number as conveyed through our service circulars should
notice. Consequently, the description in this Spare Parts Catalogue cannot only appear on the order. In case of ordering painted components, colour
therefore be final and binding on us. shade of the components should be mentioned.
The quantity shown against the part number is the quantity per vehicle for
The modifications / alterations which are carried out after the issue of this that group so that particular quantity should be multiplied by the number
catalogue, will be conveyed to you through our Service Circulars. You are of sets required.
requested to make necessary corrections in the Parts Catalogue as per the 3. Part Number System : We have used 8 digit system for part numbers.
circulars so as to keep your catalogue up-to-date. This will ensure the The model or hardware item is indicated by first two digits or
appropriate and speedy delivery of the Spare Parts as the order placed will alphanumeric, the next two or four digits indicate main group and the last
bear the latest part numbers. four or two digits indicate serial number in main group or serial number or
subgroup of fastener respectively. Thus the part numbers will be indicated
by 2-2-4 or 2-4-2 digit system. Understanding this system will enable you
In case, if you need any technical assistance contact the concerned Regional to identify the spare parts easily.
Office or write to us on the following address :
4. Abbreviations : The following abbreviations are used in this catalogue.
Assly Assembly V Volts
Bajaj Auto Limited
N.I. Not illustrated W Watts
International Business
C'case Crankcase Accl. Accelerator
Akurdi, Pune 411 035 India Cyl Cylinder Comp. Complete
O/s Over size Fr. Front
Rr. Rear Std. Standard
L Length A/t. Alternate
R.H. Right hand L.H. Left hand
Hex. Hexagonal AR As required
Index Index
Plate No. Description Page No. Plate No. Description Page No.

1 Cover Cylinder Head 2 32 Tube / Tyre / Rim 64

2 SAI Unit 4 33 Front Hub (For Drum Brake System) 66
3 Cylinder Head 6 34 FR. Master Cylinder (For Disc Brake) 68
4 Valve 8 35 Front Disc Brake 70
5 Camshaft / Tensioner 10 36 Rear Hub 72
6 Cylinder & Piston 12 37 Rear Brake Padal 74
7 Crankshaft 14 38 Handle Bar 76
8 Balancer & Balancer Idler Gear 16 39 Front Fork 78
9 Transmission 18 40 Cap Tank & Gauge Fuel 80
10 Change Drum / Shaft Fork 20 41 EVAP System 82
11 Gear Change Mechanism 22 42 Fittings P. Tank, Side Cover & Cover Seat 84
12 Engine Assly. & Crankcase RH 24 43 Meter Assembly 86
13 Crankcase LH 26 44 Control Cables 88
14 Cover RH 28 45 Chain Case 90
15 Cover Magneto 30 46 Head Lamp & Fairing 92
16 Clutch 32 47 Indicator Light Assembly 94
17 Kick Starter Mechanism 34 48 Tail Lamp Assly / FR & RR No. Plate 96
18 Carburettor 36 49 Tool Kit 98
19 Air Cleaner Complete 38 50 Electrical Equipments 100
20 Silencer Assembly 40 51 Accessories / Grab Handle 102
21 Seat Assembly / Seat Lock 42 52 Painted Parts & Decals 104
22 Oil Pump 44 53 Painted Parts & Decals 106
23 Magneto, CDI & H.T. Coil 46 Kit List
24 Starter Assembly (For Self Start) 48 SPC Updation Details
25 Engine Mountings 50 Parts Index
26 Frame and Frame Fittings 52
27 Swing Arm / Rear Shock Absorber 54
28 Rider Foot Rest 56
29 Pillion Foot Rest / Holder 58
30 Mudguard - Front & Rear 60
31 Stand Assembly 62
Pictorial Index Pictorial Index

PLATE NO. : 1 PAGE NO. PLATE NO. : 2 PAGE NO. PLATE NO. : 5 PAGE NO. PLATE NO. : 6 PAGE NO.
COVER CYLINDER HEAD 1&2 SAI UNIT 3&4 CAMSHAFT / TENSIONER 9 & 10 CYLINDER & PISTON 11 & 12

PLATE NO. : 3 PAGE NO. PLATE NO. : 4 PAGE NO. PLATE NO. : 7 PAGE NO. PLATE NO. : 8 PAGE NO.
CYLINDER HEAD 5&6 VALVE 7&8 CRANKSHAFT 13 & 14 Balancer & Balancer Idler Gear 15 & 16
Pictorial Index Pictorial Index

PLATE NO. : 9 PAGE NO. PLATE NO. : 10 PAGE NO. PLATE NO. : 13 PAGE NO. PLATE NO. : 14 PAGE NO.
Transmission 17 & 18 Change Drum / Shaft Fork 19 & 20 Crankcase LH 25 & 26 Cover RH 27 & 28

PLATE NO. : 11 PAGE NO. PLATE NO. : 12 PAGE NO. PLATE NO. : 15 PAGE NO. PLATE NO. : 16 PAGE NO.
Gear Change Mechanism 21 & 22 Engine Assly. & Crankcase RH 23 & 24 Cover Magneto 29 & 30 Clutch Assly 31 & 32
Pictorial Index Pictorial Index

PLATE NO. : 17 PAGE NO. PLATE NO. : 18 PAGE NO. PLATE NO. : 21 PAGE NO. PLATE NO. : 22 PAGE NO.
Carburettor 33 & 34 Air Cleaner Complete 35 & 36 Oil Pump 41 & 42 Magneto, CDI & H.T. Coil 43 & 44

PLATE NO. : 19 PAGE NO. PLATE NO. : 20 PAGE NO. PLATE NO. : 23 PAGE NO. PLATE NO. : 24 PAGE NO.
Silencer Assembly 37 & 38 Seat Assembly / Seat Lock 39 & 40 Starter Assembly (For Self Start) 45 & 46 Engine Mountings 47 & 48
Pictorial Index Pictorial Index

PLATE NO. : 25 PAGE NO. PLATE NO. : 26 PAGE NO. PLATE NO. : 29 PAGE NO. PLATE NO. : 30 PAGE NO.
Frame Fittings 49 & 50 Swing Arm Assembly 51 & 52 Stand Assembly 57 & 58 Tube / Tyre / Rim 59 & 60

PLATE NO. : 27 PAGE NO. PLATE NO. : 28 PAGE NO. PLATE NO. : 31 PAGE NO. PLATE NO. : 32 PAGE NO.
Rider & Pillion Foot Rest / Holder 53 & 54 MUDGUARD FRONT & REAR 55 & 56 FRONT HUB 61 & 62 FRONT MASTER CYLINDER 63 & 64
Pictorial Index Pictorial Index

PLATE NO. : 33 PAGE NO. PLATE NO. : 34 PAGE NO. PLATE NO. : 37 PAGE NO. PLATE NO. : 38 PAGE NO.
Front Disc Brake Rear Hub 65 & 66 REAR HUB 67 & 68 Rear Brake Pedal 73 & 74 HANDLE BAR 75 to 76

PISTON SEAL

DUST SEAL

BLEEDER CAP

x
PROTECTION BOOT

INSULATOR

CALIPER PISTON

BLEEDER SCREW

PAD SPRING

PLATE NO. : 35 PAGE NO. PLATE NO. : 36 PAGE NO. PLATE NO. : 39 PAGE NO. PLATE NO. : 40 PAGE NO.
Rear Disc Brake 69 & 70 Rear Disc Brake Master Cylinder 71 & 72 Front Fork 77 & 78 Cap Tank & Gauge Fuel 79 & 80
Pictorial Index Pictorial Index

PLATE NO. : 41 PAGE NO. PLATE NO. : 42 PAGE NO. PLATE NO. : 45 PAGE NO. PLATE NO. : 46 PAGE NO.
EVAP System 81 & 82 Fittings P. Tank, Side Cover & Cover Seat 83 & 84 Chain Case 89 & 90 Head Lamp & Fairing 91 & 92

PLATE NO. : 43 PAGE NO. PLATE NO. : 44 PAGE NO. PLATE NO. : 47 PAGE NO. PLATE NO. : 48 PAGE NO.
Meter Assembly 85 & 86 Control Cables 87 & 88 Indicator Light Assembly 93 & 94 Tail Lamp Assly / FR & RR No. Plate 95 & 96
Pictorial Index Pictorial Index

PLATE NO. : 49 PAGE NO. PLATE NO. : 50 PAGE NO. PLATE NO. : 53 PAGE NO.
Tool Kit 97 & 98 Electrical Equipment 99 & 100 Painted Parts & Decals 105 & 106

10

PLATE NO. : 51 PAGE NO. PLATE NO. : 52 PAGE NO.

Accessories / Grab Handle 101 & 102 Painted Parts 103 & 104
 Plate No.: 1
180 BS IV
Cover Cylinder Head

No.
No. Part No.
Part No. Description Qty Remarks

8
1 DJ 1017 11 Cylinder Head With Cover 1
2 DJ 1012 17 Cover Tappet 2
2
3 39 2539 21 ‘O’ Ring Kit For Cover Cyl. Head 1
3 4 DS 1011 66 Silent Bush (V) 1
9 6 4 5 DH 1022 01 Camshaft Cap 1
5 6 39 2647 15 Domed Cap Nut 4
7 DS 1010 84 Copper Gasket 4
7 8 39 2532 04 Hex. Bolt With Flange 2
9 39 1075 04 Hex. Bolt / Flange 4
10 DH 1012 72 Plug 2
11 DG 1014 98 Gasket 2

10 11

1 2
 Plate No.: 2
180 BS IV
SAI System

No.
No. Part No.
Part No. Description
Description Remarks
Qty Qty. Remarks

1 PD 5822 00 SAI Unit 1

13
2 JL 5810 66 Clamp SAI Pipe 2
12 3 33 1410 08 Clamp 2
11 4 JL 5810 65 Clamp Hose SAI 2
12
5 DJ 1210 89 Tube SAI Air Filter 1
6 DK 1210 91 Hose SAI Unit To Manifold 1
14
7 DH 1021 74 Metal Pipe With Flange SAI 1
8 DH 1021 75 Hose SAI Unit To SAI Pipe 1
9 DH 1021 80 Gasket Metal Pipe With Flange SAI 1
1 2 7
6 10 KA EG06 14 Flanged Bolt 2
3
11 JD 1138 14 Grommet SAI Unit 2
5 12 JD 1138 15 Sleeve SAI Unit 4
13 KA DF06 30 Bolt Flanged 2
14 KC GF06 06 Nut Hex Flanged 2

9
3
10

3 4
2
Front Wheel Direction
 Plate No.: 3
180 BS IV
Cylinder Head

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 39 1660 05 Stud (exhaust) 2

2 DJ 1010 12 Gasket Cylinder Head 1
3 DH 1015 08 Damper Cylinder Head 5
4 DJ 1210 90 Intake Manifold 1
10 5 39 1283 21 ‘O’ Ring (intake Pipe) 1 N.I
6 DJ 1210 22 Carburetor Insulator 1
7 DH 1210 38 Clamp For Insulator 2
8 39 1674 04 Hex. Bolt / Flange 2
9 DH 1110 12 Sleeve - Spark Plug 1
11 10 39 2608 01 Grub Screw 1 N.I
1 11 36 DS10 01 ‘O’ Ring Kit For Cover Cyl. Head 1
12 KA EG06 14 Bolt Flange 2
13 DH 1021 80 Gasket 1
4
7
6
3 7

8
12 13

5 6
 Plate No.: 4
180 BS IV
Valve

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks
Description

9 1 DK 1017 48 Rocker Arm Shaft - Intake 1

2 DK 1017 51 Rocker Arm Shaft - Exhaust 1
3 DK 1017 55 Rocker Arm Assembly 2
3
4 DG 1010 29 Cotter valve 4
2 1
5 39 2017 19 Seal valve stem 2
6 DK 1013 26 Valve Repair Kit 1
8 7 36 DJ10 04 Valve Kit 1
4
8 DH 1012 95 Wave washer 2
9 39 2440 11 Plain washer 4

7 8
 Plate No.: 5
180 BS IV
Camshaft / Tensioner

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 DJ 1013 73 Camshaft Assembly 1

2 JC 1010 86 Bearing Ball -15X42X13 1
3 JC 1010 85 Bearing Ball 6002 C3 1
4 36 Dh40 30 Guide chain Kit 1
5
7 8 5 PD 5112 29 Sprocket cam Driven 1
9 6 DH 1014 12 Collar cam Sprocket 1
7 DH 1010 48 Special camshaft washer 1
1 6
8 DH 1021 25 Hex. Soc.Head cap Bolt 1
9 JC 1010 35 Cam Chain 1
10 DH 1013 92 Cam chain Tensioner pivot Bolt 1
11 JC 1010 34 Tensioner Assly 1
12 39 1673 04 Hex Bolt / Flange 2
13 11 13 CS 1011 28 Tensioner assly. gasket 1
2 14 39 2669 21 Ring ‘O’ Tension assly 1
3 14 15
12 15 DD 1010 62 Bolt 1

4 10

9 10
 Plate No.: 6
180 BS IV
Cylinder and Piston

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description
2
1 DJ 1010 04 Gasket Cylinder 1
2 39 2181 06 Pin Dowel 4
3 DJ 1011 58 Piston Assly. Std. 1
4 DK 1810 12 Ring Set Piston 1
5 39 2132 17 Ring Snap 2
6 DJ 1013 71 Cylinder Block / Piston Assly 1
7 DK 1015 92 Assembly Oil Pipe 1
8 31 1210 06 Gasket 4
9 DD 1210 07 Bolt 2

3
6

7
9
4
5

11 12
 Plate No.: 7
180 BS IV
Crank shaft

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 JC 1010 01 Crankshaft assly. comp. 1

12 2 DH 1013 96 Bolt 1
3 39 2165 11 Plain washer 1 N.I
4 31 1011 73 Key woodruff 1
5 DS 1011 54 Parallel key 1
11
6 39 1931 20 Bearing Ball 2
7 36 DK00 07 Kit centrifugal over screw oil filter 1
10
8 39 2203 07 Parallel pin 1
7 9 36 DK00 38 Kit Gear Primary Drive & Driven 1
13 5 10 DH 1021 51 Body centrifugal oil filter 1
9 11 DH 1011 95 Nut primary drive 1
8
12 DH 1021 52 Cover centrifugal oil filter 1
6
13 PD 5310 29 Sprocket Crankshaft 1

13 14
 Plate No.: 8
180 BS IV
Balancer & Balancer Idler Gear

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DJ 1016 89 Body Balancer Assly. 1

2 DH 1010 72 Bearing stopper 1
3 DH 1013 85 Bolt stopper 1
4 DH 1020 52 Gear Complete Balancer Idler 1
11 5 39 2152 20 Needle roller bearing 2
10 6 DH 1014 24 Spring torsion Balancer Idler 2
8 7 39 2557 17 Circlip ext. 2
8 39 1686 06 Dowel Pin 2
9 39 1620 11 Spring steel washer 2
3 10 52 DH01 77 Balancer Idler Holder 1
2
7 11 39 1674 04 Hex bolt with flange 3
6 12 59 2000 28 Bearing Balancer 1

12
1
6

4
9
5

15 16
 Plate No.: 9
180 BS IV
Transmission

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 DK 1014 71 Shaft Input Transmission 1

2 39 2158 11 Plain Washer 1
3 DK 1011 03 Gear 4th Drive 1
1 4 DH 1010 79 Washer Spline 3
5 DH 1012 35 Circlip Ext 4
3 2
6 DK 1011 02 Gear 3rd Drive 1
4 7 DK 1011 04 Gear 5th Drive 1
5
6 8 DH 1010 84 Gear 2nd Drive 1
10 9 39 2160 11 Plain Washer 1
7 4 5
10 39 2159 11 Plain Washer 1
11 DK 1017 17 Gera 1st Driven 1
8 12
9 12 DH 1011 11 Bush 1st Driven 1
11
13 DK 1017 18 Gear 4th Driven 1
5 13
4 14 DK 1011 05 Gear 3rd Driven 1
15 39 2166 11 Washer plain 2
22 15 14 16 DK 1017 21 Gear 5th Driven 1
20 17 DH 1013 19 Bush 2nd Driven 1
21 17 16
18 DK 1017 19 Gear 2nd Driven 1
23
19 15 19 DK 1011 44 Shaft Output Transmission 1
24 18 20 DK 1013 52 O Ring sprocket Collar 1
21 DH 1011 16 Collar sprocket 1
22 DV 1010 48 Sprocket Drive 1
23 DJ 1010 63 Plate Drive Sprocket 1
24 AA 10143 73 Bolt Flanged Small 2
24

17 18
 Plate No.: 10
180 BS IV
Change Drum / Shaft Fork

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 DK 1011 59 Fork Gear Shift Input 1

2 2 DK 1011 60 Fork Gear Shift Output 1
6 3 DH 1011 46 Shift Gear Shift Fork 1
8 4 DH 1014 93 Shaft Gear Fork Shift 1
5 DK 1017 32 Drum Comp. Gear Shift 1
3 6 39 2639 04 Bolt Socket 1
7 39 2606 07 Parallel Pin 1
7 8 DH 1021 89 Guide Gear Shift 1
9 DH 1014 96 Spacer 1
10 DK 1011 35 Bush Fork Gear Shift 3

1
5

19 20
 Plate No.: 11
180 BS IV
Gear Change Mechanism

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DK 1017 33 Assly Lever Shaft 1

4 2 DK 1017 22 Spring Shift Return 1
3 3 DH 1013 93 Bolt Gear shift Drum Stopper 1
15 4 DK 1012 53 Spring Stopper Drum 1
5 DK 1017 25 Stopper Drum 1
6 DK 1011 82 Assembly Lever Complete Change 1
7 DH 1015 09 Damper 1
8 39 2453 04 Bolt - Flange :- M6 1
5 9 DK 1011 80 Assembly Tie Rod 1
10 DK 1011 86 Bolt Pivot Lever Change 1
11 DK 1011 85 Washer Pivot Bolt 2
2 12 DK 1011 87 Collar Pivot Bolt 1
1 13 39 1998 19 Seal - Oil 2 N.I.
14 39 2383 15 Nut - Hexagon With Flange - M8 1 N.I.
15 DH 1017 14 Spring arm reset 1
8

6
12
11
10

21 22
 Plate No.: 12
180 BS IV
Engine Assly. & Crankcase RH

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DJ 1017 12 Engine Assly. BS IV SAI 1 N.I

2 JC 1010 29 Crankcase RH 1
3 DH 1018 96 Gasket Crankcase 1
3 2 4 39 2583 20 Bearing Ball (For Input Shaft) 1
9 5 59 2000 06 Bearing Ball (For Output Shaft) 1
6 39 2601 20 Ball Bearing 1
7 DH 1014 87 Plate Stopper 1
8 AA 1014 37 Bolt Flanged Small 1
9 39 2152 20 Needle Roller Bearing 1
10 DH 1013 94 Bolt Shift Change 1
4

10

6
8 7

22 24
 Plate No.: 13
180 BS IV
Crankcase LH

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 JC 1010 45 Crankcase LH 1
2 59 0500 08 Stud M10 2
22 3 39 0752 01 Screw 3
4 DK 1010 94 Guide Starter Gear 1
2 5 59 2100 06 O Ring 1
6 DK 1010 97 Damper Crankshaft 1
7 39 2188 19 Oil Seal 1
8 DH 1015 81 Plate Starter Clutch Gear Return 1
20 9 DH 1013 85 Bolt Flange 1
1 10 DG 1014 98 Gasket 1
19 11 DH 1016 61 Plug Drain Magnetic 1
12 KJ AB10 19 O Ring 1
13 DK 1013 80 Neutral Switch Complete 1
14 DH 1013 85 Bolt Flange 1
4 5 6 15 39 2190 19 Oil Seal 1
7
3 16 39 1677 04 Flange Bolt 8
17 39 2583 20 Bearing Ball 1
18 39 2603 20 Bearing Ball 1
19 59 2000 29 Bearing Ball Balancer 1
20 DH 1012 03 Breather Pipe 1
9 18
21 DG 1014 56 Oil Seal 1
11 17 22 DH 1017 18 Breather Pipe Assly 1
23 59 2000 07 NRB 1
23 13 8
10
21
12

14

25 26
 Plate No.: 14
180 BS IV
Cover RH

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks
24
20
21 1 36 DJ40 26 Kit Assly Cl Cover 1
22
2 DH 1011 97 Grommet Breather 1
23 3 39 1041 19 Oil Seal 1
25
4 DH 1011 41 Rack 1
5 5 DH 1011 42 Shaft clutch release 1
11
17 6 DK 1012 51 Parallel pin 1
2 6 7 DG 1014 18 Gauge 1
3
18 8 DS 1012 15 Wire circlip 1
9 DS 1013 53 Bolt 10
12 10 39 0999 06 Pin Dowel 2
7 11 DH 1010 18 Bracket Clutch Cable 1
12 DH 1011 54 Gasket cover RH 1
13 DK 1014 80 Plunger Oil 1
14 DH 1210 11 Plate Plunger Oil 1
10 15 DH 1210 12 Spring Joint ‘A’ 1
8
4 16 DH 1015 44 Spring torsion clutch lever 1
1 17 39 2443 11 Washer 1
18 39 1041 19 Seal Oil 4
15 18 19 DK 1017 38 Decal Clutch Cover 1
13 14
20 DH 1012 75 Nut Special 1
21 DK 1016 36 Lever Assly 1
22 39 1674 04 Flange Bolt 1
23 DH 1011 52 O Ring 1
24 DS 1010 71 Cap Oil Filter 1
9 25 DK 1017 70 Cover Starter Motor 1

27 28
 Plate No.: 15
180 BS IV
Cover Magneto

No.
No. Part
No. No.
Part No.
Part No. Description Qty
ES KS
Qty/Veh. Remarks
Remarks
Description

1 52 DH06 86 Magneto Cover 1

2 DG 1014 18 Gauge 1
1 3 DV 1010 42 Gasket 1
7 4 DK 1017 62 Assly Cvr LH RR Moon Light 1
3
5 AP 1010 43 Bearing Needle Bendix 1
6 JE 5412 12 Decal Magneto Cover 1
2 7 DS 1013 53 Bolt Flanged 7
8 DJ 1610 12 Grear Shift Label 1 N.I.

29 30
 Plate No.: 16
180 BS IV
Clutch

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DH 1012 75 Special Nut 1

2 DJ 1013 69 Friction Clutch Plate Kit 1
3 DJ 1013 50 Clutch Plate Assly. Complete 1
4 DK 1015 64 Clutch Center 1
5 DK 1015 69 Plate Clutch Pressure 1
19 6 36 PD00 30 Clutch Friction Plate Kit 1
7 DK 1015 65 Plate Clutch 4
7 8 PD 5514 27 Spring Clutch Capacity 5
6 9 39 1674 04 Bolt 1
4 10 DK 1015 74 Bolt 5
7 18 11 39 1880 20 Bearing Clutch Lifter Thrust 1
12 DK 1015 73 Holder Clutch 1
13 DK 1010 72 Rod Clutch Lifter 1
7 8 14 DK 1011 26 Spacer Clutch 1
15 DH 1016 48 Nut Primary Drive Lock 1
12
16 DK 1016 36 Lever Assly. Clutch 1
10
17 39 2200 11 Washer Primary Drive Gear 1
18 DK 1015 70 Seat Judder Spring 2
5 9
1 19 DK 1015 71 Spring Judder 2
14
16
3 17 13
11
15

31 32
 Plate No.: 17
180 BS IV
Carburettor

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks

1 DJ 1210 91 Carburettor Assembly 1 EVAP

DJ 1210 79 Carburettor Assembly 1 Non EVAP
2 DH 1211 71 Vacuum Piston Kit 1
3 DH 1211 69 Set Adjuster (PS) 1
4 DJ 1210 44 Jet Needle (JN) 1
5 DJ 1210 53 “O” Ring 1
6 DJ 1210 54 Screw 2
7 DJ 1210 55 Float Assembly 1
14
8 DJ 1210 56 Jet Holder Kit 1
9 DH 1211 01 Magnet Assembly 1
10 DJ 1210 70 Reed Switch Assembly 1
11 39 1780 01 Pan Head Screw 2
4 12 DJ 1210 57 Needle Assembly 1
12 13 DH 1211 68 Idling Screw Kit 1
3
14 DJ 1210 59 Set Plunger Assembly 1
8 13
7
5
2 1

6
6
9
11

10

33 34
 Plate No.: 18
180 BS IV
Air Cleaner Complete

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 DJ 1210 87 Assly Air Filter for SAI 1

2 KB BA05 25 Screw Pan Cross 5
3 DJ 1210 82 Cartridge Assemblly 1
4 DK 1210 15 O Ring 1
5 DK 1210 09 Assly Element Filter 1
1 6 DH 1022 31 Breather Pipe Clip Assly 1
7 DJ 1210 81 Tube Connecting 1
8 8 DH 1211 90 Clip Band 1
6 9 DS 1211 17 Tube Drain 1
14 13 7
10 DG 1210 02 Clamp 1
11 DS 1211 26 Plug 1
12 AA 1410 48 Spring Band Clip 1
12
9 13 DH 1614 16 Bracket Lock 1
14 39 1780 01 Screw Pan M5 1
15 DS 1211 16 Duct 1 N.I.
4
2 3 5

10
11

35 36
 Plate No.: 19
180 BS IV
Silencer Assembly

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 YD J080 01 Silencer Assly. W/O Shileld (With Cat) 1

DJ 1014 20 Silencer Assly. W/O Cat 1
2 DH 1022 72 Shield Muffler 1
3 JW 5910 28 Screw Truss 2
5 4 DJ 1010 64 Gasket Exhaust 1
5 39 1970 15 Flanged Nut 2
6 DK 1013 14 Bolt socket Head 1
7 39 0201 11 Wahser 1
4 8 DH 1611 55 Damper Silencer 1
12
9 DD 1610 71 U Nut 1
10 DG 1611 24 Damper (main Stand) 1
12 11 DH 1022 63 Wire Shield Assly. 1
12 DH 1016 07 Truss Screw 4
13 JB 5910 68 Washer Nylon Shield 2
12 12
11 6
13
7
2
3

8
9

37 38
 Plate No.: 20
180 BS IV
Seat Assembly / Seat Lock

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 DK 2110 12 Seat Assly comp front 1

2 DH 1610 46 Lock Assly seat front 1 N.I
3 DK 2110 14 Seat assly comp rear 1
4 DK 2110 08 Lock assly seat rear 1 N.I
5 39 1902 04 Bolt flange 4 N.I
6 DS 2110 04 Damper 2

39 40
 Plate No.: 21
180 BS IV
Oil Pump

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 52 DH01 69 Oil Pump Assly 1

2 39 1674 04 Hex. Bolt With Flange 3
3 DH 1210 10 Mesh Filter Oil Pump 1
2 4 39 1686 06 Hollow Dowel Pin 1
5 DH 1210 35 Clip Mesh Oil Filter 1
4
6 39 2194 21 ‘O’ Ring 1

41 42
 Plate No.: 22
180 BS IV
Magneto, CDI & H.T. Coil

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 59 1000 02 Spring Dowel Sleeve 1 N.I.

2 DH 1110 81 Stator Assly 1
10 3 DH 1110 82 Rotor Assly. 1
4 DH 1013 86 Hex. Bolt With Flange 2
12
5 DH 1013 81 Pan Head Screw 2
6 DH 1011 99 Stopper Plate (wiring Harness) 1
7 DH 1013 80 Screw Pan Head 1
8 DG 1110 08 Spark Plug 2
13 9 DJ 1110 98 C.D.I. Assly. 1
17 10 39 1944 04 Flange Bolt 4
8 11 DJ 2012 02 DC Regulator With Capacitor 1
15 12 JC 1110 22 H.T. Coil LH With Cable 1
13 JC 1110 23 H.T. Coil RH With Cable 1
14 DH 1110 15 Cap Spark Plug 2
15 DD 1110 12 Grommet H.T. Cable 2
14 16 16 DH 1110 13 Grommet Spark Plug Cape 2
9 15
17 DH 1110 16 Grommet Sleeve Spark Plug 1
7 18 39 1944 04 Flange Bolt 2
14
6

16
18
5
4

8
11

2/3

43 44
 Plate No.: 23
180 BS IV
Starter Assembly

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 36 DK00 76 Kit Body Comp. Starter Clutch 1

2 DK 1016 05 Plate Roller Clutch 1
3 JC 1011 12 Gear Starter Clutch(55T) 1
4 DH 1015 81 Plate Starter Clutch Gear Return 1
12 5 DH 1013 85 Bolt 1
6 DK 1011 76 Shaft Starter Counter 1
11
7 DH 1011 72 Collar Starter Counter 1
14
8 JC 1011 15 Gear Comp. Starter Counter Assly. 1
9 59 2000 07 Needle Roller Bearing 1
10 39 0972 04 Bolt Socket 3 N.I.
3
11 DH 1110 84 Motor Assly. Starter 1
12 DS 1013 53 Bolt 2
13
13 DK 1017 70 Cover Starter Motor (MLT Silver) 1
14 DH 1013 89 Slotted C’sunk Screw 1
7 1 15 DK 1015 96 Spring 5
2 16 DH 1011 63 Roller 5
6 10
4
8
15
16
5

45 46
 Plate No.: 24
180 BS IV
Engine Mountings

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DK 1614 15 Assembly Engine Mtg Bkt Top LH 1

2 DK 1614 16 Assembly Engine Mtg Bkt Top RH 1
3 39 1967 04 Bolt 2
4 59 0400 17 Hex Hd Bolt Flanged - M8 1
2 5 39 1970 15 Nut - Hexagon With Flange 11
1
3 6 DK 1611 61 Bracket Complete Rh Engine Rear 1
5 7 39 2310 04 Flange Bolt 2
4 8 59 0400 41 Hex Hd Bolt/flang 1
9 39 2157 04 Bolt - Hexagon With Flange :- M8 3
13 10 39 2312 04 Hex Hd Bolt/flang-m8 4
11 DH 1611 89 Bracket Complete - Engine LH FR 1
12 DH 1611 90 Bracket Complete - Engine RH FR 1
13 DJ 1410 08 Damper Front 2
7 14 DT 1610 96 Bracket Assly Engine Mtg FR 1 N.I.

5
6
5

9 8

12

5
11
10

47 48
 Plate No.: 25
180 BS IV
Frame and Frame Fittings

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 DJ 1614 00 Frame Assly 1

2 DK 1810 75 Nut Steering 1
3 PD 1510 06 Cap Steering 1
4 36 JG00 11 Bearing Cone Kit 1
5 DK 1810 50 Cage steering bearing top 1
2
3
6 DK 1810 51 Cage steering bearing bottom 1
5

49 50
 Plate No.: 26
180 BS IV
Swing Arm / Rear Shock Absorber

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks
13 15 17
15
1 DK 1710 11 Swing Arm Assembly 1
2 DK 1710 03 Shaft Swing Arm 1
16 3 DG 1710 19 Seal-oil 4
4 DK 1710 06 Sleeve For Swing Arm 2
5 DG 1710 18 Bearing-needle 2
6 DG 1710 34 Guard 1
7 DH 1710 19 U Nut Swing Arm 1
8 DG 1710 22 Small nut 2
4 3 7 9 39 1997 15 Hexagon Nut 2
3 5
6 3 10 39 1224 11 Plain Washer 2
3 4 5 11 JM 1710 04 Cap Chain Adjuster 2
2 12 DJ 1710 44 Adjuster Chain 2
1
13 DK 1710 14 Rear Shock Abs Asly 2
14 14 DG 1710 38 Flanged Bolt 2
15 39 0714 11 Washer Plain 4
16 39 1829 12 Spring Washer 2
17 39 2366 15 Domed Cap Nut - M12 2

12

11
10

51 52
 Plate No.: 27
180 BS IV
Rider, Pillion Foot Rest & Step Holder

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

2 9 1 52 DJ10 57 Holder Step LH 1

5 2 52 DJ10 58 Holder Step RH 1
3 DJ 1611 26 Step Assembly - Main LH 1

RH 4
4
5
DJ 1611 27
36 DK00 13
Step Assembly - Main RH
Kit Hardware Pillion
1
2
5 6 DJ 1611 86 Plate Side Pillion Step 2
13 7 DJ 1611 28 Step Assly Complete - Pillion LH 1
15 8 DJ 1611 29 Step Assly Complete - Pillion RH 1
6 14
9 39 1069 01 Screw - Hexagon Head 2
8 10 DK 1013 14 Bolt Socket Head M10x50 1
12 11 DH 1611 55 Damper Silencer 1
11 12 DH 1611 57 Tube Silencer Mounting 1
10 13 DD 1610 71 Nut -U M10 X 1.25 X Height 6.5 1
14 39 0963 15 Nut - Domed Cap :- M6 2
15 DH 1611 00 Spacer - Main Step 2

9 1
5

LH
14 15 6

7
5

53 54
 Plate No.: 28
180 BS IV
Mudguard - Front & Rear

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DK 1610 98 Brace Fender 1

2 DG 1810 08 Socket Bolt 4
3 DS 1611 25 Cable Guide 1
4 DJ 1610 69 Nail For Cable Guide 1
1 5 DK 1613 38 Fender Rear Front 1
6 39 0711 11 Plain Washer 2
4
3 7 39 0798 15 Flange Bolt 2
8 DK 1610 85 Fender Rear 1
2

5 7 6

55 56
 Plate No.: 29
180 BS IV
Stand Assembly

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DK 1611 22 Stand Main 1

2
2 30 1611 57 Shaft Stand 1
3 39 0787 08 Pin Cotter 1 N.I
4 DH 1611 21 Spring Main Stand 1
4 1 5 DH 1611 45 Cover Spring Main Stand 1
6 JC 1610 17 Stand Side 1
5
7 DH 1610 66 Spring Side Stand 1
8 DH 1611 46 Cover Spring Side Stand 1
9 DF 1611 02 Bolt 1
10 39 0422 15 Nut 1
11 JC 2010 39 Side Stand Switch 1
12 DF 1611 02 Bolt 1
13 DH 2010 65 Magnet Holder 1

10
9

12
7 13
8

6 11

57 58
 Plate No.: 30
180 BS IV
Tube / Tyre / Rim

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

2 1 JC 1510 13 Wheel Rim Front (1.6 X 17 DC) 1

2 DK 1510 39 Tyre Front Tubeless 1
1 3 DK 1510 26 Valve Tubeless tyre 1
4 DK 1510 50 Wheel Rim Rear 1
5 DK 1510 40 Tyre Rear Tubless 1

59 60
 Plate No.: 31
180 BS IV
Front Hub

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 DK 1510 95 Front Axle 1

2 JC 1510 19 Vehicle Speed Sensor Assly(pot 1
3 KB BA04 08 Screw Pan Cross 1
4 39 0900 12 Washer Spring Thin 1
10 13 5 JC 2010 46 Stopper plate 1
12 6 KP BC62 02 Bearing-ball-c3 Clearance 2
7 DK 1510 28 Spacer Front Wheel 1
8 DG 1510 05 Seal-oil 1
9 DG 1510 07 Collar 1
10 DK 1510 27 Disc Front 1
11
11 PD 1318 03 Bolt 6
9
8 12 DG 1510 08 Washer 1
13 DH 1710 19 U Nut Swing Arm 1
6

6
2
5
3

61 62
 Plate No.: 32
180 BS IV
FR. Master Cylinder

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 DE 1910 43 Major Kit - Master Cylinder 1

2 DJ 1511 14 Hose Brake Front 1
3 DJ 1910 57 Lever Grip RH 1
4 DK 1510 69 Banjo Bolt 2
8 3
5 DE 1910 10 Washer Copper 4
6 DE 1910 33 Clamp Holder RH 1
7 DJ 1910 28 Bolt 1
8 DJ 1910 29 Bolt Front Brake Lever 1
9 DJ 1910 30 Nut Flanged 1
9
10 10 DE 1910 30 Screw 2
10 11 DJ 1910 56 Cylinder Master 1
G:
USE
NIN OT3 OM
D
WAR LY ID FR R
-4

13
ON FLU

12 DJ 2011 09 Front Brake Switch 1

E
IN
E TA
AK ON AP
BR D C R C ING

1
LE E V
EA FILL EMO
A S AN E R
LE
C FO R
BE

15 13 DE 1910 29 Reservoir Cover 1

14 DE 1910 28 Diaphragm 1
5 15 DE 1910 36 Oil Window Kit 1
5
4
14

7
7
2

11 6
12

5
4

63 64
 Plate No.: 33
180 BS IV
Front Disc Brake

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 JF 1318 06 Caliper Assly. Front 1

2 59 0400 48 Bolt Flanged 2
3 DE 1510 48 Spring Pad 1
4 DE 1510 46 Bleeder Screw 1
5 DE 1510 47 Bleeder Cap 1
6 DE 1510 37 Disc Pad Set 1
4 9
7 DE 1510 43 Insulator 1
5 8 DJ 1510 73 Protection Boot 1
9 DJ 1510 74 Minor Kit - Caliper 1
9A PISTON SEAL 10 DJ 1510 75 Major Kit - Caliper 1
8
9A 9B DUST SEAL

9B BLEEDER CAP
10A 5
x
7
PROTECTION BOOT
8
3 INSULATOR
7

6 10A CALIPER PISTON

2
4 BLEEDER SCREW

1
3
PAD SPRING

10

65 66
 Plate No.: 34
180 BS IV
Rear Hub

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DK 1510 09 Axle Rear 1

2 DG 1510 08 Washer 2
3 DK 1510 12 Seal Oil 1
4 LC A000 02 Nut Hex Thin M10x1.25x6 4
5 DS 1510 74 Washer Four Rubber 2
2
6 36 DK00 36 Chain sprocket Kit 1
14 18 7 KP AC60 05 Bearing Ball Ordinary Clearance 1
16
8 DS 1510 73 Stud M10x1.25p Four Rubber 4
20
19 9 JC 1510 16 Coupling 1
15 17 10 JG 1312 19 Coupling Rubber 1
13
11 DK 1510 15 Sleeve 1
12 KP BC62 02 Bearing-ball-c3 Clearance 1
13 DK 1510 22 Collar Bearing Assly 1
10
14 DK 1510 24 Disc Rear 1
9 11
15 39 2038 04 Hexagon Socket Head Bolt-m6 6
8 16 KP BC63 02 Bearing-ball-c3 Clearance 1
7 12 17 30 1510 82 Seal Oil 1
6
18 DK 1510 82 Spacer II 1
5
19 DK 1510 81 Spacer I 1
3 20 DH 1710 19 U Nut Swing Arm 1
2
1

67 68
 Plate No.: 35
180 BS IV
Rear Disc Brake System

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DK 1510 33 Reservoir Rear Disc Brake 1

2 DK 1510 34 Reservoir Tube Rear Disc 1
4
3 39 2310 04 Flange Bolt 2
1
4 DK 1510 45 Reservoir Cap 1
6 5 39 2481 04 Bolt Hexagon Head With Flange M8 1
6 DK 1510 63 Clip For Reservoir Tube 2
7 DK 1510 69 Banjo Bolt 1
8 DE 1910 10 Copper Washer 1
9 DK 1510 84 Hose Brake Rear 1

69 70
 Plate No.: 36
180 BS IV
Rear Disc Brake - Master Cylinder & Caliper

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description
1

1 DK 1510 31 Master Cylinder 1

2 36 DK00 69 Major kit caliper 1
7 6 2A 36 DK00 70 Minor kit caliper 1
5
3 DK 1510 78 Circlip 1
4 36 DK00 71 Push Rod 1
5 DK 1510 42 Boot 1
2
6 DK 1510 76 Connector 1
7 DK 1510 77 Cap 1
8 DK 1510 83 Caliper Assembly. Rear 1
9 DK 1510 41 Spring Pad 1
10 DE 1510 46 Bleeder Screw 1
3 4 11 DE 1510 47 Bleeder cap 1
2A
12 DK 1510 85 Disc Pad Set 1
13 DK 1510 88 Piston Kit (major kit) floating caliper 1
8 14 DK 1510 89 Kit Piston Seal (Minor Kit) 1
15 DK 1510 90 Insulator Kit floating caliper 1
16 DK 1510 70 Kit Rear Caliper Major 1
16 14

11 10

12 9

71 72
 Plate No.: 37
180 BS IV
Rear Brake Padal

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DK 1910 12 Lever Brake 1

2 DG 1013 39 Damper 1
3 DK 1011 86 Bolt Pivot Lever Change 1
4 DK 1011 85 Washer Pivot Bolt 1 N.I
8 9 5 DK 1011 87 Collar Pivot Bolt 1 N.I
7 6 DK 1910 14 Spring Rear Brake Switch 1
7 DK 1611 63 Bkt. Rear Brake Switch 1
8 31 2010 79 Rear Brake Switch 1
9 39 2475 04 Hex. Head Bolt/flange M6 1

6 1
3

73 74
 Plate No.: 38
180 BS IV
Handle Bar

No. Part No. Description Qty. Remarks

1 DK 1810 27 Upper Bracket (Black) 1

2 DK 1810 62 Holder Handle RH (Black) 1
3 DK 1810 60 Holder Handle LH (Black) 1
4 DK 1810 62 Socket Bolt 4
5 JF 4014 00 Control Switch LH 1
6 JD 4014 00 Control Switch RH 1
7 DJ 1910 82 Lever & Support Holder Assly 1
7A DJ 1910 81 Holder LH 1
8 DJ 1910 55 Lever LH 1
7 9 DL 1910 14 Stud Lever Handle 1
8
13 15 16 10 39 1553 04 Bolt Flange M6 1
9 11 36 DU19 01 Kit Adjusting Screw 1 N.I
2 12 DH1 910 08 Grip LH 1
5 7A 27 26 6
3 25 23 13 DH 1910 69 Grip RH 1
12
10 14 DS 1910 52 Boot for lever LH 1 N.I
15
22 15 DK 1810 43 Handle bar weight 2
16
16 39 2427 04 Hex. Soc. Hd. Cap Screw 2
4 17 39 1184 15 Nut Nyloc M5 x 0.8 1 N.I
21 1 18 JB 4014 02 Switch Assly. Ignition 1
19 39 1943 04 Flange Bolt 2
20 DJ 2012 46 Clutch Switch (Transil Diode) 1
18 19
21 DK 1810 46 Handle bar tube assly. LH 1
24
22 DK 1810 47 Handle bar tube assly. RH 1
23 DH 1910 17 Pipe throttle 1
24 DH 1811 19 Lock set 3in 1 1 Non EVAP
DH 1811 30 Lock Set 1 EVAP
25 LA C000 20 Bolt Socket Head * 2
26 39 1180 11 Washer 2
27 DK 1810 36 Rubber Plug 2

75 76
 Plate No.: 39
180 BS IV
Front Fork

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DK 1810 87 Fork Assembly Front 1

2 DK 1810 21 Inner Dust Seal 2
3 DK 1810 19 Oil seal 2
4 DK 1810 90 Outer Tube LH 1
12 12 5 DK 1810 91 Outer Tube RH 1
16 6 DK 1810 07 Copper Washer 2
8 13
7 DK 1810 08 Bolt 2
14 8 DK 1810 10 Seat Pipe 2
2 17
9 DK 1810 92 Fork Pipe Spinning 2
26
18
10 DK 1810 11 Slide Bush 2
3
11 DK 1810 73 Spring Main Spring 2
15
19 21
12 DK 1810 22 Bolt fork 2
27
20 13 DK 1810 23 ‘O’ ring 2
14 DK 1810 93 Spacer Tube 2
11 15 DK 1810 18 Washer Seal 2
4/5 22 16 59 0400 05 Bolt 1
17 DK 1810 63 Upper Bracket 1
9 18 DG 1810 08 Socket Bolt 2
19 JC 1810 23 Cushion Rubber 2
6 20 JC 1810 22 Cover Trail B 4
23
10 21 JC 1810 24 Lamp Shade asly. 1
7 24 22 DG 1810 45 Bearing cone Upper 1
1 25 23 DK 1810 24 Under Bracket Sub Assembly 1
24 DK 1810 25 Spring washer 2
25 DK 1810 28 Bolt 2
26 DK 1810 20 Oil Seal Stopper 2
27 DK 1810 17 Guide Bush 2

77 78
 Plate No.: 40
180 BS IV
Cap Tank & Gauge Fuel

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks
2

1 DH 1811 30 Cap Assly. with CAP 1 EVAP

1
DH 1410 50 Cap Tank 1 Non EVAP
2 KA CA05 16 Bolt Socket 7
3 DH 1410 23 Damper Rear 1
4 JG 1710 86 Connector EVAP 1
5 JG 1710 29 Spring Band Clamp 1
6 DJ 1410 72 Tube Tank To Inline Connector 1
7 JG 1710 29 Spring Band Clip 1
8 DH 1611 58 Grommet Side Cover RR 2
9 DH 1410 66 Tank Assly Complete 1
10 DD 1412 27 Bolt Flange 2
11 39 0740 11 Washer Plain 2
12 33 1410 08 Clamp 2
13 DK 2010 65 Tank Unit 1
14 DK 1410 28 O Ring 1
15 KC GA05 05 Nut 4
16 52 DJ04 49 Fuel Pipe With Clamp 1

11
10
7

8
9 6
12
16
5 3
4

13
14

15

79 80
 Plate No.: 41
180 BS IV
EVAP System

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 JY 1710 77 Canister 1
2 DJ 1410 72 Tube Tank To T Connector 1
3 DJ 1410 73 Tube T Connector To Canister 1
4 DJ 1410 77 Tube Connector To Purge Valve 1
5 DJ 1410 71 Tube Purge Valve To Carburetor 1
9 6 DH 1410 75 Tube Drain 1
8 7 DJ 1410 74 Tube Canister Breather 1
4 12 11
5 8 JH 1710 38 Valve Purge 1
9 PD 1716 16 Grommet Purge Valve 1
3 10 GL 1710 36 Connector Breather & Vapor Tube 1
12 11 JY 1710 69 Spring Band Clamp 11.5 X 8.4 1
12 JG 1710 29 Spring Band Clamp 13x12 5
13 2 13 JY 1710 70 Spring Band Clamp 9 X8.4 3
1 14 DG 1210 40 Clamp 1
10 12 15 JY 1718 25 Plug Fuel Drain 1
16 16 DH 1614 29 Strap Canister 2
17 DH 1410 73 Tube Canister Drain 1
6

12
13 7

17

15

81 82
 Plate No.: 42
180 BS IV
Fittings P. Tank, Side Cover & Cover Seat
54 2
3 Description
No.
No. Part
No. Part No.
Part No.
No. Description Qty
Qty/Veh. Remarks
Remarks
6

1 DH 1611 33 Grommet Side Cover Rear 2

2 JC 1410 17 Grommet II 2
3 JC 1410 15 Grommet 2
4 JC 1410 16 Collar 2
5 39 1902 04 Flanged Bolt 2
6 DJ 1410 08 Damper Front 2
7 39 1556 04 Flange Bolt 1
10 8 39 2424 11 Plain Washer 1
9 DK 1611 23 Cover Side Mesh LH 1
8 7
10 DK 1611 24 Cover Side Mesh RH 1
11 11 59 0200 01 Self Tap Screw 6
13
12 DJ 1810 65 Clip Nut 2
13 DG 1611 21 Screw 3
14 DH 1611 58 Grommet Side Cover RR 1
15 DK 1611 71 Rubber Flap LH for Seat Cowl 1
9 12 1 16 DK 1611 72 Rubber Flap RH for Seat Cowl 1
13

15 16
14

83 84
 Plate No.: 43
180 BS IV
Meter Assembly

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DJ 1910 85 Speedometer Assly 1

2 39 1778 02 Self Tapping Screw 4
3 DJ 2011 37 Dust Cover Electronic Cluster 1 N.I.
4 39 1907 01 Mushroom Head Screw 4
4 5 DJ 1811 19 Speedo Meter Cover 1
5 6 YD H190 02 Top Cover With Sealing Ring 1 N.I.

2 1

85 86
 Plate No.: 44
180 BS IV
Control Cables

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DJ 1910 61 Cable Accelerator 1

2 JC 2010 43 Speedo Sensor With Cable ‘O’ Ring 1
3 JC 1910 04 Cable Clutch 1
4 59 2100 19 ‘O’ Ring 1

87 88
 Plate No.: 45
180 BS IV
Chain Case

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 DK 1612 50 Cover Chain Integral 1

2 JC 1610 23 Instruction Label 1 N.I
3 39 1680 04 Bolt 3

89 90
 Plate No.: 46
180 BS IV
Head Lamp & Fairing

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description
2
3 4 1 JC 2010 51 Head Lamp Assly. 1
5
2 DJ 1810 33 Wind Shield 1
9 3 DF 1810 98 Bolt M-5 4
1 4 39 2141 24 Non Metallic Washer 4
5 DL 1810 10 Well Nut 4
13 6 DJ 1810 37 Decal Wind Shield 1 N.I
7 DH 1810 52 Fairing Mounting Upper Bracket 1
12 8 36 DH40 20 Kit Hardware Mtg. Bracket 1
9 DJ 1612 29 Clip Nut 4
10 KC BA06 05 Nut Hex Thin 2
11 JC 1810 24 Lamp Shade Assembly 1
12 CL 2010 23 Lamp 12V 35/35W-HS1 1
13 DJ 2010 72 Lamp Position 12V/ / 5W 2
13
14 DJ 1811 20 Head Lamp Mask 1 N.I.
10
7

11

91 92
 Plate No.: 47
180 BS IV
Indicator Light Assembly

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DJ 2012 07 Blinker FR LH / RR RH 1
2 DJ 2012 06 Blinker FR RH / RR LH 1
3 GH 2010 12 Lamp 12V / 10W 4
4 39 1225 15 Hex Nut Flange 4
2 1 5 DK 1611 64 Indicator Mtg Bkt Rear 1 N.I.
4 4

4 4
2 1

93 94
 Plate No.: 48
180 BS IV
Tail Lamp Assly / FR & RR No. Plate

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description
1
1 DK 2010 03 LED Tail Lamp Assly 1
2 DK 1611 53 Clip Nut 4
3 39 2592 01 Screw Pan Cross 4
3 4 39 1907 01 Truss Screw 2
2
7 6 5 39 1972 15 Bolt Flange 2
4 8
6 DJ 2010 72 Lamp 12V-4W 1
7 JW 4010 11 No. Plate Illumination 1
10
8 DJ 1610 72 Rear No. Plate Bkt. 1
5
9 9 DP 1611 45 Number Plate Rear 1
10 39 1680 04 Hex Flanged Bolt 2
11 39 1783 01 Truss Screw 2
12 DP 1611 44 Number Plate Front 1
13 JC 1810 26 No. Plate Mounting Bracket 1
14 39 1074 04 Bolt Flange 2
15 DH 1612 93 Grommet For Number Plate Mtg 2
16 30 2110 05 Collar 2
17 39 1074 04 Bolt Flange 2

11 12

13

14

15

16

95 96
 Plate No.: 49
180 BS IV
Tool Kit

No.
No. Part
No. No.
Part No.
Part No. Description
Description Qty
Qty/Veh. Remarks
Remarks

1 DJ 2210 19 Tool Kit 1

97 98
 Plate No.: 50
180 BS IV
Electrical Equipments

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DK 2010 37 Horn 1
2 DK 2010 38 Horn 1
1/2
3 39 1507 11 Plain Washer 1
4 4 39 2208 04 Flange Bolt 1
3
5 DJ 2012 61 Wiring Harness 1
6 DJ 2011 26 Battery 12V 7Ah Dry 1
7 DH 1614 29 Band Battery Bkt. 1
8 JG 4018 08 Foam Battery Bracket 3
9 39 1944 04 Flange Bolt 1
10 DK 2010 78 Starter Relay 1
11 DJ 2011 40 Cable Assly. (Battery To Earth) 1 N.I
12 GF 2010 36 Fuse Box Assly. 1
5 13 30 2010 85 Fuse - 15a 2 N.I
14 DJ 2011 40 Cable Assly. (Battery To St. Relay) 1 N.I
15 30 1910 48 Cable Tie Lock 4 N.I
16 DS 2010 25 DC Flasher 1
17 DJ 1613 27 Bkt LCM Mtg 1
18 39 1944 04 Bolt for BKT Mtg (UG-5) 1

18 17

10
7
9
16

99 100
 Plate No.: 51
180 BS IV
Accessories / Grab Handle

No.
No. Part
No. No.
Part No.
Part No. Description Qty
Qty/Veh. Remarks
Remarks
Description

1 DJ 2210 03 Mirror Assembly - LH 1

2 DJ 2210 04 Mirror Assembly - RH 1
1 2
6A
3 DJ 2210 20 Leg Guard LH 1
4 DJ 2210 21 Leg Guard RH 1
5 KA DA08 14 Bolt Flanged 2
7 6 DK 1612 17 Grab Handle LH 1
6
6A DK 1612 18 Grab Handle RH 1
7 39 1681 04 Bolt Flange 4
8 DK 1611 76 Saree Guard 1
74
9 39 1608 04 Hex Socket Head Bolt 1
73
10 39 0296 15 Nut 1

10
9

101 102
 Plate No.: 52
Painted Parts & Decals

No. Part No. Description Qty Remarks

1 52 DJ09 10 Fuel Tank Eb Blk + Dcl 1 EVAP

52 DJ09 46 Fuel Tank Royal Blue + Dcl 1 EVAP
52 DJ10 02 Fuel Tank Assly FL Red + Dcl 1 EVAP
1a 52 DJ10 40 Fuel Tank EB Black + Dcl 1 Non EVAP
52 DJ10 42 Fuel Tank Royal Blue + Dcl 1 Non EVAP
52 DJ10 44 Fuel Tank Assly FL Red + Dcl 1 Non EVAP
1 7
2 52 DJ09 53 Tank Flap Assly LH Eb Blk + Dcl 1
52 DJ09 58 Tank Flap Assly LH Royal Blue + Dcl 1
52 DJ10 08 Tank Flap Assly LH FL Red + Dcl 1
6
3 52 DJ09 54 Tank Flap Assly RH Eb Blk + Dcl 1
52 DJ09 59 Tank Flap Assly Rh Royal Blue + Dcl 1
52 DJ10 09 Tank Flap Assly RH FL Red + Dcl 1
4 52 DJ09 51 Assly Cover Side LH Eb Blk 1
52 DJ09 56 Assly Cover Side LH Royal Blue 1
52 DH13 68 Assly Cover Side LH FL Red 1
8 5 52 DJ09 52 Assly Cover Side RH Eb Blk 1
3
52 DJ09 57 Assly Cover Side RH Royal Blue 1
2 5
52 DH13 69 Assly Cover Side RH FL Red 1
4
6 52 DJ09 04 Fairing Ebony Black With Dcl 1
52 DJ09 42 Fairing Royal Blue + Dcl 1
52 DH13 70 Fairing FL Red + Dcl 1
7 52 DJ09 09 Seat Cowl Ebony Black With Dcl 1
52 DJ09 45 Seat Cowl Royal Blue + Dcl 1
9
52 DJ10 01 Seat Cowl FL Red + Dcl 1
8 52 DJ05 65 Front Fender Assly Ebony Black 1
52 DJ09 55 Front Fender Assly Royal Blue 1
52 DJ10 13 Front Fender Assly FL Red 1
10 9 DJ 1614 16 Tank 3D Dcl Pulsar 2
10 DJ 1614 12 Tank 3D Dcl Rouser 2
11 DJ 1614 14 Tank 3D Dcl Pulse 2
12 DH 1410 20 Seat Tape 1 N.I
11 13 DJ 1810 37 Decal Windshield 1 N.I

103 104
 Plate No.: 53
Painted Parts & Decals

No. Part No. Description Qty Remarks

1
1 36 DJ40 63 Kit Fairing Decal Red (E Black) 1
36 DJ40 69 Kit Fairing Decal Royal Blue 1
36 DH41 06 Kit Dcl Fairing Fl Red 1
2 36 DJ40 64 Kit Tank Decal Red (E Black) 1
36 DJ40 68 Kit Tank Decal Royal Blue 1
36 DH41 12 Kit Dcl Tank F Red 1
2 3 DH 0101 08 Decal Tank Spoiler Upper Black LH 1
DH 0101 30 Decal Flap Tank Upper LH Blue 1
DH 0101 55 Decal Flap Tank Upper LH Red 1
3a DH 0101 09 Decal Tank Spoiler Upper Black RH 1
DH 0101 31 Decal Flap Tank Upper RH Blue 1
DH 0101 56 Decal Flap Tank Upper RH Red 1
3/3a
4 36 DJ40 65 Kit LH Side Cover Decal Red(E Black) 1
36 DH41 13 Kit LH Side Cover Decal Royal Blue 1
36 DH41 09 Kit Dcl S Cover LH F Red 1
5 36 DJ40 66 Kit RH Side Cover Decal Red(E Black) 1
36 DH41 14 Kit RH Side Cover Decal Royal Blue 1
4/5
36 DH41 10 Kit Dcl S Cover RH F Red 1
6 36 DJ40 67 Kit Seat Cowl Decal Red(E Black) 1
36 DJ40 72 Kit Seat Cowl Royal Blue 1
36 DJ40 73 Kit Dcl Seat Cowl F Red P180 1
7 DH 0101 20 Decal Wheel LH-Red 2
DH 0101 42 Decal Wheel LH-Blue 2
6
DH 0101 67 Decal Wheel Lh Red 2
8 DH 0101 21 Decal Wheel RH-Red 2
DH 0101 43 Decal Wheel RH-Blue 2
DH 0101 68 Decal Wheel RH Red 2

7/8

7/8

105 106
Kit List Kit List

Sr. Consisting of Following Parts Sr. Consisting of Following Parts

Kit Part No. Kit Description No.
No. Part No. Description Qty./Kit Kit Part No. Kit Description Part No. Description Qty./Kit
Kit List Kit List

Sr. Consisting of Following Parts Sr. Consisting of Following Parts

Kit Part No. Kit Description No.
No. Part No. Description Qty./Kit Kit Part No. Kit Description Part No. Description Qty./Kit
SPC Updation Details SPC Updation Details
Page Fig. Old part New part Updation Remarks Page Fig. Old part New part Updation Remarks
no. no. no. no. Description date no. no. no. no. Description date
Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page

Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

30151082 17 68 39160804 9 102 39199715 9 52 39255717 7 16

30161157 2 58 39162011 9 16 39199819 13 22 39258320 4 24
30191048 15 100 39166005 1 6 39201719 5 8 39258320 17 26
30201085 13 100 39167304 12 10 39203804 15 68 39259201 3 96
30211005 16 96 39167404 8 6 39213217 5 12 39260120 6 24
31101173 4 14 39167404 11 16 39214124 4 92 39260320 18 26
31121006 8 12 39167404 22 28 39215220 5 16 39260607 7 20
31201079 8 74 39167404 9 32 39215220 9 24 39260801 10 6
33141008 3 4 39167404 2 42 39215704 9 48 39263904 6 20
39020111 7 38 39167704 16 26 39215811 2 18 39264715 6 2
39029615 10 102 39168004 3 90 39215911 10 18 39266921 14 10
39042215 10 58 39168004 10 96 39216011 9 18 59020001 11 84
39071111 6 56 39168104 7 102 39216511 3 14 59040005 16 78
39071411 15 52 39168606 8 16 39216611 15 18 59040017 4 48
39074011 11 80 39168606 4 42 39218106 2 12 59040041 8 48
39075201 3 26 39177802 2 86 39218819 7 26 59040048 2 66
39078708 3 58 39178001 11 34 39219019 15 26 59050008 2 26
39079815 7 56 39178001 14 36 39219421 6 42 59100002 1 44
39096315 14 54 39178301 11 96 39220011 17 32 59200006 5 24
39097204 10 46 39182912 16 52 39220307 8 14 59200007 23 26
39099906 10 28 39188020 11 32 39220804 4 100 59200007 9 46
39104119 3 28 39190204 5 40 39231004 7 48 59200028 12 16
39104119 18 28 39190204 5 84 39231004 3 70 59200029 19 26
39106901 9 54 39190701 4 86 39231204 10 48 59210006 5 26
39107404 14 96 39190701 4 96 39236615 17 52 59210019 4 88
39107404 17 96 39193120 6 14 39238315 14 22 36DH1601 1 84
39107504 9 2 39194304 19 76 39242411 8 84 36DH4020 8 92
39118011 26 76 39194404 10 44 39242704 16 76 36DH4030 4 10
39118415 17 76 39194404 18 44 39244011 9 8 36DH4106 1 106
39122411 10 52 39194404 9 100 39244311 17 28 36DH4109 4 106
39122515 4 94 39194404 18 100 39245304 8 22 36DH4110 5 106
39128321 5 6 39196704 3 48 39247504 9 74 36DH4112 2 106
39150711 3 100 39197015 5 38 39248104 5 70 36DJ1004 7 8
39155304 10 76 39197015 5 48 39253204 8 2 36DJ4026 1 28
39155604 7 84 39197215 5 96 39253921 3 2 DJ101711 1 2
Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page

Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

36DJ4063 1 106 52DJ0951 4 104 DE151046 10 72 DG171038 14 52

36DJ4064 2 106 52DJ0952 5 104 DE151047 5 66 DG181008 2 56
36DJ4065 4 106 52DJ0953 2 104 DE151047 11 72 DG181008 18 78
36DJ4066 5 106 52DJ0954 3 104 DE151048 3 66 DG181045 22 78
36DJ4067 6 106 52DJ0955 8 104 DE191010 5 64 DH010108 3 106
36DJ4068 2 106 52DJ0956 4 104 DE191010 8 70 DH010109 3a 106
36DJ4069 1 106 52DJ0957 5 104 DE191028 14 64 DH010120 7 106
36DJ4072 6 106 52DJ0958 2 104 DE191029 13 64 DH010121 8 106
36DJ4073 6 106 52DJ0959 3 104 DE191030 10 64 DH010130 3 106
36DK0007 7 14 52DJ1001 7 104 DE191033 6 64 DH010131 3a 106
36DK0013 5 54 52DJ1002 1 104 DE191036 15 64 DH010142 7 106
36DK0036 6 68 52DJ1008 2 104 DE191043 1 64 DH010143 8 106
36DK0038 9 14 52DJ1009 3 104 DF161102 9 58 DH010155 3 106
36DK0069 2 72 52DJ1013 8 104 DF161102 12 58 DH010156 3a 106
36DK0070 2A 72 52DJ1040 1a 104 DF181098 3 92 DH010167 7 106
36DK0071 4 72 52DJ1042 1a 104 DG101029 4 8 DH010168 8 106
36DK0076 1 46 52DJ1044 1a 104 DG101339 2 74 DH101018 11 28
36DK0125 4 106 52DJ1057 1 54 DG101418 7 28 DH101048 7 10
36DK0126 5 106 52DJ1058 2 54 DG101418 2 30 DH101072 2 16
36DS1001 11 6 AA101437 8 24 DG101456 21 26 DH101079 4 18
36DU1901 11 76 AA1014373 24 18 DG101498 11 2 DH101084 8 18
36JG0011 4 50 AA141048 12 36 DG101498 10 26 DH101111 12 18
36PD0030 6 32 AP101043 5 30 DG111008 8 44 DH101116 21 18
52DH0169 1 42 BA122023 12 80 DG121002 10 36 DH101141 4 28
52DH0686 1 30 CL201023 12 92 DG121040 14 82 DH101142 5 28
52DH1368 4 104 CS101128 13 10 DG151005 8 62 DH101152 23 28
52DH1369 5 104 DD101062 15 10 DG151007 9 62 DH101154 12 28
52DH1370 6 104 DD111012 15 44 DG151008 12 62 DH101163 16 46
52DJ0565 8 104 DD121007 9 12 DG151008 2 68 DH101172 7 46
52DJ0904 6 104 DD141227 10 80 DG161121 13 84 DH101195 11 14
52DJ0909 7 104 DD161071 9 38 DG161124 10 38 DH101197 2 28
52DJ0910 1 104 DD161071 13 54 DG171018 5 52 DH101199 6 44
52DJ0942 6 104 DE151037 6 66 DG171019 3 52 DH101203 20 26
52DJ0945 7 104 DE151043 7 66 DG171022 8 52 DH101235 5 18
52DJ0946 1 104 DE151046 4 66 DG171034 6 52 DH101272 10 2
Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page

Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

DH101275 20 28 DH102151 10 14 DH161046 2 40 DJ101373 1 10

DH101275 1 32 DH102152 12 14 DH161066 7 58 DJ101420 1 38
DH101295 8 8 DH102174 7 4 DH161100 15 54 DJ101689 1 16
DH101319 17 18 DH102175 8 4 DH161121 4 58 DJ111098 9 44
DH101380 7 44 DH102180 9 4 DH161145 5 58 DJ121022 6 6
DH101381 5 44 DH102180 13 6 DH161146 8 58 DJ121044 4 34
DH101385 3 16 DH102189 8 20 DH161155 8 38 DJ121053 5 34
DH101385 9 26 DH102201 5 2 DH161155 11 54 DJ121054 6 34
DH101385 14 26 DH102231 6 36 DH161157 12 54 DJ121055 7 34
DH101385 5 46 DH102263 11 38 DH161158 8 80 DJ121056 8 34
DH101386 4 44 DH102272 2 38 DH161158 14 84 DJ121057 12 34
DH101389 14 46 DH111012 9 6 DH161189 11 48 DJ121059 14 34
DH101392 10 10 DH111013 16 44 DH161190 12 48 DJ121070 10 34
DH101393 3 22 DH111015 14 44 DH161293 15 96 DJ121079 1 34
DH101394 10 24 DH111016 17 44 DH161416 13 36 DJ121081 7 36
DH101396 2 14 DH111081 2 44 DH161429 16 82 DJ121082 3 36
DH101412 6 10 DH111082 3 44 DH161429 7 100 DJ121087 1 36
DH101424 6 16 DH111084 11 46 DH171019 7 52 DJ121089 5 4
52DH0177 10 16 DH121010 3 42 DH171019 13 62 DJ121090 4 6
DH101487 7 24 DH121011 14 28 DH171019 20 68 DJ121091 1 34
DH101493 4 20 DH121012 15 28 DH181052 7 92 DJ141008 13 48
DH101496 9 20 DH121035 5 42 DH181119 24 76 DJ141008 6 84
DH101508 3 6 DH121038 7 6 DH181130 24 76 DJ141071 5 82
DH101509 7 22 DH121101 9 34 DH191017 23 76 DJ141072 6 80
DH101544 16 28 DH121168 3 34 DH191008 13 76 DJ141072 2 82
DH101581 8 26 DH121169 13 34 DH201065 13 58 DJ141073 3 82
DH101581 4 46 DH121171 2 34 DJ101004 1 12 DJ141074 7 82
DH101607 12 38 DH121190 8 36 DJ101012 2 6 DJ141077 4 82
DH101648 15 32 DH141020 12 104 DJ101063 23 18 DJ151073 8 66
DH101661 11 26 DH141023 3 80 DJ101064 4 38 DJ151074 9 66
DH101714 15 22 DH141050 1 80 DJ101158 3 12 DJ151075 10 66
DH101718 22 26 DH141066 9 80 DJ101217 2 2 DJ151114 2 64
DH101896 3 24 DH141073 17 82 DJ101350 3 32 DJ161069 4 56
DH102052 4 16 DH141075 6 82 DJ101369 2 32 DJ161072 8 96
DH102125 8 10 DH181130 1 80 DJ101371 6 12 DJ161126 3 54
Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page

Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

DJ161127 4 54 DJ201140 14 100 DK101314 6 38 DK121015 4 36

DJ161128 7 54 DJ201202 11 44 DK101314 10 54 DK121091 6 4
DJ161129 8 54 DJ201206 2 94 DK101326 6 8 DK141028 14 80
DJ161186 6 54 DJ201207 1 94 DK101352 20 18 DK151009 1 68
DJ161229 9 92 DJ201246 20 76 DK101380 13 26 DK151012 3 68
DJ161327 17 100 DJ201261 5 100 DK101471 1 18 DK151015 11 68
DJ161400 1 50 DJ221003 1 102 DK101480 13 28 DK151022 13 68
DJ161412 10 104 DJ221004 2 102 DK101564 4 32 DK151024 14 68
DJ161414 11 104 DJ221019 1 98 DK101565 7 32 DK151026 3 60
DJ161416 9 104 DJ221020 3 102 DK101569 5 32 DK151027 10 62
DJ171044 12 52 DJ221021 4 102 DK101570 18 32 DK151028 7 62
DJ181033 2 92 DK101072 13 32 DK101571 19 32 DK151031 1 72
DJ181037 6 92 DK101094 4 26 DK101573 12 32 DK151033 1 70
DJ181037 13 104 DK101097 6 26 DK101574 10 32 DK151034 2 70
DJ181065 12 84 DK101102 6 18 DK101592 7 12 DK151039 2 60
DJ181119 5 86 DK101103 3 18 DK101596 15 46 DK151040 5 60
DJ181119 5 86 DK101104 7 18 DK101605 2 46 DK151041 9 72
DJ181120 14 92 DK101105 14 18 DK101636 21 28 DK151042 5 72
DJ191028 7 64 DK101126 14 32 DK101636 16 32 DK151045 10 70
DJ191029 8 64 DK101135 10 20 DK101717 11 18 DK151050 4 60
DJ191030 9 64 DK101144 19 18 DK101718 13 18 DK151063 6 70
DJ191055 8 76 DH101146 3 20 DK101719 18 18 DK151069 4 64
DJ191056 11 64 DK101159 1 20 DK101721 16 18 DK151069 7 70
DJ191057 3 64 DK101160 2 20 DK101722 2 22 DK151070 16 72
DJ191061 1 88 DK101176 6 46 DK101725 5 22 DK151076 6 72
DJ191081 7A 76 DK101180 9 22 DK101732 5 20 DK151077 7 72
DJ191082 7 76 DK101182 6 22 DK101733 1 22 DK151078 3 72
DJ191083 12 76 DK101185 11 22 DK101738 19 28 DK151081 19 68
DJ191085 1 86 DK101185 4 74 DK101748 1 8 DK151082 18 68
DJ201072 13 92 DK101186 10 22 DK101751 2 8 DK151083 8 72
DJ201072 6 96 DK101186 3 74 DK101755 3 8 DK151084 9 70
DJ201109 12 64 DK101187 12 22 DK101762 4 30 DK151085 12 72
DJ201126 6 100 DK101187 5 74 DK101770 25 28 DK151083 4 70
DJ201137 3 86 DK101251 6 28 DK101770 13 46 DK151088 13 72
DJ201140 11 100 DK101253 4 22 DK121009 5 36 DK151089 14 72
Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page

Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

DK151090 15 72 DK181025 24 78 DS101084 7 2 JC141016 4 84

DK151095 1 62 DK181027 1 76 DS101154 5 14 JC141017 2 84
DK161085 8 56 DK181028 25 78 DS101166 4 2 JC151013 1 60
DK161098 1 56 DK181036 27 76 DS101215 8 28 JC151016 9 68
DK161122 1 58 DK181043 15 76 DS101353 9 28 JC151019 2 62
DK161123 9 84 DK181046 21 76 DS101353 7 30 JC161017 6 58
DK161124 10 84 DK181047 22 76 DS101353 12 46 JC161023 2 90
DK161153 2 96 DK181050 5 50 DS121116 15 36 JC181022 20 78
DK161161 6 48 DK181051 6 50 DS121117 9 36 JC181023 19 78
DK161163 7 74 DK181060 3 76 DS121126 11 36 JC181024 21 78
DK161164 5 94 DK181062 2 76 DS151073 8 68 JC181024 11 92
DK161176 8 102 DK181062 4 76 DS151074 5 68 JC181026 13 96
DK161217 6 102 DK181063 17 78 DS161125 3 56 JC191004 3 88
DK161218 6A 102 DK181073 11 78 DS191052 14 76 JC201039 11 58
DK161250 1 90 DK181075 2 50 DS201025 16 100 JC201043 2 88
DK161338 5 56 DK181087 1 78 DS211004 6 40 JC201046 5 62
DK161415 1 48 DK181090 4 78 DT161096 14 48 JC201051 1 92
DK161416 2 48 DK181091 5 78 DV101042 3 30 JD113814 11 4
DK171003 2 52 DK181092 9 78 DV101048 22 18 JD113815 12 4
DK171006 4 52 DK181093 14 78 GF201036 12 100 JD401400 6 76
DK171011 1 52 DK191012 1 74 GH201012 3 94 JE541212 6 30
DK171014 13 52 DK191014 6 74 GL171036 10 82 JF131806 1 66
DK181007 6 78 DK201003 1 96 JB401402 18 76 JF401400 5 76
DK181008 7 78 DK201037 1 100 JB591068 13 38 JG131219 10 68
DK181010 8 78 DK201038 2 100 JC101001 1 14 JG171029 5 80
DK181011 10 78 DK201065 13 80 JC101034 11 10 JG171029 7 80
DK181012 4 12 DK201078 10 100 JC101035 9 10 JG171029 12 82
DK181017 27 78 DK211008 4 40 JC101045 1 26 JG171086 4 80
DK181018 15 78 DK211012 1 40 JC101085 3 10 JG401808 8 100
DK181019 3 78 DK211014 3 40 JC101086 2 10 JH171038 8 82
DK181020 26 78 DL181010 5 92 JC101112 3 46 JL581065 4 4
DK181021 2 78 DL191014 9 76 JC101115 8 46 JL581066 2 4
DK181022 12 78 DP161144 12 96 JC111022 12 44 JM171004 11 52
DK181023 13 78 DP161145 9 96 JC111023 13 44 JW401011 7 96
DK181024 23 78 DS101071 24 28 JC141015 3 84 JW591028 3 38
Parts Index Parts Index

Figure Page Figure Page Figure Page Figure Page

Part No. No. No. Part No. No. No. Part No. No. No. Part No. No. No.

JY171069 11 82
JY171070 13 82
JY171077 1 82
JY171825 15 82
KACA0516 2 80
KADA0814 5 102
KAEG0614 10 4
KAEG0614 12 6
KBBA0408 3 62
KBBA0525 2 36
KCBA0605 10 92
KCGA0505 15 80
39090012 4 62
KJAB1019 12 26
KPAC6005 7 68
KPBC6202 6 62
KPBC6202 12 68
KPBC6302 16 68
LAC00020 25 76
LCA00002 4 68
PD131803 11 62
PD151006 3 50
PD171616 9 82
PD511229 5 10
PD531029 13 14
PD551427 8 32
PD582200 1 4
YDH19002 6 86
YDJ08001 1 38